Gotion Grid-Tied Energy Storage Solution

20ft Liquid-Cooled Containerized

Battery Energy Storage System
Installation Manual

Product Model ESD1267-05P3385

V0.01
Document Version Date 2023-01
(Preliminary)
Document confidential to NDA customers.
Note
Distribution to third-party not allowed.

HEFEI GOTION HIGH-TECH POWER ENERGY CO., LTD.

 Foreword

Dear Customer,

We sincerely thank you for choosing our company and products for your energy storage needs! We
are happy to provide you with the best quality products and the most considerate service. This manual
introduces the 20ft Standard Liquid-Cooled Containerized Battery Energy Storage System products,
including its transportation, installation, operation, maintenance, and troubleshooting.

Please be sure to read this Installation Manual carefully before using our products.

By carefully reading this manual, you will gain a better understanding of the product's features, proper
operation and maintenance of the product. By ensuring safe operation under optimal performance,
you will maximize the benefits of your energy storage product.

If your energy storage battery product fails due to abuse, negligence, incorrect use, or unauthorized
disassembly, changing the control software, etc., you will lose the right to warranty, and any direct or
indirect warranty claims resulting from this will not be accepted by our company after-sales.

Our company is constantly improving our products. Therefore, we reserve the right to change the
products after the printing of this manual without notice. No distribution by electronic, mechanical
records or any other means is permitted without Gotion’s permission.

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 2

 Table of Contents
Foreword .................................................................................................................................................... 2
1. General Introduction............................................................................................................................. 4
1.1. Applicable Products ...................................................................................................................... 4
1.2. Scope of Application ..................................................................................................................... 4
1.3. Warning Material Introduction ..................................................................................................... 4
1.4. Usage Instructions......................................................................................................................... 5
2. Safety .................................................................................................................................................... 6
2.1. Safety Specification Description ................................................................................................... 6
2.2. Outline for Safe Operation ............................................................................................................ 6
2.3. Safety Specification Requirements ............................................................................................... 6
3. System Overview................................................................................................................................. 11
3.1. External Views ............................................................................................................................. 11
3.2. Internal Layout ............................................................................................................................ 11
4. Installation .......................................................................................................................................... 12
4.1. Battery Pack Installation ............................................................................................................. 12
4.2. Power Communication Cable Installation................................................................................... 13
4.3. Liquid Cooling Pipe Branch Installation ...................................................................................... 14
4.4. Pack-level Fire Piping Installation ............................................................................................... 15
4.5. Coolant Refill ............................................................................................................................... 16
4.6. Rain Cover Installation ................................................................................................................ 16
5. Transportation .................................................................................................................................... 17
5.1. Transportation Specifications ..................................................................................................... 17
5.2. Lifting Specifications ................................................................................................................... 18
6. Foundation and Site Construction ...................................................................................................... 21
6.1. Site Selection ............................................................................................................................... 21
6.2. Suggested Foundation Design..................................................................................................... 21
7. Electrical Installation ........................................................................................................................... 25
7.1. Principle of Energy Storage System ............................................................................................ 25
7.2. Electrical Connection .................................................................................................................. 27
8. Operation and Maintenance ............................................................................................................... 30
8.1. Introduction to Operation........................................................................................................... 30
8.2. System Power-up Process ........................................................................................................... 31
8.3. Introduction to BMS.................................................................................................................... 32
8.4. System Maintenance .................................................................................................................. 39
8.5. Troubleshooting .......................................................................................................................... 40
9. Additional Information........................................................................................................................ 42
9.1. BESS Product Technical Specification ......................................................................................... 42
9.2. Installation Torque Specification ................................................................................................ 44

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 3

1. General Introduction
1.1. Applicable Products
This manual applies to the following models of energy storage system battery products:

ESD 1267 – 05P 3385

Energy Storage System naming convention:

ESD: Energy System DC 05P: System Charge/Discharge Rate
1267: DC System Voltage 3385: System Energy Capacity
In this manual, unless otherwise specified, all references to "ESS container" refer to this product.

1.2. Scope of Application

This manual is intended for personnel involved in installation, transportation, and other operations
related to this product. Participants must meet the following requirements:

1. Proficient in high voltage power equipment, electronics, mechanical engineering and/or other
applicable professional knowledge such as interpreting electrical and structural drawings.
2. Possess working knowledge of principle and control logic of industrial energy storage battery
products and components.
3. Possess professional electrician construction certificates and technical qualifications recognized
by the laws of the region where this product is used and are familiar with applicable local laws
and regulations.
4. Trained to respond to emergencies and relevant events in accordance with applicable local laws
and regulations where this product is deployed.
5. Proficient in the contents of this manual, with professional skills and a high sense of
responsibility.

1.3. Warning Material Introduction

The following section lists the warning materials used in this manual. These symbols are used for
emphasis to protect the safety of the operator and the product, as well as ensuring efficient
operation of the BESS container product.

The symbols that may be included in this manual are listed below:

Symbol Description
"DANGER" indicates that there is a high potential danger which, if not avoided, will
lead to serious accidents such as personal injury or death.

"WARNING" indicates there is a moderate potential danger which, if not avoided, may
lead to serious accidents such as personal injury or death.

"CAUTION" indicates a low potential hazard which, if not avoided, could result in
moderate or minor personal injury.

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 4

 "CARE" indicates a potential risk, which, if not avoided, could result in improper
operation of the equipment or property damage.

"INSTRUCTION" indicates additional information in this manual, serving to emphasize

or supplement related content, or providing relevant operational instruction for this
product. This will provide a direction to the details of a relevant part.
Take notice of all the hazard warning signs on this product. The contents of the signs are listed in the
following table:
Symbol Description
This symbol indicates that there is a HIGH VOLTAGE hazard inside the product and
touching it may cause an electric shock hazard.
This symbol indicates that there is a HIGH TEMPERATURE hazard here. Avoid contact to
prevent personal injury.
This symbol indicates protective GROUNDING point here. The grounding wire needs to be
connected, and a firm and reliable connection is required to ensure the safety of
operators.
This symbol indicates that the product is PROHIBITED FROM OPENING HERE, and there is
a risk of major danger in opening or left open without proper lock-out-tag-out protocol.
This mark indicates that the product is PROHIBITED TO TOUCH HERE, and careless contact
may cause equipment failure or highly dangerous.

