— QW - 482 WELDING PROCEDURE SPECIFICATION (WPS) ACERO COMPANY NAME: 1G ACERO INDUSTRIES PVT.LTD. NASHIK. Welding Procedure Specification No. : IGAIPL/CS/WPS/01 Welding Process(es) : GTAW + SMAW. JOINTS : (QW - 402) = Groove Design (Root face, Root spacing, incl. angle) ~ Backing: Yes / No a | (Refers to both Backing & Retainer } Typels) : Manual = With backing or without backing as per applicable Page Tot? Date : 07/01/2021 | PORNO. : JGAIPL/CS/PaR/O1 ‘As per applicable Manufacturing Drawing as referenced in Weld Plan Manufacturing Drawing as referenced in Weld Plan oe | Retainers not used. = Backing Material (Type) -Metal/Weld Metal Metal ONonmetallic CI Nonfusing Metal LJothers BASE METALS :(QW-403) FILLER METAL : (QW - 404 ) Process GTAW SMAW P.No.1Gr.No.1,2,3 TOP.No.1 Gr. No. 1,2.3 oR SFA No. AWS (Class) Specification Type & Grade. = F.No. — To _ | Specification Type & Grade. A. No. a oR: ‘Size of Filler 16,2024 |25,315,4 Metal (mm) dia 25,303.15 Bare wire | Bare Wire Chemical analysis Filler metal product form | Bare Solid) | Bare (Solid) ‘& Mechanical Properties | _ 10 Flux Trade Not Not Chemical Analysis Name/Designation Applicable | Applicable | & Mechanical Properties _ Consumable Insert | Not Not Applicable | Applicable GROOVE FILLET Rangeof | Groove | 6 Max. Max. | Deposited Base Metal Weld metal Filet | Any Ray Thk.Range(mm) | 1.5 t020mm_| Any Thi. (mm) Pipe dia (mm) Thik, Per pass Max NO NO Range ( mm) Any Any * pass > % in (13 mm) Flux Type Not Not Applicable | Applicable Others: - Not Applicable Others: - Not Applicable POSITION : (QW - 405 ) PREHEAT : (QW - 406) Position(s) of Groove : All Preheat Temperature (Min.) °C 15 Weld Progression: Up Hill Inter pass Temperature (Max.) °C +150 Position(s) of fillet All Preheat Maintenance + Not Applicable nN Na aN 7QW - 482 ACERO _ COMPANY NAME: JG ACERO INDUSTRIES PVT.LTD. NASHIK. | Welding Procedure Specification No. : JGAIPL/CS/WPS/O1 Re Date : 07/01/2021 WELDING PROCEDURE SPECIFICATION (WPs) [ Welding Process(es): GTAW + SMAW Type(s): Manual POST WELD HEATTREATMENT(QW-407) i POR NO. )._: IGAIPL/CS/POR/OL Gas(es) | %Comp | Flow Rate | Mixture | (it /min) ‘Argon | 99.99% | 5-15 None = NE 07), GAS : (QW-408) Type + Not Applicable Temperature Range °C: Not Applicable Shielding Tralling Time Range + Not Applicable sz Backing (For root, L pass of groove) _ None ELECTRICAL CHARACTRISTICS : (QW-409) ‘Type of Current :0C Polarity (Electrode +ve) STAW- SP (Electrode - Ve), SMAW —AP_ ‘Amps(Range) £80 A to 130A Volts 11 V to 30V (For Reference Oniy) ‘Tungsten Electrode Size and Type: Heat input: As required. 