SIMPLE AND DIRECT ⼁ STEADY ⼁ MAJOR Computer to Plate(CTP)

USER MANUAL

Hangzhou CRON Machinery & Electronics Co., Ltd.

Jinyi Road 875, Xiaoshan Economic & Technological
Development Zone Hangzhou, 311215, P.R.China
TEL：0571-82838989
FAX：0571-82838877
www.cron.com.cn www.cron-international.com
 CONTENTS
Chapter 1: About this manual

Chapter 2: Overview

2.1 Overview ..................................................................................................05

2.2 System dimension & weight........................................................................ 06
2.3 Power requirement .................................................................................... 06
2.4 Power connection & wiring.......................................................................... 06
2.5 Safety and Caution labels........................................................................... 08
2.6 Safety Information..................................................................................... 10
Chapter 3: Installation Site
and Environmental Requirements
3.1 Space requirement ................................................................................... 11
3.2 Flooring & hallway access.......................................................................... 11
3.3 Environmental requirement....................................................................... 11
Chapter 4: Offloading, Unboxing
and Installing
4.1 On-site conditions during offload handling................................................... 12
4.2 Shipment packing..................................................................................... 12
4.3 Loading &unloading equipment ................................................................. 12
4.4 Installation personnel................................................................................ 12
4.5 Unboxing, fixing and installing ...................................................................13

Chapter 5: Operation Instructions

5.1 Turning on device...................................................................................... 20

5.2 Connecting to computer ............................................................................. 20
5.3 Laboo-HDI installation & startup.................................................................. 20
5.4 Create work template..................................................................................25
5.5 Device Operating Instructions .....................................................................27

Chapter 6: Optional Devices

6.1 Built-in Punching........................................................................................28

6.2 BGP Punch Bridge..................................................................................... 29
6.3 TPV Dedusting Unit ....................................................................................31
6.4 Slip Paper Collector .................................................................................. 32
6.5 Straight In-line Bridge.................................................................................33
6.6 CTP Autoloader..........................................................................................34
6.7 72H input loading table................................................................................36

Chapter 7: System Maintenance

7.1 Device internal cleaning & inspection procedures......................................... 40

7.2 Daily Maintenance................................................................................ ..... 43
Chapter 8: Abnormal Problems
Analysis and Handling
8.1 Error message and handling suggestions .................................................... 44
Chapter 9: Consumables Parts and
Spare Part
Revision History 9.1 The spare parts list of G+ model.................................................................. 46
9.2 The spare parts list of H model.................................................................... 48
Version: A0 Date: 03-08-2017
Version: A1 Date: 04-19-2018 Chapter 10: Appendix

10.1 Wiring Diagram......................................................................................50

Chapter 1: About this manual Chapter 2: Overview
This manual provides informa on and procedures how to install and
setup the H & G+ series CTP 2.1 Overview

a) CTP Computer To Plate is a laser imaging technology, that directly applies precision
Contents bitmap informa on that processed by the RIP in Pre-press, on to digital offset plates by using
thermal laser abla on or visible UV light exposing technique.Generally it consists of offset
Chapter 2: Overview plate moun ng drum, op cal imaging system, laser driver system, scanning device, plate
moun ng and releasing mechanism, vacuum adsorp on, dedus ng device, the overall control
Chapter 3:Installa on site and environmental requirements
system and other components.
Chapter 4:Offloading, unboxing and installing b) Depends on applica ons, CTP can be categorized as: Newsprint CTP (Resolu on:
Chapter 5:Opera on instruc on 1200~1800dpi), Commercial C T P (Resolu on: 1800~2800dpi), CommercialNews
CTP(1500~2540dpi)
Chapter 6: Op onal device
c) There are 5 available CTP formats: 26series(max.format 670x570), 36series(max.format
Chapter 7:System maintenance 925x675), 46series(max.format 1160x940), 60series(max.format 1524x1200),
Chapter 8:Abnormal problems analysis and handling 72series(max.format 1850x1422)
d) Materials used are selec on of environmentally friendly materials and comply with
Chapter 9:Vulnerable consumables and spare parts environmental laws and regula ons. We avoid using hazardous materials in the device and
Chapter 10:Appendixes strong abide to environmental protec onrequirements.

Typographic conven ons Figure illustra on as shown Pictures 2-1, 2-2:

This document uses the following typographical conven ons:

Calibri(Bold)Noun first defined and emphasis is indicated in bold
CalibriRepresents the computer display of text and system items

CRON welcomes any valuable comments and suggestions:

CRON welcomes your comments and suggestions on this document, and it’s our sincere
commitment to provide upmost relevant detail in this document to meet your requirements.
To send in any comments or suggestions, please visit http://www.cron.com.cn. Figure 2-1, H Model Figure2-2, G+ Model
When submitting comments and suggestions, attach the titleof the document, indicates page
number and any comments, errors or suggestions for improvement found in this document.
If you want to know the upgrade items during production,please refer to the announcements
NOTE: Photos for reference only as the device shapes are different
by our company
according to the configuation

04 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 05
Chapter 2: Overview

2.2 System dimension & weight

Table 2-1:System equipment size, weight table

Output Bridge Loading Table Weight
Device Model W（cm） L（cm） H（cm）
（cm） （cm） （≈kg）
TP26H/TP26G+ 140 111 105 55 60/45 815
TP36H/TP36G+ 165 106 107 55 55/50 1150
TP46H/TP46G+ 190 122 110 55 98/70 1280
TP60H/TP60G+ 230 130 118 60 90 1650
TP72H/TP72G+ 270 134 110 95 144 2480
Remark：System equipment, size, weight will be vary depends on required configura ons.

2.3Power requirement
Picture 2-4:power wiring diagram
Table 2-2：Power requirements of the system
Device Model Rated power（kw） Power supply requirements 2.4.2 Device grounding connection terminal located inside the machine(near
TP26H/TP26G+ 5.3/4.3 200~240V 25A power supply input section), check and confirm grounding terminal point,
TP36H/TP36G+ 5.6/4.5 200~240V 25A make sure ground cable is properly connects to the terminal point(36/46/60
TP46H/TP46G+ 5.6/4.5 200~240V 25A series)
TP60H/TP60G+ 6.6/5.3 3-360~400V 10A
a) Remove the device lower right casing,
TP72H/TP72G+ 8.8/7.8 3-360~400V 17A
and locate the ground terminal connector
indicated with label
2.4Power connec on & wiring
2.4.1 Prepara on of the wires, sockets, open empty, etc. (if necessary, an UPS is required too) b) Remove the inner panel that cover the
high voltage section, direct the ground
Instruc on：Required voltage must be stable. Grounding must be good (with galvanized metal diameter of not
less than 10mm, buried 1.5m below).Equipment must be having ground resistance ≤ 0.5Ω.
cable into the device through this section
and connect to the ground terminal
Picture 2-4: power wiring diagram
connector(36/46/60series)

c) For 26series CTP, ground terminal

connection point is located at the lower rear
casing of the device(at the back of CTP
near the power input box section,