1.4. Usage Instructions

★ Please read this manual carefully before using this product and keep this manual in a safe,
accessible location to ensure availability for review at any time during use.
★ The contents of this manual and all symbols and logos involved are the property of Hefei Gotion
High-tech Power Energy Co. Ltd. (“The Company”). The contents of this manual may not be
reproduced publicly without the authorization of the Company.
★ To better serve our customers, we will continue to update and upgrade our products and their
product manuals. If there is a discrepancy between the product and the product manual in your
hands, the reason may be due to the product update and upgrade, please refer to the specific
product. If you still have questions, please contact our company.

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 5

2. Safety
2.1. Safety Specification Description
Please strictly adhere to the safety specifications and requirements as outlined in this Installation
Manual. This will prevent potential personnel injury or property damage from occurring during the
operation of the BESS product, as well as maximizing operational life and efficiency. Please review all
safety requirements carefully.

2.2. Outline for Safe Operation

There is a DANGER of lethal high voltage inside this product!
1. Note and observe warning signs on the product.
2. Observe the safety precautions listed in this manual and other documentation
related to this equipment.
3. Observe the relevant protection requirements and precautions for lithium
batteries.
Damaged equipment or system failure can cause electric shock or fire!
1. Visually inspect equipment for damage or other hazards prior to operation.
2. Check other external equipment or circuit connections for safety.
3. Make sure the device is in a safe state before you can operate it.
There is a danger of electric shock if you touch the power grid equipment or grid-
tied contact points inside the equipment!
1. Do not touch exposed terminals or conductors connected to the mains return.
2. Pay attention to all instructions or safety instructions regarding connection to
the mains.
The installation and operation of the energy storage system must comply with
applicable local standards and regulations of the country/region where the system
is located.
The container is equipped with an automatic fire extinguishing system. It is not
allowed to trigger the fire switch in non-emergency situations.

2.3. Safety Specification Requirements

2.3.1. Manual Storage
This manual contains critical information for the operation of the ESS container. Please read this
manual carefully before working on the ESS container.

• Please operate the ESS container strictly according to the description in this manual. Violation of
safety requirements may result in personal injury, equipment damage, or property damage.
• This manual should be kept in a safe and accessible location for operator review at any time.

2.3.2. Personnel Qualifications

• Only professional electricians or persons with professional qualifications can operate on the
electrical components of the product.
• Operators should be fully familiar with the composition and working principle of the entire
energy storage system and connected devices.
• Operators should be fully familiar with this product.

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 6

• Operators should be fully familiar with the relevant standards in the country where the project
is located.

2.3.3. Signage Protection

The warning signs on and inside the ESS container contain critical information for safe operation
of the energy storage system and connected devices.

It is strictly forbidden to remove or damage it!

A nameplate is installed on the side of the front door of the energy storage system container, and
the nameplate contains important parameter information related to the product. It is strictly
forbidden to remove, tear, or otherwise damage it!

⚫ Make sure the logo is always legible.

⚫ Damaged or blurred markings must be replaced immediately.

2.3.4. Safety Warning Sign Setting

When performing installation, routine maintenance, overhaul and other operations on the ESS
container, in order to prevent unrelated personnel from approaching and mis-operation or accidents.
Please observe the following:

• Set up warning signs or safety warning belts near the ESS container.
• During maintenance, be sure to set up "maintenance" and "do not operate" warning signs, along
with lock-out-tag-out protocol for all connected components
• After maintenance operation is completed, be sure to lock the container door and keep keys in a
safe and designated location.

2.3.5. Escape Route Requirements

To ensure that staff can evacuate the site quickly in the event of an accident, please observe the
following:

• During the entirety of the maintenance, overhaul, or other operations on the ESS container, it is
necessary to ensure that the evacuation route is completely unobstructed.
• It is strictly forbidden to obstruct or otherwise occupy the evacuation route in any form.

2.3.6. Energy Storage Battery Protection

There is a high DC voltage difference between the positive and negative poles of the battery pack of
the ESS container. Accidental contact may result in electric shock or even death.

There is a lethal voltage between the positive and negative

poles of the battery pack!
• During maintenance, make sure that the electrical
connections between the control cabinet, high-voltage
box, etc. and the battery pack are completely
disconnected.
• LOTO, and set up warning signs at the disconnection to
ensure that there is no accidental reconnection.

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 7

 It is strictly forbidden to connect or remove any battery
component during operation.

2.3.7. Live Measurement Precaution

High voltages are present in the equipment and accidental
touch may result in a hazard of lethal electric shock. When
making measurements with power:
• Wear proper PPE such as insulating gloves, goggles, etc.
• Operators must work in pairs to ensure personal safety.

2.3.8. Use of Measurement Equipment

In order to ensure that the electrical parameters meet the requirements during the electrical
connection and trial operation of the ESS container, it is necessary to use the appropriate electrical
measurement equipment.
Select high-quality measuring equipment with range and
usable conditions that meets the on-site requirements.
Make sure that the connection and use of the measuring
equipment are correct and standardized to avoid dangers
such as arcing.

2.3.9. Display Parameter Settings

The BMS display screen can be used to configure system parameters, which controls key operation of
the ESS container. Modifications to these parameters must be done after a reliable analysis of the
system's health.

• Inappropriate parameter settings may affect the normal

function of the ESS container!
• Only authorized professionals can set the parameters of
the ESS container.

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 8

2.3.10. Static Protection
Contact or improper handling of circuit boards or other
electrostatic sensitive components can cause damage to the
device.
• Avoid unnecessary contact with electrical components.
• Observe electrostatic protection regulations, such as
wearing an anti-static wristband.

