®

OPAL™ PHOTOACTIVATOR
SERVICE MANUAL
This service manual is to be used in conjunction with the operator manual for the product. The
operator manual contains important information regarding instrument description, location of
controls, specifications and normal operating procedures.

LASER CLASS 3B/IIIb

Diode Laser: 689 nm, 300mW Max, CW

LASER CLASS 2/II

Diode Laser: 635 nm, <1mW Max, CW

VISIBLE LASER RADIATION

AVOID DIRECT EXPOSURE TO BEAM
CLAS S 3B LASER PRODUCT per EN 60825-1/1994
CLASS IIIB LASER PRODUCT per 21 CFR 1040

636-689-01 Rev. A

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®

2400 W. Condensa Street

Santa Clara, CA 95051
(408) 764-7000

P/N 0636-500-00
REV. C
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This manual is copyrighted with all rights reserved. Under the copyright laws, this manual cannot be copied
in whole or part without express written permission of Coherent, Inc. Permitted copies must carry the same
proprietary and copyright and copyright notices as were affixed to the original.

Please note that while every effort has been made to ensure that the data given is accurate, the information,
figures, illustrations, tables, specifications, and schematics are subject to change without notice.

Coherent and the Coherent Logo are registered trademarks of Coherent, Inc.

Please direct all inquiries about this manual to:

Coherent, Inc.
Technical Support C-35
2400 W. Condensa Street,
Santa Clara, CA 95051
(408) 764-3638

Coherent, Inc.
P/N 0636-500-00 REV. C
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DISCLAIMER

Coherent service manuals are written specifically for use by Coherent service engineers who have received
formal training in the servicing of Coherent Equipment, and by customers who have taken and passed a
Coherent certification service training course for the equipment being serviced. Information on certification
service training courses offered to customers can be obtained by contacting the Technical Coordinator at
(800) 367-7899.

Coherent does not accept responsiblity for personal injury or property damage resulting from the servicing of
Coherent equipment by its customers or by third parties, except where such injury or property damage is a
direct result of Coherent’s negligence. Customers, by accepting the service manual, agree to indemnify
Coherent against any claims alleging personal injury or property damage resulting from the servicing of
Coherent equipment by the customer or by third parties, except where such injury or property damage is a
direct result of Coherent’s negligence. These limitations include situations where Coherent personnel are
advising customers on the repair of Coherent equipment over the telephone.

The servicing of Coherent equipment by persons who have not passed a current Coherent certification service
training course for that equipment will void Coherent’s product warranty.

OPAL ™ Photoactivator Service Manual Disclaimer 0636-500-00 REV. C

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REVISION INFORMATION

This is the REV. C release of the OPAL Photoactivator Service Manual . Contact Coherent Medical Group
Technical Support to determine if this is the most current release of this service manual.

Each page of this manual has a revision level at the bottom. This indicates the revision level for the individual
sections. Note that when the manual is updated, not all of the sections are necessarily updated, so some
sections may have a revision level earlier than the release revision level for the manual (the revision level for
the manual is the revision letter that appears on the cover and in the first sentence of this revision information
page). The following list provides a complete list of the revision information, by section, for this release of the
service manual.

Cover page, copyright page, disclaimer page, this page, table of contents page or pages are all revision B with
the corresponding section(s) of the manual.

SECTION 1 0636-500-01 REV. C ECO#

SECTION 2 0636-500-02 REV. C ECO#

SECTION 3 0636-500-03 REV. C ECO#

SECTION 4 0636-500-04 REV. C ECO#

SECTION 5 0636-500-05 REV. C ECO#

SECTION 6 0636-500-06 REV. C ECO#

SECTION 7 0636-500-07 REV. C ECO#

NOTE:
FSB’s released for this service manual are listed in the
OPAL Photoactivator FSB Index. Each time an FSB for this
manual is released or updated, the Section 7 cover page
and Index is also updated and distributed with the FSB.
The current index is placed behind the single sheet that
makes up Section 7, and the FSB’s are placed in order
behind the Index. Contact Coherent Medical Group Tech-
nical support for the date of the most current FSB Index.

SECTION 8 0636-500-08 REV. C ECO#

OPAL™ Photoactivator Service Manual Revision Information 0636-500-00 REV. C

 TABLE OF CONTENTS

1.0 GENERAL INFORMATION 1

1.1 USE OF THIS MANUAL 1
1.2 CONVENTIONS USED IN THIS MANUAL 1
1.3 CE MARK & SERIAL NUMBER FORMAT 2
1.3.1 CE Mark 2
1.3.2 Serial Number Format 2
1.4 SERVICE INFORMATION & FDA COMPLIANCE 3

2.0 INSTALLATION 1
2.1 INTRODUCTION 1
2.2 INSTALLATION INSTRUCTIONS 1
2.3 OPAL LASER SYSTEM SPECIFICATIONS 6
2.3.1 Operating Conditions 6
2.3.2 System Specifications 6

3.0 CALIBRATION, ADJUSTMENT & ALIGNMENT 1

3.1 INTRODUCTION 1
3.1.1 Overview 1
3.1.2 Safety Precautions 2
3.2 SYSTEM CHECKOUT 3
3.3 ELECTRONICS CALIBRATION 5
3.3.1 LCD Display Calibration 5
3.3.2 Spot Size Calibration 6
3.3.3 Cooler Adjustment & Checks 7
3.3.4 Laser Diode Power Output Adjustments 8
3.4 OPTICAL ALIGNMENT 10
3.4.1 Photocell & Fiber Mount Alignment 10
3.4.2 Aiming Beam Alignment 11
3.4.3 Fiber Focus Alignment 13
3.5 POWER CALIBRATION 14
3.5.1 Set the Main & Safety Photocells 14
3.5.2 Broken Fiber Calibration 15
3.6 LASERLINK ALIGNMENT VERIFICATION 18
3.7 OPERATION AND SAFETY CHECKS 20
3.8 PERIODIC MAINTENANCE REQUIREMENTS 23

4.0 THEORY OF OPERATION 1

4.1 INTRODUCTION 1
4.1.1 Operational Overview 1
4.1.2 Physical & Functional Overview 2
4.2 POWER DISTRIBUTION 5
4.2.1 Input Voltage 5
4.2.2 Power Distribution 6
4.2.3 Turn On Sequence 6
4.2.4 Shutdown 6
4.3 COOLING/HEATING 7
4.4 CONTROL ELECTRONICS 7
4.4.1 Overview 8
4.4.2 MICROPROCESSOR 9
4.4.2.1 Voltage Monitoring 10
4.4.2.2 Audio Amplifier Circuit 10
4.4.3 Safety Circuits 10
4.4.3.1 TE Cooler Circuit 10
4.4.3.2 Watchdog Circuit 11
4.4.3.3 Power Monitoring Circuit 11
4.4.4 Shutter/Attenuator/Footswitch/Remote & Fiber Interlock Circuit 11
4.4.5 Cooling/Heating Monitoring Circuit 14
4.4.6 Spot Size Detection 15
4.4.7 Power Detection Circuit 15
4.4.8 Aiming Laser Control Circuit 16
4.4.9 Treatment Laser Diode Control Circuit 16
4.4.10 Serial/EPLD Communication 18
4.4.11 User Interface 19
4.5 OPTIC 20
4.6 SOFTWARE 22

5.0 TROUBLESHOOTING 1
5.1 OVERVIEW 1
5.1.1 Service Philosophy 1
5.1.2 Safety Precautions 2
5.2 INTERIOR ACCESS & PARTS LOCATION 2
5.3 SERVICE MODE 6
5.3.1 Software Update 15
5.3.1.1 Installing the Flash Program Utility 15
5.3.1.2 Installing OPAL Software to the Computer 18
5.3.1.3 Creating a Shortcut to the Software Update Utility 19
5.4 FAULT ISOLATION 23
5.4.1 “No Fault Code Reported” Fault Isolation 23
5.4.2 “Fault Code Reported” Fault Isolation 23
5.5 TEST POINTS 28
5.6 REMOVE/REPLACE PROCEDURES 36
5.6.1 Laserlink Replacement 36

6.0 SELECTED PARTS 1

6.1 SPECIAL TOOLS 1
6.2 MAIN COMPONENTS 1
6.3 ELECTRICAL COMPONENTS 1
6.4 PCB’S 2
6.6 OPTICS 2
6.7 CHASSIS/COVERS 3
6.8 DELIVERY SYSTEMS & PARTS 3
6.8 MISCELLANEOUS 4

7.0 FIELD SERVICE BULLETINS 1

OPAL FSB # 1r1: laserlink electrical cable 20 JUNE 2000 7
INTRODUCTION 7
LASERLINK ELECTRICAL CABLE 7
VELCRO STRAP INSTALLATION 7

OPAL FSB # 2r1: ReV. B SOFTWARE AND NEXT CALL RETROFIT (9800) 20 june 2000
INTRODUCTION 10
REVISION “B” SOFTWARE (P/N 0639-241-51) 10
NEXT CALL RETROFIT 12
INTRODUCTION 16
REVISION E THRU G CONTROLLER PCB 16
AS NEEDED RETROFIT 16

opAl FSB # 3: Revision F controller pcb and as needed retrofit (9801) 28 nov 2000
INTRODUCTION 18
REVISION G CONTROLLER PCB 18
NEXT CALL RETROFIT 18

opAl FSB # 4: Revision “g” controller pcb, ground strap and next call retrofit (9802) 16 jan 2001
INTRODUCTION 20
NEW LASERLINK DESIGN 20
NEXT CALL RETROFIT 20

opAl FSB # 5: INTERMITTENT FAULT 28’S and next call retrofit (9803) 30 MAR 2001

8.0 SCHEMATICS & DRAWINGS 1

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1.0 GENERAL INFORMATION

1.1 USE OF THIS MANUAL

This manual contains service instructions for the Coherent OPAL™ Photoativator™ Laser. The content of this
manual is intended solely for use by Coherent medical Group field Service Engineers and Coherent trained
and certified customer technicians. Coherent, Inc. cannot be responsible for service or repairs attempted by
uncertified persons, and the use of this manual by such persons is prohibited.

The Coherent OPAL Photoactivator Laser Service Manual is to be used in conjunction with the Coherent OPAL
Photoactivator Laser Operator Manual. The Operator Manual contains important information regarding
instrument description, location of controls, specifications and normal operating procedures.

As required, Coherent Medical Group Service Department releases Field Service Bulletins (FSB) for the OPAL
Photoactivator Laser. These FSB’s supplement the information in this manual. As they are released, the FSB’s
become a part of this manual (Section 7).

1.2 CONVENTIONS USED IN THIS MANUAL

Within the text, logic signals that are active low (“notted”) will appear inside of slash marks, as illustrated
below.

/RESET/

These signals are “active”, or true, when the logic level is low. When the logic signal /RESET/ is low, the
system will RESET.

Some schematic diagrams in Section 8 do not include a unique designation for individual logic elements,
operational amplifiers and etc., that are located in the same IC. For example, U1 which is illustrated on the next
page, contains two operational amplifiers. The top op amp would be referred to as U1-1 (its output is pin 1)
and the other would be referred to as U1-7.

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2
U1 1
3

6
U1 7
5

1.3 CE MARK & SERIAL NUMBER FORMAT

1.3.1 CE Mark

The OPAL laser is designed and tested in accordance with Coherent’s procedures for self-certification and for
the CE mark.

The CE mark is a certification label which allows Coherent to sell the OPAL lasers throughout the European
community. This label certifies that the OPAL laser meets all regulations and certification rules set forth by
various countries of Europe. It is important to ensure this label is on the laser console. Refer to the picture
below.

93/42/EEC
0066

The CE mark is located on the back of the OPAL laser console above the fiber optic receptacle.

1.3.2 Serial Number Format

The serial number for the OPAL laser system is designated with a “P” followed by a three digit number. The
serial number label is located on the back of the OPAL laser console and the left of the “Fiber Receptacle” label.

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1.4 SERVICE INFORMATION & FDA COMPLIANCE

In compliance to the FDA, brochures and specifications sheets must include a reproduction of a complete
warning logotype or Class IIa warning statement as required on the product (1040.10(h)(2)(i)). Servicing
information must contain the following (1040.10(h)(2)(ii)):

• Procedures for service with appropriate warnings to avoid exposure. (Refer to Section 3)

• A schedule of maintenance to maintain the product in compliance. (Refer to Section 3)

• A list of controls that could increase the level of accessible radiation. (Refer to Section 3)

• Identification of removable portions of protective housings. (Refer to Section 5)

• Procedures to avoid exposure. (Refer to Section 3)

• Reproductions of required labels and warnings.

•• Below are illustrations of required labels and warnings applicable to this Service
Manual:

Fiber Optic
Receptacle

(Back of OPAL Laser Console)

Door Interlock

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LASER APERTURE

LaserLink

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2.0 INSTALLATION

2.1 INTRODUCTION

WARNING: Installation by untrained persons is a potential hazard to the persons doing the installations,
others present, and to the equipment itself. In addition, improper installation is a potential hazard to the
user, persons present during use, and patient.

These installation instructions are provided for use by Coherent Service Engineers who have completed
certification service training on the OPAL™ Photoactivator™ Laser. Installation by untrained persons is a
potential hazard to the person or persons performing the installation, others present and to the equipment
itself. In addition, improper installation is a potential hazard to the user, persons present during use and
patient.

The Coherent OPAL Photoactivator Laser is packed in a hard-shell case and shipped in a cardboard box. The
cardboard box dimensions are approximately 24” long x 20” wide x 6” depth. When packed in the cardboard
box, it weighs approximately 27 lbs., and with the system out of the cardboard box, it would weigh
approximately 24 lbs. See topic 2.1 for installation instructions for the OPAL Laser.

2.2 INSTALLATION INSTRUCTIONS

These installation instructions are provided for use by Coherent Service Engineers who have completed
certification service training on the OPAL Photoactivation Laser.

Perform the following steps to install the OPAL Laser system.

1. Unbox the system y removing the case from the cardboard box.

2. Open the case and remove the OPAL system.

3. Connect the footswitch and interlock plug into the back of the OPAL laser console. (Refer to the OPAL
Operator Manual).

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4. Attach the LaserLink to the existing slit lamp.

NOTE: • Refer to Subtopic 2.2.2 for slit lamp compatibility.

• If a slit lamp was purchased with the OPAL, proceed to install the slit lamp at this time.

The LaserLink is a “clip-on” type delivery device that can be adapted to many examination slit lamp
for laser beam delivery. It includes a laser spot size telescope, a fixed eye safety filter and delivery
fiber. The delivery fiber has a threaded coupler and an electrical connector on one end that attaches to
a mating connector on the rear of the OPAL laser. The opposite end of the fiber is attached to the tele-
scope.

CAUTION: The fiber assembly can be replaced if it becomes necessary. This is to be done only
by a Certified Coherent Service Engineer. Under no circumstances should the fiber be
removed from the telescope assembly, otherwise damage may occur.

There are three versions of the LaserLink available with the primary difference being the mounting
bracket.

a. Set up.

(For Haag-Streit Slit Lamps or Equivalents Only)

1) Remove the slit lamp illumination mirror from the illumination mirror holder and slide the
Coherent laserized mirror (wide end first) into the mirror holder.

NOTE: If the Coherent laserized illumination is not used, satellite reflections will be
seen.

CAUTION: Avoid touching the surface of the mirror. Contaminants on the mirror
will cause degradation in power output and damage to the mirror.

2) Move the illumination tower to one side so the LaserLink assembly does not come in con-
tact with it during installation and install the LaserLink onto the slit lamp tonometer mount.

(For Zeiss Slit Lamps or Equivalents Only)

1) Move the illumination tower to one side so the LaserLink assembly does not come in con-
tact with it during installation. Install the LaserLink onto the magnification changer, then
tighten the lockdown screw.

b. Install the self adhesive beam blocks.

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The following steps will provide instruction on installing the self adhesive beam blocks on the differ-
ent models of Zeiss slit lamps. Identify the proper Zeiss slit lamp model and follow the instructions
corresponding to that model, then go to step x.

For Zeiss 30SL

1) Clean the designated surfaces on the 30SL slit lamp illumination tower and slit
lamp base. Use a mild solvent (i.e. methanol) and avoid damaging the painted sur-
faces.

2) Peel off the protective paper from the adhesive backing on the self adhesive beam
blocks (FRU P/N 0639-150-01) and install. Places two pieces on the illumination
tower and one on the slit lamp base. Refer to Fig. 1 below.

FIG. 1 Adhere the three beam

blocks (P/N 0638-195-01) to
these three areas on the Zeiss
30SL slit lamp.

SIDE VIEW

For Zeiss SL130

1) Clean the designated surfaces on the SL130 slit lamp illumination tower and metal
bushing. Use a mild solvent (i.e. methanol) to clean the painted surfaces.

2) Peel off the protective paper and install. Place the metal block on the illumination
tower and the circular piece on the slit lamp metal bushing. Refer to Fig. 2.

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Install the metal block

to the illumination
tower in front of the
prism head.

SIDE VIEW

Install the
circular piece on
the metal bushing

FIG. 2 ZEISS SL130

5. Connect the fiber and electrical connector to the rear of the OPAL system. Secure the fiber and cable to
the headrest using the velcro straps supplied.

6. Check the site line voltage (100-230 VAC ±10% 50/60 Hz). If the line voltage is 100-230 VAC ±10% attach
the AC power cord to the system and the other end to the AC wall outlet.

7. Examine the system for any visible indication of damage.

8. Put on safety glasses/goggles and turn the system on. Verify the system display is on.

9. Verify the system completes the self-test, and goes to standby mode without any error codes. As the
OPAL ships from Coherent, the following default operating parameters will be set in the various user
screens and menus:

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Change Protocol Screen:

Fluence = 50J/cm2
Intensity = 600mW/cm2
Infusion Timer = 15:00

Footswitch Mode Screen:

Manual mode (choice at top of screen)

Aim Beam Menu:

Frequency = CW
Aim Power = Mid-Range

Contrast/Volume Screen:

Volume = Minimum
Contrast = Mid Range

Contact Lens Menu:

Lens Selection = 1.50x Ocular, Mainster Wide Field

10. Select the operator Contrast and Audio adjustment screen. Press and hold the finger on the Coherent
logo icon for 5 or more seconds to enter the Master Service screen. Verify the software is up to date. If
not, update the system software as outlined in Section 5 of this service manual.

11. Restart the system. Check the system alignment and operation as outlined in Section 3.7 of this Service
Manual.

12. Demonstrate system operation to the user.

13. Fill out and mail the Installation Quality Audit Report.

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2.3 OPAL LASER SYSTEM SPECIFICATIONS

The OPAL laser is primarily used in Photodynamic Therapy (PDT) for Ophthalmology (when used with a
LaserLink™). The following are the system specifications for the OPAL Photoactivation Laser.

2.3.1 Operating Conditions

Temperature range +15ºC to +35ºC (59ºF to 95ºF)

Relative Humidity 90% (non-condensing)

2.3.2 System Specifications

Classification: FDA Medical Device Class III

Console:

Dimensions Height: 5 in. (approx. 13 cm)

Width: 7 in. (approx. 18 cm)
Weight: 7 lbs. (approx. 3.2kg)
Depth: 12 in. (approx. 30 cm)

Power Requirements: 100 - 230 VAC ±10%, 50/60 Hz, 110W

Power/Timer Control: Determined by intensity, fluence, spot size, contact lens and
magnification inputs

Cooling System: Thermoelectric cooling dissipated by a continuous speed fan

Laser: Active Medium: AlGaInP-based semiconductor diode

Wavelength: 90% of power within 689nm ±3nm
Power: 5-300 mW (Delivered to slit lamp focal plane)
Operating Mode: Continuos Wave
Exposure times: Displayed in 1 sec. increments and dependent on fluence
and intensity settings
Repetition Rate: Single Shot

Aiming Laser: Diode: 635nm ±10nm wavelength

Power: 0-900µW ±90µW
Operating mode: 2 modes of operation

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• Variable rate flashing

• Continuous on

LaserLink:

LaserLink Spot Size: LaserLink Spot Size: 400-5000µm diameter at the slit lamp focal plane

Retinal Spot Size: Dependent on the product of the contact lens magnification and
LaserLink spot size and limited by available output power.

Contact Lens Compatibility:Volk, Area Centralis 1.04x

Haag-Streit 901 Fundus Lens 1.04x
Ocular, Mainster Standard 1.05x
Ocular, 3 Mirror Universal Long (direct) 1.08x
Ocular, 3 Mirror Universal Short (direct) 1.08x
Ocular, Fundus Laser 1.08x
Volk, Trans Equator 1.44x
Ocular, Mainster Ultra Field PRP 1.9x
or equivalents of any listed.

Slit Lamps: Zeiss SL130, SL120 or SL160)

Zeiss 30SL, 20SL, 125SL
Haag-Streit 900BM or equivalents

Other Compatible Slit Lamps:

Haag-Streit BQ
Haag-Streit CN
Inami BM, BQ equivalents
Mentor SH-12
Marko III
Nikon NS-1, FS-3
Topcon SL-3E, SL-8E

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3.0 CALIBRATION, ADJUSTMENT &

ALIGNMENT

3.1 INTRODUCTION

3.1.1 Overview

This section include procedures for the checks and adjustments required to maintain the Coherent OPAL™
Photoactivator™ Laser. The procedures assume the reader has successfully completed a Coherent service
training course on the OPAL laser. Service performed by untrained or unqualified persons can be a hazard to
the person or persons doing the service and to others present during the servicing. An improperly serviced
medical laser system can be a hazard to the equipment user, to others present during use, and to the patient
upon whom the laser is used.