06 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 07
Chapter 2: Overview
危 险
Beware of hand crush! !
DANGER
2.5 Safety and Caution labels
Please open or close the lead cover slowly, and avoid hands
In the use of this device, please strictly comply with the requirements of the warning signs in being crushed.
the device!
防止开盖夹伤
WARNING! MIND YOUR HANDS

Before using the CTP，please read carefully and understand the manual content.Strictly
follow all safety rules and regula ons process while opera ng the equipment.Failure to follow
DANGER! 危 险
!
Unauthorized a empts of disassembling or altera on, and/or misuse, inappropriate opera on Drum is rotating! Do not touch! DANGER

of the equipment hardware or modifica on of its circuitry may result in serious damage or Do not touch the drum while it is rota ng the drum, it will
malfunc on to the imager. cause injury!
光鼓运转时请勿接触
DO NOT TOUCH WHEN
DRUM ROTATES

Cau on Electricity!
Do not allow the body to come into contact with life current flowing parts of
the device.Put on an -sta c gloves to prevent sta c or power surge when
handling with electronic or electrical components.Do not touch the power
cord areas and other electrical components with bare hands.Do not operate
Caution hot surface!
Do not touch the high temperature working part of equipment
directly

Overhead obstacle!
Equipment cover opening or closing, be carefulof head collision. Emergency stop switch!
Emergency stop switch is a safety measure func on; when in an
emergency situa on, where emergency stop switch is pressed to quickly
get the drum stop rota ng.This switch is located on the side of the
device top casing. Under normal opera on mode, make sure the
emergency stop switch is disengaged or released.
A. Rotate the switch in the direc on of the arrow to dis-engage
Do not look straight intothe laser beam! (working mode) the emergency switch.
B. When the device appears abnormal, press the emergency stop
Do not look straight intothe laser beam!Do not look straight
switch, iden fy the cause and Problemhandling before reopening the
emergency stop switch;
Note!
Emergency stop switch does not have the func on of cu ng off the current power, make sure
to turn off the power of the equipment before systemmaintenance.

08 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 09
Chapter 2: Overview Chapter 3: Installa on Site and Environmental Requirements
3.1 Space requirement
2.6 Safety Informa on
Refer to Table 3-1, given the size of the machine and consider the space needed, minimum distance between
Electrical Safety wall and machine is 100cm, sizes of the room(space) needed for the machine installa on can be determined. It
is also advisable to reserve some room space close to the installed machine for placement of plates and media
Equipment must be grounded effec vely; too.
To protect the equipment and personal safety, it is recommended to install indoor lightning arres ng rod;

All maintenance work on the equipment must be carried out with the power off；

When the equipment is working, do not touch the moving parts of the machine with your hands or fingers.

W
Mechanical safety
Only under the circumstances necessary to dismantle the device casing;
Be a en on to the machinery opera on, always wear gloves, tools and parts must be placed in an orderly
manner； L
Do not perform any maintenance or modifica ons to the equipment system that is not authorized by CRON.
Table 3-1: System equipment size and installa on space required(Includes loading table+output bridge)
Do not place any foreign objects on the device;
Device Model Equipment Size Equipment Size Installa on Space Installa on Space
In non-emergency situa ons, it is strictly prohibited to press the emergency stop bu on; W（m） L（m） W（m） L（m）
In the opera on of mechanical parts, always wear gloves, so as to avoid rus ng parts; tools and parts should be TP26H/TP26G+ 1.4 2.1 3.4 4.1
placed in order; TP36H/TP36G+ 1.7 2.1 3.7 4.1
TP46H/TP46G+ 1.9 2.7 3.9 4.7
Avoid overhead collision during equipment opera on.
TP60H/TP60G+ 2.3 2.8 4.3 4.8
Other safety aspects TP72H/TP72G+ 2.7 4 4.7 6
Table 3-1
This device is not intended to be used in an explosive or poten ally explosive atmosphere.
3.2 Flooring & hallway access
Fireworks is prohibited near the occasion of this device;
Prevent water or other liquids from flowing into the interior of the device; Doors and corridors at the installa on site must be wide enough ( 145cm) so that the machine can be
pushed into the room.Floor level should be maintained at ± 4mm. If installa on to be done above ground floor,
Debris, scrap or residue generated from the use of this equipment must be handled in accordance with the laws this requires an industrial elevator that have can load more than 2000kg. A er the machine is in place, the
and regula ons of the hazardous material management authority in the country / region in which it is used. machine requires leveling by using a level gauge.

Policy of equipment requirements

3.3 Environmental requirement
To ensure that customer’s installa on site, environment and condi ons, are able to meet and comply to the
equipment opera onal requirements. Working room temperature: 18°C ---- 28°C
Environment humidity: 40% ---- 60%, Non-condensing
Air quality: should meet interna onal quality standards, that is, API value
is less than or equal to 100;
Other installa ons for indoor: Air-condi on, Dehumidifier/humidifier, air
purifier.

10 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 11
Chapter 4: Offloading, Unboxing and Installing 4.5 Unboxing, fixing and installing

4.1 On-site condi ons during offload handling 4.5.1 Unboxing flow chart

Customer needs to provide handling equipment and tools to ensure the safe handling of the machine to the installation TP/UVP****H TP/UVP****G+
site.In the meantime, CRON engineers will assist with the handling and uncrating on site.

4.2 Shipment packing

Depend on CTP series/model, standard packing could uses 1 to 2 crates. Uncrate the box Uncrate the box

Table 4.1, The following table lists the package sizes and weight of different models
Device Model Packing W（cm） L（cm） H（cm） Weight（≈kg）
TP26H/TP26G+ Single Crate 170 155 139 900 Remove aluminium foil Remove aluminium foil
TP36H/TP36G+ Single Crate 190 154 139 1300
TP46H/TP46G+ Single Crate 210 170 143 1450
TP60H/TP60G+ Single Crate 260 200 148 1800
TP72H/TP72G+ Dual Crates 290/118 166/75 156/94 2650/240
Remove accessories Remove accessories

4.3 Loading &unloading equipment

Customers must provide forklift or crane with minimum load-bearing for more than 2000kg(72 Lifting&positioning Lifting&positioning
model ＞5000Kg）. Forks length must be more than 150cm. If necessary, lengthen the span of
two forks according to the wooden box and the structure of the machine to adjust to the
corresponding width.
Device levelling Device levelling

Remove fixing bracket Remove fixing bracket

Connect to optional Connect to optional

device(AL/BGP) device(AL/BGP)
4.4 Installa on personnel

CRON advised customer to provide professional handling personnel to move the machine to
the premises of installation and unpack the crate, with CRON professionals work together on site.
END END

12 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 13
 Table 1:Wooden crate panels list
Chapter 4: Offloading, Unboxing and Installing
No Descrip on Material/ Specifica on Qty Note
4.5.2 Unboxing prepara on 1 Wooden box pallet Wood layers 1
2 Equipment 1
First of all, check the crate box is intact, lt indicator whether has any toner presence of overflowbeyond the
guide line. Ifproblems are found, they should be documented and feedback to CRONimmediately. 3 Wooden box side panels Wood layers 2
4 Wooden box end panels Wood layers 2
5 Wooden box cover Wood layers 1

