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CRP Robot Catalog 2022-12-08 - Compressed

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0% found this document useful (0 votes)
228 views34 pages

CRP Robot Catalog 2022-12-08 - Compressed

Uploaded by

Popan Adrian
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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High quality good service

Make good robots for clients.

China Robot Pioneer

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CHENGDU CRP ROBOT TECHNOLOGY CO., LTD.


Tel:(86)028-84203568
E-mail:sales@crprobot.com CHENGDU CRP ROBOT TECHNOLOGY CO., LTD.
http://www.crprobot.com/en/
Add:No. 188 Huayue Road, Chenghua District, Chengdu, Sichuan, China
COMPANY INTRODUCTION 01/02

COMPANY
INTRODUCTION

Chengdu CRP Robot Technology CO. Ltd. (hereinafter referred to as "CRP") was established in 2012, located
in Longtan New Economy Function Zone, Chenghua District, Chengdu, China. It is a national high-tech
enterprise focused on the research and development, production, sales and service of industrial robots and
core components. It is the only industrial robot enterprise leading the preparation of four national
standards in southwest China. CRP has been awarded as one of the 100 key new economy cultivation
enterprises for three consecutive years, and it is also certified as National SRDI (Specialized, Refinement,
Differential, and Innovation) Small Giant enterprise and Gazella Company. CRP’s core technical researchers
have been engaged in the robot control system since 2007. Till now, CRP has more than 300 employees,
including over 120 technical researchers and has obtained more than 100 kinds of intellectual property
rights authorization, and CRP is one of the few enterprises with whole industrial chain of industrial robots
in China.
CRP has been deeply engaged in the fields of industrial robot core control system and intelligent industrial
robot complete equipment for 9 years. It builds a “three-core” ecological chain around core suppliers, core
teams and core partners and continues to give full play to the three advantages of industrial robot control
system, intelligent industrial robot complete equipment and software technology.
At present, the annual output value of CRP exceeds RMB 300 million with more than 500 customer groups
all over the world. CRP’s robots are exported to Britain, the United States, Germany, Russia, Hungary,
Vietnam, Thailand and ect, which are widely applied in spraying, welding, handling, palletizing, polishing
and grinding. CRP has built the first “Domestic Robot and Core Component Base” with an area of more than
30,000 square meters in southwest China and meanwhile integrated all resources in industrial robot field
to establish an “Industrial Alliance”. After completion, the base will serve as robot science popularization
education platform, robot operation training platform, robot cooperative research and development
platform and industrial talent incubation platform to integrate industrial resources. With all these efforts,
CRP will comprehensively carry out Artificial Intelligence + Science and Technology Service.

Enterprise honor
2022 CRP was selected by the Ministry of Industry and the Ministry of Information into "the National SRDI
(Specialized, Refinement, Differential, and Innovation) Small Giant Enterprises List”

2021 CRP was identified as the first batch of Sichuan Province New Economy Demonstration Enterprise and the
third batch of National SRDI (Specialized, Refinement, Differential, and Innovation) Small Giant business.

2020 CRP was officially rewarded as Provincial Enterprise Technology Center in Sichuan
CRP was identified as the Gazella Companies in Sichuan Province and the Unicorn Company in Chengdu
CRP has completed the certification of quality management system, enterprise credit AAA grade, safety
production standardization and Made-in-China(SGS) certified supplier.

2019 CRP was identified as SRDI (Specialized, Refinement, Differential, and Innovation) Enterprises in
Sichuan Province.
CRP won the award of “New Economy Business Revenue Top 10 and New Economy Taxpayer Companies
Top 10” in Chenghua Longtan headquarters New Town.

2018 CRP was selected as a Unicorn Company in Chenghua District


CRP was awarded the “New Seeding List of China’s Entrepreneurial Enterprises—the New Generation
Enterprise Award” by Securities Times.
CRP was selected as one of “the Top 50 Artificial Intelligence in 2018” by Cyzone
CRP was selected as one of “the New Generation Enterprise Award” by CIROS Committee.
CRP Industrial robot control system V1.0 was identified as the first version of software products in Chengdu.

2018-2020 CRP has been selected as one of the Top 100 Key cultivation enterprises of Chengdu New Economy for three
consecutive years

2016-2018 CRP has been awarded the “Golden Finger Award”-- Best Robot Core Components of the Year, the New
Generation Enterprise and Innovation Award” for three consecutive years by China International Robot
Exhibition Committee.

2015-2020 CRP has won the Capek Prize – The Highest Award in the Robot Controller
Category for six consecutive years from 2015 to 2020 ( Optimal Robot Controller)

2014 CRP was recognized as Double Soft Enterprise and awarded as 2014 Excellent Controller Brand in China
Industrial Robot industry by China Robot.
PRODUCTION DEMONSTRATION 03/04

Production Demonstration
Robot Controller
Years of cultivation.
Tens of thousands of application.
More than 50% market share.

Special integrated Factory Test


13 fully automated tests ensure
drive-controller for robot consistency of the batch product.
We created the high-performance
integrated drive-controller
by our professional team.

Intelligent Sensor Type Test


Expanding the depth and breadth 16 major items test and 64
of the industry minor items test ensure reliability
Simple and easy to use and quality
Comprehensive and full-featured

Mechanical Design Production Process


Strictly and elaborately designed by Strict production process,
our precise transmission design team. consistent and efficient.

Component Inspection
The strict inspection of components
ensures accuracy and quality.
PRODUCT INTRODUCTION 05/06

CRP-E60-G4 本体技术指标

Teaching pendant
CABINET TECHNICAL INDEX
8-inch TFT-LCD, keyboard + touch screen, mode selection switch,
safety switch, emergency stop button

INDUSTRIAL ROBOT User memory 200MB


6+2 ( The standard configuration is 6 axes, and the external
ELECTRICAL CABINET Controlled Axes
2 axes needs to be selected)
Digital I/O interface,24 input/output(expandable COM) (welding
robot have 1 more remote box,will occupy 2 couples of I/O signals)
1 encoder signal interface ( position tracking )
Interface
Rj45 network port ( modbus TCP/IP )

2 USB interface
Operation mode Teach play remote
Joint coordinate, rectangular coordinate,
Coordinate system
user coordinate, tool coordinate, base coordinate
Abnormal detection Emergency stop abnormal,servo abnormal,user coordinate abnormal,
function tool coordinates abnormal,safety maintenance,arcing abnormal, etc

Robot safety External emergency stop, anti-collision, safety latch and other
interfaces; MC safety circuit, servo softening, etc
Reserved specific arc welding interface, workstation interface
interface
Software package welding , handling , palletizing and painting available
Built-in PLC , regenerative braking(optional). encoder interface
Others (supporting synchronous belt).arc tracking and accessories(optional).
vision software(optional).laser tracking software(optional) etc
Connecting cable 3m
Power supply Three phase 380V 50-60HZ

Dimension 550mm×785mm×410mm
Weight 90KG

本体技术指标
CABINET DIMENSIONAL DRAWING

Bending
distance

Three-phase three-wire power filter Double switching power supply

Three-phase dry-type servo Built-in safety circuit


isolation transformer
PRODUCT INTRODUCTION 07/08

CRP-G5-CD60 Teaching pendant


CABINET TECHNICAL INDEX
8-inch TFT-LCD, keyboard + touch screen, mode selection switch,
safety switch, emergency stop button
INDUSTRIAL ROBOT User memory 200MB

ELECTRICAL CABINET Controlled Axes 6+2


Digital I/O interface,22 input/output(expandable COM)
4-way 0~10V analog output, 12-bit accuracy(expandable COM)

Interface Encoder signal interface(position tracking)

Ethernet communication interface , 2 USB interface


Communication interface:
RS484,RS232,CAN,Expandable: Profinet,cclink
Teach, Reconstruct, Remote
Operation mode
Point-to-point, straight line, circle

Coordinate system Motion, Logic, Process, Operation


IP level IP20
Input Power
(including cable length) Single-phase AC220V±15% 50/60Hz,PE ground cable

Interconnecting Cable 5M

Dimension 486.5×218.3×395.4mm

Weight 37.5KG
Indoor (avoid direct sunlight), no corrosive gas,
Installation environment ambient temperature: 0-55°;Storage temperature (-20-65°),
0-99% (no condensation);

Safety External emergency stop, anti-collision ,safety bolt interface, etc.

Abnormal detection Abnormal stop, abnormal servo, abnormal user coordinates,


function abnormal tool coordinates, safety maintenance,etc.

Built-in PLC, power off regeneration, encoder interface


Others (support synchronous belt), arc tracking and accessories (optional),
visual software (optional), laser tracking software (optional), etc.

THE INTRODUCTION AND FEATURES OF ELECTRICAL CABINET CABINET DIMENSIONAL DRAWING


As an iterative product of G3 electrical cabinet, the new generation G5 electrical cabinet not only
inherits excellent performance, but also has better performance in safety, stability and operability.
CRP G5 electrical cabinet has compact structure and reasonable design of heat dissipation and
dust prevention. With compact design, G5 electrical cabinet is more flexible in on-site layout.
Besides, external IO and data interface provide a great convenience in field application and
operation. As the slogan “High quality and Good service” goes, CRP new G5 electrical cabinet
upgrade to provide you with better experience.

FUNCTIONAL FEATURES
· G5 electric cabinet is more compact and occupies less space;
· With multiple installation methods, G5 electric cabinet has more flexible layout;
· Adopt quick plug to achieve wiring more convenient;
· .Adopt independent air duct to prevent dust from entering and ensure long-term tability;
· With multiple interfaces, G5 electrical cabinet supports multiple communication protocols
PRODUCT INTRODUCTION 09/10

CRP-G6-CD40B Teaching pendant


CABINET TECHNICAL INDEX
8-inch TFT-LCD, keyboard + touch screen, mode selection switch,
safety switch, emergency stop button
INDUSTRIAL ROBOT Controlled Axes 4

ELECTRICAL CABINET Digital I/O interface,24 input/output(expandable COM)


2-way 0~10V analog output, 12-bit accuracy(expandable COM)

Interface Encoder signal interface(position tracking)

Ethernet communication interface , 2 USB interface


Communication interface:
RS484,RS232,CAN,Expandable: Profinet,cclink
Teach, Reproduction, Remote
Operation mode
Point-to-point, straight line, circle

Coordinate system Motion, Logic, Process, Operation


IP level IP20
Input Power
(including length) Single-phase AC220V±15% 50/60Hz,PE ground cable

Interconnecting Cable 5M

Dimension 485.8X387.4X155.5mm

Weight 20KG
Indoor (avoid direct sunlight), no corrosive gas,
Installation environment ambient temperature: 0-55°;Storage temperature (-20-65°),
0-99% (no condensation);
Safety External emergency stop, anti-collision ,safety bolt interface, etc.
Ground Resistance <0.1Ω
Insulation Resistance >100MΩ
Vibration Resistance 10<f<58.1HZ Amplitude:0.15mm
Impact-Resistance Strength Max strength:15g Duration:11ms
EMC Testing Standard IEC 61000-6-2
Abnormal stop, abnormal servo, abnormal user coordinates,
Abnormal detection abnormal tool coordinates, safety maintenance,etc.
Built-in PLC, power off regeneration, encoder interface
Others (support synchronous belt), arc tracking and accessories (optional),
visual software (optional), laser tracking software (optional), etc.
Arc Welding Interface, Vision Interface,
Reserved Interfaces
Remote interface, Station Interface
Welding/Handling/Vision/Tracking/Palletizing
Software Packag
/Bending/Stamping/ Communication/Spraying