These procedures should be performed in the order presented, and from beginning to the end. If only a
portion of the procedures are done, the servicing engineer must consider the possible effect of doing just that
portion of the procedures (i.e., there may be adjustments done earlier or later in the procedures that impact or
are impacted by the portion performed).

This service manual is subject to revision and is supplemented by Field Service Bulletins issued by Coherent
Medical Group Service Department Technical Support. To determine if the service manual is up to date,
contact Coherent Medical Group Technical Support.

The System Checkout, Topic 3.2, is an operational check of the system. It confirms that the system turns on
properly, responds properly to operator inputs, provides the full range of 689nm power output, delivers actual
power within ±10% of the displayed power, delivers a 689nm beam into the center of an attached fiber,
provides an adjustable aiming beam through the fiber and both the treatment beam (689nm) and aiming beam
(635nm). It also checks and verifies the cooling circuitry is at operating properly.

Electronics Calibration, Topic 3.3, provides instruction on the calibration of the LCD Display for receiving
user inputs, the spot size of the LaserLink, the laser diode cooler and the laser diode power output.

Optical Alignment, Topic 3.4, is performed when the System Check Out procedure indicates a problem or if
various optical components are adjusted or replaced.

Power Calibration, Topic 3.5, provides instruction on the calibration of the voltage output of two energy
monitor circuits to the field service engineer’s calibrated power meter.

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LaserLink Alignment Verification, Topic 3.6, verifies the spot sizes with a reticle and confirms the calibration.

Operational and Safety Checks, Topic 3.7, are performed whenever any preventive or corrective maintenance
service is performed on the system. The system must pass all portions of this procedure.

Periodic Maintenance, Topic 3.8, provides information on periodic/annual maintenance checks to insure
optimum performance of the system.

SPEICAL TOOLS & TEST EQUIPMENT REQUIRED:

Calibrated Digital Voltmeter

Calibrated Power Meter (FieldMaster®)
Calibrated Oscilloscope
Power Meter Nut P/N 0624-457-01
SMA Adaptor P/N 2105-0210
Test Fiber P/N 0624-992-01
LM2 Power Meter Head P/N 0210-895-99
1000:1 Attenuator P/N 0404-064-02
Hitachi Flash Programming Utility
Serial Port Cable P/N 2000-0098

3.1.2 Safety Precautions

Lethal voltages and laser emissions are the primary dangers to the servicing engineer. In addition to the
general safety precautions which always apply when working on electronics and lasers, the servicing engineer
must be aware of the following precautions:

Only Coherent certified OPAL laser Service Engineers should attempt any service on this system.

Even with the keyswitch in the “OFF” position, there are potentially lethal voltages present inside the
electronics module.

The direct and reflected 689nm laser energy is a potential hazard to the eye. Because the 689nm
energy exhibits a red beam, eye safety goggles that safely attenuate the 689nm wavelengths must be
worn by all persons present during servicing.

Use caution when operating the system with any of the covers removed. Before firing, confirm that
the beam is safely terminated, and that all persons present are wearing protective goggles with side
shields that safely attenuate the laser treatment wavelengths (689nm).

During firing, be alert for any indication of reflection or misdirection of the treatment beam.

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Proper Electro Static Discharge (ESD) procedures must be followed while handling or transporting of
assemblies and components sensitive to ESD in order to protect from damage.

The procedure assumes the reader has successfully completed a Coherent service training course on the OPAL
Photoactivation laser. Persons who have not passed a Coherent service training course on the OPAL
Photoactivation laser should not attempt any of these procedures.

3.2 SYSTEM CHECKOUT

The system check out procedure confirms that the OPAL laser is functioning correctly.

1. Set up.

a. Place the system on its side and remove the bottom cover (refer to Section 5).

b. Turn the system on and allow it to go through the self test.

If the system fails to pass the self test, verify the error messages/code information about why
the system failed during self test. Refer to Section 5 for error codes.

2. Verify the voltages from the Low Voltage Power Supply (LVPS) at the following test points:

Attach a DVM to the following test points on the Controller PCB and verify the DC voltages. Adjust if
necessary on the LVPS.

Controller PCB:

+5VDC±.01 VDCTP17 Adjust V1 on the LVPS if necessary)

+12 VDC ±0.2VDCTP40 (Adjust V2 on the LVPS if necessary)
-12 VDC ±0.5VDCTP39

Ground TP1, 3, 9, 12, 13, 15, 19, 20, 37, 38, 44, 46, 50

3. Turn the system off, reinstall the bottom cover, attach the fiber optic and all necessary cabling.

4. Confirm the slit lamp focus and alignment. Perform the Slit Lamp Preparation procedure.

a. Tape a piece of yellow paper between the chin rest cup and the top of the chin rest assembly, then
turn on the slit lamp.

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b. Set the slit lamp oculars to zero or to the operator’s correction.

CAUTION: Accurate adjustment of the ocular eyepieces are critical to laser operation. The
operator can make the adjustment while wearing glasses or contact lenses. Once the adjust-
ment is made, all following adjustments must be done using those same glasses or contact
lenses.

c. Set the slit lamp to maximum magnification and focus on the paper until the texture of the paper can
be seen, then lock the slit lamp in place.

d. Select the largest slit lamp illumination spot and close the aperture to produce a narrow slit (≈2mm).

e. Verify the slit lamp optical focus by swinging the illumination housing to a 45° angle on the left side
and as far as possible on the right side until minimum/no movement of the slit illumination is seen.

If the slit illumination is walking more than the width of the slit, loosen the locking mecha-
nism and reposition the slit lamp backwards/forwards to reduce the slit walk. Lock the slit
lamp in place. If the footprint paper is no longer in focus, adjust the oculars until focus is
achieved.

f. Turn on the OPAL.

5. Verify the aiming beam is focused and centered while viewing through the binoculars. If not, make the
necessary adjustments on the LaserLink® until the aiming beam is centered on the illumination slit.
(Refer to Fig. 3.1).

FIG. 3.1
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Without making any change to the oculars or slit lamp position, select the smallest spot size, then view
the target surface through the oculars. Adjust the spot horizontal and vertical position to center it in
the illumination slit, then adjust the LaserLink focus control to get the smallest spot on the target.

6. Verify the power calibration.

Transmission is approximately 80 to 90 percent. Indicated power must be within ±17% of delivered

power at all power settings, and is typically 5%.

7. Perform the Operational and Safety Checks in Topic 3.7.

3.3 ELECTRONICS CALIBRATION

CAUTION: Be sure all ESD protocols are adhered to while handling or transporting of assemblies and
components, otherwise damage may occur.

This topic is written for systems with software P/N 0639-241-51 revision B or later. Systems with earlier software
revisions should be updated with the current revision software before performing the procedures in this topic.

3.3.1 LCD Display Calibration

The LCD touch screen display must be calibrated to allow the proper addressing of each point on the touch
screen. This must be performed anytime the LCD touch screen display is replaced.

CAUTION: Be sure no sharp objects come in contact with the LCD touch screen display. Scratches and
knicks can impede its performance and reliability.

1. Turn off the system and remove all cables and AC power cord.

2. Remove the bottom and top cover.

Set the top cover aside where the LCD display can be easily accessible.

3. Reconnect all the cables and AC power cord.

4. Turn the system on and set the system into service mode (refer to Section 5).

5. Select the TOUCH SCREEN button on the service screen menu.

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The following service screen will appear.

CALIBRATION

CALIB

FIG. 3.2A

6. Press the CALIB button.

The following
screen with two Use a blunt
dots will appear instrument and
(refer to Fig. touch the dark
3.2B). The first circle.
dot will appear
on the top left
hand corner.
After the top
circle disappears,
then touch the dark
7. Press on the dot in the circle here.
center of the circle
with a blunt instru-
ment (i.e. pencil
eraser) and hold it FIG. 3.2B
there until the soft-
ware recognizes it. The circle will disappear as the system refreshes the screen and a different dot
within a circle on the lower right-hand side of the screen will appear. Press on the dot with the same
instrument. Once the software recognizes it, the system will return to the main service screen.

3.3.2 Spot Size Calibration

The delivered spot size is checked by comparing a main spot size to a safety spot size value. The spot size
should be recalibrated during preventive maintenance and replacement of the delivery fiber or delivery
system.

1. Select the SPOT SIZE service screen.

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2. Rotate the LaserLink spot size selector to its minimum setting (CCW) and press the SAVE MIN button.

NOTE: Typical values are 0.3 to 0.5 VDC displayed in the MAIN VOLTAGE box.

3. Rotate the LaserLink spot size selector to its maximum setting (CW) and press the SAVE MAX button,
then press the arrow icon to return to the Main Service Screen.

NOTE: Typical values are 4.5 to 4.7 VDC.

3.3.3 Cooler Adjustment & Checks

This procedure insures the treatment laser diode is operating under a specified temperature range. This
temperature range is defined as a temperature value specified by the manufacturer. If the temperature value is
not properly set, the wavelength of the treatment beam will be incorrect. Refer to the markings on the F-
Package for the voltage value.

1. Attach a DVM on TP45 (main temperature control) and TP31 (actual temperature signal from the main
thermistor).

Red lead on TP45

Black lead on TP31

2. Verify the operation of the TE Cooler

Loop.

a. Select the TE Cooler service

screen and select TEC OFF.
The voltage should start to
change. VALUE

b. Select TEC ON and verify the

voltage should decrease to
0.0VDC.

NOTE: The voltage may

overshoot and after few
minutes should settle
down to 0.0VDC.
FIG. 3.3A

3. Stabilize the laser diode temperature.

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a. Return to the Master Service screen by pressing the arrow in the top left side of the LCD panel and
select the Laser Diode Screen.

b. Press the button to select LGT and turn the treatment diode on by selecting ON.

c. Adjust the power DAC setting to 150 and allow the circuitry to stabilize ≈ 30 - 60 seconds.

4. Move the DVM test leads to TP45 (MAIN TEMP) and TP 44 (ground). Verify the voltage reading on the
DVM equals the value specified on the diode. If not, adjust R86 to match the value.

5. Move the DVM test lead to TP30 (safety temperature control) and TP41 (safety thermistor). Adjust R104
on the Controller PCB until 0 VDC ±0.01 is obtained.

NOTE: Observe the voltage a few minutes to verify thermal equilibrium.

6. Remove the DVM.

3.3.4 Laser Diode Power Output Adjustments

The OPAL laser system has a power output range from 5 to 300mW @689nm. If the attenuator is enabled, the
output power range is 5 to 25mW. The treatment laser diode power output calibration should be linear within
these ranges.

CAUTION: Take extreme care when removing the treatment laser’s fiber optic cable from the beam
plate assembly, as this fiber is susceptible to damage!

1. Set up.

a. Turn the system off, disconnect the treatment laser diode fiber from the optical plate and install onto
a power meter head. Be sure to set the power meter to 689nm wavelength.

b. Install a DVM on TP47X (Diode Current) and TP46 (Ground).

The measured voltage is a representation of the treatment laser diode current where 1 VDC
equals 1 DC Ampere.

c. Rotate the potentiometer R88 (current limit) fully CW (clockwise) to its minimum setting.

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2. Place jumper across the two long leads on

the laser diode F-Package. Refer to Fig. 3.3B

3. Turn the laser on and toggle SW1 on the

Controller PCB to place the system in service
mode.

NOTE: Be sure all the other external

cables are connected.

4. Select the LASER DIODE button in the mas-

ter service screen and turn the treatment
laser diode on by pressing the LGT button,
then the ON button. Set the PWR SET DAC
so it is greater than 6. FIG. 3.3B

5. Adjust R88 until the DVM reads 500mV.

6. Turn the treatment diode OFF and remove the jumper from the laser diode F-Package.

7. Turn the treatment diode ON and adjust R88 until the power meter reads between 440 - 450mW.

Record the treatment diode serial number, wavelength voltage and current value @ 440 - 450mW in the
System Certification Report.

8. Select the OFF button to turn the treatment laser diode off.

9. Reconnect the laser diode F-package fiber optic cable to the beam plate assembly.

NOTE: Check the treatment diode alignment after reinstalling the fiber to the beam plate assembly.
Perform the Optical Alignment procedure as described in Section 3.4 if necessary.

10. Remove the DVM and power meter, then toggle SW1 to return the system to user mode.

11. Turn the system off, remove all cables and install the covers.

12. Reconnect all cables and perform the Power Calibration and Operational and Safety Checkout proce-
dure in Sections 3.5 and 3.7.

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3.4 OPTICAL ALIGNMENT

The optical head is secured inside the laser console and directs the 689nm treatment beam through the fiber
optic port, through the fiber optic cable and exiting out of the LaserLink®. Therefore, the optical head
assembly must be removed from the laser console, prior to making any adjustments (refer to Section Five for
the removal of the optical head and cover removal).

Check all optical paths for optical integrity and cleanliness. Clean all optics as required.

NOTE: Never use acetone on glued optics!

WARNING!: • Take extreme care when removing/handling the optical head that the output fiber is not
damaged.

• Be sure to exercise ESD protocols when removing/handling the optical plate. Electro
static discharge can damage the laser diode.

After the optical beam plate has been removed, remove the beam plate cover and cut the F-package laser diode
optical fiber tie wrap.

3.4.1 Photocell & Fiber Mount Alignment

1. Turn the laser on and Toggle SW1 and go into

service mode, then select LASER DIODE in the Lens Tissue Paper
service menu.
Photocells

2. Set the system in current mode by selecting the

CUR button and select the ON button (to turn
the treatment laser on).

3. Adjust R90 on the Controller PCB to a comfort-

able level and visible circular beams can be
seen.

The treatment beams must be

4. Insert a lens tissue paper in front of the two symmetrical and centered as
photocells and note where the treatment beams illustrated above when correctly
are striking on the Safety and Main Photocells. aligned.

FIG. 3.4
5. Loosen the photocell mounts (two screws on
the outside wall) and adjust the photocell
mount until the beams are aligned on the photocells, then resecure the photocell mount. Refer to Fig.
3.4.

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6. Remove the fiber focus lens from the fiber mount assembly and place a piece of masking tape over the
SMA output port.

NOTE: Make sure the aiming beam is off.

7. Observe where the treatment beam is striking the tape on the SMA port. Loosen the three Phillip
screws securing the fiber mount assembly and center the beam through the fiber port, then resecure the
fiber mount assembly.

3.4.2 Aiming Beam Alignment

1. Return to the main service screen by selecting the arrow on the top left hand corner of the service screen
and select the ALIGNMENT button.

CAUTION: Be sure there is a 1mm distance between the aiming diode and the fold mirror. The aiming
diode must not touch the fold mirror, otherwise damage to the aiming diode will occur!

2. Orient the aiming laser diode.

NOTE: If the aiming beam is too bright, depress the AIM button until POT appears inside the button.
Use the increase or decrease buttons to adjust to a comfortable level.

a. Place a piece of masking tape on the interior side of the fiber

focus assembly.
Aiming Diode
set screws
NOTE: The beam profile from the aiming laser diode
is elliptical and not round.

b. Loosen the set screws securing the aiming laser diode and
rotate the aiming laser diode in its holder until the elliptical
beam profile is vertical on the masking tape then secure the
set screws holding the aiming laser diode. Refer to Fig. 3.5
and 3.6.

FIG. 3.5
CAUTION:

•The aiming diode body is at +Vcc. Verify there are no tears on the Kapton protective
tape on the aiming diode body. Otherwise, damage to the aiming diode will occur.

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•Do not touch the aiming laser diode with tools or groundstraps and be careful not to
push the aiming laser diode too far that it touches the aiming beam fold mirror
mount.

IN C O R R E C T C O R R EC T IN C O R R EC T

M ask ing T ape

B eam P rofile

FIG. 3.6

c. Remove the masking tape from the interior side of the fiber focus assembly.

3. Near field adjustment.

NOTE: Ensure the fiber focus lens is removed from the fiber mount assembly and the masking tape
still on the SMA fiber port from the previous subtopic. Also, be sure the treatment beam is turned on.

Adjust the aiming laser diode mount until the aiming beam is superimposed onto the treatment beam
on the masking tape at the SMA fiber port.

Loosening the two socket head screws on the rear of the aiming diode mount will adjust the
aiming beam up/down and loosening the two socket head screws securing the aiming beam
mount to the optical beam plate will move the aiming beam from side to side.

4. Far field adjustment.

a. Remove the tape from the SMA fiber port and tape a piece of yellow paper onto a vertical surface
one foot away from the SMA fiber port.

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b. Note the location of the aiming and treatment beams and

adjust the beam combiner optic until the aiming beam is super- Treatment Aiming
imposed onto the treatment beam. Refer to Fig. 3.7. Beam Beam

5. Repeat steps 3 and 4 until the aiming and treatment beams are coin-
cident at both the near and far fields.

3.4.3 Fiber Focus Alignment FIG. 3.7

1. Install the fiber focus lens cell and loosen the set screws to allow the X, Y and Z adjustment. Refer to
Fig. 3.8.

T h e se set screw s
lo ck the X -Y-Z a d ju stm ents Z A d ju stm ent
Fiber Focus Ass'y
in p la ce.

FIG. 3.8

X -Y A d ju stm ents
Fiber Focus Lens

(T O P V IEW ) (F RO N T V IEW )

NOTE: Ensure the fiber focus lens holder when installed is straight up and not installed in an angle.

2. Set the aiming beam to OFF, place the power meter at the SMA fiber output port and turn the treatment
laser ON in CUR mode.

3. Set the power meter to 689nm and adjust R90 on the Controller PCB until 100mW is seen on the power
meter. Remove the power meter head from the SMA fiber output port.

4. Install the test fiber (P/N 0624-992-01) into the SMA fiber output port and install the power meter head
onto the fiber.

5. Make minor adjustments to the fiber focus assembly until maximum power output from the alignment
fiber is achieved. Tighten the set screws to lock the fiber focus assembly in place.

6. Calculate the power loss through the fiber. The loss must be 20% or less. Typically, the power loss is
5%.

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7. Turn the treatment laser OFF and aiming laser ON. Place a piece of masking tape over the SMA fiber
port and verify the beam is centered out of the fiber output port. If not, make the necessary adjustments
as described in Subtopic 3.4.2.

8. Optimize the aiming beam fiber transmission by making the necessary adjustments on the beam com-
biner only.

9. Lock down and secure all adjustment screws. Verify the treatment and aiming diode transmission.

10. Replace the test delivery fiber with the delivery system (LaserLink) at the SMA fiber output port and
select the ON setting under the AIM BEAM heading.

a. Set the power meter to 635nm and adjust the potentiometer on the back of the aiming diode for
900µW ±10µW out of the LaserLink (to the patient).

b. Verify the transmission of the treatment and aiming beams are 80% or greater of the delivered
power. (Typical losses out of the fiber is 10% for the treatment and 20% for aiming beams).

11. Turn the laser off, remove the AC power cord, reinstall the optical beam plate assembly and the top and
bottom covers.

12. Reattach the AC power cord and all necessary cabling.

3.5 POWER CALIBRATION

The top and bottom covers must be removed and the LaserLink with all other necessary cabling must be
attached prior to performing the calibration procedure. Be sure the LCD touch screen panel remains connected
to the Controller PCB. Both the power and broken fiber calibrations must be completed prior to performing
the Operational and Safety checkout procedure in Topic 3.7.

3.5.1 Set the Main & Safety Photocells

1. Set up.

a. Verify all the optics are clean and free of any debris.

b. Place a power meter at the output of the LaserLink and turn the system on. Allow the system to go
through its self-test and toggle SW1 on the Controller PCB to place the system in service mode.

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NOTE: Be sure the power meter is set to measure 689nm wavelength.

c. Select LASER DIODE in the master service screen and select the LGT button to set the system in
light mode, then select the ON button to turn the treatment laser diode on.

d. Ensure that the attenuator is out of the beam path. If not, select OUT on the attenuator button.

e. Set the POWER SET DAC to 200mW by pressing the ▲ (increase) or ▼ (decrease) buttons and
adjust the spot size on the Laserlink to fully counter clockwise (ccw).

2. Adjust R68 (Main Photocell Gain) on the Controller PCB until the power output from the LaserLink is
200mW ±2mW.

3. Attach a DVM across TP2 (MAIN_DELIVERED_PWR) and TP8 (SAFETY_DELIVERED_PWR) on the

CPU Controller PCB.

4. Adjust R52 on the Controller PCB until the DVM reads 0 VDC ±0.01VDC.

5. Move the DVM test leads to TP1 (GROUND) and TP2 (MAIN_DELIVERED_PWR) on the Controller
PCB and verify the DVM reading 2.0 VDC ±0.02 VDC. If not, repeat steps 2 through 4.

6. Remove the DVM from the CPU Controller PCB and toggle SW1 on the Controller PCB to return the
system to user mode.

7. Verify the displayed and measured power across the operating power range is within ±15%.

3.5.2 Broken Fiber Calibration

The system monitors the power through the delivery fiber. If a significant power loss occurs through the fiber,
the system goes to STANDBY mode and displays an error code. The broken fiber sensor monitors the
treatment laser continuously while lasing. The sensor checks the fiber transmission using the aiming beam
during self test.

1. Install a power meter to measure the output power out of the delivery device, turn the system on and
toggle SW1 to enter into service mode.