2.0,2.4,3.0,4.0mm,2% Thoriated (EWTH) for GTAW. - Mode of Metal transfer : Not Applicable Pulsing Current : With or Without TECHNIQUE : (QW-410) | Manual/Automatic Manual Contact Tube to work distance (mm) : Not Applicable String or Weave Bead ‘Multiple or single Pass per side Multiple/Single Orifice or Gas Cup Size $ (mm) + ‘Multiple or Single Electrode ingle | Initial and Inter pass Cleaning : Gri Travel Speed ( Range ) mm/min FAs required Method of Back Gouging: Grinding Peening lot Applicable Closed to out of chamber __: Not Applicable Electrode Spacing Not Applicable Oscillation Not Applicable Use of thermal processes i Not Apalicable Others: 1) Surface to be welded shall be free from Grease, Oil Scale & Rust. Cleaning shall be done with wire brush/wheel. Weld Process ler Metal ‘Current | Voltage | Travel Remarks Layers | /es wy Range | Speed Class | Oia ‘Amp Type () | Range mm Range __| Polarity m/min Root | GTAW | ER70S2 | 16 110 to 125 | oc “tito [As * Voltage Range For Pass & 20 1150 130 | EN 25 | required | reference Only a" Run 25 115 to 130 Rest £7018 25 11510130 | OC “itto | As * Voltage Range For Passes | SMAW 3.15 130to 145 | EP 30 | required | reference Only | 40 140 to 180 PREPARED BY ‘APPROVED BY REVIEWED BY CUENTQw - 483 PROCEDURE QUALIFICATION RECORD (PQR) | ACERO _ tT COMPANY NAME: JG ACERO INDUSTRIES PVT.LTD. Page lof2 PQRNO, :GAIPLICS/PAR/OL Date : 07/01/2021 Welding Processes); GTAW+SMAW Type(s) 7 Manual WPS No. : IGAIPL/CS/WPS/ON Revo JOINTS : ( QW = 402): Recieny =, SSSEX € 7 Na <4 | LLLAEL END fmm SY € fake 22s mm BASE METALS (QW-403) | POST WELD HEATTREATMENT (QW -407) P.No. 1 Gr. No.2 TO P.No. 1Gr.No.2 Temperature Range °C: Not Applicable Material Specification : A516 Gr 70 ‘Thickness of Test coupon: Thk-10 mm Time Range + Not Applicable FILLER METAL: (QW — 7 (QW- % Comp | Flow Rate ER METAL . {aw - 404) GAS : (QW-408) | Gastes) Mixture (it / min) Process GTAW | SMAW | Shielding argon 99.93% 14.PM SFA No. ~ Sia sr Trailing None | ‘AWS (Class) eR7082 [E7018 | Backing None (Only for root pass) | F-No. 6 4 ELECTRICAL CHARACTERISTICS ( QW-409) 7. No, 1 a Type of Current; OC Polarity : $P( Electrode -Ve) i" | __ _ Size of Filler 25 3.15 Amps: * See Tabulation ‘Volts: * See Tabulation | Metal (mm) dia. On page 2 of 2 _On page 2 of 2 Weld Metal Thk. (mm) | 3 mm 7mm | Tungsten Electrode +24 mm, 236 Thoriated (EWTH) Size and Type Filler Metal Product Solid (Bare) | Solid Other: - Nil | Form [ Other: Nil TECHNIQUE : ( QW-410 ) POSITION : ( QW-405 ) ‘String or Weave Bead :String/Weave Orifice oF Gas Cup Size § (mm) Position(s) of Groove 36 pono or Gas Cop Size @ (mmm) _ | nti and inter pass Cleaning Weld Progression: Up Hill | metnod ot wack couging : oats Oscilation Not pticable Contact Tube to Work distance (mm): Not Applicable PREHEAT : ( QW-406) Mattipleo + Multiple Preheat Temperature °C: 22 Inter pass Temperature °C : < 150 Preheat Maintenance Not Applicable Multiple or Single El gle Closed to out chamber Not Applicable | Travel Speed ( Range ) mm / mi Not Recorded _ ( fs" v 0 Peening| Qw - 483 PROCEDURE QUALIFICATION RECORD (PQR) ACERO COMPANY NAME: JG ACERO INDUSTRIES PVT.LTD. Page2or2 PQR NO. : JGAIPL/CS/PQR/O1 Date : 07/01/2021 | Welding Process(es) GTAW® SMAW Type(s) 7 Manual WPS No. : IGAIPL/CS/WPS/01_ Revo - Other Weld surface cleaned by wire brush [Use of thermal