ProCutter

Lasermatic®
Cutting head for fibre-coupled lasers

Operating Instructions

© Precitec GmbH & Co. KG • EN 05/2014 D 113421

Imprint ProCutter

This documentation is protected by copyright law for Precitec GmbH & Co. KG
and must not be reproduced without the prior written consent of Precitec or used
against the due interest of Precitec. It is intended exclusively for internal use
associated with setup and service work. Any other use is not permitted. Any
communication of this documentation to a third party requires the prior express
written permission of Precitec.
We reserve the right to change technical details of the descriptions, information
and illustrations in this documentation.
Lasermatic, LaserPathFinder, LWM, the Precitec logo and precitec are
registered trademarks in Germany and/or other countries.
This product group is protected by the following patents:

DE 10108955 CN 1981976 HK 1105388

CN 200620148174 Further patents pending.

Printed in the Federal Republic of Germany.

Responsible for the content

Translation of the original operating instructions

Precitec GmbH & Co. KG

Draisstraße 1
D - 76571 Gaggenau - Bad Rotenfels
Tel.: +49 (0)7225 684-0
Fax: +49 (0)7225 684-900
E-mail: precitec@precitec.de

II © Precitec GmbH & Co. KG • EN 05/2014 D 113421

Document History

Document History

Date Chapter/page Topic, revision, action taken

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 III

Notes ProCutter

Notes

IV © Precitec GmbH & Co. KG • EN 05/2014 D 113421

Table of contents

Table of contents

1 Basic safety notes 1 - 1

1.1 Warranty and liability 1 - 1
1.2 Meaning of symbols and notes 1 - 1
1.3 Intended use 1 - 3
1.4 Basic standards 1 - 3
1.5 Obligations of operator and personnel 1 - 4
1.6 Normal operation safety measures 1 - 4
1.6.1 Protection against electric shock 1 - 4
1.6.2 Risk of injury from moving parts 1 - 5
1.6.3 Risk of injury from explosion 1 - 5
1.6.4 Risk of injury from laser radiation 1 - 5
1.6.5 Corrosion in the water cooling circuit 1 - 6
1.6.6 Noise occurring during the laser cutting process 1 - 6
1.7 Storage and transport 1 - 6
1.8 What to do in emergency situations 1 - 6

2 Product description 2 - 7
2.1 Product view 2 - 7
2.1.1 Design and functions 2 - 8
2.1.2 Distance controller 2 - 9
2.1.3 Protective and monitoring equipment 2 - 9
2.1.4 Meaning of LED indicators (Status LEDs 1…4) 2 - 11
2.2 Technical specifications 2 - 12
2.3 Straight versions (dimensions / straight design) 2 - 13
2.4 Angled versions (dimensions / angled design) 2 - 14
2.5 Media connections 2 - 15
2.6 Accessories 2 - 16
2.6.1 Analysing electronics (EG8030) 2 - 16
2.6.2 Connection adapter (I/O interface) 2 - 16
2.6.3 Air processing unit APU (purging air) 2 - 17
2.6.4 Optics service case (storage box) 2 - 17

3 Fitting and installing 3 - 18

3.1 Safety notes 3 - 18
3.2 Checking package contents 3 - 19

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 V

Table of contents ProCutter

3.3 Installation 3 - 20
3.3.1 Fitting the ceramic part
and nozzle (only in the case of individual parts delivery) 3 - 20
3.3.2 Connecting the laser fibre 3 - 21
3.3.3 Checking the protective window COL
for contamination (first-time installation/ fibre replacement) 3 - 22
3.3.4 Fixing the cutting head to the machine 3 - 23
3.4 Connecting gas and water 3 - 24
3.4.1 Connecting the cutting gas system 3 - 24
3.4.2 Connecting the cooling gas (nozzle) 3 - 25
3.4.3 Connecting the auxiliary gas system (optional) 3 - 26
3.4.4 Connecting the purging air system (purging air) 3 - 27
3.4.5 Connecting the cooling water system 3 - 28
3.5 Connecting the interface 3 - 29
3.5.1 Interface description (interface) 3 - 32
3.5.2 Monitored functions and parameters 3 - 32
3.5.3 Error conditions 3 - 34

4 Commissioning 4 - 36
4.1 Safety notes 4 - 36
4.2 Z adjustment setup (motor-driven) 4 - 37
4.2.1 Reading the configuration (laser head version) 4 - 37
4.2.2 Assigning the characteristic curve 4 - 37
4.2.2.1 Voltage adjustment (C4, C8, C10, C11, C12) 4 - 38
4.2.2.2 Voltage adjustment (C1, C5) 4 - 39
4.2.2.3 Voltage adjustment (C2, C6) 4 - 40
4.2.2.4 Voltage adjustment (C3, C7) 4 - 41
4.2.2.5 Voltage adjustment (C9) 4 - 42
4.2.3 Approaching the lens position (TCP voltage adjustment) 4 - 43
4.2.4 Adjusting TCP Offset (offset potentiometer (Z) - optional) 4 - 44
4.3 Adjusting the laser beam 4 - 46
4.3.1 Centring the beam 4 - 46
4.3.2 Setting the focal position 4 - 48
4.4 Setting and checking the standoff distance (Zn) 4 - 49

5 Maintenance 5 - 50
5.1 Safety notes 5 - 50
5.2 Maintenance work (summary) 5 - 51
5.3 Maintenance recommendations 5 - 52
5.4 Replacing the ceramic part and nozzle (sensor area) 5 - 53
5.5 Care and maintenance of the protective window cartridge 5 - 54
5.5.1 Replacing the protective window 5 - 55
5.5.2 Replacing axial gaskets 5 - 56
5.6 Maintaining the sensor insert (SE) 5 - 57

VI © Precitec GmbH & Co. KG • EN 05/2014 D 113421

Table of contents

6 Error analysis and diagnostics 6 - 58

6.1 Safety notes 6 - 58
6.2 Malfunctions 6 - 58
6.2.1 Electrical malfunctions 6 - 58
6.2.2 Mechanical malfunctions 6 - 59

7 Appendix 7 - 60
7.1 Basic technical information 7 - 60
7.1.1 Conversion of Units 7 - 60
7.1.2 Compressed air quality (ISO 8573-1) 7 - 60
7.1.3 Cooling water - Dew point temperature 7 - 60
7.1.4 Running cables (notes) 7 - 61
7.2 Parts available 7 - 62
7.3 Declaration of Conformity (Sensor system) 7 - 63

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 VII

List of illustrations ProCutter

List of illustrations

Fig. 2-1 Cutting head (view) 2 - 7

Fig. 2-2 Mechanical dimensions (straight versions) 2 - 13
Fig. 2-3 Mechanical dimensions (angled versions) 2 - 14
Fig. 2-4 Connections - Media connections 2 - 15
Fig. 2-5 Accessories: Adjust box EG8030 2 - 16
Fig. 2-6 Accessories: Connection adapter (I/O interface) 2 - 16
Fig. 2-7 Accessories: Air processing unit APU(purging air) 2 - 17
Fig. 2-8 Accessories: Optics service case 2 - 17
Fig. 3-1 Installation: Ceramic part, nozzle 3 - 20
Fig. 3-2 Installation: Laser fibre (e.g. QBH socket) 3 - 21
Fig. 3-3 Installation: Protective window COL (first-time installation/ fibre replacement) 3 - 22
Fig. 3-4 Installation: Laser head to the machine 3 - 23
Fig. 3-5 Installation: Cutting gas 3 - 24
Fig. 3-6 Installation: Nozzle cooling gas 3 - 25
Fig. 3-7 Installation: Cooling the nozzle 3 - 26
Fig. 3-8 Installation: Purging air supply 3 - 27
Fig. 3-9 Installation: Cooling water (water cooling circuit) 3 - 28
Fig. 3-10 Installation: Connection diagram (I/O) 3 - 29
Fig. 3-11 Installation: Wiring diagram, ProCutter - CNC (I/O) 3 - 30
Fig. 3-12 Installation: Connection adapter, overview 3 - 31
Fig. 3-13 Installation: Connection adapter, interfaces 3 - 31
Fig. 3-14 Installation: Pulse diagram - Position controller (interface) 3 - 33
Fig. 4-1 Commissioning: Focal position, voltage adjustment (C4, C8, C10, C11, C12) 4 - 38
Fig. 4-2 Commissioning: Focal position, adjustment range (C1, C5) 4 - 39
Fig. 4-3 Commissioning: Focal position, voltage adjustment (C2, C6) 4 - 40
Fig. 4-4 Commissioning: Focal position, voltage adjustment (C3, C7) 4 - 41
Fig. 4-5 Commissioning: Focal position, voltage adjustment (C9) 4 - 42
Fig. 4-6 Commissioning: Pulse diagram - Target position 4 - 43
Fig. 4-7 Commissioning: Offset potentiometer 4 - 44
Fig. 4-8 Commissioning: Laser beam - beam position, focusing lens 4 - 46
Fig. 4-9 Commissioning: Focal position 4 - 48
Fig. 4-10 Commissioning: Laser beam - Standoff distance 4 - 49
Fig. 5-1 Maintenance: Maintenance recommendations 5 - 52
Fig. 5-2 Maintenance: Ceramic part, nozzle (e.g. F125) 5 - 53
Fig. 5-3 Maintenance: Protective window cartridge 5 - 54
Fig. 5-4 Maintenance: Protective window - Protective window cartridge 5 - 55
Fig. 5-5 Maintenance: Sealing ring - Protective window cartridge 5 - 56
Fig. 5-6 Maintenance: Sensor insert 5 - 57
Fig. 7-1 Appendix: Declaration of Conformity (Sensor system) 7 - 63

VIII © Precitec GmbH & Co. KG • EN 05/2014 D 113421

List of tables

List of tables

Table 2-1 Technical Data 2 - 12

Table 2-2 Dimensions - ProCutter (straight versions) 2 - 13
Table 2-3 Dimensions - ProCutter (angled versions) 2 - 14
Table 3-1 Installation: I/O connector strip, PIN assignment 3 - 29
Table 3-2 Interface: Functions (interface) 3 - 32
Table 3-3 Interface: Parameters - Output values 3 - 33
Table 3-4 Interface: Error current values (overview) 3 - 35
Table 4-1 Beam shaping optics - Configurations 4 - 37
Table 6-1 Error analysis: Electrical malfunctions 6 - 58
Table 6-2 Error analysis: Mechanical malfunctions 6 - 59
Table 7-1 Appendix: Units - Conversion table 7 - 60
Table 7-2 Appendix: Compressed air quality - Purity classes 7 - 60
Table 7-3 Appendix: Cooling water - Dew point temperature 7 - 60
Table 7-4 Appendix: Parts available 7 - 62

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 IX

1.1 Warranty and liability ProCutter

1 Basic safety notes

These operating instructions contain the most important notes for operating
the product in compliance with safety regulations.

Observe all instructions and guidelines in this documentation.

In addition, accident prevention regulations and instructions applicable to the
area of use must be observed.

1.1 Warranty and liability

Precitec GmbH & Co. KG's General Terms of Delivery apply to our products.
We reserve the right to modify designs to improve quality or extend the fields
of use and to make modifications for manufacturing reasons.
If the product / unit is operated incorrectly or if processes are carried out
wrongly, reflections can be caused when laser cutting highly reflective
materials such as copper, brass or aluminium that would damage the laser
head and other system components.
Precitec shall not be liable for any damage or injury caused by incorrect
operation or improper handling of our products / units.
Dismantling the product / unit may result in warranty claims becoming null
and void. However, this does not apply to the replacement of components
that are subject to normal wear and tear and require maintenance or setup
work, unless expressly stated otherwise in this documentation.
We cannot accept any warranty claims or liability if unauthorised
modifications are made to the product / unit or if unsuitable spare parts are
used. We urgently recommend that only spare parts (hereinafter referred to as
"original spare parts") supplied by Precitec be used and that these parts be
installed by Precitec or by a specialist designated by Precitec.

1.2 Meaning of symbols and notes

In these operating instructions, the following designations and symbols are
used to indicate hazardous situations and for notes.

Warning!
This symbol indicates an imminent or potential danger to the life and health of
individuals. Not observing these notes may result in serious effects on health or
life-threatening injuries.

Caution!
This symbol indicates a potentially hazardous situation. Not observing these
notes may result in personal injury or damage to equipment.

1-1 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

1 Basic safety notes

Caution!
Dangerous electrical voltage - indicates a risk of electric shock and warns of
imminent danger to the life and health of individuals or of significant damage to
equipment.

Caution!
Laser beam - means that the laser machine may operate in laser class 4 when
commissioning the laser head. Warns of damage to eyes or skin caused by
direct or scattered radiation.

Caution!
Danger of crushing - indicates a potentially hazardous situation. Not observing
these notes may result in personal injury or damage to equipment.

Attention!
ESD-sensitive components - indicates that touching the contact surfaces can
result in damage or destruction of electronic components.

Attention!
Clean workplace - indicates that any work on the product or any fitting or
maintenance work must only be carried out in a clean workplace as dust and
firmly adhering dirt can damage or destroy the components.