THE INTRODUCTION AND FEATURES OF ELECTRICAL CABINET CABINET DIMENSIONAL DRAWING


· The electric cabinet is specially customized for 4-axis robot, which has the characteristics of
compact structure, smaller volume, easy installation, lightweight and multiple functions.
· Built-in control system software independently developed by CRP can meet the requirements of
high speed, exact performance of motion control and high reliability of robots. Besides, it can
achieve more accurate trajectory control and faster beat in applications with smaller size and
multiple functions

FUNCTIONAL FEATURES
· Adopt split design to effectively keep dust out and improve stability
· Adopt quick plug to achieve wiring more convenient;
· Well-knit design makes the robot more convenient in small space.
· With multiple installations, G6 electric cabinet has more flexible layout;
· With multiple interfaces, G6 electrical cabinet supports diversiform communication protocols
· High power density and efficient heat dissipation
· High integration and small size
PRODUCT INTRODUCTION 11/12

CRP-G7-CDH80A Main power


Phase/
CABINET TECHNICAL INDEX

Main circuit power supply: three-phase 380VAC (-20%~ +10%), 50/60Hz

INDUSTRIAL ROBOT voltage Control loop power supply: single-phase AC220VAC (-10%~ +10%), 50/60Hz
source
Input Power Maximum Power:16KW
ELECTRICAL CABINET Cooling Mode Air Cooling
Insulation and Grounding AC2600VAC@50Hz, voltage withstand 1Min
Withstand Voltage (except control part of power supply)
Vertical multi-joint series, vertical multi-joint parallelogram,
Institutions algorithm vertical multi-joint L-shaped wrist robot, etc
System Mode Teach, Reproduction, Remote
Stopping Resistor Internal
Regenerative Resistor External
Instruction System Motion, Logic, Process, Operation
Soft PLC Ladder diagram editing, 5000 steps, 10MS cycle
Application Handling, welding, spraying, palletizing, cutting, etc
8-inch TFT-LCD, keyboard + touch screen, mode selection switch,
Teaching pendant safety switch, emergency stop button
User memory 400M
Communication Mode TCP/IP、ModbusTcp、ModbusRtu、CAN
6+2 (The standard configuration is 6 axes,
Controlled Axes and the external axes need to be selected)
Controller: 22DI, 22DO; Drive Units: 3DI,3DO
4-way 0~10V analog output, 12-bit accuracy(expandable COM)
Double encoder signal interface(position tracking)
Interference
Robot terminal: maintenance switch, external emergency stop
Ethernet、CAN、RS485, RS232
2 USB interface
Overcurrent, overvoltage, undervoltage, overheat, overload, overspeed,
Protective Function excessive position deviation, abnormal communication, etc
Safety Mode Associated emergency stop can rapidly stop
the robot when abnormal signal occurs
Installation Indoor (avoid direct sunlight),
Instruction no corrosive fog (avoid lampblack, flammable gas and dust)
Altitude Altitude: under 2000m
Ambient -20℃~55℃(If the ambient temperature exceeds 45℃,
Temperature please keep the surrounding air to circulate)
Environmental Storage -20℃~55℃(Maximum temperature: 80℃
本体技术指标
Specification Temperature for 72 hours without condensation)
Humidity CABINET
Under DIMENSIONAL
20~80 %RH( No condensation)DRAWING
Random Vibration: Frequency: 20-500Hz, X Direction2.04m/s2,
Vibration Y Direction7.4m/s2,Z Direction 10.4m/s2Sine Sweep:
Frequency:10-58.1Hz Acceleration: under 10m/s2
Connecting Cable Under 20~93%RH( No condensation)
Dimension(MM) 630×939×472
Weight(KG) 112KG

FUNCTIONAL FEATURES
· Adopt split design
G7 electrical cabinet is divided into power supply part and control part. The power supply part CABINET DIMENSIONAL DRAWING
mainly focuses on heating devices so it adopts multi-group fan and air channel design to ensure
good heat dissipation. The control part is isolated from the power supply part to prevent dust and
oil pollution from entering and ensure the cleanliness of the control part. Besides, it can also
avoid abnormal operation of the control part devices affected by dust and oil ollution.
· Equipped with safety emergency stop board independent of the control system, G7 electrical
cabinet adopts imported forced disconnect relay to provide double circuit emergency stop to
ensure the reliability of emergency stop.
· Automatic external power-on function
It can greatly ensure the safety of the operator through the methods of automatic external power-
on function

945
· Energy-saving mode
It can effectively reduce standby energy consumption and avoid personal injury who is strayed in
robots standby state.
· Adopt three-phase 380V power supply to direct power supply, which saves transformer and cost
· Adopt built-in three-phase filter to effectively isolate external interference and prevent internal
interference output
· Double switching power supply design can avoid internal power interference
· It is convenient and simple to maintenance with split module design
· It can drive 50-220kg load with large output power.
PRODUCT INTRODUCTION 13/14

CRP-RH14-10-W INSTALLATION INTERFACE DIAGRAM

INDUSTRIAL ROBOT
WELDING APPLICATION
FUNCTIONAL FEATURES
· The arm span is 1.4 meters. The design is highly compact and can be flexibly installed on
the ground or upside down.
· With large working space, fast running speed and high repeated positioning accuracy, it
is suitable for wide range of welding applications.
· The safety emergency stop board independent of the control system is equipped with,
and the safety relay circuit is adopted to provide double-circuit emergency stop to
ensure the reliability of emergency stop.
· The robot body adopts highly flexible special cable.
· Built-in three-phase transformer makes 380V and 220V isolated to help the power
supply more stable. Built-in three-phase filter can effectively improve the performance
of EMC and EMI.
· The robot body is with dual-circuit gas pipe to meet the welding demand.
· The inner diameter of 6-axis middle hole is 44mm, it can meet the installation
requirements of water-cooling torch and bellows torch.
· Highly flexible welding cable is built-in.

Installation Dimension of Base Flange Dimensions


ROBOT BODY TECHNICAL PARAMETERS
Model CRP-RH14-10-W

Arm form Vertical multiple joints


MOTION RANGE DIAGRAM
Degree of freedom 6 axis
Maximum payload 10KG
Repeated positioning ±0.08mm
accuracy
Maximum reaching distance 1454mm
Robot body weight 170KG
Installation mode Ground, upside down mounting, wall mounting

axis 1 Ground/upside down mounting -167°~167°,


wall mounting -30°~30°
axis 2 -155° ~90 ° POINT P
Maximum axis 3 -175° ~24 0°
travel axis 4 -190° ~ 190°
axis 5 -105° ~ 130°
axis 6 -210° ~ 210°
axis 1 169°/S
axis 2 169°/S

Maximum axis 3 169°/S


speed axis 4 301°/S
axis 5 220°/S
axis 6 743°/S
axis 4 20N.m
Allowable
axis 5 20N.m
torque
axis 6 11N.m
axis 4 0.5kg.m²
Allowable
moment axis 5 0.5kg.m²
of inertia
axis 6 0.16kg.m²
ambient
temperature 0~45°C
relative 20~80%( No condensation)
humidity
Installation
environment vibration Under 0.5 G
Robot installation must be away from:
Others Flammable or corrosive liquids or gases,
electrical sources of interference
IP level Body IP54 , wrist IP67
Advantage features Compact structure, high speed, high precision,
high expansibility and easy operation
Application Welding
Electric Cabinet
Configuration G4
PRODUCT INTRODUCTION 15/16

CRP-RH18-20-W INSTALLATION INTERFACE DIAGRAM

INDUSTRIAL ROBOT
WELDING APPLICATION
FUNCTIONAL FEATURES
· The arm span is nearly 1.8 meters. The design is highly compact and can be flexibly
installed on the ground or upside down.
· With large working space, fast running speed and high repeated positioning accuracy, it
is suitable for wide range of welding applications.
· The safety emergency stop board independent of the control system is equipped with,
and the safety relay circuit is adopted to provide double-circuit emergency stop to
ensure the reliability of emergency stop.
· The robot body adopts highly flexible special cable.
· Built-in three-phase transformer makes 380V and 220V isolated to help the power
supply more stable. Built-in three-phase filter can effectively improve the performance
of EMC and EMI.
· The robot body is with dual-circuit gas pipe to meet the welding demand.
· The inner diameter of 6-axis middle hole is 44mm, it can meet the installation
requirements of water-cooling torch and bellows torch.
· Highly flexible welding cable is built-in.

ROBOT BODY TECHNICAL PARAMETERS


Installation Dimension of Base Flange Dimensions
Model CRP-RH18-20-W

Arm form Vertical multiple joints


MOTION RANGE DIAGRAM
Degree of freedom 6 axis
Maximum payload 20KG
Repeated positioning ±0.08mm
accuracy
Maximum reaching distance 1730mm
Robot body weight 285KG
Installation mode Ground, upside down mounting, wall mounting

axis 1 Ground/upside down mounting -165°~165°,


wall mounting -30°~30°
axis 2 -155° ~105 °
POINT P
Maximum axis 3 -170° ~24 0°
travel axis 4 -190° ~ 190°
axis 5 -90° ~ 110°
axis 6 -210° ~ 210°
axis 1 160°/S
axis 2 160°/S

Maximum axis 3 169°/S


speed axis 4 301°/S
axis 5 342°/S
axis 6 708°/S
axis 4 55N.m
Allowable
axis 5 55N.m
torque
axis 6 24N.m
axis 4 2.1kg.m²
Allowable
moment axis 5 2.1kg.m²
of inertia
axis 6 0.9kg.m²
ambient
temperature 0~45°C
relative 20~80%( No condensation)
humidity
Installation
environment vibration Under 0.5 G
Robot installation must be away from:
Others Flammable or corrosive liquids or gases,
electrical sources of interference
IP level Body IP54 , wrist IP67
Compact structure, high speed, high precision,
Advantage features high expansibility and easy operation
Application Welding
Electric Cabinet
Configuration G4
PRODUCT INTRODUCTION 17/18

CRP-RH20-06-W INSTALLATION INTERFACE DIAGRAM

INDUSTRIAL ROBOT
WELDING APPLICATION
FUNCTIONAL FEATURES
· The arm span is nearly 2.0 meters. The design is highly compact and can be flexibly
installed on the ground or upside down.
· With large working space, fast running speed and high repeated positioning accuracy, it
is suitable for wide range of welding applications.
· The safety emergency stop board independent of the control system is equipped with,
and the safety relay circuit is adopted to provide double-circuit emergency stop to
ensure the reliability of emergency stop.
· The robot body adopts highly flexible special cable.
· Built-in three-phase transformer makes 380V and 220V isolated to help the power
supply more stable. Built-in three-phase filter can effectively improve the performance
of EMC and EMI.
· The robot body is with dual-circuit gas pipe to meet the welding demand.
· The inner diameter of 6-axis middle hole is 44mm, it can meet the installation
requirements of water-cooling torch and bellows torch.
· Highly flexible welding cable is built-in.

