Manual Standstill Monitor 3TK2810-0 en-US
Manual Standstill Monitor 3TK2810-0 en-US
Safety instructions 2
Description 3
SIRIUS Industrial Controls
Functions 4
Safety relays
3TK2810-0 standstill monitor 5
Mounting
Connecting 6
Equipment Manual
Operator control 7
Diagnostics 8
Technical specifications 9
CAx data 10
Circuit diagrams 11
08/2023
A5E50307927002A/RS-AA/001
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
1 Introduction ........................................................................................................................................... 5
1.1 Purpose of this manual ........................................................................................................ 5
1.2 Required basic knowledge.................................................................................................... 6
1.3 General information about enabling and signaling circuits.................................................... 7
1.4 Validity range ...................................................................................................................... 8
1.5 Siemens Industry Online Support ......................................................................................... 9
1.6 Siemens Industry Online Support app................................................................................. 11
1.7 User responsibility for system design and function.............................................................. 12
1.8 Recycling and disposal ....................................................................................................... 13
2 Safety instructions ............................................................................................................................... 15
2.1 General safety notes .......................................................................................................... 15
2.2 Intended use...................................................................................................................... 17
2.3 Safety information for hazardous areas............................................................................... 18
2.4 Current information about operational safety ..................................................................... 19
2.5 Security information .......................................................................................................... 20
2.6 Declaration of conformity .................................................................................................. 21
3 Description........................................................................................................................................... 23
3.1 Overview ........................................................................................................................... 23
3.2 Applications....................................................................................................................... 24
3.3 Basic versions .................................................................................................................... 25
3.4 Accessories ........................................................................................................................ 29
4 Functions ............................................................................................................................................. 31
4.1 Terminals and their functions ............................................................................................. 31
4.2 Function diagram 3TK2810-0............................................................................................. 33
5 Mounting ............................................................................................................................................. 35
5.1 Warning notices ................................................................................................................. 35
5.2 Mounting the device on a DIN rail ...................................................................................... 36
5.3 Mounting the device on a level surface............................................................................... 37
5.4 Disassembling the device ................................................................................................... 38
6 Connecting .......................................................................................................................................... 41
6.1 Warning notices ................................................................................................................. 41
Note
Original Equipment Manual
The Equipment Manual of the safety-related 3TK2810-0 standstill monitor described below is
the original Equipment Manual.
Product support
You can find information and comprehensive know-how covering all aspects of your product
here:
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Answers to frequently asked questions
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Read online or download, available as PDF or individually configurable.
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Clearly sorted according to approving authority, type and country.
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For support in planning and configuring your system.
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• Downloads
Here you will find updates, service packs, HSPs and much more for your product.
• Application examples
Function blocks, background and system descriptions, performance statements,
demonstration systems, and application examples, clearly explained and represented.
• Technical data
Technical product data for support in planning and implementing your project
Link: Product support (https://support.industry.siemens.com/cs/ww/en/ps)
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Note
SIL 3 according to IEC 62061
PL e / Cat. 4 according to ISO 13849-1
The 3TK2810-0 safety relays are designed so that applications up to SIL 3 according to
IEC 62061 / PL e according to ISO 13849‑1 can be implemented.
WARNING
Hazardous voltage.
Can cause death, serious injury, or property damage.
Hazardous electrical voltage can cause electric shock, burns and damage.
• Turn off and lock out all power supplying the system and device before working on the
device.
WARNING
Loss of the safety functions due to missing function test.
Can cause death, serious injury, or property damage.
In accordance with RFU CNB/M/11.050, when using actuators such as 3SK1 output expansions,
contactors or relays in continuous operation in factory automation applications, a function test
interval (shutdown test) ≤ 1 year for SIL 2 according to IEC 62061 or PL d with Cat. 3 according
to ISO 13849 is required. A period ≤ 1 month for SIL 3 according to IEC 62061 or PL e with Cat. 3
or Cat. 4 according to ISO 13849 applies. Only then do the safety characteristic values apply.