processes : Not Applicable | Weld Welding Filler Metal Current Voltage | Travel Process Layers, Class] dia.mm [Amp | Type | Range | speedRange | aemark Range _| Polarity mm/min Root Pass | GTAW | ER70S2 24 [102-103 | bese | 18-19 36.03 Pass 1 Gtaw | e70s.2 2.4 [106-107 | ~ocse_| 18-19 52.98 Pass 2 SMAW | E-7018 3.15 [8082 [esp_| 2021 40.54 Pass 3 SMAW | _£-7018 3.15 [79-80 [pcre _| 20-21 64.69 Pass 4 smaw_| E7018 3.15 [73-80 [cap] 20-21 67.60 Sack ide _| Root Penetration found to be proper. Bach chip Grinding not required. TENSILE TEST ( QW-150 ) Specimen] Gauge | Thickness | Area Ultimate Untimate Tensile] Type of Failure & No. wiath Tensile toad | strength Location mm Mm mm KN N/mm2 i 20.08 [1042 [209.23 [110.48 528.02 ‘Within Base Metal 7 2012 [3038 [21086 | 11008 527.09 Within Base Metal GUIDED-BEND TEST { QW-160) Figure No. Type Result QW 462.3 (a) Face Bend: 1 (Former Dia for Benda) ‘Acceptable QW 462.3 (a) Face Bend. 2 (Former Dia for Bend-éT) ‘Acceptable ‘QW462.3(0) Root Bend 1 (Former Dia for Bend-éT) Acceptable ‘QW 462.30) Root Bend -2 (Former Dia for Bend-éT) Acceptable _TOUGHNESS TESTS ( QW-170 ) (Not Applicable) Specimen | Notch Specimen | Test Impact Value Drop Weight Break No. Location _| size Temp. Weld metal HAZ YIN Welder Name: Mr. Ranjeet Kushwah + Mehboob Rava WelderNo.: Wir w2 Test Conducted By : VSP Testing & Calibration Laboratory, MIDC Ambad Nashik ~ 422 010 Laboratory Test Report No. : E-2889 Dated : Of 04/ 2021 We certify that the statements In these records are thatthe test welds were prepared, welded, and tested in accordance with the requirement of ASME Section IX Code 2019 Editien ‘Manufacturer: JG ACERO INDUSTRIES PVT.LTD PREPARED BY CERTIFIED BY: REVIEWED BY WELDING MANAGER wy ‘CUNT (CONSULTANCY SERVICESACERO QW - 484 WELDER PERFORMANCE QUALIFICATION (wrq) ‘COMPANY NAME: JG ACERO INDUSTRIES PVT.LTD, AMBAD NASHIK. Page Now tof Welder’s Name : r- Ranjeet Kushwah Welder No. :W1 WPQ No. : JGAIPL/WPO/1 DT: 07/01/2021 Welding Process (es) : GTAW Type: Manual WPS Followed: JGAIPL/CS/WPS/01 Rev.: 0 ‘Test Coupon: Welded on Date : 30 /12/2020 Base Metal:_SA 516 Gr.70 to SA 516 Gr.70 Thickness: 10. mm, Qualified On: Piate Manual or Semi-Automatic Variable { W350) ‘Actual Values Range Qualified + _ Backing (Metal, Weld Metal, Flux ete) ( QW-402) witheur with Pwuhoue + Parent Metal P. No. ( QW-403 ) Pi to PA Pi Through PISF, P34, Pal Through Pao Groove (mm) Fillet (mm) - Pipe Plate & Pipe | Plate/ Pipe * Welding Position ( QW-405 ) 36 7365610 | Over 61000 _| all sizes & dia. F FV FHV + Weld Deposit Thickness (mm) 3mm mm max ‘ny sie of filet, 1 pass> % in (13 mm) Process-1 3 layerminimum [—] ves [7] to Process-1__3tayerminimum [_] ves [J no Not Applicable As Above + Gutside Diameter (mm) of Test Coupon. + Filler Metal (QW-404) | SFANo. 