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Additive Manufacturing 3D Printing Plastic Gears

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31 views8 pages

Additive Manufacturing 3D Printing Plastic Gears

Uploaded by

weaverjordan210
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Additive

Manufacturing: 3D
Printing Plastic Gears
This presentation explores the use of 3D printing, a revolutionary
technology in manufacturing, to create plastic gears.

by Trend101 Base
Introduction to Additive
Manufacturing

1 Layer-by-Layer 2 Versatile Materials


Deposition
3D printing can utilize a
Additive manufacturing range of materials, including
builds objects layer by layer, plastics, metals, and
using a digital design. composites.

3 Complex Geometries
Additive manufacturing enables the creation of intricate designs
that are difficult to produce with traditional methods.
Key Advantages of 3D Printing in Production
Rapid Prototyping Customizable Designs Reduced Waste

3D printing allows for quick iterations Additive manufacturing enables the 3D printing minimizes material waste
and adjustments in the design process. creation of highly specific and compared to traditional subtractive
personalized products. manufacturing methods.
Case Study: Plastic Gear Manufacturing
Application Custom-designed gear for a robotic arm used in a factory
automation system.

Material Polylactic acid (PLA), a biodegradable and readily available


thermoplastic.

Benefits Reduced lead times, increased design flexibility, and


improved cost-effectiveness.
Design Considerations for 3D
Printed Gears

1 Tooth Geometry
Precise tooth profile and gear ratio are crucial for smooth
operation and efficient power transmission.

Material Properties
2
The material's strength, stiffness, and wear resistance
should be considered for the specific application.

Support Structures
3
Support structures are essential for complex geometries,
preventing sagging or deformation during printing.
Material Selection and Post-
Processing
Material Selection Post-Processing
Factors like strength, flexibility, Treatments like smoothing,
and temperature resistance sanding, and heat-setting
influence material choice. enhance the gear's
performance and aesthetics.
Optimizing Production
Workflow
Design Optimization

1 Using software tools to refine the gear design for efficient


printing and performance.

Print Parameter Tuning

2 Adjusting printing settings such as layer height, infill


density, and temperature to achieve optimal results.

Quality Control

3 Implementing inspection procedures to ensure dimensional


accuracy and adherence to design specifications.
Conclusion and Future
Outlook

Cost-Effective
3D printing offers a cost-efficient way to manufacture custom gears.

Innovation
Additive manufacturing empowers new design possibilities and
advancements in gear technology.

Future Growth
The widespread adoption of 3D printing is expected to transform the
manufacturing landscape.

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