NOTE: Be sure the power meter is set at 689nm for measuring the treatment beam and 635nm for mea-
suring the aiming beam.

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2. Select the BROKEN FIBER button.

In the BROKEN FIBER service screen, select the button under GAIN until the word AIM (Aiming
Diode) appears and the button under CONTROL is set to ON. Select the word “TRT” (treatment
diode) under the GAIN input and press the control button until “OFF” appears.

NOTE: The aiming beam should only be on at this time.

3. Setting the low transmission parameter.

a. Note the value displayed on the Fiber PC window.

b. Loosen the fiber retaining nut and rotate the delivery fiber a quarter turn counter-clockwise on the
console and tighten the fiber retaining nut.

c. Note the value displayed in the Fiber PC window.

d. Rotate the fiber half-turn clockwise and note the value.

e. Rotate the fiber another quarter-turn clockwise and the note the value, then re-position the fiber to
the lowest value and tighten the fiber retaining nut.

4. Set the power meter wavelength to 635nm and verify the aiming beam output power is 900µW ±10µW.

a. If the output power is not within specification, adjust the potentiometer at the back of the aiming
laser diode until 890 - 910µW is achieved.

b. Adjust R60 on the Controller PCB until the reading under the Fiber PC display is 900µW ±40µW.

c. Note the value displayed in the Fiber PC window and perform the following step to verify the aim-
ing beam power stays at 900µW.

Loosen the fiber retaining nut and rotate the delivery fiber a quarter turn counter-clockwise on
the console then retighten the fiber retaining nut. Verify the value displayed in the Fiber PC
window is 900µW.

Repeat the previous step except rotate the delivery fiber half-turn clockwise and verify the
value remains at 900µW.

Rotate the delivery fiber again a quarter turn clockwise and verify the value remains at
900µW.

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NOTE: It is not uncommon for the aiming beam value to deviate by 10-15 percent.

5. Set the GAIN button until AIM (aiming diode) appears and set the control to OFF. Select TRT (treat-
ment diode) under the GAIN window.

NOTE: Verify the attenuator is out of the beam path.

6. Select the arrow icon on the top left-hand corner, to return to the master service screen and select LASER
DIODE.

In the LASER DIODE service screen, place the system into light regulation mode by depressing the
LGT button and turn the treatment laser diode on by selecting the ON button. Set the power value
under POWER SET DAC to 200 mW by pressing the ▲ (increase) or ▼ (decrease) buttons.

7. Set the power meter wavelength to 689nm and verify the power output is 200 mW ±30 mW on the power
meter.

8. Depress the arrow icon and select BROKEN FIBER at the master service screen.

a. Adjust R61 on the Controller PCB until 200 mW ±2mW is displayed in the FIBER PC display.

NOTE: If no value is displayed, press the CONTROL button until a value is displayed.

b. Enable the attenuator by depressing the Attenuator SELECT button (the display should indicate
IN). Verify the power setting and the power output decreases by a factor of 10 (20 ±3mW). Depress
the attenuator SELECT button and verify the display changes to OUT.

c. Note the value displayed in the Fiber PC window. Loosen the fiber retaining nut and rotate the
delivery fiber a quarter turn counter-clockwise on the console then retighten the fiber retaining nut.
Note the value displayed in the Fiber PC window. Rotate the delivery fiber a half turn clockwise
and note the value, then rotate the delivery fiber another quarter turn clockwise and note the value.

NOTE: It is not uncommon for the treatment beam values to deviate by 5%. If the displayed
values varies by more than 5%, check the LaserLink fiber transmission and optical alignment.

9. Depress the arrow icon and from the master service screen return to the LASER DIODE service screen.
Increase the POWER SET DAC value to 300 mW and return to the BROKEN FIBER service screen.

Verify the output power is 300 ±45.0 mW delivered.

10. Return to the LASER DIODE service screen and turn off the treatment laser diode by pressing the OFF/
ON button underneath the CONTROL title display, then return to the BROKEN FIBER service screen.

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a. Verify there is no power output delivered and zero milliwatts is in the FIBER PC display.

b. Enable the attenuator and verify the power output and power displayed remain at zero milliwatts.
Remove the attenuator out of the beam path.

11. Toggle SW1 on the Controller PCB to return the system to user mode.

12. Turn the system off and install covers.

3.6 LASERLINK ALIGNMENT VERIFICATION

1. Install a yellow target paper onto the chinrest assembly and set both eye pieces to zero.

NOTE: Ensure the illumination light intensity is set at a level where proper alignment can be per-
formed.

2. Adjust the magnification to the highest setting and focus the slit lamp onto the target paper, then lock
the slit lamp base in place.

3. Adjust the magnification to the lowest setting and adjust each eye piece (alternating from + to -) to
achieve the best focus on the target.

4. Repeat steps 2 and 3 until the visual focus is the same at both high and low magnification settings.

5. Remove the bottom cover and turn the OPAL on. Toggle SW1 to enter into service mode and select
BROKEN FIBER.

Under GAIN select AIM and under CONTROL select ON.

6. Return to the master service screen, select SPOT SIZE and set the LaserLink to 400µm. Verify 0.4mm is
displayed in the box underneath the MAIN and SAFETY voltage value readings.

7. Center the aiming beam onto the center of the illumination field of view using the horizontal and verti-
cal setting adjustments on the LaserLink.

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8. Adjust the focus control to obtain the smallest spot

in the visual field.

9. Adjust the spot size control on the LaserLink to

2000µm and verify 2.0mm is displayed in the boxes
underneath the MAIN and SAFETY voltage value
readings.
H orizontal

Focus
10. Return to the master service screen, select LASER
DIODE and turn the treatment laser diode on. V ertical

11. Select light mode and adjust the power DAC for the
following measurements:

NOTE: All measured power must fall within

LaserL in k

17% of the selected power.

Selected Measured Limits (±)

6 6 1.0
10 10 1.7
20 20 3.4
30 30 5.1
100 100 17.0
200 200 34.0
300 300 51.0

12. Verify the output power versus the spot size.

a. Set the power output to 100 mW and decrease the spot size of the LaserLink to 400m. Verify the
power is 100 mW
17 mW.

b. Increase the spot size to 5000m and verify the measured power is 100 mW
17 mW.

13. Verify the spot size.

a. Attach the test reticle to a flat surface and affix it to the chinrest assembly. Verify the eye pieces are
set to the correct diopters and focus the visual field to the reticle. After the slit lamp is focused, lock
the slit lamp in place.

b. Adjust the spot selector on the LaserLink and verify the spot size against the test reticle.

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3.7 OPERATION AND SAFETY CHECKS

1. Turns on the system and verify that it goes through its self test to the STANDBY condition.

2. Verify the following functions properly:

a. Remote interlock plug, footswitch, LaserLink fiber optic cable and LaserLink electronic cable are
connected properly to each of their mating connectors

b. Keyswitch.

Make sure the key cannot be removed from the keyswitch in RUN or “1” positions.
Rotate the key to the OFF (O) position and verify the key can be removed from the
keyswitch assembly.

c. Emergency stop button.

1) Fully press the red Emergency Stop Button on the laser console and verify that the system
cannot be turned on by rotating the key to the “1” position (the button must lock in place).
Press the red button again and then rotate the key to the “1” position. The laser should turn
on and go through its self-test.

2) Depress the Emergency Stop button again and the laser must shut off. Depress the Emer-
gency Stop button again to allow the laser to turn on.

d. Interlock plug.

1) Turn the laser on, select the Exposure Time Screen ( ) and place the system in READY

mode ( ).

2) Remove the door interlock (BRH) plug, verify the laser drops to STANDBY ( ) mode and

the check interlock icon (√ ) appears. Verify the laser cannot be placed into READY mode,
no power is emitted and the safety shutter is in the beam path.

3) Install the BRH plug and verify the laser remains in STANDBY. Repeat step 1.

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e. Delivery fiber.

1) Remove the delivery fiber from the laser output port while the laser is on and in READY
mode. The system must return to STANDBY mode and cannot be placed into READY mode.
The check fiber icon (√ ) must be displayed.

2) Reconnect the delivery fiber, restart the system and verify the laser can be placed into
READY mode.

f. LaserLink electrical cable.

1) Remove the LaserLink electrical cable while the system is on and in READY mode. The sys-

tem must return to STANDBY and display the check LaserLink electrical (√ ) icon or F2
and/or F19 errors.

2) Turn the key to the OFF position, reinstall the LaserLink electrical cable and restart the sys-
tem. Verify the system completes the self-test and can be put into READY mode.

g. Footswitch.

1) Disconnect the footswitch from the laser console while the laser is on and in READY mode.
The system must return to STANDBY, the check footswitch icon (√ ) is displayed and can-
not be placed into READY mode.

2) Reconnect the footswitch to the laser console and verify the laser remains in STANDBY
mode.

h. Sound and Contrast.

1) Go to the Sound/Contrast screen and verify the contrast changes while pressing the appro-
priate buttons. Return to original setting.

2) Verify the speaker volume increases and decreases. Return to original setting.

i. Aiming beam.

1) Go to the aiming beam screen and verify the aiming beam intensity increases and decreases.
Return to original setting.

2) Verify the aiming blink rate increase and decreases. Return to original setting.
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j. Shutter

1) Go to the main screen and unplug the footswitch.

• Listen and verify the shutter closes.

• Verify the aiming beam goes out.

2) Reconnect the footswitch.

• Listen and verify the shutter opens

• Verify the aiming beam comes on.

k. Infusion timer.

1) Set the LaserLink to the largest spot size.

2) Go to the treatment protocol screen and unlock the parameters, then change the infusion
timer to one minute and exit to the main screen.

3) Activate the infusion timer and let it count down to 0.

After the infusion timer expires, the system should display the 83 second treatment
timer and be in READY mode.

4) Depress the footswitch to start an 83 second exposure.

The exposure timer should count down to zero without interruption and the system
should return to STANDBY.

5) Return to the Treatment Protocol screen and unlock the parameters, then change the Infu-
sion Timer setting to fifteen minutes.

6) Relock the parameters and exit to the main screen.

l. Check the power output at the following settings through the delivery system.

a) Select the Contact Lens Magnification screen from the main operators screen. Select 2.01X
Volk, Quadra-Aspheric contact lens.
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2) Select the LASER CHECK from the main operators screen. Adjust the spot size of the Laser-
Link until the following powers are displayed:

5mW
20mW
30mW
100mW
200mW
300mW

Typical values are within 5% of the displayed power and should be less than 17% of
maximum. If out of tolerance, perform the system calibration as described in topic
3.5.

3) Fire the laser as necessary and confirm the power output matches that of the displayed
power.

3.8 PERIODIC MAINTENANCE REQUIREMENTS

CAUTION: Prior to performing the Periodic maintenance, be sure all ESD protocols are adhered to, otherwise
damage to the system will occur.

The system requires the following periodic maintenance:

ANNUALLY (as required)

• Perform a visual inspection of all electrical, mechanical and optical components. Repair or
replace any parts as necessary.

• Remove the top cover of the laser console, disconnect the delivery fiber assembly from the
back of the system, remove the optical head from the system and carefully set aside and per-
form a visual inspection inside of the laser system. Repair or replace any defective or loose
parts as necessary.

• Remove the bottom cover of the laser console and perform a visual inspection inside of the
laser console. Repair or replace any defective parts as necessary.

• Perform electrical checks as described in Topic 3.2. Adjust as necessary.

• Remove the top cover from the optical head and check all optical paths for optical integrity
and cleanliness. Clean all optics as required.

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NOTE: Never use acetone on glued optics!

• Check the optical alignment as described in Topic 3.4 and make the necessary adjustments.

• Check the maximum power output as describe in Topic 3.3 and adjust if necessary.

• Check the power transmission of the delivery device. Typical losses are between 5 to 15%
and should be less than 24% (76% minimum transmission). Repair or replace the delivery
device as described in the Topic 3.6.

• Perform the Operational and Safety Checkout procedure as described in Topic 3.7.

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4.0 THEORY OF OPERATION

4.1 INTRODUCTION

4.1.1 Operational Overview

The OPAL™ Photoactivator™ laser system is a medical device designed for use in conjunction with certain
photo-activated drugs in the treatment of various eye disorders. The system consists of a laser console, and a
LaserLink® delivery system. The console and LaserLink delivery device are connected by a cable (electrical
and fiber optic). The LaserLink delivery device attaches to specific slit lamps (i.e., Haag-Streit 900BM, Zeiss
SL130, Zeiss 30SL or equivalents).

A key is required to turn the system on. At turn-on the system undergoes a series of self-tests (approximately 11
seconds) and if no malfunctions are detected during self-test, then goes to a STANDBY condition. If the self
testing process detects any malfunction, an error or icon will be displayed and the system will not be enabled
until the fault condition clears. An emergency off button is located on the laser console opposite from the
keyswitch. Depressing it will turn the system off.

Once the unit is in STANDBY, the user operates the system through an LCD display screen located on the front
of the laser console. The screen displays system status, operating parameters and selections available to the
user. The user makes selections by touching the screen.

The physician enters the desired treatment, power, time, footswitch option and contact lens used (i.e., spot size
multiplication) on the LCD display screen. Treatment spot size is selected at the LaserLink spot size selector
which is also displayed on the LCD touch screen.

NOTE: All protocol parameters are “locked” in values. To change them the user must select the
CHANGE PROTOCOL screen (refer to pages 54-55 in the Operator Manual).

Various other user auxiliary functions are also available at the LCD touch screen display (i.e., volume control,
LCD contrast, etc.).

Once the physician is ready for treatment and the patient has been injected with the drug, the physician
activates a timer (infusion timer) on the LCD touch screen to start the wait period. The time between injection
and treatment beam exposure is critical to optimal photoactivation of the drug.

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After the Infusion Timer expires, the laser automatically goes to READY and displays the Treatment Timer.
The user positions the slit lamp at the treatment site and depresses the footswitch to deliver the treatment
beam (at the power selected) to the treatment site.

After the Treatment Timer expires, the Idle Timer is displayed and will display the difference in time from the
expiration of the Infusion Timer to the expiration of the Treatment Timer.

The footswitch has two modes of operation:

Manual mode - The treatment beam expires when the foot is no longer on the footswitch or the Treat-
ment Timer expires can be selected.

Automatic mode - The treatment beam expires when the Treatment Timer expires or the user
depresses the footswitch again the second time.).

Aiming beam (635nm) intensity can be turned off or adjusted incrementally to the brightest intensity setting
using the Aiming Beam adjustment screen. The frequency of the blink rate can also be adjusted.

The 689nm treatment beam power level is adjustable from 5 to 300mW displayed on the LCD touchscreen and
is varied by adjusting the LaserLink spot size or changing the contact lens factor.

Fault monitoring continues for as long as the system is turned on and any detected faults are reported on the
LCD touchscreen display.

An equipment description, specifications and detailed user operating instructions are included in the OPAL
Photoactivator Operator Manual.

4.1.2 Physical & Functional Overview

Refer to the OPAL Simplified Block diagram on page 8-3 in Section 8. The OPAL includes the console,
LaserLink and a cable that connects between the two. The LaserLink attaches to any of several standard slit
lamps as identified in Section 2.

The console delivers the aiming and treatment beams. It includes:

• Laser diode package with integral thermoelectric cooling and an optical fiber

• Beam plate optical assembly

• Controller PCB and speaker

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• Touch screen display

• Low voltage power supply

• Keyswitch and Emergency Off Switch

• Input power module with fuses

• Footswitch connector

• CDRH connector

• Cooling fan

The LaserLink includes:

• Selectable spot size telescope

• Broken fiber detection photocells

• Spot size selection sensing circuit

• Integrated eye safety filter

• Interconnecting cabling:

* The interconnecting cable includes:

** The fiber optic cable for the delivery of the treatment and aiming beams

** The electrical connections between the console and LaserLink (for the bro-
ken fiber detection circuit)

** Electrical connections to provide the console with spot size selection infor-
mation from the LaserLink.

For the purposes of this discussion, the OPAL laser is divided into the following functional subsystems. The
remaining topics in this section provide a detailed description of each subsystem.

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Power Distribution (Topic 4.2) - Provides fusing and turn on/off, of the primary AC line voltage; con-
verts the AC line voltage to DC voltages used within the system and distributes the various voltages
throughout.

Cooling/Heating (Topic 4.3) - The treatment laser diode requires extensive monitoring of it’s tempera-
ture to maintain the proper wavelength. The control electronics monitors the safety and main ther-
mistor circuits to apply the appropriate temperature to the laser diode package. A fan is used to
remove heat from the laser console and operates independently of the control electronics.

Control electronics (Topic 4.4) - The control electronics executes software instructions to provide over-
all control to the OPAL laser. It includes the microprocessor with its supporting circuitry (memory,
DAC, timers, etc.) and the various electronic, electro-optical and electromechanical devices it controls
or accept inputs from (i.e. user interface, footswitch, sensors, etc.).

Optics (Topic 4.5) - All system optics are located in the beam plate optical assembly and the LaserLink
delivery system.

Laser diode module includes a permanently attached fiber optic cable which is threaded onto
the SMA connector on the beam plate optical assembly.

Beam plate optical assembly includes the following optics:

Ball Lens (L1) - Collimates the 689nm treatment beam out of the laser diode F-Package
fiber.

Attenuator (F1) - Attenuates the 689nm treatment beam (only lets 10% through) to
achieve output power from 5 to 30mW at the treatment site.

Pick-Off Mirror Assembly (P1) - reflects a portion of the treatment beam from both
surfaces of the optic and directs it through the 32% filter (F2) and into the treatment
and safety photocells (DET1, DET2).

Beam combiner (M1) - The beam combiner is adjusted to place the aiming beam coax-
ial with the treatment beam. The treatment laser passes through the beam combiner.
Minimum aiming beam reflected power is 95%.

Aiming Diode - The aiming beam is provided by a 635nm diode laser. The user can
select varying intensities and variable rate flashing. Maximum delivered power to the
patient is 900µW.

Safety Shutter - Blocks the treatment beam path when de-energized. If the laser is
fired with the safety shutter closed, all laser light emission is prevented from going
into the output fiber.

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Fiber Focus Lens (L2) - Focuses the treatment and aiming beam into a 200µm fiber
optic cable which is part of the LaserLink delivery system.

The LaserLink delivery system includes the following optical components:

Output fiber - The fiber optic cable delivers the treatment and aiming beams from the
beam plate optical assembly to the LaserLink telescope. The fiber is user detachable.

LaserLink photocell (DET1) - Samples the treatment and aiming beam for the broken
fiber circuit.

Ball Lenses (L1, L2) - Directs and focuses the treatment/aiming beam through the
optical path in the LaserLink assembly.

Lens (L3) - Changes the spot size as this lens moves up or down in the telescope.

Lens (L4) - Focuses the aiming and treatment beams to the treatment site.

Delivery Mirror (M1) - A coated mirror situated at a 45º angle which directs the treat-
ment and aiming beams to the treatment site.

Software (Topic 4.6) - Instructions are provided for the microprocessor. The microprocessor is prima-
rily involved with the operation of the system in response to user inputs and monitoring system sta-
tus. The software instructions are stored in the microprocessor and programmable EPLDs on the
Controller PCB. Software upgrades can be accomplished by attaching an external computer to the
serial port (J10) and downloading the new software instructions to the microprocessor.

4.2 POWER DISTRIBUTION

Refer to schematic 8-4 in Section 8.

4.2.1 Input Voltage

The OPAL laser operates off of 100 - 230VAC ±10% @110W and 50/60Hz. The fuses on the back of the system
are rated at 2 amps for the 100 - 230 VAC operation.

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4.2.2 Power Distribution

All power from the Low Voltage Power Supply is directed to the Controller PCB and then to the following
loads:

• +5 VDC operates the digital circuits on the Controller PCB, Optics Interface PCB, provides
+Vcc (+3.3 VDC) for the LCD display and the treatment laser diode.

• +12 VDC operates the fan, electromechanical devices (i.e. shutter and attenuator solenoids),
selected analog circuits and the +5 VDC for the aiming diode.

• -12 VDC operates the analog circuits on the Controller PCB for the light control, TE cooler
control and the Out-Range-Detection circuit.

4.2.3 Turn On Sequence

As the key is rotated from the “O” to the “I” position, current flows through the emergency stop switch,
keyswitch and then into the Low Voltage Power Supply.

4.2.4 Shutdown

Under normal circumstances, the laser remains on until one of the following events occur:

• Keyswitch moved to the “O” position

• Emergency Stop button pressed

• Blown fuses

• Low Voltage Power Supply +5VDC, +12VDC or -12VDC output shorted

• Loss of facility power

• A connector or wire fails or opens

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4.3 COOLING/HEATING

Refer to the TE cooling simplified diagram shown below and associated schematics in Section 8, as well as
the explanations of the TE cooling circuit.

The OPAL utilizes a thermoelectric cooling/heating device to cool and heat the treatment laser diode package.
It also utilizes a continuous speed fan to dissipate the heat from the laser console. The treatment laser diode
must operate under a specified temperature window in order to maintain power and wavelength stability.
The heating and cooling of the treatment laser diode is electronically controlled by an analog servo circuit
called a TE Cooler Control circuit.

L ow V oltage P ow er Su p p ly

+12 V D C

C on troller P C B

Fa n

H EA T

COO L

FIG. 4.1 COOLING DIAGRAM

4.4 CONTROL ELECTRONICS

Refer to schematics 8-5 thru 8-17 in Section 8 and other associated schematics.