2.3.11. Moisture Protection

Moisture ingress will likely damage the ESS container! In order
to ensure ESS system health, please observe the following
items:
• In coastal areas or areas with high temperature and
humidity (temperature>30℃, humidity>85%), do not
open the hatch for extended periods to avoid
condensation.
• Avoid opening the door for maintenance service of the
ESS container in rainy or humid weather.
• During maintenance service, keep the door closed where
possible.

2.3.12. Maintenance or Service Precautions

When performing maintenance or repair operations on the ESS container, the following points
should be noted:

• Conduct LOTO to ensure that the ESS container cannot be accidentally re-energized.
• Use a multimeter to ensure that the battery components are completely de-energized.
• Make the necessary ground and short-circuit connections.
• Use insulating material to cover the parts that may be live near the operating part.
• During the maintenance service process, ensure that the evacuation route is unobstructed.

2.3.13. Product Disposal

When the components in the ESS container need to be disposed, they cannot be disposed of as
regular waste. Please contact your local authorized professional recycling facility for lithium ion
battery products.

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 9

2.3.14. Other Considerations
All operations on the ESS container are subject to the applicable
local laws and standards for the system locale

• It is strictly forbidden to carry out maintenance service while

the system is live!
• At least two persons must be present on site during
maintenance service. Maintenance operations cannot be
performed until the power has been safely removed.
In addition, the following protective or emergency measures should be taken according to the needs
of the site:

• When performing maintenance, repair and other operations, relevant personnel should take
appropriate protective measures as needed, such as wearing anti-noise earplugs, insulating
gloves and shoes, and arc-retardant clothing.
• The installation site of the ESS container may be remote for emergency first responders.
Corresponding emergency response facilities should be identified, and access method planned
accordingly should the need arise.
• Take all necessary auxiliary measures to ensure the safety of personnel and equipment.

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 10

3. System Overview
3.1. External Views

Figure 3-1: BESS Container External View

3.2. Internal Layout

Figure 3-2: BESS Container Internal Layout

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 11

4. Installation
4.1. Battery Pack Installation
According to the cluster code label, install the same cluster of battery packs in order from top to
bottom (number order from 09#-01#), and use forklift to position a total of 9 packs. The battery
packs in the cluster are installed in the correct position, and the battery box number order must not
be wrong. Use M10*25 bolts to secure the battery pack to the block at the correct torque, and mark
torqued bolts with black marker.

Figure 4-1: Battery Installation Schematic

No. Part Name Quantity

1 Second generation liquid-cooled battery pack 81
2 Battery box mounting corner plate 162
3 High voltage box installation corner plate 18
4 External hexagonal triple combination screws 36
5 External hexagonal triple combination screws 324
No. Tool Name Quantity
a Electric screwdriver 1
b Torque wrench 1
c 600kg-rated electric forklift, spreaders 1

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 12

4.2. Power Communication Cable Installation
Connect the "Communication Serial Wire I" to each battery pack in series by hand, taking care to
insert the plug-in into place and lock it tight.

Connect the "Matching Resistor Wire" to box 1# of each battery pack (i.e., the end of the
communication harness of each group).

After the harness is connected, check the cabling, and tie it to ensure neatness.

Figure 4-2: Front view of the battery rack

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No. Part Name Quantity
1 Inter-rack communication tandem line I 1
2 Inter-rack communication tandem line II 8
3 Inter-rack communication tandem line III 1
4 Communication serial line I 72
5 Matching resistor wire 9
6 Slave power supply cascade line 1 set
No. Tool Name Quantity
a Electric screwdriver 1

4.3. Liquid Cooling Pipe Branch Installation

4.3.1. Installation of cooling water inlet pipe
Connect the connected cooling inlet pipe branch to the cooling main inlet pipe at the top of the
battery rack and install them in order according to a cluster as a unit, and finally connect the battery
pack cooling water port.

4.3.2. Installation of cooling return water pipe

Connect the connected cooling return pipe branch to the cooling main return pipe on the top of the
battery rack, install them in order according to a cluster as a unit, and finally connect the battery
pack cooling water port.

4.3.3. Docking of liquid inlet and outlet ports on top of the chiller
According to the label of "liquid inlet" and "liquid outlet" on the top of the liquid cooler, connect
"liquid cooling main inlet pipe" and "liquid cooling main return pipe" respectively. "; "liquid inlet" is
connected to "liquid cooling main return pipe", "liquid outlet" is connected to "liquid cooling main
inlet pipe ".

4.3.4. Pipeline installation

Figure 4-3: Schematic diagram of liquid inlet and outlet

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 14

 Figure 4-4: Schematic diagram of cooling return pipe

No. Part Name Quantity

1 Liquid cooling line 1 set
No. Tool Name Quantity
a Pipe wrench 1

4.4. Pack-level Fire Piping Installation

1. Install the solenoid valve bracket by twisting until tight and marked with red marker line.
2. Install PACK level fire line branch: docking branch line, battery pack fire water port, and lock the
snap; docking solenoid valve series line (power line).
3. At the high-voltage box panel, access the power supply line of each cluster of solenoid valve (plug-
in tight, snap fasten).
4. Install the liquid level sensor and fix it on the fire pipeline branch with a tie.
5. After the installation is completed, tie and fix the pipeline and wiring harness.

No. Part Name Quantity

1 Fire-fighting piping and coupling assembly 1 set
2 External hexagonal triple combination bolts 81
3 Solenoid Valve Tandem Line II 81
4 Solenoid valve bracket 81
5 Solenoid valve tandem line Ⅰ assembly 1 set
No. Tool Name Quantity
a Electric screwdriver 1
b Torque wrench 1

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4.5. Coolant Refill
Before adding liquid to the liquid cooler, check the cell temperature data and cell voltage data, and
monitor them through the integrated control cabinet display.

