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Espresso Machine Service Manual

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0% found this document useful (0 votes)
433 views176 pages

Espresso Machine Service Manual

Uploaded by

AlanWeiss
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SERVICE MANUAL

SERVICE MANUAL

Edition Date Changes on last versions

01 09/2012 /

Reorganization chapter 2.
Functions and descriptions updates on chapter
02 07/2014
12-13.
Chapter 9 updates.

2 Edition 02 to 02/2014
SERVICE MANUAL

INTRODUCTION

HOW TO INSTALL

POURING GROUP

GROUP MAINTENANCE

GRINDERS

BOILER TANKS

SOLENOID VALVES

ELECTRICAL COMPONENTS

CAP PUMP AND WATERSTOP VALVE

MILK CIRCUIT

DOOR

PROGRAMMING

SPECIAL FEATURES

ALARMS

DAILY CLEANING AND MAINTENANCE

BEVERAGE PREPARATION

PRONTOBAR ROUTINE MAINTENANCE

SCHEMATIC

SPARE PART CATALOGUE

Edition 02 to 02/2014 3
SERVICE MANUAL

INDEX

1. INTRODUCTION . . . . . . . . . . . . . . . . . 1.1 4.2 ANNUAL POURING GROUP


1.1 DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . 1.2 MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . 4.9
1.2 KEYBOARD DESCRIPTION 4.2.1 Group removal and cleaning . . . 4.9
(STANDARD CONFIGURATION) . . . . . . . 1.3 4.2.2 Reassembling pouring group
1.3 SAFETY INSTRUCTION. . . . . . . . . . . . . . . 1.4 and substitute parts . . . . . . . . . 4.11
1.4 TRANSPORT AND HANDLING . . . . . . . . 1.8
1.4.1 Machine identification . . . . . . . . 1.8 5. GRINDERS. . . . . . . . . . . . . . . . . . . . . . 5.1
1.4.2 Transport . . . . . . . . . . . . . . . . . . . 1.8 5.1 CONTAINERS . . . . . . . . . . . . . . . . . . . . . . . 5.2
1.4.3 Handling . . . . . . . . . . . . . . . . . . . . 1.8 5.2 GRINDER CHANGING . . . . . . . . . . . . . . . . 5.3
5.3 CHANGING THE CONDENSER . . . . . . . . 5.4
2. HOW TO INSTALL. . . . . . . . . . . . . . . . 2.1
2.1 FIRST-TIME INSTALLATION . . . . . . . . . . . 2.2 6. BOILER TANKS . . . . . . . . . . . . . . . . . . 6.1
2.1.1 Weight and dimensions . . . . . . . 2.2
6.1 BOILER TANK AND FUSE
2.1.2 Power . . . . . . . . . . . . . . . . . . . . . . 2.2
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . 6.3
2.1.3 Water supply and drainage . . . . 2.3
6.2 DRAINING THE BOILER . . . . . . . . . . . . . . 6.4
2.1.4 Water tank version . . . . . . . . . . . 2.4
6.3 HEATING ELEMENT. . . . . . . . . . . . . . . . . . 6.5
2.1.5 Optional direct grounds
discharge . . . . . . . . . . . . . . . . . . . 2.5
2.1.6 Refill coffee boiler . . . . . . . . . . . . 2.5 7. SOLENOID VALVES . . . . . . . . . . . . . . 7.1
2.1.7 Lubrication . . . . . . . . . . . . . . . . . . 2.5 7.1 HOW TO ACCESS . . . . . . . . . . . . . . . . . . . 7.2
2.1.8 Switching on/off . . . . . . . . . . . . . 2.6 7.2 REMOVING THE SOLENOID VALVE. . . . 7.4
2.1.9 Accessories box . . . . . . . . . . . . . 2.7 7.3 COFFEE SOLENOID VALVE . . . . . . . . . . . 7.6
2.1.10 Filling the coffee
bean container. . . . . . . . . . . . . . . 2.8
2.1.11 Hot water . . . . . . . . . . . . . . . . . . . 2.8 8. ELECTRICAL COMPONENTS. . . . . . 8.1
2.1.12 Change products name . . . . . . . 2.9 8.1 HOW TO ACCESS . . . . . . . . . . . . . . . . . . . 8.2
2.2 BASIC PROGRAMMING . . . . . . . . . . . . . . 2.9 8.2 TRANSFORMER . . . . . . . . . . . . . . . . . . . . . 8.5
2.2.1 Language programming . . . . . . . 2.9 8.3 CAPACITOR. . . . . . . . . . . . . . . . . . . . . . . . . 8.6
2.2.2 Beverages programming . . . . . 2.10 8.4 ELECTRONIC CONTROL UNIT . . . . . . . . 8.7
2.2.3 Setting programming . . . . . . . . 2.11
2.2.4 Exit . . . . . . . . . . . . . . . . . . . . . . . 2.11 9. CAP PUMP AND WATERSTOP
2.3 CALIBRATION . . . . . . . . . . . . . . . . . . . . . . 2.12
2.3.1 Right grinder adjustment. . . . . . 2.12
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1
9.1 HOW TO ACCESS . . . . . . . . . . . . . . . . . . . 9.2
2.3.2 Left grinder adjustment . . . . . . 2.12
9.2 HOW TO REPLACE
2.3.3 Milk temperature adjustment . 2.13
THE FLOWMETER . . . . . . . . . . . . . . . . . . . 9.4
2.3.4 Milk foam . . . . . . . . . . . . . . . . . . 2.13
9.3 PUMP REMOVAL . . . . . . . . . . . . . . . . . . . . 9.6
2.3.5 Autosteam adjustment . . . . . . . 2.14
9.4 PUMP PRESSURE SETTING . . . . . . . . . . 9.8
9.5 REPLACE WATERSTOP VALVE. . . . . . . 9.10
3. POURING GROUP . . . . . . . . . . . . . . . 3.1
3.1 POURING GROUP REMOVAL . . . . . . . . . 3.2
3.2 GROUP MOTOR REMOVAL. . . . . . . . . . . 3.5
10. MILK CIRCUIT . . . . . . . . . . . . . . . . 10.1
10.1 CAPPUCCINO MAKER
3.3 HEATING ELEMENT AND
AND NOZZLE . . . . . . . . . . . . . . . . . . . . . . 10.2
PROBE REMOVAL . . . . . . . . . . . . . . . . . . . 3.5
10.2 AUTO WASHING AND
3.4 MOVEMENT SCREW AND
AIR SOLENOIDS VALVES . . . . . . . . . . . . 10.3
BEARINGS REMOVAL . . . . . . . . . . . . . . . . 3.6
10.2.1 Autowashing solenoid valve . . 10.3
3.5 INFUSION CHAMBER REMOVAL . . . . . . 3.8
10.2.2 Air solenoid valve . . . . . . . . . . . 10.4
3.6 BLADE EJECTOR WORM SCREW
AND BLADE EJECTOR REMOVAL . . . . . 3.9 10.3 AIR REGULATOR . . . . . . . . . . . . . . . . . . . 10.5
10.4 MILK PIPE . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
4. GROUP MAINTENANCE . . . . . . . . . . 4.1
4.1 SEMI-ANNUAL POURING 11. DOOR. . . . . . . . . . . . . . . . . . . . . . . . 11.1
GROUP MAINTENANCE . . . . . . . . . . . . . . 4.2 11.1 DISPLAY AND KEYBOARD. . . . . . . . . . . 11.2
4.1.1 Top piston . . . . . . . . . . . . . . . . . . 4.3 11.2 NOZZLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4
4.1.2 Lower piston . . . . . . . . . . . . . . . . 4.4 11.3 BOTTON DRAWER. . . . . . . . . . . . . . . . . . 11.6
4.1.3 Cleaning runners 11.4 STEAM AND HOT WATER NOZZLES. . 11.6
and lubrication. . . . . . . . . . . . . . . 4.8 11.5 BEVERAGE LABELS . . . . . . . . . . . . . . . . 11.7

Edition 02 to 02/2014 5
SERVICE MANUAL

12. PROGRAMMING . . . . . . . . . . . . . . 12.1 18.2 HYDRAULIC SCHEMATIC PRONTOBAR


12.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . 12.3 (WATER TANK VERSION) . . . . . . . . . . . . 18.2
12.2 PROGRAMMING IN USER MODE. . . . . 12.4 18.3 ELECTRICAL SCHEMATIC
12.2.1 Language selection. . . . . . . . . . 12.4 PRONTOBAR. . . . . . . . . . . . . . . . . . . . . . . 18.3
12.2.2 Read beverages counters . . . . 12.5
12.3 PROGRAMMING IN SERVICE 19. SPARE PART CATALOGUE . . . . . 19.1
ENGINEER MODE . . . . . . . . . . . . . . . . . . 12.5 19.1 CABINET PARTS. . . . . . . . . . . . . . . . . . . . 19.2
12.3.1 Counters. . . . . . . . . . . . . . . . . . . 12.5 19.2 TANK FRAME PARTS. . . . . . . . . . . . . . . . 19.3
12.3.2 Program doses . . . . . . . . . . . . . 12.6 19.3 BOILER PARTS . . . . . . . . . . . . . . . . . . . . . 19.4
12.3.3 Functions description . . . . . . . . 12.8 19.4 POURING UNIT GROUP PARTS . . . . . . 19.5
12.3.4 Setting . . . . . . . . . . . . . . . . . . . 12.10 19.5 GRINDERS PARTS . . . . . . . . . . . . . . . . . . 19.6
12.3.5 Setting water hardness . . . . . 12.16 19.6 ELECTRONIC & ELECTRIC PARTS . . . 19.7
12.3.6 De-scaling cycle . . . . . . . . . . . 12.17 19.7 COMPONENT PUMP – STEAM
– HOT WATER . . . . . . . . . . . . . . . . . . . . . . 19.8
13. SPECIAL FEATURES . . . . . . . . . . . 13.1 19.8 HYDRAULIC COMPONENT . . . . . . . . . . 19.9
13.1 MANUAL HANDLING. . . . . . . . . . . . . . . . 13.2
13.2 DATA RESET . . . . . . . . . . . . . . . . . . . . . . . 13.3 20. UPDATES. . . . . . . . . . . . . . . . . . . . 19.15
13.3 WASH COUNTER RESET . . . . . . . . . . . . 13.3
13.4 COUNTER RESET FILTERS . . . . . . . . . . 13.4
13.5 EXPORT SETTINGS TO
USB MEMORY STICK . . . . . . . . . . . . . . . 13.4
13.6 IMPORT SETTINGS FROM
USB MEMORY STICK . . . . . . . . . . . . . . . 13.4
13.7 SOFTWARE UPDATE BY
USB MEMORY STICK . . . . . . . . . . . . . . . 13.5
13.8 MACHINE CONFIGURATION . . . . . . . . . 13.6

14. ALARMS . . . . . . . . . . . . . . . . . . . . . 14.1


14.1 ALARM THAT BLOCK MACHINE
FUNCTION. . . . . . . . . . . . . . . . . . . . . . . . . 14.2
14.2 MACHINE FUNCTIONS MESSAGES. . . 14.5

15. DAILY CLEANING AND


MAINTENANCE. . . . . . . . . . . . . . . . 15.1
15.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . 15.2
15.2 CHAMBER CLEANING BRUSH . . . . . . . 15.2
15.3 TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.3
15.4 FULL WASH . . . . . . . . . . . . . . . . . . . . . . . . 15.3
15.5 POURING NOZZLE WASH . . . . . . . . . . . 15.5

16. BEVERAGE PREPARATION . . . . . 16.1

17. PRONTOBAR ROUTINE


MAINTENANCE. . . . . . . . . . . . . . . . 17.1
17.1 3 MONTHS MAINTENANCE OR 12.500
CYCLES (RECOMMENDED) . . . . . . . . . . 17.2
17.2 6 MONTHS MAINTENANCE OR 25.000
CYCLES (MANDATORY) . . . . . . . . . . . . . 17.3
17.3 ANNUALLY MAINTENANCE OR 50.000
CYCLES (MANDATORY) . . . . . . . . . . . . . 17.4
17.4 ANNUALLY MAINTENANCE OR 50.000
CYCLES FOR THE GROUP UNIT
(MANDATORY) . . . . . . . . . . . . . . . . . . . . . 17.5

18. SCHEMATIC . . . . . . . . . . . . . . . . . . 18.1


18.1 HYDRAULIC SCHEMATIC
PRONTOBAR. . . . . . . . . . . . . . . . . . . . . . . 18.1
18.1

6 Edition 02 to 02/2014
SERVICE MANUAL

1. INTRODUCTION

When you choose a PRONTOBAR, you purchase INDEX


a professional, compact machine, easy to use
and maintain. 1. INTRODUCTION . . . . . . . . . . . . . . . . . 1.1
1.1 DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . 1.2
PROFESSIONAL: 1.2 KEYBOARD DESCRIPTION
Try in out immediately and make an espresso. (STANDARD CONFIGURATION) . . . . . . . 1.3
The colour, full-body and creamy texture are 1.3 SAFETY INSTRUCTION. . . . . . . . . . . . . . . 1.4
really of the highest quality, in perfect balance 1.4 TRANSPORT AND HANDLING . . . . . . . . 1.8
with each other. PRONTOBAR makes up to 140 1.4.1 Machine identification . . . . . . . . 1.8
espressos an 70 cappuccinos an hour. 1.4.2 Transport . . . . . . . . . . . . . . . . . . . 1.8
1.4.3 Handling . . . . . . . . . . . . . . . . . . . . 1.8

COMPACT:
A lot of technology in minimal space:
33 cm wide, 52 deep and 60 high, it weighs
33 Kg, and needs 200 watts. You can choose
between two versions: tanks or direct water con-
nection.

EASY TO USE AND CLEAN:


Just press a button to get the drink you desire
and, at the end of the day, cleaning is fast and
easy. The components are designed to be imme-
diately available or removable, so cleaning just
take a few minutes.

Edition 02 to 02/2014 1.1


SERVICE MANUAL

1.1 DESCRIPTION
Fig. 1
1 2

16

15 7

14
9

10
11

12

13

KEY

1 Coffee bean holder cap


2 Ground coffee conveyor hatch
3 Milk flow adjusting tape
4 Milk suction tube
5 Control panel
6 Control panel hatch
opening / locking key
7 Hot water wand
8 Steam wand
9 Pouring spout
10 Drop collecting tray grid
11 Water collecting tray
12 Coffee grounds drawer
13 Main switch (ON / OFF)
14 Mains connecting plug
15 Front door
16 Water tank conveyor hatch

1.2 Edition 02 to 02/2014


SERVICE MANUAL

1.2 KEYBOARD DESCRIPTION (Standard configuration)


Fig. 2

3 4

8 5

7 6

KEY

1 Product’s dose key


2 Programming keys
3 Hot water key
4 Steam key
5 Decaffeinated coffee key
6 ON/OFF key
7 Washing key
8 Left grinder key
9 Milk button

Edition 02 to 02/2014 1.3


SERVICE MANUAL

1.3 SAFETY INSTRUCTION Fig. 4

 This book is an integral and essential


part of the product and must be given
to the user. Read this book care-
fully. It provides important information
concerning safety of installation, use
and maintenance. Save it carefully for
future reference.


After unpacking, make sure the appli-
ance is complete. In case of doubts, In particular you must ensure that the
do not use the appliance, but consult a
qualified technician. Packaging items
 size of the wiring cables is sufficient to
absorb power input.
which are potentially dangerous (plas- The use of adapters, multiple sockets
tic bags, polystyrene foam, nails, etc.) or extensions is strictly forbidden. If
must be kept out of children’s reach they prove necessary, call a fully quali-
and must not be disposed of in the fied electrician.
environment.
When installing the device, it is nec-
RISK OF POLLUTION  essary to use the parts and materials
Fig. 3 supplied with the device itself. Should
it be necessary to use other parts, the
installation engineer needs to check
their suitability for use in contact with
water for human consumption.

This machine must be installed accord-


 ing to the applicable federal, state, and
local standards (codes) in force with
regard to plumbing systems includ-
ing backflow prevention devices. For
this reason, the plumbing connections
must be carried out by a qualified
technician.

 Before connecting the appliance make


sure the rating plate data correspond
with the mains. The nameplate is 
The device needs to be supplied with
water that is suitable for human con-
located on the back of the machine, on sumption and compliant with the regu-
the left-hand side at the bottom. The lations in force in the place of installa-
appliance must be installed by quali- tion. The installation engineer needs
fied technicians in accordance with confirmation from the owner/manager
current standards and manufacturer’s of the system that the water complies
instructions. with the requirements and standards
The manufacturer is not liable for stated above.
any damage caused due to failure to
This appliance must only be used
ground the system. For the electrical
safety of the appliance, it is necessary
 as described in this handbook. The
to equip the system with the proper manufacturer shall not be liable for
grounding. This must be carried out any damage caused due to improper,
by a qualified electrician who must incorrect and unreasonable use.
ensure that the electric power of the
system is sufficient to absorb the max-
imum power input stated on the plate.

1.4 Edition 02 to 02/2014


SERVICE MANUAL

At the end of installation, the device is



Fig. 6
switched on and taken to rated oper-
ating conditions, leaving it in a state in
which it is “ready for operation”.
The device is then switched off and
the whole hydraulic circuit is bled of
the first lot of water in order to remove
any initial impurities.
The device is then refilled and taken to
rated operating conditions.
After reaching the “ready for opera-
tion” condition, the following dispens-
ing operations are carried out:
 tPGUIFDPGGFFDJSDVJUUISPVHI
the coffee dispenser (for more than
one dispenser, this is divided equally);
 tPGUIFIPUXBUFSDJSDVJUUISPVHI
the water dispenser (for more than  tEPOPUMFBWFUIFBQQMJBODFFYQPTFE
one dispenser, this is divided equally); to atmospheric agents (rain, sun, etc.);
 tPQFOJOHPGFBDITUFBNPVUMFUGPS  tEPOPUMFUUIFBQQMJBODFCFVTFE
minute. by children, unauthorised staff or
At the end of installation, it is good staff who have not read and
practice to draw up a report of the fully understood the contents of
operations. this handbook.

Fig.7
Basic rules must be observed when
 using any electric appliance.
In particular:
 tEPOPUUPVDIUIFBQQMJBODF
when hands or feet are wet;

CAUTION
RISK OF ELECTRIC SHOCK
Fig. 5

To clean the appliance, set the machine


 to the “0” energy level, that is, “WITH
THE MACHINE SWITCHED OFF AND
THE PLUG REMOVED FROM THE
MAINS” and follow the instructions in
this handbook.

If the appliance breaks down or fails to


 work properly, switch it off. Any inter-
vention is strictly forbidden. Contact
qualified experts only.
 tEPOPUVTFUIFBQQMJBODFXIFO Repairs should only be made by the
barefoot; manufacturer or authorized service
 tEPOPUVTFFYUFOTJPOTJOCBUI centres. Only original spare parts must
or shower rooms; be used.
 tEPOPUQVMMUIFTVQQMZDPSEPVUPG Failure to observe the above, could
the socket to disconnect it from make the appliance unsafe.
the mains;

Edition 02 to 02/2014 1.5


SERVICE MANUAL

For installation, the qualified electri- To ensure that the machine is properly
 cian must fit an omnipolar switch in  ventilated, place it with the ventilation
accordance with the safety regula- side at a distance of 15 cm (5,9 in) from
tions in force and with 3 (0,12) or more walls or other objects.
mm (in) between contacts.
Once a machine wash cycle has been
To avoid dangerous overheating, make  started, do not interrupt it, as deter-
 sure the supply cord is fully uncoiled. gent residues may then be left inside
the delivery group.
Do not obstruct the extraction and/or
 dissipator grids, especially of the cup CAUTION
warmer. RISK OF INTOXICATION
Fig. 8
Use the steam nozzle with care and
 never place hands below the jet of
steam. Do not touch the nozzle imme-
diately after use.

Fig. 10

The user must not replace the appli-


 ance supply cord. If the cord is dam-
aged, switch off the appliance and have
a qualified technician change the cord.

If no longer using the appliance, we


 recommend making it inoperative; CAUTION
after removing the plug from the mains RISK OF BURNS OR SCALDING
electricity, cut the power supply cable.

We remind you that before carrying


CAUTION
RISK OF POLLUTION
 out any installation, maintenance,
unloading or adjustment operations,
the qualified operator must put on
Do not dispose of the machine in work gloves and protective footwear.
 the environment: to dispose of the
machine, use an authorised centre, or CAUTION
contact the manufacturer for relative RISK OF CUTTING
information.
Fig. 9
When adding coffee beans, the
 machine operator must not place his/
her hands inside the container.

1.6 Edition 02 to 02/2014


SERVICE MANUAL

WARNING
MECHANICAL HAZARD

Never press and/or pull the safety


 switch.

Fig. 11

CAUTION

INFORMATION TO THE USERS


Under the senses of art. 13 of Law
Decree 25th July 2005, n. 151
“Implementation of the Directives/
Guidelines 2002/95/CE, 2002/96/CE
and 2003/108/CE, concerning the
reduction of the use of dangerous
substances in electric and electronic equip-
ment, as well as the disposal of wastes“.

The symbol of the crossed large rubbish con-


tainer that is present on the machine points out
that the product at the end of its life cycle must
be collected separately from the other wastes.
The user for this reason will have to give the
equipment that got to its life cycle to the suitable
separate waste collection centres of electronic
and electrotechnical wastes, or to give it back
to the seller or dealer when buying a new equip-
ment of equivalent type, in terms of one to one.
The suitable separate waste collection for the
following sending of the disused equipment to
recycling, the dealing or handling and compat-
ible environment disposal contributes to avoid
possible negative effects on the environment and
on the people’s health and helps the recycling of
the materials the machine is composed of. The
user’s illegal disposal of the product implies the
application of administrative fines as stated in
Law Decree n.22/1997” (article 50 and followings
of the Law Decree n.22/1997).

Edition 02 to 02/2014 1.7


SERVICE MANUAL

1.4 TRANSPORT AND


HANDLING CAUTION
RISK OF IMPACT OR CRASHING
1.4.1 MACHINE IDENTIFICATION
Before carrying out the following operation, the
Always quote the machine serial number in all load must be checked to ensure that it is in the
communications to the manufacturer, Nuova correct position and that, when the supports are
Simonelli. cut, it will not fall.
The operator, who must first put on work gloves
Fig. 12 and protective footwear, will proceed to cut the
supports and to storing the product. To carry out
this operation, the technical characteristics of the
product must be consulted in order to know the
weight of the machine and to store it accordingly.

CAUTION
RISK OF POLLUTION
Fig. 13

1.4.2 TRANSPORT

The machine is transported on pallets which also


contain other machines - all boxed and secured
to the pallet with supports.
Prior to carrying out any transport or handling
operation, the operator must:
t QVUPOXPSLHMPWFTBOEQSPUFDUJWFGPPU-
wear, as well as a set of overalls which
must be elasticated at the wrists and
ankles.
The pallet must be transported using a
suitable means for lifting (e.g., forklift).

1.4.3 HANDLING

CAUTION
RISK OF IMPACT OR CRASHING

During all handling operations, the operator must


ensure that there are no persons, objects or
property in the handling area.
The pallet must be slowly raised to a height of 30
cm (11,8 in) and moved to the loading area.
After first ensuring that there are no persons,
objects or property, loading operations can be
carried out.
Upon arrival at the destination and after ensuring
that there are no persons, objects or property in
the unloading area, the proper lifting equipment
(e.g. forklift) should be used to lower the pallet to
the ground and then to move it (at approx. 30 cm
(11,8 in) from ground level), to the storage area.