Exception: A function test interval ≤ 1 year is also permissible for SIL3 applications in the
process industry (in accordance with IEC 61511), exclusively for low-demand use, due to a
significantly lower failure rate probability of the electromechanical components. This does not
apply to safety-related applications in accordance with the Machinery Directive 2006/42/EC.
Function test procedure for actuators with contacts:
• Actuate the connected sensors.
• Check their effect on the safety relay and the downstream actuators*.
• Activate the safety relay via the connected sensors.
• Check their effect on the safety relay and the downstream actuators*.
• Defective devices must be replaced.
*Since the read-back time of the delayable output functions is retriggerable, the actuation
duration for switching on and off for the regular function test must be longer than the time set
in the "Switching time" parameter. Only in this way can it be ensured that the expected
switching state has also been set on the connected actuator.
WARNING
Risk due to conductive contamination.
Can cause death, serious injury, or property damage.
The devices must be protected against conductive contamination, taking the ambient
conditions into account. One way to achieve this is to install the devices in a control cabinet
with the appropriate degree of protection.
You can find more information in the IEC 60529 standard "Degrees of protection provided by
enclosures (IP code)".
NOTICE
Material damage caused by electrostatic charging
When handling and installing the system components, ensure that the components are
protected from electrostatic charge. Changes to the system configuration and wiring are
permissible only when the supply voltage is switched off. The connection of 3TK2810-0 safety
relays is permitted only when the supply voltage is switched off.
WARNING
Improper use of hardware products.
Can cause death, serious injury, or property damage.
This equipment is only allowed to be used for the applications described in the catalog and in
the technical description, and only in conjunction with non-Siemens equipment and
components recommended by Siemens.
Correct transport, storage, installation and assembly, as well as careful operation and
maintenance, are required to ensure that the product operates safely and without faults.
Before you run any sample programs or programs you have written yourself, make sure that
running the plant cannot cause injury to anyone else or damage to the machine itself.
EU note regarding machine safety: Commissioning is absolutely prohibited until it has been
ensured that the machine in which the component described here is to be installed complies
with the stipulations of the Directive 2006/42/EC.
WARNING
Hazardous condition of the plant.
Can cause death, serious injury, or property damage.
The basis of the safety concept is that a safe state exists for all process variables. For the
3TK2810-0 safety relay, this is the value "0". This applies to sensors and actuators.
WARNING
Loss of the safety functions through changes to the system.
Can cause death, serious injury, or property damage.
To ensure the safety of the system, any changes to it or any replacement of defective
components must be followed by a thorough and successfully completed function test of the
system.
WARNING
Hazardous Voltage.
Can Cause Death, Serious Injury, or Property Damage.
Installation of the 3TK28 safety relays in hazardous areas
The components of the 3TK28 are not suitable for installation in hazardous areas.
Please contact your ATEX specialist.
WARNING
Hazardous voltage
Can cause death, serious injury, or property damage.
Please take note of our latest information
Systems with safety-related characteristics are subject to special operational safety
requirements on the part of the operator. The supplier is also obliged to comply with special
product monitoring measures. For this reason, we publish a special newsletter containing
information on product developments and features that are (or could be) relevant to operation
of safety-related systems. So that you are always up to date in this respect as well. You can find
more information here:
SIEMENS newsletter (http://www.siemens.com/sirius-newsletter)
3.2 Applications
The device is designed for use on machines and plants whose motions or moving parts can
constitute a hazard to personnel or machinery.
The device constantly performs standstill monitoring.
With the corresponding circuitry and suitable additional components (such as drives, sensors
and tripping elements), the 3TK2810-0 can be used to implement the safety functions STO
(Safe Torque Off) from the IEC 61800-5-2 standard.