1. Open the cover of the liquid filling port at the top of the liquid cooler, connect the pump hose to
the liquid filling port, and make sure all the manual valves are open.
2. Begin adding liquid to the liquid cooler. Observe the liquid level reaches the middle of "middle
liquid level" and "upper liquid level" to stop adding liquid; turn on the liquid-cooled machine to
run, circulate the coolant to the external pipeline, observe the liquid level drops, then turn off the
liquid cooler.
3. Continue to add liquid, observe that the liquid level reaches the middle of "middle liquid level" and
"upper liquid level" to stop adding liquid; turn on the liquid cooler to run, observe that the liquid
level drops, then turn off the liquid cooler to stop running.
4. Follow the above method to add liquid until the liquid level is stable in the "middle level" (or slightly
above the position), indicating that the amount of liquid added is appropriate, liquid filling is
complete, tighten the liquid filling port cover

4.6. Rain Cover Installation

Use a screwdriver to install the rain cover in the container fixed position

Figure 4-5: Rain cover installation location

No. Part Name Quantity

1 Rain cover 1 set
No. Tool Name Quantity
a Screwdriver 1

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5. Transportation
5.1. Transportation Specifications
Each component of the BESS container must be securely installed inside the storage container body
prior to shipment. All components must be checked for installation security. In case of ocean
transportation, customs and shippers may require the battery packs to be shipped separately. When
transporting, the entire container will be hoisted and transported as a single unit.
Before product shipment, it is necessary to thoroughly understand the
applicable local laws and regulations of the BESS project location. These
must be strictly observed while conducting lifting operations!
• All parties involved in the lifting operation of BESS product must
possess applicable technical qualifications, and ensuring all
equipment are safe and reliable to operate.
• All individuals involved in the lifting operation must possess
appropriate license and received up-to-date training.

While conducting lifting operation, take note of mechanical parameters

as indicated on the product nameplate, ensure all equipment meet
parameter requirement to avoid risks from insufficiently rated
equipment.

Prior to lifting the whole container, the following conditions must be met:

• All container doors are securely closed and locked

• Based on site conditions and lifting load, select appropriate lifting equipment. All selected lifting
equipment must meet the required load capacity, lifting arm length, etc.
• If transporting on a slope is required, additional towing equipment may be required.
• Any potential obstacles in the path of transportation, such as trees or cables, must be cleared or
otherwise addressed in advance.
• Whenever possible, conduct all lifting operation on BESS products during clear weather.
• Lifting operation area must be clearly indicated and set back with warning signs and barriers,
preventing non-operators from entering the area and avoiding risk of accidents and injuries.
• The lifting transportation area should be kept as flat as possible to prevent accidents caused by
bumps or uneven surfaces.

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5.2. Lifting Specifications
5.2.1. Precautions for lifting
★ Strictly observe local laws and regulations while conducting
lifting operation, in addition to standard safety protocols of the
lifting equipment.
★While BESS container is lifted, it is prohibited for personnel to
stand under the crane or any associated equipment. Personnel are
prohibited from 8~10m perimeter of the lifting area.
★ Lifting work should be not conducted during extreme or bad
weather.

When lifting the BESS container products, the following requirements must be met:

• The lifting area must be pre-cleared for safety.

• While conducting lifting operations, trained and licensed professionals must be on-site to direct
or operate the process.
• The lifting cable and harnesses must be rated for the weight of the BESS container.
• Ensure all connection points are safe and secured. Cable length may be adjusted based on site
conditions, and the length of cables connecting to each corner of the container must be of equal
length.
• While lifting, the BESS container must be maintained flat and not leaning or slanted.
• The lifting points of the BESS container is the four (4) top corners of the container body.
• Conduct test lifts and use appropriate supporting methods to ensure safe and reliable lift.

BESS Container product lifting information are illustrated below in Figure 4-1.

Figure 5-1: BESS Container Lifting Reference

Note: Dashed line in the figure above indicates lifting operational perimeter. While lifting, personnel
standing within the zone indicated by the solid line is strictly prohibited!

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5.2.2. Lifting Operational Notes
When conducting lifting operation on the BESS container product, ensure the following requirements
are met:

• Select appropriate cranes to lift the BESS container, use appropriately rated spreader intended
for the designed load, with a design safety factor no less than 2.0.
• When lifting, the surface of the container should be protected from the rope contact point to
prevent damage to the surface paint.
• Lifting operation should be as smooth and uniform as possible to avoid impact and damage to
the electrical component and equipment inside the container.
• Lifting the BESS container must begin vertically, do not allow dragging along truck bed, ground,
or bottom containers. During the entire lifting operation, the maximum inclination angle must
not exceed 5°.
• The BESS container should be suspended after lifted for 300mm from start surface, then
checked for connection integrity between the spreader and container. Resume lifting
operational after connection security is cleared.
• The BESS container must be gently landed after arriving to target position. Swinging or
otherwise landing the container in any way other than vertically is strictly prohibited.
• The landing location for the BESS battery container must be solid and flat, well-drained, and
free from obstacles or protrusions; While on site, the BESS container should be supported only
from the four bottom corners.
• In accordance with local road and vehicle transportation regulations, the BESS container
external dimensions must not exceed standard container width. Any over-sized components
must be disassembled for transportation. All exposed holes on the outer walls must be
rainproofed, and all doors must be locked and secured.
• The BESS container must be reliably secured on the vehicle for long-distance transportation
safety. While in transit, the vehicle must be stable and steady, maintaining safe braking
distance, with max. speed not to exceed 70km/h. Maneuvers such as sudden braking, sharp
turns are strictly prohibited. The max. speed must not exceed 15km/h while passing speed
reduction strips, uneven road surface, or turning. All battery and equipment inside the
container must be protected from shock and vibrations.
• The transport carrier should reasonably plan the route based on origin and destination,
avoiding bumpy terrain, dangerous bridges, narrow roads, etc. While transporting the
oversized container, the logistics carrier must be properly informed to ensure safe and reliable
delivery.
• The carrier vessel should be equipped with fire extinguishers. In the event of a BESS container
fire event, the carrier should notify authorities in a timely manner, and if condition permits,
actively engage in extinguishing the fire to maintain personnel safety and minimize property
losses.