ROBOT BODY TECHNICAL PARAMETERS Installation Dimension of Base Flange Dimensions

Model CRP-RH20-06-W

Arm form Vertical multiple joints


MOTION RANGE DIAGRAM
Degree of freedom 6 axis
Maximum payload 6KG
Repeated positioning ±0.08mm
accuracy
Maximum reaching distance 2012mm
Robot body weight 291KG
Installation mode Ground, upside down mounting, wall mounting

axis 1 Ground/upside down mounting -165°~165°,


wall mounting -30°~30°
axis 2 -155° ~100 °

Maximum axis 3 -165° ~245 °


travel axis 4 -190° ~ 190° POINT P

axis 5 -105° ~ 110°


axis 6 -210° ~ 210°
axis 1 160°/S
axis 2 160°/S

Maximum axis 3 169°/S


speed axis 4 301°/S
axis 5 338°/S
axis 6 535°/S
axis 4 16N.m
Allowable
axis 5 16N.m
torque
axis 6 13N.m
axis 4 0.55kg.m²
Allowable
moment axis 5 0.55kg.m²
of inertia
axis 6 0.2kg.m²
ambient
temperature 0~45°C
relative 20~80%( No condensation)
humidity
Installation
environment vibration Under 0.5 G
Robot installation must be away from:
Others Flammable or corrosive liquids or gases,
electrical sources of interference
IP level Body IP54 , wrist IP67
Compact structure, high speed, high precision,
Advantage features high expansibility and easy operation
Application Welding
Electric Cabinet
Configuration G4
PRODUCT INTRODUCTION 19/20

CRP-RH14-10 INSTALLATION INTERFACE DIAGRAM

INDUSTRIAL ROBOT
HANDLING
APPLICATION
FUNCTIONAL FEATURES
· The safety emergency stop board independent of the control system is equipped
with, and imported forced disconnection relay is adopted to provide double-
circuit emergency stop to ensure the reliability of emergency stop.
· Built-in three-phase transformer makes 380V and 220V isolated to help the power
supply more stable. Built-in three-phase filter can effectively isolate external
interference and prevent internal interference output.
· The robot body adopts highly flexible special cable.
· The robot body is with dual-circuit gas pipe to meet the handling demand.
· For handling applications, the robot body structure has been optimized and the
rigidity is stronger.

Installation Dimension of Base Flange Dimensions


ROBOT BODY TECHNICAL PARAMETERS
Model CRP-RH14-10

Arm form Vertical multiple joints


Degree of freedom 6 axis
MOTION RANGE DIAGRAM
Maximum payload 10KG
Repeated positioning ±0.08mm
accuracy
Maximum reaching distance 1454mm
Robot body weight 170KG
Installation mode Ground, upside down mounting, wall mounting

axis 1 Ground/upside down mounting -167°~167°,


wall mounting -30°~30°
axis 2 -45°~175°

Maximum axis 3 -80° ~155 °


travel axis 4 -190° ~ 190°
axis 5 -125° ~ 125°
axis 6 -360° ~36 0°
axis 1 169°/S
axis 2 169°/S

Maximum axis 3 169°/S


speed axis 4 301°/S
axis 5 222°/S
axis 6 516°/S
axis 4 20N.m
Allowable
axis 5 20N.m
torque
axis 6 20N.m
axis 4 0.63kg.m²
Allowable
moment axis 5 0.63kg.m²
of inertia
axis 6 0.33kg.m²
ambient
temperature 0~45°C
relative 20~80%( No condensation)
humidity
Installation
environment vibration Under 0.5 G
Robot installation must be away from:
Others Flammable or corrosive liquids or gases,
electrical sources of interference
IP level Body IP54 , wrist IP67
Advantage features Compact structure, high speed, high precision,
high expansibility and easy operation
Application cutting, assembly, handling, marking, grinding
Electric Cabinet G4/G5+External Transformer
Configuration
PRODUCT INTRODUCTION 21/22

CRP-RH18-20 (Harmonic) INSTALLATION INTERFACE DIAGRAM

INDUSTRIAL ROBOT
HANDLING
APPLICATION FUNCTIONAL FEATURES
· With compact design 20kg payload and about 1.8 meters arm span, it can be installed
on the ground or upside down flexibly.
· With large working space and fast running speed, it is suitable for
welding,spraying,loading and unloading, handling, sorting, assembling and other
applications.
· The safety emergency stop board is independent of the controller, and the safety relay
circuit is adopted to provide double circuit emergency stop to ensure the reliability of
emergency stop.
· The robot body cables are made of special cables for highly flexible robots.
· Built-in three-phase transformer, 380V and 200V isolation, more stablepower supply.
· Power supply requirements can be customized for different countries. Builtin three-
phase filter can effectively improve the performance of EMC andEMI.
· The robot body is with dual-circuit gas pipe and meets welding and handling
requirements.

ROBOT BODY TECHNICAL PARAMETERS


Installation Dimension of Base Flange Dimensions
Model CRP-RH18-20

Arm form Vertical multiple joints


Degree of freedom 6 axis
MOTION RANGE DIAGRAM
Maximum payload 20KG
Repeated positioning ±0.08mm
accuracy
Maximum reaching distance 1730mm
Robot body weight 285KG
Installation mode Ground, upside down mounting, wall mounting

axis 1 Ground/upside down mounting -167°~167° ,


wall mounting -30°~30°
axis 2 -45° ~ 175°
POINT P
Maximum axis 3 -80° ~155 °
travel axis 4 -190° ~ 190°
axis 5 -125° ~ 125°
axis 6 -360° ~36 0°
axis 1 160°/S
axis 2 160°/S

Maximum axis 3 169°/S


speed axis 4 301°/S
axis 5 342°/S
axis 6 520°/S
axis 4 55N.m
Allowable
axis 5 55N.m
torque
axis 6 30N.m
axis 4 2.2kg.m²
Allowable
moment axis 5 2.2kg.m²
of inertia
axis 6 1.2kg.m²
ambient
temperature 0~45°C
relative 20~80%( No condensation)
humidity
Installation
environment vibration Under 0.5 G
Robot installation must be away from:
Others Flammable or corrosive liquids or gases,
electrical sources of interference
IP level Body IP54 , wrist IP67
Advantage features Compact structure, high speed, high precision,
high expansibility and easy operation
Application cutting, assembly, handling, marking, grinding
Electric Cabinet G4/G5+External Transformer
Configuration
PRODUCT INTRODUCTION 23/24

CRP-RA15-12 INSTALLATION INTERFACE DIAGRAM

INDUSTRIAL ROBOT FUNCTIONAL FEATURES


HANDLING · The design of the robot is highly compact, which is more lightweight, especially the wrist is slender, so it
can be applied in more scenarios.

APPLICATION · Adopt high speed motor, the robot has high rigidity and faster beat.
· Adopt leak-proof structure, the protection class of robot is up to IP 67 to adapt harsher working
environment.
· The robot in the axes of J2 J3 J4 is reserved installation holes to install fixed solenoid valve and other
accessories. There are IO port and dual-circuit gas pipe at J3 axis to meet the handling application.
· Driving adopts new advanced PID control technology to achieve faster response; With the functions of
observer dynamic compensation and weak magnetism, the electric machine can be better controllable
and more stable with higher speed.
· The new control algorithm combines Kinematics with Dynamics. The new design integrates driven
algorithm and control algorithm to realize automatic programming and guarantee the service life of
mechanical under the maximum working capacity based on the characteristics of mechanical
components load and condition of loading. Meanwhile, the robot can realize high speed response,
faster running speed and work beats with longer life span.
· With collision detection function, it can better protect the robot body and peripheral equipment; With
the function of gravity compensation, the robot has higher precision, so it can be applied in more
scenarios.
· Equipped with safety emergency stop board which is independent of the control system, and the safety
relay circuit is adopted to provide double-circuit emergency stop to ensure the reliability of emergency
stop.
· Built-in three-phase transformer makes 380V and 220V isolated to help the power supply more stable.
Built-in three-phase filter can effectively improve the performance of internal and external distractions.

ROBOT BODY TECHNICAL PARAMETERS


Installation Dimension of Base Flange Dimensions
Model CRP-RA15-12

Arm form Vertical multiple joints


Degree of freedom 6 axis
MOTION RANGE DIAGRAM
Maximum payload 12KG
Repeated positioning ±0.05mm
accuracy
Maximum reaching distance 1510mm
Robot body weight 160KG
Installation mode Ground, upside down mounting, wall mounting

axis 1 Ground/upside down mounting -170°~170°,


wall mounting -30°~30°
axis 2 -60° ~ 175°

Maximum axis 3 -90° ~150 °


travel axis 4 -190° ~ 190°
axis 5 -135° ~ 135°
axis 6 -360° ~36 0°
axis 1 235°/S
axis 2 208°/S

Maximum axis 3 235°/S


speed axis 4 376°/S
axis 5 440°/S
axis 6 698°/S
axis 4 23N.m
Allowable
axis 5 23N.m
torque
axis 6 9.3N.m
axis 4 0.63kg.m²
Allowable
moment axis 5 0.63kg.m²
of inertia
axis 6 0.17kg.m²
ambient
temperature 0~45°C
relative 38~85%( No condensation)
humidity
Installation
environment vibration Under 0.5 G
Robot installation must be away from:
Others Flammable or corrosive liquids or gases,
electrical sources of interference
IP level Wrist Ip67 ,others IP54
Compact structure, fast running speed, high repeated
Advantage features positioning accuracy, strong versatility and easy to operate
Loading and unloading, palletizing,
Application welding, dispensing, spraying
Electric Cabinet G4/G5+External Transformer
Configuration
PRODUCT INTRODUCTION 25/26

CRP-RA18-25 INSTALLATION INTERFACE DIAGRAM

INDUSTRIAL ROBOT FUNCTIONAL FEATURES


HANDLING · The design of the robot is highly compact, which is more lightweight, especially the wrist is slender, so
it can be applied in more scenarios.

APPLICATION · Adopt high speed motor, the robot has high rigidity and faster beat.
· Adopt leak-proof structure, the protection class of robot is up to IP 67 to adapt harsher working
environment.
· The robot in the axes of J2 J3 J4 is reserved installation holes to install fixed solenoid valve and other
accessories. There are IO port and dual-circuit gas pipe at J3 axis to meet the handling application.
· Driving adopts new advanced PID control technology to achieve faster response; With the functions of
observer dynamic compensation and weak magnetism, the electric machine can be better controllable
and more stable with higher speed.
· The new control algorithm combines Kinematics with Dynamics. The new design integrates driven
algorithm and control algorithm to realize automatic programming and guarantee the service life of
mechanical under the maximum working capacity based on the characteristics of mechanical
components load and condition of loading. Meanwhile, the robot can realize high speed response,
faster running speed and work beats with longer life span.
· With collision detection function, it can better protect the robot body and peripheral equipment; With
the function of gravity compensation, the robot has higher precision, so it can be applied in more
scenarios.
· Equipped with safety emergency stop board which is independent of the control system, and the safety
relay circuit is adopted to provide double-circuit emergency stop to ensure the reliability of emergency
stop.
· Built-in three-phase transformer makes 380V and 220V isolated to help the power supply more stable.
Built-in three-phase filter can effectively improve the performance of internal and external distractions.