MLFB Designation
3TK2810-0BA01 Standstill monitor 24 V DC screw-type terminal
3TK2810-0BA02 Standstill monitor 24 V DC spring-loaded terminal
3TK2810-0GA01 Standstill monitor 230 V AC screw-type terminal
3TK2810-0GA02 Standstill monitor 230 V AC spring-loaded terminal
3TK2810-0JA01 Standstill monitor 400 V AC screw-type terminal
3TK2810-0JA02 Standstill monitor 400 V AC spring-loaded terminal
$ $
$ $
Circuit diagrams
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Terminal assignment
Terminal Function
A1 L/+ control supply voltage Us
A2 N/- control supply voltage Us
A3 24 V DC power supply to signaling outputs
A4 Ground for signaling outputs
L1. L2, L3 Measurement inputs
X1, X2, X3 Control terminals
11, 12 NC contact, positive-action, enabling circuit
23, 24; 33, 34; 43, 44 NO contact, positive-action, enabling circuit
51, 52, 54 Signaling output, changeover contact
64 Signaling output "enable"
74 Signaling output "fault"
3.4 Accessories
The following accessories are available in addition to the main devices:
Fixing lugs for mounting the device on a level surface. Per device 2 units are required.
Order No.: 3RP1903
Reset X3-X2: For instance, if you control terminal X3 from a PLC via a coupling relay,
use a floating contact here that provides appropriate isolation for the level of maximum
measurement input voltage (motor voltage).
WARNING
Hazardous voltage
Can cause electric shock and burns.
The control terminals X1 / X2 / X3 are not galvanically isolated from the measurement inputs
L1 / L2 /L3.
For this reason only use floating contacts for the control terminals.
Output circuits (normally open contacts) 23, 24; 33, 34; 43, 44
The device has three potential-free output circuits, which are designed as normally open
contacts. If a standstill is detected by the device, the contacts are closed.
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WARNING
Hazardous voltage! Can cause electric shock and burns. Turn off and lock out all power
supplying this device before working on this device.
Requirement
At the installation location, a horizontal 35 mm mounting rail in accordance with DIN EN 60715
is properly secured
1. Hang the back of the device on the upper edge of the DIN rail
2. Press the lower half of the device against the DIN rail until the device engages
Requirement
• Please observe the information about the mounting position in Chapter "Technical
specifications (Page 63)".
• Two properly executed drill holes with thread or plug on the level surface
• Two head screws with a maximum thread diameter of 5 mm
• Two plastic fixing lugs
1. Insert the fixing lugs into the openings provided on the device until they engage.
2. Hold the device against the level surface prepared for screw fastening.
3. Insert the head screws through the corresponding elongated holes in the fixing lugs.
4. Screw the device securely onto the level surface.
WARNING
Hazardous voltage
Can cause death, serious injury, or property damage.
Before starting work, therefore, disconnect the system and devices from the power supply.
Requirement
• All system interface connections are terminated.
• The terminal blocks have been removed or disconnected.
1. Pull the device down until the lower half can be pulled away from the DIN rail.
2. Pull the lower half of the device away from the DIN rail.
3. Lift the device from the upper edge of the DIN rail.
WARNING
Hazardous voltage
Can cause death, serious injury, or property damage.
Hazardous electrical voltage can cause electric shock, burns and damage.
• Turn off and lock out all power supplying the system and device before working on the
device.
Rigid cable Maximum number of cables x ca‐ Maximum number of cables x ca‐
ble cross-section: ble cross-section:
10
1 x 0.5 … 4.0 mm2 2 x 0.25 … 1.5 mm2
or
2 x 0.5 … 2.5 mm2
Flexible cable with end sleeve/ Maximum number of cables x ca‐ Maximum number of cables x ca‐
cable lug ble cross-section: ble cross-section:
1 x 0.5 … 2.5 mm2 2 x 0.25 … 1.5 mm2
10
or
2 x 0.5 … 1.5 mm2
WARNING
Hazardous voltage
Can cause death, serious injury, or property damage.
Before starting work, therefore, disconnect the system and devices from the power supply.
1. Insert the relevant cable into the square opening on the screw-type terminal until it
engages.
2. Hold the cable in the screw terminal.
3. Tighten the screw of the terminal in which the cable is inserted.
4. Pull on the cable to ensure it is screwed tight.
3 mm
~10°
~10°
1. To release the clamping springs, insert the 3 mm flat-head screwdriver as far as it will
go into the square opening of the spring-loaded terminal. Please observe a 10° horizontal
angular deviation of the screwdriver to the oval opening.