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 Figure 5-2: BESS Container Lifting Reference

★ Lifting the container through the bottom notches of the

container is strictly prohibited.
★ All applicable local laws and regulations must be strictly adhered
while conducting lifting operation.
★ Gotion will not be held liable to any personal or property
damage resulting from violation of safety regulations or other
applicable laws and regulations.

Vehicular Transportation Reference:

Note:

1. Select transport vehicle rated for standard 20-foot high-cube container, with load capacity of 32
metric tons.
2. The BESS container product is lifted by crane and placed on the chassis, then the four (4) bottom
corners of the container must be locked in place using the embedded swivel or locking
mechanism on the chassis before transportation.

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6. Foundation and Site Construction
6.1. Site Selection
When selecting a site for BESS installation, the following principles should be followed:

★ The characteristics of the local climate and soil geological conditions (such as stress wave
emission, groundwater level) of the site where the BESS container product will be installed should be
fully investigated.

★ The surrounding environment is dry and well-ventilated, and safe from flammable and explosive
areas.

★ The foundation soil must meet compactness requirement. The relative compactness of the soil at
the recommended installation site ≥ 98%. If the soil is loose, ensure that the foundation is packed
and stable.

6.2. Suggested Foundation Design

The recommended foundation design is shown below:

1) Suggested foundation schematic for the BESS container product

a. Concrete slab foundation

Figure 6-1: Concrete foundation design for BESS container

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 b. Steel pile foundation

Figure 6-2: Steel pile foundation design for BESS container

All structural steel components must be installed, welded securely. Vertical steel beams must be
topped with a 10mm steel plate, with the container resting above the 10mm steel plates. Foundation
construction must ensure that the installed container is supported in a balanced manner and will not
cause deformation on the container.

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2) BESS container product foundation connection:

Figure 6-3: Schematic diagram of BESS container and foundation connection

Four welding positions are reserved on the four corners of the BESS container. L-shaped metal
footing parts are welded to the battery component body. The L-shaped metal footing parts are
shipped with the BESS container, and foundation connection is secured with M12 expansion bolts.

3) Schematic diagram of on-site grounding of BESS container product

2x M10
Bolt Connection

Figure 6-4: Schematic diagram of on-site grounding of BESS container product

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 Figure 6-5: Grounding bar details

Grounding note: The BESS container product reserved 4x copper grounding bars, which are
connected by M10 bolts to the welded grounding points on the battery container’s channel steel.
Customers must connect at least two of these grounding ports.

Suggestion: Manual arc welding may be used for connection to ground bars.

4) Schematic diagram of BESS container product wiring connection to PCS

Figure 6-6: Schematic diagram of BESS container and PCS system cable wiring

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7. Electrical Installation
7.1. Principle of Energy Storage System
External electrical and communication wiring are connected through a cutout on the bottom of the
container. The location and size of the cutout is as shown below:

Figure 7-1: Container bottom cutout location

The primary wiring schematic of the BESS container is shown below:

Figure 7-2: BESS Container wiring schematic

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 Figure 7-3: Schematic diagram of the BESS Container bottom opening

Wiring Port Description

No. Description Recommended Type

1 DC output cables Copper cables, 8 pcs 240 mm2/1500V
2 External communication lines (dry contact,
2 pcs 1.0mm2(Shielded twisted pair)
RS485, CAN)
3 External network port Category 5E (cat 5e) cable
4 4 pcs 16mm2, Three-phase four-wire,
Auxiliary power supply port
400Vac/50Hz

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 26

7.2. Electrical Connection
The wiring between the internal devices of the energy storage battery compartment is fully
completed at the factory. The user typically only needs to connect the external wiring as follows:

7.2.1. External DC cable interface

Figure 7-4: External DC wiring diagram

No. Part Description Recommended Type Quantity

1 DC Wiring: 240mm2 copper core power cable 8
4x pcs connected to DC+
4x pcs connected to DC-
2 Terminals DT240
No. Tool Name Note Quantity
a #13 Socket Torque Wrench Locking torque 19N-m 1
b M8 hexagonal head screws
c

DC cable wiring steps:

Step 1: Confirm that the front and rear output switches of the convergence control cabinet are
disconnected.

Step 2: Peel off the insulation at the end of the cable, the length of the insulation at the end of the
cable should be the depth of the copper nose crimp hole plus about 5mm.

Step 3: Crimp the copper nose. According to the selected cable specification, provide the appropriate
copper nose.

a. Place the exposed copper core of the stripped wire into the crimp hole of the copper nose.
b. Use the terminal crimping machine to crimp the copper nose. The number of crimps should be
two or more.

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 27

Step 4: Install the heat shrink tubing.

a. choose not cable size more in line with the heat-shrinkable sleeve, the length should be beyond
the wiring copper nose crimp tube about 2cm.
b. Put the heat-shrinkable sleeve on the copper nose, in order to completely cover the crimp hole
of the copper nose as appropriate.
c. Use a hot hair dryer to shrink the heat shrink sleeve.

Step 5: Wiring.

a. Select the screws that match the copper nose of the wiring.
b. Crimp the wiring copper nose to the DC wiring copper strip.

The DC cable from the battery compartment is connected to the DC side of the PCS through the cable
trench, and the cable routing is shown in the figure below:

Figure 7-5: DC cable routing diagram

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 28

External Power Supply and Communication Interface
The convergence control cabinet is provided with internal communication port and external auxiliary
power supply port, the location of which is shown in the figure below. In the field, wiring should be
done according to the terminal markings.

Figure 7-6: External power supply and communication wiring diagram

Communication wiring steps:

Using Ethernet cables, connect the communication port inside the convergence control cabinet to
the customer's back office and other communication devices.

