320D2 Excavator DFM00001-UP (MACHINE) POWERED BY C7.1 Engine(SEBP6...

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Product: EXCAVATOR
Model: 320D2 EXCAVATOR DFM00231
Configuration: 320D2 Excavator DFM00001-UP (MACHINE) POWERED BY C7.1 Engine

Service Magazine
2013/05/03
Media Number -SEPD1604-00 Publication Date -03/05/2013 Date Updated -03/05/2013

i05268500

Troubleshooting Code Information for Certain Excavators

with Mechanically Injected Engines {1000, 7000, 7569}
SMCS - 1000; 7000; 7569

Excavator:

312D2 (S/N: KLE1-UP; MGJ1-UP; WHJ1-UP; MPP1-UP; TJY1-UP; RXZ1-UP)

313D2 (S/N: PLD1-UP)

318D2 (S/N: DPJ1-UP; WGR1-UP; TZS1-UP; XGS1-UP)

320D2 (S/N: LMA1-UP; TMF1-UP; DFM1-UP; KHR1-UP; NBT1-UP)

Refer to the following tables for troubleshooting code information for Certain Excavators with
mechanically injected engines.

Table 1
Codes not used on Mechanically Injected Engines (300D CID-FMI)
WID CID FWI Warning Description

247 12 - SAE J1939 Data Link – Malfunction

3 - Engine Cooling Fan Solenoid – Voltage High

291 5 - Engine Cooling Fan Solenoid – Current Low

6 - Engine Cooling Fan Solenoid – Current High

39
3 - Engine Fan Speed Control Solenoid – Voltage High
362 5 - Engine Fan Speed Control Solenoid– Current Low

6 - Engine Fan Speed Control Solenoid – Current High

485 3 24 Engine Fan Reversing Solenoid – Voltage High

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5 24 Engine Fan Reversing Solenoid – Current Low

6 24 Engine Fan Reversing Solenoid – Current High

544 8 - Engine Cooling Fan Speed Sensor - Abnormal

Frequency

3 2 Heavy Lift Solenoid – Voltage High

735 5 - Heavy Lift Solenoid – Current Low

6 - Heavy Lift Solenoid – Current High

3 - Right Side Attachment Pedal Sensor – Voltage High

4 - Right Side Attachment Pedal Sensor – Voltage Low

1129
Right Side Attachment Pedal Sensor – Abnormal
8 -
Frequency

3 - Left Side Attachment Pedal Sensor – Voltage High

4 - Left Side Attachment Pedal Sensor – Voltage Low

1130
Left Side Attachment Pedal Sensor – Abnormal
8 -
Frequency
Machine Overload Warning Pressure Sensor – Voltage
3 9
High

Machine Overload Warning Pressure Sensor – Voltage

1178 4 9
Low

8 9 Machine Overload Warning Pressure Sensor –

Abnormal Frequency

Relief Valve #2 Check Valve Solenoid – Voltage High

3 22

1522 5 22 Relief Valve #2 Check Valve Solenoid – Current Low

Relief Valve #2 Check Valve Solenoid – Current High

6 22

3 22 Relief Valve #1 Check Valve Solenoid – Voltage High

1523 5 22 Relief Valve #1 Check Valve Solenoid – Current Low

Relief Valve #1 Check Valve Solenoid – Current High

6 22

3 - Straight Travel Solenoid – Voltage High

1525 5 - Straight Travel Solenoid – Current Low

6 - Straight Travel Solenoid – Current High

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Attachment Valve #2 Extend Pressure Solenoid –

3 22
Voltage High

Attachment Valve #2 Extend Pressure Solenoid –

1594 5 -
Current Low

Attachment Valve #2 Extend Pressure Solenoid –

6 -
Current High
Attachment Valve #2 Retract Pressure Solenoid –
3 22
Voltage High

1597 Attachment Valve #2 Retract Pressure Solenoid –

5 -
Current Low
Attachment Valve #2 Retract Pressure Solenoid –
6 -
Current High

22 22 One Way / Two Way Valve Solenoid – Voltage High

1615 22 22 One Way / Two Way Valve Solenoid – Current Low

22 22 One Way / Two Way Valve Solenoid – Current High

Right Pump Negative Flow Control Pressure Reducer

1 1
Pressure Solenoid - Voltage High
Right Pump Negative Flow Control Pressure Reducer
1661 1 1
Pressure Solenoid– Current Low

Right Pump Negative Flow Control Pressure Reducer

1 1
Pressure Solenoid – Current High
39 3 - Bucket Cylinder Position Sensor - Voltage High
1956
4 - Bucket Cylinder Position Sensor– Voltage Low
Boom Cylinder Rod End Pressure Sensor - Voltage
3 -
High