4.5.5 Removal of aluminium foil

Cut the foil bag at the bo om in circle, then remove foil bag (Figure 4).Be careful not to scratch the
equipment while cu ng the foil bag.Then unscrew the hex screws 8-M6 * 10, unscrew the nut 4-
M10,remove the fixing brackets(Figure 4)
Note: Depends on season and modes of transporta on, method of packing could be done either
withwrapping bag, and/or aluminum foil bag. The descrip on here refers of an aluminum foil bag as an
4.5.3 Uncrate the box
example
Use long-nose pliers to loosen the wooden case lock
Figure 4: Aluminium foil and equipment fixing brackets figures

Aluminium foil Equipment fixing brackets figures

locked stage unlocked stage

4.5.4 Follow the steps to remove the wooden box cover, side panels and pallet 4.5.6 Remove of bundled accessories
base(shown in Figure 3 and Table 1)
Find the opening and remove of stretch film, remove the equipment spare parts and accessories and keep it
in a safe place for later use.
Figure 3: Panels removal instruc ons

4.5.7 Device posi oning and removal of air pump fixing screws

a) While using a forkli to li up the HDI device, length of folds should be

beyond the center gravity of the device, and forks ps should be kept out of
the wooden pallet base. Keep a en on and maintain stable while shovel
and li ing the device. Moves the device to the installa on loca on and
carefully lower it down onto the ground;
b) While having the device li ing up by the forkli , rremove the vacuum
pumps(compressors) fixing screws from underneath the device;
c) Moves the device to the installa on loca on and carefully lower it
down onto the ground;

14 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 15
Chapter 4: Offloading, Unboxing and Installing 4.5.12 Put back the covers or casing onto the device

4.5.8 Removal of the device’s “scanning pla orm fixa on bracket”

a) Scanning Pla orm fixa on bracket is located inside the device. Remove the upper rear casing of the CTP. You
may no cethe "scanning pla orm fixa on bracket" (in RED color) inside the right sideof the device;

b) Use a hex wrench to remove the fixing screws of the "Scanning Pla orm Fixa on Bracket" of the device and
pay special a en on when removal; Handle with care and avoid scratches to the Encoder Strip(gold color) that
a ached at the side of the panel along the guide rail

4.5.13 Connec ng USB communica on cable to the Computer

Using an external USB interface cable to connect device and computer, the cable is located in the
lower right side of the enclosure, and it is fastened to ensure reliable connection;

4.5.9 Removal of the device’s"driving rod fixa on bracket”

4.5.14 Auto Plate Feeder connec on, installa on and alignment of plate entrance with main device
4.5.10 Remove both pieces(L/R) of the "fixing brackets" of
a) Hex screws retained are first used secure onto the reserved front screws holes, but do not
the nozzles suc on arm (on H model), near the front plate completely tight in
entrance. Remind to keep the hex screws for use to fixing b) Attach the plate loading table to aligned with the hex screws put in before, then secure and tighten
the loading table later on. this screws to hold the plate loading table leveled with the main device

4.5.11 Cut and remove all secure strips(RED color)

16 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 17
Chapter 4: Offloading, Unboxing and Installing 4.5.18 Plate chads disposal connec on
Chads disposal outlet is located at the CTP device's bo om le chassis, please place the chads collector to
the exact posi on according to the label indicated as below
4.5.15 Li up the rear plate conveyor bridge, adjust and align it against the processor

4.5.16 Through the pressure window 4.5.19 For other op onal device connec ons, please refer to Chapter 6
you can obtain current drum vacuum pressure value and the pressure sensor output status;

4.5.17 Coolant observa on window

Current device coolant volume can be observed through the observa on window. If the coolant level found low,
please add it in me

18 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 19
Chapter 5: Opera on Instruc ons 5.3.2 Verify and making sure CTP device driver is installed correctly
a) Under Windows Control Panel - Device Manager, confirmed that the CTP device driver has been
properly installed. The following hardware “CRON laser device, V1C” can be found under the Universal
5.1 Turning on device
Serial Bus controller.
a) Using the cam switch, Then turn the cam switch to the ON posi on to allow power supply access to the device.

b)Using miniature circuit breakers, switch the circuit breaker up to the ON posi on for power supplies to the
device (right figure is a 3-phase power circuit breaker).

b) If so ware installa on incorrect, the so ware will not be able to establish connec on to the device. In
this case, you need to manually install the CTP device driver by upda ng with newer driver for the
5.2 Connec ng to computer Windows. Device driver files are stored in the LaBooso ware root directory - "USBDrv128B" folder, please
manually update un l the device driver is installed and shown in the Device Manager under the Universal
Refer to 4.6.7, connect the computer USB port Serial Bus controller.

5.3 Laboo-HDI installa on & startup

5.3.1 Connec ng the Dongle and install LaBoo5.1.*so ware

a) Remove the supplied dongle from the LaBooso ware box and plug it into the USB port of the computer;

b) Inserts theLaBoo so ware installa on disk(provided in the LaBoo so ware box) and insert it into your
computer's CD-ROM drive and run the "HDI Setup.exe" file;

c) Follows the so ware installa on steps to install the LaBooso ware and dongle driver.A er installa on is
completed successfully, the computer desktop will have the following icon shown as below:

a) b) c)

20 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 21
Chapter 5: Opera on Instruc ons 5.3.6 Newly installed so ware first need to setup the ini al template, click the
“New”green bu on (at lower le ) to create and setup an ini al new template:
5.3.3 A er LaBoo5.1.0*so ware successfully installed, double-click the icon of Setup a template size within the model specifica on allowable range, confirm "template name", "media
LaBoo5.1.0*so ware shortcut on the desktop, the startup interface as shown below material", "resolu on", "format", "laser power", "exposure speed" and other parameters, as described in
Sec on 5.4.1 - Table 5.1.

5.3.4 A er launching the LaBoo5.1.0*, below is the main interface of the so ware:

5.3.7 Click on the Engineer bu on to enter to so ware’s Engineer Mode. Enter the default
password "cron1234"when in the password field when prompted.

5.3.5 Confirm dongle installa on and informa on:

The dongle and device informa on can be obtained through the dongle icon in the upper right corner of the
so ware.

22 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 23
Chapter 5: Opera on Instruc ons 5.4 Create work template
Once device’s parameter values correctly loaded into LaBoo so ware, you can proceed with the so ware for
5.3.8 Enter to the device parameter se ngs: further opera on;
After engineer mode password is entered, there will be a pop-up windowswith 3 options prompted. Click on the right 5.4.1 Create new job template
option “Parameters” button.
Click the "New Template" bu on to bring up the new template dialog box. According to the actual work
needs, setup a job template, in this case we have added a 745-605-2400Dpi PS platetemplate for the opera on;
confirm setup once done to establish of a hot folder that can facilitate subsequent jobs that relevant to this
template se ngs.