1.8 Edition 02 to 02/2014


SERVICE MANUAL

2. HOW TO INSTALL

INDEX TOOLS REQUIRED:

2. HOW TO INSTALL. . . . . . . . . . . . . . . . 2.1


2.1 FIRST-TIME INSTALLATION . . . . . . . . . . . 2.2
2.1.1 Weight and dimensions . . . . . . . 2.2
2.1.2 Power . . . . . . . . . . . . . . . . . . . . . . 2.2
2.1.3 Water supply and drainage . . . . 2.3
2.1.4 Water tank version . . . . . . . . . . . 2.4
2.1.5 Optional direct grounds
discharge . . . . . . . . . . . . . . . . . . . 2.5
2.1.6 Refill coffee boiler . . . . . . . . . . . . 2.5
2.1.7 Lubrication . . . . . . . . . . . . . . . . . . 2.5
2.1.8 Switching on/off . . . . . . . . . . . . . 2.6
2.1.9 Accessories box . . . . . . . . . . . . . 2.7
2.1.10 Filling the coffee
bean container. . . . . . . . . . . . . . . 2.8
2.1.11 Hot water . . . . . . . . . . . . . . . . . . . 2.8
2.1.12 Change products name . . . . . . . 2.9
2.2 BASIC PROGRAMMING . . . . . . . . . . . . . . 2.9
2.2.1 Language programming . . . . . . . 2.9
2.2.2 Beverages programming . . . . . 2.10
2.2.3 Setting programming . . . . . . . . 2.11
2.2.4 Exit . . . . . . . . . . . . . . . . . . . . . . . 2.11
2.3 CALIBRATION . . . . . . . . . . . . . . . . . . . . . . 2.12
2.3.1 Right grinder adjustment. . . . . . 2.12
2.3.2 Left grinder adjustment . . . . . . 2.12
2.3.3 Milk temperature adjustment . 2.13
2.3.4 Milk foam . . . . . . . . . . . . . . . . . . 2.13
2.3.5 Autosteam adjustment . . . . . . . 2.14

Edition 02 to 02/2014 2.1


SERVICE MANUAL

2.1 FIRST-TIME INSTALLATION Fig. 14

In this section the technical data of Prontobar are


listed and first installation is safety guided.

2.1.1 WEIGHT AND DIMENSIONS

Prontobar is 843.5 mm high, 400 mm wide and


607 mm deep. It’s net weight is 65 kilos.

NET WEIGHT 37 Kg 81.4 lb


GROS Fig. 15
43 Kg 94.6 lb
WEIGHT
D
POWER 2400 W 2400 W
A 330 mm A 13 inc
B 520 mm B 20.47 inc
C
DIMENSIONS C 600 mm C 23.62 inc
D 90 mm D 3.54 inc
E 42 mm E 1.65 inc
E
B A

2.1.2 POWER

Prontobar is available with 220V


50 Hz - 60 Hz mono-phase.

WARNING

The machine is designed to operate at tem-


peratures ranging from +5°C to +40°C (41°F
- 104°C).

CAUTION
RISK OF SHORT CIRCUIT
Fig. 16
Before connecting the machine to the mains
power supply, please check that the supply
voltage corresponds to the machine voltage.

All the technical characteristic are detailed on the


back of the machine.

00:05

2.2 Edition 02 to 02/2014


SERVICE MANUAL

2.1.3 WATER SUPPLY AND DRAIN- Fig. 17


AGE

WARNING

The water hardness must be less then 4° - 6°


fr (french degree). The chlorine content must
not exceed 100mg per litre (0.00000361lb/cu 1
in). Otherwise the conditions of guarantee of
the machine will expire.

The machine must be installed accord- 00:13


 ing to the local standards in force
with regard to plumbing systems. For
Fig. 18
this reason, the plumbing connections
must be carried out by a qualified
technician.
2
The device needs to be supplied with
 water that is suitable for human con-
sumption and compliant with the reg-
ulations in force in the place of instal-
lation. The installation engineer needs
confirmation from the owner/manager
of the system that the water complies
with the requirements and standards
00:16
stated above.

The machine has a ready-connected 3/4 water


supply pipe.
During initial installation, the service engineer
needs to:

1-2 Fit a filter to the end of the pipe and connect


this to the water mains.
3 Make sure that the inlet pressure is <4 bar
and if this is not the case, fit a suitable pres-
sure reducer.

The drainage tray is delivered by the factory for


manual discharge.
There is an option for a drainage pipe that can be
clamped to the drainage collector.
During initial installation it’s necessary to: Fig. 19

1 Fill with silicon glue the lateral holes of the


drainage collector or bypassing the holes
with a pipe.

Edition 02 to 02/2014 2.3


SERVICE MANUAL

2 Drill the drainage tray to match the collector. Fig. 20

3 Clamp the drainage pipe to the drainage col- Fig. 21


lector.

00:23

Fig. 22
2.1.4 WATER TANK VERSION
1 Fill the tank with demineralised water to the
MAX
maximum level.
LEVEL

WARNING
1
The water hardness must be less then 4° - 6°
fr (french degree). Otherwise the conditions of
guarantee of the machine will expire.

00:25

2.4 Edition 02 to 02/2014


SERVICE MANUAL

2.1.5 OPTIONAL DIRECT GROUNDS Fig. 23


DISCHARGE
1 Grounds discharge version, the service engi-
neer must insert the conveyor funnel into
the drawer and the discharge pipe into the
relevant fitting under the machine.

00:34

2.1.6 REFILL COFFEE BOILER Fig. 24


To prevent any damage, the first time that the
machine is installed or whenever the coffee boiler
is empty it’s necessary to manually fill the boiler.
Once that all the previous connections and fits
are complete, the machine can be connected to
the power supply.

To fill manually the coffee boiler hold press the up


and down arrows and switch on the main switch
on the bottom left side to enter in the “Manual
Movement” function.
Hold press hot water key until water comes out
from the hot water wand.

2.1.7 LUBRICATION

WARNING

If the machine is produced more then 3 month


before the installation date, group lubrication
is needed.

1 Enter in manual movement: switch off the Fig. 25


machine and hold pressed the arrows up
and down while switching on the machine
with the main switch. Release the two but-
tons when the display shows “MANUAL
MOVEMENT”.

Edition 02 to 02/2014 2.5


SERVICE MANUAL

2 Move down the group by pressing the arrow Fig. 26


down button and lubricate the bushes on top
of the group with Teflon Spray.

3 Move up the group by pressing the arrow up Fig. 27


button and lubricate with Teflon spray the
two bushes on bottom of the group.

2.1.8 SWITCHING ON/OFF

To switch the machine on definitively, press the “ Fig. 28

” key.
The machine automatically loads the heater with
water and begins heating operations.

NOTE: The appliance is endowed with a secu-


rity system that will stop the machine
after about 1.5 minutes of constant
functioning of the pump (to avoid pump
overheating). In this case, switch off
the main switch of the machine and
then turn it on again.
00:46

When the desired temperature is reached the


display will show the following message:

MACHINE READY
Monday 12:30

SELECT PRODUCT

2.6 Edition 02 to 02/2014


SERVICE MANUAL

NOTE

When installing the machine for the first time


or after water heater unit maintenance, press
the button to dispense hot water before dis-
pensing any coffee. Repeat this operation
as required and until there is an even flow of
water from the nozzle.

To switch off the machine, proceed as follows:


t Hold the “ ” key down for 5 seconds with
the machine switched on:
t The LCD will read as follows:

MACHINE OFF

12:30

t To switch the machine off fully, press the Fig. 29


main switch and turn it to the “OFF” position.

00:44

2.1.9 ACCESSORIES BOX Fig. 30


The accessories box supplied with the machine
contains a cleaning brush, decaf measuring cup,
milk temperature adjustment screw, an allen key
for grinder adjustment, coffee machines keys,
button labels and product sample for cleaning
the milk and coffee circuits.

00:53

Edition 02 to 02/2014 2.7


SERVICE MANUAL

2.1.10 FILLING THE COFFEE BEAN


CONTAINER

Use ONLY toasted coffee beans into the cof- Fig. 31


fee bean holder. Don’t insert caramelized, sugar
coated or similar coated coffee beans, instant
coffee or any other sugary beverages because
they will harm the appliance. Listed below some
possible configurations for the containers:
t 3JHIU DPOUBJOFS FTQSFTTP CFBOT GPS TJOHMF
and double dose and left container regular
coffee beans for single and double doses.
t 3JHIU DPOUBJOFS FTQSFTTP CFBOT GPS TJOHMF
dose and left container for double doses.
t 3JHIU DPOUBJOFS FTQSFTTP CFBOT GPS TJOHMF
and double dose and left container decaf
beans for single and double doses.
t 3JHIU DPOUBJOFS FTQSFTTP CFBOT GPS NJML
products and left container espresso beans
for coffee product single and double doses.
Once filled the coffee container open the coffee
tabs to let the grains take place in the grinding
chamber.

2.1.11 HOT WATER


Fig. 32
Temperature of hot water is the same as the
temperature set in coffee boiler. It can be
set by programming the parameter COFFEE
TEMPERATURE, being the tea water tempera-
ture the same for coffee.

2.8 Edition 02 to 02/2014


SERVICE MANUAL

2.1.12 CHANGE PRODUCTS NAME

1 To change the beverage labels, lift the front Fig. 33


plastic cover with a normal screw driver
using light pressure. With each machine are
available different names, if more or different
names are needed it’s possible to print the
label using black background and font “cou-
rier 24”, dim 45x70.

01:50

Fig. 34
2 Remove the cover and replace the drink
label.

02:10

2.2 BASIC PROGRAMMING

2.2.1 LANGUAGE PROGRAMMING

Press ENTER for 5 seconds; “select lan- Fig. 35


guage” appears.

Press ENTER key to enter the sub-menu and


use the keys up and down to select the
preferred language.

Press ENTER to confirm and/or RESET to return


using the machine.

Edition 02 to 02/2014 2.9


SERVICE MANUAL

2.2.2 BEVERAGES PROGRAMMING

After language, press the arrow up key and insert the technical password that’s key 2 for five times
2-2-2-2-2 in sequence.
Use arrow up key and select PROG DOSES pressing ENTER. Listed below some suggestions to
start the settings of the machine. Use Arrow up and down to choose, ENTER to confirm and RESET
to exit from sub-menu.
Cycle COFFEE; GRIND TIME between 6.5-7.5 seconds, 6,5 for lighter
RISTRETTO
ristretto, 7.5 seconds for stronger ristretto; VOLUME CC around 30-35;
suggested values:
PRE-BREWING “Yes”; TAMPING “Yes”; ADD WATER 00.
Cycle COFFEE; GRIND TIME between 8.5 for lighter ristretto, 9.5 sec-
2 RISTRETTO
onds for stronger ristretto; VOLUME around 60-65; PRE-BREWING “Yes”;
suggested values:
TAMPING “Yes”; ADD Water 00.
Cycle COFFEE; GRIND TIME between 6.5 - 7.5 seconds, 6.5 seconds for
ESPRESSO
lighter espresso, 7.5 seconds for stronger espresso; VOLUME around 45;
suggested values:
PRE-BREWING “Yes”; TAMPING “Yes”; ADD Water 00.
Cycle COFFEE; GRIND TIME between 8.5 and 9.5 seconds, 8.5 for lighter
2 ESPRESSO
espresso, 9.5 seconds for stronger espresso; VOLUME around 90; PRE-
suggested values:
BREWING “Yes”; TAMPING “Yes”; ADD Water 00.
Cycle COFFEE; GRIND TIME between 6 and 7 seconds, 6 for lighter cof-
fee, 7 seconds for stronger coffee; VOLUME around 130; PRE-BREWING
REGULAR COFFEE
No; TAMPING “Yes” if you use one grinder with coffee beans only for
suggested values:
regular coffee; TAMPING “No” if you use the same grinder of espresso;
ADD Water 00.
Cycle COFFEE; GRIND TIME between 10 and 11 seconds, 10 for lighter
2 REGULAR coffee, 11 seconds for stronger coffee; VOLUME around 250; PRE-
COFFEE BREWING No; TAMPING “Yes” if you use one grinder with coffee beans
suggested values: only for regular coffee; TAMPING “No” if you use the same grinder of
espresso; ADD Water 00.
Cycle MILK + COFFEE if you want white top in the cup or COFFEE MILK
if you want brown top, MILK TIME around 12-14 seconds, NO AIR TIME
CAPPUCCINO
0.0, AUTOWASHING 0.5; GRIND TIME between 6.5 and 7.5 seconds, 6.5
suggested values:
for lighter cappuccino, 7.5 seconds for stronger cappuccino; VOLUME
around 50; PRE-BREWING “No”; TAMPING “Yes”.
Cycle COFFEE; GRIND TIME between 6.5-7.5 seconds, 6.5 for lighter
AMERICANO
americano, 7.5 seconds for stronger americano; VOLUME CC around 50;
suggested values:
PRE-BREWING “Yes”; TAMPING “Yes”; ADD WATER 90.
Cycle MACCHIATO, MILK TIME around 20 seconds, NO AIR MILK 10s,
AUTOWASHING 0,5; GRIND TIME between 6 and 7 seconds, 6 for lighter
MACCHIATO
macchiato, 7 seconds for stronger macchiato; VOLUME around 50; PRE-
suggested values:
BREWING No; TAMPING “No” (3 layer macchiato is based on the density
difference between hot coffee and worm milk).
Cycle CAFFELLATTE, MILK TIME around 15 seconds, NO AIR MILK 8s,
AUTOWASHING 0,5; GRIND TIME between 3 and 3,5 seconds, 3 for lighter
CAFFELATTE caffellatte, 3,5 seconds for stronger caffellatte; VOLUME around 70; PRE-
suggested values:
BREWING “No”; TAMPING “Yes” if you use one grinder with coffee beans only
for regular coffee; TAMPING “No” if you use the same grinder of espresso.

WARNING

When the programming of a button's dose is completed, press reset until the display shows i.e.
"PROGRAM BUTTON 1" if the button 1 is the one just programmed. Be aware that when program-
ming, if the cycle type accidentally changes, the parameters just set return to standard setting.

2.10 Edition 02 to 02/2014


SERVICE MANUAL

2.2.3 SETTING PROGRAMMING

It is the temperature of the water in the coffee boiler used to brew coffee, sug-
gested value between 88 to 98; the temperature change the colour and the taste
in the espresso, 90-92 for lighter colour cream, less bitterness more acidity (more
COFFEE
then 40% robusta percentage in the blend); 92-95 for nut colour and balance
TEMPERATURE: between bitterness and acidity (less then 20% robusta percentage in the blend);
more then 94 for brown colour and less acidity (100% Arabica blend); reduce to
88-92 if your major products are based on regular coffee.
STEAM It is proportional to the steam pressure, suggested value 130; move up to 140 if
TEMPERATURE: you use mainly the Autosteam/Easycream or manual steam.

GROUP Follow the same setting as the coffee temperature.


TEMPERATURE: Reduce to 80° C if your major products are regular coffees.

2.2.4 EXIT

When finished with programming, press the RESET button until PROG DOSES appears. Move to EXIT
and confirm to end the programming phase, saving the sets.

Edition 02 to 02/2014 2.11


SERVICE MANUAL

2.3 CALIBRATION

The next installation phase involves setting the


grind, the cappuccino air and the milk flow.
These can also be made when the machines is
turned on.

2.3.1 RIGHT GRINDER ADJUSTMENT

To adjust grinding fineness on the right grinder, Fig. 36


use a 3 mm allen key.
Turn clockwise to increase fineness and anti-
+
clockwise to reduce it.
When adjusting for finer grinding, we recommend
tightening by a maximum of two turn and then
testing the effect by pouring at least two cups of
coffee.
Fineness adjusting will be effective as the previ-
ously grinded powder will leave the grinder.
-

2.3.2 LEFT GRINDER ADJUSTMENT 01:18

To adjust grinding fineness on the left grinder, Fig. 37


use a 3mm allen key.
+
Turn counter clockwise to increase fineness and
anticlockwise to reduce it.
When adjusting for finer grinding, we recommend
tightening by a maximum of one turn and then
testing the effect by pouring at least two cups of -
coffee, the first of which should be poured using
the previous grinding setting.

ESPRESSO: delivery time (from pushing the


button and the finish of brewing) must be set
around 25–30s; adjust finer (2 by 2 turn) to 01:28
increase the delivery time to obtain a more tasty
espresso, with darker and thicker cream and
stronger body. If regular coffee is your major
product and only one grinder is set to be used for
both espresso and regular coffee, it’s possible to
modify the product delivery time by adjusting the
grinding time.

COFFEE: delivery time (from pushing the but-


ton to the end of brewing) must be set around
25–30s; adjust finer (1 by 1 turn) to increase the
delivery time to obtain a more tasty coffee, with
darker and thicker cream. If you use one grinder
for regular coffee, set TAMPING ‘yes’ and grind-
ing adjustment coarser (this will give you a better
taste and longer life of the blade), if you use only
one grinder for espresso and regular coffee and
espresso is your major products, set TAMPING
‘no’ and play with the grinding time to modify the
delivery time.

2.12 Edition 02 to 02/2014


SERVICE MANUAL

2.3.3 MILK TEMPERATURE Fig. 38


ADJUSTMENT
1
1 Insert the regulator on the pipe and adjust
the screw on the right hand side of the
machine.

01:44

Fig. 39
2 The default setting is to screen it completely
closed, then open by two and a half turns.

2
01:52

Fig. 40
3 Turn the screw counter clockwise to increase
the flow, lowering the temperature, or clock-
wise to decrease the flow and increase the
temperature.

3
01:57

Fig. 41
2.3.4 MILK FOAM

On the front right, the adjustment screw increas- +


es or decreases the cappuccino air flow, and
with it the amount of foam.
1 Turn anticlockwise to increase foam.

01:40

Edition 02 to 02/2014 2.13


SERVICE MANUAL

2 Clockwise to reduce it. Fig. 42


We recommend performing this operation
while actually pouring milk.
2

01:38

2.3.5 AUTOSTEAM ADJUSTMENT Fig. 43


1 The autosteam nozzle consist of a steninless
steel outer pipe with an air inlet and a teflon
inner pipe. The probe closed to the wand is
used to warm beverages at a pre-set tem-
perature.

02:06

2-3 To adjust the size of the bubbles, screw in Fig. 44


the teflon pipe to increase the air and there-
by the amount of foam. Unscrew to decrease
the amount of air, reducing the foam.

02:16

Fig. 45

02:22

2.14 Edition 02 to 02/2014


SERVICE MANUAL

4 In default setting, the teflon pipe covers half Fig. 46


the hole at the lower end of the steel pipe.

02:27

5 If the hole is covered, the foam is compact; Fig. 47


if the hole is open, the foam will have larger
bubbles.

02:30

Edition 02 to 02/2014 2.15


SERVICE MANUAL

2.16 Edition 02 to 02/2014


SERVICE MANUAL

3. POURING GROUP

INDEX TOOLS REQUIRED:

3. POURING GROUP . . . . . . . . . . . . . . . 3.1


3.1 POURING GROUP REMOVAL . . . . . . . . . 3.2
3.2 GROUP MOTOR REMOVAL. . . . . . . . . . . 3.5
3.3 HEATING ELEMENT AND
PROBE REMOVAL . . . . . . . . . . . . . . . . . . . 3.5
3.4 MOVEMENT SCREW AND
BEARINGS REMOVAL . . . . . . . . . . . . . . . . 3.6
3.5 INFUSION CHAMBER REMOVAL . . . . . . 3.8
3.6 BLADE EJECTOR WORM SCREW
AND BLADE EJECTOR REMOVAL . . . . . 3.9

Edition 02 to 02/2014 3.1


SERVICE MANUAL

Turn the machine off to access the dispensing Fig. 48


group, open the door, remove the grounds draw-
er and remove the coffee hoppers by undoing the
safety screw.

00:04

3.1 POURING GROUP REMOVAL Fig. 49

To access the pouring group, just open the door.


The service engineer will need to:

1 Turn the machine off.

2 Open the door turning the key anticlockwise.

3 Remove the grounds drawer in drip tray.


3
00:10

4 Remove the coffee hopper by undoing the Fig. 50


safety screw.

4 00:13

5 Remove the top cover by undoing the 4 Fig. 51


screws on the top panel with a 3 mm allen
key. 5 5

5 5
00:21

3.2 Edition 02 to 02/2014


SERVICE MANUAL

6 Remove the coffee nozzle; clip and top pis- Fig. 52


ton of the group.

00:27

7 Loosen the 4 screws on the front panel with


Fig. 53
a philips screw driver.
7 7
8 slide down the front panel.

9 Remove the front panel from the front.


8
7

9
7
00:30

10 Remove the motor plug on top of the Fig. 54


machine.

10

00:39

11 Disconnect the heating element and probe Fig. 55


plug.

11

00:41

Edition 02 to 02/2014 3.3


SERVICE MANUAL

12 Unhook the water supply pipe by loosening Fig. 56


the fixing ring.
Press the metal ring using a flat head screw-
driver or a finger and pull the pipe.

12

00:44

13 Remove the covers of the grinder chutes. Fig. 57

13

00:47

14 Remove the 3mm allen screw holding the Fig. 58


group to the structure.

15 Remove from above by opening the grinder 15


chute.

14

00:56

3.4 Edition 02 to 02/2014


SERVICE MANUAL

3.2 GROUP MOTOR REMOVAL Fig. 59


1
The service engineer needs to:

1 Remove the 2 screws at the top of the group


using a philips screw driver.

2 Slide out the motor.

3 Remove the motor plug.

This operation can be carried out with the group


fitted to the machine and following the same
1 01:15
procedure.
Fig. 60

01:18

3.3 HEATING ELEMENT AND Fig. 61


PROBE REMOVAL

To remove the heating element:

1 Loosen the 2 mm set screw.


2 3
2 Undo the philips screw that fixes the probes.
1
3 Slide out the heating element.

01:28

Edition 02 to 02/2014 3.5


SERVICE MANUAL

3.4 MOVEMENT SCREW AND Fig. 62


BEARINGS REMOVAL

After removing the group from the machine (see


1
par. 3.1) and the motor (see par. 3.2), you can:

1 Release the worm screw by undoing the 1


three 2.5 mm allen screws on top of the 1
group support.

01:49

2 Screw out the worm screw, the bearings are Fig. 63


part of the worm screw.

2
2

01:59

3 To replace or clean the bearings, remove Fig. 64


the nut and support nut using two 14 mm
wrenches.
3

02:03

4 Then remove the first (B) bearing (A), the Fig. 65


support and then the second bearing (C).

02:08

3.6 Edition 02 to 02/2014


SERVICE MANUAL

5 When refitting these parts the service engi- Fig. 66


neers should take care to correctly position
the first worm screw bearing, which has two
washers with a grooved part inside and the B
balls in the centre. The next step is to insert C A
the support (B) and then the second bearing
(C).

02:15

6 Fit the firts nut, then tighten with a 14 Fig. 67


wrench. 7

7 Make sure that the movement is correct and OK!


check the clearance of support.

02:42

8 Slide on the nut support and tighten with a Fig. 68


14 mm double wrench. 8

02:52

9 Again, make sure that the movement is cor- Fig. 69


rect and check the clearance of the support.
OK!

NO!

03:01

Edition 02 to 02/2014 3.7


SERVICE MANUAL

10 Lubricate the bearings and bushing with Fig. 70


NUOVA SIMONELLI silicon lubricant.