5.18 SAN = All Within F No.6 FNo. 6 é Filler With Filler With Filer only Product form Solid Solid + Consumable insert for GTAW/ PAW Not Used Not to be Used * Weld Progression ( Uphill / Downhill ) Up Hill Up Hill + Backing Gas Without With & without + Current Type / Polarity DE Straight Polarity DC Straight Polarity Details of Test Conducted VISUAL EXAMINATION (QW-302.4) ‘As Per QW 194 -Found Accepted MECHANICAL TEST (QW.-302.1) © Conducted By © Type of Test ‘= Acceptance standard + Lab Test Report No. VSP Testing & Calibration Laboratory ,MIDC Ambad , Nashik. +: Tensile Tests-2Nos ,Face Bend-2Nos & Root Bend -2 Nos + ASME See. IK, §A370 Edition 2019 : E-2889. Dated : 0/04/2021, Result of Test Accepted RADIOGRAPHY TEST (QW-304 & QW-305) * Conducted By * Acceptance Standard 2 _Test Report No. None Result of Test Not Applicable We certify that the statements in this record are correct and that the test coupons were prepared, welded and tested in accordance with the requirements of ASME Code Section IX Edition 2019 PREPARED & WITNESSED BY: WELDING ENGINEER SPM CONSULTANCY SERVICES CERTIFIED BY? way pa al wk) Ing MANAG 8H cofisuctancy servicesQW = 434 WELDER PERFORMANCE QUALIFICATION = (weq) ACERO COMPANY NAMIE: 1G ACERO INDUSTRIES PVT.LTD. AMBAD NASHIK: Pasenonit Welder’s Name : Mr. Mehboob Raza Welder No. :W2 WPQ No. : JGAIPL/WPQ/1 DT: 07/01/2021 Welding Process(es) : SMAW Type: Manual WPS Followed: JGAIPL/CS/WPS/O1._Rev 0 ‘Test Coupon: Welded on Date : 30 /12/2020 Base Metal: SA S16 Gr.70 t0.SA 51670 Thickness: 10mm __Qualifed On: plate Manual or Semi-Automatic , Variable { QW-350) ‘Actual Values Range Qualified + Backing (Metal, Weld Metal, Flux te) [GW-a02) With With + Parent Metal P.No. ( QW-403 } Plto Pi PL Through PASE, P34, Pal Through PAD Groove (mm) Fillet (mm) Pipe Plate & Pipe | Plate / Pipe + Welding Position (aw-405 ) ac 73s0610_| Over 61900 _| allsices@ dia F FV FHV + Weld Deposit Thickness (mm) 7m 1a mm max ‘nyse of filet t pass> ¥in (13 mm) Proces-t Shyer minum (ves [7] no Praces-1__stayeerinimum (1 ves [7 no + Outside Diameter (mm) of Test Coupon Not Applcabie As Above + Filer Metal (QW-408) | SFANo. 5a SrA No a All Within Fo, a FN. 4 a Filler With Filer With Filer ony Product form Solid Solid * Consumable inser for GTAW/ PAW Not Used Not tobe Used + Weld Progression (Uphill Downhill) Up il Up il + Backing Gas NA NA + Current Type/ Polarity DC Reverse Polarity OC Reverse Polarity Details of Test Conducted VISUAL EXAMINATION [QW-302.8) As Per QW 194-Found Accepted MECHANICAL TEST (QW-302.1) Result of Test + Conducted By £ VSP Testing & Calibration Laboratory ,MIOC Amba, Nashik + Tensile Tests 2Nos Face Bend-2N0s & Root Bend? Nex + Type of Test + Acceptance standard + _ Lab Test Report No. RADIOGRAPHY TEST (QW-304 & QW-305] Result of Test | + Conducted By + Acceptance Standard | None + Test Report No. \We certify thatthe statements in this record are correct and that the test coupons wore accordance with the requirements of ASME Code Section IK Edition 2019 PREPARED & WITNESSED ay: \ ZA we a WELDING ENGINEER SPM CONSULTANCY SERVICES : Accepted ‘SME Sec. IX, $A370 Edition 2019 £2889 