Attention!
Do not touch - indicates that touching the contact surfaces or optics can result
in damage or destruction of components.

Important: Information the user must observe or know to avoid process

disruptions or malfunctions when using the product.

Tip: Gives the user the information needed to achieve the objective directly and
without problems.

Prerequisite: Describes all components and conditions that have to be

available or fulfilled so that an action can be performed successfully.

Further information: Indicates to the user that additional information on the

subject is available.

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 1-2

1.3 Intended use ProCutter

1.3 Intended use

The laser head has been designed for integration into a laser cutting machine.
The laser head is used for cutting metals with solid-state and diode lasers.
Only use the product in dry working environments. The products / units must
only be operated in compliance with the specifications stated in the Technical
Data sheet.

Any use which deviates from that which was originally intended is regarded as
improper use. Precitec shall not be liable for any damage caused by the
improper use of the unit.

Electromagnetic Both as a standalone device or in combination with the relevant devices and
compatibility (EMC) cables stated in this documentation, the laser head complies with the
EN 61000-6-4 and EN 61000-6-2 standards as specified in Directive No.
2004/108/EC. It is intended for industrial use.
It is possible that these standards may not be met when using units or cables
provided by the client. Only use the parts / units supplied or original spare
parts and adhere to the instructions in the accompanying manuals relating to
EMC-compliant installations.
If the product / unit is integrated into a system and operated together with
other units, the whole system must comply with Directive 2004/108/EC so
that a general operating permit can be granted.

1.4 Basic standards

Below you will find a summary of basic German and international standards
and regulations that apply to Precitec products.
Precitec does not guarantee that this summary is complete.

DIN VDE 0100 Regulations for setting up power current installations with rated voltages
up to 1000 V
DIN EN 207 Personal eye protection: Filters and eye protectors against laser radiation
(laser goggles)
DIN EN ISO 12100 Safety of machinery - General principles for design - Risk assessment and
risk reduction
DIN EN 60204-1 Safety of machinery: Electrical equipment of machines,
Part 1: General requirements (VDE 0113-1 IEC 60204-1:2005, amended)
DIN EN 60825-1 Safety of laser machines: Part 1: 2008-05; (VDE 0837 IEC 60825-1)
DIN EN 61000-6-4/ -2 Electromagnetic compatibility (EMC):
Generic standards on interference emission/immunity, Part 2: Industry
BGV A3 Accident prevention regulation: Electrical systems and equipment
BGV B2 Accident prevention regulation: Laser radiation

1-3 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

1 Basic safety notes

1.5 Obligations of operator and personnel

The operator of the system / machine is obliged to ensure that the personnel
working at the machine
• are familiar with the basic safety at work and accident prevention
regulations and have been instructed on how to operate the machine.
• have read and understood the basic safety notes and the operating
instructions and have confirmed this with their signature.

Personnel must be instructed according to the regulations and safety notes

and informed of potentially hazardous situations.
Precitec shall not be liable for any damage caused by not complying with or
having insufficient knowledge about the information contained in the
operating instructions.
Manufacturer's and supplier's regulations must be observed. The prescribed
protective equipment must be used.

1.6 Normal operation safety measures

Only use the parts supplied or original spare parts and do not connect any
other units or cables.
If it has been decided that safe operation is no longer possible, the product /
unit or machine must be switched off. The unit or the machine must be
protected against unintended use.

1.6.1 Protection against electric shock

For operational reasons, components of the laser head such as nozzle body,
sensor body, sensor inserts and nozzle electrodes as well as the
accompanying fitting parts such as union nuts etc. cannot all be connected to
a protected earth. These components can carry low voltage.
When installing the unit, make sure that the electrical equipment is designed
in such a way that individuals are protected against electric shock.
The regulations contained in EN 60204-1, especially those included in
Sections 6 'Protection against electric shock' and 6.4 'Protection by PELV'
(Protective Extra Low Voltage) must be met.

Recommendation Use a safety transformer in compliance with DIN EN 61588-2 (IEC 61558-2).

Attention – Grounding the system!

Make sure the system is earthed according to regulations.

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 1-4

1.6 Normal operation safety measures ProCutter

1.6.2 Risk of injury from moving parts

When lowering the linear drive / robot hand to which the laser head is fitted,
there is a risk of injury or damage to equipment.
Never put your hands or other parts of the body under the laser head.
Repair or maintenance work must only be carried out with the power supply
switched off.

1.6.3 Risk of injury from explosion

According to their designated use, laser heads are loaded with gas under
pressure. The specified maximum pressure must never be exceeded. To
ensure that individuals are not harmed, the laser head must always be kept in
perfect condition.
Any connecting elements such as screws and nuts must be tightened firmly.

1.6.4 Risk of injury from laser radiation

The laser head does not emit any laser radiation. However, laser radiation is
guided through the laser head. The machine must be switched off when
carrying out any installation or maintenance work.

Caution - Laser beam!

During commissioning the machine may operate in laser class 4:
• Avoid radiation to eyes or skin caused by direct or scattered radiation.
• Do not look directly at the laser beam even using optical instruments.
• Use laser goggles complying with DIN EN 207 and BGV B2.

If it has been decided that safe operation is no longer possible, the product /
unit or machine must be switched off. The unit or the machine must be
protected against unintended use.

1-5 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

1 Basic safety notes

1.6.5 Corrosion in the water cooling circuit

To avoid any corrosion the instructions and maintenance intervals prescribed

by the machine manufacturer, laser source manufacturer or cooling unit
manufacturer must be observed.
To protect the water cooling circuit (stainless steel) against electro-chemical
corrosion, copper or brass connections must not be used. Only stainless steel
or plastic connections can be used.

Only deionised / distilled water must be used as a coolant

(conductivity < 20 µS/cm).

1.6.6 Noise occurring during the laser cutting process

With high cutting gas pressure the noise level is >75 dB(A). Noise emitted by
the cutting gas depends on the operating conditions.
To ensure that individuals are not harmed by noise, the manufacturer of the
system / machine must implement or provide written information on relevant
safety measures which must be observed by the operator.

1.7 Storage and transport

To prevent damaging the unit during storage or transport the following
basic rules must be observed:
• Keep the storage temperature within the range specified in the
Technical Data sheet.
• Adopt suitable measures to avoid damage due to humidity, vibration or
impact.
• Do not store the unit within or in the vicinity of magnetic fields
(e.g. permanent magnet or strong alternating field).

1.8 What to do in emergency situations

• Disconnect the machine from the power supply; set the main switch
to AUS ('OFF').
• Only use Class B extinguishers to extinguish fires.

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 1-6

2.1 Product view ProCutter

2 Product description

2.1 Product view

6 (angled design)
(straight design)
6

5 15

4 7
8 7

9
8
3

60837_ProC12g_01 / 60879_ProC15wr_01
1
10 10

11 16

12, 13
14
12, 13
14
Fig. 2-1 Cutting head (view)

1 Protective window cartridge 9 19-pin connector (I/O interface)

2 Focusing unit FF (focusing lens) 10 Status indicator (4 x LED)
3 Collimating unit FC (collimating lens) 11 Sensor insert SE (F125)
4 Gas connections (left, see Fig. 2-4) 12 Nut MU
5 Protective window cartridge COL (collimator) 13 Ceramic part KT
6 Fibre socket (collimator) 14 Nozzle DE (nozzle electrode)
7 Gas connections (right, see Fig. 2-4) 15 Beam bender BB (angled design only)
8 BNC connection (sensor system) 16 Sensor insert SE (F150)

2-7 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

2 Product description

2.1.1 Design and functions

The laser head is used for the distance-controlled laser cutting of metals
using fibre-coupled lasers on flat bed machines. It is precisely engineered,
rugged, service-friendly and can be adjusted easily.
All connections are located at the top of the laser head.

Fibre plug-in connection The fibre socket is fitted firmly to the laser head.
All water-conducting parts in the cooling system (integrated in the collimating area)
are made of stainless steel. Fittings with M5 threaded holes for hoses (ø6 mm
external/ø4 mm internal) are used for cooling water outflow and inflow.

Precitec offers fibre sockets for its high-performance collimators for connecting
conventional fibre optic cables
Collimators (straight design) can also be equipped with a protective window
(protective window cartridge COL) which protects the collimating lens from dust
and dirt when the fibre is being removed.

Beam shaping optics The laser head features an integral linear drive for the motor-driven
adjustment of the focal position. This can be used to cut sheet metal of
various thicknesses without having to carry out manual adjustment.
An external analogue signal (0.3 …9.7 V) sets the focal position.
Depending on the optics configuration (collimating lens or focusing lens),
different laser beam images can be created, (a characteristic curve is saved for
each configuration).

Protective window The protective window cartridge is located underneath the beam shaping
cartridge optics. The protective window is pressure-proof and can withstand maximum
laser head pressure.

Sensor insert The sensor insert (SE) is fitted firmly to the laser head. It can be removed by
undoing four screws. A ceramic part is fitted to the integral sensor insert from
below. It locks into place firmly as it can only be fitted in one direction and is
secured by a union nut (MU).

Nozzle The nozzle (DE) is screwed into the ceramic part and can be replaced easily
if worn. Precitec nozzles and sensor inserts are very precisely engineered.
Because of the minimum concentricity tolerance any re-adjustment work can
be reduced or avoided when replacing these parts.

Fixing The laser head is fixed to the machine from the front, using the four bore holes
to the machine ø6.6 mm. See Fig. 3-4 "Installation: Laser head to the machine", page 3-23.
Two pin holes ø6F8 (8 mm deep) at the back are used to position the unit
precisely and in such a way that this position can be reproduced.

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 2-8

2.1 Product view ProCutter

2.1.2 Distance controller

Distance sensor system For distance-controlled cutting, the laser head is equipped with the capacitive
(Lasermatic®) Lasermatic® distance sensor system (sensor cable, max. 20 m). Together with
the other control loop components the system guarantees a constant standoff
distance (focal position) between the nozzle electrode and the workpiece
during laser beam cutting if there are no edges or large workpiece surface
bulges in the sensor's scanning range.

2.1.3 Protective and monitoring equipment

Customer control systems can monitor the laser head's operating status -
thanks to the various monitoring units integrated in the laser head. The current
interface (19-pin connector) provides different parameters which can be queried
by the machine controller (CNC/PLC) to monitor limit values.
If measuring range limits are exceeded, a collective error (/ERROR) is
generated. A specific current value on the current interface indicates the error
condition.
LED indicators on the laser head also inform the user about any error
conditions (see Chapter 2.1.4, page 2-11).

The error limits for specific parameters depend very much on the process.
The customer's control system must therefore switch the machine off if
customer-specific limit values are exceeded. The measuring range limit
values do not define the maximum permissible operating range!
If more than one error is present at the same time, error output depends on
the current value defined for each error code.

If focal position errors are present, these errors can only be reset by carrying
out reference travel. All other errors are reset automatically once the cause of
the error has been rectified.
Collective errors are also output for at least 2 seconds for short-term error events. This
enables short-term errors to be analysed.

Protective window The protective window monitoring device detects different conditions, e.g. if
the protective window cartridge is pulled out or if the protective window is
missing. In this case a collective error is generated.
The temperature monitoring device detects soiled protective windows. Current
temperature values can be queried by the controller. Individual user
interaction can be requested by the controller if process-specific limit values
are stored. A collective error is generated if the protective window temperature
is about 200 °C or higher.

Optics temperature Temperature sensors monitor the lenses installed in the laser head. If the
temperature exceeds 200 °C, a collective error is generated. The measuring
range does not define the maximum permissible operating temperature!

2-9 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

2 Product description

Diffused light A sensor monitors any divergent laser radiation inside the laser head. A
collective error is generated if the maximum level is exceeded.

Cutting gas pressure A precision pressure sensor measures the cutting gas pressure in the laser
head. The controller can query the pressure value via the I/O communication
interface. If the cutting gas pressure is >25 bar, a collective error is
generated.

Pressure inside A pressure sensor inside the laser head monitors the pressure of a
the laser head connected air processing unit. If the pressure exceeds 1.5 bar (absolute), a
collective error is generated.

Cooling the The collimator must be water-cooled. Fittings with for hoses (ø6 mm external/
collimating area ø4 mm internal) are used for cooling water outflow and inflow.

The cooling water is conveyed around the fibre socket and aperture in two
(stainless steel) circuits, indirectly cooling the collimating area.

Cooling the nozzle If required, cooling gas outlets in the nut enable additional nozzle electrode
cooling, e.g. when laser cutting highly reflective materials. The nozzles have
a large collar to increase the area to be cooled by the gas. The cooling gas
connection (M5) is located at the top of the laser head.

Collision detection When Precitec analysing electronics are used, an electronic collision signal is
emitted when the sensor insert or the nozzle contacts the machine mass. The
signal stops the drive or enables the laser head to take evasive action.