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 29

 8. Operation and Maintenance
8.1. Introduction to Operation
System basic composition:

The 3.38MWh Battery Energy Storage System (BESS) container is composed of the following
subdivisions:

- A battery cluster of 9 racks, each o Main positive and main negative

containing 9x 1P44S battery packs relays
- A cluster-level high-voltage box (BPU), o Pre-charge relay
containing: - DC confluence cabinet
o Secondary main control - Liquid-cooling chiller
o Circuit breaker - Fire Suppression System (FSS)
o Hall-effect sensors - Auxiliary HVAC

No. Items Parameters Remarks

- 2x 1P22S module/pack
1 Battery Pack
- 40x temperature sensor
- Master disconnects
2 High Voltage Box - Circuit breakers
- Hall-effect sensors & relays
3 Battery Rack System - Cluster of 9x racks 9x pack/rack
- Convergence cabinet,
Auxiliary Container - Liquid-cooling chiller,
4
Control System - HVAC,
- FSS

Figure 8-1: Liquid-cooled container

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 30

8.2. System Power-up Process
8.2.1. Pre-Power Check
 Check whether the DC circuit breaker in the control cabinet is in the disconnected state.
 Check whether the DC circuit breaker and 220VAC power supply switch on the high-voltage
box panel are in disconnected state.
 Check whether the positive and negative DC power cables in the control cabinet are connected
correctly.
 Check if the battery series cable is connected reliably.
 Check that all communication and power supply cable connection terminals are connected
reliably.
 Check if the resistor on the CAN line on the high voltage box is inserted in the wrong position.
 Check if there is a problem with the LAN port connection in the control cabinet.

8.2.2. System Power-up

1. First turn on the circuit breaker in the control cabinet, close the low-voltage power supply
switch to ensure that the three-stage BMS, UPS power supply, battery cluster power supply
micro-break power supply normal, etc.
2. Turn on the liquid cooling unit, firefighting and other equipment, and observe whether the
power supply is normal as shown in the figure below:

Figure 8-2: FSS Control Panel

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 31

 3. Close the DC circuit breaker of each rack high-voltage box: close to the left, decouple in the
middle, disconnect to the right; close the 220VAC power supply switch of each rack high-
voltage box, observe the indicator light on the high-voltage box.
• AUX: Power indicator, green light means the power supply is normal.
• RUN: Operation indicator, green light means the total output relay in the high
voltage box has been closed, the light is off and disconnected.
• FLT: Fault indicator, red light on behalf of the system fault, including hardware
failure, internal communication failure, battery failure, etc.
4. After the battery rack is powered up, the Level 3 BMS automatically sends a command to the
Level 2 BMS in the stack to close the relay, and the Level 2 BMS will absorb the main positive
and main negative relays after the self-test is completed. 3 racks of battery racks are
successfully powered up on the DC bus, and this stack is powered up. After completing the
above operations, the system enters a chargeable state.

8.3. Introduction to BMS

The Energy Storage Battery Management Unit (Level 1) is a slave module for Li-ion battery
management systems with integrated active equalization. The module provides real-time voltage and
temperature monitoring of single battery cells, thermal management, and bi-directional active
equalization, and can form a highly flexible battery management system (BMS) with the cluster
management unit via CAN bus.

Figure 8-3: ESS Pack-level Battery Management Unit

The main functions are as follows:

• Supports 24 single battery cell voltage monitoring.

• Supports 20-way NTC (10K) temperature monitoring.
• Support 24-way active equalization, using bi-directional active equalization technology, can
simultaneously charge or discharge any two batteries in the battery pack to equalize, thus
effectively improving battery consistency and extending battery life.
• Support thermal management, according to the battery temperature state, the battery can be
active hot and cold management, to achieve the temperature control function of cooling or
heating, to extend the battery life.

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 • Support bootloader upgrade, firmware upgrade online via CAN bus.
• Supports acquisition of low-power modes, with latent currents down to 10uA or less in low-
power mode.
• Support single SOC/SOH calculation function.
• Support active equalization of single over-voltage, under-voltage, over-current, under-current,
over-temperature detection and alarm.
• Support active equalization power supply over-voltage, under-voltage, over-current detection,
and alarm.
• Support active equalization selector switch detection and alarm.
• Support single voltage (overvoltage, undervoltage), temperature (overtemperature),
communication and other alarm functions.
• Support the collection of wire harness (voltage, temperature) drop detection function.
• Meet the application of 1500V energy storage system, meet "UL60950 Safety of Information
Technology Equipment", "UL1973", "GB/T36276-2018 Lithium-ion batteries for power storage",
"IEC 62477-1:2012 Safety requirements for power electronic converter systems and
equipment" and other standards of insulation withstand voltage requirements.

The Energy Storage Rack Management Unit (Level 2) is a control and management module for
energy storage battery management systems. This module manages the battery racks in the energy
storage battery system and is usually placed in the

high-voltage control box of the battery rack. It is mainly responsible for the voltage and current
acquisition of the rack, summarizing the voltage and temperature information of the individual cells
in the rack, calculating the SOC/SOH status of the rack, executing the equalization strategy judgment
and battery fault diagnosis, and implementing the local protection and relay control of the rack
based on the battery fault information. The rack management unit has a CAN communication
interface to communicate with the battery management unit and the battery array management
unit. It is equipped with insulation acquisition function and status calculation function such as single
SOC/SOH and has redundant CAN communication interface and RS-485 communication interface for
communication with external devices. The battery rack management unit is the core module of the
energy storage battery management system, which is the key equipment to ensure the safe, reliable,
and efficient operation of the energy storage system.

Figure 8-4: ESS Rack-level Battery Management Unit

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 33

The main functions are as follows:

• Supports battery status data processing, aggregates real-time battery data information
through CAN, and realizes the management and control of battery group/rack charging and
discharging after finishing processing.
• Support group end voltage detection, through the isolation of group end voltage collection
processing, to achieve real-time detection of group end voltage.
• Support group end current detection, support Hall sensor for real-time isolated current
collection and processing.
• Support battery system insulation detection function, according to the system configuration
requirements to turn on and off the insulation detection function.
• Support SOC/SOH/SOE/SOP estimation, which can realize the estimation of SOC and SOH of
single cell and cell pack.
• Support thermal management control function, according to the battery temperature state,
the battery pack can be active hot and cold management, to achieve the temperature control
function of cooling or heating, to extend the life of the battery pack.
• Support fault detection function, which can be based on voltage, current, temperature, SOC,
SOH and other threshold alarm function, as well as the limit alarm threshold circuit cut-off
protection function.
• Support data storage function, support local storage of system operation data.
• Support system expansion functions, including multiple active/passive node outputs, relay
control management, and effective isolation of strong and weak power and other diversified
security control needs.
• Support CAN and RS-485 communication function to realize information interaction.
• Bootloader upgrade support, application upgrade online via CAN bus.
• Support the application of 1500V energy storage system, meet the requirements of “UL60950
Safety of Information Technology Equipment”, “GB/T 36276-2018 Lithium-ion batteries for
power storage”, IEC 62477, IEC62619 and other standards insulation voltage withstanding,
creepage distance and electrical clearance between high and low voltage more than 8mm.