Dated : b@/0t/2021 Not Applicable Prepared, welded and tested in CERTIFIED,QW - 482 WELDING PROCEDURE SPECIFICATION | | (ASME SECTION Ix 2019 EDITION) | | Company Name: JG ACERO INDUSTRIES PVT.LTD —_ Page toi? Welding Procedure Specification No. : JGAIPL/SS/WPS/01 Rev: 1 Date : 07/01/2021 Welding Process(es) : GIAW + SMAW Type(s) : Manual PORNO. :JGAIPL/SS/POR/OL JOINTS : (QW - 402) = Groove Design | As per applicable Manufacturing Drawing as referenced in) {Root face, Root spacing, incl. angle) Weld Pian + Backing: Yes / No With backing or without backing as per appicable (Refers to both Backing & Retainer } Manufacturing Drawing as referenced in Weld Plan < - Retainers not used. = ~ Backing Material Type ) —Metoi/Weld Matal metal Ononmetaltic L] Nonfusing metal] others | BASE METALS : (QW - 403) FILLER METAL : (QW-404) | Process GTAW SsMAW P.No.8Gr.No,1 TO P.No.8 Gr.No.1 | —__|———__} SFANo. ar 4 oR Hwee —_—_——— ‘AWS (Class) R30BL £3081 Specification Type & Grade. = No. é ’ To Specification Type & Grade. a ALNo. 8 ‘Size of Filler The 20, | oR Metal (mm) dia 16,2024 | 315,40 ‘Chemical Analysis Filler metal product Form i ‘& Mechanical Properties Bareisong; Set To Flux Trade | i | Not Chemical Analysis Name/Designation Not Applicable ‘& Mechanical Properties _ Applicable Consumable In sails at None None GROOVE FILLET Range of | Groove | 30 ae moun | Base Metal Weld metal [1 ~ Thk.Range(mm) | 1.5to20mm_| Any Tak. (mm) ‘et | Any ‘any. Pipe dia (mm) ‘Thk. Per pass Max No. No. Range ( mm) Any Any {pass > % in (13. mm) | Flux Type Not Applicable | Not Applicable Others:- T/t Limits> 200mm: Not Applicable ‘With/Without filler, Flux: With filler / Without Flux P. No. 5,9,40; Not Applicable CChange in Alloy Flux/Alloy Elements in flux: None Supplemental Filler: None { Limits(S. Cir. are): Not Applicable _| POSITION : (QW - 405) PREHEAT : (QW - 406 ) _ Position(s) of Groove : Any Preheat Temperature (Min) "C : NA | | Weld Progression: Any Inter pass Temperature (Max.) °C: 200 Position(s) of fillet Preheat Maintenance NoneWelding Process(es) | POST WELD HEAT TREATMENT(QW-407) Type 2 No Temperature Range °C: N Time Range Ni ELECTRICAL CHARACTRISTICS : (QW-409) ‘Type of Current #DC |AmpsiRange) 1 105At Tungsten Electrode Size and Type: 2.0,2.4,3.0,4.0mm,2% Thorlated (EWTH) for GTAW Mode of Metal transfer TECHNIQUI ‘Manual/Automatie String or Weave Bead Orifice or Gas Cup Size $ (mm) Initial and inter pass Cleaning :Grinding / Wire Brush | ‘Not Applicable (QW-410) _ QW - 482 WELDING PROCEDURE SPECIFICATION (ASME SECTION 1X 2019 EDITION) | GAS : (QW-408) one | | Gastes) Jot Applicable | shielding | Aegon Jot Applicable: | Trailing | None Backing (For root | Won | pass of groove) | Polarity 10 144A Volts Manual ‘Multiple or Single Electrode Travel Speed ( Range ) mm/ mi to10 e String / Weave Multiple or single Pass per side Page 2 of 2 ACERO | Company Name: JG ACF RO INDUSTRIFS PVE.LID. Welding Procedure Specification No. : IGAIPL/55/WP5/01 Rew: 1 Date : 07/01/2021 SAW + SMAW Type(s) : Manual | PORNO. : IGAIPL/s5/P0R/01 | % Comp | Mixture | 99.99% Pulsing Current ; With or Without | Flow Rate (lit /min) 10-12 : GTAW- SP (Ele.