Purging air Purging air (slight overpressure in the laser head) prevents dust and humidity
from getting into the laser head's beam path. The laser head features a
connection (fitting for supply lines with an external/internal diameter of ø6/ø4 mm) for
this purpose.
Malfunctions can occur and components may be damaged if the laser head is
not purged (ventilated).

The built-in sensor measures theabsolute internal pressure. The measuring

value (purging air system not connected) depends on the location height and
weather conditions.

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 2 - 10

2.1 Product view ProCutter

2.1.4 Meaning of LED indicators (Status LEDs 1…4)

The status indicators (LEDs 1…4, from left to right, see Fig. 2-1, page 2-7 (10))
inform the user about the condition of the laser head and its components,
based on the data received from the integrated monitoring electronics.

GREEN ready for operation

reference travel completed successfully
focal position within permitted tolerance range (target position)

Focal position (1) RED malfunction

after a power cut or faulty reference travel
Servo overload
motor current consumption too high, mechanical parts not moving smoothly
OFF linear drive position not in target position
(does NOT light up) when positioned to a new target value, during reference travel or if the set
position value is not permitted
no power supply
broken cable or faulty, loose connection

GREEN ready for operation

normal operation, no error
ORANGE…RED temperature increase (40° C … 70° C)
Temperature (2) RED head temperature > 70° C
flashes RED focusing lens > 70° C
1 x per second
flashes RED collimating lens > 70° C
3 x per second
OFF no power supply
(does NOT light up) broken cable or faulty, loose connection

GREEN ready for operation

normal operation, no error
RED pressure inside the laser head > 1.5 bar absolute
Pressure (3) flashes RED cutting gas pressure > 25 bar
1 x per second
OFF no power supply
(does NOT light up) broken cable or faulty, loose connection

GREEN ready for operation

normal operation, no error
ORANGE…RED protective window temperature increase (40° C … 70° C)
Protective window (4) RED protective window temperature > 70° C
flashes RED protective window not inserted
1 x per second
flashes RED protective window cartridge missing
3 x per second
OFF no power supply
(does NOT light up) broken cable or faulty, loose connection

If a LED lights up red, the system/machine must be stopped immediately

(noting the process condition) and the cause must be checked.

2 - 11 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

2 Product description

2.2 Technical specifications

Laser head ProCutter

Focal length
– Collimation focal length (fC) 100 mm (straight design - 75 mm on request)
100 mm (angled design)
– Focusing focal length (fF) 125 mm, 150 mm, 175 mm and 200 mm
NA max. 0.12
External acceleration (laser head) max. 50 m/s2
Precitec does not permit the recommended maximum acceleration values for the
laser head integrated in the laser cutting machine to be exceeded.

Modification speed - focal position max. 100 …233 mm/s (depending on the aspect ratio)
Adjustment range:
– horizontal (3 mm) ±1.5 mm
– vertical
Aspect ratio of 1:1.25 - 100/125 [fC/fF] – 9 …+ 6 mm
Aspect ratio of 1:1.5 - 100/150 [fC/fF] – 13 …+ 9 mm
Aspect ratio of 1:1.75 - 100/175 [fC/fF] – 18 …+ 12 mm
Aspect ratio of 1:2 - 100/200 75/150 [fC/fF] – 20 …+ 15 mm
Installation
– Bore holes (back) 4 x ø6.6 (for M6 screws)
– Pin holes (back) 2 x ø6F8, 8 mm deep
Media connections:
– Cutting gas (side/top) G1/8, max. 25 bar (top)
– Auxiliary gas M5, max. 5 bar (top & side)
– Cooling gas/shielding gas (nozzle) M5, max. 5 bar
(when using the sensor insert with double nozzle up to max. 25 bar)

– Purging air (fitting) max. 0.3 bar (0.03 MPa)/ (top & side)
(approx. 0.1 bar - excess operating pressure / approx. 0.3 bar - excess service
pressure) (supply lines with an external/internal diameter of ø6/ ø4 mm)
– Water cooling (inlet, outlet) M5, max. 5 bar (0.5 MPa), flow rate min. 2.0 l/min
(supply lines with an external/internal diameter of ø6/ø4 mm)

Water cooling circuit (collimating area) stainless steel

Connection - distance sensor system BNC for Lasermatic®
Operating voltage 24 V ±10%, max. 4 A
I/O interface (socket, 19-pin) The current on the switching outputs must be limited to max. 30 mA by an
appropriate external resistor circuit.

Operating temperature 5 …55 °C

Storage temperature –25 … +55 °C (+70 °C for a short time)
Humidity 30 - 95%, no dew
Length, axial* 313 - 388 mm (see Table 2-2, page 2-13 and Table 2-3, page 2-14)
* from the nozzle tip to the upper edge of the laser head (standard configuration)

Weight approx. 4,7 kg / approx. 5,2 kg

Table 2-1 Technical Data

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 2 - 12

2.3 Straight versions (dimensions / straight design) ProCutter

2.3 Straight versions (dimensions / straight design)

L* (length)
X* (length)
S* (length)

60837-ProC12Q

Fig. 2-2 Mechanical dimensions (straight versions)

Laser head (straight design) L* [mm] S* [mm] X* [mm]

ProCutter/ F125 313 56 93

ProCutter/ F150 337 80 117
ProCutter/ F175 366 109 146
ProCutter/ F200 388 132 169

Table 2-2 Dimensions - ProCutter (straight versions)

2 - 13 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

2 Product description

2.4 Angled versions (dimensions / angled design)

L* (length)
X* (length)
S* (length)

60890-ProC12Qw

Fig. 2-3 Mechanical dimensions (angled versions)

Laser head (angled design) L* [mm] S* [mm] X* [mm]

ProCutter/ F125 279 56 93

ProCutter/ F150 303 80 117
ProCutter/ F175 332 109 146
ProCutter/ F200 355 132 169

Table 2-3 Dimensions - ProCutter (angled versions)

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 2 - 14

2.5 Media connections ProCutter

2.5 Media connections

D_ProC rl/ -rr

Fig. 2-4 Connections - Media connections

1 Water connection, hose ø6 (cooling circuit) 6 Protective window cartridge

2 19-pin connector (I/O interface) 7 BNC connection, sensors
3 Purging air fitting, hose ø6 (purging air) 8 Cooling gas nozzle, M5
4 Auxiliary gas/shielding gas, M5 9 Cutting gas, G 1/8
5 Adjusting screws (beam position) 10 Water connection,
hose ø6 (cooling circuit)

Attention - Media connections!

Please note the connection dimensions and the permitted maximum pressure
load on the media connections (cutting gas, cooling gas, shielding gas, purging air
and water cooling circuit), see Table 2-1, page 2-12 and Chapter 3.4, page 3-24).

Purging air An air processing unit (APU) which includes a filter controller, a
micro filter and an activated charcoal filter is available and can be ordered from
Precitec (see Chapter 2.6.3 "Air processing unit APU (purging air)", page 2-17).

2 - 15 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

2 Product description

2.6 Accessories

2.6.1 Analysing electronics (EG8030)

8010-BA005
Fig. 2-5 Accessories: Adjust box EG8030

The adjust box EG8030 is the analysing electronics for the tried and tested
Lasermatic® sensors. The adjust box optionally delivers an analogue control
voltage or a linear distance signal.
The adjust box provides an analogue signal for monitoring sensor insert
temperature and plasma activity. It also creates digital signals, e.g. if a cable is
broken, the nozzle touches the workpiece or interfering contours, the nozzle is
lost, the standoff distance is too high etc.

For detailed information on the analysing electronics, please refer to the

separate Adjust Box EG8030 documentation.

2.6.2 Connection adapter (I/O interface)

595-AA-ProC

Fig. 2-6 Accessories: Connection adapter (I/O interface)

The connection adapter enables the I/O interface to communicate with the
primary controller (CNC/PLC, digital inputs/outputs (24 V)).
The supply voltage connections are protected by fuses.
Two green LEDs indicate that the unit is supplied with power.

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 2 - 16

2.6 Accessories ProCutter

2.6.3 Air processing unit APU (purging air)

LF711-Purge150 / LF960-
Only N2 5.0 may be used as Compressed air can be
purging air. used for purging.
(PBPN0-045-71xxxKF) (PBPN0-045-96xxKF)

Fig. 2-7 Accessories: Air processing unit APU(purging air)

To prevent dust and humidity from getting into the beam path the laser head
must be ventilated.
Malfunctions can occur and components may be damaged if the laser head is
not purged (ventilated).

Outlet pressure can be set to two default values - operating/service mode.

Each default value can be set individually.

For detailed information on how to connect the purging air system, please refer
to Chapter 3.4.4 "Connecting the purging air system (purging air)", page 3-27.

2.6.4 Optics service case (storage box) ServiceBox

Fig. 2-8 Accessories: Optics service case

The optics service case is used to store replacement optics and accessories
(cleaning materials, protective covers, auxiliary tools) required for the care and
maintenance of the beam shaping optics.

2 - 17 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

3 Fitting and installing

3 Fitting and installing

3.1 Safety notes

General safety regulations We assume that you know and observe the following generally accepted
safety regulations:
• VDE Regulations, especially VDE 0100/ 0837
• BGV A1 General regulations
• BGV A3 Electrical systems and equipment
• BGV B2 Laser radiation accident prevention regulations

Personnel requirements Any repair work and any work relating to troubleshooting require special
knowledge and must only be carried out by trained specialist staff.
Specialist staff must be instructed in accordance with the regulations and
safety notes and informed of potentially hazardous situations.
Precitec shall not be liable for any damage caused by not complying with or
having insufficient knowledge about the information contained in the
operating instructions.
Manufacturer's and supplier's regulations must be observed. The prescribed
protective equipment must be used.

Caution – Dangerous electrical voltage!

The system must be switched off and protected against being switched on
again before carrying out any maintenance or repair work on the laser head.

Caution – Danger of crushing!

During all maintenance and repair work, no hands or other body parts should
be in the proximity of the linear drive or under the laser head.

Caution – Laser beam!

The machine must be switched off before carrying out any maintenance or
repair work on the laser head. During commissioning the machine may operate
in laser class 4:
• Avoid radiation to eyes or skin caused by direct or scattered radiation.
• Do not look directly at the laser beam even using optical instruments.
• Use laser goggles complying with DIN EN 207 and BGV B2.

Attention – Sensitive optics!

Dust and firmly adhering dirt can lead to burn marks on the optics or damage
them. Therefore, only touch the non-sensitive parts on the optical components.

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 3 - 18

3.2 Checking package contents ProCutter

3.2 Checking package contents

The following checks should be carried out before fitting the laser head:
• Are the parts supplied complete (see the delivery note)?
• Is there any visible damage?

Package contents Basically, you will need the following parts:

• Laser head (ProCutter) with integrated beam shaping optics (collimating and
focusing lenses, protective window) and sensor insert (SE) pre-assembled
(version as stated on the delivery note)

• Connection adapter and control cable (I/O interface)

• Sensor cable
• Analysing electronics (version as stated on the delivery note)
• Air processing unit APUPrecitec (version as stated on the delivery note)

Caution – Overpressure!
An overpressure of up to 25 bar (2.5 MPa) can be supplied to the laser head
through the relevant connection point. The laser head's functional efficiency
must always be guaranteed to avoid any accidents.
If damaged, the laser head must be protected against accidental use.
Damaged parts must be replaced.

3 - 19 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

3 Fitting and installing

3.3 Installation

3.3.1 Fitting the ceramic part and nozzle (only in the case of individual parts delivery)

Package contents In the case of individual parts delivery, the laser head is supplied individually
packed:
• Laser head with integrated beam shaping optics (collimating and focusing
lenses, protective window) and sensor insert (SE) pre-assembled
• Ceramic part (KT B2" CON) with O-ring (ø26.00x1.50 Viton) and nozzle (DE)

The components which are fitted into the beam path of the laser head must
be handled carefully. If the laser head is ordered as a part delivery and is to
be fitted on site, special laboratory-compliant measures (cleanroom workplace)
must be taken when individual packages are opened, when protective foil is
removed and when the laser head itself is mounted.

When fitting, check that the protective window is installed and that the beam
path has not been opened up.

Fitting the nozzle

and ceramic part

60837_ProC_KtDe
3

Fig. 3-1 Installation: Ceramic part, nozzle

1 Sensor insert SE 3 Nut MU

2 Ceramic part KT 4 Nozzle DE (nozzle electrode)

1. Insert the ceramic part (2) into the sensor insert (1) carefully.
Note the locating pins on the ceramic part when doing this – they must engage into the
sensor insert.

The nozzle and the nut must only be tightened by hand (do not use any tools).
Otherwise the ceramic part could be damaged.
An adjustable hook spanner size 40/42 can be used for easy removal.
In addition to this, make sure that the contact surfaces on these parts are clean.

2. Screw the ceramic part to the sensor insert (1) hand-tight using the union nut (3).

3. Screw the nozzle (4) into the ceramic part (2) hand-tight.

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 3 - 20

3.3 Installation ProCutter

3.3.2 Connecting the laser fibre

Connecting the laser fibre

Attention – Clean workplace!