ROBOT BODY TECHNICAL PARAMETERS


Installation Dimension of Base Flange Dimensions
Model CRP-RA18-25

Arm form Vertical multiple joints


Degree of freedom 6 axis
MOTION RANGE DIAGRAM
Maximum payload 25KG
Repeated positioning ±0.05mm
accuracy
Maximum reaching distance 1835.6mm
Robot body weight 250KG
Installation mode Ground, upside down mounting, wall mounting

axis 1 Ground/upside down mounting -170°~170°,


wall mounting -30°~30°
axis 2 -60° ~ 175°

Maximum axis 3 -85° ~145 °


travel axis 4 -190° ~ 190°
axis 5 -130° ~ 130°
axis 6 -360° ~36 0°
axis 1 170°/S
axis 2 170°/S

Maximum axis 3 200°/S


speed axis 4 363°/S
axis 5 350°/S
axis 6 540°/S
axis 4 52N.m
Allowable
axis 5 52N.m
torque
axis 6 30N.m
axis 4 1.3kg.m²
Allowable
moment axis 5 1.3kg.m²
of inertia
axis 6 0.56kg.m²
ambient
temperature 0~45°C
relative 20~80%( No condensation)
humidity
Installation
environment vibration Under 0.5 G
Robot installation must be away from:
Others Flammable or corrosive liquids or gases,
electrical sources of interference
IP level Wrist Ip67 ,others IP54
Compact structure, high speed, high precision,
Advantage features high expansibility and easy operation
Application Cutting, assembly, handling, marking, polishing
Electric Cabinet G4/G5+External Transformer
Configuration
PRODUCT INTRODUCTION 27/28

CRP-RA20-12 INSTALLATION INTERFACE DIAGRAM

INDUSTRIAL ROBOT FUNCTIONAL FEATURES


HANDLING · The design of the robot is highly compact, which is more lightweight, especially the wrist is slender, so
it can be applied in more scenarios.

APPLICATION · Adopt high speed motor, the robot has high rigidity and faster beat.
· Adopt leak-proof structure, the protection class of robot is up to IP 67 to adapt harsher working
environment.
· The robot in the axes of J2 J3 J4 is reserved installation holes to install fixed solenoid valve and other
accessories. There are IO port and dual-circuit gas pipe at J3 axis to meet the handling application.
· Driving adopts new advanced PID control technology to achieve faster response; With the functions of
observer dynamic compensation and weak magnetism, the electric machine can be better controllable
and more stable with higher speed.
· The new control algorithm combines Kinematics with Dynamics. The new design integrates driven
algorithm and control algorithm to realize automatic programming and guarantee the service life of
mechanical under the maximum working capacity based on the characteristics of mechanical
components load and condition of loading. Meanwhile, the robot can realize high speed response,
faster running speed and work beats with longer life span.
· With collision detection function, it can better protect the robot body and peripheral equipment; With
the function of gravity compensation, the robot has higher precision, so it can be applied in more
scenarios.
· Equipped with safety emergency stop board which is independent of the control system, and the safety
relay circuit is adopted to provide double-circuit emergency stop to ensure the reliability of emergency
stop.
· Built-in three-phase transformer makes 380V and 220V isolated to help the power supply more stable.
Built-in three-phase filter can effectively improve the performance of internal and external distractions.

ROBOT BODY TECHNICAL PARAMETERS


Installation Dimension of Base Flange Dimensions
Model CRP-RA20-12

Arm form Vertical multiple joints


Degree of freedom 6 axis MOTION RANGE DIAGRAM
Maximum payload 12KG
Repeated positioning ±0.08mm
accuracy
Maximum reaching distance 2015mm
Robot body weight 262KG
Installation mode Ground, upside down mounting, wall mounting

axis 1 Ground/upside down mounting -170°~170°,


wall mounting -30°~30°
axis 2 -50° ~ 170°

Maximum axis 3 -80° ~145 °


travel axis 4 -190° ~ 190°
axis 5 -135° ~ 135°
axis 6 -360° ~36 0°
axis 1 170°/S
axis 2 170°/S

Maximum axis 3 200°/S


speed axis 4 350°/S
axis 5 350°/S
axis 6 540°/S
axis 4 52N.m
Allowable
axis 5 52N.m
torque
axis 6 32N.m
axis 4 2.3kg.m²
Allowable
moment axis 5 2.3kg.m²
of inertia
axis 6 1.2kg.m²

Noise level <70dB(A)*


ambient
temperature 0~45°C
Installation relative
humidity 20~80%( No condensation)
environment
vibration Under 0.5 G
Robot installation must be away from:Flammable or
Others corrosive liquids or gases,electrical sources of interference

IP level Wrist Ip67 ,others IP54


Compact structure, high speed, high precision,
Advantage features high expansibility and easy operation
Application Cutting, assembly, handling, marking, polishing
Electric Cabinet G4/G5+External Transformer
Configuration
PRODUCT INTRODUCTION 29/30

CRP-RA22-80 INSTALLATION INTERFACE DIAGRAM

INDUSTRIAL ROBOT
HANDLING FUNCTIONAL FEATURES
APPLICATION · The arm span is 2.2 meters. It has strong payload capacity, large working space and high flexibility.
· With fast running speed and high repeated positioning accuracy, it has a wide range of applications,
such as loading and unloading, handling, sorting, assembly, etc.
· Equipped with safety emergency stop board which is independent of the control system, and the safety
relay circuit is adopted to provide double-circuit emergency stop to ensure the reliability of emergency
stop.
· The robot body adopts highly flexible special cable.
· Built-in three-phase filter can effectively improve the performance of EMC and EMI.
· The robot body is with ID10 dual-circuit gas pipe to meet the handling demand.
· The single cantilever structure is adopted to reduce the terminal weight and improve its flexibility. The
selectivity range of manipulators, tools and workpiece shapes is expanded.
· Built-in cables and gas pipe. The hollow part is set at the center of the forearm and wrist. The cables and
gas pipe are built in from the base of the robot to the end of the wrist, which is more convenient for
users and improves work efficiency.
· High expansibility, multiple user bracket installation platforms are set on the robot body, which is
convenient for users to fix cables and related auxiliary tools.

ROBOT BODY TECHNICAL PARAMETERS


Model CRP-RA22-80
Installation Dimension of Base Flange Dimensions

Arm form Vertical multiple joints


Degree of freedom 6 axis
Maximum payload 80KG
MOTION RANGE DIAGRAM
Repeated positioning ±0.08mm
accuracy
Maximum reaching distance 2200mm
Robot body weight 713KG
Installation mode Ground
Noise level <80dB(A)*
axis 1 -175° ~ 175°
axis 2 -50° ~158 °

Maximum axis 3 -80° ~160 °


travel -170°~170°(with mechanical limits)
axis 4 -360°~360°(without mechanical limits)
axis 5 -125°~125°
axis 6 -360°~360°
axis 1 130°/S
axis 2 125°/S

Maximum axis 3 124°/S


speed axis 4 224°/S
axis 5 190°/S
axis 6 285°/S
axis 4 328N.m
Allowable
axis 5 328N.m
torque
axis 6 198N.m
axis 4 35.06kg.m²
Allowable
moment axis 5 35.06kg.m²
of inertia
axis 6 15.38kg.m²
ambient
temperature 0~45°C
relative 20~85%( No condensation)
humidity
Installation
environment vibration Under 0.5 G
Robot installation must be away from: flammable
Others or corrosive liquids or gases, electrical sources of
interference
IP level Body IP54 , wrist IP67
Advantage features Compact structure, high speed, high precision,
* Measurement conditions : high expansibility and easy operation
(1) the robot is firmly fixed on the flat ground;
Application Cutting, assembly, handling, marking, grinding
(2) Test at a distance of 3300mm from the rotation center
of joint JT1; (Noise level varies according to conditions. Electric Cabinet G7
Background noise has some influence.) Configuration
PRODUCT INTRODUCTION 31/32

CRP-RA27-50 INSTALLATION INTERFACE DIAGRAM

INDUSTRIAL ROBOT +0.015


0

HANDLING FUNCTIONAL FEATURES


APPLICATION · The arm span is 2.7 meters. It has strong payload capacity, large working space and high flexibility.
· With fast running speed and high repeated positioning accuracy, it has a wide range of applications,
such as loading and unloading, handling, sorting, assembly, etc.
· Equipped with safety emergency stop board which is independent of the control system, and the safety
relay circuit is adopted to provide double-circuit emergency stop to ensure the reliability of emergency
stop.
· The robot body adopts highly flexible special cable.
· Built-in three-phase filter can effectively improve the performance of EMC and EMI.
· The robot body is with ID10 dual-circuit gas pipe to meet the handling demand.
· The single cantilever structure is adopted to reduce the terminal weight and improve its flexibility. The
selectivity range of manipulators, tools and workpiece shapes is expanded. +0.034
· Built-in cables and gas pipe. The hollow part is set at the center of the forearm and wrist. The cables and +0.009 5 0
155h7 -0.04
gas pipe are built in from the base of the robot to the end of the wrist, which is more convenient for
users and improves work efficiency.
· High expansibility, multiple user bracket installation platforms are set on the robot body, which is
convenient for users to fix cables and related auxiliary tools.

ROBOT BODY TECHNICAL PARAMETERS


Installation Dimension of Base Flange Dimensions
Model CRP-RA27-50

Arm form Vertical multiple joints


Degree of freedom 6 axis
Maximum payload 50KG
MOTION RANGE DIAGRAM
Repeated positioning ±0.08mm
accuracy
Maximum reaching distance 2680mm
Robot body weight 728KG
Installation mode Ground
Noise level <80dB(A)*
axis 1 -175° ~ 175°
axis 2 -50° ~158 °

Maximum axis 3 -80° ~160 °


travel -170°~170°(with mechanical limits)
axis 4 -360°~360°(without mechanical limits)
axis 5 -125°~125°
axis 6 -360°~360°
axis 1 130°/S
axis 2 125°/S

Maximum axis 3 124°/S


speed axis 4 224°/S
axis 5 190°/S
axis 6 285°/S
axis 4 231N.m
Allowable
axis 5 231N.m
torque
axis 6 135N.m
axis 4 27.34kg.m²
Allowable
moment axis 5 27.34kg.m²
of inertia
axis 6 12.30kg.m²
ambient
temperature 0~45°C
relative 20~85%( No condensation)
humidity
Installation
environment vibration Under 0.5 G
Robot installation must be away from: flammable
Others or corrosive liquids or gases, electrical sources of
interference
IP level Body IP54 , wrist IP67
Advantage features Compact structure, high speed, high precision,
* Measurement conditions : high expansibility and easy operation
(1) the robot is firmly fixed on the flat ground; Application Cutting, assembly, handling, marking, grinding
(2) Test at a distance of 3700mm from the rotation center
of joint JT1; (Noise level varies according to conditions. Electric Cabinet G7
Background noise has some influence.) Configuration
PRODUCT INTRODUCTION 33/34