- Ve}, SMAW- RP (Ele.+ Ve) :GTAW. 12V to 14V, SMAW — 28V to 34V Heat Input :* See Tabulation On page 2 of 2 Contact Tube to work distance (mm): Not Applicable. +: Multiple/Single Single None 30 To. 150 mm/min [Method of Back Gouging: Grinding Peening z Closed to out of chamber Not Applicable Electrode Spacing Not Applicable ‘Oscillation ~ Not Applicable Use of thermal processes : Not Applicable Others: 1) Surface to be welded shall be free from Grease, Oil Scale & Rust. Cleaning shall be done with wire brush/wheel. _ _ Weld | Process | — Filler Metal Current Voltage | Travel Heat Input | Remarks Layers | /es (a) Range Speed Ki/mm Class | Dia. | Amp Type (v) | Range | mm | Range | Polarity mm/min Root | | Pass | craw | en30se | *° | s20t0180| ocen | "| 50 to60 Not Recorded Side J fest aa I | Passes of ; Not £3081 | 54. | 140t0160| ocep | 28t034 | 14510150 siders. | SMAW | £2081 | 58 ONO | Recorded | Side 2 _ PREPARED BY (PPROVED BY REVIEWED BY | | | ‘CUENT/TPlACERO As COMPANY NAME: JG ACERO INDUSTRIES PVT.LTD (ASME SECTION IX 2019 EDITION) Qw-483 PROCEDURE QUALIFICATION RECORD. (PQR) Page lof 2 PR NO. : JGAIPL/SS/POR/01 Date : 07/01/2021, Welding Process(es) : GTAW+SMAW Typels) Manual WPS No, :JGAIPL/SS/WPS/01 Rev.0 JOINTS : (QW-402): +f BASE METALS (QW-403) POST WELD HEATTREATMENT :(Qw -407) P. No. 8 Gr. No. 170 P. No. 8 Gr. No. 1 ‘Temperature Range °C: None Material Specification :SA240 TYP 304 To SA240 TYP 308 Time Range + None Thickness of Test coupon : 10 mm FILLER METAL : (QW — 404) GAS : (QW-408) eee [ew i Gastes) | mixture | (lit / min Process GTaw | SAW | Shielding gon sagem [as SFA No. 39 5a Traling None —_ | aws (Class) [eR 308 £3081 Backing None [= | (Only for root pass) | FN. 6 ‘ ELECTRICAL CHARACTERISTICS (Qw-403) No, 3 3 Type of Current DC | Polarity sGTAW- SP, SMAW-AP Size of Filler 2.4mm 345 Amps :*SeeTabulation | Volts: * See Tabulation a Metal (mm) dia On page 2 0f2 On page 2 of 2 Weld Metal Thk. (mm) | 5 mm 5 mm Tungsten Electrode 13mm, 2% Thoriated (EWTH) Size and Type Filler Metal Product | Solid Sold tht npitNlecanded Form (Bare) Other: Nil TECHNIQUE : ( QW-410) POSITION : ( QW-405 ) String or Weave Bead Weave Orifice or Gas Cup Size $ (mm) :10mm Position(s) of Groove = 3G Weld Progression :Up-Hill Initial and Inter pass Cleaning Wire Brush/Wire wheel Preheat Temperature °C (Min): Nil Inter pass Temperature °C (Max) :150 Preheat Maintenance None Method of Back Gouging inding Z Other Nit Oscillation Not Applicable - Contact Tube to Work distance (mm): Not Applicable PREHEAT : ( QW-406 ) + Multiple | Multiple or Single Electrode : Single Travel Speed (Range) mm/min *See Tabulation : Page2of2 | Peening None Other: Weld surface cleaned by wire brush ZA SLTQW - 483 PROCEDURE QUALIFICATION RECORD (PQR) ACERO (ASME SECTION 1x 2019 