Only carry out any maintenance and repair work on the laser head in a clean
workplace.

Before connecting the laser fibre remove any dirt in the three bayonet contours
and in the plug.

Laser fibre - To prevent any dust or dirt getting into the fibre socket accidentally,
we recommend that you connect the laser fibre when the optics are in a
horizontal position.

Locking area

292-1060-01pc
A
Fig. 3-2 Installation: Laser fibre (e.g. QBH socket)

1. Remove the protective film/ protective cap from the fibre socket.

2. Insert the (correctly aligned) fibre plug into the unlocked fibre socket up to the stop.
Attention: Before inserting the plug make sure that its bayonet contour is aligned with the
red marks on the locking cap and socket (see detailed view A).

3. Carefully turn the locking cap to the first stop, then lift and lock it
(see detailed view B).
The white mark on the locking cap must be within the fibre socket's white locking area.
Tip: The (white) locking area helps you to visually check whether or not the socket is
locked correctly.

Locking or unlocking the socket is not permitted when the plug is not inserted.

3 - 21 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

3 Fitting and installing

3.3.3 Checking the protective window COL for contamination (first-time installation/ fibre replacement)

The components which are fitted into the beam path of the laser head must
be handled carefully.
We recommend that you check the protective window COL for any
contamination when the fibre socket is connected to the laser head.

Attention – Clean workplace!

Only carry out any maintenance and repair work on the laser head in a clean
workplace.
Do not allow dust and dirt to get into the laser head. Dust and firmly adhering
dirt can damage or destroy the components.

Precitec recommends cleaning the laser head carefully before carrying out any
service or replacement work.

SW2 2

1


Fig. 3-3 Installation: Protective window COL (first-time installation/ fibre replacement)

1 Cartridge COL-PW (protective window) 2 Fibre socket

Checking the protective window COL for any contamination (clean if necessary)

 Undo the screws (2 x M2.5x18 - SW2). Then pull out the cartridge until the protective
window is completely visible.
 Check the protective window for any contamination. Blow away any dirt with
clean air (bellows blower).
Repeat until it is clean.

If the protective window can no longer be cleaned or if it is damaged, it must be

replaced. Call service engineer.

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 3 - 22

3.3 Installation ProCutter

3.3.4 Fixing the cutting head to the machine

Attention – Risk of vibration!

When fitting the laser head to the machine, the machine manufacturer must
take appropriate measures to prevent the laser head from vibrating.

60837-ProC12Q-08

Fig. 3-4 Installation: Laser head to the machine

Laser head The laser head is fixed using four bore holes ø6.6.
(back) Two pin holes ø6F8 (8 mm deep) at the back are used to position the unit
precisely and in such a way that this position can be reproduced.

3 - 23 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

3 Fitting and installing

3.4 Connecting gas and water

Attention – Pressure tightness!

Please ensure that all connections on the laser head that are not being used
are closed with screw plugs; otherwise the laser head will no longer work
correctly and gas or liquids can get into it.

3.4.1 Connecting the cutting gas system

60837_ProC_MeSG
9 right

Fig. 3-5 Installation: Cutting gas

9 Connection G1/8, 16 mm deep (top)

Cutting gas

Attention – Cutting gas!

Only clean, dry cutting gas can be used.
Gas quality in compliance with ISO 8573-1:2010; Solid particles - Class 2,
Water - Class 4, Oil - Class 3 (see Chapter 7.1.2, page 7-60).
The maximum pressure on the laser head is 25 bar (2.5 MPa).

 Connect the gas hose to connection (9) (G1/8, 16 mm deep).

Precitec recommends connecting the cutting gas using hoses with the
largest possible diameter.
When delivered, the connections are closed with dummy plugs.

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 3 - 24

3.4 Connecting gas and water ProCutter

3.4.2 Connecting the cooling gas (nozzle)

(8 mm deep) 8

right

Fig. 3-6 Installation: Nozzle cooling gas

8 Cooling gas connection M5 (8 mm deep), nozzle

Nozzle cooling (optional)

If required, cooling gas outlets in the nut enable additional nozzle (nozzle
electrode) cooling.
We recommend that you use the additional gas nozzle cooling device when
cutting highly reflective and thick materials.

Attention – Cooling gas!

Only clean, dry cooling gas/pressurised air can be used (no O2).
Gas quality in compliance with ISO 8573-1:2010; Solid particles - Class 2,
Water - Class 4, Oil - Class 3 (see Chapter 7.1.2, page 7-60).
The maximum pressure for cooling the nozzle is 5 bar (0.5 MPa).

 Connect the gas hose to connection (8) (M5, 8 mm deep).

Attention: The connection that is not used must be closed using a screw plug.

Cooling gas pressure

The cooling gas flow rate and pressure mainly depend on the laser power used
for cutting. Therefore we cannot recommend a gas pressure value. The correct
pressure can, however, be determined by carrying out tests.
Optimum cooling can already be achieved from about 0.5 bar (0.05 MPa).

3 - 25 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

3 Fitting and installing

3.4.3 Connecting the auxiliary gas system (optional)

top, left

4 (8 mm deep)

(ø8.1 mm)
4*
bottom
4* Plug

Fig. 3-7 Installation: Cooling the nozzle

4 Auxiliary gas M5 (8 mm deep) 4* Outlet orifice for (ø8.1 mm)

The connection (4) and the relevant outlet orifice (4*) (ø8.1 mm) can be used to
supply additional gases and liquids to the working area. The maximum
pressure is 5 bar (0.5 MPa).
The connections that are not used must be closed using screw plugs.

Attention – Auxiliary gas!

Only clean, dry gas can be used (no O2).
Gas quality in compliance with ISO 8573-1:2010; Solid particles - Class 2,
Water - Class 4, Oil - Class 3 (see Chapter 7.1.2, page 7-60).
The maximum pressure for the auxiliary gas is 5 bar (0.5 MPa).

 Connect the gas hose to connection (4) (M5, 8 mm deep).

Attention: The connections that are not used must be closed using screw plugs.

Auxiliary gas pressure

The auxiliary gas flow rate and pressure mainly depend on the laser power
used for cutting. Therefore we cannot recommend a gas pressure value. The
correct pressure can, however, be determined by carrying out tests.

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 3 - 26

3.4 Connecting gas and water ProCutter

3.4.4 Connecting the purging air system (purging air)

Attention - Hose (OUT)!

Cleanroom hoses and cleanroom fittings must be mounted between the filter
unit (Precitec APU) and the laser head.
When installing the hoses into the system/machine, the hose openings must be closed
to prevent dirt from getting into the product. The closure may only be removed
immediately before the hose is inserted into the fitting.

left

89508-73 / Purge-A-T55725
2 x M2.5 (SW2) 3

Fig. 3-8 Installation: Purging air supply

3 Purging air connection The connection is closed at the factory.

(fitting included in the package)

Purging air (slight overpressure in the laser head) prevents dust and humidity
from getting into the laser head's beam path.
Malfunctions can occur and components may be damaged if the laser head is
not purged (ventilated).

Attention – Purging air!

Only clean, dry compressed air/gas can be used (no O2).
Gas quality in compliance with ISO 8573-1:2010; Solid particles - Class 2,
Water - Class 4, Oil - Class 3 (see Table 7-2, page 7-60).
The maximum pressure is 0.3 bar (0.03 MPa).

 Install the fitting (3) (Precitec).

 Connect the purging air hose to connection (3) (supply lines with an external/internal
diameter of ø6/ ø4 mm).
Outlet pressure can be set to two default values - operation/service mode.
(Each default value can be set individually (see Appendix APU))
Attention: The connection that is not used must be closed using a screw plug.

Purging air gas pressure

Operating mode - purging air pressure is 0.1 bar (0.01 MPa)
Service mode - purging air pressure is 0.3 bar (0.03 MPa)
The purging air flow rate and pressure mainly depend on the sealing of the cartridges.

3 - 27 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

3 Fitting and installing

3.4.5 Connecting the cooling water system

Attention – Cooling water!

• Only deionised/distilled water must be used, conductivity < 20 µS/cm
(see the paragraph "Corrosion in the water cooling circuit", page 5-51).
• The temperature inside the water cooling circuit must be set in such a
way that condensation cannot form on the optics (see dew point,
Table 7-3, page 7-60).
• The maximum pressure for the cooling water is 5 bar (0.5 MPa). A minimum
cooling water flow rate of 2.0 l/min must be guaranteed.
• The supply lines should have an external/ internal diameter of ø6/ ø4 mm.

1A
1B 2A
2B

60837-ProC12-WA
Fig. 3-9 Installation: Cooling water (water cooling circuit)

1 Water connection (fibre socket) 2 Water connection (aperture)

 Connect the cooling water hoses to the relevant connections (1 and 2).
Supply lines with an external/internal diameter of ø6/ø4mm
The supply hose is connected to connection (A) and the return hose to connection (B)
(see the media connection labels, Fig. 2-4, page 2-15).

Attention – Corrosion in the cooling circuit!

To avoid any corrosion the instructions and maintenance intervals prescribed
by the machine manufacturer, laser source manufacturer or cooling unit
manufacturer must be observed.
To protect the water cooling circuit (stainless steel) against electro-chemical
corrosion, copper or brass connections must not be used. Only stainless steel
or plastic connections can be used.

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 3 - 28

3.5 Connecting the interface ProCutter

3.5 Connecting the interface

Sp_ProC_io
2 I/O

1 3
5

EG8030 8
6
Acon
Dcon
I/O
7 Bcon CNC/PLC

Fig. 3-10 Installation: Connection diagram (I/O)

1 19-pin plug (laser head) 5 BNC connection (8, label)

2 Control cable (max. 20 m) 6 Sensor cable (max. 20 m)
3 24V power supply unit (laser head) 7 24V power supply unit (EG8030)
4 Connection adapter (I/O) 8 Adjust Box (EG8030)

I/O interface, PIN assignment (connection adapter)

connector strip

Output
Input/
PIN
I/O

Signal Remark

1 I 24V POWER
Laser head / 24 V ±10%, max. 4 A
2 I 0V POWER
3 I 24V I/O
I/O interface / 24 VDC ±10%, max. 0,5 A
4 I 0V I/O
5 I OUTP.SELEC Accept the ‘ANALOG-IN‘ output value
(12-pin)

6 A ANALOG-OUT (0 … 20 mA)
7 I REF.TRAVEL Carry out reference travel
8 I AUTOMATIC Accept the focal position
9 A /ERROR Internal system error
10 A POS.REACHED Target position reached
11 I ANALOG-IN +
ANALOG-IN (0…10 V)
12 I ANALOG-IN –
Table 3-1 Installation: I/O connector strip, PIN assignment

Connecting the connection adapter

 Connect the 19-pin plug (1) (laser head) and the adapter using the control cable (2).

3 - 29 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

3 Fitting and installing

Connecting I/O interfaces

Attention – I/Os
The current at the switching outputs (PIN-5, PIN-9, PIN-10; optocoupler) must be
limited by a suitable external resistor circuit to a max. of 30 mA.

 Connect all I/Os of the laser head to the CNC/PLC.

Mind the current at the switching outputs (optocoupler) when doing this.

 Connect the 24 V power supply unit (3) to the I/O connector strip.
PIN assignment (I/O connector strip/ adapter): PIN-2 - 0 V / PIN-1 - 24 VDC

I/O wiring diagram (laser head, interface)

24 V POWER
0 V POWER 24 V / max. 4 A

REF.TRAVEL

AUTOMATIC

OUTP.SELECT

0 V (optocoupler)

24 V (optocoupler)

POS.REACHED

/ERROR

ANALOG-OUT

ANALOG-IN +
Sp_WK_Madapter

ANALOG-IN –

Adapter CNC/PLC

Fig. 3-11 Installation: Wiring diagram, ProCutter - CNC (I/O)

Current limitation - Switching outputs (PIN-5, PIN-9, PIN-10)!

The current on the switching outputs must be limited to max. 30 mA by an appropriate
external resistor circuit.

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 3 - 30

3.5 Connecting the interface ProCutter

Connection adapter

Description
1

0591-1283-02
Dimensions
75 x 50 mm (WxH)
4
Fig. 3-12 Installation: Connection adapter, overview

1 Connector, Fieldbus (10-pin) 3 I/O connector strip

2 Connector, control cable (19-pin) 4 Clips, mounting rail

The adapter enables the I/O interface to communicate with the primary
controller (CNC/PLC).
The supply voltage connections are protected by fuses.
Two green LEDs indicate that the unit is supplied with power.
The adapter has clips for mounting it onto a TS35 rail in the control cabinet.