CRP-RP15-15 INSTALLATION INTERFACE DIAGRAM

INDUSTRIAL ROBOT
HANDLING
APPLICATION

FUNCTIONAL FEATURES
· With the features of high speed, high precision and high stability, CRP-RP15-15 can
be adopted in more application scenarios;
· Rod joint adopts high protection design so it has longer life span. And the robot
has better performance in waterproof and dustproof with maintenance-free in
usage period; Installation Dimension of Base Flange Dimensions
· Equipped with special punching and palletizing package, customized interface to
make operation be more convenient and easy.
· J4 axis adopts higher rigid reducer so the robot has stronger bearing capacity;
· The gravity compensation function ensures the accuracy of the robot at any
position;
MOTION RANGE DIAGRAM
· Adaptive acceleration can improve the life span of the robot and ensure
reasonable acceleration of arbitrary trajectory to achieve more efficient movement

ROBOT BODY TECHNICAL PARAMETERS


Model CRP-RP15-15

Arm form Multi joints+connecting rod


Degree of freedom 4 axis
Maximum payload 15KG
Repeated positioning ±0.05mm
accuracy
Maximum reaching distance 1530mm
Robot body weight 155KG
Installation mode Ground
axis 1 -165° ~ 165°

Maximum axis 2 0° ~135 °


travel axis 3 105° ~195 °
axis 4 -360°~360°
axis 1 230°/S

Maximum axis 2 230°/S


speed axis 3 230°/S
axis 4 550°/S
Allowable axis 4 1.3kg.m 2
torque
ambient
temperature 0~45°C
relative 20~80%( No condensation)
humidity
Installation
environment vibration Under 0.5 G
Robot installation must be away from: flammable
Others or corrosive liquids or gases, electrical sources of
interference
IP level IP56

Advantage features Compact structure, high speed, high precision,


high expansibility and easy operation

Application Handling, palletizing, dispalletizing,


stamping, loading and unloading, etc

Electric Cabinet G6
Configuration
PRODUCT INTRODUCTION 35/36

CRP-RP18-25 INSTALLATION INTERFACE DIAGRAM

INDUSTRIAL ROBOT
HANDLING
APPLICATION

FUNCTIONAL FEATURES
· Equipped with safety emergency stop board which is independent of the control
system, and the safety relay circuit is adopted to provide double-circuit
emergency stop to ensure the reliability of emergency stop.
· Built-in three-phase filter can effectively improve the performance of internal and
external distractions. Installation Dimension of Base Flange Dimensions
· The robot body adopts highly flexible special cable
· The robot body is with dual-circuit gas pipe to meet the handling demands
· J4 axis adopts harmonic reducer structure and the robot body structure has been
optimized to improve rigidity so it can meet different handling applications
MOTION RANGE DIAGRAM
· Rod joint adopts high protection design so it has longer life span. And the robot
has better performance in waterproof and dustproof

ROBOT BODY TECHNICAL PARAMETERS


Model CRP-RP18-25

Arm form Multi joints+connecting rod


Degree of freedom 4 axis
Maximum payload 25KG
Repeated positioning ±0.08mm
accuracy
Maximum reaching distance 1885mm
Robot body weight 155KG
Installation mode Ground
axis 1 -170° ~ 170°

Maximum axis 2 0° ~130 °


travel axis 3 105° ~195 °
axis 4 -360°~360°
axis 1 172°/S

Maximum axis 2 172°/S


speed axis 3 212°/S
axis 4 350°/S
Allowable axis 4 1.5kg.m 2
torque
ambient
temperature 0~45°C
relative 20~80%( No condensation)
humidity
Installation
environment vibration Under 0.5 G
Robot installation must be away from: flammable
Others or corrosive liquids or gases, electrical sources of
interference
IP level IP56

Advantage features Compact structure, high speed, high precision,


high expansibility and easy operation

Application Handling, Assembly


Electric Cabinet G6+External Transformer
Configuration
PRODUCT INTRODUCTION 37/38

CRP-RP24-130 INSTALLATION INTERFACE DIAGRAM

INDUSTRIAL ROBOT
HANDLING
APPLICATION

FUNCTIONAL FEATURES
· With gravity compensation, load adaptive, and S-T functions, the robot has higher
precision, smaller impact, shorter cycle time under typical working condition ;
· With parallel spring cylinder, smaller floor area, lower power consumption,
smoother control;
· Two-way large-aperture air pipe to meet the requirements of large-load vacuum
suction cups.
· Armspan(Maximum reaching distance):2400 mm
· Load:130 Kg

MOTION RANGE DIAGRAM

ROBOT BODY TECHNICAL PARAMETERS


Model CRP-RP24-130

Arm form Multi-joint + connecting rod


Degree of freedom 4 axis
Maximum payload 130KG
Repeated positioning ±0.2mm
accuracy
Maximum reaching distance 2485mm
Robot body weight 820KG
Installation mode Ground, bracket

axis 1 -175° ~ 175°

Maximum axis 2 3°~129°


travel axis 3 85°~210°
axis 4 -360°~360°
axis 1 154°/S

Maximum axis 2 166°/S


speed axis 3 104°/S
axis 4 271°/S

Allowable
axis 4 125N.m
torque

Allowable
moment axis 4 13kg.m²
of inertia
ambient
temperature 0~45°C
relative 20~80%( No condensation)
humidity
Installation
environment vibration Under 0.5 G
Robot installation must be away from: flammable
Others or corrosive liquids or gases, electrical sources of
interference
IP level IP54
Features Compact structure and high joint speed
Application Handling, palletizing, depalletizing, cutting, grinding
Electric Cabinet G7
Configuration
PRODUCT INTRODUCTION 39/40

CRP-RA07A-08 INSTALLATION INTERFACE DIAGRAM

CRP-RA09A-07
INDUSTRIAL ROBOT FUNCTIONAL FEATURES
HANDLING · Adopt modular design to effectively reduce the failure rate of the whole machine.

APPLICATION · Well-knit design makes the robot more convenient in small space.
· The arm span is 712/916mm. It has strong payload capacity, and rated payload 7 Kg/6 kg.
It is easily applied in multi application.
· Lighter structure design than other same level product, so it is easy to install inside a
system or to mount upside -down
· High rigidity arm and top level servo control technology guarantee the smoothness and
stability while the movement.
· Built-in cable and external cable fixing base to meet customization requirements.
· Adopt leak-proof structure
· High expansibility, multiple user bracket installation platforms are set on the robot
body, which is convenient for users to fix cables and related auxiliary tools.

ROBOT BODY TECHNICAL PARAMETERS


Model CRP-RA07A-08 CRP-RA09A-07

Arm form Vertical multiple joints


Degree of freedom 6 axis Installation Dimension of Base Flange Dimensions
Maximum payload 8KG 7KG
Repeated positioning ±0.02mm ±0.03mm
accuracy
Maximum reaching distance 712mm 916mm
Robot body weight 44KG 46KG
Installation mode Ground, upside down mounting
MOTION RANGE DIAGRAM
axis 1 -170° ~170 °
axis 2 -44° ~188 ° -42° ~120 °

Maximum axis 3 -62° ~180 °


travel axis 4 -185° ~ 185°
axis 5 -120° ~ 125°
axis 6 -360° ~36 0°
axis 1 400°/S 255°/S
axis 2 340°/S 290°/S

Maximum axis 3 370°/S 330°/S


speed axis 4 535°/S 490°/S
axis 5 411°/S 410°/S
axis 6 698°/S 680°/S

axis 4 16.2N.m
Allowable
axis 5 16.2N.m
torque
axis 6 9.5N.m
axis 4 0.38kg.m²
Allowable
moment of axis 5 0.38kg.m²
inertia
axis 6 0.16kg.m²
Noise level <75dB(A)*
ambient
temperature 0~45°C
relative 20~85%( No condensation)
humidity
Installation
environment vibration Under 0.5 G
Robot installation must be away from:
Others Flammable or corrosive liquids or gases,
electrical sources of interference
IP level Body IP54 , wrist IP65
Advantage features Compact structure, high speed, high precision,
CRP - RA07A - 08 CRP-RA09A-07
high expansibility and easy operation
Application welding cutting, assembly, handling, marking, grinding
Electric Cabinet G5
Configuration
PRODUCT INTRODUCTION 41/42

CRP-RA09A-06(T3) INSTALLATION INTERFACE DIAGRAM

PCB BOARD ROBOT

THE INTRODUCTION AND FEATURES OF ROBOT


· CRP-RA09A-06(T3)is mainly customized for the production and application of
PCB board industry. It is applied in the loading and unloading process of PCB
board industry. In order to adapt to the PCB industry, CRP robot with light weight,
simple application, high speed and lower cost is launched to meet the needs of
customers for robots.

FUNCTIONAL FEATURES
· Axis 2 adopts directly connected structure to effectively improve accuracy;
· Motor and reducer adopt spline connection to be more stable
Installation Dimension of Base Flange Dimensions
· Adopt customized structure to effectively avoid interference and meet the need of
application in narrow space;
· Compact structure and small volume
· Light weight and fast speed

MOTION RANGE DIAGRAM


ROBOT BODY TECHNICAL PARAMETERS
Model CRP-RA09A-06(T3)

Arm form Vertical multiple joints


Degree of freedom 3 axis
Maximum payload 10KG(Rated Load:7kg)
Repeated positioning ±0.03mm
accuracy
Maximum reaching distance 876mm
Robot body weight 37KG
Installation mode Ground, upside down mounting、side mounting

Noise level <75dB(A)*


axis 1 -142°~188°
Maximum
axis 2 -62°~180°
travel
axis 3 -120°~125°
axis 1 297.5°/S
Maximum
axis 2 426.5°/S
speed
axis 3 450°/S
Allowable
torque axis 3 16.2N.m
Allowable
moment axis 3 0.38kg.m²
of inertia
ambient
temperature 0~45°C
relative 20~85%( No condensation)
humidity
Installation
environment vibration Under 0.5 G
Robot installation must be away from: flammable
Others or corrosive liquids or gases, electrical sources of
interference
IP level Body IP54 , wrist IP65
Advantage features Compact structure, high speed, high precision,
high expansibility, easy to operate
Application Assembly, handling, marking
Electric Cabinet G5
Configuration
PRODUCT INTRODUCTION 43/44

CRP-RS04 - 03 MOTION RANGE DIAGRAM

CRP-RS06 - 06 CRP-RS04 - 03 CRP-RS06 - 06

SCARA ROBOTS

3rd joint center


FUNCTIONAL FEATURES
· Compact and flexible structure, fast running speed, high transmission accuracy and low
noise
· Highly rigid arm design realizes high load and high speed in one package
· Available in 600 and 400 mm arm span; 3kg or 6kg payload.
· Adapt to G3 control cabinet, provide 23 input and 23 output custom IO;support serial
port, network, USB and other interface forms
· Suitable for handling, palletizing, assembly, 3C and other application fields.
3rd joint center

motion range
maximum
distance maximum
distance

ROBOT BODY TECHNICAL PARAMETERS


INSTALLATION INTERFACE DIAGRAM
Robot Model CRP-RS04-03 CRP-RS06-06
Function Material handling, 3C Material handling, 3C
A details A details
Total axes 4 4
mechanical
plain grooving stop diameter
Maximum reach 400mm 600mm depth 0.5mm
CRP-RS04 - 03 CRP-RS06 - 06 mechanical
1kg 3kg stop diameter
Rated load plain grooving
Payload depth 0.5mm
Maximum load 3kg 6kg
Permissible Rated load 0.005kg.m² 0.01kg.m²
inertial torque
of rotating axis Maximum load 0.05kg.m² 0.12kg.m²