5.3.9 To read in device parameters, there are 2 op ons available:

Table 5.1:Term Explana on

Field Description

Template Set the template name; Recommended naming conventions:Media size-resolution-thickness.

Example: 510x400-2400-0.135
Resolution Set the resolution for the template to work with.(Different model’s configuration, available resolution
may be different).
Set the material used in the template. Support materials: PS plate, film,(Different model’s
configuration, available material selection may be different).
Media Material
Note: Material setting incorrect will cause out of focus, device jitter and other issues, including
affecting the imaging quality.

Format Set the plate size of the jobs template. Size direction refers to the lower right diagram.Thickness
should be in accordance with the actual measurement. (Available largest and smallest format
depends on CTP model).

Laser power is set manually, in accordance with the energy needs of the plate, value should not
Laser Power exceed the factory default maximum power;
Note: If the Auto Power Adjust is checked, platemaking exposure is automatically adjusted
according to Light Sensitivity value entered. It is strongly recommended to choose this option.

Exposure Speed Exposure drum speed selection, in accordance with the actual production settings. Maximum
exposure speed is determined by the plate sensitivity, maximum laser power and drum speed limit.
a)Import from file: Obtained one of the disk(Parameters disk) that bundled with device. Insert it into the CD-
Laser Channel Setting the number of output channels 0-128 (The number of laser channels is defined by model)
ROM drive, then clicks on “Import from file”, and browse for the file in the disk that named with the device’s serial
no. Select and confirmed to read in the parameter values from the file into the LaBoo so ware. Light Sensitivity The platemaking energy is determined by the plate characteristics, provided by the plate supplier
or by measurement.
b)Read from device:Click on this op on to allow LaBoo so ware to read in (download) the parameter values Autoloader Autoloader option - if checked, the template includes the ability of the automatic plate feeder
(determined by model)
directly from the HDI device connected.
BGP Punch Bridge Punch Options - If checked, the template will work with automatic punching (determined by model)




Processor Plate processor options (determined by the model)

24 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 25
Chapter 5: Opera on Instruc ons 5.5 Device Opera ng Instruc ons
5.4.2 Editing a working template 5.5.1 Follow the so ware instruc ons
A er the working template is setup, you can edit the template again for changes. When edi ng a template, the select the desire Template, ck on the “Template Upload”, and then click on “Send Command” to have the
Template name, Media material, Resolu on parameters arenot allowed for changes.Other parameters are allowed device adjusted to the corresponding template size and posi on;
for changes or adjustment.

5.5.2 Placing plate

5.4.3 Adding a TIFF file job a) Place the plate accordingly on the loading table, align plate to right side to be close to the plate centering
gauge and leave about 1mm distance.
Click the "Open File" button, select the * .Tiff and * .PPG file jobs in the corresponding b) Place a batch of plates (up to 50sheets) onto the device loading table. Make sure plate front is aligned to
directory, select the file to be used and the corresponding template below (ensure that the upper edge of the loading table, then align plates to right side to be close to the plate centering gauge and
parameters are the same).After confirmation, the file appears in the output list of the software. leave about 1mm distance.

5.5.3 Set the media output parameters

Set and apply the actual laser power, drum speed and image rota on and others relevant parameters needed
for plate output.(Figure 1)

5.5.4 Outpu ng
Click the Single output or Con nuous output a er completed se ng the parameters, file will be transfer to
the device for plate making(imaging).(Figure 2)

Note: Please refer to the LaBoo "User's Manual" for detail so ware opera on.

Figure 1 Figure 2

26 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 27
Chapter 6: Op onal Devices
6.1Built-in Punching

Built-in punching is an op onal peripherals, it is a module that can be integrated onto CTP equipment, to
provide precise registra on on punching while having plat mounted at a same posi on for imaging.

6.1.1 Built-in Punching structure

Reserved notch

Air Cylinder 6.1.4 Built-in Punching maintenance

Die punch components
Chuds removal tube a) Regularly inspects for aluminum chuds remains, clean and repair die mold if necessary to extend its life spend
Die punch
b) Regularly check the air cylinder support rod for lubrica on and sealing condi ons
c) Replace cylinder seals every 24 months

6.2 BGP Punch Bridge

6.1.2 Built-in Punch connec on
a) Click the "Op ons" on the LaBoo so ware main interface to call up the "External Setup" dialog box and click BGP Punch Bridge is an op onal peripheral. It can be linked with a CRON CTP device for automa c
on the "Punch Bridge" tap for se ngs; registra on and plate holes punching according to template se ngs. Main func ons of BGP Punch Bridge are:
Able to automa c carry out plate registra on and plate holes punching according to plate specifica ons used on
b) Select "Embedded Punching" in the first pull-down menu field, then put a ck on the "Enable Bridge” check the CTP. Allow 4 direc ons of plate media delivery depend on devices layout. And can be directly joint with a
box; plate processor equipment.
c) There is no need to select “Bridge Type” and you may leave the lower parameter fields as default (fields will 6.2.1BGP Punch Bridge structure 1 Punch moldcover
be gray out).
1 2 Die punch components (internal)
2
6 5
3 Electrical box

4 BGP Interface port connec on

3
5 Le -right conveyorbelts
4

6 Front-back sending rollers

6.2.2BGP Punch Bridge connec onConnect the BGP Punch Bridge communica on cable(CAN BUS) on both the
6.1.3 Built-in Punch se ngs BGP interface port connectors on the CTP device and on the BGP Punch Bridge.
a) Device with built-in punching featurerequires proper setup of “Punch Bridge” se ngs in Template Upload in
order to have built-in punching working accordingly; BGP Interface port connec on
b)In the Template se ngs, click on the “BGP” to enable the “Punch Bridge” tab under the Template edit mode,
on the Device Code field: select “Embedded punching”;
c) For plate Entrance direc on, or Exit direc on: No need to set or apply if using “Embedded punching”.
d) Mold selec on (Die punch): select the correspondent Die Punch set for used with the current working
template, only one set of Punching can be used or applied in each Template. (Each CTP device can have maximum
up to 3 sets of Punching mold installa on);

28 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 29
Chapter 6: Op onal Devices 6.3 TPV Dedus ng Unit
6.2.3
BGP Punch Bridge other op onal se ngs TPV-1180 Vacuum Dedus ng unit is an op onal peripheral device used to remove the dust generated during
a) Click the "Op ons" in the so ware main plate/media exposure carried out on a CTP device.
interface to call up the "External Setup” dialog box 6.3.1 Opera on and structure descrip on
and select "Punch Bridge" tap interface;
1
b) Select a valid bridge number(BGP #num)
according to the number ID of the BGP Punch Bridge
device connected ( ck the check box of "Enable 1 Top cover
Bridge" ) , repeat steps if CTP device is connected to 6 Power ON/Off 2
more than 1 unit BGP device connec ons. Maximum 2 TPV body
supports up to 4 BGP devices only. 3
7 Opera ng indicator light
c) For correct “Bridge Type" model selec on, you Filter
3
may refer to label applied on BGP device electrical
8 Alarm indicator light
box cover.
4 Vacuum motor
6.2.4
BGP Punch Bridge in Template se ngs 9 Dedus ng pipe inlet connec on 4
a) To enable “Punch Bridge” setup page available in Template edit, you need ck on the “BGP” check box in the 9876 5 5 Temperature protec on switch
Template se ng page.
b) Device ID: This command is used to select the sequence number of the current BGP device. This BGP device
can support mul -BGP device connec on.
c) Entrance direc on: set the orienta on of the plate entering onto the BGP device, the device supports 4-ways
of different orienta on; 6.3.2