EDITION) COMPANY NAME: JG ACERO INDUSTRIES PVT.LTD Page 2 of 2 at POR NO. : JGAIPL/S5/P0R/01 Date : 07/01/2021, Welding Process(es) : GIAW + SMAW Types): Manual WPS No. : IGAIPL/SS/WPS/01 Revd Use of thermal processes Not Applicable Weld Process/_ Filler Metal Current Voltage | Travel Maximum es layers Class Dia. [Amp | Type Range | Speed | Heat Input | Remark mm Range | Polarity Range Ki/mm enfin Root Pass | GTAW | ER 30BL 20 | 9394 | ocsp | te19 | 3258 Passt_| GTAW | FR 30aL 20 [102103 | ocsp | tei9 | 6a Pass 2 SMAW E- 308 3.15 | 102-103 ‘csp 18-19 74.53 —_ Pass3 | SMAW © 308L 315 | 6667 | bcaP | 2223 | 6366 Passa | SMAW ©3081 345 | 6667 | pcre | 2223 | 9955 Passs | SMAW £3081 345 | 6667 | ocrp | 2223 | 2823 _—_|__ TENSILE TEST ( QW-150 ) Specimen | Gauge Thickness [Area | Ultimate [Ultimate | Typeof Failure& Result No. ‘Width Tensile Load | Tensile Location mm mm mm? | (KN) Strength N/mm2 1 20.16 9.56 200.79 | 131.66 655,70 in WM Satisfactory 72 20.18 992 20048 | 13380 668.38 in WM. Salistactory GUIDED-BEND TEST ( QW-160 ) Figure No. Type Result QWw462.3(a) Root Bend Test 1 “Satisfactory Ow462.3(a) Root Bend Test 2 Satisfactory ‘awa62.3(a) Face Bend Test 1 Satisfactory ‘awae2.3{a) Face Bend Test 2 Satisfactory Welder Name: Mr. Ranjeet Kushwah + Mehboob Raza Welder No. : W1+W2 Test Conducted By : VSP Testing & Calibration Laboratory , MIDC Ambad , Nashik 422 010 Laboratory Test Report No. :£-2890 Dated : 07/01/2021 We certify that the statements in these records are that the test welds were prepared, welded, and tested in accordance with the requirement of ASME Section IX Code 2019 Edition ‘Manufacturer: JG ACERO INDUSTRIES PVT.LTD PREPARED BY REVIEWED BY be ( WELDING ENGINEER —\" SPM CONSULTANCY SERVICES. CLIENT/ TPLQW - 484 WELDER PERFORMANCE QUALIFICATION (wPQ) ACERO COMPANY NAME: JG ACERO INDUSTRIES PVT.LTD. AMBAD NASHIK. Page No tof Welder’s Name : Mr. Ranjeet Kushwah Welder No. :Wi WPQ No. :JGAIPL/WPO/1 DT: 07/01/2021 Welding Process (es) : GTAW Type: Manual WPS Followed: JGAIPL/SS/WPS/O1_ Rev: 0 ‘Test Coupon: Welded on Date: 30/12/2020 Base Metal:_SA 240 TYP 304 to SA 240 TVP 304 Thickness: 10 mm Qualified On: Plate ‘Manual or Semi-Automatic i ‘itable ( GW'ss0} Actual Values Range Qualified + Backing (Metal, Weld Metal, Flux ete.) ( QW-402) with with + Parent Metal P.No. ( QW-403 ) PB to PB Pi Through PIBF, P34, Pai Through Pad (Groove (mm) Fillet (mm) Plate & Pipe | Plate/ Pipe + Welding Position ( QW-405 ) 36 7380610 | Over 61000 _| Allsizes & dia F FV FY + Weld Deposit Thickness (mm) Smm 10 mm max ‘ny sive of filet tt pass > % in (13 mm) Process-1 Slayer minimum [“] ves [J no Process-1__3ayermininum [_] ves [7] wo ‘+ Outside Diameter (mm) of Test Coupon Not Applicable ‘As Above + Filler Metal(qw-404) [SFANo. 