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4.4.1 Overview

The control electronics executes stored software instructions to safely operate the system in response to user
inputs. The microprocessor system provides overall control of system operation. Includes the following
circuits/functions.

Microprocessor (µP) - Runs the software program to provide overall control of system operation. It
includes a 67045 microprocessor and its supporting circuits - ROM, RAM, EPLD, clock and micropro-
cessor bus support circuits. (Described in Subtopic 4.4.2).

Safety Circuits - Monitors various components (i.e., fiber optic cable (transmissivity), thermistors and
etc.) throughout the system and displays an error code/icon. (Described in Subtopic 4.4.3).

Shutter/Attenuator/Footswitch/Remote Interlock Circuit - Operates and monitors the position of the

shutter, attenuator, detects footswitch position and monitors the remote interlock connection.
(Described in Subtopic 4.4.4).

Cooling/Heating Monitoring Circuit - Monitors, heats and cools the treatment laser diode package
through a thermoelectric device. (Described in Subtopic 4.4.5).

Spot Size Detection - Provides a feedback signal of the spot size selected by the operator. (Described
in Subtopic 4.4.6).

Power Detection Circuit - Provides electrical signals relative to the power intensity selected of the
treatment laser diode. (Described in Subtopic 4.4.7).

Aiming Laser Control Circuit - Provides electrical control to set the aiming diode laser to its off, vari-
able or high intensity and blinking mode. (Described in Subtopic 4.4.8).

Treatment Laser Diode Control Circuit - Enables the treatment laser diode to operate in light or cur-
rent control. Determines maximum allowed current through the laser diode while providing a feed-
back of the actual current to the safety monitoring circuits. (Described in Subtopic 4.4.9).

Serial/Parallel EPLD Communication Ports - Provides a way to update the EPROM software instruc-
tions in the microprocessor and EPLD’s. (Described in Subtopic 4.4.10).

Supervisory Circuit - Monitors the +5 VDC supply, NVRAM supply and watchdog circuitry. It also
sends either a /RESET/ or /WDOG_ERR/ signal to the microprocessor if either of the above parame-
ters are out of tolerance. A reset switch has also been added to allow the service engineer to reset the
system. (Described in Subtopic 4.1.11).

Broken Fiber Detection Circuit - Converts a voltage from the energy detected on the photocell inside
the LaserLink to a Fiber Transmissivity signal. The voltage is calibrated to a predetermined ratio of the
aiming beam, attenuated and full power treatment beam.

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User Interface - Provides user input parameters to the microprocessor and related circuitry.
(Described in Subtopic 4.4.13).

4.4.2 MICROPROCESSOR

Refer to schematic 8-5 in Section 8. The Hitachi RISC HD64F7045 microprocessor U34 reads/writes to its
memory and I/O devices over a 16 bit address bus and a 16 bit data bus. U42 provides a 6.144 MHz clock
input to the microprocessor. In this particular microprocessor, the digital I/O devices, serial communication
ports, A/D conversion circuits, programmable timers, interrupt controller and EPROM functions have been
incorporated into the microprocessor chip, eliminating unnecessary discrete devices. (Refer to the subsequent
subtopics).

The microprocessor U34 is equipped with a 256k byte EPROM (erasable, programmable, read-only-memory).
Software instructions are permanently stored in the microprocessor. Software upgrades can be accomplished
by setting pins 102, 95 and 99 high (set SW4 to the “I” position). After the software is upgraded, pins 103, 102
and 99 must be set low (set SW4 to the “K” position) to prevent the software instruction from being
accidentally erased or overwritten.

At power up U43 outputs a /RESET/ signal to U34 pin 108. This holds the microprocessor /RESET/ line low
until C113 charges up to >4.75 VDC. The microprocessor does not execute the software instructions when this
line is held low. Pressing the reset switch on the Controller PCB (SW3) provides the same reset condition when
the system is already on.

U43 drives the /RESET/ line low if the +5 VDC supply voltage falls below approximately 4.75 VDC.
/RESET/ signal is also used on the digital control bus to reset the following chips:

• Safety EPLD U33

• Footswitch/Solenoid EPLD U32
• Graphics Controller U38
• Speaker Driver U25
• Serial DAC U26

U43 also functions as a watchdog timer for the microprocessor. U43 outputs a /WDOG_ERR/ to the Safety
EPLD and a WATCHDOG signal to the microprocessor, which also illuminates LED7A.

U35 and U37 provides 32K of 8 bit of RAM each. The microprocessor uses this area to keep track of
miscellaneous values while the system is running. Data stored in RAM is lost when the system is turned off.

U36 provides 2K of 16 bit nonvolatile read/write memory (NVRAM) to the microprocessor. System power
calibration and error factors are stored in the NVRAM and is maintained even when the power is removed.

SW1 on the Controller PCB sets the system into service mode. Toggling SW1 asserts a low /SERVICE/ signal
to one of the DIO input lines of the microprocessor.

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4.4.2.1 Voltage Monitoring

Refer to page 8-12 in Section 8. U15 monitors the +5 VDC and the
12 VDC for the microprocessor. The IC
outputs the following error signals to the Safety EPLD (U33) for each voltage:

• /P5ERR/
• /P12ERR/
• /M12ERR/

The Safety EPLD U33 then sends a /SAFE_INT/ signal to the microprocessor.

If the +5V falls below +4.75 VDC or the
12 VDC falls below
11 VDC, the microprocessor displays an error
code on the LCD Touchscreen Display. Refer to Section 5 for the specific fault codes.

4.4.2.2 Audio Amplifier Circuit

Refer to page 8-12 in Section 8. The Audio Amplifier circuit provides an audible indicator for the system
status. An audible tone from a speaker sounds when the following conditions occur:

• The system has finished its self-test routine during the initial turn-on
• When ever operating parameters are changed by the user
• A system error occurs
• When ever the system encounters a system error condition

The microprocessor outputs an enable signal to the OR gate of U46D pin 13 and a /MEDIA_CS/ (media chip
select) signal to pin 12. This causes U46D to output a /SOUND_CS/ from pin 11 which is asserted to U25 pin
2. The sound IC chip (U25) decodes an 8 bit digital signal on the data buss to an analog output signal on pin 5.
The signal from pin 5 is then amplified by U18 before going into the speaker.

4.4.3 Safety Circuits

Refer to schematic page 8-8 in Section 8. The safety circuit is controlled by the Safety EPLD U33 in
conjunction with the microprocessor. The following subsystems are controlled by the Safety EPLD U33 and
are addressed in the following subtopics.

4.4.3.1 TE Cooler Circuit

The TE Cooler circuit is monitored by the main and safety thermistor fault signals. If these values deviate by
more than 20%, the EPLD outputs a thermoelectric cooler temperature error (a fault 17 during use; fault 47
during self-test).

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4.4.3.2 Watchdog Circuit

The /WDOG_ERR/ signal reports to the EPLD, and if enabled, the system will shutdown.

4.4.3.3 Power Monitoring Circuit

The power monitoring signals are monitored by U33. If the signals are 17% out of specification, the EPLD
outputs a >300 or a Fault 41 error signal (power high) to the microprocessor. If it is a power low error, the
EPLD will output a <5 or a Fault 43 error.

4.4.4 Shutter/Attenuator/Footswitch/Remote & Fiber Interlock Circuit

Refer to the Schematics 8-9 and 8-13 in Section 8. The operation of the Shutter/Attenuator, Footswitch and
Remote & Fiber Interlock circuits are related.

The Shutter is a solenoid operated mechanism that blocks the treatment beam when the solenoid is
de-energized. The shutter moves out of the beam path when the solenoid is energized (when the sys-
tem is in READY). The Footswitch/Solenoid EPLD U32 drives the circuit which operates the shutter.
The position of the shutter is also monitored by the Footswitch/Solenoid EPLD by way of the photoin-
terrupters.

The attenuator is similar to the shutter. The difference is that the attenuator will allow 10% of the
beam to be transmitted, where as the shutter blocks the beam. The circuitry driving the attenuator is
similar to the shutter circuitry (i.e. utilizing the Footswitch/Solenoid EPLD U32).

The Footswitch is a foot operated SPST switch with a 15 foot cable. The user depresses the footswitch
to fire the laser. The footswitch plugs into a receptacle at the rear of the laser console (facing away
from the user).

The Remote Interlock refers to an external electrical jack that can be wired to a remote switch to dis-
able the laser. If this loop is opened, the laser is disabled and an error code/icon appears on the LCD
touch screen display. A dummy plug is supplied to directly connect across the loop, if the user installs
a remote switch. The jack is located at the rear of the laser console facing away from the user.

The Fiber Interlock refers to the fiber optic cable assembly on the LaserLink which is con-
nected to the laser console. If the fiber optic cable was to become disconnected when the sys-
tem is in operation, the laser is disabled and an error code/icon appears on the LCD touch
screen display.

Footswitch - As long as the footswitch is not depressed, a high signal is asserted at pin 1 of U31A and
a low signal at pin 3 of U31B. U31A/B outputs a low at pin 2 and a high signal at pin 4. Both the
FSNO and FSNC signals are asserted to the Footswitch/Solenoid EPLD U32 pins 64 and 65. If the
FSNO signal is low and FSNC is high, then U32 outputs a high /FOOTSW_DOWN/ signal to the

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microprocessor, preventing the laser from firing. When the footswitch is depressed, the states of the
FSNO and FSNC signals change to a high FSNO and a low FSNC signal to U32. U32 will then output
a /FOOTSW_DOWN/ signal to the microprocessor. The microprocessor would then output an /
EXPOSING/ signal to pin 27 of U32 and if the state of the other signals are correct, U32 will output a
high EXPOSING signal at pin 61 to the Safety EPLD U33 pin 79. U33 will then output a /
FIRE_GATED/ signal to allow the firing of the treatment laser diode.

Shutter/Low Power Attenuator - Four signals (/ATTEN_HI_DRIVE/, /ATTEN_DRIVE/, /

SHUTTER_HI_DRIVE/ and /SHUTTER_DRIVE/) are used to operate the solenoids (low power
attenuator & safety shutter). The Footswitch/Solenoid EPLD U32 output each of these signals to ener-
gize the solenoids and open the shutter/low power attenuator. As each these solenoids are energized,
photo-interrupters monitor the position of the shutter and attenuator, which the Footswitch/Solenoid
EPLD U32 will read.

Shutter - The Footswitch/Solenoid EPLD U32 outputs a /SHUTTER_HI_DRIVE/ signal to

the input of U23C pin 5 for 140mS. U23C will output a high signal from pin 6 to turn on Q10-
1, and if Q10-2 is also turned on, a ground path is completed energizing the shutter. U32 will
also output a /SHUTTER_DRIVE/ signal to U23D pin 9, which will result in U23D pin 8 to
output a high signal turning on Q10-2. The safety shutter solenoid energizes and the shutter is
inserted into the beam path. The purpose of the /SHUTTER_HI_DRIVE/ signal is to provide
extra current in opening the shutter and overcoming any mechanical resistance.

NOTE: The only time the shutter is in the beam path during normal operation is when
the system is in a fault condition or the system is shut off.

Once the shutter is in the beam path, the signal from the shutter photo interrupter at J1-17
goes low. The low signal is asserted to the input of U22D pin 9 which will output a high signal
at pin 8 (SHUTTER_CLOSED). When this condition occurs, the inverse will occur at U22C
pins 5 and 6 (SHUTTER_OPEN). The SHUTTER_CLOSED and SHUTTER_OPEN signals are
read by the Footswitch/Solenoid EPLD U32 on the Footswitch EPLD Bus. When the shutter is
in the beam path the light from the shutter open photo interrupt is blocked and disabled, the
light from the shutter closed photo interrupt is unblocked which enables the photo-interrupt
device.

Low Power Attenuator - The Low Power Attenuator circuit operates almost in the similar fashion as
the shutter circuit. The difference is when the user selects a low power setting, the Footswitch/Sole-
noid EPLD outputs a /ATTEN_HI_DRIVE/ signal for 140mS to engage the solenoid. The Footswitch
EPLD will also output a /ATTEN_DRIVE/ signal to hold the solenoid in place.

NOTE: When the user selects a low power setting (<25mW), the treatment diode will
not decrease the output power where it may become unstable, but will increase to a
higher level output power. This will insure that the treatment output power remains
stable. When the low power attenuator inserted into the beam path, the treatment
beam is attenuated by a factor of 10.

The FET Q9-1 will turn on for a period of 140mS to engage the low power attenuator solenoid
and Q9-2 turns on as long as the /ATTEN_DRIVE/ remains low.

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As the low power attenuator flag is inserted into the Attenuator Photo Interrupts, a low signal
is asserted to U22B pin 3 (unblocked sensor) and a high signal is asserted to U22A pin 1
(blocked sensor). U22B pin 4 will output a high signal (ATTEN_CLOSED) and U22A pin 2
will output a low ATTEN_OPEN signal. Both of these signals are read by the Footswitch/
Solenoid EPLD U32 on the Footswitch EPLD Bus. If the attenuator is not inserted into the
beampath during low power operation, the system will report a fault code.

Interlocks - There are three interlocks in the OPAL system:

• CDRH (door) Interlock

• Fiber Interlock

• Broken Fiber Detection

CDRH and fiber interlocks operate in a similar fashion. If the CDRH or fiber interlock loop
opens, a high signal is asserted to the inputs of U31C and U31D pins 5 and 9 resulting in a low
/CDRH/ or /FIBER_IN/ signal, which is read by the microprocessor. This will result in the
disabling of the system. The fiber interlock circuit utilizes two microswitches in series which
connect to J1 pins 18 and 20.

The Broken Fiber circuit utilizes a transimpedance amplifier (U14) to amplify the signal from
a photocell located inside the LaserLink assembly. The power from the aiming and treatment
beams provide the input signals (FIBERX+, FIBERX-) to the transimpedance amplifier U14A
pins 2 and 3. Two 4.99kΩ potentiometers (R60 and R61) are used to calibrate the feedback for
both the treatment and aiming beams in the circuit. Depending upon the operating parame-
ters, the microprocessor will either output an /ATTEN_DRIVE/ or AIM_GAIN signal to the
analog switch U15X, which will select one of the three feedback resistors for the appropriate
gain. If the circuit is operating in its proper state, U14A pin 1 will output a
FIBER_TRANSMISSIVITY signal to the microprocessor. If the a problem occurs with the fiber,
the FIBER_TRANSMISSVITY signal will go low causing the microprocessor to go into a fault
condition.

The following is a table illustrating the different voltage gains of the

FIBER_TRANSMISSIVITY signal and the state of the AIM_GAIN and /ATTEN_DRIVE/ sig-
nals:

Function Gain AIM_GAIN /ATTEN_DRIVE/

Attenuated Treat Beam 10mW/V 0 0

Full Treat Beam 100mW/V 0 1
Aiming Beam 300µW/V 1 0

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4.4.5 Cooling/Heating Monitoring Circuit

Refer to page 8-14 in Section 8 and the simplified diagram. As the laser is turned on, the microprocessor U34
pin 29 outputs the /TE_ON/ signal. The /TE_ON/ signal is then asserted to U7D pin 13 causing U7D pin 14
to go high. The high signal turns on Q3 which also turns on Q4, enabling the TE Cooler Control circuit.

Once the TE Cooler Control circuit is enabled, the voltage from the main thermistor inside the laser diode
package is applied to the inverting side of U7B pin 6. The reference voltage which is set by a 10kΩ
potentiometer R86 is applied to the non-inverting side of the op-amp U7B pin 5. The output signal from pin 7
is then asserted to the non-inverting side of U7A pin 3 and the inverting side of U7C pin 9. The output signals
from pins 1 of U7A and pin 8 of U7C will either turn on/off Q8 and Q5, which will heat or cool the laser diode
F-package as necessary.

A second thermistor in the laser diode package is also being monitored which is called the Safety Thermistor.
If the voltage from the safety thermistor exceeds that of the reference voltage as specified by the adjustment of
the 10kΩ potentiometer R104, pins 1 and 7 of U8A and U8B will output a low /SAFETY_THERM_FAULT/
signal to the safety EPLD triggering a fault 17 or 47 on the LCD display.

The TE Cooler Control circuit also has a detector circuit in case the main thermistor becomes inoperative. If a
problem develops with the main thermistor, a high signal is developed and is asserted to the non-inverting
side of U9A pin 3 and U5A pins 2 and 5. As the high signal is asserted to U9A, a high output signal is
developed at U9A pin 1, illuminating LED 8A and causing pin 13 of U7D to go high (the inverting side). The
output of U7D pin 14 goes low turning off Q3 and Q7. In turning off both Q3 and Q7 opens the ground path
and disables the circuit. At the same time as the same high signal is asserted to U5A pin 2 and 5, a low
/MAIN_THERM_FAULT/ signal is generated alerting the Safety EPLD and displaying a fault 17 or 47 on the
LCD display.

Low V oltage
Pow er Supply

-12 VD C

+1 2V D C

U 34
CPU Fa n

U 33 /T E _O N / CO O L
Safety H EA T
EPL D SA FE TY T H ER M IST O R
M A IN T H E RM ISTO R
TE
/M AIN _T H ERM _F AU LT/ C ooler
/SA FE TY _ T H E RM _ FA U L T/ C ontrol

C O N T R O LLER PC B

FIG. 4.2 SIMPLIFIED TE COOLING CONTROL CIRCUIT

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4.4.6 Spot Size Detection

As the user makes adjustment to the spot size selector on the LaserLink, the power (determined by the lens
and drug protocol parameters entered) will either increase or decrease. Two potentiometers located inside the
LaserLink provide the input voltage via the wipers J6-2 and J6-6 to the non-inverting side of the op-amps
(U13A and U17B). The op-amps will output a SPOT_SIZE_MAIN and SPOT_SIZE SAFETY signals to the
microprocessor. The microprocessor will then set the treatment laser diode to the specified power point.

4.4.7 Power Detection Circuit

Refer to page 8-16 in Section 8 and the simplified diagram. The power detection circuit is controlled by two
power channels. The main and safety channels check and amplify the output of the photocells to provide an
analog voltage proportional to the delivered power (100mW/V). These signals are then sent to the
microprocessor which the power is then displayed on the LCD display.

As the photocells generate a voltage as a result of the treatment/aiming beams striking the photocells, the
signals (PHOTOCELL_M, PHOTOCELL_S) are asserted to the inverting side (pin 2) of the transimpedance
amplifiers U19A and U11A. The output signals from pin 1 of U19A and U11A are then asserted to the non-
inverting side (pin 3) of U10A and U17A. The gain of U11 and U19 is determined by the status of the
integrator switches (U12 & U20) and the value which potentiometers R52 and R68 are set to. The integrator
switches are enabled by the microprocessor if the attenuator is the beampath. R52 and R68 are adjusted to
compensate for the fiber losses. The output signals from pin 1 of both of the op-amps become the
MAIN_DELIVERED_PWR and SAFETY_DELIVERED_PWR signals. Both of these signals are then read by
the microprocessor U34.

The SAFETY_DELIVERED_PWR signal is used as a reference signal to establish the 20% over and 20% under
power conditions from the /POWER_HI/ and the /POWER_LO/ signals in the Out-Of-Range circuit. The
microprocessor outputs a SAFETY_RANGE signal to the non-inverting side of U2A pin 3, which outputs an
amplified signal (x 1.2) to the non-inverting side of U1A pin 3. The output signal /POWER_HI/ from U1A pin
1 is then read by the Safety EPLD U33. The SAFETY_RANGE signal is also attenuated (x 0.8) and asserted to
the inverting side of U1B pin 6. The output signal from U1B pin 7 /POWER_LO/ is also read by the Safety
EPLD.

NOTE: The hardware of the Controller PCB allows up to a ±20% power swing where the software only
allows a ±17% difference.

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M ain M A IN _D E L IV E R E D _P W R
PH O TO C EL L_ M
Photoc ell / A T TE N _IN _M A IN /
Po w e r / A T T EN _IN _SA FE T Y / M icro proc ess or
D e te ction
SA F E T Y _D EL IVE R ED _P W R U 34
C ircu it
S afe ty P H O T O C E L L _S
P hotoce ll S A FE TY _R A N GE

BEA M PLA T E D ig ital D ata A d dre ss

A SSEM B LY C ontr ol B us Bu s
Bus

O u t of
Lase r R a n ge / PO W E R _H I/
Be am D e tec tion Safety E PL D
/ PO W E R _L O /
C irc uit U 33

C O N T RO L LER PCB

FIG. 4.3 POWER DETECTION CIRCUIT

4.4.8 Aiming Laser Control Circuit

Refer to page 8-11 in Section 8. A regulated +5 VDC output from U30 is used for the aiming beam laser diode
supply. The AIM_BEAM_CTRL0 and AIM_BEAM_CTRL1 signals from the microprocessor controls the turn
off/on of the aiming beam laser diode by way of the analog switch U21. In order for the aiming laser diode to
turn on, the AIM_BEAM_CTRL0 signal must be set high and the AIM_BEAM_CTRL1 set low. If both signals
are high or low at the same time, the aiming laser diode will turn off.