Interfaces

Control
cable

0591-1283-03

I/O connector strip

Fig. 3-13 Installation: Connection adapter, interfaces

3 - 31 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

3 Fitting and installing

3.5.1 Interface description (interface)

Customer control systems (CNC/PLC) can monitor the laser head's operating
status - thanks to the various electronic components integrated in the laser
head. The current interface (19-pin connector) provides different parameters
which can be queried by the controller (CNC/PLC) to monitor limit values.
If measuring range limits are exceeded, a collective error (/ERROR) is
generated. A specific current value on the current interface (PIN-6) indicates
the error condition.
LED indicators on the laser head also inform the user about any error
conditions (see Chapter 2.1.4, page 2-11).
The error limits for specific parameters depend very much on the process.
The customer's control system must therefore switch the machine off if
customer-specific limit values are exceeded. The measuring range limit
values do not define the maximum permissible operating range!
If more than one error is present at the same time, error output depends on
the current value defined for each error code.

If focal position errors are present, these errors can only be reset by carrying
out reference travel. All other errors are reset automatically once the cause of
the error has been rectified.
Collective errors are also output for at least 2 seconds for short-term error events. This
enables short-term errors to be analysed.

3.5.2 Monitored functions and parameters

The primary controller (CNC/PLC) can monitor different parameters and the
condition of the laser head. If limit values are exceeded, the primary controller
adapts the process parameters or requests user action.

Functions Parameter Selection voltage [V]

Protective window temperature Protective window contamination 0.625
Cutting gas pressure Cutting gas pressure 1.25
Pressure inside the laser head Purging air monitoring 1.875
Collimating lens temperature Collimating lens contamination 2.5
Focusing lens temperature Focusing lens contamination 3.125
Housing temperature Laser head temperature 3.75
Current lens position Focal position 4.375
Diffused laser light in the beam path dirty optics, incorrect adjustment (back reflection) 5.0
Focal length configuration Configuration (fF / fC) 5.625
Z position setting, offset correction Offset potentiometer, position 6.25
Fixed output 0 mA 0 value, analogue output 9.375
Fixed output 20 mA Maximum value, analogue output 10.0

Table 3-2 Interface: Functions (interface)

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 3 - 32

3.5 Connecting the interface ProCutter

The relevant parameters are output via the analogue output.

To reduce the number of I/O lines the required parameter (selected by the PLC)
is output on ‘ANALOG-OUT‘ (PIN-6) (0…20 mA).
The selection voltage accuracy range on the I/O terminal should be
+/- 0.15 volts.

AUTOMATIC

ANALOG-IN
(min. 4 ms)
OUTP.SELECT

(min. 20 ms)

ProCdia-PP
ANALOG-OUT

Fig. 3-14 Installation: Pulse diagram - Position controller (interface)

The relevant output value is selected by applying voltage to the laser head
analogue inputs ‘ANALOG-IN+‘ (PIN-11) and ‘ANALOG-IN–‘ (PIN-12) and by activating
the digital input ‘OUTP.SELECT‘ (PIN-5).
To avoid any malfunctions when selecting the values, the analogue value [V]
must remain stable during the selection procedure. At the same time the
digital input ‘AUTOMATIC‘ (PIN-8) must be set to [LOW]. We therefore
recommend that you update the analogue value first and activate the
controller's digital output during the next machine cycle.

Functions Parameter Scaling [0…20 mA]

Protective window temperature Protective window contamination 0…200 °C
Cutting gas pressure Cutting gas pressure 0…25 bar (0 = 1bar abs.)
Pressure inside the laser head Purging air monitoring 0.5…1.5 bar absolute
Collimating lens temperature Collimating lens contamination 0…200 °C
Focusing lens temperature Focusing lens contamination 0…200 °C
Housing temperature Laser head temperature 0…100 °C
Current lens position Focal position 0…10 V ≈ 0…20 mA
same scaling as for the
default value
Diffused laser light in the beam path dirty optics, incorrect adjustment (back reflection) 0…100%
Focal length configuration Configuration fF/ fC ≈ 0.625 mA (C1)
≈ 1.250 mA (C2)
fC fF 125 150 175 200 ≈ 1.875 mA (C3)
≈ 2.500 mA (C4)
75 C9 C10 C11 C12 ≈ 3.125 mA (C5)
100 C1 C2 C3 C4 ≈ 3.750 mA (C6)
100 (angled) C5 C6 C7 C8 ≈ 4.375 mA (C7)
≈ 5.000 mA (C8)
≈ 5.625 mA (C9)
≈ 6.250 mA (C10)
≈ 6.875 mA (C11)
≈ 7.500 mA (C12)
Z position setting, offset correction Offset potentiometer, position 0…100%

Table 3-3 Interface: Parameters - Output values

3 - 33 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

3 Fitting and installing

As limit value monitoring mainly depends on the process, the controller must
switch off the system or take appropriate measures when limit values are
exceeded. If a sensor's maximum level is exceeded, an ‘/ERROR‘ signal will be
triggered.

When the operating voltage has been switched on and the system has been
referenced, the signal for - Protective window contamination - is preset at the
analog output.

Pressure inside the laser head

The built-in sensor measures the absolute internal pressure.
The measuring value (purging air system not connected) depends on the location
height and weather conditions.
To determine the purging air pressure the current zero value must be deducted.
Example
• Pressure without purging air = 1013 mbar
• 0.1 bar excess pressure from the purging air = 1113 mbar

3.5.3 Error conditions

The error limits for specific parameters depend very much on the process.
The customer's control system must therefore switch the machine off if
customer-specific limit values are exceeded. The measuring range limit
values do not define the maximum permissible operating range!
If more than one error is present at the same time, error output depends on
the current value defined for each error code.

If focal position errors are present, these errors can only be reset by carrying
out reference travel. All other errors are reset automatically once the cause of
the error has been rectified.
Collective errors are also output for at least 2 seconds for short-term error events. This
enables short-term errors to be analysed.

In normal operation ‘/ERROR‘ is set to (High). If there are any errors, ‘/ERROR‘
will be reset to (Low) and the analogue output will reflect the error.

Starting reference travel Enable 'REF.TRAVEL' (PIN-7) until the 'POS.REACHED' (PIN-10) output is set and
(error reset) the status LED (on the front plate) turns green.
If the reference travel procedure has been aborted, 'ERROR' will be set to [LOW] active
(PIN-09) and the status LED will turn red.

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 3 - 34

3.5 Connecting the interface ProCutter

Since the analogue interface can only show one error at at time, a current
value is assigned to each error.

Error (General ERROR) Current value [mA]

Protective window cartridge not present 19.375
Protective window not present 18.75
Protective window: max. temperature exceeded 18.125
Linear drive malfunction: overload (Overload) 17.5
Linear drive malfunction: Limit switch error 16.875
Linear drive malfunction: Voltage supply error 16.25
Linear drive: no reference travel/reference travel aborted 15.625
Collimating lens: max. temperature exceeded 15.0
Focusing lens: max. temperature exceeded 14.375
Laser head: max. temperature exceeded 13.75
Diffused laser light: max. level exceeded 13.125
Cutting gas pressure: max. pressure exceeded 12.5
Pressure inside the laser head: max. pressure exceeded 11.875

Table 3-4 Interface: Error current values (overview)

If more than one error is present at the same time, the current value for the
next will be output once the cause of the previous error has been rectified.

When all errors have been removed, the most recently selected parameter
will be output on the analogue output.

3 - 35 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

4 Commissioning

4 Commissioning

4.1 Safety notes

General safety regulations We assume that you know and observe the following generally accepted
safety regulations:
• VDE Regulations, especially VDE 0100/ 0837
• BGV A1 General regulations
• BGV A3 Electrical systems and equipment
• BGV B2 Laser radiation accident prevention regulations

Personnel requirements Any repair work and any work relating to troubleshooting require special
knowledge and must only be carried out by trained specialist staff.
Specialist staff must be instructed in accordance with the regulations and
safety notes and informed of potentially hazardous situations.
Precitec shall not be liable for any damage caused by not complying with or
having insufficient knowledge about the information contained in the
operating instructions.
Manufacturer's and supplier's regulations must be observed. The prescribed
protective equipment must be used.

Caution – Dangerous electrical voltage!

The system must be switched off and protected against being switched on
again before carrying out any maintenance or repair work on the laser head.

Caution – Danger of crushing!

During all maintenance and repair work, no hands or other body parts should
be in the proximity of the linear drive or under the laser head.

Caution – Laser beam!

The machine must be switched off before carrying out any maintenance or
repair work on the laser head. During commissioning the machine may operate
in laser class 4:
• Avoid radiation to eyes or skin caused by direct or scattered radiation.
• Do not look directly at the laser beam even using optical instruments.
• Use laser goggles complying with DIN EN 207 and BGV B2.

Attention – Sensitive optics!

Dust and firmly adhering dirt can lead to burn marks on the optics or damage
them. Therefore, only touch the non-sensitive parts on the optical components.

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 4 - 36

4.2 Z adjustment setup (motor-driven) ProCutter

4.2 Z adjustment setup (motor-driven)

4.2.1 Reading the configuration (laser head version)

Manual setup

 Note down the laser head configuration (Cx), see the model plate.

 Assign the characteristic curve based on the laser head configuration.

Please refer to the relevant graph for the optics integrated into the laser head to find the
correct analogue voltage value for voltage adjustment (see Table 4-1 and "Focal position,
voltage adjustment" from page 4-38)

Automatic setup (CNC/PLC)

 Read out the configuration (Cx) via the laser head's I/O interface.
• Apply the selection voltage of 5.625 V to ‘ANALOG-IN‘ (PIN-11 and PIN-12).
• Read out the current value at ‘ANALOG-OUT‘ (PIN-6).
Set the configuration using the information in Table 3-3, page 3-33.

 Assign the characteristic curve to the laser head based on the read fF/fC
parameter.
Please refer to the relevant graph for the optics integrated into the laser head to find the
correct analogue voltage value for voltage adjustment (see Table 4-1 and "Focal position,
voltage adjustment" from page 4-38)

4.2.2 Assigning the characteristic curve

Lens position, voltage adjustment

An external analogue signal (0.3 to 9.7 V) specifies the lens position

(‘ANALOG-IN‘). Limit switches monitor the upper and lower limit positions
(which are not approached in normal operation).
Different optics configurations (collimating lens, focusing lens) enable
different focal position setting ranges to be defined, (a suitable characteristic
curve is saved for each configuration).

fC fF 125 150 175 200

75 C9 C10 C11 C12
100 C1 C2 C3 C4
100 (angled) C5 C6 C7 C8

Table 4-1 Beam shaping optics - Configurations

4 - 37 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

4 Commissioning

4.2.2.1 Voltage adjustment (C4, C8, C10, C11, C12)

Focal position Adjustment range +15 … –20 mm

Target value range ±0.15 mm

+
TCP

–
Fig. 4-1 Commissioning: Focal position, voltage adjustment (C4, C8, C10, C11, C12)

Scaling Default voltage [V] = focal position [mm] * (–0.2685) + 4.3285

Example: required focal position +1 mm ≈ 4.06 V default voltage

Reading back the focal position via the current interface:

focal position [mm] = current [mA] * (–1.8617) + 16.117

Example: 8.12 mA (measured current value) ≈ +1 mm (focal position)

Offset adjustment range (offset potentiometer)

Configuration Adjustment range [mm]

C4, C8, C10 ±3
C11 ±4
C12 ±5

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 4 - 38

4.2 Z adjustment setup (motor-driven) ProCutter

4.2.2.2 Voltage adjustment (C1, C5)

Focal position Adjustment range +6 … –9 mm

Target value range ±0.15 mm

+
TCP

–
Fig. 4-2 Commissioning: Focal position, adjustment range (C1, C5)

Scaling Default voltage [V] = focal position [mm] * (–0.62666) + 4.06

Example: required focal position +1 mm ≈ 3.433 V default voltage

Reading back the focal position via the current interface:

focal position [mm] = current [mA] * (–0.79787) + 6.478

Example: 6.866 mA (measured current value) ≈ +1 mm (focal position)

Offset adjustment range (offset potentiometer)

Configuration Adjustment range [mm]

C1, C5 ±1

4 - 39 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

4 Commissioning

4.2.2.3 Voltage adjustment (C2, C6)

Focal position Adjustment range +9 … –13 mm

Target value range ±0.15 mm

+
TCP

–
Fig. 4-3 Commissioning: Focal position, voltage adjustment (C2, C6)

Scaling Default voltage [V] = focal position [mm] * (–0.4272) + 4.145

Example: required focal position +1 mm ≈ 3.718 V default voltage

Reading back the focal position via the current interface:

focal position [mm] = current [mA] * (–1.1702) + 9.702

Example: 7.43 mA (measured current value) ≈ +1 mm (focal position)

Offset adjustment range (offset potentiometer)

Configuration Adjustment range [mm]

C2, C6 ± 1.5

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 4 - 40

4.2 Z adjustment setup (motor-driven) ProCutter

4.2.2.4 Voltage adjustment (C3, C7)

Focal position Adjustment range +12 … –18 mm

Target value range ±0.15 mm

+
TCP

–
Fig. 4-4 Commissioning: Focal position, voltage adjustment (C3, C7)

Scaling Default voltage [V] = focal position [mm] * (–0.31333) + 4.06

Example: required focal position +1 mm ≈ 3.74 V default voltage

Reading back the focal position via the current interface:

focal position [mm] = current [mA] * (–1.5957) + 12.957

Example: 7.49 mA (measured current value) ≈ +1 mm (focal position)

Offset adjustment range (offset potentiometer)

Configuration Adjustment range [mm]

C3, C7 ±2

4 - 41 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

4 Commissioning

4.2.2.5 Voltage adjustment (C9)

Focal position Adjustment range +11 … –16 mm

Target value range ±0.15 mm

+
TCP

–
Fig. 4-5 Commissioning: Focal position, voltage adjustment (C9)

Scaling Default voltage [V] = focal position [mm] * (–0.3481) + 4.1296

Example: required focal position +1 mm ≈ 3.78 V default voltage

Reading back the focal position via the current interface:

focal position [mm] = current [mA] * (–1.4361) + 11.8617

Example: 7.56 mA (measured current value) ≈ +1 mm (focal position)

Offset adjustment range (offset potentiometer)

Configuration Adjustment range [mm]

C9 ±2

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 4 - 42

4.2 Z adjustment setup (motor-driven) ProCutter

4.2.3 Approaching the lens position (TCP voltage adjustment)

The reference travel procedure must have been carried out.