Boom Cylinder Rod End Pressure Sensor – Voltage

1968 4 -
Low
Boom Cylinder Rod End Pressure Sensor – Abnormal
8 -
Frequency
Boom Cylinder Rod End Pressure Sensor - Voltage
3 -
High

Boom Cylinder Rod End Pressure Sensor – Voltage

1969 4 -
Low

8 - Boom Cylinder Rod End Pressure Sensor – Abnormal

Frequency

3 1 Boom Circuit Regeneration Solenoid - Voltage High

2103
5 1 Boom Circuit Regeneration Solenoid – Current Low

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6 1 Boom Circuit Regeneration Solenoid – Current High

3 22 Hammer Return to Tank Solenoid – Voltage High

2275
6 22 Hammer Return to Tank Solenoid – Current High
Boom Cylinder Extend Limit Solenoid - Voltage High
3 2

2420 5 2 Boom Cylinder Extend Limit Solenoid – Current Low

Boom Cylinder Extend Limit Solenoid – Current High
6 2

Boom Cylinder Retract Limit Solenoid - Voltage High

3 2
2421
5 2 Boom Cylinder Retract Limit Solenoid – Current Low

Boom Cylinder Retract Limit Solenoid – Current High

6 2

3 2 Stick Cylinder Extend Limit Solenoid - Voltage High

2422 5 2 Stick Cylinder Extend Limit Solenoid – Current Low

6 2 Stick Cylinder Extend Limit Solenoid – Current High

3 2 Stick Cylinder Retract Limit Solenoid - Voltage High

2423 5 2 Stick Cylinder Retract Limit Solenoid – Current Low

6 2 Stick Cylinder Retract Limit Solenoid – Current High

3 2 Bucket Cylinder Retract Limit Solenoid - Voltage High

39
Bucket Cylinder Retract Limit Solenoid – Current Low
2424 5 2

Bucket Cylinder Retract Limit Solenoid – Current High

6 2

3 - Boom Raise/Lower Angle Sensor - Voltage High

4 - Boom Raise/Lower Angle Sensor – Voltage Low

2425 Boom Raise/Lower Angle Sensor – Abnormal
8 -
Frequency
13 - Boom Raise/Lower Angle Sensor - Out of Calibration
3 - Stick Angle Sensor - Voltage High

4 - Stick Angle Sensor – Voltage Low

2426
8 - Stick Angle Sensor – Abnormal Frequency
13 - Stick Angle Sensor - Out of Calibration

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Offset Boom Offset Left Limit Solenoid - Voltage High

3 2

2427 Offset Boom Offset Left Limit Solenoid – Current Low

5 2

Offset Boom Offset Left Limit Solenoid – Current High

6 2

Offset Boom Offset Right Limit Solenoid - Voltage

3 2
High

Offset Boom Offset Right Limit Solenoid – Current

2428 5 2
Low
Offset Boom Offset Right Limit Solenoid – Current
6 2
High

Boom Cylinder Extend Pilot Pressure Sensor - Voltage

3 2
High

Boom Cylinder Extend Pilot Pressure Sensor – Voltage

2429 4 2
Low

8 2 Boom Cylinder Extend Pilot Pressure Sensor –

Abnormal Frequency

39 3 - Offset Boom Offset Angle Sensor - Voltage High

4 - Offset Boom Offset Angle Sensor – Voltage Low

2430
Offset Boom Offset Angle Sensor - Out of Calibration
13 -

2695 3 - Crane Operation Mode Light - Voltage High

Stick Cylinder Retract Cab Contour Avoidance Solenoid
3 2
- Voltage High
Stick Cylinder Retract Cab Contour Avoidance Solenoid
2713 5 2
– Current Low
Stick Cylinder Retract Cab Contour Avoidance Solenoid
6 2
– Current High

Boom Cylinder Retract Pilot Pressure Sensor - Voltage

3 -
High

Boom Cylinder Retract Pilot Pressure Sensor – Voltage

3012 4 -
Low

8 - Boom Cylinder Retract Pilot Pressure Sensor –

Abnormal Frequency

Boom Low Pressure Relief Enable Solenoid - Voltage

3038 3 2
High

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Boom Low Pressure Relief Enable Solenoid – Current