Once the proper state of the AIM_BEAM_CTRL0 and AIM_BEAM_CTRL1 lines are set and the aiming laser
diode is turned on, the user can increase/decrease the intensity of the aiming beam via the touch screen panel.
As the user increase/decrease the aiming beam, the microprocessor outputs two signals (/AIM_BEAM_STEP,
/AIM_BEAM_DIR/) to the digital pot U28. The (/AIM_BEAM_DIR/ signal sets the direction of the aiming
laser diode (i.e. increase or decrease). The /AIM_BEAM_STEP/ signal establishes the incremental or
decremental step when increasing or decreasing the intensity power. The outputs of U28 are decoded by U21
to provide proper operation of the aiming beam.

4.4.9 Treatment Laser Diode Control Circuit

Refer to page 8-13 and the simplified diagram. The Treatment Laser Diode Control circuit allows the system
to operate in the following modes:

• Light control mode (user and service modes).

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• Current mode (service mode).

• Provides the drive circuitry to turn on the treatment diode laser and determines the maxi-
mum laser diode current.

The IC chip U3 sets the mode of operation based on the condition of the /FIRE_GATED/ and the CURRENT/
LIGHT/ signals. The Safety EPLD U33 outputs a /FIRE_GATED/ signal to U3 pin 1 and the microprocessor
U34 outputs the CURRENT/LIGHT/ signal to U3 pin 16. If the system is set to operate in current mode, the
CURRENT/LIGHT/ signal is set high and if the system is set to operate in light mode, the signal is set low.
As U3 pin 9 outputs a signal, it is asserted to the inverting side of U4C pin 9. The output of U4C turns on Q2
and since Q6 is already on, a current path is completed and the treatment laser diode turns on.

Light Mode - The light control mode is a servo-controlled loop where the output power is sampled
and fed back to the loop input to achieve an accurate light control. Note that the signals are hardwired
together in an “OR” configuration. The two following signals are the command and sense signals for
the circuit:

• REQUESTED_PWR - As the Serial DAC U26 receives inputs from the Touchscreen Decoder
U49, U26 pin 2 outputs a REQUESTED_PWR signal to the Linear Diode Control circuit and
the microprocessor.

• MAIN_DELIVERED_PWR - The output signal from the Photocell Feedback Control

becomes the sense signal to the Linear Diode Control circuit by way of U4A.

The differential signal between the two signals are asserted to U13 pin 4 which enables the output at
pin 8. The output signal is asserted to the error amplifier U4B pin 6. The output becomes a feedback
signal to U3 causing the DB line (pin 9) to become the control output to the treatment diode drive cir-
cuitry. The 10kΩ potentiometer R88 limits the maximum current through the treatment diode. U4C
provides the gating drive voltage to turn on Q2, resulting in the turn-on of the treatment laser diode.
As the treatment laser diode is turned on and current is flowing through Q6 and R38, the same current
signal also serves as a current sense device for the servo loop. The voltage drop seen across the resis-
tor R38 is a representation of the current flowing through the treatment laser diode. This signal is
asserted to the inverting side of U6B pin 6. The amplified output signal
/CURRENT_SENSED/ is read by the SAFETY EPLD U33.

NOTE: The voltage across R38 has a ratio of 1VDC equals 1 amp of DC current.

Current Mode - In the Current Mode, the 10kΩ potentiometer R90 serves as the input to U3 pin 11.
The output signal at pin 9 is asserted to the inverting side of U4C which turns on Q2 and turns on the
treatment laser diode.

NOTE: The resistance value of the wiper of R90 determines the amount of current flowing to
the diode circuitry.

The safety signal KILL_LASER (also known as Crowbar), a signal from the microprocessor is used to
disable the operation of the system. The KILL_LASER signal goes high turning on Q1, illuminating
LED 9A (CROWBARETTE) and turning off Q6, which opens the current path and disables the treat-
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ment laser diode. As the treatment laser diode is turned off, a high signal is asserted to the inverting
side of U6A pin 2. The output signal /KILL_OK/ goes low reporting a successful crowbar operation
to the microprocessor U34.

Low voltage Power

Supply

+12VDC
-12VDC
U34
CPU +5VDC

/KILL_OK/
KILL_LASER
CURRENT/LIGHT/
REQUESTED_PWR
Linear Diode Control
MAIN_DELIVERED_PWR
U33
Safety /FIRE_GATED/
EPLD
/CURRENT_SENSED/

CONTROLLER PCB

FIG. 4.4 LASER DIODE CONTROL CIRCUIT SIMPLIFIED DIAGRAM

4.4.10 Serial/EPLD Communication

The serial (J10) and EPLD (J12) ports are provided to accommodate the programming of the microprocessor
and the EPLDs. The ports are located on the Controller PCB.

The serial port is designed around a standard RS-232 port and a serial communication IC chip U44. The TXD1
and RXD1 signal lines are the means in which the software instructions in the microprocessor can be
programmed or updated. The instructions are “flashed” (transferred) to the CPU while SW4 is the in boot or
not protected mode.

The EPLD Programming Port uses a 10 pin header mounted on the Controller PCB. The programming of the
EPLDs are for all intents and purposes can only be programmed at Coherent Medical Group. A special
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programming tool is connected to J12 and via the programming lines (TCK_SOURCE, FS_TO_SOURCE,
TMS_SOURCE and SOURCE_TO_SAFE) programs or updates the Safety and Footswitch/Solenoid EPLD’s.

4.4.11 User Interface

Refer to page 8-10 in Section 8 and the simplified diagram Fig. 4.5. The LCD touch screen display receives
operator inputs from the user and displays the system status and operating parameters to the user.

The LCD touch screen display is a combination of an Liquid Crystal Display placed behind a capacitive touch
screen assembly.

The microprocessor updates the LCD display by writing screen information by way of the data bus to the
Graphics Controller U38, which decodes the information and sends it to the level shifter U29 on the LCD Data
Bus. The Level Shifter U29 is the interface for the display. A regulated 3.3 VDC is derived from the +5VDC
from U48 for LCD display.

The contrast of the LCD display can also be adjusted to accommodate the user by the microprocessor
supplying the following signals to U24:

• CONTRAST_UP
• CONTRAST_DOWN
• LCD_SUPPLY_ON

The LCD_SUPPLY_ON signal from the microprocessor enables U24. The CONTRAST_UP and
CONTRAST_DOWN signals, when asserted to U24, will cause the IC chip to output a DC signal level
proportional to the contrast level on the LCD display (12.5VDC < LCD_bias < 25VDC. (The higher the voltage,
the darker the image on the LCD screen.)

To erase the LCD Display upon power down of the system, the /PWR_DOWN/ signal from the
microprocessor must go low. As the signal goes low, a thin line is written across the LCD Display (the line is
visible). If the /PWR_DOWN/ signal does not go low, the last screen data will remain on the LCD Display.

The touch screen is composed of a pair of capacitive element layers separated by an air gap in between. When
a voltage is applied to the two layers, a touch screen decoder U49 monitors the X+, X-, Y+ and Y- coordinates
on the touch screen. If a user selects a button or function on the touch screen, (which translates into an X-Y
coordinate position), the change in the voltage at that particular position (X,Y Voltage) is read by the decoder
U49 and sent to the microprocessor by way of the serial interface channels (SCK0, TXD0, RXD0).

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D ig ital C on tro l Bus V ideo A ddress Bu s

C O N T R A ST _U P
LC D_C O N T R A ST C O N T R A ST_D N U40
U 24 U 34 U 38 V ideo D a ta Bus
LC D_S U PP L Y _O N A ddres s Bus
M icrop roces so r G ra p h ics Co n troller
D a ta Bus
V ideo A ddres s Bus
/ LC D _L O G IC _O N /
V ideo D a ta Bus U39

/ T O U C H _IN T /

U49
T ouch screen
LC D
D eco der
D ata Bus

U 29 LC D
3.3 V _SU PP LY
Level Co n trol B us
Sh ifter

+5V D C (from LV PS)

U 48
3.3 V Reg.

C O N TR O LLE R PC B

FIG. 4.5 USER INTERFACE SIMPLIFIED DIAGRAM

4.5 OPTIC

The optics include all components that act on the aiming and treatment beams in the console (in the optical
beam plate assembly) and the LaserLink delivery device.

The optics inside the console includes the following:

TREATMENT BEAM FIBER - The optical fiber is directly coupled to the treatment laser diode and is
permanently attached. The fiber is then attached to the optical beam plate via an SMA connector.

L1 BALL LENS - A glass sphere that collimates the treatment beam to the delivery fiber.

ATTENUATOR - The attenuator is mounted on an electromechanical solenoid. It attenuates the treat-

ment beam by a factor of 10. This ensures treatment beam power stability in the low power ranges (5 -
25mW).

PICK-OFF MIRROR - As the 689nm treatment beam passes through the pick-off mirror, samples of
the treatment beam are reflected back toward the ND filter and to the main and safety photocells. The

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coating on the mirror is insensitive to any polarization changes. The mirror is secured in a fixed
mount and cannot be adjusted.

ND FILTERS - The ND filters are used to attenuate the sampled by 32% to prevent the photocells from
saturating.

MAIN & SAFETY PHOTOCELLS - Converts energy from the 689nm treatment beam to an electrical
signal for the microprocessor to display on the LCD touchscreen and compare with the safety data in
the Safety EPLD.

COMBINING MIRROR - The combining mirror is a dichroic lens which allows the 689nm treatment
beam to pass through to the fiber focus assembly. Since the mirror is set at a 45° position, the 635nm
aiming beam is reflected off of the front surface of the mirror and is also directed to the fiber focus
assembly.

SAFETY SHUTTER - The Safety Shutter blocks the treatment and aiming beams which prevents the
two beams from exiting the optical beam plate assembly when required.

L2 FIBER FOCUS LENS - The fiber focus lens is a plano convex lens which focuses the 689nm treat-
ment beam and the 635nm aiming beam into the LaserLink’s 200µm fiber.

The optics inside the LaserLink telescope delivery device includes the following:

LASERLINK FIBER OPTIC - Delivers the treatment and aiming beams into the LaserLink delivery
telescope.

P1 PRISM - Pick-off prism which supplies a portion of the actual aiming and treatment beams to
DET1 photocell.

DET1 - A photocell detector for the Broken Fiber circuit. It converts a polarized laser light energy to
an electrical signal.

L1/L2 BALL LENSES - Directs and focuses the treatment and aiming beams through the optical path
in the telescope assembly.

L3 LENS - As the spot size selector is rotated, L3 moves up or down in the telescope assembly, chang-
ing the focal distance of the beam.

L4 LENS - Focuses the aiming and treatment beams to the treatment site.

M1 DELIVERY MIRROR - A coated mirror situated at approximately 45° angle on the LaserLink
which directs the treatment and aiming beams to the treatment site.

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Det 2 F2
Det 1
l = 689nm
d = .1m m (fiber core) P1

M1 shutter

F1
L1
L2
fiber
(part of laser 1)

Laser 2

Laser 1 Fib er
Laser 1 treatment laser (CSG)
Laser 2 aim laser
Det1
L1 8 ball lens
L1
L2 9m m FL lens
F1 10% filter L2
F2 32% filter
P1 pickoff prism
M1 aim beam combiner
Fiber fiber from laser (included in Laser 1)
Det 1 photocell
Det 2 photocell

Det 1 ph otocell L3

L1 5m m b all lens
L2 5m m b all lens
L3 40mm FL len s
L4 80mm FL lens
M1 deliv ery mirror
L4
Fibe r LaserL ink fiber

M1

Goldmann Lens
Mainster W F Lens

Contact lens clearance area, 50 x 50¯

4.6 SOFTWARE

The software in the OPAL laser software program is written to require checks with the hardware processing
subsystems throughout normal operation to confirm that the two systems (software and hardware values) are
in agreement concerning operating parameters, system status and etc.. When either system fails to receive the
expected communication with the other system, a fault condition occurs and the laser is inhibited from firing.
The microprocessor has the ability to terminate laser exposure.

The software also provides non-treatment functions (for service personnel) after it detects an ON-to-OFF
transition of the service switch on the Controller PCB. It switches the LCD display from the user screen to the
service screen when placed in the proper position. The LCD display goes back to the user screen when the
system is turned off and turned back on. Refer to the software block diagram on the next page.

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CLEARABLE SERVICE
START UP
FAULT SWITCH
DISPLAY
DISPLAY

SERVICE
MASTER
DISPLAY

EXTENDED MAIN LASER

DISPLAY USER DIODE
MENU CONTROL
DISPLAY

SPOT
SIZE

INFUSION CONTRAST
TIMER & VOLUME
MENU MENU
LCD
CALIBRATION

LASER TREATMENT
CHECK TIMER
MENU MENU

MISC.

FOOT SWITCH PROTOCOL

MENU MENU

TE
COOLER

CONTACT AIMING
LENS BEAM
MENU MENU
BROKEN
FIBER

ERROR FAULT
ALIGNMENT
CODES LOG

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NOTE: No faults are reported in service mode.

SERVICE MODE

The Service Mode provides the following functions:

• Touch Screen Calibration

• Spot Size Calibration
• Broken Fiber Calibration
• Attenuator Test
• Safety Shutter Test
• Crowbar Test
• Laser Diode Test
• TE Cooler Test

USER MODE

The following sequence of events describe the operating sequence from the perspective of the microprocessor
while in user mode. The microprocessor monitors system operation, and acting to inhibit laser firing if an
abnormal operating condition is detected.

SYSTEM INITIALIZATION

Upon system power up, the CPU software initializes the system as follows:

• Set all digital and analog I/O’s to their default state.

• Set the interrupt timers and enable the interrupts.
• Clear the LCD video memory.
• Initialize the audio system.
• Initialize system data, session data, calibration data.
• Calculate and initialize CRC.
• Check for NVRAM integrity.
• Clear all the faults.
• Initialize system state.
• Initialize treatment laser:

1. Turn on the TE Cooler

2. Set the gain to low.

• Initialize aiming laser by turning it off.

After successful system initialization, the OPAL shall begin normal mode of operation.

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START UP & SELF TEST

• CRC Test.
• Power Supply test.
• DAC Readback test.
• Safety Shutter test.
• Footswitch EPLD test.
• Attenuator test.
• Maximum Laser Power test (±17%).
• Minimum Laser Power test (±17%).
• Inadvertent Exposure test.
• Power High Safety Circuit test.
• Power Low Safety Circuit test.
• Crowbar test
• Watchdog test.
• Safety EPLD Timer test.
• Broken Fiber test (70% maximum aiming beam power).
• Wait for Thermoelectric Cooler.

If any of the power up test fails, a permanent error is displayed.

SYSTEM MONITORING

The system checks are performed after the power up self test is completed and treatment is not in
progress:

• Power supplies.
• Inadvertent exposure.
• Safety shutter position.
• Fiber connection.
• Footswitch position.
• External Interlock Connection.
• TE Cooler.
• Spot Size (within 5% of each other).
• Attenuator position.
• Watchdog.
• Inactivity timer

After a period of time of inactivity, the system will go back into STANDBY.

• Requested power too high (+17%).

• Requested power too low (-17%).

While treatment is in progress, in addition to the above-mentioned subsystems or conditions, the software also
monitors the following:

• Treatment power (±17%).

• Broken fiber.
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The system monitors the treatment beam (83% of expected value).

• Spot size.

The system monitors ±5% of original value at the beginning of the exposure.

The software will report system fault if detected.

NORMAL SYSTEM OPERATION

This describes the required behavior for the OPAL system during normal operation. During normal
operations, the OPAL CPU software shall perform the following on-going activities:

• Monitor user inputs:

1. Touch screen button press.

2. Footswitch activation and deactivation.

• Process and respond to user inputs:

1. Update/change the graphics display.

2. Activate/deactivate the audio system.
3. Output data to digital or analog I/O lines.

• Monitor system operational and safety functions.

• Start and monitor laser treatment per request of the user.

• Shutdown the system as needed.

The OPAL will remain in the normal mode of operation until one of the following occurs:

• Service mode is activated.

• A permanent (user incorrectable) fault is detected.
• The system is powered off.

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5.0 TROUBLESHOOTING

5.1 OVERVIEW

5.1.1 Service Philosophy

The OPAL™ Photoactivator™ laser is designed to require little adjustment or calibration, and to detect and
report hardware malfunctions by fault code or error message, displayed on the LCD touch screen display. In
most cases field failures are repaired by changing out a Field Replaceable Unit (FRU). FRU's are built
specifically to support field repair, and consist of a part or group of parts determined to be suitable for field
replacement. When a part fails that is a part of a FRU, normally the FRU is replaced, not the individual part.

WARNING!

• Corrective and preventive maintenance must only be performed by a Certified Service Engi-
neer who has completed the Coherent certification service training on the OPAL Photoacti-
vator laser.

• All ESD protocols must be adhered to before performing any adjustments or repair on the
OPAL laser system. Otherwise, damage to the laser diode (689nm) or other sensitive elec-
tronic components may occur.

Field calibration and adjustment is covered in detail in Section 3. Special purpose tools are required to
maintain the OPAL laser. These tools are listed in Section 6.

The entire optical path is enclosed inside the laser head. Removing the dust cover exposes the interior to
foreign matter (i.e. dust, contaminants and etc.). Minimize this exposure by removing the cover only when
necessary and replacing the dust cover back on as soon as maintenance inside the head is complete.

After power up, and before the OPAL laser moves to its standby condition, the software performs a series of
self tests. Self test failures result in fault codes or error messages displayed on the LCD touch screen display.
These fault codes provide an indication of the malfunction detected, which should point to a specific area of
the system for further investigation. Explanations of the fault codes are included in this section. Most
hardware malfunctions will be detected at this time.

During normal operation the software continues to monitor for system malfunctions, and to report any
detected malfunctions by fault code or error message at the LCD touch screen display.

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The OPAL Photoactivation laser has a series of service routines available to the servicing engineer. The
routines are contained in the system software which is stored in the microprocessor. It can be activated by
moving SW1 on the Controller PCB (not accessible to the user) or enabling one of the hidden service buttons.
These routines, which facilitate calibration and troubleshooting, are described in detail later in this section.

5.1.2 Safety Precautions

Lethal voltages and 689nm laser emissions are the primary dangers to the Servicing Engineer. In addition to
the general safety precautions which always apply when working on electronics and lasers, the Servicing
Engineer must be aware of the following specific precautions:

Only Coherent certified OPAL Service Engineers should attempt any service on this system.

Even with the keyswitch in the "OFF" position there are potentially lethal voltages present inside
the console.

The 689nm laser light and its reflections are potential burn hazards and can ignite flammable mate-
rials. Use extreme caution when operating the system with covers opened or removed. The covers
contain the beam and reflections safely within the console. Only those persons required should be
present during servicing, and eye protection that safely attenuates the 689nm wavelength must be
worn by all present.

5.2 INTERIOR ACCESS & PARTS LOCATION

Interior access of the laser console is gained through the top cover, which is secured by screws on the front and
back of the cover. Once the top cover is removed, the LCD touch screen panel is easily accessible. When
removing the top cover, be sure the cable connecting the LCD touch screen panel to the CPU Controller PCB is
not stressed.

The OPAL laser consists of two main components, the laser console and the LaserLink.

LASER CONSOLE

TOP COVER - Removal of the top cover is necessary to replace the keyswitch, beam plate assembly, 689nm
laser diode, and fan.

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To remove the top cover, remove the four screws (two screws on
TOP CO VER
the back and two on the front bottom of the laser console) and
unplug the LCD touch screen panel connector. Refer to Fig. 5.1.

NOTE: The two screws on the front bottom of the console

remain in the chassis.

FIG. 5.1

L A SER C O N SO LE

These socket head

screws m ust be
rem oved in order Cooling Fan
to rem ove the beam
plate assem bly (TOP VIEW)
L aser
H ead

689m Laser D iode

Controller PCB

Keyswitch

Emergency Off
Button

FIG. 5.2

BEAM PLATE COVER - Removal of the beam plate cover is necessary to access all of the optical components,
aiming beam laser diode, Optic Plate Connection PCB, Photo PCB and Pot Connector PCB.

Prior to removing the beam plate cover, the beam plate assembly must be first be removed from the
laser console by first removing the four socket head screws (3 on the back of the system and 1 on the
side). Refer to Fig. 5.2. Then locate and remove the two phillips screws on each side of the beam plate
assembly. After the screws have been removed, lift the beam plate cover off of the beam plate assem-

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bly. Refer to Fig. 5.3A. Note that a cut out is present on one corner of the beam plate cover. It must
match the cutout on the beam plate assembly when reinstalling the beam plate cover.

Be sure when
reinstalling the
cover that this cut out
matches the cutout
on the Beam Optical
Plate assem bly.

(Side View)

From Laser Diode

To LaserLink Delivery Device

Rem ove the four Phillip

screws. (Tw o on each side
of the Laser Head assembly

FIG. 5.3A

To LaserLink Delivery System

Fiber Focus Ass'y

Fiber Focus Lens Ass'y

Safety Shutter
Aim ing Beam
Laser D iode

Com bining
Mirror

Optic Interface PCB

N D Filter

Pot Connector PCB Attenuator

Photocell

(Top View)

Fiber from the

689m laser diode

FIG. 5.3B

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BOTTOM COVER - Removal of the bottom cover is necessary when accessing the Controller PCB, power entry
module, emergency off button and the low voltage power supply.

To remove the bottom cover, remove the eight Phillips screws securing the bottom cover to the bot-
tom of the laser console.

Power Entry Module

(BOTTO M VIEW)

Controller PCB

Low Voltage Pow er Supply

Keyswitch

Emergency Off
Button

FIG. 5.4

LASERLINK

NOTE: Extreme care must be taken when removing the electrical connections from the LaserLink. If
the wires break, the assembly must be returned to the factory for repair.