3.5 INFUSION Fig. 71


CHAMBER REMOVAL

The brewing chamber can be reached by remov-


ing the group, the motor and the worm screw: 1

1 Pull out the two runners by removing two 3


mm allen screws and the two 2.5 mm on the
worm screw cover.

2 The nut is at the back of the infusion cham-


ber. To remove, undo the four screws in the
group’s lower support. 03:19

Fig. 72
2 2

03:22

Fig. 73

03:30

3.8 Edition 02 to 02/2014


SERVICE MANUAL

3.6 BLADE EJECTOR Fig. 74


WORM SCREW AND
1
BLADE EJECTOR REMOVAL

The blade ejector worm screw is located on the


lower support bracket of the group.

1 Once the pouring group has been removed (see


par. 3.1); it is possible to take out the blade ejec-
tor worm screw by removing the two screws on
the base with a philips screw driver. 1
03:41

2 To remove the blade ejector, it is necessary Fig. 75


to undo the screw with a 3 mm allen wrench.

03:54

3 Gently turn the blade to free it from the shaft Fig. 76


and infusion chamber.

3 3

03:57

When refitting, the engineer will have to: Fig. 77

4 Reposition the shaft.

5 Pre-load the spring by one turn using the


blade.

4 4

5
03:17

Edition 02 to 02/2014 3.9


SERVICE MANUAL

6 Add a drop of loctite to the screw and tight- Fig. 78


en the 3 mm allen screw.

04:23

3.10 Edition 02 to 02/2014


SERVICE MANUAL

4. GROUP MAINTENANCE

INDEX TOOLS REQUIRED:

4. GROUP MAINTENANCE . . . . . . . . . . 4.1


4.1 SEMI-ANNUAL POURING
GROUP MAINTENANCE . . . . . . . . . . . . . . 4.2
4.1.1 Top piston . . . . . . . . . . . . . . . . . . 4.3
4.1.2 Lower piston . . . . . . . . . . . . . . . . 4.4
4.1.3 Cleaning runners
and lubrication. . . . . . . . . . . . . . . 4.8
4.2 ANNUAL POURING GROUP
MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . 4.9
4.2.1 Group removal and cleaning . . . 4.9
4.2.2 Reassembling pouring group
and substitute parts . . . . . . . . . 4.11

Edition 02 to 02/2014 4.1


SERVICE MANUAL

4.1 SEMI-ANNUAL POURING Fig. 79


GROUP MAINTENANCE

It is recommended that the group has routine


maintenance every 6 months or 25.000 pouring
cycles.

1 Follow the maintenance check list instruc-


tion. Turn the machine off and remove the
grounds drawer and the drip tray. Switch
off the machine at the mains; pressing
and holding both the up and down arrows,
switch on the machine: the display shows 00:13
“manual movement”.
Fig. 80
2 Remove the front panel by loosening the 4 2 2
screws.

3 Slide down the front panel.

4 Remove the front panel from the front. 3

2
2
00:16

5 Switch off the machine at the main switch, Fig. 81


press the key up and down arrows, turn on 5
the machine at the main switch. The display
shows:

MANUAL 5

MOVEMENT 5

ON/OFF 00:22

6 Open the front door. Fig. 82

7 Remove the grounds drawer and tray.

00:28

4.2 Edition 02 to 02/2014


SERVICE MANUAL

4.1.1 TOP PISTON Fig. 83

1 Remove the nozzle from the pipes.

00:34

2 Remove the upper piston cup. Fig. 84

2
3

00:37

3 Slide down the piston. Fig. 85

4 With the aid of a flat screw driver remove the


screw security the piston shower. 4

Clean the shower well with a damp cloth or soak


it a while in hot water and pulicaff; if the shower
is too dirty replace it with a new one.

00:40

5 Using a flat head screwdriver, remove the Fig. 86


seal and rinse off the seating and also the
piston surface or soak them in hot water and
pulicaff.
6 Use a screwdriver to insert the new seal and
make sure that it fits perfectly in the seating.
Screw the shower back on the piston. 6
5

Edition 02 to 02/2014 4.3


SERVICE MANUAL

4.1.2 LOWER PISTON Fig. 87

1 Press the down arrow and move the cham-


ber to the bottom position.

2 Remove the teflon pipe from the fitting: while 1


holding the ring, pull on the delivery pipe.

00:54

3 With pliers, remove the bottom seeger from Fig. 88


the lower piston shaft.

01:02

4 Press the up arrow and move the group to Fig. 89


the top position.

5 Slide out the springs.


4

5
01:05

6 Press the down arrow and let go before the Fig. 90


blade begins to be expelled.

7 Remove the central seeger from the lower 6


piston shaft.

7
01:16

4.4 Edition 02 to 02/2014


SERVICE MANUAL

8 Slide out the piston out from the top. Fig. 91

01:20

9 Using a flathead screwdriver, take out the Fig. 92


screw securing the shower to the piston
clean the shower with a damp cloth or
leave to soak in hot water and pulicaff.
If the shower is too dirty,
replace it with a new one.
Make sure that the piston surface are clean.

10 With a 21 mm wrench, undo the screw that Fig. 93


holds the seal.

10
01:30

11 Remove a slide out with one finger and Fig. 94


replace it.

11

01:35

Edition 02 to 02/2014 4.5


SERVICE MANUAL

12 To reassemble, use teflon tape in the screw Fig. 95


thread. Add the new seal and lubricate with
NUOVA SIMONELLI silicon grease.

12

01:42

13 Tighten the screw, but not fully. Fig. 96

13

01:44

14 Insert the lower piston and completely tight- Fig. 97


en the screw.

14

01:47

15 Check the free movement of the piston. Fig. 98

OK! 15

01:56

4.6 Edition 02 to 02/2014


SERVICE MANUAL

16 Insert the seeger in the middle of the lower Fig. 99


piston shaft.

16

01:58

17 Press the up arrow key and insert the previ- Fig. 100
ously assembled spring.

17
02:07

Fig. 101
18 Press the down arrow to lower the chamber. 18
Let go when the piston is about to enter the
bottom support of the spring.

02:10

19 Insert the bottom seeger. Fig. 102

20 Press the buttons up and down arrow to


check if the movement of the lower piston is
free.

19
02:12

Edition 02 to 02/2014 4.7


SERVICE MANUAL

4.1.3 CLEANING RUNNERS AND Fig. 103


LUBRICATION

1 Clean the runners with a damp cloth and


mild degresing soap; moving the chamber
up and down to remove dirt from all surface.

00:54

2 Use a teflon spray to lubricate the guides Fig. 104


especially the bushings of the infusion cham-
ber and then clean with dry cloth. Lubricate
the worm near the infusion chamber bushing
with teflon spray.

00:54

3 Use NUOVA SIMONELLI silicon lubricants Fig. 105


on the screw worm bearings.

00:54

4 Moving the chamber up and down to remove Fig. 106


dirt from all surface.

4.8 Edition 02 to 02/2014


SERVICE MANUAL

4.2 ANNUAL POURING GROUP Fig. 107


MAINTENANCE

Every year or after 50.000 cycles the group


should be replaced with a new or reconditioned
one.
For reconditioning follow the maintenance check
list directions.

4.2.1 GROUP REMOVAL AND Fig. 108


CLEANING

1 Unscrew the 4 allen screws and remove the 1 1


top cover.

1 1

03:17

2 Remove the grinder nozzle cups and the pis- Fig. 109
ton of the group.

03:23

3 Remove the allen screw 3 mm and the plugs Fig. 110


for the motor and heating element.

4 Then remove pouring group and motor, slid-


ing them from top and opening the grinders
nozzles. 4

03:32

Edition 02 to 02/2014 4.9


SERVICE MANUAL

5 Release the worm screw by undoing the Fig. 111


three 2.5 mm allen screws on top of the sup-
port group.
5

03:32

6 The worm screw is at the back of the infu- Fig. 112


sion chamber. The bearings are part of the
worm screw.

03:39

7 Pull out the two runners by removing two 3 Fig. 113


mm allen screws, and the 2.5 mm one on the
worm screw cover.

03:54

8 To remove the blade ejector, it is necessary Fig. 114


to undo the screw with a 3 mm allen wrench.

03:59

4.10 Edition 02 to 02/2014


SERVICE MANUAL

9 The spring is secured to the blade ejector Fig. 115


shaft.

9 9

04:00

10 Wash everything with water and degreas- Fig. 116


ing soap. For a detailed overview of these
actions, please refer to previous section of
this chapter.

04:10

4.2.2 REASSEMBLING POURING Fig. 117


GROUP AND SUBSTITUTE
PARTS

When reassembling, the service engineer will


replace the following components:

1 Top and bottom piston seals.

04:24

2 Top and bottom piston showers. Fig. 118

04:27

Edition 02 to 02/2014 4.11


SERVICE MANUAL

3 Blade expulsion busing. Fig. 119


4 Movement screw.

04:29

5 Blade expulsion spring. Fig. 120

04:33

The average time for annual maintenance is Fig. 121


about 2 hours and the replacement parts list is
a follows:

t 02290021
t 02290019
t 03000069
t 05000737
t 0500744.1
t 08000085

04:36

4.12 Edition 02 to 02/2014


SERVICE MANUAL

5. GRINDERS

INDEX TOOLS REQUIRED:

5. GRINDERS. . . . . . . . . . . . . . . . . . . . . . 5.1
5.1 CONTAINERS . . . . . . . . . . . . . . . . . . . . . . . 5.2
5.2 GRINDER CHANGING . . . . . . . . . . . . . . . . 5.3
5.3 CHANGING THE CONDENSER . . . . . . . . 5.4

Edition 02 to 02/2014 5.1


SERVICE MANUAL

5.1 CONTAINERS Fig. 122

1 The engineer needs to turn the key anti-


clockwise.

2 Open the front panel.


2

00:05

3 To remove the coffee containers, the service Fig. 123


engineer needs to close the two tabs that
close the container.

00:19

4 Unscrew the safety screw and remove the Fig. 124


container from the top.

00:10

5.2 Edition 02 to 02/2014


SERVICE MANUAL

5.2 GRINDER CHANGING Fig. 125

1 To change the grinders, the engineer needs 1


to remove (suction) the coffee beans in the 2
grinder.

2 Loose the adjustment worm screw that


adjusts grinding fineness using the Phillips
screwdriver, and then to slide the regulator
from the top. 2

The service engineer will need to: 00:29

3 Loose the top ring nut on the grinder. Fig. 126


3
4 Clean the seating to remove any coffee
deposits.

00:43

5 Disassemble the grinders using a flathead Fig. 127


screwdriver.

00:53

When refitting the parts, the engineer will need Fig. 128
to: 0
1
6 Screw on the top grinder completely until it
touches and then turn it half a turn back.
7 Refit the adjustment screw.
8 Secure it to the grinder and reassemble the
whole unit.

1/2
01:02

Edition 02 to 02/2014 5.3


SERVICE MANUAL

9 Use the relevant screw to adjust grinding Fig. 129


fineness to obtain the desired coffee quality.

01:17

5.3 CHANGING Fig. 130


THE CONDENSER

To access the condensers, the service engineer


will have to:

1 Switch off the machine.


1

01:21

2 Remove the left panel by taking out the two Fig. 131
screws with a Phillips head screwdriver from
the top and the two screws from the front. 2

01:32

To remove the condensers: Fig. 132

3 Disconnect the fastons.


4 Using a 13 millimetre wrench remove the
nut on the panel of the condenser and then
remove the condenser itself.

01:36

5.4 Edition 02 to 02/2014


SERVICE MANUAL

6. BOILER TANKS

INDEX TOOLS REQUIRED:

6. BOILER TANKS . . . . . . . . . . . . . . . . . . 6.1


6.1 BOILER TANK AND FUSE
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . 6.3
6.2 DRAINING THE BOILER . . . . . . . . . . . . . . 6.4
6.3 HEATING ELEMENT. . . . . . . . . . . . . . . . . . 6.5

Edition 02 to 02/2014 6.1


SERVICE MANUAL

The boilers are accessible from the back panel. Fig. 133
The machine must be switched off.

1 Remove the rear panel with a Phillips screw-


driver.

00:05

2 Remove the tank (only in the tank version). Fig. 134

00:14

3 With a Phillips screwdriver remove the top Fig. 135


screw and loosen the bottom one on the
inner panel.

00:22

4 Prontobar has two boilers, one for the coffee Fig. 136
and the other for the steam. The boilers hold
0.8 liters each. Both are stainless steel, insu-
lated and use 1000W heating element each.

00:31

6.2 Edition 02 to 02/2014


SERVICE MANUAL

6.1 BOILER TANK AND FUSE Fig. 137


COMPONENTS

1 The coffee boiler tank has:


(A): Temperature probe
(B): 16Bar expansion valve
(C): Hot water solenoid valve connection C
fitting (C) D B
(D): Safety thermostat (98 ° C - CSA version A
for the North American market only).

00:41

2 The steam boiler has:


Fig. 138
(E) Thermostat (150 ° C - CSA for the
North American market version only)
(F) Level sensor
(G) Temperature sensor
(H) 6Bar expansion valve
(I) Solenoid valve connection fitting.

F H
I
G
E
01:00

3 The bottom part of the coffee boiler con- Fig. 139


tains:
(L) 1000W heating element
(M) Thermo-Fuse (167 ° C)
(N) Drain plug
(O) Water inlet connection
(P) Wireless solenoid coffee connection. P
N
M
O L

01:10

4 The steam boiler contains: Fig. 140


(Q) The 1000W heating element
(R) Thermo-Fuse (184 ° C)
(S) Water inlet connection.

Q
R
S

01:25

Edition 02 to 02/2014 6.3


SERVICE MANUAL

5 To replace the thermal fuse: Fig. 141


(1): Turn off Prontobar and unplug it.
(2): Disconnect the fuse connections and
slide out the fuse from the bottom. This
operation takes place in the bottom
part of the boiler tank. 2

01:42

Fig. 142

Steam boiler 184°C

Coffee boiler 167°C

01:51

6.2 DRAINING THE BOILER Fig. 143

To empty the coffee boiler tank, the engineer


needs to: open the drain plug with the machine
switched off and once the boiler tanks are cool.

1 Remove the right side panel by undoing the


4 screws with a Phillips screwdriver. 1

02:05

2 Open the drain with a 14mm wrench. Fig. 144

2
02:11

6.4 Edition 02 to 02/2014


SERVICE MANUAL

3 Insert a pipe in the drain. Fig. 145

02:16

4 Open the connection on top of the boiler Fig. 146


tank to let air in so the water can drain.
Wait for the boiler tank to empty completely.
The procedure is the same for the steam
boiler tank.

02:19

6.3 HEATING ELEMENT Fig. 147

To avoid losses, as well as to simplify and reduce


maintenance time, the heating element is welded
to the boiler so replacing it means changing the
whole boiler tank.
The steps are:
1 Empty the boiler.

02:40

2 Unscrew the copper pipe from the boiler Fig. 148


tank.
3 Remove the thermostat connections (CSA
version only).
4 Remove the solenoid expansion silicon pipe.

3 4

02:38

Edition 02 to 02/2014 6.5


SERVICE MANUAL

The service engineer unfastens: Fig. 149

5 The heating element power cable.

02:56

6 The teflon water inlet pipe. Fig. 150

02:59

7 The electrical connections for the coffee Fig. 151


solenoid exhaust.

03:02

8-9 Remove the ground connection, then free the Fig. 152
cable from the temperature probe clamps
and, after opening the left side panel, unplug
the unit.

10 The black connector is for the coffee boiler


tank, red is for the steam boiler.
10

03:15

6.6 Edition 02 to 02/2014


SERVICE MANUAL

11-12 Open the front panel by loosening the 4 Fig. 153


screws. 11

12

03:19

13-14 Remove the Teflon pipe, and with a Fig. 154


Phillips screwdriver, unscrew the two
screws holding the boiler tank.

14

03:27

15 Remove the boiler from behind. Fig. 155

15

03:30

16 The solenoid valve is connected directly to Fig. 156


the coffee boiler to keep the water warmer
and always ready for brewing.

03:33

Edition 02 to 02/2014 6.7


SERVICE MANUAL

17 After replacing the coffee boiler tank, the Fig. 157


boiler must be filled using the refill function
on the special manual handling function
menu.

18 To enter manual handling, turn off the


machine’s main switch, pressing and hold-
ing the up / down arrow keys. 18

03:49

19 Then restart the machine. Fig. 158

19

19

03:53

20-21 Press the HOT WATER button until there Fig. 159
is a continuous water flow from hot water
nozzle.

04:03

Fig. 160

04:06

6.8 Edition 02 to 02/2014


SERVICE MANUAL

7. SOLENOID VALVES

INDEX TOOLS REQUIRED:

7. SOLENOID VALVES . . . . . . . . . . . . . . 7.1


7.1 HOW TO ACCESS . . . . . . . . . . . . . . . . . . . 7.2
7.2 REMOVING THE SOLENOID VALVE. . . . 7.4
7.3 COFFEE SOLENOID VALVE . . . . . . . . . . . 7.6

Edition 02 to 02/2014 7.1


SERVICE MANUAL

7.1 HOW TO ACCESS Fig. 161

The solenoid group is accessible from the right


side of the machine.

1 Open the door.

00:01

2 Remove the grounds drawer. Fig. 162

2 00:06

3 Undo the two screws on the front right panel. Fig. 163

4 Remove the milk pipe temperature control.


3

3
00:12

5 Undo the top screws and remove the right Fig. 164
panel.

00:17

7.2 Edition 02 to 02/2014


SERVICE MANUAL

6 Starting at the top right corner of the sole- Fig. 165


noid the valves are:
t Steam for milk frother
t Steam for manual wand
t Hot water for manual wand
t Hot water bypass (optional)
t Self-levelling.

00:32

7 From top left, the valves are: Fig. 166


t Auto washing for milk line
t Air for hot or foamed milk
t Coffee.

00:46

8 The check valve is by the pump outlet. Fig. 167

00:48

Edition 02 to 02/2014 7.3


SERVICE MANUAL

7.2 REMOVING THE SOLENOID Fig. 168


VALVE

This must be done with the machine switched off


and the boiler cold.
To access the service engineer must:

1 Remove the right panel.


1

00:58

2 Remove the condenser exhaust pipe clip Fig. 169


and pipe (for frother solenoid valve only; all
other solenoids valves are 2 way valves).

01:03

3 Remove the coil's two power wires. Fig. 170

01:09

4 Remove the clip of the pipe that carries Fig. 171


steam to the frother.

5 Remove the pipe.

4
01:16

7.4 Edition 02 to 02/2014


SERVICE MANUAL

6 With a 13 wrench, turn the nut and remove Fig. 172


the copper steam pipe.

01:21

7 With a Phillips screwdriver, undo the two Fig. 173


screws that hold the solenoid. 7

01:28

8 When replacing the solenoid, ensure proper Fig. 174


positioning of the joints.

IN OUT 01:35

Edition 02 to 02/2014 7.5


SERVICE MANUAL

7.3 COFFEE SOLENOID VALVE Fig. 175

To replace the coffee solenoid valve:

1 Remove the front panel by loosing the 4


screws.

01:44

2 Remove the Teflon pipe by holding the ring. Fig. 176

3 Remove the exhaust pipe clip and the coffee


Fig. 177
solenoid exhaust pipe.

01:47

4 Pull out the two electrical connection wires. Fig. 178

01:52

7.6 Edition 02 to 02/2014


SERVICE MANUAL

5 With 12 and 13 wrench, remove the copper Fig. 179


pipe connecting the solenoid valve and the
coffee boiler tank.

01:59

6 Remove and replace the solenoid, making Fig. 180


sure the fittings are correctly positioned.

IN

OUT 02:06

Edition 02 to 02/2014 7.7


SERVICE MANUAL

7.8 Edition 02 to 02/2014


SERVICE MANUAL

8. ELECTRICAL COMPONENTS

INDEX TOOLS REQUIRED:

8. ELECTRICAL COMPONENTS. . . . . . 8.1


8.1 HOW TO ACCESS . . . . . . . . . . . . . . . . . . . 8.2
8.2 TRANSFORMER . . . . . . . . . . . . . . . . . . . . . 8.5
8.3 CAPACITOR. . . . . . . . . . . . . . . . . . . . . . . . . 8.6
8.4 ELECTRONIC CONTROL UNIT . . . . . . . . 8.7

Edition 02 to 02/2014 8.1


SERVICE MANUAL

8.1 HOW TO ACCESS Fig. 181


1
1 Make sure the machine is turned off. Using a
Phillips screwdriver, undo the two screws at 1
the top and the two screws on the front left
side panel.

00:07

2 The electrical components are: Fig. 182


(A) Strain relief for power cable entry point.
(B) Terminal block.
B

00:18

(C) Ground connection. Fig. 183

00:22

(D) Main switch. Fig. 184

00:23

8.2 Edition 02 to 02/2014


SERVICE MANUAL

(E) Drawer magnetic reader. Fig. 185

00:25

(F) Two grinder capacitors Fig. 186


(one for the single grinder version).

00:27

(G) Microswitch for tank presence. Fig. 187

00:32

(H) Power Transformer for control unit and Fig. 188


group motor.

00:33

Edition 02 to 02/2014 8.3


SERVICE MANUAL

(I) Left grinder connector. Fig. 189

00:36

(J) The electric control unit. Fig. 190

00:39

8.4 Edition 02 to 02/2014


SERVICE MANUAL

8.2 TRANSFORMER Fig. 191

1 To replace the transformer, disconnect the


input.

00:46

2 Disconnect the output connectors with flat Fig. 192


screwdriver to undo the screws.

00:45

3 With a 5 mm allen key unscrew the screw to Fig. 193


remove the transformer.

00:42

Edition 02 to 02/2014 8.5


SERVICE MANUAL

8.3 CAPACITOR Fig. 194

To replace the capacitor, switch off the machine


with the main switch.

1 Remove the two cables.

00:51

2 Use a 13 wrench to unscrew the nut. Fig. 195

00:33

3 When replacing the capacitor, always check Fig. 196


the label values.

00:58

8.6 Edition 02 to 02/2014


SERVICE MANUAL

8.4 ELECTRONIC CONTROL Fig. 197


UNIT

1 To remove the electronic control unit, dis-


connect all connecting wires and four lock-
ing screws on the frame.

01:10

2 At the top of the unit are: Fig. 198


(A) Fuse [6.3 A]
(B) Input power transformer and motor A
output
B

01:12

(C) Motor encoder Fig. 199


(D) Autosteam probe (only if the autosteam
option is present)
(E) Sensor group
(F) Water tank level
(G) Boiler tank level
(H) Trim for autosteam temperature probe
calibration

01:21

3 On the left side: Fig. 200


(A) Display connection
(B) Keyboard connection A
(C) USB connection
(D) Trim for display contrast D

B
01:36

Edition 02 to 02/2014 8.7


SERVICE MANUAL

4 At the bottom of the unit are: Fig. 201


(A) Clock battery
(B) On the eprom is indicated the release
of the software loaded C
(C) Door and bottom drawer microswitch
connector
(D) Relay and solenoid valves, grinders
and pump connectors.
D
A B

01:42

5 Dip switch to configure the machine (see Fig. 202


chap. 13.8 for deeper info).

02:00

6 On bottom are: Fig. 203


(A) Flow meter connector
(B) Coffee boiler tank sensor connector
(C) Steam boiler tank sensor connector

A
B

C 02:01

(D) Group heating element Fig. 204


(E) Coffee boiler heating element
(F) Steam boiler heating element

D E F

02:08

8.8 Edition 02 to 02/2014


SERVICE MANUAL

7 For installation, follow the wiring diagram Fig. 205


(see chap. 18 for complete diagram).