59) ; All Within F "AWS Class ER 308 Pina FAS FNo. 6 é Filler With Filler With Filler only. Product form Solid Solid + Consumable insert for GTAW/ PAW Not Used Not to be Used ‘+ Weld Progression ( Uphill / Downhill) Up Hil Up Hill + Backing Gas Without With / Without = Current type / Polarity DCStraight Polarity DC Straight Pok Details of Test Conducted VISUAL EXAMINATION (QW-302.4) 'AS Per QW 194 Found Accepted (MECHANICAL TEST (QW-302.1) Result of Test + Conducted By : VSP Testing & Calibration Laboratory. MIDC Ambad, Nashik. «Type of Test + Tensile Tests-2Nos Face Bend-2Nos & Root Bend -2 Nos Accepted + Acceptance standard | : ASME SeciX, SA370 Edition 2019 + _ Lab Test Report No. £2890 DT: 06/01/2021, RADIOGRAPHY TEST (OW-304 & QW-305) Result of Test + Conducted By en + Acceptance Standard | None Not Applicable + Test Report No. We certify that the statements in this record are correct and that the test coupons were prepared, welded and tested in accordance with the requirements of ASME Code Section IX Edition 2019 PREPARED & WITNESSED BY: WELDING ENGINEER SPM CONSULTANCY SERVICESQw - 484 WELDER PERFORMANCE QUALIFICATION (wea) ACERO COMPANY NAME: JG ACERO INDUSTRIES PVT.LTD. AMBAD NASHIK. Pane Notch ‘Welder’s Name : Mr. Mehboob Raza Welder No. :W/2 WPQNo. : JGAIPL/WPO/1 DT: 07/01/2021 Welding Process (es) : SMAW Type: Manual WPS Followed: JGAIPL/SS/WPS/01 Rev.: 0 Test Coupon: Welded on Date : 30 /12/2020 - Base Metal:_SA 240 TYP 304 to SA.240 TYP 304 Thickness: 10 mm Qualified On: Plate Manual or Semi-Automatic Variable ( QW-350) ‘Actual Values Range Qualified ‘+ _ Backing (Metal, Weld Metal, Flux ete.) (QW-402) with With * Parent Metal P. No. (QW-803 ) PB to PB Pi Through PSF, P34, Pal Through Pad Groove (mm) Fillet (mm) Pipe Plate & Pipe | Plate / Pipe + Welding Position ( QW-405 ) 36 7339610 | Over 61000_| allsizes & dia, F FV FHV ‘+ Weld Deposit Thickness (mm) 5mm 10 mem max ‘Any size of filet pass > % in (13 mm) Process-1.3layermininum [7] Yes Process _3tayerminimum [_] ves [7] no + Outside Diameter (mm) of Test Coupon Not Applicable As Above + Filler Metal(QW-404) | SFANo. 54 Atwntin ewan AWS Class E3081 FNo. 4 4 Filler With Filler With Filer only Product form solid Solid + Consumable insert for GTAW/ PAW Not Used Not to be Used + Weld Progression (Uphill / Downhill) Up Hill Up Hill + Backing Gas NA NA [Current type / Polarity _ DC Reverse Polarity DC Reverse Polarity Details of Test Conducted VISUAL EXAMINATION (QW-302.4) ‘As Per QW 194 -Found Accepted MECHANICAL TEST (QW-302.1) Result of Test * Conducted By SP Testing & Calibration Laboratory, MIDC Ambad, Nashik. © typeof test + Tensile Tests-2Nos ,Face Bend-2Nos & Root Bend -2 Nos accep + Acceptance standard | : ASME Sec.IX, $A370 Edition 2019 + Lab Test Report No. £-2890 DT: 06/01/2021 RADIOGRAPHY TEST (QW/-304 & QW-305) Result of Test * Conducted By ‘None + Acceptance Standard Not Applicable + _Test Report No. | We certify that the statements in this record are correct and that the test coupons were prepared, welded and tested in accordance with the requirements of ASME Code Section IX Edition 2019 PREPARED & WITNESSED BY: WELDING ENGINEER ‘SPM CONSULTANCY SERVICES