CLAMSHELLS - Removal of the clamshells (telescope covers) is necessary for the replacement of the fiber
optic cable.

To remove the clamshells, remove the two socket head screws (one on each of the clamshells) and
pull the clamshells away from each other.

To remove the fiber/electrical cable, slide the rubber strain relief away from the LaserLink and dis-
connect the three electrical connectors (two from the spot size potentiometers and one from the
photocell). Remove the fiber/electrical cable.

NOTE: Be careful when disconnecting the photocell connector that the wires are not dam-
aged. The wires are thin and therefore are susceptible to breakage.
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5.3 SERVICE MODE

The OPAL laser includes “service mode” software routines. Service mode provides the Servicing Engineer
with a number of maintenance aids (service screens). All system faults are ignored in service mode (see
Subtopic 5.4.2).

To enter into service mode and view the Master Service screen, any one of the three methods can be performed:

1. Toggle SW1 switch on the Controller PCB.

a. Turn the system off and remove the bottom cover.

b. Turn the laser on and allow it to go through the self-test routine.

c. Toggle SW1 on the Controller PCB.

The microprocessor must see a transition on the Controller PCB SW1. SW1 is located near the
end of the Controller PCB between U34 and the serial port J10.

2. Depressing the hidden service switch through the Basic Main Menu selection screen.

a. Turn the system on and allow it to go through its self-test.

b. Press the +++ icon in the Main Menu screen.

c. Select the Contrast and Loudness icon .

d. Press and hold on the Coherent Logo for ≈5 sec.

3. Use the Fault Display screen.

Turn the system on and allow it to go through its Self-Test.

NOTE: When a fault occurs, the error message will be displayed on the Fault Display screen.
Press and hold the lower left-hand corner of the screen ≈5 seconds.

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Upon entering service mode, the LCD touch screen will display the following “MASTER SERVICE SCREEN”
with the following sub-menus (refer to Fig. 5.5).

REV B SERVICE

LASER TE
A DIODE E
COOLER

SPOT BROKEN
B SIZE FIBER F
ALIGN
C MENT
LOG G
TOUCH
D MISC SCREEN H

FIG. 5.5 MASTER SERVICE SCREEN

NOTE:

• The revision of the system software is displayed at the top left hand corner of the LCD touch
screen. As the system software is updated, the revision level will change.

• Text in parenthesis indicates the functions of the button(s) which are selectable.

Selecting any of the sub-menus on the LCD touch screen panel enables another service screen with
specialized troubleshooting subroutine programs pertaining to the selecting subroutine. Refer to the
following:

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DIODE

(OFF/ON) (CURR/LGT)
HI LOW MAIN SAFE
PWR PWR PC PC FIG. 5.6 LASER
DIODE SERVICE
A T F 0 0 SCREEN

POWER SAFETY
SET DAC RANGE DAC
ATT
0 0

0.00 0.00 (IN/OUT)

ON/OFF - Enables/Disables the treatment laser diode.

• Setting the system in current mode and turning on the treatment laser diode allows the ser-
vicing engineer to set the maximum current limit.

• Setting the system in light regulation mode and turning on the treatment laser diode allows
the servicing engineer to set the maximum power limit.

CURR/LGT - Selecting either of these buttons will set the system into current or light mode. In current mode,
the servicing engineer can set the maximum current limit of the treatment laser diode by adjusting the
potentiometer R88 on the Controller PCB. In light regulation mode, the user inputs the PWR DAC SET value
which determines the output power. The maximum power limit can be set by performing the calibration
procedure described in Topic 3.5 of this service manual.

HI PWR/LOW PWR - A display of “T” (true) or “F” (false) will appear in the window if the power falls
outside of the specified operating parameters as set by the safety range DAC. for example, a “T” will appear in
the window if the fault is true. If the power is within it’s specified operating parameters, an “F” will be
displayed in the window.

MAIN PC/SAFE PC - Displays the power (mW) read by the main and safety photocells.

POWER SET DAC - The upper window displays the requested power reading requested by the DAC. This is
only active when the system is in light mode and the treatment diode is on.

SAFETY RANGE DAC - Depress the UP/DOWN arrows to raise/lower the upper and lower operating
parameters. This function tests the integrity of the Safety EPLD and the Out of Range detection circuit. This is
only active when the system is in light mode and the treatment diode is on.

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ATT IN/OUT - This indicates whether the low power attenuator is in the beam path (IN) or out of the beam
path (OUT).

- Returns to the Master Service Screen.

- Laser Emission indicator. Display only.

S PO T SIZ E
C A L IB R A TIO N

SA V E SA V E
MAX M IN
B

M A IN SA FETY

0.00V 0 .00 V
0 .00m m 0 .00 m m

FIG. 5.7 SPOT SIZE CALIBRATION

SAVE MAX - This function enters the maximum voltage reading to system memory when the spot size
adjustment is set at the largest spot. Typical values are 4.5 VDC displayed on the MAIN VOLTAGE box.

SAVE MIN - This function enters the minimum voltage reading to system memory when the spot size
adjustment is set at the smallest spot. Typical values are 0.5 VDC displayed on the MAIN VOLTAGE box.

MAIN VOLTAGE/MM - Displays the Main spot size voltage and spot size (mm) readings.

SAFETY VOLTAGE/MM - Displays the Safety spot size voltage and spot size (mm) readings.

- Returns to the Master Service Screen.

- Laser Emission indicator. Display only.

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ALIGNMENT

AIM POT TREAT POWER

DAC

(OFF, ON, (OFF, ON)

C POT)
MODE

(CURR/LGT)
MAIN SAFE
PC PC

1 1

FIG. 5.8 ALIGNMENT SCREEN

AIM - This allows the servicing engineer to toggle the aiming beam between OFF, ON and POT. When set to

POT, the intensity of the aiming beam can be increase/decreased by depressing the POT arrows.

TREAT - Toggles the treatment beam ON/OFF.

MODE - Allows the toggling between light and current mode. In current mode, the current control
potentiometer (R90) on the Controller PCB can increase/decrease the treatment beam, the voltages seen on
both energy channels are displayed below the MAIN PC and SAFETY PC. In light regulation mode, the

treatment beam can be increase/decrease by depressing the POWER DAC arrows.

- Returns to the Master Service screen.

- Laser Emission indicator. Display only.

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MISC TEST

CROWBAR SHUTTER

D
(OFF/ON) (OUT/IN)

ATTENUATOR

USR
(IN/OUT)

FIG. 5.9 MISC. TEST SERVICE SCREEN

NOTE: The text in parenthesis indicates the function is selectable.

CROWBAR - Allows the servicing engineer to test the crowbar function of the OPAL laser. As the CROWBAR
function is enabled, the LCD touchscreen will display ON/OFF and the laser diode will turn off.

SHUTTER - The shutter function allows the servicing engineers to enable/disable the safety shutter. As the
safety shutter is enabled/disabled, the LCD touchscreen must either display IN/OUT in the window.

ATTENUATOR - Allows the servicing engineer to enable/disable the attenuator. As the attenuator is
enabled/disabled, the LCD touch screen will either read IN/OUT in the window.

USR - Exits the service screen to the Basic Main Menu screen (user).

- Returns to the Master Service Screen.

- Laser Emission indicator. Display only.

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TE COOLER

E TEC

(OFF/ON)

MAIN SAFETY
OK OK

T T

FIG. 5.10 THERMOELECTRIC COOLER SERVICE SCREEN

TEC ON/TEC OFF - Allows the servicing engineer to turn the TE Cooler ON/OFF.

MAIN OK/SAFETY OK - Monitors the main/safety thermistors. A “T” (true) is displayed when the
thermistors are operating properly.

- Returns to the Master Service Screen.

- Laser Emission indicator. Display only.

BROKEN FIBER

CON ATTENTUATOR
TROL GAIN
F

(OFF/ON/POT) (AIM/TRT) (OUT/IN)

FIG. 5.11 BROKEN FIBER
SERVICE SCREEN

FIBER MAIN SAFE

PC PC PC

0 0 1

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CONTROL - Pressing the ON/OFF/POT button with the GAIN set to AIM turns on the aiming beam laser
diode to full power (900µW), disable the aiming laser diode or allows the aiming beam power to be controlled
by the digipot. Pressing the ON/OFF button with the GAIN set to TRT will turn on the treatment diode in the
current regulator potentiometer setting, disable the treatment laser diode or allows the treatment laser diode
power to be controlled by the POWER SET DAC potentiometer.

GAIN - This button sets the gain of the fiber photocell. If the AIM is selected, the aiming beam gain level can
be set. If TRT is selected, the treatment beam gain level can be set.

ATTENAUTOR - Depressing the IN/OUT buttons will energize/de-energize the attenuator solenoid.

FIBER PC - It displays the power detected by the fiber photocell (mW) according to the selected gain.

MAIN PC - Displays the power (mW) detected by the main photocell.

SAFE PC - Displays the power (mW) detected by the safety photocell.

- Returns to the Master Service Screen.

- Laser Emission indicator. Display only.

LOG

ERROR ERROR

LOG CLR
G

TREATMENT DIODE
ON TIME NVRAM
3 HR CLR RST

FIG. 5.12 LOG SCREEN

ERROR LOG - Depressing the LOG button will display a log of the last 40 errors that have occurred. To return
to the log screen, press anywhere on the screen.

ERROR CLR - Depressing the CLR button will clear the values stored in the error log.

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TREATMENT DIODE ON TIME - This function records the total time (hours) the treatment diode has been on
and depressing the CLR button will reset the time to zero.

NVRAM - Depressing the RST button will reset the NVRAM on the Controller PCB to the default values.

NOTE: This also clears the values for the LCD display and the spot sizes.

CALIBRATION

H CALIB

FIG. 5.13

U se a blunt
instru m e nt
and to uc h
the da rk circle.

H A fte r the to p
circle disa ppe ars,
th en tou ch th e da rk
circle he re w ith the
sam e in strum ent.

FIG. 5.14

The service screen calibrates the LCD touch screen panel. Note that these icons does not mean that the system
is in READY mode. To calibrate the LCD touch screen, use a blunt instrument (i.e. pencil eraser or a pot

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tweeker) and lightly touch the dark spot inside the circle at the top left-hand corner. When the circle
disappears, repeat the same process for the circle on the bottom right-hand corner. After the LCD touch screen
is calibrated, it will revert back to the Master Service Screen.

5.3.1 Software Update

The OPAL laser system software can be updated by way of the auxiliary serial and parallel port on the
Controller PCB. An external PC laptop is required, including the following special tools:

• Updated OPAL system software

• Hitachi Flash Programming Utility software

• Appropriate cable connector (P/N 2000-0097) connected to the serial port for downloading
the software to the OPAL Controller PCB

Updating the OPAL laser system software consists of programming the flash memory in the microcontroller.

Prior to performing the system software downloaded, the PC laptop computer must be running Windows 95/
98 or NT 4.0 operating system. The following procedure outlines the connection and setup of the PC laptop
computer and downloading the updated software. Refer to Section 6 for the software part numbers.

Special Tools, Test Equipment and Software Required:

PC laptop computer
Serial port cable P/N 2000-0097
Hitachi Flash Programming Utility CD
Updated Software CD: Software File 687607.x or OPAL 2.x -S- record File for Flash
Programming the Hitachi Microcontroller

An expanded version of the software update procedure is available from the Coherent Medical Group Technical Support
Department for those who may have limited computer programming knowledge.

5.3.1.1 Installing the Flash Program Utility

1. Turn the system off and remove the bottom cover of the laser console. Connect the serial cable (P/N 2000-
0097) to J10 on the Controller PCB.

2. Connect the other end of the serial cable to the serial port COM1/COM2 on the laptop computer.

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NOTE: Depending upon the manufacturer, some laptop computers may have COM port 1 available
while others may have COM port 2 available.

3. Turn the computer on and after the initial boot-up process is completed, install the Flash Programming
utility onto the hard disk from the supplied CD.

a. Insert the Flash Programming utility CD into the CD-ROM (typically this will be the D drive).

NOTE: Some computers may have the auto-start feature enabled. If this is the case skip to
step B.

1) Click on the START icon and select RUN in the pop-up menu.

2) Select BROWSE and click on the arrow button for the “Look in” file screen.

3) Use the up and down buttons to find the D drive (CD-ROM drive) and double-click on the
selection. Then double-click on the displayed “menu” file.

4) A “run” screen will appear indicating a file name. Click OK.

b. Select FLASH PROGRAM UTILITY.

c. As the next two screens appear, select NEXT and OK, then the FLASH INSTALLATION window
will appear as illustrated below.

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Be sure the INSTALL MAIN PROGRAM and INSTALL MODULES are checked, then select
NEXT. As the next window appears, check the SH/7045F microcontroller module and select
NEXT.

d. The installation program will automatically select the default directory C:\FLASH to install the util-
ity program. Select OK.

e. Select OK in the README window.

f. Select YES to have the utility program create a back-up copy of the existing program in the system.

NOTE: It is highly recommended a back-up copy is created in case the software update
procedure fails.

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The original system software will be placed in a default directory C:\FLASH\BACKUP.

Select OK.

g. When the ADD TO START MENU appears, select YES. Once the back-up copy is created, the Flash
Program utility program installation is completed, then select EXIT.

NOTE: A Flash Programming Software icon should appear on the desktop.

4. Remove the Flash Programming utility CD from the CD-ROM drive.

5.3.1.2 Installing OPAL Software to the Computer

1. Set up an OPAL folder.

a. Double-click the MY COMPUTER icon on the desktop and double-click the C drive.

b. Locate and double-click on the MY DOCUMENTS folder icon.

c. Click on the FILE menu and select NEW, then select FOLDER.

This will create a new folder.

d. Rename the new folder OPAL.

2. Open the OPAL folder by double-clicking on the OPAL folder icon and create a subdirectory folder.

a. Click on the FILE menu and select NEW then FOLDER.

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b. Rename the subfolder SOFT and create another subfolder within the SOFT folder by repeating the
procedure in step a.

c. Rename this subfolder RevX (where X indicates the software revision).

d. Open the RevX icon folder by double-clicking the RevX icon.

3. Copy the updated OPAL system software from the CD onto the computer.

a. Place the OPAL system software CD into the CD-ROM (D drive) and double-click on the MY COM-
PUTER icon.

b. Double-click on the CD-ROM icon (D drive).

c. Locate the “opdl2.id” file and copy it (or drag and drop it) into the RevX folder.

d. Close all folders.

5.3.1.3 Creating a Shortcut to the Software Update Utility

1. Launch and configure the flash program utility.

a. Go to the START menu and select PROGRAMS, FLASH and “FLASH PROGRAMMING SOFT-
WARE”.

b. Go to the PROJECT drop down menu and select NEW PROJECT. A NEW PROJECT window will
appear. Enter/verify the following data as it appears in the illustration below:

• Type OPAL in the PROJECT FILE NAME box.

• Verify SH/7045F appears in the DEVICE TYPE box and in the BOARD TYPE box, NONE is
selected.

• Select 9600 BAUD in the CONNECT BAUD RATE and TRANSFER BAUD RATE box.

• Select COM1/COM2

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c. Select OK to complete the configuration process.

NOTE: The following window may appear. Select YES.

d. Exit out of the flash programming utility.

2. Set up the updated system software.

c. Go to the laptop computer and start the Flash Programming Utility.

d. Go to the FILE drop down menu and select OPEN. The following window will open.

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1) Double-click on the C:\ icon under the FOLDERS screen. Scroll the up or down arrows in
the FOLDERS screen to find the “my docu~1” folder and double-click on this file.

2) Locate and double-click on the OPAL folder. Open the SOFT folder and then open the
revX~1 (where X is the software file to be programmed).

e. Go to the “List of file type” screen and select “All files (*.*)”. The “opdl2.ld” should appear under
the “File name” window. Select the file “opdl2.id”. Refer to the illustration below.

A processing window will appear while the file is opening.

f. Close the Flash Programming Utility by clicking on the “X” button in the top right-hand corner of
the Flash Programming window.

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h. Reopen the Flash Programming utility and select the PROJECT drop down menu, then select OPEN
PROJECT. A window similar to the one illustrated above will appear. Repeat steps d.1, d.2 and e.

i. Double-click on the “opal.fzt” file and allow the program to load, then close the Flash Programming
utility by clicking on the “X” on the top right-hand corner.

3. Uploading the system software.

a. Open the Flash Program utility.

b. Set the system to “Boot Mode” by setting SW4 to the “1” position.

c. Turn the system on and ensure the user screen goes blank.

d. Open the Flash Utility and go the COMMAND drop down menu, then select CONNECT. A new
window will appear as illustrated below.

e. Choose BOOT mode and select CONNECT.

After the connection has been established, go to the COMMAND menu, select PROGRAM
FLASH to start the software update process. After the completion of the software update, go
to the COMMAND menu and select DISCONNECT.

i. Exit the utility program, turn off the system and disconnect the Lap Top from the system.

j. Set the system back to CPU mode by setting SW4 to position 3.

4. Reinstall the top and bottom covers.

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5.4 FAULT ISOLATION

Failures / malfunctions fall into the following general categories:

The system turns on, but the LCD touch screen panel does not respond properly, and no fault code is
displayed. See Section 5.4.1.

During power up tests, or during operation, the system displays an icon or one or more error codes.
See Section 5.4.2.

5.4.1 “No Fault Code Reported” Fault Isolation

Some system malfunctions cannot be reported on the LCD touch screen panel. These include those
malfunctions which interfere with the operation of the microprocessor, malfunctions in the hardware that
drives the LCD touch screen panel used to report errors/icons, and miscellaneous circuits/function which are
not directly monitored/tested by the software.

If the malfunction is associated with a particular function (e.g., the system does not respond to the footswitch,
or to some touch screen panel control), troubleshoot that function, referring to the circuit descriptions in
Section 4.

If the system turns on, but the malfunction is more general (e.g., the self test sequence does not run, the LCD
touch screen panel does not respond) check for proper DC power supply voltages, interconnection problems,
or for some problem with the microprocessor (is it running?)/LCD touch screen panel interface. If the
problem cannot be isolated to a particular circuit, replace the Controller PCB.

5.4.2 “Fault Code Reported” Fault Isolation

The microprocessor monitors the system to detect and respond to various fault conditions. When a fault is
detected, the microprocessor displays the “XXX” message on the Controller PCB and updates the LCD touch
screen panel with the proper fault code or icon. Multiple faults are displayed sequentially, and repeatedly.

These fault conditions can be informational, clearable, or permanent.

Informational faults notify the user to some detected abnormal condition that is not significant enough
to interrupt system operation. An advisory message is displayed on the LCD touch screen panel and
the system continues to operate.

Clearable faults interrupt system operation and force the system to STANDBY, but have the potential
to be cleared by some user action. Some clearable faults include messages to indicate an action
required by the user, e.g., “ATTACH FOOTSWITCH” appears on the LCD touch screen if there is no

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footswitch attached. Other clearable faults advise of some detected abnormal condition, but require
no further action by the user other than selecting READY to clear the error.

Permanent faults place the system in a safe, non-firing condition that cannot be cleared without
restarting the system. Restarting the system will clear the fault, but if the detected condition is still
present, the fault will occur again.

Faults are ignored in service mode to aid in troubleshooting. Some faults are only checked during the self test
sequence that occurs at start up. Such faults are so identified in the description of the fault.

Begin by getting a detailed understanding of the symptoms. For example, does the fault appear during self
testing or during normal operation; Does the fault occur only when firing; Only at certain power settings; is
the fault easily repeatable or is it intermittent? Is it always worthwhile to check for proper mains input, proper
DC voltage supply outputs, and to perform a careful visual inspection for loose connections and visual
indications of problems.

The following list defines the fault codes and provides troubleshooting information for each.

FAULT CODES

A: When Checked: S = Self Test; I = Idle; T = Treatment; A = All

B: How cleared: P = Permanent Fault; M = Monitored Fault

Code A B Description
1 (Icon) I,T M Fiber cable to LaserLink disconnected. Remove, inspect and
reinstall the fiber connector to then console. Replace LaserLink
fiber, Controller PCB or microswitches.

2 (Icon) I,T M Electrical cable to LaserLink disconnected; with system off,

remove, inspect and reinstall the cable connector to the console.
Replace the LaserLink fiber or Controller PCB.

3 (Icon) I,T M External interlock (BRH) open, with system off, remove, inspect
and reinstall the BRH plug to the console. Replace BRH plug or
Controller PCB.

5 (Icon) I,T M Footswitch disconnected. Turn system off, remove, inspect and
reinstall the footswitch connector to the console. Replace
footswitch or Controller PCB.

>300 (Icon) I M Requested power high > 300mW. Adjust spot size to a smaller
value or use a different contact lens and select a magnification
value from the list.

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<5 (Icon) I M Requested power < 5mW. Adjust the spot size to a larger value
or use a different contact lens and select a magnification value
from the list.

Icon T M Spot size changed during treatment. Reset spot size to original
value. Replace low voltage power supply or Controller PCB.

11 A P +12V supply error. restart the system to clear the fault. Replace
the low voltage power supply or Controller PCB.

12 A P -12V supply voltage error. Restart the system to clear the fault.
Replace the low voltage power supply or Controller PCB.