1st axis + 2nd axis ±0.01mm ±0.02mm


Repeated
positioning 3rd axis (elevating axis) ±0.01mm ±0.01mm
accuracy
4th axis (rotation axis) ±0.01゜ ±0.01゜
1st axis 720゜/sec 450゜/sec

2nd axis 720゜/sec 720゜/sec


Max speed
3rd axis (elevating axis) 1000mm/sec 1000mm/sec
4th axis (rotation axis) 2500゜/sec 2000゜/sec

±132゜ ±132゜

( journey )
1st axis
Max 2nd axis ±141゜ ±145゜
operating

( journey )
area 3rd axis (elevating axis) 170mm 220mm
4th axis (rotation axis) ±360゜ ±360゜

Installation method Floor mounted Floor mounted


Robot body weight 13Kg 17Kg

Power consumption 0.7kw 0.8kw


Temperature 0~45°C 0~45°C
Installation
Humidity 20~80% RH(no condensation) 20~80% RH(no condensation)
environment
Vibration Under 4.9M/S² Under 4.9M/S²
Electric Cabinet Configuration G6
PRODUCT INTRODUCTION 产品介绍 45/46

CRP-RC08-05 Electric cabinet model


ELECTRIC CABINET TECHNICAL INDICATORS
CRP-X1-S100

INDUSTRIAL ROBOT weight


Power supply
14.5Kg
100-240V AC 50/60HZ 1000W
6-axis Light-duty Teach Pendant Cable 6m cable between teach pendant and control box

Robot Control box size 466mm*173mm*329.5mm


23 digital inputs, 23 digital outputs,
Control box I/O port 4 analog outputs, encoder signal interface
PRODUCT INTRODUCTION
I/O power 24V2A in the control box
· Crobotp six- axis light load robot has inherent characteristics such as safety,
lightness, high flexibility, intelligence and convenience, so that people and Communication EntherNet/IP Adapter
robots are no longer separated by cold railings, and people can work Teaching, dragging, process programming
Operation mode (palletizing, vision, tracking, spraying)
together with robots, while robots It is no longer just a tool, but a personal
assistant and intimate partner. Control servo EtherCAT bus control, 100M speed, U-level synchronization accuracy
Software PLC function Ladder diagram editing, 5000 steps
Protection class IP20
10.4TFT-LCD, keyboard + touch screen,
FEATURES Teaching pendant mode selection switch, emergency stop button
· High safety: From hardware to software, multiple redundant designs are adopted,
which can work together with humans to ensure the safety of personnel after a
collision, and realize the sharing of working space between machines and
humans.
· Easy to program: It has the function of dragging and teaching. The programming is
simple, and it can quickly respond to the production mode of small batches and
multiple varieties. The programming style conforms to ergonomic habits, and
there is no professional requirement for programming users.
· Simple maintenance: The entire use process of the robot is maintenance-free, and
the body adopts a modular design, which is quick and convenient to repair and
replace parts. The comprehensive use cost of users is low, the overall project
investment is small, and the return period is short.
· Strong reliability: Crobotp controller is the most mature industrial robot controller
on the market at present (tens of thousands of units in the market, 24 hours of non-
stop work fully proves the long-term reliability of our controller in the industrial
environment).
· Simple and easy to use: the body is light in weight, easy to handle and transport, no
special lifting equipment is required, and the deployment is fast.
· Stable communication: The control system to the driver adopts the EtherCAT
communication method, which has strong anti-interference ability, fast
communication speed, large amount of data interaction, better drag feel, and
more sensitive collision response.
· Software customization: The software is completely self-developed and has all
source codes, which can quickly respond to customers' customization needs.

ROBOT BODY TECHNICAL PARAMETERS


Robot model CRP-RC08-05 MOTION RANGE DIAGRAM
Weight 22.5kg
Maximum payload 5kg
Maximum arm length 904mm
Joint range ±360°all joints
Speed Joint maximum 180°/s tool about 1m/s
Repeatability +0.06mm
Degree of freedom 6
Features Drag and teach, human-machine collaboration,
easy to operate
Application scenario Handling Grinding Assembly
Noise <65dB(A)
Protection class IP54
Power consumption About 200W when running a typical program
Temperature The temperature of the robot installation
environment should be within 0-50℃
Power supply 100-240V AC 50/60Hz 1000W
Expected operating life 30000hours
Connecting cables 6m
Installation method Any
Electric Cabinet
Configuration CRP-X1-S100
PRODUCT INTRODUCTION 47/48

CRP-VLS-160GA-V01 CRP-VLS-160HB-V01
LASER SEAM TRACKER LASER SEAM TRACKER
ADVANTAGES OF LASER SEAM TRACKER ADVANTAGES OF LASER SEAM TRACKER
· Support a variety of weld types, fast switching · Support a variety of weld types, fast switching
· Improve productivity and yield · Improve productivity and yield
· Greatly reduce the impact of poor workpiece consistency on welding quality · Greatly reduce the impact of poor workpiece consistency on welding quality
· The welding torch can be in the ideal position · The welding torch can be in the ideal position
· Compensation for production, equipment and operation tolerances · Compensation for production, equipment and operation tolerances
· For complex weldments, it can greatly reduce the workload of robot teaching and · For complex weldments, it can greatly reduce the workload of robot teaching and
programming programming
· Some scenes can realize the robot exemption from teaching · Some scenes can realize the robot exemption from teaching
· Non-contact welding seam tracking, saving fixture production costs for customer · Non-contact welding seam tracking, saving fixture production costs for customer
· Seamless connection with CRP robots · Seamless connection with CRP robots
· The sales and after-sales support of laser seam tracker and the robot are in the same · The laser weld tracker and the robot sales and after-sales support are in the same team,
team, reducing the time and cost of communication with customers reducing the time and cost of communication with customers

TECHNICAL CHARACTERISTICS TECHNICAL CHARACTERISTICS


· Gap range: 1.0-15.0mm · Gap range: 0.8-10.0mm
· Horizontal error: 0.1mm · Horizontal error: 0.05mm
· Height error: 0.1mm · Height error: 0.05mm
· Standard installation height: 160mm · Standard installation height: 160mm
· Average field of view width: 50mm · Average field of view width: 35mm
· The nearest height: 130mm · The nearest height: 145mm
· The farthest height: 200mm · The farthest height: 185mm
· Can be used for all kinds of gas shielded welding · Can be used for all kinds of gas shielded welding
· A variety of weld shape options, suitable for different weld types; expert fuzzy control, · A variety of weld shape options, suitable for different weld types; expert fuzzy
intelligent identification of different weld characteristics control, intelligent identification of different weld characteristics
· According to the welding seam type, real-time display of current welding seam · According to the welding seam type, real-time display of current welding seam
deviation, welding seam width, misalignment amount and other information to deviation, welding seam width, misalignment amount and other information to
facilitate welding process optimization facilitate welding process optimization
· Real-time tracking of weld level, high and low directions · Real-time tracking of weld level, high and low directions
· Strong anti-interference. It can still accurately identify the weld under strong arc · Strong anti-interference. It can still accurately identify the weld under strong arc
interference interference

APPLICABLE SCENE APPLICABLE SCENE


· Real-time tracking scenes that require forward-looking distance, and the minimum · Minimum forward-viewing distance 90mm
forward-viewing distance is 35mm · Resistant to strong arc and splash
· Welding current <=200A · Welding current <=200A
· Larger curvature of the weld · Real-time tracking of long straight welds
· Suitable for storing points, scanning before welding (such as tube sheet) scenes

PROCESS AND INTERFACE PROCESS AND INTERFACE

No pictures No pictures

No pictures No pictures
PRODUCT INTRODUCTION 49/50

CRP-VLS-240GB-V01 CRP-VLS-330GB-V01
LASER SEAM TRACKER LASER SEAM TRACKER
ADVANTAGES OF LASER SEAM TRACKER ADVANTAGES OF LASER SEAM TRACKER
· Support a variety of weld types, fast switching · Support a variety of weld types, fast switching
· Improve productivity and yield · Improve productivity and yield
· Greatly reduce the impact of poor workpiece consistency on welding quality · Greatly reduce the impact of poor workpiece consistency on welding quality
· The welding torch can be in the ideal position · The welding torch can be in the ideal position
· Compensation for production, equipment and operation tolerances · Compensation for production, equipment and operation tolerances
· For complex weldments, it can greatly reduce the workload of robot teaching and · For complex weldments, it can greatly reduce the workload of robot teaching and
programming programming
· Some scenes can realize the robot exemption from teaching · Some scenes can realize the robot exemption from teaching
· Non-contact welding seam tracking, saving fixture production costs for customer · Non-contact welding seam tracking, saving fixture production costs for customer
· Seamless connection with CRP robots · Seamless connection with CRP robots
· The sales and after-sales support of laser seam tracker and the robot are in the same · The sales and after-sales support of laser seam tracker and the robot are in the same
team, reducing the time and cost of communication with customers team, reducing the time and cost of communication with customers

TECHNICAL CHARACTERISTICS
TECHNICAL CHARACTERISTICS
· Gap range: 1.5-20.0mm
· Gap range: 1.5-20.0mm · Horizontal error: 0.1mm
· Horizontal error: 0.1mm · Height error: 0.1mm
· Height error: 0.1mm · Standard installation height: 330mm
· Standard installation height: 240mm · Average field of view width: 80mm
· Average field of view width: 60mm · Nearest height: 290mm
· Nearest height: 210mm · The farthest height: 390mm
· The farthest height: 290mm · Can be used for all kinds of gas shielded welding
· Can be used for all kinds of gas shielded welding · A variety of weld shape options, suitable for different weld types; expert fuzzy control,
· A variety of weld shape options, suitable for different weld types; expert fuzzy control, intelligent identification of different weld characteristics
intelligent identification of different weld characteristics · According to the welding seam type, real-time display of current welding seam
· According to the welding seam type, real-time display of current welding seam deviation, welding seam width, misalignment amount and other information to
deviation, welding seam width, misalignment amount and other information to facilitate welding process optimization
facilitate welding process optimization · Real-time tracking of weld level, high and low directions
· Real-time tracking of weld level, high and low directions · Strong anti-interference. It can still accurately identify the weld under strong arc
· Strong anti-interference. It can still accurately identify the weld under strong arc interference
interference

APPLICABLE SCENE
· Minimum forward-viewing distance 103mm
APPLICABLE SCENE · Resistant to strong arc and splash
· Welding current <=500A
· Minimum forward-viewing distance 110mm
· It is mainly suitable for the scene requiring high visual distance and large field of view,
· Resistant to strong arc and splash such as fan, box interior and other storage point welding scenes. It also suitable for real-
· Welding current <=400A, water-cooled heat dissipation can reach 500A time tracking in large visual field and high visual field with strong anti-splash ability
· Suitable for storing points, scanning first and then welding (such as powder tanker tube · Limited application scenarios: some scenarios with limited space; For example, in tower
sheet, tower foot, steel structure, etc.) scenes foot welding, it needs a long time to weld.