2. Insert the cable into the oval opening as far as it will go.
3. Hold the cable in the spring-loaded terminal.
4. Pull out the screwdriver.
5. Pull on the cable to ensure it is clamped tight.
6.4 Disconnecting
WARNING
Hazardous voltage
Can cause death, serious injury, or property damage.
Before starting work, therefore, disconnect the system and devices from the power supply.
Note
Order of removal
Remove terminal block A before terminal block B, and C before D.
D
2
C
1 B
A
1. Insert a flat-head screwdriver between the lug of the terminal block and the front panel.
2. Pull the terminal block out to the front.
3. Lift the terminal block out of the mechanically coded guiderail of the device.
3 mm
~10°
~10°
1. Insert the flat-head screwdriver into the rectangular opening of the spring-loaded terminal
until it engages. Observe a 10° horizontal angular displacement of the screwdriver to the
oval opening.
2. Remove the cable from the oval opening.
3. Pull out the screwdriver.
WARNING
Hazardous voltage
Can cause death, serious injury, or property damage.
Before starting work, therefore, disconnect the system and devices from the power supply.
Requirement
You must have removed the terminal blocks, for the purpose of replacing a device, for example.
Note
Removable terminal blocks are mechanically coded to prevent polarity reversal
The removable terminal blocks are mechanically coded to prevent polarity reversal and are
labeled with A, B, C or D on the inside. Only use the slots shown in the diagram below.
Note
Plug-in sequence
Connect terminal block B before terminal block A, and D before C.
C
1
B
A
2
1. Insert the removable terminal block into the mechanically coded guiderail of the device.
2. Slide the removable terminal block back until it audibly engages.
3. Check that the lug of the removable terminal block closes flush with the front panel.
1 Preparation
• Motor at standstill
• Terminals L1-L2-L3 connected via motor windings
• Ensure connection of terminals X1-X2
• For DC motors or DC braking, also bridge X2-X3
• Setting of Uan to the lowest value (potentiometer at the left stop)
• Setting of t to minimum value (0.2 s) (potentiometer at the left stop)
If the standstill release is only to take place at a very low number of revolutions of the motor,
the response threshold Uan must be set to the minimum. By increasing the standstill time
t, a possible alternate switching on and off of the output relays can then be avoided. By
increasing the time period until the output relays are released, it can also be achieved that,
depending on the run-down behavior of the motor, the safety relays are not switched until
the motor has come to an absolute standstill, especially in the case of motors that generate a
relatively low remanent voltage.
With slow run-down, the simultaneity fault (Simultaneity fault signal L2 / L3 (Page 59)) can
occur under certain circumstances if the voltage threshold Uan is only undershot slowly and
not within 2.5 s simultaneously by both measuring channels. A "1-phase" connection of the
measurement inputs (so that both measuring channels receive the same signals if possible)
or/and an increase in the voltage threshold Uan can provide a remedy here. If the ramp-down
time of the motor is low, standstill time t can be set to minimum (0.2 s). This can shorten the
machine cycle times in automatic plants.
WARNING
Hazardous voltage
Can cause electric shock and burns.
The control terminals X1 / X2 / X3 are not galvanically isolated from the measurement inputs
L1 / L2 / L3.
For this reason only use floating contacts for the control terminals.
8.3 Troubleshooting
If faults are detected on or in the device, these are indicated by the LEDs with the appropriate
message. If a reset of the device is required due to the fault, the pending fault must first be
eliminated and acknowledged by closing inputs X3-X2 (reset).
In the case of system faults, the device must be briefly switched off. If a system fault is
detected again on switching on, the device must be returned to the manufacturer.
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The device releases the output contacts although the motor is running ("OUT" LED lights up
green).
Reduce the voltage threshold Uan, if necessary to the minimum level. If the output is still enabled,
there is probably a wiring fault at the measurement inputs (e.g. short-circuit from device
terminals L2 / L3 to L1) or the motor supplies too low a remanent voltage. Check the
measurement inputs for correct wiring to the motor windings according to the connection
examples.