13 S,T P Treat power DAC readback error. Restart the system to clear the
fault. Replace the Controller PCB.

14 S,T P Safety range DAC readback error. Restart the system to clear the
fault. Replace the Controller PCB.

15 S P Footswitch/solenoid EPLD test error. Restart the system to clear

the fault. Replace the Controller PCB, Footswitch or
Shutter/Attenuator Solenoid FRU.

17 A M Thermoelectric cooler temperature error. Allow the system to

stabilize for one minute after starting. Calibrate the system,
replace the Controller PCB or the treatment diode FRU.

19 I,T M Spot size measurements inconsistent. Restart the system to clear

fault. Calibrate the system, replace the Controller PCB or
LaserLink fiber assembly.

20 I,T M Attenuator broken. Restart the system to clear fault. Replace the
attenuator solenoid FRU, ribbon cable or Controller PCB.

21 I,T M Attenuator gone (unplugged). Restart the system to clear the

fault. Replace the attenuator solenoid FRU, ribbon cable or
Controller PCB.

22 I,T M Attenuator not inserted. Restart the system to clear the fault.
Replace the attenuator solenoid FRU, ribbon cable or Controller
PCB.

23 I,T M Attenuator not removed. Restart the system to clear the fault.
Replace the attenuator solenoid FRU, ribbon cable or Controller
PCB.
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25 A M Footswitch broken. Restart the system to clear the fault. Replace

the footswitch or Controller PCB.

28 S,T P Fiber broken. Remove, inspect and reinstall the fiber and
electrical connectors to the console. Calibrate the system, replace
the LaserLink fiber or Controller PCB.

30 S P Crowbar failed to shutdown laser. Restart the system to clear the

fault. Replace the Controller PCB.

31 S P Power high error not reported. Restart the system to clear the
fault. Calibrate the system, replace the Controller PCB or
photocell assembly.

32 S P Power low not reported. Restart the system to clear the fault.
Calibrate the system, replace the Controller PCB or photocell
assembly.

33 S P Watchdog failed to shutdown the treatment laser. Restart the

system to clear the fault. Replace the Controller PCB.

34 I,T P Safety shutter broken. Restart the system to clear the fault.
Replace the shutter solenoid FRU, ribbon cable or Controller
PCB.

35 I,T P Safety shutter gone (unplugged). Restart the system to clear the
fault. Replace the shutter solenoid FRU, ribbon cable or
Controller PCB.

36 I,T P Safety shutter not closed. Restart the system to clear the fault.
Replace the shutter solenoid FRU, ribbon cable or Controller
PCB.

37 I,T P Safety shutter not open. Restart the system to clear the fault.
replace the shutter solenoid FRU, ribbon cable or Controller PCB.

38 S P Could not deliver requested power. Restart the system to clear

the fault. Calibrate the system, replace the Controller PCB or
treatment diode FRU.

39 S P Some self-tests were omitted. Look for other fault code or ICON
displayed.

40 I P Inadvertent exposure. Restart the system to clear the fault.

Replace the Controller PCB.
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41 T P Power high. Adjust the spot size to a smaller value or use a

different contact lens and select magnification value from the list.
Calibrate the system, replace the Controller PCB or LaserLink
assembly.

43 T P Power low. Adjust the spot size to a smaller value or use a

different contact lens and select magnification value from the list.
Calibrate the system, replace the Controller PCB, treatment diode
FRU or Laserlink assembly.

45 T P Watchdog timed out. Restart the system to clear the fault.

Replace the Controller PCB.

46 S P Inadvertent exposure, detector failed to shut down laser. Restart

the system to clear the fault. Replace the Controller PCB.

47 S P Thermoelectric cooler temperature error in self-test. Allow the

system to stabilize for one minute after starting. Calibrate the
system, replace the Controller PCB or treatment diode FRU.

48 S P EPLD safety timer failed to shut down laser. Restart the system
to clear the fault. Replace the Controller PCB.

50 S P Attenuator broken. Restart the system to clear the fault. Replace

attenuator solenoid FRU, ribbon cable or Controller PCB.

51 S P Attenuator gone (unplugged). Restart the system to clear the

fault. Replace the attenuator solenoid FRU, ribbon cable or
Controller PCB.

52 S P Attenuator not closed. Restart the system to clear the fault.

Replace the attenuator solenoid FRU, ribbon cable or Controller
PCB.

53 S P Attenuator not open. Restart the system to clear the fault.

Replace the attenuator solenoid FRU, ribbon cable or Controller
PCB.

54 S P Safety shutter broken. Restart the system to clear the fault.

Replace the shutter solenoid FRU, ribbon cable or Controller
PCB.

55 S P Safety shutter gone (unplugged). Restart the system to clear the

fault. Replace the shutter solenoid FRU, ribbon cable or
Controller PCB.

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56 S P Safety shutter not closed. Restart the system to clear the

fault. Replace the shutter solenoid FRU, ribbon cable or
Controller PCB.

57 S P Safety shutter not open. Restart the system to clear the

fault. Replace the shutter solenoid FRU, ribbon cable or
Controller PCB.

60 S P Spot size not calibrated. Restart the system to clear fault.

Calibrate the system, replace the Controller PCB or LaserLink
Assembly.

61 S P LCD touch screen not calibrated. Restart the system to clear the
fault. Calibrate the system, replace the LCD touch screen
assembly, interface cable or Controller PCB.

5.5 TEST POINTS

CONTROLLER PCB:

TP1 GND Ground

TP2 MAIN_DELIVERED_PWR Main delivered power photocell signal (0.01 VDC/mW)

TP3 GND Ground

TP4 SPOT_SIZE_MAIN Main spot size detected

TP5 FIBER_TRANSMISSIVITY Fiber transmissivity (Aiming: 0.0033 VDC/µWatt)

Attenuator Treatment = 0.1 VDC/µW
Full Treatment = 0.01 VDC/µW

TP6 SPOT_SIZE_SAFETY Safety spot size detected

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FIG. 5.11 TOP VIEW OF THE CONTROLLER PCB

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FIG. 5.12 BOTTOM VIEW OF THE CONTROLLER PCB

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TP7 CK Clock signal for the speaker driver U25 (3.072 MHz)

TP8 SAFETY_DELIVERED_PWRSafety delivered power photocell signal (0.01 VDC/mW)

TP9 GND Ground

TP10 REQUESTED_PWR Requested power output from the serial DAC U26 (0.01
VDC/mW)

TP11 SAFETY_RANGE Safety power output from the serial DACU26

(0.01 VDC/mW)

TP12 GND Ground

TP13 GND Ground

TP14 LCD_CONTRAST LCD contrast signal to the LCD touch screen panel

TP15 GND Ground

TP16 /EXPOSING/ /EXPOSING/ signal to the footswitch/solenoid

EPLD (U32). LED 3A illuminates a green color.

TP17 +5 VDC from the low voltage power supply. Adjust

V1 on the LVPS if necessary.

TP18 /SAFE_INT/ /SAFETY_INTERRUPT/ signal from the Safety

EPLD (U33)

TP19 GND Ground

TP20 GND Ground

TP21 +5 VDC supply for the aiming laser diode derived

from the +12 VDC

TP22 FSNO Footswitch normally open input signal to the

footswitch EPLD (U32). LED 5A will illuminate in
red.

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TP23 FSNC Footswitch normally closed input signal to the

footswitch EPLD (U32). LED 5A will illuminate in
green.

TP24 /FOOTSW_DOWN/ /FOOTSW_DOWN/ signal from the Footswitch

Solenoid EPLD (U32). LED 3A will illuminate in
yellow.

TP25 100 Hz 100 Hz clock signal to the Footswitch/Solenoid

EPLD (U32)

TP26 /PWR_DOWN/ /PWR_DOWN/ signal from the LVPS to the DIO

test connection

TP28 6.144 MHz 6.144 MHz clock signal to the microprocessor (U34)

TP29 WATCHDOG Watchdog OK signal to the supervisor IC (U43). LED

7A will illuminate in green.

TP30 Safety Temperature Offset Signal to the Comparator

U8 (0.05 VDC/C)

TP31 Actual Temperature Signal from the Main

Thermistor

TP32 Command input signal for the TE Heatsink

TP33 Differential signal from the main and safety

thermistors

TP34 10 MHz clock signal to the Graphics Controller (U38)

TP35 3.3V_SUPPLY Regulated 3.3 VDC supply to operate the LCD touch
screen panel

TP36 BUSY Busy signal from the LCD touch screen decoder IC
(U49)

TP37 GND Ground

TP38 GND Ground

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TP39 -12 VDC from the low voltage power supply

TP40 +12 VDC from the low voltage power supply. Adjust
V2on the LVPS if necessary.

TP41 Actual temperature signal from the Safety

thermistor.

TP43 Drive signal for the TE Heatsink

TP44 GND Ground

TP45 Main temperature offset signal to the Comparator U7

(0.05 VDC/C)

TP46 GND Ground

TP47 Current drive signal for the treatment diode laser

TP47X DIODE CURRENT Actual current from the treatment laser diode
(1.0 VDC/amp)

TP48 /MAIN_THERM_FAULT/ Main temperature OK signal. LED 11A will

illumnate in red.

TP49 KILL_LASER Crowbar signal for the treatment laser diode. LED
15A will illuminate in green.

TP50 GND Ground

TP51 /SAFETY_THERM_FAULT/ Safety temperature OK signal. LED 10A will

illuminate in red.

TP52 /KILL_OK/ Crowbar OK signal from the treatment laser diode.

LED 12A will illuminate in red.

TP53 /TE_ON_CMD/ Command input signal for the turn on of the TE

Cooler. LED 16A will illuminate in green.

TP54 /CURRENT_SENSE/ Current sense signal from the treatment laser diode.
LED 13A will illuminate in red.

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TP55 I/LHT/ Current/Light/ signal for the treatment laser diode.

LED 17A will illuminate in green.

TP56 /FIRE_GATED/ Fire command signal for the treatment laser diode.
LED 14A will illuminate in green.

TP57 HEAT Heat command signal for the TE Heatsink

TP58 COOL Cool command signal for the TE Heatsink

CPU JUMPERS AND SWITCHES

JP1 Jumper 2-3 To obtain higher treatment laser diode current, place
the jumper on pins 2-3.

SW1 Service mode switch provides a high to low

transition to enable the service software routine. This
switch is normally in the 2-3 position and when in
the 1-2 position.

SW2 Mode configuration switch

SW3 Master Reset momentary contact switch provides a high

to low transition to reset the CPU PCB assembly

SW4 The switch allows the downloading of updated software

to the microprocessor. The switch is normally in position
2-3, when SW4 is in positions 1-2, new software can be
downloaded via an external laptop computer through
the serial and parallel ports.

POTENTIOMETERS

52 Safety Photocell Gain Signal (TP8 - 0.01 VDC/mW)

60 Fiber Transmissivity Aiming Laser Gain Signal (TP5 -

0.0033 VDC/µW)

61 Fiber Transmissivity Treatment Laser Gain Signal.

Attenuator power = 0.1 VDC/mW
Full Power = 0.01 VDC/mW (TP5)

67 Audio Speaker Output Signal

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68 Main Photocell Gain Signal (TP2 - 0.01 VDC/mW)

86 Main Temperature Offset Signal (TP45)

88 Current Limit Signal (TP47x)

90 Current Control Signal (TP47)

10 Safety Temperature Offset Signal (TP30)

LED’s

1A Green Safety Shutter Closed Signal

1A Red Safety Shutter Open Signal

2A Green Attenuator Closed Signal

2A Red Attenuator Open Signal

3A Yellow /Footswitch Down/ Signal (TP24)

3A Green /Exposing/ Signal (TP16)

4A Green /Door Interlock/ signal

5A Red Footswitch Normally Open (TP22)

5A Green Footswitch Normally Closed (TP23)

6A Green /Fiber Interlock/ signal

7A Green Watchdog OK Signal (TP29)

8A Red Main Thermistor signal

9A Red Crowbar signal

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10A Red /SAFETY_THERM_ FAULT/ (/Safety Temperature OK/

signal; TP51)

11A Red /MAIN_THERM_FAULT/ (/Main Temperature OK/

signal; TP48)

12A Red /KILL_OK/ (Crowbar OK signal; TP52)

13A Red /Current Sensed/ signal from the treatment laser diode;
TP54

14A Green /Fire Command/ for the treatment laser diode; P56

15A Green KIL_LASER (Crowbar signal; TP49

16A Green Command Input Signal for turning the TE Cooler

On (/TE Heatsink On/ signal; TP53

17A Green Current/Light/ signal from the treatment laser diode;

TP55.

5.6 REMOVE/REPLACE PROCEDURES

This topic covers the removal and replacement of major sub-assemblies.

5.6.1 Laserlink Replacement

1. Turn the laser off, remove the AC power cord from the AC mains and remove the bottom cover from the
laser console.

2. Install the LaserLink onto the console and remove the bottom cover from the laser console.

If there is already a LaserLink attached and is defective, remove the old LaserLink.

3. Plug the AC power cord into the AC socket and turn on the system.

4. Place the system into service mode by toggling SW1 on the Controller PCB.

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5. Verify the transmission loss of the aiming and treatment beams through the new LaserLink FRU assem-
bly is ≤ 20% (typically, the power loss is 5%).

If not, perform the Fiber Focus Alignment process as described in Subtopic 3.4.3.

6. Perform the Power Calibration procedure (Topic 3.5).

7. Perform the Spot Size Calibration procedure (Subtopic 3.3.2).

8. Perform the LaserLink Alignment procedure (Topic 3.6).

9. Turn the system off and reinstall all the covers.

10.Perform the Operation and Safety Checks (Topic 3.7).

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6.0 SELECTED PARTS

The Bill of Materials for the OPAL™ Photoactivator™ laser is maintained under document control at the
Coherent Medical Group main office, and is subject to change. The following list is provided for convenience.
Always confirm the P/N for a given part through Technical Support before ordering.

6.1 SPECIAL TOOLS

2105-0210 Adaptor, SMA

0404-064-02 Attenuator, LM-2, 1000:1
3303-0327 Eyeware, Safety, Red
0624-992-01 Fiber, OPDL, Delivery, 200mm
0210-895-99 Head, LM-2
0624-457-01 Nut, Power Meter
2000-0097 Cable, Extension, Serial Port, External Computer
Software, Programming, Hitachi
5402-0172 Tool, Pot Tweaker
0632-191-01 Card, Target, Omni
0640-499-51 Tool, Alignment, Near
0640-500-51 Tool, Alignment, Far
0639-241-51 Software, CD

6.2 MAIN COMPONENTS

0621-428-01 Assembly, Footswitch, Waterproof, FRU

0637-609-01 Method, Assembly, LCD Touchscreen, Display
0636-979-01 Panel, Display, Touch Screen
0637-652-01 Method, Assembly, Display Cable, Touch Screen
2104-1027 Housing, Connector, 5 Position
2104-1030 Housing, Connector, 4 Position
2111-0187 Pin, Contact
4001-0280 Supply, Low Voltage

6.3 ELECTRICAL COMPONENTS

6004-0198 Cable, Ribbon

6005-0152 Cord, Power, 120 VAC

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6005-0153 Cord, Power, 240 VAC

5110-0253 Fuse, 2A, Slo-Blo, 5 X 20mm
0637-613-01 Method, Assembly, Cooling Fan, 12VDC
2601-0183 Fan, 12VDC, 18CFM
2104-1029 Housing, Connector, 2 Position
2111-0187 Pins, Contact
0637-612-01 Method, Assembly, DC Harness
2601-1038 Housing, Connector, 10 Position
2111-0161 Pin, Contact
2104-1506 Housing, Connector, 2 Position
2111-0368 Pin, contact
5112-0029 Module, Power Entry, Fuse Holder
5112-0028 Module, Power Entry, Housing
0629-587-01 Plug, Interlock, FRU
2116-0060 Cable, Plastic, Tie, Beaded

Switch, Key
5107-0194 Switch, Keylock, Actuator
5107-0183 Switch, Keylock, Block, Contact
0637-228-01 Bezel, Keyswitch
5107-0170 Keys, Spare
5104-0155 O-Ring, Flush Mount

Switch, Emergency
5107-0183 Block, Contact
5104-0152 Block, Push
5104-0155 Mount, O-Ring
0637-205-01 Button, Emergency Stop, Engraved

6.4 PCB’S

0636-516-01 PCB, CPU

0639-262-01 FRU, Ground Strap
0636-781-01 PCB, Display, Cable, Touch Screen
0636-848-01 PCB, Interface, Optics Box
0637-218-01 PCB, Photocell
0637-227-01 PCB, Diode
0636-726-01 PCB, Slider, Potentiometer, Spot Size, Telescope

6.6 OPTICS

0637-585-01 Assembly, Aim Diode w/Mount (Method)

0637-331-01 Diode, Laser, Aiming
0637-579-01 Assembly, Attenuator, Method
7103-0202 Screw
2204-0150 Solenoid, Rotary
7896-0200 Washer, Split Lock
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0637-586-01 Assembly, Beam Plate, Optical, Method

0637-582-01 Assembly, Fiber Focus w/lens, Method
0637-942-01 Holder, Fiber Focus, Lens
0636-263-01 Lens, Fiber Focus, OPAL
0637-943-01 Retainer, Ring, Fiber Focus, Lens
0636-246-01 Socket, SMA, 905
5102-0128 Switch, Micro
0637-581-01 Assembly, Filter, Photocell, Method
3701-0159 Photocell
0637-576-01 Assembly, Beam Combining Mirror, Method
7252-0405 Screw, Set, Oval Pt., 4-40 X 5/16, SST
0637-068-01 Assembly, Mount, Combiner, Method
0637-583-01 Assembly, Pickoff Beam, Method
0636-578-01 Assembly, ND Filter, Method
0636-806-01 Mirror, Pickoff, Prism
0637-580-01 Assembly, Safety Shutter, Method
0637-610-01 Assembly, Diode, Laser, Treatment, Method
0637-577-01 Method, Assembly, Lens, Fiber Focus

6.7 CHASSIS/COVERS

0636-532-01 Assembly, Chassis

0636-617-01 Cover, Bottom
0636-258-01 Cover, Optics, Beamplate
0636-531-01 Cover, Top
0637-199-01 Foot, Rubber

6.8 DELIVERY SYSTEMS & PARTS

3302-0082 Arm, Fixation, Zeiss (Z3197519006)

3302-0060 Assembly, Diagnostic Mirror, Prism, Zeiss, 30SL (30-17-65)
3302-0081 Assembly, Diagnostic Mirror, Prism, Zeiss, SL130
0637-592-01 Assembly, Mirror, Delivery, Hot, Haag-Streit, M1, Method
0637-281-01 Mirror, Delivery, OPAL, Hot, Haag-Streit, M1
Assembly, Slit Lamp, Haag-Streit 900BM
3302-0080 Assembly, Slit Lamp, Zeiss, SL130 w/Prism Head
0637-917-01 Assembly, Slit Lamp, Zeiss SL130 w/Prism Head, Pedestal and
Wide Table Top, Pre-wired 120 VAC
0637-918-01 Assembly, Slit Lamp, Zeiss SL130 w/Prism Head, Pedestal and
Wide Table Top, Pre-wired 240 VAC
0637-874-01 Assembly, Slit Lamp, Haag-Streit 900BM w/Pedestal and
Wide Table Top, Pre-wired 120/240 VAC
0638-089-01 Beam Block, Circle, Self Adhesive, SL130 Zeiss
0638-195-01 Beam Block, Square, Self Adhesive, 30SL Zeiss (qty. of 3)
0638-166-01 Beam block, Strip, Adhesive (for 0638-088-01)
0638-088-01 Beam block, Wedge, Illumination Tower, SL130 Zeiss
0636-392-01 Covers, LaserLink, Clamshells
7102-0407 Screw, Socket, Cap, 4-40 X 7/16
0638-767-01 Fiber, Delivery, OPAL, 200µm (formally 0636-493-01)

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Pedestal, Haag-Streit, 120/240 VAC

0637-591-01 Method, Assembly, Delivery, Hot, Zeiss, M1
0636-404-01 Mirror, Delivery, OPAL, Hot, Zeiss, M1
0637-998-01 Method, Assembly, Pedestal, Ocular, 120 VAC (pre-wired)
0637-999-01 Method, Assembly, Pedestal, Ocular, 240 VAC (pre-wired)
0637-632-01 Method, Assembly, Telescope, Haag-Streit
0637-597-03 Method, Assembly, Telescope, 30SL, 20SL, 125SL
0637-597-01 Method, Assembly, telescope, SL130
0617-879-01 Mirror, Illumination, HS only, FRU
0637-319-01 Photocell, Telescope
0635-198-01 Screw, Shoulder, SL130, Mount
0621-192-01 Screw, Shoulder, 30SL, Mount
0636-498-01 Sleeve, Grip, Telescope
0636-390-01 Slider, Potentiometer, Spot Size, Telescope
0637-620-01 Table Top
0639-150-01 Kit, Beam block, Zeiss, 30SL, FRU
0638-396-01 Kit, Beam Block, Zeiss, SL130, FRU

6.8 MISCELLANEOUS

0637-602-00 Assembly, Console, OPAL, Haag-Streit, Generic (FRU)

3302-0064 Bulb, fixation, Zeiss, 6VDC, Blinking
1401-0087 Case, Carrying, Complete System w/o Foam
1401-0088 Case, Carrying, LaserLink w/o Foam
3303-0327 Eye Safety Glasses
0637-421-01 Foam (for Carrying Case), Complete System
0633-240-01 Manual, Operator, OPAL
0217-139-00 Meter, Power, Lasercheck
0638-680-01 Velcro Strap, Fiber
0637-601-00 Assembly, Console, OPAL, SL130, Zeiss, Generic (FRU)
0637-603-00 Assembly, Console, OPAL, 30SL-M, Zeiss, Generic, (FRU)
0639-592-01 Assembly, Telescope, Haag-Streit, FRU
0639-591-01 Assembly, Telescope, Zeiss, SL130, FRU
0639-593-01 Assembly, Telescope, Zeiss, 30SL-M, FRU
0637-791-01 Sign, Warning, (domestic only)

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7.0 FIELD SERVICE BULLETINS

7.0 FIELD SERVICE BULLETINS

The information in this Service Manual is subject to change without notice. As required, Coherent Medical
Group Service Department Technical Support releases Field Service Bulletins (FSB’s) to update its Field Service
Engineers on technical issues concerning the product. At its release, the FSB’s become part of this Service
Manual.