01:32

8 All connections are shown in the diagram Fig. 206


inside in the left panel.

02:19

Edition 02 to 02/2014 8.9


SERVICE MANUAL

8.10 Edition 02 to 02/2014


SERVICE MANUAL

9. CAP PUMP AND WATERSTOP VALVE

INDEX TOOLS REQUIRED:

9. CAP PUMP AND WATERSTOP


VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1
9.1 HOW TO ACCESS . . . . . . . . . . . . . . . . . . . 9.2
9.2 HOW TO REPLACE
THE FLOWMETER . . . . . . . . . . . . . . . . . . . 9.4
9.3 PUMP REMOVAL . . . . . . . . . . . . . . . . . . . . 9.6
9.4 PUMP PRESSURE SETTING . . . . . . . . . . 9.8
9.5 REPLACE WATERSTOP VALVE. . . . . . 9.10v

Edition 02 to 02/2014 9.1


SERVICE MANUAL

9.1 HOW TO ACCESS Fig. 207

To access the service engineer must:

1 Turn off the machine.

00:06

2 Remove the back panel by undoing the two Fig. 208


screws with a Phillips screwdriver.

00:08

3 In the tank version, remove the tank. Fig. 209

00:14

4 Remove the protective panel of the boiler Fig. 210


by undoing the two screws with a phillips
screwdriver. 4

00:16

9.2 Edition 02 to 02/2014


SERVICE MANUAL

5 Remove the left side panel. Fig. 211

00:18

6 Please note that the two versions of the Fig. 212


machine presents some differences:
In the tank version are:
(A) Tank water level sensor (Fig. 211).
(B) Water tank connection (Fig. 212).

00:22

Fig. 213

00:24

Edition 02 to 02/2014 9.3


SERVICE MANUAL

6 Please note that the two versions of the Fig. 214


machine presents some differences:
In the tank version are:
On the bottom panel both the versions are
equipped with a metal high pressure flow-
meter (C). The direct connection version also
has a water stop valve used to control the
input water (D).

C D

9.2 HOW TO REPLACE THE


FLOWMETER

1 Turn off the machine and unplug it, open the Fig. 215
rear panel.

2 Disconnect the fastons.

3 From below, undo the screws supporting the Fig. 216


flowmeter.

01:12

9.4 Edition 02 to 02/2014


SERVICE MANUAL

4 With a 12 wrench remove the inlet and outlet Fig. 217


teflon pipes.

5 When replacing the flowmeter, see the arrows Fig. 218


to ensure that the input and output are cor-
rectly connected.

WARNING

Please pay attention when reassembling the


retain valve. Take care of the water flow direc-
tion to prevent valve blockage. RETAIN VALVE

Edition 02 to 02/2014 9.5


SERVICE MANUAL

9.3 PUMP REMOVAL

1 Turn the machine off and unplug it, open the


rear panel on the right side, remove the tank
and open the boiler protection panel.

2 In the tank version, remove the tank.

3 Remove the input and output pipes from the Fig. 219
flowmeter.

4 With a 12 wrench remove the teflon pipes Fig. 220


from the pumping element.

9.6 Edition 02 to 02/2014


SERVICE MANUAL

5 Disconnect the capacitor undoing the screw Fig. 221


with a phillips screwdriver.

6 With a phillips screwdriver, undo the screw Fig. 222


clump, disconnect the wires and slide out
the motor from the right side of the machine.

Fig. 223

Edition 02 to 02/2014 9.7


SERVICE MANUAL

9.4 PUMP PRESSURE SETTING Fig. 224

Whenever the pump is replaced or special main-


tenance is required, check the pump pressure.

1 Open the door turning the key anticlockwise.

00:04

2 Remove the grounds drawer and the drip Fig. 225


tray.

2
00:10

3 Slide out the nozzle. Fig. 226

4 Remove the front panel by loosening the 4 Fig. 227


screws. 4 4

4
4
00:16

9.8 Edition 02 to 02/2014


SERVICE MANUAL

5 Slide down and remove the front panel. Fig. 228

6 Unhook the water supply pipe by pressing


the fixing ring with a finger or using a flat
head screw driver.
6

00:44

7 Put only the grounds drawer in its position to


close the circuit of the magnetic sensor for
“drawer out” alarm.

8 Connect a 4mm teflon pipe to a manometer.

9 If grounds drawer is well placed and display


reads SELECT PRODUCT, press to emu-
late the Decaf powder and than Espresso
key. In this way it will be possible to measure
the pump pressure and adjust it by rotating
the screw.

10 Turn the screw clockwise to increase the


pressure and counter clockwise to decrease
it. Suggested pressure is 9 bar.

Fig. 229

Edition 02 to 02/2014 9.9


SERVICE MANUAL

9.5 REPLACE WATERSTOP Fig. 230


VALVE

To replace the waterstop valve in the direct con-


nection version:

1 Turn the machine off and unplug it.

2 Open the rear panel and remove the aquas-


top outlet pipe, pressing the ring.

02:11

3 Remove the faston connections. Fig. 231

02:16

4 Close the water inlet and disconnect the inlet Fig. 232
pipe.

02:22

5 Tilt the machine and with a phillips screw- Fig. 233


driver, undo the two screws holding the sole-
noid.

02:26

9.10 Edition 02 to 02/2014


SERVICE MANUAL

10. MILK CIRCUIT

INDEX TOOLS REQUIRED:

10. MILK CIRCUIT . . . . . . . . . . . . . . . . 10.1


10.1 CAPPUCCINO MAKER
AND NOZZLE . . . . . . . . . . . . . . . . . . . . . . 10.2
10.2 AUTO WASHING AND
AIR SOLENOIDS VALVES . . . . . . . . . . . . 10.3
10.2.1 Autowashing solenoid valve . . 10.3
10.2.2 Air solenoid valve . . . . . . . . . . . 10.4
10.3 AIR REGULATOR . . . . . . . . . . . . . . . . . . . 10.5
10.4 MILK PIPE . . . . . . . . . . . . . . . . . . . . . . . . . 10.5

Edition 02 to 02/2014 10.1


SERVICE MANUAL

10.1 CAPPUCCINO MAKER AND Fig. 234


NOZZLE

1 Turn off the machine and open the door.

00:08

2 Inside the pouring nozzle are: Fig. 235


A Cappuccino maker, D
B Steam inlet pipe on top,
C Milk inlet pipe on the right (white silicone),
D the blue inner pipe is for the coffee,
E (OPTIONAL) The blue exterior one is to
add optional hot water. B E

C
A
00:14

3 To remove the nozzle, move the nozzle up Fig. 236


and free it from the guides.

00:27

4 Release the cappuccino maker. Fig. 237

5 Undo the coffee pipe clip and push out.

00:31

10.2 Edition 02 to 02/2014


SERVICE MANUAL

10.2 AUTO WASHING AND AIR Fig. 238


SOLENOIDS VALVES

To access open the right panel undoing the two


screws in top and the two screws in the front.

The autowashing and air valves are located in the


right part of the machine.

00:43

10.2.1 AUTOWASHING SOLENOID Fig. 239


VALVE

1 Disconnect the wires from the coil.

2 Remove the silicone pipe, the clip and the 2


discharge pipe of the third way. 1

00:46

3 With a phillips screwdriver, remove the two Fig. 240


screws holding the solenoid. Remove the
solenoid from the right side.

3
3

00:49

4 With a 12 wrench, loosen the teflon water Fig. 241


inlet pipe solenoid and remove it perma-
nently.

00:58

Edition 02 to 02/2014 10.3


SERVICE MANUAL

5 When reassembling, ensure the fittings com- Fig. 242


ply with the entry and exit arrows.

IN

OUT

01:06

10.2.2 AIR SOLENOID VALVE Fig. 243


1 To remove the air solenoid, disconnect elec-
trical connections from the coil.

01:13

2 Remove the clip and the silicon pipe. Fig. 244

01:18

3 When reassembling, make sure that the Fig. 245


plastic ring and the L-shaped silicone pipe
enter the hole without difficulty.
3

01:38

10.4 Edition 02 to 02/2014


SERVICE MANUAL

10.3 AIR REGULATOR Fig. 246

The air regulator is behind the front panel and is


connected to the air solenoid valve.

01:38

10.4 MILK PIPE Fig. 247

Whenever the right side panel is crened, verify


that there are no blockages in the milk pipe.

01:49

Edition 02 to 02/2014 10.5


SERVICE MANUAL

10.6 Edition 02 to 02/2014


SERVICE MANUAL

11. DOOR

INDEX TOOLS REQUIRED:

11. DOOR. . . . . . . . . . . . . . . . . . . . . . . . 11.1


11.1 DISPLAY AND KEYBOARD. . . . . . . . . . . 11.2
11.2 NOZZLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4
11.3 BOTTON DRAWER. . . . . . . . . . . . . . . . . . 11.6
11.4 STEAM AND HOT WATER NOZZLES. . 11.6
11.5 BEVERAGE LABELS . . . . . . . . . . . . . . . . 11.7

Edition 02 to 02/2014 11.1


SERVICE MANUAL

11.1 DISPLAY AND KEYBOARD Fig. 248

A
The front of the machine are located:
B B
A Display
B Keyboard with six drinks keys
C Hot water key
D Steam key
E 4 multifunction keys E C D

00:06

F Coffee nozzle Fig. 249


G Lock key
H Hot water wand
F Steam wand
G
H

F I

1 To access the display and key board, open Fig. 250


the door.

00:18

2 Undo the six screws. Fig. 251

00:21

11.2 Edition 02 to 02/2014


SERVICE MANUAL

3 Disconnect the three connectors: Fig. 252


A Keyboard A
B Display
C USB B

00:24

4 Undo the six screws on the keypad display Fig. 253


cover.
5
5 The seventh screw is near the display con- 4
nector. Under the protection.

00:33

6 Remove the cover. Fig. 254

00:41

7 To remove the keyboard unscrew the 10 Fig. 255


screws. 7

00:42

Edition 02 to 02/2014 11.3


SERVICE MANUAL

8 To change the display, remove the 4 screws. Fig. 256


8

00:42

9 Undo the two nuts to remove the USB pro- Fig. 257
gramming board.

00:51

10 The micro switch connections are inside the Fig. 258


door.

10

01:02

11.2 NOZZLE Fig. 259

The nozzle is at the front of the machine.

1 Turn off the machine and open the door.

01:07

11.4 Edition 02 to 02/2014


SERVICE MANUAL

2 To adjust the nozzle angle turn the two 3mm Fig. 260
allen screws and tighten the screws with the
nozzle correctly in place.
This is useful to reduce the flow equally in
the two nozzles.
2

3 Remove the cappuccino maker. Fig. 261

01:12

4 Remove the nozzle from above. Fig. 262

01:13

5 At the back are the steel strips and magnets Fig. 263
to hold the nozzle.

5 01:17

Edition 02 to 02/2014 11.5


SERVICE MANUAL

11.3 BOTTON DRAWER Fig. 264

Remove the bottom drawer and tray. On the left


of the tray is the relevant micro.

01:36

11.4 STEAM AND HOT WATER Fig. 265


NOZZLES

1 Open the door, remove the clip and slide
down the water and steam nozzles.

01:45

2 With 22 and 18 wrenches, loosen the nut Fig. 266


that holds the nozzle and pull it out from
below.

2
01:50

11.6 Edition 02 to 02/2014


SERVICE MANUAL

11.5 BEVERAGE LABELS Fig. 267

1 To change the beverage labels, lift the front


plastic cover with a normal screwdriver using
light pressure.

01:50

2 Remove the cover and replace the drink Fig. 268


label.

02:10

Edition 02 to 02/2014 11.7


SERVICE MANUAL

11.8 Edition 02 to 02/2014


SERVICE MANUAL

12. PROGRAMMING

INDEX

12. PROGRAMMING . . . . . . . . . . . . . . 12.1


12.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . 12.3
12.2 PROGRAMMING IN USER MODE. . . . . 12.4
12.2.1 Language selection. . . . . . . . . . 12.4
12.2.2 Read beverages counters . . . . 12.5
12.3 PROGRAMMING IN SERVICE
ENGINEER MODE . . . . . . . . . . . . . . . . . . 12.5
12.3.1 Counters. . . . . . . . . . . . . . . . . . . 12.5
12.3.2 Program doses . . . . . . . . . . . . . 12.6
12.3.3 Functions description . . . . . . . . 12.8
12.3.4 Setting . . . . . . . . . . . . . . . . . . . 12.10
12.3.5 Setting water hardness . . . . . 12.16
12.3.6 De-scaling cycle . . . . . . . . . . . 12.17

Edition 02 to 02/2014 12.1


SERVICE MANUAL

right arrow

EXIT
22222

COFFE TEMPERATURE Oī- 80 max 105 C°


BUTTON 1-6
BUTTON 1 select grinder
STEAM TEMPERATURE Oī-min 80 max 150 C°

GROUP TEMPERATURE Oī-min 50 max 105 C°

2 COFFEE
BUTTON 2 MAINTEINANCE 0:500:30000
select grinder

GROUNDS NUMBER 0-250

DISABLE RINSE GROUP Y/N

BUTTON 3
MILK + COFFEE WASHING BLOCK 0-160-No

NEDERLANDS
0:10:1000

select grinder
SWEDISH BUTTON 4
WASHING TIME 0-24h

PROGRAM ON-OFF Sun-Sat,day Oī


DANISH

ENERGY SAVING 00:00-24:00


BUTTON 5
FINNISH
select grinder DAY HOUR day -h

NORSK RINSE GROUP OFF-5-10-20-40

BUTTON 6 COFFEE + MILK


GROUP SETTING 1 10-500
RUSSIAN

WATER FILTER 0:50:5000


select grinder

TEA DECALCIFICATION water hardness


start cycle?

MACCHIATO
CHANGE PASSWORD

STEAM
select grinder

MILK
CLEANING

WATER TIME 0/60 sec

LITRES TOT AUTOSTEAM TEMP 40-100 C°

DRINK TOTAL

12.2 Edition 02 to 02/2014


SERVICE MANUAL

12.1 INTRODUCTION Fig. 269

When the machine is turned on, the software A


release "A" is displayed as well ad the position
of the 4 dip switches for configuring the machine
"B". When the number is displayed the related B
dipswich is position ON.

00:05

The programming keys are: Fig. 270

1 ENTER key: to go into the menu and/


or to confirm the value set.
2-3 - Up and down arrow keys:
To scroll through the menu and increase or
decrease the valves. 2
4 RESET key: to return to the previous
step.
4 1

3
00:32

The others keys are numbered from 1 to 7 as in Fig. 271


a picture:

1 Espresso 1 4
2 2 Espresso
3 Coffee 2 5
4 Cappuccino 7
5 Macchiato 3 6
6 Caffellatte
7 Milk

Note: button 7 could be programmed only if


dip switch 3 is set to ON (see chapter 00:28
13.8), and the only available program is
Milk.
If dip switch 3 is set to OFF button 7 is
not programmable and it works like a
pulse.

Edition 02 to 02/2014 12.3


SERVICE MANUAL

12.2 PROGRAMMING IN USER Fig. 272


MODE

12.2.1 LANGUAGE SELECTION

1 To enter the menu press ENTER for 5


seconds; "SELECT LANGUAGE" appears:
this is the only function in user mode.

00:34

Fig. 273
2 Press the ENTER key to enter the sub-
menu.

00:42

Fig. 274
3 Press the arrow - keys, select the
preferred language.
3

00:47

Fig. 275
4 Press ENTER to confirm and/or RESET
to return using the machine.
4

B A

00:54

12.4 Edition 02 to 02/2014


SERVICE MANUAL

12.2.2 READ BEVERAGES Fig. 276


COUNTERS

To access the beverages counters page switch


off the machine until screen shows “MACHINE
OFF”. Press the keys number 1 and 4 together as
in the image (276). Accessing to the page by this
way do not allow the client to zero the counters.

12.3 PROGRAMMING IN SERVICE Fig. 277


ENGINEER MODE

To access the programmable functions in service


engineer mode:

1 Press ENTER for 5 seconds from the


menu.
1
2 From the "Select language" menu press the
down key; password is displayed. 2
01:00
3 Enter the default password: 22222 (5 times

the "2" ). Fig. 278

The menu has three sub-menu: 3


t Counters,
t Program doses,
t Setting,

As well as Exit.

01:03

12.3.1 COUNTERS Fig. 279

1 To read the counters, press for 5 sec- 1 A


onds the sub-menu; the display shows:

A The key we are reading; B C


B Cycles from the left grinder and
right grinder;
C Decaffeinated.

01:23

Edition 02 to 02/2014 12.5


SERVICE MANUAL

Fig. 280
2 With the up and down arrow keys,
you can see:
2
t All six drinks
t Tea/hot water
t Steam
t Cleaning/wash counter
t Litres total
t Drink total

01:32

12.3.2 PROGRAM DOSES Fig. 281

1 From the service engineer mode menu, 1


press:
A The down arrow key to select
the "program doses" sub-menu.
B The ENTER key to go into the
sub-menu.
B

A
01:52

Fig. 282
2 Use the up and down keys to select
the key to program and press the ENTER
2
to confirm.

01:57

12.6 Edition 02 to 02/2014


SERVICE MANUAL

3 It is possible to select the beverage by Fig. 283


pressing the keys:
COFFEE: coffee cycle 3
2 COFFEE: coffee cycle
DISABLE : key disabled
MILK + COFFEE: milk cycle + coffee cycle
CAFFELLATTE: milk cycle + coffee cycle
together
COFFEE + MILK: coffee cycle + milk
MACCHIATO: milk cycle + pause (few sec-
onds) + coffee
MILK, milk cycle
02:04
Press ENTER to confirm the selected
beverage.
Fig. 284
4 Use the down arrow key to select the
setting for that cycle, that press ENTER 4
to select the parameter to be set.

02:12

Edition 02 to 02/2014 12.7


SERVICE MANUAL

COFFEE and 2 COFFEE beverage functions. GRIND TIME Î(used to set the grinding time
GRIND TIME Î(used to set the grinding time of the right-hand grinder)
of the right-hand grinder) GRIND TIME Í(used to set the grinding time
GRIND TIME Í(used to set the grinding time of the left-hand grinder)
of the left-hand grinder) SELECT GRINDER (used to set the default
SELECT GRINDER (used to set the default grinder)
grinder) VOLUME CC (used to set the volume of water
VOLUME CC (used to set the volume of water in the coffee)
in the coffee) PRE-BREWING (used to set the time of the pre-
PRE-BREWING (used to set the time of the pre- infusion cycle)
infusion cycle) TAMPING (used to enable/disable pressing)
TAMPING (used to enable/disable pressing)
ADD WATER CC (used to set the volume of hot MACCHIATO beverage functions.
water bypass). MILK TIME (used to set the milk time/amount)
NO AIR TIME (used to set the milk time/amount
MILK + COFFEE beverage functions. without foam)
MILK TIME (used to set the milk time/amount) AUTOWASHING (used to set the washing time
NO AIR TIME (used to set the milk time/amount at the end of pouring)
without foam) GRIND TIME Î(used to set the grinding time
AUTOWASHING (used to set the washing time of the right-hand grinder)
at the end of pouring) GRIND TIME Í(used to set the grinding time
GRIND TIME Î(used to set the grinding time of the left-hand grinder)
of the right-hand grinder) SELECT GRINDER (used to set the default
GRIND TIME Í (used to set the grinding time grinder)
of the left-hand grinder) VOLUME CC (used to set the volume of water
SELECT GRINDER (used to set the default in the coffee)
grinder) PRE-BREWING (used to set the time of the pre-
VOLUME CC (used to set the volume of water infusion cycle)
in the coffee) TAMPING (used to enable/disable pressing)
PRE-BREWING (used to set the time of the pre-
infusion cycle) MILK beverage functions.
TAMPING (used to enable/disable pressing) MILK TIME (used to set the milk time/amount)
NO AIR TIME (used to set the milk time/amount
CAFFELLATTE beverage functions. without foam)
MILK TIME (used to set the milk time/amount) AUTOWASHING (used to set the washing time
NO AIR TIME (used to set the milk time/amount at the end of pouring)
without foam)
AUTOWASHING (used to set the washing time
at the end of pouring) 12.3.3 FUNCTIONS DESCRIPTION
GRIND TIME Î(used to set the grinding time
of the right-hand grinder) GRINDER PROG. Î Grinding time of the
GRIND TIME Í(used to set the grinding time right-hand grinder:
of the left-hand grinder) It is possible to set the grinding time in seconds
SELECT GRINDER (used to set the default and therefore, the amount of ground coffee used.
grinder) Pressing ENTER it is possible to enter
VOLUME CC (used to set the volume of water the sub menu; the keys are used to
in the coffee) increase/reduce grinding time.
PRE-BREWING (used to set the time of the pre- Press ENTER to confirm settings.
infusion cycle)
TAMPING (used to enable/disable pressing) GRIND TIME Í Grinding time of the left-hand
grinder:
COFFEE + MILK beverage functions. It is possible to set the grinding time in seconds
MILK TIME (used to set the milk time/amount) and therefore, the amount of ground coffee used.
NO AIR TIME (used to set the milk time/amount
without foam)
AUTOWASHING (used to set the washing time
at the end of pouring)

12.8 Edition 02 to 02/2014


SERVICE MANUAL

Pressing ENTER it is possible to enter Press ENTER to confirm settings.


the sub menu; the keys are used
to increase/reduce grinding time. Press WASH (Automatic milk tube wash):
ENTER to confirm settings. It is possible to set the cold water washing time
at the end of milk dispensing.
SELECT GRINDER Default Grinder Selection
It is possible to set the default grinder (the left SX Pressing ENTER it is possible to enter the
Í or the right DX Î). sub menu; the keys are used to increase/
Pressing ENTER it is possible to enter the reduce the washing time.
sub menu; the keys are used to select the Press ENTER to confirm settings.
right or left grinder.
Press ENTER to confirm settings. HOT WATER (Hot Water time):
When pressing the key in the DOSE menu,
VOLUME CC. (Water Volume): after key 6, you will access to the HOT WATER
It is possible to set the volume of the water for menu.
the coffee in cc. Pressing ENTER it is possible to enter the
Pressing ENTER it is possible to enter the sub menu; the keys are used to increase/
sub menu; the keys are used to increase/ decrease the time and therefore the volume of
reduce water volume. water.
Press ENTER to confirm settings. Reading 000 corresponds to disabled key.
Press ENTER to confirm settings.
PRE-BREWING (Pre-infusion time):
It is possible to enable/disable the pre-infusion STEAM (Steam Time):
cycle (YES or NO). Pressing key from the cycle menu will open
Pressing ENTER it is possible to enter the the STEAM cycle; press ENTER to open
sub menu; the keys are used to increase/ the submenu; the keys serve to increase/
reduce pre-infusion time. reduce the time of the steam, if the AUTOSTEAM
Press ENTER to confirm settings. function is activated, the keys serve to
increase/reduce the temperature.
TAMPING (Pressing): Reading 000 corresponds to disabled key.
It is possible to enable/disable pressing (YES or Press ENTER to confirm settings.
NO). Press RESET to quit the submenu.

Pressing ENTER it is possible to enter the To exit programming, press the RESET but-
sub menu; the keys are used to select ton to get to the "Dose planning" level. With the
YES or NO to enable/disable pressing. up and down arrows scroll to exit and
Press ENTER to confirm settings. press the ENTER .