The device releases the output contacts too early (motor is not yet at a complete standstill).
Set voltage threshold Uan for standstill detection to lower values. If necessary, also set a longer
standstill time t (delay time for release).
Device does not release the output contacts even though the motor is at a complete standstill.
Evaluate the indications of the LED displays of the device:
1. If the "UH" LED lights up green, see point 2.
If the "UH" LED does not light up green, there is either undervoltage at A1-A2 or an internal
device fault. (Internal faults can occur due to undervoltage, welded output circuits, or in rare
cases, extreme external interference.) ⇒ Switch the auxiliary voltage off and on again. If this
does not eliminate the problem, even though the auxiliary voltage is at the correct level, the
device is defective and must be replaced.
2. Is LED "ERR" (red) flashing with fault code "Undervoltage at A1-A2" (1 x flashing)?
If no, see point 3.
If yes, the device has detected an undervoltage fault. ⇒ Apply auxiliary voltage at proper
level.
3. If the LED "OUT" is not flashing green, see point 4.
If the "OUT" LED flashes green, the standstill has been detected, but the delay time until
output enable (t) is still in progress:
⇒ Wait until ts has expired. If there is no output enable after 6 s at the latest, the
measurement input L1-L2- L3 probably receives occasional voltage peaks greater than the
set Uan (this should actually be indicated by sporadic brief yellow flashing of the LED).
⇒ Remedy: Set Uan higher; if necessary, eliminate interference on measurement input (use
shielded cable if necessary).
4. If the "OUT" LED lights up yellow, the voltage at the measurement input is greater than the
set Uan; see point 5.
If the LED "OUT" does not light up yellow (i.e. LED is/remains completely off), the standstill
of the motor has been detected (voltage at the measurement input is < Uan), but there is no
release of the output relays, because
a) a "Fault in the feedback circuit X1-X2“ (4 x flashing), or
b) a "Simultaneity fault signal L2/L3" (5 x flashing) has occurred; or one of the above faults
has been eliminated but not yet acknowledged by bridging the terminals X2 – X3.
⇒ Remedy:
- Close the feedback circuit
- Bridge terminals X2-X3 (fault storage canceled).
If a "Signal L2/L3 simultaneity fault" (5 x flashing) is still displayed, this can be cleared by
switching the auxiliary voltage off and on again.
Note
Resetting of this fault also occurs automatically when the motor restarts (if both measurement
inputs L2 and L3 simultaneously receive measured signals greater than Uan).
WARNING
Hazardous voltage
Can cause death, serious injury, or property damage.
Before starting work, therefore, disconnect the system and devices from the power supply.
Note
When replacing a device, you do not need to re-wire it. The terminal blocks can be disconnected
from the defective device and then connected to the new device.
Replace device
1. Disconnect the defective device.
See also Chapter "Disconnecting (Page 45)".
2. Disassemble the defective device.
See also Chapter "Disassembling the device (Page 38)".
3. Install the new device.
See also Chapter "Mounting the device on a DIN rail (Page 36)" or Chapter "Mounting the
device on a level surface (Page 37)".
4. Connect the device.
See also Chapter "Connecting terminal blocks (Page 43)".
WARNING
Hazardous voltage
Can cause death, serious injury, or property damage.
Performing a function test of the system
To guarantee the safety of the system, a full functional test must be carried out and successfully
concluded following parameterization.
9.2 Derating
The following graphic shows the necessary reduction of the square total current of the output
circuits depending on the ambient temperature.
∑ I2 ( A2)
80
70
60
50
40
30
20
10
T (° C)
0 10 20 30 40 50 60
Table 9-2 Electrical endurance of the relay outputs of the speed monitor
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① With jumper between X2-X3 for automatic acknowledgment of wire break detection
Figure 11-3 Automatic acknowledgement of wire break detection
/
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9 0 9 /
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7.
Figure 11-4 Use of the 3TK2810-0 standstill monitor in a star-delta (wye-delta) connection