Reference travel is carried out automatically when the system is switched on.
After successful reference travel the upper and lower travel limits are defined.

The system constantly monitors the target position. When the target position
has been reached and is within the target value tolerance range, the
'POS.REACHED' message will be sent.

Approaching the zero position

The required focal position is set by applying voltage to the laser head's
analogue input ‘ANALOG-IN‘ (PIN-11 and PIN-12) and by activating the digital input
‘AUTOMATIC‘ (PIN-8) [HIGH].
This is acknowledged by setting the digital output‘POS.REACHED‘ to [LOW] for at
least 50 ms Positioning will take longer if focal position changes requiring a
large adjustment travel are carried out.

To avoid any malfunctions the analogue value [V] must remain stable during
the positioning procedure. At the same time the digital input ‘AUTOMATIC‘
(PIN-8) must be set to [LOW]. We therefore recommend that you update the
analogue value first and activate the controller's digital output during the next
machine cycle.

OUTP.SELECT

ANALOG-IN
(min. 2 ms)

AUTOMATIC
ProCdia-SP

POS.REACHED
(min. 50 ms)

Fig. 4-6 Commissioning: Pulse diagram - Target position

The digital output 'POS.REACHED' (PIN-10) is reset automatically for a period

of 50 ms each time the target position value (target position) is changed –
even if the new target position is within the tolerance range.
This status signal can then be analysed (handshake).

4 - 43 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

4 Commissioning

4.2.4 Adjusting TCP Offset (offset potentiometer (Z) - optional)

The offset potentiometer can be accessed by the customer and enables focal
position offsets caused by fibre plug tolerances to be adjusted.

WH1090

+
Configuration
(C1 … C12)

+
TCP

Fig. 4-7 Commissioning: Offset potentiometer

Approach the zero position [TCP0] (nozzle position 1 mm)

1. Move the laser head to TCP0 using the machine controller (CNC/PLC) and note
down the position.

2. Remove the nozzle (DE) and ceramic part (KT).

For detailed information on how to remove and install the nozzle and ceramic part,
please refer to Chapter 3.3.1, page 3-20.

3. Approach the position already noted down for the laser head.

Adjusting the focal position (offset)

If the machine manufacturer does not prescribe a different procedure, we

suggest that you follow the steps described below:

1. Put a sample under the laser head in the area of the TCP. Apply analogue
voltage to (‘ANALOG-IN‘ (+/-)) and approach the lens position by activating
’AUTOMATIC’ (PIN-8).
Please refer to the relevant graph for the optics integrated into the laser head to find the
correct analogue voltage value for voltage adjustment (see Table 4-1 and "Focal position,
voltage adjustment" from page 4-38)

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 4 - 44

4.2 Z adjustment setup (motor-driven) ProCutter

Caution laser beam – Wear laser goggles!

During commissioning the laser machine may operate in laser class 4. The
laser beam may cause eye damage.
• Do not look directly at the laser beam even using optical instruments.
• Use laser goggles complying with DIN EN 207 and BGV B2.

2. Trigger a (low-power) laser pulse and judge the penetration in the sample.

3. Adjust the offset potentiometer to find the smallest penetration.

To do this, change the potentiometer setting and centre the laser head's focal position
correctly (see Fig. 4-7, page 4-44).
Attention: The offset value will only be included with the next positioning cycle.
To check the corrected focal position the machine controller (CNC/PLC) must therefore send the
focal position again.
Note: Please refer to the relevant voltage adjustment characteristic curve for the maximum
offset adjustment range (from page 4-38).

Tip: The position of the potentiometer can be read via the machine controller (CNC/PLC).
Apply a selection voltage of 6.25 V to ‘ANALOG-IN‘ (PIN-11 and PIN-12) and read the current
value at ‘ANALOG-OUT‘ (PIN-6).
The position of the offset potentiometer can be calculated and noted down based on the offset
adjustment range (see the assigned characteristic curve from page 4-38).

When focal position adjustment is complete close the offset potentiometer on

the laser head with the screw plug.

4 - 45 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

4 Commissioning

4.3 Adjusting the laser beam

Attention – Laser power!

Please note the laser or machine manufacturer's adjustment instructions and
use the sample recommended by him for system setup (commissioning).
Set the laser power recommended by the laser or machine manufacturer.

Prior to commissioning, the laser head must be checked to ensure that it is

firmly connected and does not have any play.

4.3.1 Centring the beam

When centring/adjusting the focusing lens, the system must not be under
pressure and the distance control unit must be switched off.

Attention – Laser beam not adjusted correctly!

Care must be taken when centring the optics. If the laser beam is not adjusted
correctly, parts of the laser head can be destroyed during laser cutting.

Centring elements

B
A

3 (size 4)
2
1

Laser beam position

86918-SSLp-o81

good bad

Fig. 4-8 Commissioning: Laser beam - beam position, focusing lens

1 Adjusting screw, A 3 Allen key (size 4)

2 Adjusting screw, B 4 Nozzle DE (nozzle electrode)

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 4 - 46

4.3 Adjusting the laser beam ProCutter

The lens is centred using two adjusting screws (1,2).

Adjustment range ±1.5 mm
Tool Allen key (size 4 mm)

If the machine manufacturer does not prescribe a different procedure, we

suggest that you follow the steps described below:

1. Screw in a nozzle with a large nozzle opening.

The nozzle opening should be considerably larger than the laser beam diameter at the
nozzle opening.
Note: If the nozzle is too small for the nozzle opening, the nozzle can be removed.

2. Glue the sample under the nozzle.

Caution laser beam – Wear laser goggles!

During commissioning the laser machine may operate in laser class 4. The
laser beam may cause eye damage.
• Do not look directly at the laser beam even using optical instruments.
• Use laser goggles complying with DIN EN 207 and BGV B2.

3. Trigger a low-power laser pulse and judge the penetration in the sample.
The penetration must be round and in the centre of the nozzle opening. If not, the lens
must be centred.

4. Centre and align the lens using the adjusting screws on the laser head.
Attention: The maximum adjustment range is ±1.5 mm.

5. Use a new sample. Trigger a low-power laser pulse and judge the penetration in
the sample again.
The penetration must be round and in the centre of the nozzle opening.
Repeat the procedure from step 2 until the laser beam is in the middle of the nozzle
opening.

When the laser beam is in the middle of the nozzle opening, a nozzle with a
smaller opening should be screwed into the sensor insert. Then repeat step 2
until the laser beam is in the middle of the nozzle opening again.

The adjusted laser beam must be in the centre of the nozzle (nozzle with the
correct opening diameter for the cutting process).
To avoid any damage, do not obstruct the laser beam.

4 - 47 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

4 Commissioning

4.3.2 Setting the focal position

When checking the standoff distance, the system must not be under pressure
and the laser must be switched off.

Adjusting element (analogue voltage - I/O adapter - CNC/PLC)

Connection adapter

I/O

PIN-11(+) & 12 (-); analogue 0.3 ...9.7 V

PIN-8; ‘AUTOMATIC‘ - setting

EG8030

Acon

Sp_ProC_io
Dcon
I/O
Bcon CNC/PLC

Fig. 4-9 Commissioning: Focal position

Changing the An external analogue signal (0.3 …9.7 V) sets the lens position (vertical
focal position adjustment). The adjustment range can be queried by the current interface
(see Table 3-2, page 3-32).

Adjustment range Adjustment range [mm] see the paragraph "Lens position, voltage adjustment", page 4-37
(motor-driven) TCP0 1 mm in front of the nozzle tip (nominal focal position)
(View from the outside onto the nozzle tip)

Typically, focusing lenses are manufactured with a maximum nominal focal

length tolerance of ± 1% (according to the manufacturer's specifications). As a
result, the adjustment range can be limited.
The focal position can thus vary depending on the lens. This must be taken into
consideration when carrying out any adjustment (offset potentiometer).
Mechanical manufacturing tolerances, aspect ratios of the optics used and
fibre end tolerances also influence the actual focal position.

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 4 - 48

4.4 Setting and checking the standoff distance (Zn) ProCutter

4.4 Setting and checking the standoff distance (Zn)

When checking the standoff distance, the system must not be under pressure
and the laser must be switched off.

The standoff distance (nominal distance, Zn) is the distance between the tip of
the sensor (nozzle/ nozzle electrode) and the surface of the workpiece.

Sp_ProC_io
2 I/O

1 3
5

EG8030 8
6
Acon
Dcon
I/O
7 Bcon CNC/PLC

Fig. 4-10 Commissioning: Laser beam - Standoff distance

1 19-pin plug (laser head) 5 BNC connection (5, label)

2 Control cable (max. 20 m) 6 Sensor cable (max. 20 m)
3 24V power supply unit (laser head) 7 24V power supply unit (EG8030)
4 Connection adapter (I/O) 8 Adjust Box (EG8030)

Use [NomClrNr] to select one of the predefined standoff distances Zn1 to Zn4.
The selected standoff distance is the nominal value to be used by the adjust
box EG8030.

The standoff distance can only be selected on the adjust box EG8030 if [PaSelct]
is enabled.

1. Enable Automatic mode.

2. Select nominal distances (Zn) one after the other and follow the on-screen display.
The actual distance and the standoff distance must match.

3. Check or measure the standoff distance (e.g. Zn1).

Select the standoff distance, enable manual mode and measure the actual distance
between the nozzle and the workpiece. Should the measured value deviate from the
displayed standoff distance, calibration must be repeated with the correct characteristic
curve (see Chapter 4.2.2, page 4-37).

For detailed information on selecting and setting standoff (nominal) distances

(Zn) using the analysing electronics, please refer to the separate Adjust Box
EG8030 documentation.

4 - 49 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

5 Maintenance

5 Maintenance

5.1 Safety notes

General safety regulations We assume that you know and observe the following generally accepted
safety regulations:
• VDE Regulations, especially VDE 0100/ 0837
• BGV A1 General regulations
• BGV A3 Electrical systems and equipment
• BGV B2 Laser radiation accident prevention regulations

Personnel requirements Any repair work and any work relating to troubleshooting require special
knowledge and must only be carried out by trained specialist staff.
Specialist staff must be instructed in accordance with the regulations and
safety notes and informed of potentially hazardous situations.
Precitec shall not be liable for any damage caused by not complying with or
having insufficient knowledge about the information contained in the
operating instructions.
Manufacturer's and supplier's regulations must be observed. The prescribed
protective equipment must be used.

Caution – Dangerous electrical voltage!

The system must be switched off and protected against being switched on
again before carrying out any maintenance or repair work on the laser head.

Caution – Danger of crushing!

During all maintenance and repair work, no hands or other body parts should
be in the proximity of the linear drive or under the laser head.

Caution – Laser beam!

The machine must be switched off before carrying out any maintenance or
repair work on the laser head. During commissioning the machine may operate
in laser class 4:
• Avoid radiation to eyes or skin caused by direct or scattered radiation.
• Do not look directly at the laser beam even using optical instruments.
• Use laser goggles complying with DIN EN 207 and BGV B2.

Attention – Sensitive optics!

Dust and firmly adhering dirt can lead to burn marks on the optics or damage
them. Therefore, only touch the non-sensitive parts on the optical components.

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 5 - 50

5.2 Maintenance work (summary) ProCutter

5.2 Maintenance work (summary)

Precitec GmbH & Co. KG offers expert maintenance and repair services for its
products.

Attention – Unsuitable spare parts!

Unsuitable spare parts can damage or destroy components. Only use the
spare parts supplied by Precitec or original spare parts.

Care/ cleaning The following work must be carried out regularly:

• Check that the media and cable connections, the head fixing, the
cartridges and the nozzle (nozzle electrode) are connected firmly and do not
have any play.
• Remove any contamination.
Checking pressure tightness The laser head must be checked for leaks regularly. If necessary, the gaskets
and seals (wearing parts) must be replaced.

If tightness cannot be achieved by doing this, the laser head must be checked
by the manufacturer.