5 2
Low

Boom Low Pressure Relief Enable Solenoid – Current

6 2
High

Bucket Cylinder Extend Limit Solenoid - Voltage High

3 2

Bucket Cylinder Extend Limit Solenoid – Current Low

3042 5 2

Bucket Cylinder Extend Limit Solenoid – Current High

6 2

Left Pump Flow Limit Enable Solenoid- Voltage High

3 2

Left Pump Flow Limit Enable Solenoid – Current Low

3059 5 2

Left Pump Flow Limit Enable Solenoid – Current High

6 2

3 - Hydraulic Cab Riser Position Sensor - Voltage High

4 - Hydraulic Cab Riser Position Sensor – Voltage Low
3060
Hydraulic Cab Riser Position Sensor - Out of
13 -
Calibration

Table 2
Additional Codes for Mechanically Injected Engines (300D CID-FMI)

WID CID FWI Warning Description

3 2 Fuel Shut Off Solenoid – Voltage High

17 5 - Fuel Shut Off Solenoid – Current Low

6 - Fuel Shut Off Solenoid – Current High

3 2 Air Filter Plugged Sensor - Voltage High

95
4 2 Air Filter Plugged Sensor – Voltage Low

39 3 2 Engine Oil Pressure Sensor - Voltage High

100
4 2 Engine Oil Pressure Sensor – Voltage Low
262 6 2
3 2 Starter Relay – Voltage High
444
6 - Starter Relay – Current High
460 3 2 Fuel Filter Plugged Sensor - Voltage High

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4 2 Fuel Filter Plugged Sensor – Voltage Low

3 - Grow Plug Relay – Voltage High

2246 5 - Grow Plug Relay – Current Low

6 - Grow Plug Relay – Current High
3 2 Atmosphere Sensor - Voltage High
3528
4 2 Atmosphere Sensor – Voltage Low

Table 3
Codes not used on Mechanically Injected Engines (300D2 EID)

WID EID Warning Description

15 13 High Engine Coolant Temperature Derate

96 26 High Fuel Pressure

273 20 Machine operation attempted using an invalid key

351 2 Lift linkage movement detected in wrong direction

863 23 Abnormal Machine Auto Lube System Operation

- 1 Unauthorized Key Warning

- 3 Low Engine Coolant Level Warning

- 4 Low Engine Oil Level

- 5 Low Hydraulic Oil Level

- 7 High Inlet Air Temperature Warning

39 - 8 High Inlet Air Temperature Derate
- 9 Machine Overloaded

- 17 Limited Mobility Mode

- 33 Boom Cylinder Stroke End Warning
- 34 100% Load Warning

- 35 Engine Overspeed warning

- 37 Lever Is Not Neutral

- 45 Hock Interference Warning

- 46 90% Load Warning

- 47 Shovel Crane Mode Back up

- 48 Shovel Crane Mode Pause

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- 52 Reverse Fan Starting

- 38 Counter Weight Removal Warning

Table 4
Additional Codes for Mechanically Injected Engines (300D2 EID)

WID EID Warning Description

360 10 Low Engine Oil Pressure Warning

- 6 STARTING AID

265 36 User Defined Shut down

39
- 53 PL522 Tamper Resistance - Machine Security

- 55 PL522 Tamper Resistance - Security Pending

- 56 Warmup Mode Power Derate

Table 5
Codes not used on Mechanically Injected Engines (300D2 Warning)
Message (English) Diagnostic Codes

UNAUTHORIZED
PL522 Tamper Resistance - Machine Security
KEY
Heavy Lift Solenoid – Voltage High (735-3)

Hydraulic Lock Solenoid – Voltage High (1160-3)

Boom Cylinder Extend Limit Solenoid - Voltage High (2420-3)

Boom Cylinder Extend Limit Solenoid – Current Low (2420-5)

Boom Cylinder Extend Limit Solenoid – Current High (2420-6)

Stick Cylinder Extend Limit Solenoid - Voltage High (2422-3)

SERVICE Stick Cylinder Extend Limit Solenoid – Current Low (2422-5)

REQUIRED Stick Cylinder Extend Limit Solenoid – Current High (2422-6)

Stick Cylinder Retract Limit Solenoid - Voltage High (2423-3)

Stick Cylinder Retract Limit Solenoid – Current Low (2423-5)

Stick Cylinder Retract Limit Solenoid – Current High (2423-6)

Bucket Cylinder Retract Limit Solenoid - Voltage High (2424-3)

Bucket Cylinder Retract Limit Solenoid – Current Low (2424-5)

Bucket Cylinder Retract Limit Solenoid – Current High (2424-6)

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Boom Cylinder Retract Limit Solenoid - Voltage High (2421-3)

Boom Cylinder Retract Limit Solenoid – Current Low (2421-5)

Boom Cylinder Retract Limit Solenoid – Current High (2421-6)

Offset Boom Offset Left Limit Solenoid - Voltage High (2427-3)