The Energy Storage Battery Array Management Unit (Level 3) is a control host for the battery
management system of energy storage power plants. It can obtain battery voltage, current,
temperature, SOC and other battery cluster data in real time by communicating with the subordinate
host, and monitor the operation of air conditioners, fire equipment, circuit breakers and other
equipment with the help of network communication, and complete relevant data analysis, alarm
processing, independent setting and changing of parameters and event storage functions. It can also
cooperate with PCS host, energy storage scheduling and monitoring system (EMS), etc. to
automatically adjust the linkage control according to the actual power output needs and the SOC
optimized load control strategy of each battery group to ensure the safe and stable operation of the
power station and promote the battery life extension.

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 34

 Figure 8-5: ESS Container-level Battery Management Unit

Figure 8-6: HMI main screen

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 35

 Figure 8-7: Auxiliary equipment monitoring interface

Figure 8-8: Parameter configuration interface

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 Figure 8-9: Historical data interface

Figure 8-10: Sub-unit device status

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 37

The main functions are as follows：

1） Information Monitoring
• Manage up to 12 racks of cell cluster information.
• Monitor and display individual cell voltage data.
• Monitoring display of rack/stack voltage, current.
• Display cell, rack and stack SOC, SOH data.
• Monitoring and displaying single cell temperature data.
• Insulation resistance value, maximum allowable charging and discharging power, power
monitoring, etc.
• Firefighting, liquid cooler, air conditioning, temperature and humidity, system power
consumption and other information monitoring.
2） Alarm function
• Systematic three-level warning mode.
• Single battery over-voltage and under-voltage alarm.
• Communication failure alarm.
• Battery rack over-voltage, under-voltage, over-current, insulation alarm.
• Single cell over temperature, over low alarm, etc.
3） Detection protection
• Single cell voltage over-voltage and under-voltage protection.
• Battery rack battery over-voltage, under-voltage, short-circuit, over-current protection.
• Single cell over and under temperature protection.
• Circuit breaker status detection.
• Relay adhesion detection.
• Emergency stop function detection.
• Firefighting, air conditioning, liquid cooler fault status detection.
• Temperature and humidity sensor, energy meter communication status detection.
• Online insulation detection, fault detection, thermal management control and protection
functions, etc.
4） Control Functions
• Support remote/local one-touch power up/down control relay.
• Supports remote/local single rack control relays.
• Support for local circuit breaker control functions.
• Support liquid cooler control function.
• Support air conditioning control function.
5） Parameter Settings
• Local network parameter setting.
• Equipment basic parameter setting.
• Battery rack parameter setting.
• Host login privileges settings.

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 38

8.4. System Maintenance
8.4.1. Maintenance Precautions
• To carry out system maintenance and repair safely and effectively, maintenance personnel
must be professionally trained and qualified before taking up their jobs. When performing
maintenance and repair work, staff must comply with the relevant safety precautions and use
the necessary tools and protective equipment.
• Do not wear metal jewelry such as gold or silver jewelry and watches when operating and
maintaining the system.
• Use only insulated tools, wear 1500Vdc rated insulated gloves and shoes for maintenance.
• Clean up tools and materials after maintenance work, and do not put metal objects inside or
on top of the equipment.
• To connect and disconnect system cables, disconnect all high and low voltage switches.
• System operators and maintenance personnel have any questions about the operation and
maintenance of the equipment, please contact the manufacturer for advice, do not operate
without authorization.

8.4.2. Equipment Maintenance

• Ambient temperature: where condition allows, maintain the site ambient temperature
between 20 ~ 40 ℃.
• When the battery system is not used for a long time, it should be recharged fully every 3
months to bring the SOC to >80%.
• Regular dust removal: Clean the system regularly, especially pay attention to cleaning the fan
inlet and outlet and use a vacuum cleaner to clean up when necessary to ensure that the air
can circulate freely in the cabinet. Power must be cut off before dust removal; water flushing
is strictly prohibited.
• Regularly check whether the cable connection terminal is loose, whether the terminal
surface is seriously rusted or oxidized, and whether the contact is good.
• Regularly check whether the cable is aging and broken, and whether the insulation is good.
• Regularly check whether the indicator is intact and functioning properly.

8.4.3. System Function Maintenance

• SOC calibration: The battery management system uses SOC to indicate the remaining
capacity of the battery, the SOC value is estimated by the management system through
mathematical models based on current, time and other parameters, because the battery
capacity is related to many factors, so the SOC value has a certain error, if the SOC value
error is found during operation, the battery system needs to be re-charged and calibrated.
• Occasional system testing: Occasional visits to the site for comprehensive testing of the
battery system to determine whether the system functions properly and whether the battery
status is normal.
• System upgrade: If you find that the battery power supply time is greatly shortened or the
system frequently fails, please contact the manufacturer in time and ask the manufacturer's
professional staff to diagnose and maintain the system.

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 39

 8.5. Troubleshooting
When the battery system alarm or failure occurs, please deal with the phenomenon as described in
the following table, if the problem cannot be solved, please contact the manufacturer.