Wearing parts The parts below must be maintained and replaced if worn:
• Nozzle, ceramic part
• Protective window, axial gaskets (protective window cartridge)

Electrical contacts To ensure that the sensor system works reliably, the electrical contact
surfaces on the parts below must be clean:
• Nozzle and ceramic part
• Sensor insert and BNC connection

Corrosion in the To avoid any corrosion the instructions and maintenance intervals prescribed
water cooling circuit by the machine manufacturer, laser source manufacturer or cooling unit
manufacturer must be observed.

Only deionised/ distilled water must be used as a coolant

(conductivity < 20 µS/cm).

To protect the water cooling circuit (stainless steel) against electro-chemical

corrosion, copper or brass connections must not be used. Only stainless steel
or plastic connections can be used.
To keep the laser head working reliably, Precitec recommends that the
cooling water is checked for microbiological contamination every 6 months
(microbiological contamination <100cfu/ml, e.g. VARIDOS bacterial test kit from Nalco,
www.nalco.com).
If, as a result of such tests, test parameter limits are exceeded, the cooling
water must be replaced and the water cooling circuit cleaned or rinsed.

Warning!
Any protective or safety equipment removed must be fitted again prior to the
commissioning or setting up of the laser head - then checked to ensure it is
working properly.

5 - 51 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

5 Maintenance

5.3 Maintenance recommendations

Care/ cleaning
591-045-wi / 86918-SSLp-w90

Check Measure

Replace parts Standoff distance

Lens adjustment Maintenance/ cleaning intervals

Fig. 5-1 Maintenance: Maintenance recommendations

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 5 - 52

5.4 Replacing the ceramic part and nozzle (sensor area) ProCutter

5.4 Replacing the ceramic part and nozzle (sensor area)

Precitec recommends cleaning the laser head carefully before carrying out any
service or replacement work.

60837_ProC_KtDe
3

Fig. 5-2 Maintenance: Ceramic part, nozzle (e.g. F125)

1 Sensor insert SE 3 Nut MU

2 Ceramic part KT 4 Nozzle DE (nozzle electrode)

Replacing the ceramic part

 Clean the ceramic part (3), replace if necessary.

Note: When replacing the ceramic part (KT), the supplied O-ring (Ø26.00 x 1.50 Viton)
must be replaced too.

Replacing the nozzle

The nozzle and the nut must only be tightened by hand (do not use any tools).
Otherwise the ceramic part could be damaged.
In addition to this, make sure that the contact surfaces on these parts are clean.
An adjustable hook spanner size 40/42 can be used for easy removal.

If the nozzle is damaged by the laser beam or after a collision, it must be

replaced.
Screw the nozzle into the sensor insert by hand.

For detailed information on the spare parts that can be supplied, please refer to
Chapter 7.2 "Parts available", page 7-62.

Warning!
Any protective or safety equipment removed must be fitted again prior to the
commissioning or setting up of the laser head - then checked to ensure it is
working properly.

5 - 53 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

5 Maintenance

5.5 Care and maintenance of the protective window cartridge

The components which are fitted into the beam path of the laser head must
be handled carefully.

Attention – Clean workplace!

Only carry out any maintenance and repair work on the laser head in a clean
workplace.

Purging air
Service mode!

60837_ProC_sgKa
At room temperatures < 10 °C the
sealing ring and protective window
can fall out of the cartridge.

Fig. 5-3 Maintenance: Protective window cartridge

1 Cartridge (protective window)

Removing and installing the cartridge

You should have a replacement cartridge ready at hand before you start
removing the old one.
If no second protective window cartridge is available, we recommend that you
order one from Precitec (see Appendix) or immediately affix a suitable protective
film over the aperture to cover it (see MOCAP's product range for instance).

Purging air - Set the air processing unit to service modus!

1. Remove the cartridge which has a soiled or defective protective window and put
it on a clean pad.
Note: The protective window must be replaced in a clean workplace (see Chapter 5.5.1,
page 5-55).

2. Remove any protective film from the cartridge (replacement cartridge), insert the
cartridge (with protective window) into the laser head until it locks into place.
Note the orientation of the protective window cartridge when doing this. A wrongly
inserted cartridge will not click into place.

Purging air - Set the air processing unit to operating mode!

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 5 - 54

5.5 Care and maintenance of the protective window cartridge ProCutter

5.5.1 Replacing the protective window

Attention – Clean workplace!

Only carry out any maintenance and replacement work on the protective
window in a clean workplace.

60837-ProC-WarSG
Fig. 5-4 Maintenance: Protective window - Protective window cartridge

1 Clamping ring 2 Protective window

Removing the protective window

1. Put the cartridge on a clean pad.

2. Carefully lift off the clamping ring (1) from the protective window frame (cartridge)
and remove the protective window (2).

Cleaning the protective window

 Clean the protective window (2) using a cleaning pad soaked in methanol. Then
blow away any dirt with clean air (bellows blower).
Repeat until it is clean.

If the protective window can no longer be cleaned or if it is damaged, it must be

replaced.

Installing the protective window

1. Carefully insert the clean (new) protective window into the protective window
frame (cartridge).
2. Insert the clamping ring (1) and protective window.
Note: Always keep the cartridge (with protective window installed) in a horizontal position
when carrying it.

You will find the order number of the protective window in the Table 7-4
"Appendix: Parts available", page 7-62.

5 - 55 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

5 Maintenance

5.5.2 Replacing axial gaskets

Attention – Clean workplace!

Only carry out any maintenance and replacement work on the cartridge in a
clean workplace.
Do not allow dust and dirt to get into the laser head. Dust and firmly adhering
dirt can damage or destroy the components.

60837-ProC-WarDR
1 Coolant spray

Fig. 5-5 Maintenance: Sealing ring - Protective window cartridge

1 Sealing ring DR (axial gasket 0033694) 2 Protective window cartridge

To keep the the laser head working reliably in normal operation Precitec
recommends that you check the sealing ring (1) for wear once a year.
Worn or damaged seals must be replaced.

 Regularly check the cartridge for leaks.

Damaged gaskets or seals must be replaced.
Spray the coolant onto the new sealing ring (after removal of the damaged one)
and click it into the cartridge.

Caution – Ambient temperature!

Different materials such as aluminium, steel and plastic have different thermal
expansion coefficients. If the ambient temperature drops below 10 °C, you
must check that the sealing ring is positioned correctly, especially when
replacing the cartridge.
The sealing ring and protective window may fall out of the cartridge!

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 5 - 56

5.6 Maintaining the sensor insert (SE) ProCutter

5.6 Maintaining the sensor insert (SE)

Attention – Clean workplace!

Only carry out any maintenance and repair work on the laser head in a clean
workplace.
Do not allow dust and dirt to get into the laser head. Dust and firmly adhering
dirt can damage or destroy the components.

3
4 x M6x20 (SW4)

2
4 x M3x5 (SW5.5)

60837-ProC-WarDR
1

Fig. 5-6 Maintenance: Sensor insert

1 Nozzle DE, ceramic part KT 3 Sensor insert SE

2 Spatter protection plate PP

Removing the sensor insert

1. Undo the screws (2x hexagonal screws SW5.5) and remove the spatter protection plate (2).

2. Undo the countersunk screws (4x Allen screws SW4) and remove the sensor insert (3).

Installing the sensor insert

3. Attach the sensor insert (3) to the connection head and tighten the four
countersunk screws (Allen screws SW4) with a torque of 6 Nm.
Note the locating pins on the connection head when doing this – they must engage into
the sensor insert. The sensor insert must not get stuck!
Attention: If the O-ring on the sensor insert is positioned wrongly or defective, the laser
head may leak.

4. Screw the spatter protection plate (2) on firmly using the four screws
(4 x hexagonal screws M4).

We recommend that you install a new ceramic part and O-ring (ø26.00 x 1.50 Viton)
when replacing the sensor insert (see Fig. 5-2, page 5-53).

5 - 57 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

6 Error analysis and diagnostics

6 Error analysis and diagnostics

6.1 Safety notes

Any repair work and any work relating to troubleshooting require special
knowledge and must only be carried out by trained specialist staff.
Precitec shall not be liable for any damage caused by not complying with or
having insufficient knowledge about the information contained in the
operating instructions.

Caution – Dangerous electrical voltage!

The system must be switched off and protected against being switched on
again before carrying out any maintenance or repair work on the laser head.

Caution – Laser beam!

The machine must be switched off before carrying out any maintenance or
repair work on the laser head. During commissioning the machine may operate
in laser class 4:
• Avoid radiation to eyes or skin caused by direct or scattered radiation.
• Do not look directly at the laser beam even using optical instruments.
• Use laser goggles complying with DIN EN 207 and BGV B2.

6.2 Malfunctions

6.2.1 Electrical malfunctions

Malfunction Cause Action to be taken

Distance display is wrong and Sensor cable damaged or – Replace the sensor cable or
changes depending on the position loose plug-in connection fix the plug-in connection
of the machine

Table 6-1 Error analysis: Electrical malfunctions

Electrical malfunctions
For detailed information on how to troubleshoot electrical malfunctions
of the Lasermatic® analysing electronics, please refer to the separate
documentation.

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 6 - 58

6.2 Malfunctions ProCutter

6.2.2 Mechanical malfunctions

Malfunction Cause Action to be taken

Cutting gas pressure Cutting gas hose is not connected – Connect the cutting gas hose
does not build up properly properly (see Fig. 3-5, page 3-24)
Protective window cartridge loose or – Replace the protective window
protective window damaged cartridge or push in until it clicks into
place (see Fig. 5-3, page 5-54)
Sealing ring on the protective window – Replace the worn seal
cartridge leaks (see Fig. 5-5, page 5-56)
Seals between connection head and – Replace the worn seal
sensor insert leak (see Fig. 5-2, page 5-53)
Seals between sensor insert and
extension adapter leak (F250)
Seals between ceramic part and
sensor insert leak
Cutting gas escapes somewhere else – Send the laser head back for repair
Nozzle gets too hot Nozzle cooling gas hose is not – Connect the gas hose properly
connected properly (see Fig. 3-6, page 3-25)
Cutting gas escapes somewhere else – Send the laser head back for repair
Laser beam obstructed – Check the laser beam position
(bad laser beam position) (see Fig. 4-8, page 4-46)
Gases and liquids do not Gas and liquid hoses are not – Connect the gas and liquid hoses
reach the cutting point connected properly properly (see Chapter 3.4, page 3-24)
Seals between connection head and – Replace the gasket set
sensor insert leak (see Fig. 5-2, page 5-53)
Gases and liquids escape at other places – Send the laser head back for repair
Axial focal position adjustment Thread on lens centring device is – Send the laser head back for repair
device difficult to turn damaged or dirty (see Fig. 4-2, page 4-36)
Lens centring device difficult Thread on lens centring device is – Send the laser head back for repair
to turn damaged or dirty (see Fig. 4-8, page 4-46)
Focal position cannot be found Wrong focal length of the focusing – Replace the laser head
in the adjustment range of the lens or focusing lens damaged – Send the laser head back for repair
vertical adjustment device
Bad cut • Focus diameter too large – Send the laser head back for repair
• Wrong focusing lens installed in
the laser head
Bad focal position/ laser beam position – Check the focal position/ laser beam
position, remove the error if necessary.
(see Chapter 4.3, page 4-46)
Protective window dirty – Clean the protective window and
replace if necessary
(see Fig. 5-4, page 5-55)

Table 6-2 Error analysis: Mechanical malfunctions

For detailed information on how to troubleshoot purging air supply

malfunctions, please refer to the separate Air Processing Unit (APU)
documentation.

6 - 59 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

7 Appendix

7 Appendix

7.1 Basic technical information

7.1.1 Conversion of Units

1.0 mm = 0.03937"
25.4 mm = 1.0"
1.0 kg = 2.20 lb (pounds)
1.0 bar = 0.1 MPa
= 14.50 psi (pounds/square inch)
= 0.99 atm (atmosphere)
1.0 l (litre) = 1.06 qt (quarts US)
= 0.88 qt (quarts Imp)
0.0284 l = 1.0 fl oz (fluid ounce)

Table 7-1 Appendix: Units - Conversion table

7.1.2 Compressed air quality (ISO 8573-1)

Class Solid particles (residual dust) Water (pressure dew point) Oil (aerosol liquid, vapour)
3
Max. concentration [mg/m ] Max. size [µm] [°C] [mg/m3]

1 0.1 0.1 –70 0.01

2 1 1 –40 0.1
3 5 5 –20 1
4 8 15 +3 5
5 10 40 +7 25
6 -- -- +10 --

Table 7-2 Appendix: Compressed air quality - Purity classes

7.1.3 Cooling water - Dew point temperature

Air temp. Dew point temperature [°C] (relative humidity)

[°C] 20% 25% 30% 35% 40% 45% 50% 55% 60% 65% 70% 75% 80%
15 -2 0 2 4 5 6 7 9 10 11 12
20 2 4 6 8 10 11 12 14 15 16 17
25 1 4 7 9 11 13 14 16 17 18 19 20 21
30 5 8 11 13 15 17 19 20 22 23 24 25 26
35 9 12 15 17 20 21 23 25 26 28 29 30 31
40 13 17 19 22 24 26 28 30 31 32 34 35 36
45 17 21 24 26 28 30 32 34 36 37 38 40 41
50 21 25 28 30 33 35 37 39 40 42 43 45 46
55 25 29 32 35 37 39 41 43 45 46 48 49 51

Table 7-3 Appendix: Cooling water - Dew point temperature

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 7 - 60

7.1 Basic technical information ProCutter

7.1.4 Running cables (notes)

Follow the instructions below to set up the system and to find the cause for
any errors.
The basic rules below must be observed when fitting the cables.