MILK TIME (Milk Time):


It is possible to set the time and therefore, the
amount of milk.
Pressing ENTER it is possible to enter the
sub menu; the keys are used to increase/
reduce the amount of milk. Press ENTER to
confirm settings.

NO AIR TIME (Air Time disabled):


It is possible to set the part of total milk time in
which the air solenoid is closed so as to adjust
the amount of foam in the milk.
Pressing ENTER it is possible to enter
the sub menu; the keys are used to
increase/reduce the milk time for which
the solenoid valve is closed.

Edition 02 to 02/2014 12.9


SERVICE MANUAL

12.3.4 SETTING Fig. 285


1
1 From the service engineer mode menu,
press:
A The down arrow key to select
the "setting" sub-menu.
B The ENTER key to go into the
sub-menu.

The programs available are:


t Coffee temperature
t Steam temperature 03:26
t Group temperature
t Maintenance
t Grounds number
t Rinse group
t Washing block
t Washing warning
t Program ON-OFF
t Energy saving
t Day/hour
t Group setting 1
t Group setting 2
t Water filter L
t Decalcification
t Change password

Fig. 286

COFFEE TEMPERATURE
It is possible to programme the temperature of
the water in the coffee boiler.
Pressing ENTER it is possible to enter the
sub menu; the keys are used to increase/
reduce the temperature of the water in the coffee
boiler tank (min. 80°C max. 105°C).
Press ENTER to confirm settings. Press
RESET to quit the submenu.
03:29

STEAM TEMPERATURE Fig. 287


It is possible to programme the temperature of
the steam in the services boiler.
Pressing ENTER it is possible to enter the
sub menu; the keys are used to increase/
reduce the temperature of the steam in the ser-
vices boiler tank (min 80°C max. 150°C).
Press ENTER to confirm settings. Press
RESET to quit the submenu.

03:52

12.10 Edition 02 to 02/2014


SERVICE MANUAL

GROUP TEMPERATURE Fig. 288


The temperature of the delivery group can be set.
By pressing the ENTER key the submenu
can be accessed; keys let you increase/
diminish the temperature of the water in the coffee
boiler (min. 50°C max. 105°C.) Press ENTER
to confirm settings.
Press RESET to exit submenu.

03:58

MAINTENANCE Fig. 289


Press ENTER to open the sub-menu.

04:07

It's possible to set the maintenance time and the Fig. 290
number of maintenance cycles (recommended
25000 for the first maintenance).

Press ENTER to confirm settings and, then,


reset to exit sub-menu.

25000 cycles 04:13

GROUNDS NUMBER Fig. 291


It is possible to programme the number of cycles
after which it is necessary to empty out the dregs
drawer.
Pressing ENTER it is possible to enter the
sub menu; the keys are used to increase/
decrease the number of the cycles (min. 0 coun-
ter disabled, 1,2,3…100 - 150 - 200 - 250). Press
ENTER to confirm settings. Press RESET
to quit the submenu. To reset the cycle count for
emptying the dregs drawer, remove the drawer for at
least 15 seconds.
04:18

Edition 02 to 02/2014 12.11


SERVICE MANUAL

RINSE GROUP Fig. 292


It can be set to ON/OFF. If set on ON, the
machine will carry out a rinsing cycle of the group
20 minutes after the last cycle if the machine is
not being used.
By pressing the ENTER key the submenu
can be accessed; keys allow you to
select ON-OFF.
Press ENTER to confirm the setting, then
press the RESET key to exit the submenu.

04:23

WASHING BLOCK Fig. 293


It is possible to programme the number of beverages
before the machine enters block mode with the message
WASHING on the display. Pressing the ENTER key, it
is possible to enter the submenu; the ĹĻ keys serve to
increase or reduce the number of cycles (0-10-20-40-80-
160-NO LIMIT); with 0 the machine enters block mode
immediately when the WASHING alarm appears; with
10-20-40-80-160, the machine enters block mode after
10-20-40-80-160 pours; with NO LIMIT S the machine
will not enter block mode. Press ENTER to confirm the
setting.
04:28

WASHING WARNING Fig. 294


Pressing ENTER it is possible to enter
the sub menu. This programmes the number of
cycles after which the group wash warning is
displayed. The keys are used to increase/
decrease the number of cycles for viewing the
group wash message (min. 50 – max. NO LIMIT).
Press ENTER to confirm settings. Press
RESET to quit the submenu.

04:34

PROGRAM ON OFF Fig. 295


This is to programme the automatic ON/OFF
times for the machine. The default setting is
for the machine to be set to “STANDBY” every
day of the week and therefore, it needs to be
switched on/ off using the ON/OFF key.

04:44

12.12 Edition 02 to 02/2014


SERVICE MANUAL

Pressing ENTER it is possible to enter the


sub menu and the display will read as follows:

SUNDAY
DAY OFF

The keys are used to view the settings


for each day of the week. Press ENTER
to set the required day of the week; the
keys are used to select the hour and minutes
for switching on and the hour and minutes for
switching off.

SUNDAY
ON 00:00 OFF 00:00

Press ENTER to confirm, scroll through the


menu using the to quit the submenu.

Edition 02 to 02/2014 12.13


SERVICE MANUAL

ENERGY SAVING Fig. 296


This is used to set the time after which the
machine enables the energy-saving device, while
still keeping the water tank at working tempera-
ture.

04:47
Press the ENTER key to access the sub-
menu.

Use the keys to increase / decrease the


time after which the ENERGY-SAVING function is
enabled by 30-minute intervals. This function
is deactivated if the timer is left at zero. Press
1 Hours: Minutes
ENTER to confirm the setting and then
press RESET to quit the sub menu.

DAY/HOUR Fig. 297


This programmes the day, hour and minutes,
which will be shown on the machine display.
Pressing ENTER it is possible to enter the
sub menu; the keys are used to choose
the minutes required.

04:52

Press ENTER to confirm the selection and


set an hour and then the day.
Press ENTER to confirm and to quit the
submenu.

12.14 Edition 02 to 02/2014


SERVICE MANUAL

GROUP SETTING 1 Fig. 298


Pressing the ENTER key, the sub-menu
can be entered. The number of ENCODER impuls-
es is programmed because the infusion chamber
reaches the stand-by position.
The keys increase/decrease the number
of ENCODER impulses.
Press ENTER to confirm settings. Press
RESET to quit the submenu.
NOTE: It is recommended to vary the setting
only in the case in which the original reduced gear
is substituted for a different type.
04:55

GROUP SETTING 2 Fig. 299


Pressing the ENTER key, the sub-menu
can be entered.
The number of ENCODER impulses is programmed
because the infusion chamber reaches the upper
position (chamber closed).
The keys increase/decrease the number
of ENCODER impulses.
Press ENTER to confirm settings. Press
RESET to quit the submenu.

05:00

WATER FILTER Fig. 300


It’s possible to enter the submenu by pressing
the ENTER key.
You program here the number of litres of water
delivered and necessary for the “water filter
cleaning” message to appear.
The keys which increase/decrease the
number of litres of water delivered for the “water
filter cleaning” message to appear.
Press ENTER to confirm settings. Press
RESET to quit the submenu.

05:06

DE-SCALING Fig. 301


(Prontobar version with Tank only)
Press the ENTER key to access the submenu.
The first message to appear concerns the pos-
sibility to set water hardness.

05:12

Edition 02 to 02/2014 12.15


SERVICE MANUAL

Press the VW keys to enable (YES) / deactivate


(NO) cleaning at the end of service.

WaterHardness ° FR

The VW keys can be used to select one of the


following two functions:

!A?=H?EŃ?=PEKJ
Start Cycle?

Back to the main menu and to confirm the tem-


perature programmed.
The ENTER key is disabled.

12.3.5 SETTING WATER HARDNESS

It is possible to set water hardness according to


French degrees and therefore, an alarm for per-
formance of the de-scaling cycle.
t 8IFOUIFNBDIJOFEJTQMBZTUIJTNFTTBHF
Press the ENTER key to enter the function.

WaterHardness ° FR

The display will then read as follows:


Use the V W keys to set (increase/reduce) the
water hardness parameter.

WaterHardness ° FR
00

12.16 Edition 02 to 02/2014


SERVICE MANUAL

Press the ENTER key to return to the main


menu and save the setting to memory.
Press the RESET key to return to the main
menu without saving the setting to memory.
The following table shows the correspondence
between the hardness setting and the number
of litres of water consumed after which the
“DE-SCALE” message appears:
Water Hardness Water litres (gal)
°Fr
1-7 1500
8-30 100
30 500
00 Alarm disabled

Note: The “DE-SCALE” alarm will not inter-


rupt machine operation and it will be
reset as soon as the de-scaling cycle
has been completed, as will the litre
counter.
If the set value is “00” the alarm will be
disabled.

12.3.6 DE-SCALING CYCLE


An automatic de-scaling cycle is performed on
the machine's boiler tanks.

!A?=H?EŃ?=PEKJ
Start Cycle?
t 8IFOUIFNFTTBHF
Appears, press the ENTER key to begin the
de-scaling cycle.

OPERATION
Tank version
t #FGPSF TUBSUJOH UIF EFTDBMJOH DZDMF  GJMM UIF
tank with a solution of water and de-scaling
product

Direct connection
t #FGPSFTUBSUJOHUIFEFTDBMJOHDZDMF EJTDPO-
nect the direct connection pipe, fill a con-
tainer with the solution for de-scaling and
place it at the same height of the machine.
Insert the direct connection pipe in the con-
tainer with de-scaling solution.

Edition 02 to 02/2014 12.17


SERVICE MANUAL

Note: Use at least 2 (0.52 gal) litres of solu-


tion.
 t8IFOUIFGPMMPXJOHNFTTBHFBQQFBST

!A?=H?EŃ?=PEKJ
Start Cycle?

t 1SFTTUIF&/5&3LFZ
t 5IFNBDIJOFXJMMCFHJOUPTVDLVQUIFTPMV-
tion from the tank and at the same time, to
expel hot water from the nozzle.
t 5IFNBDIJOFEJTQMBZXJMMSFBEBTGPMMPXT

!A?=H?EŃ?=PEKJ
Please Wait
Once it has sucked up the first litre of solution,
the machine will stop for five minutes and then it
will start to suck up another litre of solution.
t "UUIFFOEPGUIJTDZDMF UIFEJTQMBZXJMMSFBE
as follows:

Rinse
/AŃHH4=PAN1=JG
t 3JOTF PVU UIF UBOL BOE SFGJMM JU XJUI DMFBO
water (without switch off the machine).

Note: Tank version : Use at least 4 litres (1.06


gal) of solution, otherwise it will be
necessary to restart the cycle.
Direct connection version: re-connect
the direct connection pipe to the
water connection to use clean water
for the rinse.
t 8BJUBUMFBTUNJOVUFT
t "UUIFFOEPGUIJTUJNF UIFEJTQMBZXJMMSFBE

Rinse
Press Enter
t 1SFTT UIF &/5&3 LFZ BOE UIF NBDIJOF XJMM
begin a rinse cycle, taking on board 2 litres
(0,53 gal) of water from the container and
then expelling it through the steam nozzle.

12.18 Edition 02 to 02/2014


SERVICE MANUAL

t %VSJOH UIJT TUBHF  UIF NBDIJOF EJTQMBZ XJMM


read as follows:

Rinse
Press Wait

t 8IFO UIF NBDIJOF IBT GJOJTIFE UIF  MJUSFT


(0,53 gal) taken from the container, the dis-
play will again read:

Rinse
Press Enter

Press the ENTER key again for the machine to


start the second stage of the rinse cycle, taking
a further 2 litres(0,53 gal) on board from the con-
tainer. The machine display will then read:

Rinse
Press Wait

t "U UIF FOE PG UIF SJOTF DZDMF  UIF NBDIJOF


display will read as follows:

Heating

Leave the machine to heat up for a few minutes;


at the end of this time, the machine will return to
its ready status.

WARNING
We advise using the steam dispensing
 function for a few minutes at the end
of each de-scaling cycle.

WARNING
You may notice drops of water and
 steam coming from the hot water noz-
zle during the heating stage.

Edition 02 to 02/2014 12.19


SERVICE MANUAL

CHANGE PASSWORD? Fig. 302


It is possible to set a new password to access
the programmable functions in technical mode.
Pressing ENTER it is possible to enter the
sub menu.

05:16

Enter the old password: Fig. 303


OLD PASSWORD XXXX
Enter the new password using a combination of
4 keys:
NEW PASSWORD XXXX
Confirm the password set previously:
CONFIRM PASSWORD XXXX

05:18

EXIT
Pressing ENTER is possible to store all
data set during the programming stage in the
machine’s memory. Pressing RESET it is
possible to quit the programming mode without
saving.

12.20 Edition 02 to 02/2014


SERVICE MANUAL

13. SPECIAL FEATURES

INDEX

13. SPECIAL FEATURES . . . . . . . . . . . 13.1


13.1 MANUAL HANDLING. . . . . . . . . . . . . . . . 13.2
13.2 DATA RESET . . . . . . . . . . . . . . . . . . . . . . . 13.3
13.3 WASH COUNTER RESET . . . . . . . . . . . . 13.3
13.4 COUNTER RESET FILTERS . . . . . . . . . . 13.4
13.5 EXPORT SETTINGS TO
USB MEMORY STICK . . . . . . . . . . . . . . . 13.4
13.6 IMPORT SETTINGS FROM
USB MEMORY STICK . . . . . . . . . . . . . . . 13.4
13.7 SOFTWARE UPDATE BY
USB MEMORY STICK . . . . . . . . . . . . . . . 13.5
13.8 MACHINE CONFIGURATION . . . . . . . . . 13.6

Edition 02 to 02/2014 13.1


SERVICE MANUAL

13.1 MANUAL HANDLING Fig. 304


1
To enter manual handling:

1 Turn off the machine at the main switch.

00:02

2 Press both the up (A) and down (B) arrow Fig. 305
keys, and switch on the machine holding the 2
two buttons pressed, until the display shows
"manual movement".

B 00:11

3 Manual movements are: Fig. 306


A move up and down the piston
using the up and down arrow
keys.

00:19

B Deliver hot water pressing "hot Fig. 307


water" to refill manually the
coffee boiler. B

00:28

13.2 Edition 02 to 02/2014


SERVICE MANUAL

To exit the menu, switch off the machine at the Fig. 308
main switch.

00:34

13.2 DATA RESET Fig. 309


1
With this function, it is possible to remove incor-
rect operating data and return to default pro-
gramming valves.

1 Turn off the machine at the main switch.

00:39

2 Press the ENTER and RESET (A-B) keys Fig. 310


and restart the machine holding the buttons 2
down for 6 seconds until the message (pre-
set data) appears in the display.

3 The machine turn off automatically.

A B

00:47

13.3 WASH COUNTER RESET Fig. 311


2
To reset the wash counter:

1 Turn off the machine at the main switch.


2 Press and hold the washing cycle button
(A) and switch on the machine holding the
button pressed and until the display shows
"reset clean"
3 The machine turn off automatically.

Edition 02 to 02/2014 13.3


SERVICE MANUAL

13.4 COUNTER RESET FILTERS Fig. 312


2
To reset the water liter counter:

1 Turn off the machine at the main switch.


2 Press and hold the "hot water" button (A),
and switch-on the machine, the display
shows "reset filter H2O". This must be done
every time you replace the machine water
filter.
A
3 The machine turn off automatically.

13.5 EXPORT SETTINGS TO USB


MEMORY STICK

It’s possible to set a machine and copy the set-


tings to other Prontobar, in order to obtain con-
sistent products.

1 Empty a memory stick.


2 Switch off the Prontobar machine (the dis-
play shows OFF).
3 Open the front door and insert the USB
memory stick on the back of the door.
4 The machine will automatically display these
options:

Machine -> Usb


Usb -> Machine
Software -> Usb
Usb -> Software

5 Select the option Machine -> Usb and


wait the complete transfer of the file.
6 Remove the memory stick.

13.6 IMPORT SETTINGS FROM


USB MEMORY STICK

It’s possible to import Prontobar settings from


another machine.

1 Switch off the Prontobar machine (the dis-


play shows OFF).
2 Open the front door and insert the Usb
memory stick on the back of the door.
Select the option Usb -> Machine and
wait the complete transfer of the file.
3 Remove the memory stick.

13.4 Edition 02 to 02/2014


SERVICE MANUAL

13.7 SOFTWARE UPDATE BY USB


MEMORY STICK

1 Copy in a USB memory stick the updated file


with extension bin.
2 It’s better to use an empty memory stick to
avoid any kind of mistake.
3 Switch off the Prontobar machine (the dis-
play shows OFF).
4 Open the front door and insert the USB
memory stick on the back of the door.

Note: before to update the software it will be


useful to copy all the data in order to
prevent the reset of all the settings.
Choose the function Machine -> Usb
to copy in the Usb stick the settings.

5 Select the Usb -> Software function to


install the newest software release pressing
the on-off key.
6 Remove the USB memory stick and wait.
7 Switch off the machine and reset the machine
holding pressed the RESET and ENTER keys
while turning on the machine by the main
switch.
8 Remove the USB memory stick.
9 Restore the copied settings using the func-
tion Usb -> Machine (see 13.6).
10 Remove the Usb key and restart the machine.

Edition 02 to 02/2014 13.5


SERVICE MANUAL

13.8 MACHINE CONFIGURATION Fig. 313

During the camp test, after turning the machine


on, the display will show the layout of the 4 micro
switches. The second line will show the number
of the micro if it is in on position; in the off posi-
tion, the number is not displayed.

The micro-switches positions are:

1 On for 2 grinders version; 01:39


Off for 1 grinder version.
Fig. 314
2 On for cappuccino version;
Off for coffee version.

3 On the milk button is programmable in pro-


gram doses button 7;
Off the milk button works as usual.

4 On for long coffee version;


Off for version without long coffee.

01:56

13.6 Edition 02 to 02/2014


SERVICE MANUAL

14 . ALARMS

INDEX

14. ALARMS . . . . . . . . . . . . . . . . . . . . . 14.1


14.1 ALARM THAT BLOCK MACHINE
FUNCTION. . . . . . . . . . . . . . . . . . . . . . . . . 14.2
14.2 MACHINE FUNCTIONS MESSAGES. . . 14.5

Edition 02 to 02/2014 14.1


SERVICE MANUAL

14.1 ALARM THAT BLOCK MACHINE FUNCTION.


SEE
DISPLAY CAUSA EFFECT SOLUTION
PAR.
Grounds drawer Keys delivering cof- Pull out the grounds
full. The num- fee based drinks are drawer and empty it
ber of coffee blocked. into a garbage bag.
grounds in the Put the drawer back
DRAWER drawer has into place, when the
reached the display reads:
FULL number set dur-
ing program- DRAWER
ming stage.
OUT

Grounds drawer Keys delivering cof- Insert the grounds


out of place. fee based drinks are drawer into its special
blocked. slot or check the mag-
net and the magnetic
DRAWER reader and its connec-
tion.
OUT The coffee cycle will
recommence only
when the drawer has
been put back in its
place.
Front panel The machine func- Close the front Panel
open. tionsare blocked. or check the door
microswitch and its
connection.
FRONT PANEL One of the cof- The machine func- t Insert the bean
OPEN fee bean con- tions are blocked. hopper in its spe-
tainers is out. cial slot;
t Check the mag-
netic reader and
its connection.
During the group The machine func- t Enter in the TEST
handling phase, tions mode (see par.
the group are blocked. xx) and check the
exceeded maxi- movement of the
mum brewing chamber;
set time by t Check the connec-
GROUP 10 seconds tion of the motor
ERROR before reaching encoder plug and
the position. control board;
t Change the motor.

14.2 Edition 02 to 02/2014


SERVICE MANUAL

SEE
DISPLAY CAUSA EFFECT SOLUTION
PAR.
The group can Coffee will not t Check if the upper
not close the be delivered and an piston enters free
brewing cham- ejection cycle will in the brewing
ber with the be effected. chamber when it
upper piston. goes up.
(the maximum t Lubricate the
TOO MUCH absorption of group
COFFEE the motor is t Reduce the quan-
reached before tity of grinded cof-
the group- fee reducing grind-
encoder has ing time.
done the num- t Change the motor
ber of impulse
set).
The boiler fill- The machine will t Switch OFF and
ing stage has stop. (during first ON the machine;
exceeded the 90 installation, when t Check the auto-
ALARM BOILER seconds maxi- the boilers are matic level sole-
mum empty, this alarm noid valve, clean
FILLING time; the level can appear twice). the level probe in
probe is the steam boiler
uncovered. and check its con-
nection.
The coffee boiler The machine func- Check the connection
ALARM COFFEE temperature tions
probe is broken. are blocked.
of the coffee boiler
temperature probe or
TEMP change it.

The steam boiler The steam boiler Check the connection


ALARM STEAM temperature temperature probe
probe is broken. is broken.
of the steam boiler
temperature probe or
TEMP change it.

The group tem- The machine func- Check the connection


ALARM GROUP perature probe
is broken.
tions are blocked. of the group tempera-
ture probe or change
TEMP it.

One of the set The machine func- Operate the washing


cleaning alarms tions are blocked. cycle.
programmed
PLEASE CLEAN has reached
the set value
with WASHING
BLOCK active.

Edition 02 to 02/2014 14.3


SERVICE MANUAL

SEE
DISPLAY CAUSA EFFECT SOLUTION
PAR.
There’s no more The machine func- t Switch off the
water in the tions are blocked. machine with
tank. the main switch,
remove and refill
the tank, switch on
the machine.
t Check the posi-
tion of the water
REFILL WATER level magnetic
TANK sensor and move
up or down to cali-
brate the distance
between the sen-
sor and the tank
t Check the micro-
switch in the side
of the frame for
tank presence.

14.4 Edition 02 to 02/2014


SERVICE MANUAL

14.2 MACHINE FUNCTIONS MESSAGES.


SEE
DISPLAY CAUSA EFFECT SOLUTION
PAR.
The volume The delivery will Check the flowmeter
counter will continue for up to connection or change
not send any 60 seconds or as it.
impulses to the long as any of the
control unit for 5 coffee based drink
seconds. keys are pressed.
In case the alarm
persists,
the machine can be
used as a manual
FLOWMETER appliance.
ERROR t Press the
selected key to
start the dosing;
t Once the
desired dose
has been deliv-
ered in the cup,
press the same
key to stop
the dose being
delivered.
The volume Regenerate cleaning
counter has filter salts or change
reached the the filter. To erase the
number of litres alarm, reset the par-
FILTER CLEAN of deliverable tial counter for LITRE
water set during counter.
programming
phase.
One of the set The message will Operate the washing
cleaning alarms flash on the cycle.
programmed has display but the
PLEASE CLEAN reached the set machine will con-
value. tinue to deliver
drinks.
The number The message will Operate the preven-
of cycles or flash on the tive maintenance and
the date has display but the reset the partial TOT
reached the set machine will con- CYCLES counter to
SERVICE value. tinue to deliver reset the cycle and
drinks. update the date in
SERVICE menu to the
next maintenance.

Edition 02 to 02/2014 14.5


SERVICE MANUAL

SEE
DISPLAY CAUSA EFFECT SOLUTION
PAR.
One of the boil- The message t Switch OFF the
ers or the group remain in the dis- machine with the
has not reached play until the two main switch and
the temperature boilers and the switch ON hold-
set. group reach the ing the buttons 3
temperature set. and 6; the display
shows the tem-
PLEASE WAIT perature of the
boilers read by the
HEATING probes, the aster-
isk indicates when
the heating ele-
ment is ON.
t Check the thermo
fuse or heating ele-
ment and change
if necessary.
The volume The message Operate the decalci-
counter has remain in the dis- fication program, fol-
reached the play until you run lowing the instruction.
number of litres the decalcification
of deliverable cycle.
DECALCIFICATION water related
to the Water
Hardness set
during program-
ming phase.