PROCESS AND INTERFACE PROCESS AND INTERFACE

No pictures No pictures

No pictures No pictures
PRODUCT INTRODUCTION 51/52

Tracer P1 3D Welding Vision System


TECHNICAL PARAMETERS

750g
3D WELDING VISION SYSTEM Model Tracer P1 Weight
Theory Binocular structured light Data Interface TCP/IP, support POE
Light source Infrared laser Overall Power 5W
Consumption
Working distance 250~500mm Operating environment Indoor
FOV H55°xV35° Working Temperature -10~70°C
Repeated Accuracy ±0.5mm Working Humidity 20%~65%(No condensation)
Depth map resolution 960x600@max 5fps IP IP65
Dimension 120x92x40mm Materials Aluminum Alloy

Notes: The repeated accuracy means that the standard laboratory environment is obtained by the standard test method,
and the specific user environment may affect the accuracy.

INSTALLATION INTERFACE DIAGRAM

ADVANTAGES OF 3D Welding Vision System


· Greatly reduce the impact of workpiece in raw materials and team errors on
welding quality
· For complex workpiece, it can greatly reduce the robot teaching programming
workload
· Part of the scene can be drawings without teaching
· With high-speed real-time scanning, it can output 2 to 10 frames of point cloud
data in 1 second.
· It has Industrial accuracy and 3d point cloud repetition accuracy can be up to
0.1mm.
· Adopt anti-splash protection device to avoid welding slag splash damage lens.
· High temperature resistance and reliable operation in work.

TECHNICAL CHARACTERISTICS
· 3D vision adopts micro-structured light technology to realize three-dimensional
surface scanning of welding parts so it can output the welding track. In
cooperation with robots, it can realize the functions of features extraction of
complex welds, track locating, workpiece alignment and others.
APPLICATION OF THE SCENE
APPLICABLE SCENE
· Scene: Steel structure and carriage board
· Material: carbon steel fillet weld (three-side splicing), workpiece without
polishing treatment
· Trajectory type: straight trajectory(arc is not applicable)

PROCESS AND INTERFACE


PRODUCT INTRODUCTION 53/54

GYXW-V2 CRP-CAW-V2
HIGH-VOLTAGE SEARCHING BOX ARC TRACKING SENSOR

THE PURPOSE TECHNICAL CHARACTERISTICS


· At present, when welding robots are welding medium-thick plates, due to the CRP-CAW-V2 is a universal arc tracking sensor researched and developed
workpiece blanking or inaccurate assembly, the welding points (arc starting point, independently by CRP Automatic, not affected by arc light and dust during
intermediate point, and end point) are inaccurate, causing the deviation of the welding the working process, so it has high reliability. It can be used for welding seam
bead.
tracking under different welding conditions by fuzzy control.
· This equipment cooperates with the welding robot's welding wire locating function,
feedbacks the signal that the welding wire hits the workpiece, the robot automatically This sensor can work with CROBOTP robot control system to track fillet weld,
calculates the position deviation, corrects the position point, and enables the robot to butt weld, lap weld and other weld types. Under the situation of no changing
find the actual welding point. the mechanical structure, it can achieve the seam tracking function only
through simple installation and commissioning, thus it is convenient and
easy to use, and improves the welding production efficiency of medium and
THE CHARACTERISTICS
thick plates with low precise incoming materials and assembly.
· The output voltage is about 425V±5%, which can effectively penetrate oil stains, rust
stains, and water stains;Fast searching speed; · This sensor is used when the welding seam of medium and thick plate
· The current limit design has been made internally, which can effectively control the workpiece is deformed or deviated in CO2/ MAG welding process;
current that is lower than the safety current of the national standard; · The arc seam tracker samples the current of swing welding in the welding
· During searching, since the welding cable is disconnected from the welding machine, seam in real time;
the voltage will not enter the welding machine, so it will not damage the welding · The system judges the difference between the current weld and the preset
machine.
current according to the current amplitude, and confirms its up, down, left,
and right deviation values;
· The system automatically corrects the trajectory of the current robot;
TECHNICAL INDEX

Name High-voltage searching box


Model GYXW-V2 APPLICATION CONDITIONS
· Gas: CO2 ,MAG
Input power AC220V±10%, 50HZ, with reliable grounding
Output power DC425V±5%, current<=5ma · Welding wire diameter: 1.0mm-1.6mm
Welding current carrying current 500A, 85% duty cycle · Wire extension length: 15mm-25mm
The resistance of the positive >=10KΩ · Type of welded joints: T -type fillet weld ( 1-2mm gap is allowed ), V -
and negative poles of the output Reference Workpiece Reference Workpiece type groove (30, 459)
terminal of the welding cable object object
The position of
· Welding conditions: current >180A, welding speed <15mm/s,
Temperature: -20°C to +45°C;
the workpiece
changes welding length >100mm
Temperature and humidity Relative humidity: no more than 75%RH at 40℃; · Swing conditions: width: 1.5mm~5mm, swing frequency: 1.5HZ-4Hz
Welding seam
no more than 95%RH at 20℃ Welding seam · Swing type: Z shape
· Welding form: DC / pulse
Dimensions 530mmX255mmX290mm

Weight 16KG

Left and
right
PROCESS AND INTERFACE
deviation

Up and
down
deviation

start and feedback After correcting


signal line the deviation
welding robot
high- welding
voltage machine
searching
box
positive pole
of welding
cable
welding torch

control cabinet
voltage of
workpiece searching
fixture
negative pole of Groove angle <=90°
insulating plate welding cable Higher 2mm+
than the size
of fillet weld
worktable Wire extension
length
Thickness of plate

Higher 2mm+
than the size
of fillet weld
SYSTEM FUNCTION INTRODUCTION 55/56

CRP ROBOT SYSTEM


System function introduction
(welding function)

1. Welding (See detail-CRP-S40, S80 Welding Procedure Specification) · Gas detection · Lead-lag gas control

· Analog control/Digital communication control

There is gas detection button on the teaching pendant, Lead-lag gas control means supply gas in advance and
easy to detect the protective gas. maintain the gas supply after the welding process is over.
Supply gas in advance makes it’s easier to start arc and
reduce spattering. Maintain the gas supply after the welding
process keeps the melton pool isolated from air during the
cooling process.

· Simulating welding · Arc break detect

Once the arc breaks during the welding process the


Analog control: Robot system control the welding Digital control: Robot system can communicate current, voltage, arc
machine to start arc, adjust current, voltage, supply start, arc end, wire feeding,gas supply, position searching signal system will stop the robot and ring the alarm, avoiding
gas by I/O and analog output(0-10V). This analog with welding machine by CAN communication. Simple leak welding.
control can easily match varies analog interface wiring, anti-interference. Digital control can communicate with
welding machine. Megmeet, Aotai welding machine.

· Welding process speed and speed rate adjustment · Arc break point maintain

Simulating welding follow the actual welding track but no If the arc breaks during the welding process the robot
arc strat, wire feeding, gas supply are carried out. The will record the arc breaking point, after examination
track and the speed are the same with the actual welding and rule-out the robot will start the program from the
process. There is simulating welding button on the teaching same command line of the arc break point, and the robot
pendant, it can be use to check welding program or repair will run to the arc break point then start arc. The arc break
Welding process speed: In the welding instruction, setting the speed of the motion instruction during the welding
welding. point will be removed after the program or the welding
process, including line speed (mm/s) and rate speed (%). It’s convenient for the debugging precess and the test runing,
run by the practical speed of the instruction during the test running, and run by the setting speed of the instruction process reset.
during regular welding process.

· Welding monitoring · Short weld length control

· Manual wire feeding/withdraw · Manual wire jogging out/back Because the grid type workpiece have a short weld length
and multi welding point, CRP has optimize algorithm and
track plan to realize short-distance quick start and stop,
so it’s effecient.

Welding monitoring can directly


examine: current, voltage, welding
time, program function time, duty
On the teaching pendant there are wire feeding and On the teaching pendant there are wire jogging out and cycle, etc. It’s convenient for the
the wire withdraw button, you can feeding or withdraw jogging back button, you can jogging out or back the program analysis and optimization.
the welding wire during the manual mode by the welding wire at a setting timing on the manual mode by
setting speed of the welding machine, it’s easy to the setting speed of the welding machine, it’s convenient
adjust the wire extension. to adjust the wire extension slightly
SYSTEM FUNCTION INTRODUCTION 57/58

CRP ROBOT SYSTEM


System function introduction
(welding function)

· Position Searching · Anti-collision Detection · Wire Back

On the robot-specific terminal board, there is a set of special


· Starting Point Searching
anti-collision detection signal interface. With the anti-
collision detection switch attached to the welding torch or
Contact-type position searching: Using the welder as the medium, the other fixture, the robot can be stopped in time when the
robot uses the welder signal. The welder applies a forward voltage to the welding gun or fixture collides with the workpiece or tooling,
positive electrode of the welding torch. When the wire contacts the so as to minimize damage to equipment.
workpiece (the negative electrode of the welder), the positive voltage of
the welding torch is pulled down to judge the contact of the wire with
the workpiece. The robot then records the point. When the displacement Arc end point Moving Arc start point
of the next workpiece changes,the same contact method is used to CRP-20181119-01

record the position after the offset,and the robot calculates the error When this function is enabled, the welding wire will
between the two points by the command to compensate to the working automatically retract when the robot is on the way to the next
path. welding seam (idle walk) after the completion of welding of
· Flying Start
one welding seam, so as to avoid the occurrence of bending
· Laser Position Searching of welding wire caused by collision with workpiece or fixture,
etc., then realize the successful arc starting of subsequent
welding.
Using the laser tracker as the medium, the robot is equipped with a laser
and runs on the locating path. When the laser searches for the position of
the weld that meets the requirements, the feedback signal is given to · Restart (Lap Welding)
the robot. The robot uses the signal fed back by the laser to find the
welding position. The strating point searching function is suitable for
welding starting point deviation, and the subsequent track uses arc or
laser tracking. Moving Arc start preparing point Arc start point
CRP-20181119-02
Note: Laser position searching only support Chuangxiang and Junnuo
brands.
In the general process of arc starting, when the robot reaches
the welding starting point (arc starting point), the robot will
stop and issue the arc starting command. The wire feeding
Restart point Arc break point
machine will send the wire forward slowly until the welding
· Whole Position Searching CRP-20181119-03
wire touches the base metal and successfully start the
arc.But flying arc start refers to that before the robot reaches
When the workpiece is offset as a whole, the position can be found by When this function is enabled, if it needs to be re-welded,
the welding starting point (arc starting point), the robot
multi-point contact searching, and the deviation of each point can be while arc breaking or welding suspension occurs during the
starts to execute the arc starting command in the running
welding process. The robot will automatically retreat a
found by counting the whole offset; then Then sort the deviation path process and starts to feed the wire slowly. When the robot
certain distance along the welding forward direction, and
by OFFSEtSTART. Can be achieved: fillet weld(1D, 2D, 3D, 2D+, 3D+); reaches the welding starting point, the welding wire touches
overlap with the previous arc stopping points to avoid bad
the base metal and successfully start the arc. Thus shortening
inner and outer diameter; point; camera, plane, etc results.This function is suitable for girth welding or welding
the welding time.
The whole position searching function is suitable for occasions of products with sealing requirements.
where the workpiece is prone to whole offset, partial offset, etc.