TPV Connec on
d) Exit direc on: set the direc on of the plate leaving the BGP device, the device supports 4-waysof different
orienta on; a) Pipe connec on: connect vacuum pipe (hose Φ32) to the TPV pipe inlet connector and the host CTP device
e) Mold (Die punch) selec on: ck to select the right Punch Die set from groups of available Punching Units in vacuum piper outlet adapter, faster both end pipe connec ons with the use of stainless steel hoops φ25-38.
BGP device to be used for the current working Template. Each working Template can only supports one single b) Connect the power cord: TPV input power cord to be connected to the host CTP indicated vacuum power
group of Punch mold to work with. The BGP Punch Bridge device can only supports up to 3groups (or sets) of connector.
Punch molds installa on. 6.3.3Working status
a) The working status of the TPV is influenced by the host CTP device. When the CTP device is
working(imaging plate), the TPV dedus ng unit will be running and opera ng indicator light will be on. When
the CTP device finishes the plate imaging opera on, the TPV dedus ng unit will stopped, and the opera ng
status indicator light will be off.
b) When TPV motor temperature exceeded 80°C , the alarm indicator of the TPV unit will be on to remind the
user of TPV unit status, and may need to stop the unit for cooling down or require for service and repair if
necessary.
c) When TPV motor temperature exceeded 100°C, the alarm indicator of the TPV unit will be on to remind
the user of the TPVunit status and cut off the input power of the TPV unit.
6.3.4

TPV unit maintenance
Regular cleaning: every 3 months to clean the filter, replace the filter every year.
Filter replacement method:
6.2.5
BGP Punch Bridge maintenance
a) Periodically discharge air tank water a) Open the TPV unit top cover
b) Regularly clean the BGP device, conveyor belts, rollers, side gauge lower bar rubber surface b) Remove the internal filter for cleaning or
c) Regularly check the cylinder support rod lubrica on and sealing condi ons replacement
d) Replace cylinder seals every 24 months c) Put back the cleaned filter (new)
d) Close & lock thetop cover

For detail maintenance informa on, please refer to "BGP Punch Bridge-D4 installa on guide”

30 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 31
Chapter 6: Op onal Devices 6.5 Straight In-line Bridge
The Straight In-line Bridge is op onal peripheral, a aches to the host CTP device for transpor ng the CTP
6.4 Slip Paper Collector exposed plate output to the processor unit, or it can be a temporary single plate stacker.
6.5.1 Straight In-line Bridge structure
The Slip Paper Collector is an op onal device used to separate slip papers on the H model CTP device, remove
and organize slip papers effec vely, increase the number of single delivery, and reduce the manual interven on on 1 Conveyor belts
slip paper handlings.
2 Plate stoppers
6.4.1 Slip Paper Collector structure

1 3 Bridge connec on cable port

Air outlet 5 4 TP72cable connec on port

(nozzles) 3 2
5 Bridge installa on bracket

Fans Power control cable connec on 6

4 6 Bridge support arms
Slip paper rollers

6.5.2 Straight In-line Bridge connec on

6.4.2 Slip Paper Collector connec on
a) Note: when ordering the Straight In-line Bridge to be bundled with the
A ach the Slip Paper Collector unit under the slip paper outlet path according to the screw holes posi on
host CTP device, reserved BGP connector port will be replaced with cable
provided, then connect the power control cable to the port shown below,
connec on port for Straight In-line Bridge connector.
b) USB port connec on for host CTP device TP26 / TP36 / TP46 / TP60
models can be located on the same connec vity panel as shown in below;
c) For TP72CTP device, the Straight In-line Bridge connector is located
lower le underneath where the bridge installed.
6.5.3 Using the Straight In-line Bridge

a) Plate Stoppers is closed (flat): bridge is in full working mode. Plate will be transported through the bridge into
the processor unit;
b) Plate Stoppers is opened (flip up): convert bridge become atemporary single plate stacker.

6.5.4 Straight In-line Bridge maintenance

6.4.3 Slip Paper Collector unit maintenance a) Regularly clean the conveyor belt, conveying the upper plane
a) Regularly clean the air outlet nozzles b) Regularly check bridge level(height) and posi on against CTP & processor
b) Regularly check the condi ons & cleanliness of the slip paper rollers c) Regularly check the working mode is valid.
c) Regularly check the transmission gears lubricants& condi ons
d) Regularly check the fans opera on

32 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 33
Chapter 6: Op onal Devices c) Se ngs for Mul -Casse e Loader(MCL): similar like a Single Casse e Loader(SCL),
you can have selec ons of paper blowing strengths and paper suc on pressure (Lo, Mid,
Hi mode), according to the size of the media and slip paper weight used in each casse e.
6.6 CTP Autoloader Mul -Casse e Loader(MCL) comes in 3 casse es and 5 casse es models only.

6.6.1 Autoloader structure

1 Plate feeding mechanism

3
2 CTP - Feeder connec on port
1
4 3 Daylight shield

5
4 Plate casse es
6 2
5 Slip paper collector

6.6.2 Autoloader connec on

a) Connec he provided feeder communica on cable to the indicated port located next to the USB port
panel of the host CTP device.
b) Connect the power supply cord from the autoloader to the indicated power supply port located next
to the USB port panel of the host CTP device.

6.6.4 Autoloader device opera on and maintenance

For details on the opera on and maintenance on Autoloader (SCL & MCL) devices,
please refer to "User Manual for the Autoloader"

Connec vity panel on Host CTP Connec vity panel on Autoloader

6.6.3 Autoloader in Template se ngs

a) To enable Autoloader se ngs in LaBoo, you need to ck on “Autoloader” in the Template edit
page. The “Autoloader” tap will be available for you to configure the feeder se ngs;
b)Se ngs for Single Casse e Loader(SCL)：allow 3 kinds of selec on for appropriate slip paper
blowing strengths and paper suc on pressure (Lo, Mid, Hi mode), according to the size of the
media and slip paper weight used in the Autoloader.

34 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 35
Chapter 6: Op onal Devices Amount Drawing No.
No. Component Part Name

Loading Table Arm 2 2 TP72H-2232

6.7 72H input loading table 4 Upper
Angle Seat (Die-Cas ng) 6 HSCB-109090
Crossbeam
Square Nut 16 QB-SN6-8-40

Amount Drawing No.