14.6 Edition 02 to 02/2014


SERVICE MANUAL

15. DAILY CLEANING AND MAINTENANCE

INDEX TOOLS REQUIRED:

15. DAILY CLEANING AND


MAINTENANCE. . . . . . . . . . . . . . . . . 15.1
15.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . 15.2
15.2 CHAMBER CLEANING BRUSH . . . . . . . 15.2
15.3 TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.3
15.4 FULL WASH . . . . . . . . . . . . . . . . . . . . . . . . 15.3
15.5 POURING NOZZLE WASH . . . . . . . . . . . 15.5

Edition 02 to 02/2014 15.1


SERVICE MANUAL

15.1 INTRODUCTION

Before carrying out any exterior cleaning, set the


machine to "O" power (I.E. machines switched
off).

15.2 CHAMBER CLEANING Fig. 315


BRUSH

1 Open the door.


1

00:09

2 Slide out the grounds drawer. Fig. 316

2
00:13

3 Using a brush, clean any coffee buildup or Fig. 317


residues from the piston and chamber of
the pouring group. Wash any part that need
cleaning.

3
00:21

15.2 Edition 02 to 02/2014


SERVICE MANUAL

15.3 TRAY Fig. 318

Clean the drip tray with hot water and scrap,


using brush if necessary.

00:28

15.4 FULL WASH Fig. 319

To wash the machine, switch it on and proceed


as follows:

1 Place a container filled of water alongside.

2 Insert the suction tube. 2

1
00:42

3 Add the NUOVA SIMONELLI specific clean- Fig. 320


er, pulimilk.

0 ml
3

3 00:48

4 Press and hold down the "clean" key for Fig. 321
about 6 seconds until the display reads:

WASHING

00:52

Edition 02 to 02/2014 15.3


SERVICE MANUAL

5 Insert the NUOVA SIMONELLI detergent tab, Fig. 322


pulycaff, inside the pouring chamber.

01:02

6 Press the "clean" button, the display will Fig. 323


show:

CLEAN

The dose keys are disabled during washing.

6 01:02

7 At the end of the wash cycle, the display


shows:

RINSE
PRESS CLEAN

8 Place a container of clean water and press Fig. 324


clean .

8 01:19

15.4 Edition 02 to 02/2014


SERVICE MANUAL

9 The machine will carry out a rinse cycle and Fig. 325
the display shows:

RINSE

01:31

10 After the washing cycle is finished, the Fig. 326


machine will return to the state:

SELECTED
PRODUCT

10 01:35

15.5 POURING NOZZLE WASH Fig. 327

To access the pouring nozzle, the service engi-


neer will need to: 1

1 Switch off the machine. 2


2 Open the door.

01:41

3 Remove the nozzle from above. Fig. 328

01:46

Edition 02 to 02/2014 15.5


SERVICE MANUAL

4 Slide out the milk frother and pull out the cof- Fig. 329
fee outlet cup and remove it.

01:48

5 Then divide the cappuccino maker in four Fig. 330


parts and wash them all carefully in cold
water.

5
01:58

6 To refit the parts, follow the instructions on Fig. 331


the back of the control panel.

15.6 Edition 02 to 02/2014


SERVICE MANUAL

16. BEVERAGE PREPARATION

Edition 02 to 02/2014 16.1


SERVICE MANUAL

Beverage preparation is extremely simple. Fig. 332

All the barista needs to do is:


1 Fill the containers with coffee beans.

WARNING
Pour ONLY toasted coffee beans into
 the coffee bean holder. Any other kind
of coffee, for example ground coffee,
will damage the coffee grinder.
Don't insert caramelized, sugar coat-
ed, or similarly coated coffee beans, or
1
00:09
instant coffee or the sugary beverages
because they will harm the appliance.
Fig. 333
2 Press the key for the required drink:
t Short
t Espresso
t American coffee
t Cappuccino
t White coffee
t Milk
t Hot water
t Steam

3 To prepare milk with the autosteam wand: Fig. 334


3.1 Pour some fresh milk into a jug,
3.2 Place it under the wand,
3.3 Press the steam button,
3.4 Wait for the steam to switch off automati-
cally.

3
00:25

4 To dispense a beverage with ground coffee: Fig. 335


4.1 Open the decaf door,

4-1

00:40

16.2 Edition 02 to 02/2014


SERVICE MANUAL

4.2 Put the appropriate measure of decaf- Fig. 336


feinated coffee in the chute,
4.3 Close the door.
4-3

4-2

00:43

4.4 Press the "deca" button, Fig. 337


4.5 Choose the required beverage.

4-5

4-4

00:49

5 The grinder setting is very important to get- Fig. 338


ting a good coffee.
Too fine, for example, will affect the result in
the cup with coffee delivered in drops or very
slowly. Adjust the grinder counter clock wise,
for a larger grind. If the coffee is delivered
quickly, then the beans will be ground too
coarsely and you will need to adjust for a finer
grind.

Edition 02 to 02/2014 16.3


SERVICE MANUAL

6 For a creamy and fragrant cappuccino, it is Fig. 339


important to have the right temperature and
amount of air in the cappuccino maker.
AIR REGULATOR
Too much air will affect the result in the cup
with an inconstant flow of milk. When the -
temperature is too high and large bubbles
appear, this means the air flow needs reduc-
ing.
A closed setting for the air will mean no
cream and low temperature in this case,
open the adjustment screw, until you get a
steady and creamy flow. When adjusting, +
pay attention to changes in the sound of the 01:36
cappuccino maker.
Fig. 340

TEMPERATURE
REGULATOR

-
+

01:44

16.4 Edition 02 to 02/2014


SERVICE MANUAL

17. PRONTOBAR ROUTINE MAINTENANCE

INDEX TOOLS REQUIRED:

17. PRONTOBAR ROUTINE


MAINTENANCE. . . . . . . . . . . . . . . . 17.1
17.1 3 MONTHS MAINTENANCE OR 12.500
CYCLES (RECOMMENDED) . . . . . . . . . . 17.2
17.2 6 MONTHS MAINTENANCE OR 25.000
CYCLES (MANDATORY) . . . . . . . . . . . . . 17.3
17.3 ANNUALLY MAINTENANCE OR 50.000
CYCLES (MANDATORY) . . . . . . . . . . . . . 17.4
17.4 ANNUALLY MAINTENANCE OR 50.000
CYCLES FOR THE GROUP UNIT
(MANDATORY) . . . . . . . . . . . . . . . . . . . . . 17.5

Edition 02 to 02/2014 17.1


SERVICE MANUAL

17. PRONTOBAR ROUTINE MAINTENANCE

17.1 3 MONTHS MAINTENANCE OR 12.500 CYCLES (RECOMMENDED)

STEPS SEE PAR.


‰ Absolute Total Cycle _______________ (record) 12.3.1
‰ Washing cycles _______________ (record) 12.3.1
‰ Check water hardness (as per test strip) _______ °F
‰ Change water softener filter if necessary

NOTE: The water hardness must be less then 6° fr (french degree). The chlorine content
must not exceed 100mg per litre (0.00000361lb/cu in). Otherwise the conditions of guar-
antee of the machine will expire.

STEPS SEE PAR.


‰ Run complete cleaning cycle 15.4
‰ Disassemble and clean delivery nozzle 05002128 + 05002130 15.5
‰ Disassemble and clean milk frothing system 01000120 (1 step only) 15.5
‰ Clean bean hopper 98010000000118
‰ Clean drain tray 9801000001140000 15.3
‰ Check (visual inspection) for leaks

‰ Static water pressure __________ Bar

NOTE: if static water pressure exceed to 5 bars, 70psi, please install a pressure reducer
otherwise the conditions of guarantee of the machine will expire.

STEPS SEE PAR.


‰ Operating water pressure __________ Bar
‰ Adjust operating water pressure (if necessary) to 9 Bar

‰ Change the upper piston gasket 02290021 4.1.1


‰ Check group scoop cam movement and lower piston movement 13.1
‰ Check the position of the coffee chutes and adjust if necessary

‰ Check products doses and adjust if necessary 12.3.2


‰ Check grinders setting and adjust if necessary 12.3.2
‰ Check grinders times and adjust if necessary 12.3.2
‰ Check milk foam quality and adjust if necessary 16

‰ Clean the movement guides 07300566 4.1.3


‰ Lubricate the movement screw bearings 08000071 with Nuova Simonelli silicon
4.1.3
grease
‰ Lubricate with Teflon spray the bushes and the movement screw near the plastic
4.1.3
nut and clean with a dry cloth

Average time for maintenance: 1h


List of replaced parts: 02290021

17.2 Edition 02 to 02/2014


SERVICE MANUAL

17.2 6 MONTHS MAINTENANCE OR 25.000 CYCLES (MANDATORY)


STEPS SEE PAR.
‰ Absolute Total Cycle _______________ (record) 12.3.1
‰ Washing cycles _______________ (record) 12.3.1
‰ Check water hardness (as per test strip) _______ °F
‰ Change water softener filter if necessary
NOTE: The water hardness must be less then 6° fr (french degree); the chlorine content must
not exceed 100mg per litre (0.00000361lb/cu in); Otherwise the conditions of guarantee
of the machine will expire.
STEPS SEE PAR.
‰ Run complete cleaning cycle 15.4
‰ Run decalcification program 12.3.3
‰ Disassemble and clean delivery nozzle 05002128 + 05002130 15.5
‰ Disassemble and clean milk frothing system 01000120 (1 step only) 15.5
‰ Clean or change if necessary the T plastic fitting for milk 05000012 (1 step only)
‰ Clean bean hopper 98010000000118
‰ Clean drain tray 9801000001140000 15.3
‰ Check (visual inspection) for leaks

‰ Static water pressure __________ Bar


NOTE: if static water pressure exceed to 5 bars, 70psi, please install a pressure reducer
otherwise the conditions of guarantee of the machine will expire.
STEPS SEE PAR.
‰ Operating water pressure __________ Bar
‰ Adjust pump pressure (if necessary) to 9 Bar

‰ Check auto fill function


‰ Check hot water solenoid valve 04100042
‰ Check delivery solenoid valve 04100046
‰ Check add water solenoid valve 04100042
‰ Check steam solenoid valve 041000042
‰ Check milk frother solenoid valve 04100054
‰ Check air frother solenoid valve 04100045
‰ Check autowashing solenoid valve 04100046

4.1.1
‰ Change upper and lower piston gaskets 02290021 + 02290019
4.1.2
4.1.1
‰ Clean or change the upper and lower piston showers 03000069
4.1.2
‰ Check group scoop cam movement and lower piston movement 13.1
‰ Check the position of the coffee chutes and adjust if necessary

‰ Clean the movement guides 07300566 4.1.3


‰ Lubricate the movement screw bearings 08000071 with Nuova Simonelli silicon
4.1.3
grease
‰ Lubricate with Teflon spray the bushes and the movement screw near the plastic
4.1.3
nut and clean with a dry cloth
‰ Check products doses, coffee and milk, and adjust if necessary 12.3.2
‰ Check grinders adjustment and grind time and adjust if necessary 12.3.2
‰ Check milk foam quality and adjust if necessary 16
Average time for maintenance: 2h
List of replaced parts: (05000012), 02290021, 02290019

Edition 02 to 02/2014 17.3


SERVICE MANUAL

17.3 ANNUALLY MAINTENANCE OR 50.000 CYCLES (MANDATORY)


STEPS SEE PAR.
‰ Absolute Total Cycle _______________ (record) 12.3.1
‰ Washing cycles _______________ (record) 12.3.1
‰ Check water hardness (as per test strip) _______ °F
‰ Change water softener filter if necessary
NOTE: The water hardness must be less then 6° fr (french degree); the chlorine content must not exceed
100mg per litre (0.00000361lb/cu in); Otherwise the conditions of guarantee of the machine will expire.
STEPS SEE PAR.
‰ Run complete cleaning cycle 15.4
‰ Run decalcification program 12.3.3
‰ Disassemble and clean delivery nozzle 05002128 + 05002130 15.5
‰ Disassemble and clean milk frothing system 01000120 (1 step only) 15.5
‰ Change the gasket in the milk foamer 4x 02000005 (1 step only)
‰ Clean or change if necessary the T plastic fitting for milk 05000012 (1 step only)
‰ Check the milk and coffee silicon pipes and change if necessary 11.2
‰ Clean bean hopper 98010000000118
‰ Clean drain tray 9801000001140000 15.3
‰ Check (visual inspection) for leaks
‰ Change the air milk filter 01000107 (1 step only) 10.3
‰ Clean the teflon pipe in stainless steel wand and the hole in the stainless steel
pipe (Autosteam version only)

‰ Static water pressure __________ Bar


NOTE: If static water pressure exceed to 5 bars, 70psi, please install a pressure reducer other-
wise the conditions of guarantee of the machine will expire.
STEPS SEE PAR.
‰ Operating water pressure __________ Bar
‰ Adjust pump pressure (if necessary) to 9 Bar
‰ Check auto fill function
‰ Check hot water solenoid valve 04100042
‰ Change delivery solenoid valve 04100046
‰ Clean the double fitting for coffee 07300539
‰ Check add water solenoid valve 04100042
‰ Check steam solenoid valve 04100042
‰ Check milk frother solenoid valve 04100054
‰ Check air frother solenoid valve 04100045
‰ Check autowashing solenoid valve 04100046
‰ Change the coffee boiler expansion valve 98120001
‰ Replace the group unit with a new or rebuild one 3.1
‰ Check group scoop cam movement and lower piston movement 13.1
‰ Check the position of the coffee chutes and adjust if necessary

‰ Change the grinder blades 2x 15800045 (Zero the blades by turning clockwise.
5.2
Then rotate ¼ counter clockwise to set the grind adjustment)

‰ Check products doses, coffee and milk, and adjust if necessary 12.3.2
‰ Check grinders adjustment and grind time and adjust if necessary 12.3.2
‰ Check milk foam quality and adjust if necessary 16
Average time for maintenance: 2h
List of replaced parts: 15800045, 98120001, 01000107, 05000012, 4x 02000005, 04100046

17.4 Edition 02 to 02/2014


SERVICE MANUAL

17.4 ANNUALLY MAINTENANCE OR 50.000 CYCLES FOR THE


GROUP UNIT (MANDATORY)

STEPS SEE PAR.


‰ Remove and clean the group unit
 Remove the motor 3.2
4.1.1
 Remove the upper and lower piston and lower springs
4.1.2
4.1.1
 Disassemble the upper and lower piston showers and gasket
4.1.2
 Remove the movement screw then disassemble the bearings, the support
3.4
and the bushing
 Remove the two guides 3.5
 Remove the group chamber, the heating element and temperature probe 3.3 - 3.5
 Remove the scoop cam, scoop cam shaft and spring 3.6
 Disassemble the teflon plate and plastic movement screw nut
 Remove the scoop cam driver 3.6
 Clean everything

‰ Rebuild brew unit including replacement of


4.1.1
 Upper and lower piston gasket 02290021, 02290019
4.1.2
 The washer of the upper piston 073300265 4.1.1
 Upper and lower piston shower 2x 03000069 4.1.2
 Scoop cam driver 05000737 3.6
 Scoop cam spring 08000085 3.6
 Plastic movement nut 0500744.1 3.5
 All other wear and tear component

‰ Clean the movement guides 07300566 4.1.3


‰ Lubricate the movement screw bearings 08000071 with Nuova Simonelli silicon
4.1.3
grease

‰ Lubricate with Teflon spray the bushes and the movement screw near the plastic
4.1.3
nut and clean with a dry cloth

Average time for maintenance: 2h


List of replaced parts: 02290021, 02290019, 05000737, 2x 03000069, 08000085, 0500744.1

Edition 02 to 02/2014 17.5


SERVICE MANUAL

17.6 Edition 02 to 02/2014


SERVICE MANUAL

18. SCHEMATIC
18.1 HYDRAULIC SCHEMATIC PRONTOBAR

Edition 02 to 02/2014 18.1


SERVICE MANUAL

18.2 HYDRAULIC SCHEMATIC PRONTOBAR (WATER TANK VERSION)

18.2 Edition 02 to 02/2014


F
MAIN
SUPPLY
50/60Hz
N

AUX
EROG.
DELIVERY UNIT.
MAC. 2
GRINDER 2

MAC 1
VAPORE
STEAM
POMPA
PUMP
CARIC.
LOADER
ARIA CAPP.
CAPP. AIR
ON/OFF SER.

ALLUNGO
LONG COFFEE
VAP. CAPP.
CAPP. STEAM

LAV. CAPP.
CAPP. WASHER

H2OCALDA

Edition 02 to 02/2014
Mac Mac

EV
EV
EV
EV
EV
EV
EV
EV
EV
EV
RESISTENZA
CALDAIA VAPORE
STEAM BOILER
HEATING ELEMENT
FA1
F1

TOROIDAL
N

TOROIDALE
TRANSFORMER
FA2

TRASFORMATORE
CN1 CN2

RESISTENZA

RL8

F2
CALDAIA CAFFE'

RL2

RL1
RL3
RL4
RL5
RL6
RL7
RL9
RL10
RL11
RL12
RL13
COFFEE BOILER

18Vac
HEATING ELEMENT
FA3
CN3 CN4
MOTORE
FA4
MOTOR ON BOARD SW1 RESISTENZA GRUPPO
PROGRAMMING
PORTELLO / HATCH GROUP HEATING ELEMENT
MOT 1 CN5 INFUSIONE POS. ALTA / INFUSION LOW POS FA5
M MOT 2
CASSETTO FONDI / COFFEE GROUNDS DRAWER FA6

CN8
ENCODER INFUSIONE POS. BASSA / INFUSION LOW POS CN7 F

TRIMMER
RV1 = Regolazione PT1000 (LANCIA VAPORE)
RV1 DISSIPATORE PT1000 regulator (STEAM WAND)
DISSIPATOR
SERVICE MANUAL

CN9
RV2 = Regolazione CONTRASTO LCD
18.3 ELECTRICAL SCHEMATIC PRONTOBAR

LCD CONTRAST regulator


CN10

CN13
CN11

CN12

RV2
CN15 CN16
CN19 CN20 CN21
CN17 CN18
CN10
CN11

CN22 CN23 CN24 CN25

CN14

CN14
COLLEGAMENTO
SCHEDA
COLLEGAMENTO CN16
SMART CARD COLLEGAMENTO
SMART CARD LINK DISPLAY LCD o GRAFICO
TASTIERA
LCD or GRAPHIC DISPLAY LINK
KEYBOARD LINK
+

LIVELLO SERBATOIO CN21


Out

WATER TANK LEVEL SONDA CALDAIA SONDA CALDAIA


SONDA AUTO-STEAM CAFFE’ VAPORE
AUTO-STEAM PROBE LIVELLO CALDAIA CONTATORE COFFEE BOILER STEAM BOILER
WATER BOILER LEVEL VOLUMETRICO PROBE PROBE
VOLUME COUNTER

18.3
SERVICE MANUAL

18.4 Edition 02 to 02/2014


SERVICE MANUAL

19. SPARE PART CATALOGUE

INDEX

19. SPARE PART CATALOGUE . . . . . 19.1


19.1 CABINET PARTS. . . . . . . . . . . . . . . . . . . . 19.2
19.2 TANK FRAME PARTS. . . . . . . . . . . . . . . . 19.3
19.3 BOILER PARTS . . . . . . . . . . . . . . . . . . . . . 19.4
19.4 POURING UNIT GROUP PARTS . . . . . . 19.5
19.5 GRINDERS PARTS . . . . . . . . . . . . . . . . . . 19.6
19.6 ELECTRONIC & ELECTRIC PARTS . . . 19.7
19.7 COMPONENT PUMP – STEAM
– HOT WATER . . . . . . . . . . . . . . . . . . . . . . 19.8
19.8 HYDRAULIC COMPONENT . . . . . . . . . . 19.9

Edition 02 to 02/2014 19.1


SERVICE MANUAL

19.1 CABINET PARTS

01000228
01000226

05000753

05002108 t

05000753
05000758 t

05000110 03001642

05002106 t 01000224
04900908 03001678

05002110 05002116 t
03001696

05002122 01000225
00000181
05340020
03001640 04900912
04900902
03001688
01000015
B
03001695
05002120
05002118 (KIT) t
11600001.B - L=150
05002124
05002130
03001648
980100000001120000 * 05002148

04000313
02000005
01000052

02000006

03001690

01000120

03001694 03001644
05000031
01000052 05000032
05002126 05000086
05002146
03001680 03001638
02280017
02280017

9801000001140000 *

t SPECIFICARE COLORE
SPECIFY COLOR

* SPECIFICARE VERSIONE TAV 01


SPECIFY VERSION

19.2 Edition 02 to 02/2014


SERVICE MANUAL

19.2 TANK FRAME PARTS

98200000000022

03001656

03001658 03001653 - CSA


03001654
03001662

03001674 03001652

02280018

05000751

03001670

01000155

04000310
04000312.A
05000746 - 7 PZ 04000565
05000759
05000530
07300545
01000162 05000746 - 3PZ
03001676
05000083
04200063

03001668
05080037 03001660
01000162
05002228 03001666
03001682 05000242
05002230

04200011

03001650

07300616

00000050

05002020 07300688
05000880 98001010 x 4 - CSA
40000013
08000100
00000183
98001005 TAV 02

Edition 02 to 02/2014 19.3


SERVICE MANUAL

19.3 BOILER PARTS

05000012
04000714 - CSA

04900775.1
01000220
07300128 98120001
07300251
11600002 - L=140

03000004 - CSA
11600002 - L=40 09500001 - CSA
04000198

98030308 - 230V
11600002 - L=375
03001670
01000218
01000222

84003003 07300544
04000129 07300233
09500015 (184°C)
11600001.W - L=450
07300251 07300101
98030380 07300453
07300251 07300376
04000590 (rosso)
08000003
04000714 - CSA
01000220
98120002 6,5BAR
11600001,W - L=70
09000007
04900775.1 04100046 230V 50/60Hz CE
04000199 07300251
03000004 - CSA 07300539
09500011 - CSA 01000218

980300000000980000 Ŗ 980300000000960000 Ŗ
98030308 - 230V

03001670

09500015 (184°C)

04000129
07300251
07300129
01000222

t SPECIFICARE VERSIONE
SPECIFY VERSION

TAV 03

19.4 Edition 02 to 02/2014


SERVICE MANUAL

19.4 POURING UNIT GROUP PARTS

00300034 04600014

00300034 00000089 07300265


07300662
08000071 00000011

00000165 03001686 08000083


05000762
07300562 40000003
02290021
08000071 00000148
03000069
08000047 03001620 00300022
00000011 00000200

07300616 00000150 05002144


07300257
00000113
03001684.T
00300022
03000069
05000743
00000011 00300019
00000113
98040000000064

05000737

00000154 00000150

08000085 00000113
07300653
98040000000062
07300625 08000084 02290019

07300259 07300505
07300566
05000744.1
08000015
KIT 03001634
08000015
00000166
07300503
98040000000060 08000078
07300513
08000079