· Linear / Arc Coordination


(COORD)

· Welding Process / Parameter Control Coordination 2


Rotate

· Welding Process Number · Welding parameter control

Track
Coordination 1 Coordination 1
Straight line Roll

CRP-20181119-06 CRP-20181119-05
Welding commands support adjustment of welding current
and voltage.It is convenient for customers to directly adjust Linear Coordination: The external axis is a straight axis, which Rotating Coordination: The external axis is a rotating axis,
the welding parameters in the welding procedure. can be attached to any one or two directions coincident with which can be equipped with one or two additional rotating
the geodetic coordinates X, Y and Z of the robot, and axes. The rotating axes can be turned and rotated, and 7/8
together with the 6 axes of the body to form a 7 / 8 axis axes can be combined with the 6 axes of the body for
linkage to carry out interpolation motion. That is, in the interpolation. That is to say, the external rotating axis can still
Taking welding related parameters: welding current and voltage, arc process of motion of the external straight axis, the end of the maintain linear or circular interpolation motion at the end of
starting current and voltage, arc ending current and voltage, anti-stick robot can still maintain straight line or circular arc the robot. It is suitable for applications where robot gesture
wire current and voltage, arc starting time, arc ending time, anti-stick interpolation motion. Suitable for robot arm expansion is not coverage is insufficient, but continuous operation is needed,
wire time, welding completion wire drawing time and flying arc starting enough but need continuous work applications. Such as: such as intersecting line welding, whole gesture circular
time as a parameter package, which is convenient for welding welding of super-large parts, super-long soldering seam, etc. welding, etc.
commands to call directly.
SYSTEM FUNCTION INTRODUCTION 59/60

CRP ROBOT SYSTEM


System function introduction
(welding function)

· Swing Arc · Fish scale welding


Swing arc function is suitable for wide welding, groove filling,
cover and other welding occasions

swinging swinging swinging swinging

T=200MS L2=3MM L1=20MM L2=35MM


dwell time(left) CRP-20181117-02 CRP-20181117-03

frequency
swing
dwell time(right)
frequency
swing

Fish scale welding is also known as continuous spot welding, in the process of progress, continuous
arc start, and then arc over, weld molding such as fish scale general effect.
This function combination, can also achieve intermittent welding, reduce the programming
workload.Mainly used in pipe fitting welding (beautiful appearance), thin plate welding (not too
hot melt through the base material), or intermittent welding and other places.
one cycle

CRP-20150826-02

CRP-20150826-01

Z-shaped swing: The trajectory of the robot is shaped like Circular arc: the robot's motion trajectory is like the spiral arc
the letter "Z", the direction of oscillation is perpendicular to alternation.The swing direction is perpendicular to the
the direction of advance, and the swing surface is forward direction, and the swing surface is perpendicular to
perpendicular to the z-axis of the tool coordinate system the z-axis of the tool coordinate system.
· Arc tracking · Laser tracking

The robot system adopts the swing welding method, and The robot system collects the welding seam position through
collects the current fluctuation caused by the change of arc the external laser tracking sensor, and then corrects the path
length in the welding process through the external arc and tracks the deviation in real time.It is suitable for welding
sensor, ss of the welding seam and track the occasions such as difficult positioning of tooling or
deviation.Suitable for medium and thick plate welding and inaccurate positioning, deformation of workpiece during
large welding location with deviation and other welding welding and inaccurate incoming materials.
· Gradual change/Jump places.
Note: this function needs to cooperate with CHUANGXIANG
Note: this function needs to cooperate with crp-caw-v1 arc and JUNNUO laser tracker
tracker

· Fixed-Point Laser tracking · Multi-layer and multi-path

Laser fixed point tracking is usually an application mode of This is a welding method commonly used in the field of
laser tracking welding with the external axis. In the laser welding,the same weld or the same path for repeated stack
tracking process, the body position and posture remain welding, so as to meet the welding height and overall
basically unchanged, and the welding seam is moved by the welding strength requirements.
The gradual change function can be used in welding places The jump function can be used in complex welding, where rotation or translation of the external axis. The deviation in The multi-layer multi-path function only needs to teach the
that need gradual change of current and voltage. different parameters need to be matched During the the laser search process is finally compensated to the basic path once, and then design the stacking times and
During the execution of welding operation, the welding execution of welding action, the current and voltage welding track.Fixed point tracking is suitable for welding stacking rules of the welding path through the
machine current and voltage parameters can be controlled scenes such as large and small circles, multi-circles and long instruction.Greatly reduce the programming time, reduce
parameters of the welding machine can be controlled to
to gradually increase or decrease, and the gradual change straight lines, and it can also solve the track error problem the difficulty of programming.Multi - layer multi - channel is
jump up or down, and the jump process can be completed
process is linear The whole position searching function is which is easy to occur in the process of large attitude change. suitable for the need to use stacked welding.It is also suitable
instantaneously.
suitable for occasions where the workpiece is prone to whole for other sports occasions that need to run similar trajectory,
offset, partial offset, etc. such as glue coating, spraying and other fields.
SYSTEM FUNCTION INTRODUCTION 61/62

CRP ROBOT SYSTEM


System function introduction
(painting, bending, palletizing)

2. Painting 4.Palletizing
The system provides 4-way analog interface for painting. Built-in standard trace templet. Quickly generate the painting
trace.Support user-defined painting trace. For details see CRP-S80 Painting Instructions. The palletizing process refers to the simple
confirmation of the placement position of
· Analog Interface · Trace Templet the crucible by setting the basic parameters
of the outer dimensions, the number of pallets,
Four-way analog output, easy to control fan-shaped, and the number of layers. Palletizing and
atomization,flow, air pressure or other painting equipments unpacking can be achieved with a simple
palletizing command.

For details see CRP-S40, S80 Palletizing


Process Instructions

Flat inching Flat Arc line Arc face inching Arc face Straight line

3. Bending
The bending process is mainly applied to the loading and
unloading of the bending industry, and the bending follows
of the workpiece. Strong consistency with 24-hours work
without interruption. Substitute manual work to realize
unmanned and automation.It can realize constant speed
tracking (old bending equipment),sensor (grating, encoder),
real-time tracking ( CNC bending machine).
The system commands can realize bending follow and
automatically back to flat function. For details see CRP
Bending Process Instructions.
SYSTEM FUNCTION INTRODUCTION 63/64

CRP ROBOT SYSTEM


System function introduction
(vision, track, stamping)

5. Vision 7. Stamping
· Plane Vision Stamping process is based on CRP standard controller, including all controller fuctions. At the same time
Plane vision support multiple visison developed: stamping process, stamping interface, stamping cable and a whole set of solutions. Fast
equipments and protocols( OMRON, connection, easy to use, easy maintenance, adjusable beat.
Cognex, DALASA, etc). Three trigger
mode: construction, timing, distance.
Applied in conveyor sortation. It's with
the application of one camera Main feature:
working with multiple robots. Camera 1. Fast connection, bus communication, no complex I/O cable, low failure rate, easy maintenance.
can be fixed at the end of the robot 2. Disconnection detection, robot will ring the alarm right after the disconnection, the automation line will wait till the alarm is
body or other external devices, cleared.
identifying,grabing, vision correction. 3. Based on the standard controller, all controller functions available.
See more details-CRP-S40, S80 Vision
4. Dedicated stamping interface, hide all the other information that is not ralated with stamping, clear interface.
Fuction Brochure.
5. Modularization programming, built-in standard stamping process, it only need record points to start, no complicated
teaching line by line.
6. Built-in multi working program block, all you have to do is insert the program block. Can be applied in multi working
scenario.
7. Authority management, right man to do the right thing.
8. No external master control needed, one-button enable, one-button start, one-button reset.
9. Built-in detection logic for each process, the robot system will ring the alarm right after something is wrong, easy
maintenance and safer.
10. Physical emergency stop curcuit related to every safety switch, reliable and safe.
11.Directing display: working beat, workpiece count, remaining workpiece count, etc.
12. Parameter open, easy to adjust working speed and working beat.
13. Built-in sample run and no-load run, so it’s convenient for debugging and testing.
· 3D Vision

Through 3D laser skin on the scatterd objects, unordered


parts, the robot system can form a 3D image of these parts,
then calculate the posture and position of these skinned
parts,sothe robot can conduct all-attitude capture
operation.Unlike plane vision(2D), 3D vision can do height
identification,ABC all-attitude identification, so it can
applied in different height overlapping and unordered vision
identification.

6.Tracking
Trcaking means the robot can grasp parts following the
movement of the conveyor(point track) or the robot move
following the movement of the conveyor(trace tracking, e.g.
spraying, gluing)Tracking function can realize: current
product single tracking(grasp,spraying), multiple
tracking(assembling), queue tracking.Setting tracking
detect point, start point, stop point, detect range according
to different application. Flexible parameter setting, suits
conveyor crawl.

More detail on CRP-S40, S80 Tracking Fuction Brochure.


SYSTEM FUNCTION INTRODUCTION 65/66

CRP ROBOT SYSTEM


System function introduction
(Machine tool loading and unloading)

8. Machine tool loading and unloading · One key concentric

The machine tool loading and unloading process is a special process The three-point method can easily find the coordinate
developed for CNC automatic processing machine tools based on the system of the machine tool, and the gripper and machine The grip is automatically concentric with
the spindle of the machine tool
CRP standard controller. It can always meet the increasingly stringent tool spindle are automatically
machine tool production efficiency and processing quality. Meanwhile, concentric through one-key operation, no need for
it will make you quickly adapt to new technologies, improve traditional traditional cumbersome commissioning.
processes, shorten the construction period and promote the overall
efficiency of man, machine, method, material and environment.

· Easy for installation Remote Remote


Module Module

The remote module and one-stop communication service are


used between the machine tool and the robot, changing the
traditional complex wiring form and making the wire
connection simple, fast and easy to maintain. · Single layer palletizing
Remote
Module
Single-layer matrix palletizing technology means that 5
points simple setting is easy to calibrate the entire pallet
coordinate, making de-stacking and stacking become no
longer complicated.

· Remote module

· Easy for commissioning

Fixed I/O definition and full Chinese/English annotation


makes the interactive signal clear to understand.

· Automatic detection

precise detection of processed products one by one, real-


time detection of deviations and timely corresponding
processing, truly an unmanned automated factory.
· Easy for maintenance The accuracy automatic detection function of the processed
products can accurately detect the processed products one
Based on standardized design, new technicians can operate by one, find the deviation in real time and do the
easily and proficiently after the replacement of personnel, corresponding correction in time, so as to truly achieve the
and the subsequent maintenance is simple. unmanned automation factory

· Multi-scene application

It can carry out loading and unloading operations on


injection molding machines, die-casting machines, CNC
· Module programming, simple operation lathes, CNC milling machines, CNC machining centers,
special machines and other equipments to improve
The safety logic relationship is programmed into the function production efficiency and ensure product quality.
block in advance, and the on-site programming can be easily
called, so that the programming is no longer complicated.
CROBOTP robots come with Chinese safety logic function
blocks when they leave the factory, and the operator can
easily program after getting a system training, which ensures
the production efficiency and upgrades the factory
intelligence.

Injection molding machine CNC machine tool loading and unloading Special machine
loading and unloading loading and unloading

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