Offset Boom Offset Left Limit Solenoid – Current Low (2427-5)

Offset Boom Offset Left Limit Solenoid – Current High (2427-6)

Offset Boom Offset Right Limit Solenoid - Voltage High (2428-3)

Offset Boom Offset Right Limit Solenoid – Current Low (2428-5)

Offset Boom Offset Right Limit Solenoid – Current High (2428-6)

Lift linkage movement detected in wrong direction (EID:351)

COOLANT LEVEL
Low Engine Coolant Level Warning
LOW

ENG OIL LEVEL

LOW Low Engine Oil Level

HYD OIL LEVEL

Low Hydraulic Oil Level
LOW
INLET AIR TEMP
High Inlet Air Temperature Warning
HIGH
INLET AIR TEMP
High Inlet Air Temperature Derate
POWER DERATE
Machine Overload Warning Pressure Sensor – Voltage High (1178-3)

LIFT OVERLOAD Machine Overload Warning Pressure Sensor – Voltage Low (1178-4)
WARNING Machine Overload Warning Pressure Sensor – Abnormal Frequency
(1178-8)

Machine Overloaded

LIMITED
MOBILITY Limited Mobility Mode
MODE

ENGINE ECM
Machine operation attempted using an invalid key (EID:273)
ERROR

Relief Valve #2 Check Valve Solenoid – Voltage High (1522-3)

TOOL CONTROL Relief Valve #2 Check Valve Solenoid – Current Low (1522-5)
MALFUNCTION Relief Valve #2 Check Valve Solenoid – Current High (1522-6)

Relief Valve #1 Check Valve Solenoid – Voltage High (1523-3)

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Relief Valve #1 Check Valve Solenoid – Current Low (1523-5)

Relief Valve #1 Check Valve Solenoid – Current High (1523-6)

Attachment Valve #2 Extend Pressure Solenoid – Voltage High (1594

-3)

Attachment Valve #2 Retract Pressure Solenoid – Voltage High (1597

-3)
One Way / Two Way Valve Solenoid – Voltage High (1615-3)

One Way / Two Way Valve Solenoid – Current Low (1615-5)

One Way / Two Way Valve Solenoid – Current High (1615-6)

AUTO LUBE Abnormal Machine Auto Lube System Operation (EID:863)

ERROR

Engine Fan Reversing Solenoid – Voltage High (485-3)

REVERSE FAN
Engine Fan Reversing Solenoid – Current Low (485-5)
ERROR
Engine Fan Reversing Solenoid – Current High (485-6)

FUEL PRESS
High Fuel Pressure (EID:96)
HIGH
CYLINDER
STROKE Boom Cylinder Stroke End Warning
END

100% LOAD 100% Load Warning

ENG OVERSPEED
Engine Overspeed warning
WARNING
LEVER IS NOT
Lever Is Not Neutral
NEUTRAL

COUNTERWEIGHT
REMOVAL

LUBE LEVEL
LOW

HOOK
Hock Interference Warning
INTERFERING
85% LOAD 90% Load Warning

CRANE SYSTEM
Shovel Crane Mode Back up
BACKUP SW ON
AUTO STOP
Shovel Crane Mode Pause
CANCEL

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E-FENCE SYSTEM
INTERFERING

E-FENCE SYSTEM
BACKUP SW ON

LUBE
STARTING
REVERSE FAN
Reverse Fan Starting
STARTING

Table 6
Additional Codes for Mechanically Injected Engines (300D2 Warning)
Message (English) Diagnostic Codes

MACHINE
PL522 Tamper Resistance - Machine Security
SECURITY
SECURITY
PL522 Tamper Resistance - Security Pending
PENDING

Fuel Shut Off Solenoid – Voltage High (17-2)

Air Filter Plugged Sensor - Voltage High (95-3)

Air Filter Plugged Sensor – Voltage Low (95-4)

Engine Oil Pressure Sensor - Voltage High (100-3)

Engine Oil Pressure Sensor - Voltage Low (100-4)

SERVICE
5 V Sensor DC Power Supply – Voltage Low (262-6)
REQUIRED
Starter Relay – Voltage High (444-2)

Fuel Filter Plugged Sensor - Voltage High (460-3)

Fuel Filter Plugged Sensor - Voltage Low (460-4)

Atmosphere Sensor - Voltage High (3528-3)

Atmosphere Sensor - Voltage Low (3528-4)

STARTING AID Intake Air Heater On Warning
ENG OIL PRESS
Low Engine Oil Pressure Warning (EID:360)
LOW

WARMUP MODE Warmup Mode Power Derate

POWER DERATE

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