No. Component Part Name

Loading Table Support 2 TP72H-2230

Loading Table Arm 1 1 TP72H-2231
Universal Casters 2 JDF_JDF-75
1 Le Frame Angle Seat (Die-Cas ng) 4 HSCB-109090
Loading Table Joint Block 4 TP72H-2233
Square Nut 28 QB-SN6-8-40
T-Slider 1 TP72H-2277
For Paper Collector

Loading Table Support 2 TP72H-2230 Amount Drawing No.

No. Component Part Name
Loading Table Arm 1 1 TP72H-2231
Universal Casters 2 JDF_JDF-75 5 Table Top Simple Loading Table 1 TP72H-2243
2 Right Frame Angle Seat (Die-Cas ng) 4 HSCB-109090
Loading Table Joint Block 4 TP72H-2233
Square Nut 28 QB-SN6-8-40
T-Slider 1 TP72H-2277
For Paper Collector

1、Connec ng of the le side frame with the lower crossbeam and upper crossbeam.
a）Use six angle screws M6X16+ to connect the lower crossbeam with the le frame.

Amount Drawing No.

No. Component Part Name

Loading Table Arm 2 1 TP72H-2232

3 Lower 4 HSCB-109090
Angle Seat (Die-Cas ng)
Crossbeam
Square Nut 8 QB-SN6-8-40

b）Use another six angle screw M6X16+ to connect the other 2 parts to the le frame,
one is aligned with the lower cross beam, and the other is located one the other side.

36 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 37
 5、Connect the paper collector with the screws on the two sides of the receiving frame
a achments, confirm that the slide is smooth before and a er assembly.

2、The right frame, the lower crossbeam and the upper crossbeam are connected,
and theconnec on mode is synchronous 1. Picture shows result a er assembly：

6. A er the installa on is completed, the product should look like in the picture shown
below (for example, G+ equipment, as shown in Figure

3、Connect the Auto Loader Table with the le and right frame.
a）Use six angle screw M6X12+ to connect the simple auto loader table to the support plate block;
b）The gap is located in the non beam measurements

4、Screw the front and back sides of the auto loader table with screws.

38 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 39
Chapter 7: System Maintenance 7.1.3 Regularly lubricants level check: Equipment lack of oil could easily get rusted, causing overloaded and other
mechanical problem.Please check/inspect gears structure regularly、linear bearing rail, guide raillubrication conditions and
guide rail oil container level;

For optimum performanceand productivity, regular maintenance and services are

required to be carried out on the device. The following are recommended maintenance
cycles and details to be noted (Inappropriate handling not according to
在使用直接制版机之前，必须仔细阅读、并理解手册内容，操作应该严格遵守所有安全手则和规定流
recommendation may affect device performance and even damage the
machine).Maintenance is divided into routine maintenance and regular maintenance.
The device must to be operated under standardenvironment requirement as stated
according in the 《User Manual》.

Attention: Power must be turned off to ensure safety during maintenance.

未经许可打开或改造、及私自对制版机的硬件或者电路部分进行非法操作，都可能带来对身体的严重

Surface cleaning manners and precautions: 7.1.4 Regularly inspection on pipelines: Aging pipelines (air flow/vacuum/pressure) can cause damage, pressure leakage
While cleaning device surface, first used a vacuum cleaner to clean dusts on the and other problems, that can affect the proper operation of the device. Please inspect the device internal pipelines for any
machine casings, seams and accumulated dusts on plate loading platform. defectiveness, crack or fragmented.If necessary, do replace the affected pipes such as moisture depleting pipe, vacuum
If the indoor air is dry and clean, and the machine is often being cleaned, just use dry pipeetc;
cloth is wipe and remove the dust from the surface;
For thoroughly cleaning, wipe with a damp cloth mixed with mild cleanser and clean
with a damp cloth with detergent until it is cleaned and dried.

Attention: Do not spill or leak water or detergent into the device, this could causehazardous to operator or damage the machine.

Important: Strongly recommended that the following maintenance should be carried out by a trained engineer or under the direction of a CRON qualified engineer.

7.1Device internal cleaning & inspection procedures

7.1.1Drum surface cleaning: After certain period of usage, plate pressing roller 7.1.5 Check the scanning platform side screw, worknut lubrication and pitch cleanliness. Regularly top up lubricating oil,
(mounting roller) and drum surface will have accumulation of dusts and abrasions, that such as worknut pitch worn off(loose pitch), replace the lead screw’s worknut.
could cause damageson plate surface, and/or affect the surface flatness during plate
loading or mounting, it is necessary to clean up both the roller and drum surface at any
time if found dusty;
a) Open the front cover of the device，you can observe the plate pressing roller
(mounting roller) and drum surface conditions and its mechanism components, please
use dry cloth to clean and wipe these area if found dusty.

7.1.2Lens cleaning: After long period of usage, even its dust removal module, front lens sections are parts that could get
dust accumulates, and could affect laser power, focus efficiencies during operation, and therefore this need regular
cleaning maintenance;
a) Remove the device’s upper right casing, notice the position of the Optical sensor and the lens. When opening, pay
7.1.6 Check the drum motor timing belt tightness and wear & tear conditions, if necessary, adjust the timing belt tightness
attention to the cable connection of the emergency stop switch and avoid pulling.
or replace the timing belt if found fatigue.
b)Manually move the scanning platform to the most outer side, Clean the lens with special dust-free cotton bud or
glass/mirror wiping paper;

40 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 41
Chapter 7: System Maintenance 7.2 Daily Maintenance

7.1.7 Check the linear servo system encoder strip cleanliness, remove or wipe dust or stains with dry cotton CTP Device daily maintenance itemize list
cloth gently. Strictly prohibit the use of alcohol, acetone and other liquids while wiping the encoder strip, as
this will damage the encoder’s marks coating; Maintenance CYcle
Attri-
No MaintenanceItems
bute Inspection Cleaning Replacement

1 Head Clamp springs 20000 ----

2 Lens/Optical Sensor cleaning 3months 6months ----

3 Input Sensor sorsensor clean 3months 6months ----

4 OututputSensoror 3months 6months ----

5 Side gauge pressing Roller 3months 6months 12months

6 Side gauge movement guide 3months 6months 12months

7 Front guide rail lubrication 12months ---- 24months

8 Focus/Zooming mechanism lubrication 3months 6months 12months

7.1.8 Check the stepping motors, timing belts and related sensorsfor and fatigue conditions or dust, timely 9 Plate pressing/mounting roller 3months 3months ----

Ro u t i n e
cleaning on these parts, replace parts if found defective of fatigue.
10 Internal dedusting filter 3months 6months 9months

11 Drum motor timing belt 3months 6months 12months

12 H/Clamp shaft pressing 9months ---- ----

Ma i n te n a n c e
13 T/Clamp shaft pressing 9months ---- ----

14 Focus-Zoom lead screw/worknuts 9months ---- 36months

15 3M Antistatic tape 3months 6months 12months

16 All stepping motor timing belts 12months ---- ----

17 All stepping motor H/P sensor 12months ---- ----

7.1.9 Inspect the cooling system unit: Coolant level can be observed through the round window shown 18 Coolant liquid 6months ---- 27months
below. Make sure coolant liquid level in the coolant tank must always maintain its fluid at 1/3 level (or
19 Linear servo encoder strip cleaning 6months 12months ----
more).
20 Punch Die mold 3months 6months

Note 1:Recommended schedule undertake that the device is established in accordance of the standard environment as
stated in the User's GuideManual.