07300512

07300542
11740002 - L=250

TAV 04

98160000000142

Edition 02 to 02/2014 19.5


SERVICE MANUAL

19.5 GRINDERS PARTS

05002114 98140000000030
98140000000032

00000169

15050011

98010000000118

15000040

05000029
05002113

84005001
98140000000033 98140000000031
15800045

00000134
84005001
15800038 02290025
02290025 15800045
00000134 00000134
15800038 08000038
15800045
00000134 08000038
07300522
15800045
00000044 08000038
00000119
01000160 00000044
85060006 03001664
00000119
00000119
85060006
01000160
00000119
08000038
03001664 08000081
08000081
07300522
00000165
08000038 00000165 84005004
08000038
84005004

03001662 03001622
05000746 - 3PZ
03001621
05000530

00000165
03001660

TAV 05

19.6 Edition 02 to 02/2014


SERVICE MANUAL

19.6 ELECTRONIC & ELECTRIC PARTS

00000056 04900652
00000158
15050023

00000138

03001674 05002227

04000702
04200043
04900910
00000060

05002227
00000164
05002236

04060015 CSA
Elenco parti
CODICE DESCRIZIONE
04000704 CAVO INTERRUTTORE - MORSETTO PRONTOBAR 2009
04000604 SUPPLEMENTO EV ENTRATA MICROBAR 2004 ACQUASTOP
04000700 IMPIANTO ELETTRICO PRONTOBAR 2009

Elenco parti
CODICE DESCRIZIONE
04000706 CAVI BASSA TENSIONE (MOTORE - LIVELLO CALDAIE + TANICA)
04000708 CAVI SICUREZZA (PROTEZIONE PORTA + CASSETTTO FONDI) 04000562
04000710 CAVO DISPLAY PRONTOBAR 2009
04000712 CAVO TASTIERA PRONTOBAR 2009
04000716 CAVO CENTRALINA USB PRONTOBAR

TAV 06

Edition 02 to 02/2014 19.7


SERVICE MANUAL

19.7 COMPONENT PUMP – STEAM – HOT WATER

AUTOSTEAM WAND STEAM WAND


08000003 08000003
08000003 08000003
00300001 00000089 00300001 00000089
00300001 07300255 00300001 07300255
03001666 00000073 03001666 00000073
00000073 00000073
00000192 00000192
07300248
02280037 00000089
07300248 07300248 07300248
00000089
08000027 02280037 02280037
02280037 08000027 08000027
07300293 07300293 07300293
07300295 07300295 07300295
02280004 02280004 02280004
78007005
78007005

78006005
02280007.V
98060000000006
84003002
04900780
05000001

CANISTER DIRECT COUPLING

11740001 - L=180 04000604 04000672


07300714
04900027
00000070 04500044
00000133

11740001 - L=500 01300004

01000092

07300245
98110001
98004016 07300099
07300362 07300138
01000087 11740001 - L=270 07300717
11740001 - L=340 07300099
04000709 07300138
07300714
04100060 230V 50/60Hz CE 01000190
00000119
04100062 - 208-240V 60Hz CSA
03001651

TAV 07

19.8 Edition 02 to 02/2014


SERVICE MANUAL

19.8 HYDRAULIC COMPONENT

04100058 - 208-240V 60HZ CSA 07300005


04100042 - 230V 50/60Hz CE 11600001.W - L=450
04100070 - 208/240v 60Hz CSA 04100068 - 208/240v 60hz CSA
04100042 - 230V 50/60Hz CE 04100054 - 230V 50-60HZ CE
07300001
07300005
11600001,R - L=500
03001672
07300001 98030386
07300526
11600001,W - L=400
07300001
11600001,R - L=350 07300001

ALLUNGO
EXTRA WATER
982100000000320000 Ŗ 04100070 - 208/240v 60Hz CSA
04100042 - 230V 50/60Hz CE
07300526

11600001,B - L=600
07300101
07300233
04100070 - 208/240v 60Hz CSA
07300453
00000199 07300129
07300001
00000199 98030384
00000171 98030382

11600001,W - L=85

11600001,W - L=280
04100046 230V 50/60Hz

07300714
05000012 07300005
11740001 - L=310
08000003
11600001,W - L=025
08000003
11600001,W - L=640

11600001,W - L=100
04100045 - 230V 50Hz
05000015
00000130 07300529
00000130 05000015

01000108
01000107
98210000000035
Ŗ SPECIFICARE VERSIONE
SPECIFY VERSION TAV 08

Edition 02 to 02/2014 19.9


SERVICE MANUAL

DATA
CODICE DESCRIZIONE DESCRIPTION FINE
VALIDITA'
00000011 RONDELLA INOX M4 ZIGRINATA UNI8842/A STAINLESS STEEL KNURLED WASHER D4
00000044 VITE AQ M4x10 TC T.CR. ZINC GALVANISED CROSS HEAD CAP SCREW M4x10
P
00000050 VITE AUTOF 3,5x12 TC/T.CR. TRUCIOLARE CROSSHEAD CAP SELF-TAPPING SCREW 3,5x12 R
00000056 DADO AQ M8 ALTO ZINCATO ZINC COATED NUT AQ M8 HIGH
00000060 DADO AQ M3 MEDIO ZINCATO NUT M3 MEDIUM GALVANISED NUT O
00000070 FASCETTA SGT 50/70 9 W4 SGT CLIP 50/70 9 W 2
00000073 RONDELLA INOX 8x4x1 UNI6592 STAINLESS STEEL WASHER D.8x4x1 N
00000089 VITE INOX M4x12 TC TCR DIN7985 SS CROSS HEAD CAP SCREW M4x12
00000113 VITE INOX M4x6 TC T.CR. 7985 SS CROSSHEAD CAP SCREW M4x6 T
00000119 VITE INOX M4x6 TSPTCR ISO 7046 SS CROSS HEAD COUNTERSUNK SCREW M4x6
00000130 VITE INOX M4x25 TCEI UNI 5931 SS HEX SOCKET CAP SCREW M4x25
O
00000133 FASCETTA INOX W D12 16-25 C7 W 2 STAINLESS STEEL GIRDLE WD12 16-25 C7 W2 B
00000134 VITE AQ M3x6 TC TC ZINC. UNI6107 GALVANISED SCREW M3x6 TCTC UNI6107
00000138 VITE AQ M3x6 TCEI ZINC. GALVANISED SCREW M3x6 TCEI A
00000148 VITE INOX M4x16 TCEI UNI 5931 STAINLESS STEEL SCREW M4x16 TCEI UNI 5931
00000150 VITE INOX M4x6 TBEI ISO 7380 STAINLESS STEEL M4x6 TBEI ISO 7380 R
00000154 VITE INOX TRUCIOL. 3x16 TSPTCRDIN 7505 A SS SCREW 3x16 TSPTCR DIN 7505 A
00000158 VITE INOX M6x55 TCEI UNI 5931 SS SCREW M6x55 TCEI UNI 5931
00000164 VITE INOX M3x16 TCEI ISO 4762 STAINLESS STEEL SCREW M3x16 TCEI ISO 4762 2
00000165 VITE INOX M3x8 TCEI ISO 4762 STAINLESS STEEL SCREW M3x8 TCEI ISO 4762
00000166 VITE INOX M3x20 TCEI ISO 4762 STAINLESS STEEL SCREW M3x20 0
00000169 VITE AUTOF INOX 2,9x13 TSP/TCR SS SELF-THREDING SCREW 2,9x13 TSP/TCR
00000171 VITE INOX M4x16 TSPEI UNI 5933 STAINLESS STEEL SCREW M4x16 TSPEI UNI 5933
1
00000181 VITE TCTCR 3x8 DOPPIA ELICA HILO ZINC. GALVANISED CROSS HEAD CAP SCREW 3x8 DOUBLE SPI 3
00000183 DADO INOX M8 BASSO 5589 h5 STAINLESS STEEL NUT M8 LOW 5589 h5
00000192 VITE INOX M4x8 TE UNI 5739 STAINLESS STEEL SCREW M4x8 TE UNI 5739
00000199 DADO INOX M4 MEDIO UNI 5588 NUT M4 MEDIUM STAINLESS UNI 5588
00000200 VITE INOX M4x20 TCEI UNI 5931 STAINLESS STEEL SCREW M4x20
00300001 DADO OT 1/4 GAS SPESS.5 CH18 *AGG. 22.07.96 BRASS NUT 1/4 GAS SPESSOR 5
00300019 GRANO INOX M4X6 UNI 5923 PP STAINLESS STEEL DOWEL M4X8 5923
00300022 VITE INOX M4x14 TSP TC DIN963 INOX SCREW M4X14 TSP TC DIN963
00300034 DADO OT M10X1.25 SPESS.4.5 CH14 BRASS NUT M10 THICK 4.5 HEXAGON 14mm DIN 982
01000015 SERRATURA INVOLUCRO COMANDI CONTROL BOARD DOOR LOCK
01000052 CALAMITA RPV 14 MAGNET RPV 14
01000087 TUBO SCARICO 18x24,4 DRAINING TUBE 18x24,4
01000092 TUBO CARICO ACQUA 1,5mt EPDM 3/8F OTT. - 3/4F90° 3/8F-3/4F90ø WATER CHARGE PIPE 1,5mt
01000107 SILENZIATORE 1/8 491 SILENCER 1/8 491
01000108 RUBINETTO MRF 1/8 F-F 604 TAP 1/8 F-F
01000120 CAPPUCCINATORE NSF "MICROBAR" NSF MILK FOAMER FOR MICROBAR
01000155 CERNIERA SPORTELLO MICROBAR CEAM 503 43x10 MICROBAR DOOR HINGE CEAM 503 43x10 NICKEL-PLATED
01000160 ANTIVIBRANTE CD10x10 M4 FF VIBRATION-DAMPING DEVICE D10x10 M4 FF
01000162 SCROCCHETTO COMPL. MICROBAR MICROBAR LOCK COMPLETE BCT-40
01000190 ANTIVIBRANTE CD15x30 M4 FF VIBRATION DAMPER 15x30 M4 FF
01000218 ISOLANTE CALDAIA D80 115X252,7 BOILER INSULATION D.80 115 x 253
01000220 ISOLANTE SUPER. D.80 CALDAIA BOILER UPPER INSULATION D.80
01000222 ISOLANTE INFER. D.80 CALDAIA BOILER LOWER INSULATION D.80
01000224 PROTEZ. PASSAGGIO CAVI MOUSSE ADESIVA SP.3 ADHESIVE INSULATING MOUSSE FOR CABLE GLAND SP.3 - PRONTOBAR
01000225 PROTEZ. PASSAGGIO CAVI USB MOUSSE ADES. SP.3 PRONTOBADHESIVE INSULATING MOUSSE FOR CABLE USB
01000226 CORNICE INOX COPERCHIO CARENA PRONTOBAR 1 CAMPANA STAINLESS STEEL FRAME CASE COVER - PRONTOBAR 1 FUNNEL
01000228 CORNICE INOX COPERCHIO CARENA PRONTOBAR 2 CAMPANE STAINLESS STEEL FRAME CASE COVER - PRONTOBAR 2 FUNNELS
01300004 POMPANTE VOLUMETRICO 50 lt/h OT-57 VOLUMETRIC PUMP 50 lt/h
02000005 OR SUP. CAPPUC. MICROBAR SILICONE ROSSO UPPER GASKET FOR MICROBAR CAPPUCCINO MAKER
02000006 OR INF. CAPPUC. MICROBAR SIL. LOW ER GASKET FOR MICROBAR CAPPUCCINO MAKER
02280004 GUARN. OR 115 D.17 EP856 SNODO LANCIA GASKET OR 115 D17 EP851 x SWIVEL STEAM PIPE
02280007.V GUARN. OR R5A D.10 DF801 VITON ORING GASKET R5A D.10 DF801 VITON
02280017 GUARN. OR R3062/AN12 D21 EP851 ORING GASKET R3062/AN12 D21 EP851
02280018 GUARN. OR R11 D19 SILICONE ROSSO Sh70 RED SILICON GASKET O RING Sh70
02280037 GUARN. OR CHIUSURA SNODO 16x2 NBR70 GASKET OR JOINT LOCK 16x2
02290019 GUARNIZIONE OR R6 DF801 VITON GASKET O-RING LOW ER PISTON OR R6 DF801
02290021 GUARN. OR 140/4137 D.41.5 SILICONE ROSSO Sh70 GASKET O-RING 140/4137 D.41.5 SILICON RED Sh70
02290025 GUARN. OR3193 VITON x MACININO VITON GRINDER GASKET O-RING 3193
03000004 STAFFA SINGOLA x TERMOSTATO STEEL HOLDER FASTOM FOR TERMOSTAT
03000069 DOCCIA INOX D.40 x M4 T.SVP AGG.08.01.99 STAINLESS SPOUT D.40
03001620 LAMIERINO PROTEZ. VITE ELIC. MICROBAR 08 GROUP PROTECTION PLATE
03001621 LINGUETTA A "S" SCIVOLO CAFFE' MACININO DX RIGHT "S" COFFEE CHUTE FLAP
03001622 LINGUETTA A "S" SCIVOLO CAFFE' MACININO SX LEFT "S" COFFEE CHUTE FLAP
03001634 PIASTRINA FISSAGGIO CHIOCCIOLA VITE GRUPPO FASTENING PLATE FOR MICROBAR 08 GROUP SCREW VOLUTE
03001638 CARENA DX INOX PRONTOBAR RIGHT SIDE STAINLESS STEEL CASE - PRONTOBAR
03001640 CARENA SX INOX PRONTOBAR LEFT SIDE STAINLESS STEEL CASE - PRONTOBAR
03001642 CARENA RETRO INOX PRONTOBAR REAR STAINLESS STEEL CASE - PRONTOBAR
03001644 CARENA FRONTALE INFERIORE INOX PRONTOBAR FRONT LOWER STAINLESS STEEL CASE - PRONTOBAR
03001648 INSERTO INOX CENTRALE PORTA PRONTOBAR STAINLESS STEEL CENTRAL DOOR INSERT - PRONTOBAR
03001650 BASE TELAIO PRONTOBAR BASE FRAME - PRONTOBAR
03001651 SUPP. POMPA VOLUM.MOTORE BASSO PRONTOBAR PUMP SUPPORTO PLATE
03001652 SUPPORTO TANICA PRONTOBAR CONTAINER SUPPORT - PRONTOBAR
03001653 LAMIERA PROTEZ.MOTORE GR.EROGAZIONE MOTOR GROUP PRETECTION PANEL - PRONTOBAR
03001654 LAMIERA CHIUSURA SUPPORTO TANICA PRONTOBAR CONTAINER SUPPORT ENCLOSURE PANEL - PRONTOBAR
03001656 LAMIERA PROTEZIONE SUPERIORE PRONTOBAR UPPER PROTECTION PANEL - PRONTOBAR
03001658 LAMIERA SUPPORTO MACININI PRONTOBAR GRINDER SUPPORT PANEL - PRONTOBAR
03001660 CARTER MACININO DX PRONTOBAR RIGHT GRINDER CASE - PRONTOBAR
03001662 CARTER MACININO SX PRONTOBAR LEFT GRINDER CASE - PRONTOBAR
03001664 SUPPORTO REGISTRO MACININO PRONTOBAR GRINDER ADJUSTER SUPPORT - PRONTOBAR
03001666 SUPPORTO LANCIA VAPORE + ACQUA CALDA PRONTOBAR STEAM WAND + HOT WATER SUPPORT - PRONTOBAR
03001668 LAMIERA SUPPORTO FRONTALE PRONTOBAR FRONT SUPPORT PANEL - PRONTOBAR
03001670 LAMIERA SUPPORTO CALDAIA PRONTOBAR BOILER SUPPORT PANEL - PRONTOBAR
03001672 LAMIERA SUPPORTO EV. PRONTOBAR SOLENOID VALVE SUPPORT PANEL - PRONTOBAR
03001674 LAMIERA SUPPORTO CENTRALINA PRONTOBAR CENTRAL UNIT SUPPORT PANEL - PRONTOBAR
03001676 LAMIERA CHIUSURA INTERNA PORTA PRONTOBAR INTERNAL ENCLOSURE PANEL - DOOR - PRONTOBAR
03001678 LAMIERA PROTEZIONE PULSANTIERA PRONTOBAR KEYPAD PROTECTION PANEL - PRONTOBAR
03001680 LAMIERA BECCO EROGAZIONE PRONTOBAR DISPENSING SPOUT PANEL - PRONTOBAR
03001682 LAMIERA SCARICO GR. PRONTOBAR GROUP DRAINAGE PANEL - PRONTOBAR
03001684.T LAMIERA GR. EROGAZ. PRONTOBAR TEFLONATA TEFLON DISPENSING GROUP PANEL - PRONTOBAR
03001686 PIASTRA ADATTAMENTO MOTORE GR.EROGAZIONE PRONTOBARDISPENSING GROUP MOTOR ADAPTATION PLATE - PRONTOBAR
03001688 PIASTRA SERRATURA PRONTOBAR LOCK PLATE - PRONTOBAR
03001690 RETINA A FILO INOX PIANO LAV. PRONTOBAR STAINLESS STEEL MESH, WORK SURFACE - PRONTOBAR