When fitting cables, all movements relating to the specific application must be
observed (max. displacement, max. rotation angle).
Avoid extreme robot hand rotation when teaching a process path.

Avoid any strain on cables and plug-in connections.

Cables must not be bent below the minimum bending radius specified in the
technical data sheet.

Cables must not be twisted in such a way that the maximum angle of twist
specified in the technical data sheet is exceeded.

Cables where no angle of twist is indicated must not be twisted.

Wind cables around rotating parts in such a way that the prescribed minimum
and maximum bending radii are observed and cables are not twisted.

Attention – Cables!
Use only original Precitec cables.
Unsuitable or wrongly assembled cables can have a negative effect on sensor
system functionality.
Not observing these notes may result in cables being destroyed or undesired
functions of the units connected to them.

7 - 61 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

7 Appendix

7.2 Parts available

Name Designation Number

Parts available

Protective window cartridge ZM ProCutter WK OG P 0595 – 58616

Protective window (OG) OG Y D37 d7 P 0595 – 58601
Clamping ring (protective window) ZM ProCutter SE DR P 0595 – 58618
Spatter protection plate (PP) ZM ProCutter PP P 0595 – 59619
Sensor insert (SE) SE ProCutter F125 P 0595 – 59180
SE ProCutter F150 P 0595 – 60123
SE ProCutter F175 P 0595 – 60134
SE ProCutter F200 P 0595 – 59120

Ceramic part (KT) KT B2" CON P 0571 – 1051 – 00001

Nut (MU) MU HP PLUS P 0591 – 21232

Nozzles (DE) - (nozzle electrodes) DE HP1.5" 0.8 P 0591 – 569 – 00008

DE HP1.5" 1.0 P 0591 – 561 – 00010
DE HP1.5" 1.2 P 0591 – 562 – 00012
DE HP1.5" 1.5 P 0591 – 563 – 00015
DE HP1.5" 1.8 P 0591 – 564 – 00018
DE HP1.5" 2.0 P 0591 – 565 – 00020
DE HP1.5" 2.5 P 0591 – 566 – 00025
DE HP1.5" 3.0 P 0591 – 567 – 00030
DE HP1.5" 1.0 CON P 0591 – 571 – 00010
DE HP1.5" 1.2 CON P 0591 – 572 – 00012
DE HP1.5" 1.5 CON P 0591 – 573 – 00015
DE HP1.5" 1.8 CON P 0591 – 574 – 00018
DE HP1.5" 2.0 CON P 0591 – 575 – 00020
DE HP1.5" 2.5 CON P 0591 – 576 – 00025
DE HP1.5" 3.0 CON P 0591 – 577 – 00030
DE HP1.5" 4.0 CON P 0591 – 578 – 00040
DE HP1.5" 5.0 CON P 0591 – 579 – 00050
Sealing ring DR (axial gasket) ZM ProCutter DR P 0595 – 59131
Auxiliary tool (offset potentiometer) WH1090 P 0595 – 10016
Air processing unit (APU) ZM PURGE System N2 P BPN0 – 048 – 036KF
ZM PURGE System Air P BPN0 – 55814
Connection adapter ZE I/O HPSSL M P 0595 – 62407
Control cable (19-pin) KC LD30C gw ext PU (20m) P 660 – 185 – 2000

Documentation

Schneidkopf ProCutter (deutsch) TD ProCutter BA - DE D 99187

Cutting Head ProCutter (English) TD ProCutter BA - EN D 113421
other languages on request

Table 7-4 Appendix: Parts available

D 113421 © Precitec GmbH & Co. KG • EN 05/2014 7 - 62

7.3 Declaration of Conformity (Sensor system) ProCutter

7.3 Declaration of Conformity (Sensor system)

Konformitätserklärung Declaration of Conformity

Im Sinne der According to
2004/108/EG (EMV) 2004/108/EC (EMC)

Firma / Company Precitec GmbH & Co. KG

Draisstr. 1
D – 76571 Gaggenau – Bad Rotenfels
Federal Republic of Germany

Produkt / Product
Bezeichnung/ Designation: ®
Sensoreinsatz Lasermatic
®
Sensor Insert Lasermatic

Typ / Type: P04xx-xxxx, P05xx-xxxx, P0785-xxxx

Folgende harmonisierte und nationale Normen und Spezifikationen sind angewandt:

The following harmonised, national standards and specifications apply:

Norm / Standard Titel Title

EN 61000-6-2 : 2006-03 Elektromagnetische Verträglichkeit Electromagnetic compatibility

Fachgrundnorm Störfestigkeit Generic standards
Teil 6-2: Industriebereich Part 6-2: Immunity for industrial environments

EN 61000-6-4 : 2011-09 Elektromagnetische Verträglichkeit Electromagnetic compatibility

Fachgrundnorm Störaussendung Generic emission standard
Teil 6-4: Industriebereich Part 6-4: Industrial environment

Bevollmächtigter für das Zusammenstellen der technischen Unterlagen: Precitec GmbH & Co. KG ‡ Draisstr. 1
Responsible for the compilation of technical documents: D - 76571 Gaggenau - Bad Rotenfels

Wir erklären hiermit, dass oben bezeichnetes Produkt We hereby declare that the product identified above
aufgrund seiner Konzipierung und Bauart in der von complies with the essential safety requirements and
uns in den Verkehr gebrachten Ausführung mit den other provisions of the above EEC directives and
einschlägigen grundlegenden Sicherheitsanforderun- standards because of its design and type of
gen und Bestimmungen der oben aufgeführten EG- construction. Any modification of the unit that has not be
Richtlinien und Normen übereinstimmt. Bei einer nicht authorised by and agreed with us will render this
mit uns abgestimmten Änderung des Gerätes verliert declaration null and void.
diese Erklärung ihre Gültigkeit.

Gaggenau, den 21.03.2013 gez. Dr. Bert Schürmann gez. Georg Spörl
Ort, Datum Leiter Forschung & Entwicklung Leiter Elektronikentwicklung
Place, date Head of Research & Development Head of Electronic Development
D 89387

Diese Erklärung beinhaltet keine Zusicherung von This declaration does not guarantee any specific properties.
Eigenschaften. Die Sicherheitshinweise der mitgelieferten The safety instructions in the product documentation provided
Produktdokumentation sind zu beachten. have to be observed.

Fig. 7-1 Appendix: Declaration of Conformity (Sensor system)

7 - 63 © Precitec GmbH & Co. KG • EN 05/2014 D 113421

ZM APU / N2 5.0

Air processing unit

ZM APU / PBPN0-045-711KF

ENGLISH
Functions
Purging air (slight overpressure in the laser head) prevents
dust and humidity from getting into the connected
product.
Outlet pressure can be set to two default values.
Each pressure controller can be set individually.

Only N2 5.0 may be used as purging air.

You will find the nominal value for the permitted
maximum purging air overpressure level in the
operating instructions for the connected product.

Interfaces Replacement parts (from SMC)

Connections 1 Prefilter element AMH-EL 150 (fibre glass NBR)

Supply/return hoses with an external/ 2 Filter element AFD20P-060AS
internal diameter of ø6/ ø4 mm 3 Bowl O-ring C2SFP-260S (NBR)
4 Bowl assembly C2SF (polycarbonate)
Inlet (purging air IN)
• max. 10 bar (1.0 MPa)
Outlet (purging air OUT)
• max. 2 bar (0.2 MPa)
Outlet pressure can be set to two default values.

© Precitec GmbH & Co. KG • EN 07/2012 D 81190

ZM APU / N2 5.0 2

Mechanical dimensions

Service gauge

IN OUT
max. 10 bar max. 2 bar

Operation gauge

Operating mode
Overpressure max. 0.1 bar
Service mode
(closed beam path)
Overpressure max. 0.3 bar
(open beam path)

Installation/ Commissioning/ Maintenance

Attention - Hose (OUT)! To keep the air processing unit working reliably
When the packaging is removed, the open ends in normal operation, Precitec recommends
of the hoses (included in the package) must be replacing the filter (AMH-EL 150, AFD20P-060AS)
closed immediately. once a year.

When installing the hoses, the hose openings

You will find the nominal value for the permitted
must be closed to prevent dirt from getting into
maximum purging air overpressure level in the
the product.
operating instructions for the connected product.

© Precitec GmbH & Co. KG • EN 07/2012 D 81190

ZM APU / Compressed Air

Air processing unit

ZM APU / PBPN0-045-960KF

ENGLISH
Functions
Purging air (slight overpressure in the laser head) prevents
dust and humidity from getting into the connected
product.
Outlet pressure can be set to two default values.
Each pressure controller can be set individually.

Compressed air can be used for purging.

You will find the nominal value for the permitted
maximum purging air overpressure level in the
operating instructions for the connected product.

Interfaces Replacement parts (from SMC)

Connections 1 Prefilter element AMH-EL 150 (fibre glass NBR)

Supply/return hoses with an external/ 2 Filter element AFD20P-060AS
internal diameter of ø6/ ø4 mm 3 Bowl O-ring C2SFP-260S (NBR)
4 Bowl assembly C2SF (polycarbonate)
Inlet (purging air IN)
5 Membrane module IDG-EL20 mit
• max. 10 bar (1.0 MPa) Dew point indicator IDG-DP01
Outlet (purging air OUT)
• max. 2 bar (0.2 MPa)
Outlet pressure can be set to two default values.

© Precitec GmbH & Co. KG • EN 07/2012 D 81192

ZM APU / Compressed Air 2

Mechanical dimensions

Service gauge

IN OUT
max. 10 bar max. 2 bar

Maintenance indicator Operation gauge

Operating mode
Overpressure max. 0.1 bar
Service mode
(closed beam path)
Overpressure max. 0.3 bar
(open beam path)

Installation/ Commissioning/ Maintenance

Attention - Hose (OUT)! Maintenance indicator Replace the membrane

When the packaging is removed, the open ends module (IDG) when the red maintenance
of the hoses (included in the package) must be indicator is fully visible.
closed immediately. To keep the air processing unit working reliably
When installing the hoses, the hose openings in normal operation, Precitec recommends
must be closed to prevent dirt from getting into replacing the filter (AMH-EL 150, AFD20P-060AS)
the product. once a year.

You will find the nominal value for the permitted

maximum purging air overpressure level in the
operating instructions for the connected product.

© Precitec GmbH & Co. KG • EN 07/2012 D 81192

Precitec worldwide

Precitec worldwide

Corporate Offices

Company name: Contact person for:

Precitec GmbH & Co. KG (head office) all countries -

Draisstraße 1 Tel.: +49 7225 684 0 worldwide
D-76571 Gaggenau Email: precitec@precitec.de
Germany

Precitec Optronik GmbH

Schleussnerstraße 54 Tel.: +49 6102 367 610 0
D-63263 Neu-Isenburg Email: info@precitec-optronik.de
Germany

Precitec Sarl Belgium

1, rue de l‘Etang de la Forge Tel.: +33 385 730 118 France
F-71200 Le Creusot Email: precitec@wanadoo.fr
France

Precitec Vision GmbH & Co. KG Italy

Rotfarb 3 Tel.: +41 52 5441 200 Switzerland
CH-8413 Neftenbach Email: info@precitec.ch
Switzerland

Precitec Inc. USA, Canada

28043 Center Oaks Ct. Tel.: +1 248 446 8100 Mexico
Wixom, MI 48393 Email: precitec@precitec.com South-America
USA

Precitec Japan Ltd. Japan

5-1-11 Osaki, Shinagawa-ku Tel.: +81 3 6420 3955
141-0032 Tokio, Email: sales@precitec.co.jp
Japan

Precitec Laser Technologies People‘s Repu-

(Shanghai) Co., Ltd. Tel.: +86 10 5807 6306 blic of China
B-204 Building 17, Feng Tai District Email: g.xu@precitec.cn
Fang Cheng Yuan 1 Qu
100078 Beijing, PR China

Precitec Korea Co., Ltd. Korea

Room #703 Mapo Tower Tel.: +82 2 711 2275
418-1 Mapo-Dong, Mapo-Gu Email: k.kim@precitec.co.kr
121-734 Seoul, Korea

The Market’s Choice More information under www.precitec.com

© Precitec GmbH & Co. KG

The Market‘s Choice

© Precitec GmbH & Co. KG Printed in the Federal Republic of Germany