Note2: Linear servo system encoder strip cleaning strictly prohibit the use of alcohol, acetone and other liquids. Use
only dry cotton for cleaning/wiping.

Note 3: Items that has more than 1 condition will base on which ever first condition comes firs

42 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 43
 No.
Error
Message .
Handling
suggestion

28
Output
reaches
limit!
Contact
engineer
.

Contact
dealer
immediately

29
Software
authorized
limit
is
less
than
500
times，Please
contact
dealer!

Contact
dealer
immediately

Chapter 8: Abnormal Problems Analysis and Handling 30
Software
authorized
output
is
up
to
date,
output
is
topped.

Pleae
contact
dealer!


Contact
dealer
immediately

31
Laser
power
lock
error
channel：***.

Enter
laser
adjust
program
and
test
laser
power

32
Laser
power
range
is
not
correct,
suggest
to
change
**
to
**
.

Follow
the
message
to
change
parameters

Attention!
33
Read
device
parameters
failed！maybe
version
is
not
correct
Read
device
parameters
again
or
contact
engineer!
Before proceeds for HDI device inspection and hardware handling, please wait for at least 5 minutes
34
Reset
without
engineer
.

Contact
engineer.
after power turned off to avoid electrical shock.
35
Please
adjust
the
focus.
Check
and
start.
在使用直接制版机之前，必须仔细阅读、并理解手册内容，操作应该严格遵守所有安全手则和规定流
Device inspection, diagnostic, handling and replacement of parts components should be only
conducted by well trained and qualified technical personnel appointed by CRON. 36
NO
dongle!

Ensure
dongle
is
plugged-in
and
drive
is
correctly
installed.

Technical personnel involve in diagnostic and troubleshooting works should remove all metal items 37
Use
preview
under
stand-by
status！
Cancel
“continuous
output"and
try
aga
from body before carry out the works. Use the insulating tools to avoid electrical shock and 38
Command
is
not
allowed
under
current
status.

Finish
current
status
and
try
again.
precautions of injury.
39
Software
limit
is
nearly
up-to-date.
Contact
dealer
immediately.

40
Laser
power
test
parameters
setting
is
not
correct,
suggest
Reduce
levels
or
contact
engineer.

to
decrease
levels
or
increase
value
of
each
level！

8.1 Error message and handling suggestions 41
Device
will
change
format,
please
confirm
plates

on
loading
tray
are
removed!

Ensure
plate
size
is
correct
or
stack
is
ok.

42
Cannot
locate
system
required
memory
Restart
computer
or
reinstall
OS

Table 8-1LaBoo error information and handling suggestions 43

USB
communication
failed.
Make
sure
to
install
correct
Check
if
USB
drive
is
correct.
Check
is
USB
port
is

USB
drive
or
contact
engineer
normal
or
change
another
computer
44
Cannot
connect
to
Autoloader！
Ensure
autoloader
is
powered
on
and
cables
are
connected

No.
Error
Message .
Handling
suggestion Drum
speed
is
not
stable
Check
CTP
power
supply,
emergency
stop,

45
top
cover
protect
or
Contact
engineer
1
Image
size
is
smaller
than
plate
size,
job
output
is
stopped.
Click
“allow
large
plate
with
smaller
image
size
output”
Drum
cannot
reach
required
speed!
Check
CTP
power
supply,
emergency
stop,

under
system
parameters
setting
menu. 46
top
cover
protect
or
Contact
engineer
2
Job
size
is
bigger
than
plate
size,
cannot
be
output,
Check
job
size
and
reset
parameters. Drum
start
abnormal！
Check
CTP
power
supply
or
Contact
engineer
please
adjust
parameters
.
47

3
Original
file
is
deleted,
cannot
be
moved
.
This
file
is
deleted,
try
open
another
file. 48
Tail
clamp
adjust
failed.
Please
clean
air
slot
on
drum
or
Contact
engineer

4
Error
on
read
device
parameters.
Please
retry
again
or
contact
engineer. 49
Tail
clamp
position
is
over
limit,
please
check.

Please
clean
air
slot
on
drum
or
Contact
engineer

5
Dongle
is
abnormal!
Please
re-plug
dongle
.
Check
if
dongle
is
properly
plugged
or
contact
engineer. 50
Plate
size
is
over
limit
(drum
cannot
be
balanced!).

Please
clean
balance
block
sensor
or
Contact
engineer

6
Template
name
cannot
contain：“'
"
:
|
?
*
\\
/<>”.
Choose
other
letters. 51
Vacuum
pressure
is
not
correct.

Check
air
pump
filter

7
Invalid
enter！
Choose
other
letters. 52
Tail
clamp
failed,
please
turn
off
and
check.

Please
clean
air
slot
on
drum
or
Contact
engineer

8
Cannot
open
Tiff
file
Please
confirm
TIFF
file
format. 53
Main
board
control
process
start
failed.
Restart
CTP
and
PC
or
Contact
engineer

9
Setup
is
not
complete！
Some
of
parameters
are
not
correct. 54
Autoloader
control
process
start
failed.
Restart
autoloader
or
Contact
engineer

10
Please
stop
Hotfolder
first.
Tick
off
in
front
of
template
name. 55
Plate
loading
last
time
abnormal!

Check
plate
stack

11
Hotfolder
is
already
in
use!
Change
another
hot
folder. 56
Laser
cannot
be
started!
Open
laser
adjust
program
or
Contact
engineer

12
Template
already
exists！
Change
to
another
template
name. 57
Cannot
connect
to
autoloader.

Check
power
supply
and
cable
connection

13
Incorrect
resolution,
cannot
output.
Tiff
resolution
is
not
same
as
current
template. 60
Drum
cannot
stop!
Contact
engineer

14
Image
file
is
damaged.
Check
if
image
file
format
is
correct. Already
plate
on
drum.

Check
if
plate
on
drum
or
do
#105
test

61
command
or
contact
engineer
15
There
is
no
passed
usage
record,
update
failed!
Contact
engineer. Cannot
connect
to
device!
Make
sure
device
is
Check
power
supply,
USB
connection
and
USB
drive.
62
power
on
and
USB
cable
is
connected
or
contact
engineer!

16
Parameters
are
not
for
this
machine,
cannot
complete
parameter
read,
Check
machine
serial. 63
Cannot
read
parameter
file
information!
Check
if
parameter
file
is
correct
this
is
for
machine：***

17
Plate
format
is
over
limit.
Delete
unused
plate
format
and
try
again.
Plate
format
max.
is
32. 64
Device
ID
validate
failed.