19.10 Edition 02 to 02/2014


SERVICE MANUAL

DATA
CODICE DESCRIZIONE DESCRIPTION FINE
VALIDITA'
03001694 COVER ACC. INOX BECCO EROG. PRONTOBAR STAINLESS STEEL COVER DISPENSER SPOUT - PRONTOBAR
03001695 INSERTO INOX DX PORTA FRONTALE PRONTOBAR 2013 SS FRONT DOOR RIGHT INSERT - PRONTOBAR
P
03001696 INSERTO INOX SX PORTA FRONTALE PRONTOBAR 2013 +LOGO LSS FRONT DOOR LEFT INSERT - PRONTOBAR R
04000129 COPRIFASTON F NERO FASTON COVER CFF63
04000198 PRESA LAMELLARE M 6.3 d4.2 45 FOIL HOLDER M 6.3 D 4.2 45° O
04000199 PRESA LAMELLARE DOPPIA M 6.3 d4.2 45 DOUBLE FOIL HOLDER M 6.3 D 4.2 45°
04000310 MORSETTIERA A VITE FV110 230V 3 POLI SCREW TERMINAL FV110 220 V N
04000312.A SENSORE MAGNETICO L=400 MAGNETIC SENSOR L400
04000313 UNITA' MAGNETICA M 305 AA MAGNETIC UNIT M 305 AA T
04000562 CAVO ALIM. H05VV-F CE 3x1,5 SPINA SCHUKO 90 POWER SUPPLY CABLE 3x1,5 CE 90° SCHUKO PLUG
04000565 SENSORE MAGNETICO M8X30 L=300 W ATER TANK MAGNETIC SENSOR M8x30 L=300
O
04000590 MANICOTTO GOMMA SEGNACAVO ROSSO RED W IRE LABELLING RUBBER SLEEVE B
04000604 SUPPLEMENTO EV ENTRATA MICROB.2004 ACQUASTOP EXTRA INLET SOLENOID MICROB.
04000672 CAVO CONTATORE VOLUMETRICO ATT DIRETTO MUSICA VOLUMETRIC COUNTER CABLE - MUSICA D.A. A
04000700 CABLAGGIO COMPLETO PRONTOBAR COMPLETE W IRING ASSEMBLY - PRONTOBAR
04000702 PROTEZIONE PVC CENTRALINA PRONTOBAR CENTRAL UNIT PVC PROTECTION - PRONTOBAR R
04000704 CAVO INTERUTTORE-MORSETTO PRONTOBAR SWITCH/TERMINAL CABLE - PRONTOBAR
04000706 CABLAGGIO BASSA TENSIONE PRONTOBAR LOW VOLTAGE WIRING ASSEMBLY - PRONTOBAR
04000708 CABLAGGIO SICUREZZA PRONTOBAR EARTH W IRING ASSEMBLY - PRONTOBAR 2
04000709 CAVO TERRA L=150 2 OCCHIELLI D4,5 POMPA PRONTOBAR 2013GROUND CABLE L=150
04000710 CAVO CONNES. CENTR.- DISPLAY PRONTOBAR NERO CENTRAL UNIT/DISPLAY CONNECTING CABLE – BLACK PRONTOBAR 0
04000712 CAVO CONNES. CENTR.- SCHEDA EROG. PRONTOBAR BIANCO CENTRAL UNIT/DISPENSING CIRCUIT BOARD CONNECTING CABLE – WHITE
04000714 CAVO TERMOSTATO CALDAIA PRONTOBAR CSA BOILER TERMOSTAT/CABLE - PRONTOBAR CSA
1
04000716 CAVO CONNESSIONE CENTRALINA - USB PRONTOBAR CENTRAL UNIT/USB CONNECTING CABLE - PRONTOBAR 3
04100042 E.V. NC 2VIE 1/8-1/8 220-230V 50/60Hz VITON F2 CE ELECTR. 2-WAY 1/8" F2 230V 50/60Hz
04100045 E.V. NO 2VIE 1/8M-PORTAGOMMA 230V 50/60Hz VITON F1.7 CE 2-WAY SOLENOID 1/8 M HOSE SUPPORT
04100046 E.V. NC 3VIE 1/8-1/8 PORTAG. 230V 50/60Hz VITON F1.5 CE ELECTR. 3-WAY 1/8" F1.5 230V 50/60Hz HOSE CLAMP OUTLET
04100054 E.V. NC 3VIE 1/8-1/8 PORTAG. 220-230V 50/60Hz VITON F2 CE ELECTR. 3-WAY 1/8" F2 230V 50/60Hz HOSE CLAMP OUTLET
04100058 E.V. NC 2VIE 1/8-1/8 208-240V 60Hz VITON F2 UL 2-WAY SOLENOID 1/8-1/8
04100060 E.V. NC 2VIE 3/4-JG 6 DIRITTA REGOL+FILTR F.2,5 230V 50/60Hz 2-WAY SOLENOID VALVE 3/4-JG 6 230V 50/60HZ
04100062 E.V. NC 2VIE 3/4-JG6 DIRIT. UL REGOL+FILTR F.2,5 208/240V60Hz 2-WAY SOLENOID VALVE 3/4-JG 6 230V 60HZ UL
04100068 E.V. NC 3VIE 1/8-1/8 PORTAG. 208-240V 60Hz VITON F2 UL 3-WAY SOLENOID 1/8-1/8 HOSE SUPPORT 208-240V 60Hz F.2
04100070 E.V. NC 2VIE 1/8-1/8 208-240V 60Hz VITON F1.5 UL 2-WAY SOLENOID 1/8-1/8 208-240V 60Hz F.1,5
04200011 INTERRUTTORE BIPOLARE LUMINOSO ROSSO BIPOLAR LUMINOUS SWITCH
04200043 MICRO PORTA/CASSETTO MASTER/ MICROBAR/CAFF. ITA. DOOR DREGS DRAWER MICRO-SWITCH
04200063 MICROSWITCH PORTA DOOR MICROSWITCH
04500044 MOTORE COMPATTO PRONTOBAR 2013230V 50/60Hz 40W COMPACT MOTOR 230V
04600014 MOTORIDUTTORE SX 24V cc. D.43400 RPM + ENCODER "HALL" LEFT 24V AC GEAR MOTOR REDUCER D.43400 RPM + “HALL” ENCODER
04060015 CAVO ALIM. AWG3x14 SJOOW 90°C UL/CSA 2mt SPINA USA DRITTPOWER CABLE AWG3x14 + PLUG 20A
04900027 DOSATORE VOLUMETRICO OTT. FLOWMETER
04900652 TRASF.COMPL.MICROBAR 230V/18V 150VA 50/60Hz FUSE750mAT MICROBAR COMPLETE TRANSFORMER 230V-18 150VA 50/60Hz FUSE750m
04900775.1 SONDA TEMPERATURA 150 NTC ATT.1/8 INOX 4x20 TEMPERATURE PROBE 150° NTC ATT.1/8 SS 4x20 Lwire=500 mm. A
04900780 SONDA PT1000 x LANCIA VAPORE + SUPPORTO PROBE PT1000 X STEAM WAND "TURBO CREAM" D06
04900902 SCHEDA EROGAZIONE PRONTOBAR DISPENSING CIRCUIT BOARD - PRONTOBAR
04900908 DISPLAY GRAFICO 4 RIGHE PRONTOBAR 4-LINE GRAPHIC DISPLAY - PRONTOBAR
04900910 CENTR. ELETT. PRONTOBAR 18Vac CENTRAL UNIT - PRONTOBAR 230V
04900912 SCHEDA USB CENTRALINA PRONTOBAR CENTRAL UNIT - PRONTOBAR 110V
05000001 GOMMINO PROTEZIONE LANCIA D.10 STEAM ARM RUBBER GRIP
05000012 RACCORDO PORTATUBO TS 6 TS 6 HOSE FASTENING
05000015 RACCORDO PORTATUBO W ES 6R 1/8 W ES 6R 1/8 HOSE FASTENING
05000029 POMELLO M4x20 TESTA D.13x4 KNOB M4x20
05000031 ANELLO REGOLAZ. CAPPUCCINATORE MILK-FOAMER REGULATION RING
05000032 POMELLO FILETTATO THREADED KNOB
05000083 BLOCCACAVO SR 11-2 NERO CABLE BLOCK SR 11-2
05000086 PASSACAVO A MEMBRANA BIANCO MEMBRANE CABLE DUCT
05000110 RACCORDO DECAFFEINATO MASTER * DECAF CONVOY
05000242 TAPPO COPRIFORO D.31 NERO SP-1093 COVER PLUG D.31 BLACK
05000530 PIEDINO MACININO/JAZZ D.3/6 STEAB 6304 PVC NERO FOOT JAZZ/GRINDER STEAB 6304 BLACK
05000737 BOCCOLA MOV. ESPULSIONE MICROBAR MICROBAR UNIT EJECTION BUSHING
05000743 PISTONE INF. D.43 NYLON GR. MICROBAR MICROBAR GROUP LOWER PISTON D.43
05000744.1 CHIOCCIOLA VITE MOVIMENTO T.N.NYLON MICROBAR MICROBAR VOLUTE MOVEMENT SCREW
05000746 CLIP FERMATUBO D.8 PIPE-HOLDER CLIP D.8
05000751 PASSACAVO PVC NERO D12x17x7 BLACK PVC GROMMET D12x17x7
05000753 GOMMINO CORNICE CARENA MICROBAR D.6 MICROBAR BASE FRAME GROMMET
05000758.BP COPERCHIO VASCHETTA ACQUA 5LT PRONTOBAR BIANCO PERL5 LT WATER CHAMBER COVER - PRONTOBAR WHIT
05000758.CH COPERCHIO VASCHETTA ACQUA 5LT PRONTOBAR CHAMPAGNE COLOR AG 722A + TRASPARENTE OPACO
05000758.N COPERCHIO VASCHETTA ACQUA 5LT PRONTOBAR NERO OPACOOPACO 100% + TRASPARENTE OPACO
05000759 COLLETTORE CONTENITORE ACQUA 5LT MICROBAR MICROBAR WATER CONTAINER MAINFOLD 5LT
05000762 RACCORDO PORTATUBO GES 6 1/8 MASCHIO DIRITTO STRAIGHT FITTING - PIPE HOLDER 1/8
05000880 PROLUNGA PIEDE ALTO 2005 D.66 H=80 mm. TALL FOOT EXTENSION D.66 H=80 MM.
05002020 ATTACCO SCARICO VASCHETTA TALENTO TRAY WASTE FASTENING TALENTO
05002106.BP COPERCHIO CARENA PRONTOBAR BIANCO PERLA CASE COVER WHIT - PRONTOBAR
05002106.CH COPERCHIO CARENA PRONTOBAR CHAMPAGNE CASE COVER CHAMPAGNE - PRONTOBAR
05002106.N COPERCHIO CARENA PRONTOBAR NERO OPACO CASE COVER BLACK OPAQUE - PRONTOBAR
05002108.BP COPERCHIO 2° MACININO PRONTOBAR BIANCO PERLA GRINDER COVER WHIT - PRONTOBAR 1 GRINDER
05002108.CH COPERCHIO 2° MACININO PRONTOBAR CHAMPAGNE GRINDER COVER AG 722A - PRONTOBAR 1 GRINDER
05002108.N COPERCHIO 2° MACININO PRONTOBAR NERO OPACO GRINDER COVER BLACK - PRONTOBAR 1 GRINDER
05002110 CONVOGLIATORE DECA PRONTOBAR DECAFFEINATED CONVEYOR - PRONTOBAR
05002113 PELLICOLA ADESIVA PER CAMPANA PRONTOBAR ADESIVE FILM COFFEE BELL - PRONTOBAR
05002114 COPERCHIO CAMPANA CAFFE' PRONTOBAR COFFEE FUNNEL COVER - PRONTOBAR
05002116.BP PORTA FRONTALE PRONTOBAR BIANCO PERLA FRONT DOOR WHIT - PRONTOBAR
05002116.CH PORTA FRONTALE PRONTOBAR CHAMPAGNE FRONT DOOR CHAMPAGNE - PRONTOBAR
05002116.N PORTA FRONTALE PRONTOBAR NERO OPACO FRONT DOOR BLACK OPAQUE - PRONTOBAR
05002118 ETICH. LEGENDABILI PULS. PRONTOBAR NERO 11 BEVANDE KEY LEGEND DECALS – PRONTOBAR BLACK
05002118.1 ETICH. LEGENDABILI PULS. PRONTOBAR GRIGIO 11 BEV. KEY LEGEND DECALS – SPECIAL COLOUR PRONTOBAR
05002120 INSERTO DX PORTA FRONTALE PRONTOBAR FRONT DOOR RIGHT INSERT - PRONTOBAR
05002122 INSERTO SX PORTA FRONTALE PRONTOBAR FRONT DOOR LEFT INSERT - PRONTOBAR
05002124 PROTEZIONE DISPLAY PRONTOBAR DISPLAY PROTECTION - PRONTOBAR
05002126 SUPPORTO EROGATORE PRONTOBAR GRIGIO DISPENSER SUPPORT - PRONTOBAR
05002130 SUPPORTO TUBI EROGAZIONE PRONTOBAR GRIGIO DISPENSER TUBING SUPPORT - PRONTOBAR
05002144 PALETTA ESPULSIONE PRONTOBAR EJECTION BLADE - PRONTOBAR
05002146 BECCO EROGATORE PRONTOBAR GRIGIO PER COVER INOX DISPENSER SPOUT - PRONTOBAR
05002148 SUPPORTO INF. TUBI BECCO EROG. PRONTOBAR BOTTOM SUPPORT DISPENSER SPOUT'S TUBES - PRONTOBAR
05002227 DISTANZIALE ESAGONO 6 M3 h8 SHIN M3 H8
05002228 COLLETTORE SCARICO GRUPPI EROG POURING UNIT DRAIN MANIFOLD

Edition 02 to 02/2014 19.11


SERVICE MANUAL

DATA
CODICE DESCRIZIONE DESCRIPTION FINE
VALIDITA'
05002230 TAPPO GOMMA SCARICO x 05002228 DRAIN RUBBER PLUG
05002236 DISTANZIALE ESAGONO 6 M3 h20 SHIN M3 H20
P
05080037 PIEDINO MOTORE MASTER MOTOR FOOT MASTER R
05340020 PROTEZIONE x PRESA USB USB PLUG PROTECTION
07300001 RACCORDO L 1/8 M-M 459 L FITTING 1/8 M-M O
07300005 PORTAGOMMA ANG. 1/8 X 7 F1 4.8AGG. 18.06.96 ANGULAR HOSE CLAMP 1/8"
07300099 RIDUZIONE 3/8-1/4 ES.20 AGG. 29.05.96 VACUUM RELIEF VALVE ADAPTER N
07300101 DADO RACCORDO 1/8 GAS < 1/8 GAS CONNECTION NUT
07300128 TAPPO 1/4 GAS AGG.31.01.89 CAP 1/4 GAS T
07300129 TAPPO 1/8 GAS CAP 1/8 GAS
07300138 RIDUZIONE 1/4"M - 1/8"F ES.17 AGG. 29.05.96 REDUCTION 1/4"-1/8" ES, 17 ADD. 29.05.96
O
07300233 TERMINALE CHIUSO D.8 CLOSED TERMINAL D 8 B
07300245 RACCORDO 1/4M L=6.5 1/8M L=12 UNION 1/4M L = 6.5 1/8M L = 12
07300248 RACCORDO 3/8M-PORTAGOM. LANCIA UNION 3/8M – HOSE CLAMP FOR WAND A
07300251 RACCORDO 1/8 M-M FORO 5,5 + FILETT. M6 x L.=11 UNION 1/8 M-M HOLE 5.5 + M6 x L = 11
07300255 PERNO SERRATURA PRONTOBAR LOCK PIN - PRONTOBAR R
07300257 VITE MOVIMENTO GR. PRONTOBAR INOX STAINLESS STEEL SCREW FOR GROUP MOVEMENT - PRONTOBAR
07300259 ALBERO PALETTA ESPULSIONE GR. PRONTOBAR GROUP EJECTION BLADE SHAFT - PRONTOBAR
07300265 RONDELLA POM-C 21x14,5x2,1 PISTONE SUP. GR. PRONTOBAR TEFLON WASHER FOR TOP POURING 2
07300293 BUSSOLA SNODO OTT. AG.25.06.96 BRASS BUSHING
07300295 DADO RACC. 3/8 LANCIA SNODATA OTTONE NICHELATO WAND NUT 3/8 0
07300362 RACCORDO DIR. 1/4 M-CALZ.6 340 STRAIGHT FITTING 1/4
07300376 RACCORDO DIR.F. 6 1/8-CALZAM. STRAIGHT FITTING F6 1/8
1
07300453 RACCORDO T 1/8 M-M-M SPACER DI4.5DE14 SP.6 BRASS 3
07300503 ALBERO PISTONE INF.SCARICO MICROBAR MICROBAR GROUP DRAIN LOWER PISTON SHAFT
07300505 BOCCOLA ALBERO PISTONE SCARICO MICROBAR DRAIN PISTON SHAFT BUSHING
07300512 PIATTELLO PORTAMOLLA INFERIORE GR. MICROBAR MICROBAR GROUP LOWER SPRING WASHER
07300513 PIATTELLO PORTAMOLLA SUPERIORE GR. MICROBAR MICROBAR GROUP UPPER SPRING WASHER
07300522 VITE REGOLAZIONE MACINATURA MICROBAR MICROBAR GRINDING ADJUSTMENT SCREW
07300526 RACCORDO PORTAGOMMA 1/8M 120° 488/B 6 HOSE LAMP FITTING 1/8 M 120°
07300529 MANICOTTO FILETTATO 1/8 450 THREADED SLEEVE 1/8
07300539 RACCORDO RAPIDO 1/8 DIRITTO D4 QUICK COUPLING 1/8 STRAIGHT D4
07300542 RACCORDO RAPIDO M6 L GIR. D4 L FITTING QUICK COUPLING M6 L SWIVEL D4
07300544 PROLUNGA MF 1/8" ES 14 x FILTRO INOX D8 EXTENSION M-F 1/8
07300545 SPESSORE PER SCROCCHETTO PORTA MICROBAR SMICROBAR DOOR LOCK SHIM
07300562 BOCCOLA FLANG. PER VITE GR. ERMICROBAR 08 MOTION SCREW BRASS BUSHING - MICROBAR 08
07300566 COLONNA INOX 430 GRUPPO MICROBAR 08 STAINLESS STEEL GUIDE ROD 430 MICROBAR08 GROUP
07300616 PERNO CARENA M4 MICROBAR MICROBAR CASE PIN M4
07300625 SPESSORE OT D.20 H=13.5 F.12.5STOP INF.GR.MICROBAR SPACER D20 H13.5 GR MICROBAR
07300653 RONDELLA OT D.20x8.1xS.2 BRASS WASHER D.20x8.1xTh.2
07300662 PISTONE EROG. SUP. TALENTO RESINA ACETALICA TALENTO TOP POURING PISTON ACETALIC RESIN
07300688 INSERTO PROLUNGA PIEDE ES 20 L=80 + M8 M-F INSERTION EXTENSION TALL FOOT ES 20 L=80 + M8 M-F
07300714 RACCORDO L 1/8 M - CALZAM.6 L FITTING 1/8 SHEAT TYPE D6
07300717 RACCORDO T CALZAM.6 - 1/8 M - CALZAM.6 T CONNECTION 1/8 M
08000003 FASCETTA STRINGITUBO D9.1 HOSE CLAMP D9.1
08000015 ANELLO SEEGER TIPO RS 5 INOX UNI 7434 SEEGER RING RS 5 STAINLESS STEEL
08000027 MOLLA PER LANCIA SNODATA WAND SPRING
08000038 MOLLA A TAZZA 15x6,2x0,5x0,5 BELLEVILLE WASHER 15x6.2x0.5x0.5
08000047 SEEGER ESTERNI INOX A 10 EXTERNAL SEEGER RING STAINLESS STEEL A 10
08000071 CUSCINETTO ASSIALE COMPONIBILE 10x19x6 MODULAR AXIAL BEARING 19x10x6
08000078 MOLLA LUNGA PISTONE SCARICO GRUPPO MICROBAR MICROBAR GROUP DISCHARGE PISTON LONG SPRING
08000079 MOLLA CORTA PISTONE SCARICO GRUPPO MICROBAR MICROBAR GROUP DISCHARGE PISTON SHORT SPRING
08000081 MOLLA RICHIAMO SCIVOLO MOBILE MACININO SX MICROBAR MICROBAR LEFT GRINDER MOBILE CHUTE RECALL SPRING
08000083 COPIGLIA ELASTICA D.2 L.43 C70 ZINCATO RETAINER CLIP D.2 L.43 c70 GALVANISED
08000084 COPIGLIA D.2 L.20 INOX 304 UNI 1336 - DIN 49 - ISO 1234 RETAINER CLIP D.2 L.20 304 SS UNI 1336 - DIN 49 - ISO 1234
08000085 MOLLA PALETTA ESPULSIONE GR.TALENTO TALENT GROUP SCOOP SPRING
08000100 MOLLA INTERNA PIEDE 2005 SPRING
09000007 SONDA AUTOLIVELLO COMP. L=85 CON GOLA SELF-LEVELLING DEVICE COMPLETE
09500001 TERMOSTATO RIARMO AUTOM 98°C 98øC AUTO RESET THERMOSTAT
09500011 TERMOSTATO R.AUTO 150°C FASTON 6,3 VERTICALI TERMOSTATO R.AUTO 150øC FASTON 6,3 VERTICALI REPLACE CODE 4090
09500015 TERMOPROTETTORE RESISTENZA G5 184°C 16A 250V UL HEATING ELEMENT THERMAL PROTECTION G5 184°C 16A 250V UL
15000040 CHIUSURA CAMPANA MDX/L51010020 GRINDER REGISTER SLIDE
15050011 CHIUSURA SICUR.CAMPANA 5101.0012 BELL SAFETY COVER 5101.0012
15050023 CONDENS. 16mF 450V 40x70 UL FASTON M6,3 CAPACITOR
15800038 DADO BLOCCAGGIO MACINE MCF MCF GRINDER LOCK NUT
15800045 COPPIA MACINE D50 3 FORI POW ER POW ERGRINDER BLADE PAIR D50 3 HOLES
11600001.B TUBO SILICONE BLU 4x7,5 60Sh (1mt=41gr) 4x7.5 60Sh BLUE SILICONE TUBE (1m=41g) SEMITRANSP PLATIN.
11600001.R TUBO SILICONE ROSSO 4x7,5 60Sh(1mt=41gr) RED SILICON PIPE 4x7.5 60Sh SEMI-TRANSPARENT
11600001.W TUBO SILICONE BIANCO4x7,5 60Sh(1mt=41gr) WHITE SILICON PIPE 4x7.5 60 ShSEMI-TRANSPARENT
11600002 TUBO SILICONE 5x8 60Sh PEROX (1mt=37gr) SILICONE TUBE 5x8
11740001 TUBO TEFLON 6/4 TEFLON PIPE 4X6
11740002 TUBO TEFLON 4/2,5 CALIBRATO TRASPARENTE TEFLON PIPE 4/2.5 CALIBRATED TRANSPARENT
40000003 VITE INOX M5x10 TSP TC UNI6109 X DOCCIA SS SHOWER SCREW M5x10 TSP TC
40000013 VITE INOX M8x25 TBEI SS SOCKET CAP SCREW M8x25
78006005 LANCIA VAPORE SNODATA CROMATA PREMIER 2001 D10 STEAM ARM
78007005 LANCIA ACQUA CALDA SNODATA CROMATA PREMIER 2001 JOINTED HOT WATER WAND CHROME PREMIER 2001
84003002 BECCO ACQUA CALDA E VAPORE LANCIA MICROBAR 4 FORI HOT WATER AND STEAM NOZZLE SPOUT 4 HOLES
84003003 TUBO RAME D6 CALDAIA MICROBAR MICROBAR BOILER COPPER PIPE D6
84005001 PORTAMACINE SUPERIORE DENTATO MICROBAR MICROBAR SERRATED UPPER BLADE SUPPORT
84005004 MOTORE MACININO MICROBAR 120W 230V/50Hz MICROBAR GRINDER MOTOR 230V 50Hz REPLACE CODE 85040002
85060006 PORTAMACINE INF. LAVORATO PORTAMACINE INF. LAVORATO LOWER DECOR. BLADE SUPPORT
98001005 PIEDE MACCHINA BICOMPONENTE D.48 H=40 BICOMPONENT MACHINE FOOT D.48 H = 40 INSERT M8 FEMALE
98001010 KIT PIEDI ALTI PRONTOBAR (4 pz.) KIT TALL FEET PRONTOBAR
98004016 FILTRO INOX DIAM. 12 STAINLESS FILTER DIAM. 12
9801000000011200001 ASSIEME CASSETTO FONDI PRONTOBAR DREGS DROWER ASSEMBLY - PRONTOBAR
9801000000011200002 ASSIEME CASSETTO FONDI PRONTOBAR SCARICO DIRETTO DREGS DROWER ASSEMBLY (DIRECT DRAIN) - PRONTOBAR
9801000000011400001 ASSIEME VASCHETTA RACC.ACQUA PRONTOBAR DRIP TRAY ASSEMBLY PRONTOBAR
9801000000011400002 ASSIEME VASCHETTA RACC.ACQUA PRONTOBAR SCARICO DIREDRIP TRAY ASSEMBLY (DIRECT DRAIN) - PRONTOBAR
98010000000118 ASSIEME CAMPANA PRONTOBAR COFFEE BELL ASSEMBLY - PRONTOBAR
98030308 CALDAIA SALD. ACCIAIO Aisi316 MICROBAR 08 230V 1000W BOILER MICROBAR 08 230V
98030380 TUBO INF. CALDAIA ACQUA CALDA PRONTOBAR LOWER HOT WATER BOILER TUBE - PRONTOBAR
98030382 TUBO INF. CALDAIA VAPORE PRONTOBAR LOWER STEAM BOILER TUBE - PRONTOBAR
98030384 TUBO SUP. CALDAIA ACQUA CALDA PRONTOBAR UPPER HOT WATER BOILER TUBE - PRONTOBAR
98030386 TUBO SUP. CALDAIA VAPORE PRONTOBAR UPPER STEAM BOILER TUBE - PRONTOBAR
9803000000009600001 ASSIEME CALDAIA CAFFE' PRONTOBAR CE COFFEE BOILER ASSEMBLY - PRONTOBAR CE

19.12 Edition 02 to 02/2014


SERVICE MANUAL

DATA
CODICE DESCRIZIONE DESCRIPTION FINE
VALIDITA'
9803000000009600002 ASSIEME CALDAIA CAFFE' PRONTOBAR CSA COFFEE BOILER ASSEMBLY - PRONTOBAR CSA
9803000000009800001 ASSIEME CALDAIA VAPORE PRONTOBAR CE STEAM BOILER ASSEMBLY - PRONTOBAR CE
P
9803000000009800002 ASSIEME CALDAIA VAPORE PRONTOBAR CSA STEAM BOILER ASSEMBLY - PRONTOBAR CSA R
98040000000060 ASSIEME GRUPPO EROGAZIONE PRONTOBAR POURING GROUP ASSEMBLY - PRONTOBAR
98040000000062 GRUPPO D43 PRONTOBAR LAVORATO CON CAMICIA INOX MACHINED GROUP - PRONTOBAR O
98040000000064 SUPPORTO GRUPPO LAVORATO PRONTOBAR MACHINED UNIT - PRONTOBAR
98060000000006 LANCIA AUTOSTEAM "ADONIS" AUTOSTEAM WAND "ADONIS" N
98110001 VALVOLA RITEGNO COMPL. 1/8 F-F RETAIN VALVE 1/8 F-F
98120001 VALVOLA NEPLAX VITON 16BAR 1/8 - PORTAGOMMA NEPLAX VITON 16BAR VALVE 1/8 HOSE CLAMP T
98120002 VALVOLA NEPLAX VITON 6 BAR 1/8 - PORTAGOMMA NEPLAX VITON 6 BAR VALVE 1/8 - HOSE SUPPORT
98140000000030 ASS.MACININO DX PRONTOBAR RIGHT GRINDER ASSEMBLY - PRONTOBAR
O
98140000000031 ASS. SCIVOLO PER MACININO DX PRONTOBAR RIGHT COFFEE CHUTE ASSEMBLY - PRONTOBAR B
98140000000032 ASS.MACININO SX PRONTOBAR LEFT GRINDER ASSEMBLY - PRONTOBAR
98140000000033 ASS. SCIVOLO PER MACININO SX PRONTOBAR LEFT ASSEMBLY GRINDER CHUTE A
98160000000142 ASSIEME SONDA + RESISTENZA GR.EROGAZIONE PRONTOBAR ASSEMBLY TEMP PROBE + CARTRIDGE HEATING FOR GROUP PRONTOBAR
98200000000022 ASS. TANICA ACQUA 5LT CON GALLEGGIANTE WATER CONTAINER COMPLETE 5 LITRES R
982100000000320001 ASSIEME E.V. ALLUNGO PRONTOBAR CE EXTRAWER ASSEMBLI - PRONTOBAR CE
982100000000320002 ASSIEME E.V. ALLUNGO PRONTOBAR CSA EXTRAWER ASSEMBLI - PRONTOBAR CE
98210000000035 ASS. RUBINETTO ARIA PRONTOBAR AIR TAP ASSEMBLY PRONTOBAR 2
0
1
3

Edition 02 to 02/2014 19.13


SERVICE MANUAL

19.14 Edition 02 to 02/2014


SERVICE MANUAL

20. UPDATES

Edition 02 to 02/2014 19.15


SERVICE MANUAL

19.16 Edition 02 to 02/2014


Edition 02 to 07/2014
Cod. 31000280

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Fax +1.3603664015
videoconf.+1.360.3188595
www.nuovasimonelli.it
info@nuovasimonelli.com

Graphics by: TYPE ENGINEERING S.r.l La Nuova Simonelli si riserva di apportare tutte le modifiche ritenute necessarie.

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