No. Fault Type Possible Causes Troubleshooting Method

Air conditioner 1. Three-phase AC power supply failure Check AC power supply
1
display fault
2. Air conditioning failure Repair air conditioner
Check power supply
1. Bad power supply harness
Level 3 BMS harness
2 display does NOT Repair/replace power
2. 24V power supply fault
light up supply
3. IPC screen damage Replace IPC screen
Check indicator harness
1. Bad power supply harness contact
Rack HV box contact
3 indicator light 2. MBMS failure Replace MBMS
does NOT light up 3. Light failure Replace light
4. Relay failure Replace relay
1. Poor connection on voltage detection Verify harness
Abnormal pack
4 harness connection
voltage reading
2. BMU failure Replace BMU
1. Poor connection on temperature Verify harness
Abnormal pack detection harness connection
5 temperature Replace temperature
2. Temperature sensor failure
reading sensor
3. BMU failure Replace BMU
Stop operation and
return battery
1. Cell-level temperature reading
Out-of-spec compartment to
outside operation range
6 temperature operating temperature
detected range
Replace temperature
2. Temperature sensor failure
sensor
Out-of-spec
1. Single cell voltage exceeds allowable Stop charge or discharge
7 voltage
threshold and isolate fault cell
detected
Cell Stop charging on affected
8 1. System overcharged
overvoltage pack
Cell under- Stop discharging on
9 1. System over-discharged
voltage affected pack
1. Problem with host insulation test Troubleshoot the
sensors mainframe
Battery
2. Wire harness insulation fault, Replace faulted wire
10 insulation
including connectors harness
failure
Troubleshoot load-side
3. Load-side insulation fault
insulation

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 40

 Replacement or disposal
1. Low voltage wiring harness problems
Internal of harness
11 Communication 2. CAN line resistance problem Replace CAN line resistor
failure
3. BMU fault Replace BMU
Replace pre-charge
Pre-charge 1. Pre-charge resistance problem
12 resistor
failure
2. Pre-charge relay failure Replace pre-charge relay

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 41

 9. Additional Information
9.1. BESS Product Technical Specification
Technical
No. Item Note Reference Image
Parameter
ESD1267-05P
1 Product Model
3385
2 Number of Cells 3564 1P44S * 9S * 9P
Nameplate Energy
3 3.385
(MWh)
100% DOD,
Voltage range:
4 Usable Energy (MWh) 3.215 990V~1445.4V,
DC one-way discharge
efficiency: 95%
396 x (single cell
5 Nominal Voltage (V) 1267.2
voltage: 3.2V)
DC discharge
Round Trip Efficiency
6 93% energy/DC charging
(RTE)
energy
7 Nominal Capacity (Ah) 2700 25±2℃，100%DOD
100% DOD, single cell
990~1445.4 voltage range: 2.5-
Operating voltage
8 3.65V
range (V)
95% DOD, single cell
1108.8~1425.6
voltage range: 2.8-3.6V
Rated
9 charge/discharge C- 0.5
Rate (P)
Number of battery 9+1(Control
10
rack cabinet)
Optimal Operating
11 Temperature Range +15°C ~ +30°C
(°C)
Operating
11 Temperature Range -20°C ~ +50°C
(°C)
Storage Temperature
12 -30°C ~ +60°C
Range (°C)
13 Operating Humidity 5 ~ 95%
13 Dimensions (mm) 6058*2438*2896 W*D*H
14 Weight(kg) 37,500 Fully filled
15 LOGO Gotion Accept customization

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 42

 Technical
No. Product Model Note Reference Image
Parameter
1 Product Model ERD1267-05P376
2 Nominal Capacity (Ah) 300 25±2°C, 100% DoD
3 Configuration 1P396S
396x (single cell
4 Nominal Voltage (V) 1267.2
voltage: 3.2V)
100% DOD, 1P396S
990V~1445.4 (single cell voltage
range: 2.5-3.65)
5 Voltage Range (V)
95% DOD, 1P396S
1108.8~1425.6 (single cell voltage
range: 2.8-3.6)
6 Nominal Energy (kWh) 376.2 100% DoD, 25°C, 0.5P
Charging/Discharging
7 0.5
Rate(P)
8 Dimensions (mm) 896x1065x2385 W*D*H
9 Weight(kg) 3000
10 Operating Temp. Range 10 ~ 45°C
11 Thermal Management Liquid Cooling

Technical
No. Item Note Reference Image
Parameter
1 Product Model EPD140-05P41
2 Rated Capacity (Ah) 300 25±2℃，100%DOD
Voltage of single cell:
3 Rated Capacity(V) 140.8
3.2V
Charging/Discharging
4 0.5
Rate (P)
100% DOD, single cell
110 ~ 160.6V voltage range:
Operating Voltage
5 2.5~3.65
Range(V)
95% DOD, single cell
123.2 ~ 158.4
voltage range: 2.8~3.6
6 Nominal Energy(kWh) 41.8 100%DOD, 0.5P
7 Dimensions (mm) 778x1070x234 L*W*H
8 Weight (kg) 313
Thermal Management
9 Liquid cooling
Method

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 43

 Technical
No. Item Note Reference Image
Parameter
IFP81175200A-
1 Cell Model
300Ah
2 Rated Capacity (Ah) 300 25±2℃，100%DOD
3 Rated Capacity(V) 3.2
2.5 ~ 3.65 Use range
Operating voltage
4 Recommended use
rang(V) 2.8-3.6
range
5 Nominal Energy (Wh) 950
Optimum storage
Storage Temperature
6 -30 ~ +60℃ temperature
Range (℃)
10℃~35℃
Dimensions (W*D*H
7 81.2×175.4×200.3
mm)
8 Weight(kg) 5.998±0.3
Charging temperature
0～55
Operating Temperature range
9
Range (℃) Discharge
-30～60
temperature range
10 Humidity (%) ≤95%

9.2. Installation Torque Specification

In the event of servicing or replacement, the bolt fasteners in the BESS container shall be torqued to
the following specifications as listed in the table below:

Bolt Size Torque Range (N∙m)

M3 0.8~1.2
M4 2.0~2.4
M5 4~4.6
M6 7~8
M8 18~22
M10 25~32
M12 36~45

HEFEI GOTION HIGH-TECH POWER ENERGY CO. LTD. 44