Read
device
ID
again
or
contact
engineer

18
Parameters
are
not
correct.
Device
cannot
be
operational.
Check
device
parameters
or
contact
engineer. Temperature
compensation
is
not
completed
(overtime)!
Check
platform
focus
compensation

65
movement
or
contact
engineer.
19
Device
is
not
power
on
or
hardware
cannot
support
software.
Please
update
software
or
contact
engineer. 66
Main
control
board
data
flow
is
abnormal.
Restart
PC
or
Contact
engineer

20
Parameters
are
not
correct.
Device
cannot
be
operational.
Check
device
parameters
or
contact
engineer. When
start
record
process,
data
in
main
Restart
PC
or
Contact
engineer

67
control
board
memory
is
not
ready!

21
Device
is
not
power
on
or
hardware
cannot
support
software.
Please
update
software
or
contact
engineer. 68
Cannot
start
record
process,
platform
position
limit
signal
is
not
correct.
Check
platform
position
limit
sensor
or
Contact
engineer

22
Please
clean
lens

Do
resolution
adjustment
and
follow
instructions
to
clean
lens. 69
Cannot
find
this
error
code
information.
Contact
engineer

23
Cannot
find
dongle .
Check
dongle. 70
Image
format
is
unknown.
Check
if
dongle
is
plugged
in

24
Command
execute
failed!
Do
not
send
this
command
under
current
status 71
File
size
##
*
##
is
over
template
setting,
cannot
open
this
file.
Setup
another
template
or
adjust
current
one

Laser
box
temperature
abnormal,
cannot
output！ Turn
off
machine
and
use
air-con
to
change
Resolution
is
not
same,
as
template
setting,
cannot
open
this
file!
Setup
another
template
or
adjust
current
one
25
current
is：**
degree，shall
be
15-35
degree.
temperature
or
Contact
engineer 72

Device
temperature
abnormal,
cannot
output!
Turn
off
machine
and
use
air-con
to
change
temperature Parameter
is
over
limit!
Check
parameter
or
Contact
engineer
26
Current
is：**
degree,
shall
be
10-35
degree.
73

Reset
clock
failed!
Contact
engineer Software
version
is
too
old,
cannot
read
Update
current
software

27
74
parameter!
Please
update
software.

44 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 45
 DESCRIPTION PICTURE TYPE

Chapter 9: Consumables Parts and Spare Part Parts Name TC Tension Spring

Bundled with new

1 Parts No 028001911
machine （26/46/60）
9.1 The spare parts list of G+ model Details
T/clamp pressing pressure
control for plate tail

Parts Name Round Belt892

DESCRIPTION PICTURE TYPE Bundled with new

2 Parts No 060203506
machine （46/60）
Parts Name Driver UIM24004(2.9A)
Details Output tray converying belt
Bundled with new
1 Parts No 022021080
machine Parts Name Round Belt750
Common driver for Drive Bundled with new
Details
Motors 3 Parts No 060203504
machine （26）
Optocoupler Sensor
Parts Name GK152-C/M Details Output tray converying belt
Bundled with new
2 Parts No 022025063
machine Parts Name Round Belt760
Used on mechanism drive
Details motors for Zero Positioning Bundled with new
4 Parts No 060203505
machine （26）
Parts Name Stainless Steel Hoop φ25-38
Details Output tray converying belt
Bundled with new
3 Parts No 050180030
machine Parts Name HC Tension Spring
For pipeline connection Bundled with new
Details
fixation 5 Parts No 028001910
machine （26/46/60）
Parts Name Timing belt 156-3M-10 H/clamp pressing pressure
Details control for plate head
Bundled with new
4 Parts No 022042347
machine
For stepping motor
Details mechanism driving

Parts Name Timing belt 42MXL025

Bundled with new

5 Parts No 022042330
machine
For stepping motor
Details mechanism driving
Optocoupler Sensor
Parts Name GK152-CO/M
Bundled with new
6 Parts No 022028431
machine
Zero position sensor for
Details scanning platform (L/R)

Parts Name FULSE RT18-3210A

Parts No 029083878
Bundled with new
7 machine
To limit excessive current
Details flows & prevent wires from
heating up and burns.

Parts Name R900

Bundled with new

8 Parts No 022026085
machine
Detection of plate ong plate
Details output tray in Main unit

Parts Name Round Belt1055

Bundled with new

9 Parts No 060203502
machine

Details Output tray converying belt

46 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 47
 DESCRIPTION PICTURE TYPE

Chapter 9: Consumables Parts and Spare Part Parts Name

Capacitance CBB61 20uf450V
50/60Hz
Bundled with new
1 Parts No 029024141
machine
9.2 The spare parts list of H model Details
Mute oil free gas pump



work control

Parts Name TC Tension Spring

DESCRIPTION PICTURE TYPE Bundled with new

2 Parts No 028001911
machine （26/46/60）
Parts Name Driver UIM24004(2.9A) T/clamp pressing pressure
Details control for plate tail
Bundled with new
1 Parts No 022021080
machine Parts Name Round Belt892
Common driver for Drive Bundled with new
Details
Motors 3 Parts No 060203506
machine （46/60）
Optocoupler Sensor
Parts Name GK152-C/M Details Output tray converying belt
Bundled with new
2 Parts No 022025063
machine Parts Name Round Belt750
Used on mechanism drive
Details motors for Zero Positioning Bundled with new
4 Parts No 060203504
machine （26）
Parts Name Stainless Steel Hoop φ25-38
Details Output tray converying belt
Bundled with new
3 Parts No 050180030
machine Parts Name Round Belt760
For pipeline connection Bundled with new
Details
fixation 5 Parts No 060203505
machine （26）
Parts Name Timing belt 156-3M-10
Details Output tray converying belt
Bundled with new
4 Parts No 022042347
machine Parts Name HC Tension Spring
For stepping motor
Details mechanism driving Bundled with new
6 Parts No 028001910
machine （26/46/60）
Parts Name Timing belt 42MXL025 H/clamp pressing pressure
Details control for plate head
Bundled with new
5 Parts No 022042330
machine
For stepping motor
Details mechanism driving
Optocoupler Sensor
Parts Name GK152-CO/M
Bundled with new
6 Parts No 022028431
machine
Zero position sensor for
Details scanning platform (L/R)

Parts Name FULSE RT18-3210A

Parts No 029083878
Bundled with new
7 machine
To limit excessive current
Details flows & prevent wires from
heating up and burns.

Parts Name R900

Bundled with new

8 Parts No 022026085
machine
Detection of plate ong plate
Details output tray in Main unit

Parts Name Round Belt1055

Bundled with new

9 Parts No 060203502
machine

Details Output tray converying belt

48 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 49
Chapter 10: Appendix

10.1 Wiring Diagram

50 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 51
Chapter 10: Appendix

52 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 53
Chapter 10: Appendix

Chapter 10: Appendix

52 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 53
Chapter 10: Appendix

54 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 55
Chapter 10: Appendix

10.3 46/60 Wiring Diagram

56 SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR SIMPLE AND DIRECT 丨 STEADY 丨 MAJOR 57