Place the FSB’s for this Service Manual, and the FSB Index distributed with each FSB, behind this page.

OPAL™ Photoactivator™ Service Manual FSB’S

0636-500-07 REV. C 7-1
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FSB’S OPAL™ Photoactivator™ Service Manual

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CMG FIELD SERVICE BULLETIN

OPAL FIELD SERVICE BULLETIN INDEX - 30 MAR 2001
NUMBER DATE TITLE

30 MAR 2001 CODING INSTRUCTIONS

1 24 NOV 99 LASERLINK ELECTRICAL CABLE

2 3 APR 2000 REV. B SOFTWARE AND NEXT CALL

RETROFIT (9800)

3 28 NOV 2000 REVISION F CONTROLLER, GROUND

STRAP AND AS NEEDED RETROFIT (9801)

4 16 JAN 2001 REVISION G CONTROLLER PCB AND

NEXT CALL RETROFIT (9802)

5 30 MAR 2001 INTERMITTENT FAULT 28’S AND NEXT

CALL RETROFIT (9803)

REV. C
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CMG FIELD SERVICE BULLETIN
CODING INSTRUCTIONS: OP PRODUCT LINE 30 MAR 2001
The following are instructions for coding service actions on the SYSTEM CERTIFICATION REPORT, including
the OP Product Line Detail Identifier List (begins on next page). Refer to the Service Department Policies &
Procedure Manual for additional information on the Service Reporting System and System Certification Report.

The Maintenance Information Box on the form includes multiple fields for service action codes (SAC’s). Each
entered code specifies, for computer input, the service action completed during the call. If no service actions are
completed, no SAC’s are necessary. Note that only completed actions should be reported.

The text area of the Maintenance Information Section of the form is used to provide additional detail on the
service actions taken, as determined appropriate by the Servicing Engineer.

The first two characters of the sac form the Product Category Identifier. There are six Product Category
Identifiers (PC, VP, CO, OP, NV and YG). The product Category Identifier used for the System Certification
Report is “OP”.

The next four characters of the SAC form the Detail Identifier. Select the appropriate four character identifier
from the list beginning on the next page.

• Install, De-install and PM, use identifiers from the “0000” category.

• For coding corrective maintenance actions, select the appropriate identifier from the catego-
ries 1000 through 8000. When coding failures, identify the source of the failure, but not those
adjustments or alignments made necessary by the repair, then select the appropriate identi-
fier under the proper category. For example, if a laser tube fails and is replaced, do not code
all the additional adjustments and alignments required as a result of the new laser tube
installation, code only the laser tube failure (6010).

• For Retrofits, the identifier under “9000” category indicates a particular retrofit.

• When a specific identifier does not identify the failure, use the more general identifier, such
as “3000” for a cooling system failure that is not more specifically identified within the “3000”
series of identifiers.

The last character of the SAC indicates the method of repair, in cases of corrective maintenance. For installs, de-
installs, retrofits and preventive maintenance calls, an “N” is used to indicate “not applicable”.

Repair Identifier- A single

character, indicating how a
corrective maintenance was
accomplished. Use for corrective
maintenance category, otherwise
code as "N" for not applicable
Product Category Identifier- Two
characters form the product category or
P - Repaired, Part(s) replaced
the reported service action
E - Electical Adjustment
R - Repaired, No Parts Required
S - Sent Parts
OP O - Optical Cleaning/Adjustment
N - Not Applicable

Detail Identifier- four characters, used for retrofits and corrective

maintenance to indicate in more detail what was done. These codes
are product specific, see the PC listing beginning on the next page.

Page 1 of 5
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CMG FIELD SERVICE BULLETIN

CODING INSTRUCTIONS: CONT. 30 MAR 2001
The System Performance Data Box of the form is used to provide critical performance data after the service has
been completed. The following performance data of the Opal system must be written in the System
Performance Data Box:

• Treatment beam current at 450mW.

• Maximum delivered treatment/aiming beam power (mW).

• LaserLink transmission (≥80%).

• Laser on time (hrs.), which can be found in the Master Service Screen.

Page 2 of 5
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CMG FIELD SERVICE BULLETIN
CODING INSTRUCTIONS: CONT. 30 MAR 2001
PC SERIES CODES 4980 Footswitch
4990 Connector Cable
0000 - GENERAL
0001 Install Laser 5000 - LASER TUBE CONTROL & POWER SUPPLY
0002 De-Install Laser 5010 Starter
0003 Preventive Maintenance 5020 Cathode Xfmr & PCB
0004 See Maintenance Text 5030 B+ Supply (SCR’s, IGBT’s, Capacitors, Diodes)
5040 Tube Current Supply (FET’s, IGBT’s, Diodes, etc.)
1000 - FRAME, HARDWARE, COVERS 5050 Novus Current Sense PCB
1100 Frame/Chassis 5060 Power Reg/SLR PCB
1200 Hardware 5070 B- referenced LVPS
1300 covers 5080 OMNI/Ultima Motherboard PCB
1400 Wheels/Castors 5090 Ultima High Side Driver PCB
5100 Ultima High Voltage PCB
2000 - TURN ON/OFF, AC/DC POWER DIST.
2010 Power Cable/Plug 6000 - LASER & OPTICAL COMPONENTS
2020 Line Circuit Breaker/Fuse 6010 Laser Tube
6011 OC/HR
2100 Contactor 6020 Optical Head/Shutter
2110 Ultima Contactor 6021 Beam Splitter/Wedge
2120 24 VAC Xfmr 6022 Green Filter/Yellow Filter
2130 Keyswitch/Emergency Off 6023 Safety Shutter
6034 Dual Fiber Selecting Mirror
2220 fuses 6035 Fiber Focus assembly
2230 LVPS (+5, ±15, ±12) 6040 Laser Diode Module
2240 Slit Lamp Illumination PCB
6100 Ultima Photocell (glue on)
2990 AC/DC Dist. Connectors/Cables
6700 HeNe, Mirrors, Attenuator
3000 - COOLING SYSTEM 6710 Hene P/S
3010 Hose/Fittings 6720 Diode Aiming Laser
3020 Flow Switch 6721 Diode Aiming Optics
3030 Pump/Motor/Fuse
3040 Heat Exchanger 6800 Novus/9XX Fiber

3200 Fan 7000 - DYE LASER

3210 Fan Speed Control PCB
3220 Temp Sensor 8000 - DELIVERY DEVICES
3230 Thermostat 8010 Zeiss Lamp
8020 Zeiss Illumination/Fixation
4000 - CONTROL ELECTRONICS 8030 Zeiss Table Base
4010 CPU PCB 8040 H/S Lamp
4020 Safety Monitor 8050 H/S Illumination/fixation
4040 Software 8060 H/S Table Base

4200 Display 8100 LDS-20 Lamp

4210 Remote Control 8110 LDS-20 Illumination/Fixation
8120 LDS-20 Table Base
4500 Photocell PCB 8130 LDS-20 Microman
4510 Aiming Attenuator Motor 8140 LDS-20 ESF
4520 Green or Yellow Filter Actuator & Sensing 8150 Optical Joystick
4530 Safety Shutter Actuator & Sensing 8160 Joystick Amplifier PCB
4540 Dual fiber Port Select & Sensing 8170 CPU PCB
4960 Remote Interlock/BRH 8180 Prism Head
4970 Internal Optical fiber

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CMG FIELD SERVICE BULLETIN

CODING INSTRUCTIONS: CONT. 30 MAR 2001
8200 LDS-10A Lamp 9130 AN - Light Reg Retrofit (was 1Z25)
8210 LDS-10A Illumination/Fixation 9140 AU - 920 Service Lamp (was 1Z32)
8220 LDS-10A Table/Base 9150 AN - Current Reg. C12 Retrofit (was 1Z33)
8230 LDS-10A Microman
8240 LDS-10A ESF (NOVUS ONLY)
9210 AU - Novus rev E software (was 1Z31) FSB#17
8300 LaserLink 9220 AA - Novus rev C Photo PCB (was 1Z46) FSB# 24
8310 LaserLink H/S 9230 AA - Novus 190 Volt B+ (was 1Z48) FSB#28
8320 LaserLink Zeiss 9240 AU - Novus Dual Fiber Upgrade FSB#10
8330 LaserLink OPADL I 9250 AU - Novus 2000 to L Upgrade FSB#6
8340 LaserLink OPAL 9260 AN - Rev G Software FSB#29R1
8341 LaserLink OPAL Fiber 9270 AA - Autotransformer FSB#31
8342 LaserLink OPAL Zeiss 9280 AA - Reducing Leakage Current, FSB #34
8343 LaserLink OPAL H/S
8344 Spot Size Circuit (930 ONLY)
8345 Broken Fiber Circuit 9300 XX - LPL & Shutter PCB Retrofit (was 1Z08)
9310 XX - Exposure PCB Retrofit (was 1Z07)
8400 LaserLink Zeiss Telescope/Micro 9320 AA - Intermittent Turn On Retrofit (was 1Z51)
8410 LaserLink Zeiss Split Mirror
8420 LaserLink Zeiss Fiber (ULTIMA ONLY)
8430 LaserLink Zeiss ESF 9400 AN - Ultima UAM (was 1Z34) FSB#2
9410 SN - Ultima rev D software, superseded by 948
8500 LIO Box 9420 AN - Ultima with New Style PCB (was 1Z37)
8510 LIO Head Set FSB#4
8520 LIO ESF 9430 AN - Ultima with Old Style PCB (was 1Z38)
9440 AN - Ultima Standoffs (was 1Z39), FSB#4
8600 Endo Coupler/Fiber Extender 9450 AN - Ultima Rubber Bumper (was 1Z40) FSB#4
8610 Endo ESF 9460 AN - Ultima Strain Relief (was 1Z41) FSB#4
8620 Novus Dual Fiber Driver 9470 AN - Ultima 120V SLR PCB (was 1Z42) FSB#4
9480 AN - Ultima Rev E Software (was 1Z43) FSB#4
8700 UAM 9490 AN - Ultima New Style Contactor (was 1Z47)
8710 UAM Illumination FSB#4
8720 UAM Filter Drive & Sensing 9500 AA - Ultima Old CPU (was 1Z46) FSB#8
9510 AA - Ultima 220VAC Contactor (was 1Z47)
9000 - RETROFIT FSB#9
9001 AA - Slit Lamp Bulb Contacts Retrofit (was 1Z20) 9520 AN - Ultima Rev G Software FSB#14
9002 AN - Slit Lamp Ground Wire Connection FSB#21 9530 AM - Mandatory Ultima Accessory Module
(UAM) Retrofit, FSB#16
(900/910/920 ONLY) 9531 AA - Ultima Rev H Software, FSB#18
9010 IA - K4 relay Retrofit (was 1Z01) 9532 AA - SLR Intermittent Shutdown Fix, FSB#18
9020 IA - Getter Timer Retrofit (was 1Z02) 9533 AA - New Tube Bracket, FSB#18
9030 IA - C1 on Display PCB Retrofit (was 1Z03) 9534 AM - UAM CE Mark Systems Leakage Current
9040 IA - Current Reg PCB Hard Start Retrofit (was Reduction, FSB#18
1Z05) 9535 AU - Ultima/EPIC Interface and Upgrade
9050 IA - Autofill Light Mod Retrofit (was 1Z06) Retrofit, FSB#20
9060 IA - Autofill Caps on U1 & U3 Retrofit (was 1Z11) 9536 AN - E221/E223 Problems and Next Call Retrofit,
9070 AN - Light Reg. Retrofit (was 1Z14) FSB#22
9080 AN - Relay PCB Retrofit 0610-336-01 (was 1Z15) 9537 AN - Nylon Hardware and Next Call Retrofit,
9090 IN - Attenuator Vane/Safety Filter Retrofit (was FSB# 22
1Z16)
9100 AN - Softstart Retrofit
9110 AN - Waterflow PCB Retrofit (was 1z18)
9120 AU - Safety Shutter & LMS PCB Upgrade Retrofit
(1Z21)

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CMG FIELD SERVICE BULLETIN
CODING INSTRUCTIONS: CONT. 30 MAR 2001
(DYE ONLY) 9760 AA - Cooling System Changes, FSB#15
9600 IN - Bulk Attenuator IC Mod Retrofit (was 1Z08) 9770 AA - CPU PCB Upgrade, FSB#17
9610 IN - Bulk Attenuator & PCB Mod Retrofit (was
1Z09) (OPAL ONLY)
9620 AU - 3 Piece Dye Covers Retrofit (was 1Z19) 9800 AN - Rev. B Software and Next Call Retrofit
9630 AN - ASL F/S Retrofit (was 1Z36) FSB#26 FSB#2
9801 AA - Controller PCB Changes and As Needed
(OMNI ONLY) Retrofit FSB#3
9700 IM - Omni Footswitch Fix (was 1Z49), FSB#1
9710 AN - Omni Rev B software (was 1Z36) FSB#26 9802 AA - Revision G Controller PCB and Next Call
9720 AA - Omni IGBT Fix (was 1Z53), FSB#3 Retrofit FSB #4
9730 AA - Omni Mother PCB Modification (was
1Z54), FSB#6 9803 AN - Intermittent Fault 28’s and Next Call
9740 AU - Omni Rev D Software Retrofit FSB #5
9750 AA - Aiming Diode Upgrade Retrofit, FSB#11R1

XXXX-SC-TITLE
CLASS
M - Mandatory
Detail Identifier N - Next Call
A - As Needed
U - Upgrade

STATUS
A - Active
I - Inactive
S - Superseded

Retrofit information includes the Detail Identifier, followed by single letter codes indicating the class and
status of the retrofit, as defined in the boxes above. Note that the class and status are not a part of the Service
Action Code used to report the completion of the retrofit (all OP retrofits coded as “OP9xxxN”, where “9xxx”
is the Detail Identifier as assigned above).

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CMG FIELD SERVICE BULLETIN

OPAL FSB # 1R1: LASERLINK ELECTRICAL CABLE 20 JUNE 2000
INTRODUCTION

This Field Service Bulletin provides information on the LaserLink™ electrical cable for the OPAL™
Photoactivator™ laser.

LASERLINK ELECTRICAL CABLE

A potential problem exists where the LaserLink electrical cable can be accidentally pulled and disconnected
from the OPAL laser module during a procedure, and in the attempt of reattaching the LaserLink electrical
cable, the pins in the connector can potentially be damaged if not connected properly. To prevent the electrical
cable from being accidentally disconnected, one of the three Velcro™ straps provided with the OPAL laser
system must be used to secure the LaserLink to the back of the laser module. (These straps are typically stored
in the OPAL laser storing case.) Refer to the “Velcro Strap Installation” procedure below for the proper
installation of the Velcro strap. Note that the installation of the Velcro strap can also be performed by the
customer.

NOTE: Future OPAL systems shipping from Coherent will have a reworked electrical cable and con-
nector to prevent this problem from occurring and therefore, will not be necessary to install the Velcro
strap.

VELCRO STRAP INSTALLATION

The Velcro strap must be installed during installation.

1. Verify the OPAL laser is turned off and disconnected from the AC power source.

2. Locate one of the Velcro straps in the OPAL case.

3. Loop the Velcro strap through the bottom of cooling fan grill.

4. Install the fiber optic/electrical cable and all other cable connectors to the back of the OPAL laser.

CAUTION: Be sure the arrows between the LaserLink electrical cable connector and the receptacle are
properly aligned, otherwise damage to the pins will occur.

5. Loop the exposed ends of the velcro strap from the cooling fan grill through the plastic loop on the fiber
optic cable assembly and insert the loose end of the Velcro strap through the white square loop on the
opposite end of the Velcro strap, then secure the end. Refer to Fig. 1.

Verify that the velcro strap prevents the electrical cable from being disconnected by pulling on the
LaserLink cable. The LaserLink cable should pull on the Velcro strap and fan grill, and not on the elec-
trical cable connector.

Revision 1 adds a note on page 1 of 1.

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CMG FIELD SERVICE BULLETIN
OPAL FSB # 1R1: CONT.

LaserLink cable

Fan grill

(Rear of the laser console)

VELCRO STRAP

Secure the LaserLink cable

to the fan grill using the
velcro strap, then secure
the end of the Velcro strap.

FIG. 1

6. Attach the LaserLink assembly to the slit lamp, if not already attached.

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CMG FIELD SERVICE BULLETIN

OPAL FSB # 1R1: CONT.
7. Turn the laser on and verify the OPAL is operating properly.

8. Perform the Operation and Safety Checks in Section 3 of the OPAL Service Manual.

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CMG FIELD SERVICE BULLETIN
OPAL FSB # 2R1: REV. B SOFTWARE AND NEXT CALL RETROFIT (9800)
20 JUNE 2000
INTRODUCTION

This Field Service Bulletin provides information on the following:

• Revision “B” system software (P/N 0639-241-51) for the OPAL™ Photoactivator™ laser.

• Orders a next call retrofit (9800) on all OPAL Photoactivator lasers in the field.

REVISION “B” SOFTWARE (P/N 0639-241-51)

A number of improvements and changes were made to the OPAL system software (Rev. B) which is now being
shipped in field replacement parts (FRU) and in new systems. When ordering Rev. B software use P/N 0639-
241-51 for the software file located on the CD-ROM. Note that the Rev. B software must be installed on a next
call basis as authorized under ECO# 68840. Follow the procedure as stated in the service manual to install the
Rev. B software. In the next release of the OPAL Photoactivator Service Manual, all information pertaining to
the Rev. B software will be included in the Service Manual. The significant changes to the software are listed
below:

Bug Fixes

• In user mode, the system beeps when the infusion time completes. In the Rev. A software,
if a treatment is started during the beep, the audible laser-on warning is turned off at the
same time as the infusion-time end beep would have been turned off. This enables the
laser being on, but without an audible warning. This has been corrected in the Rev. B. soft-
ware release.

• In the Rev. A software, the delivered power photocell gain was switched from the aim level
to the treat level and read immediately. There should have been 275ns delay to allow for
analog switch settling. A problem arose where there is an intermittent erroneous broken
fiber error on the first laser shot. This has been corrected by switching the gain in the bro-
ken fiber power-on self-test soon after the delivered aiming power is read.

• The screen contrast setting was not correctly restored during system initialization. This
has been resolved.

• Settings entered in service mode are now preserved when going between service and user
mode, particularly the following settings:

Light/Current Control
Treatment laser ON/OFF
Aiming Laser ON/OFF/DIGIPOT
Power and Safety DAC Voltages

Revision 1 corrects the part number for the revision “B” software in the topic above.

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CMG FIELD SERVICE BULLETIN

OPAL FSB # 2R1: CONT.
System Changes

• The Contact Lens Magnification Decrease/Increase buttons when held down, will change
the magnification steps of 0.10. In the Rev. A software, there was no distinction for repeat-
ing buttons, and the step is always 0.01. Also, the lens text display is now aligned.

• Access to the service screen has now been provided through the user screen making it
unnecessary to open the bottom cover. The service screen can be accessed in the following
two ways:

In the Audio/Contrast screen, touch and hold the Coherent Icon for approximately
four seconds.

In the Error Screen, touch and hold the lower lefthand corner for approximately four
seconds.

• In Rev. B software, the software checks the aiming beam transmission through the fiber is
≥50% (originally it was ≥70%). If <50%, a fault 28 will occur.

• In Rev. B software, the software checks the aiming beam transmission through the fiber, so
that when the aiming beam is off, the measured aiming power must be ≤10% of full aiming
power. This eliminates erroneous broken fiber faults due to the orientation or movement
of the fiber.

• The Laser Diode Service Screen has been revised as follows:

The laser ON/OFF and the LGT/CUR controls are now toggle buttons.

An attenuator IN/OUT toggle button has been added.

Power and Safety Range DAC numbers are stepped by 1/32 of the current setting (but
the change must be ≥1 and ≤1/512 of full scale (or ≤1mW with attenuator out).

The Power and DAC voltages are now correctly updated when the attenuator posi-
tion is changed.

• The miscellaneous screen has been revised. The Crowbar ON/OFF, the Shutter IN/OUT
and the Attenuator IN/OUT controls are now toggle buttons.

• The TE cooler ON/OFF control is now a toggle button.

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CMG FIELD SERVICE BULLETIN
OPAL FSB # 2R1: CONT.
• The Attenuator IN/OUT control is now a toggle button in the Broken Fiber Screen.

• The Touch Screen Calibration Screen includes a new CALIB button. Touching the CALIB
button now begins the calibration process and touching the back arrow returns to the Main
Service Screen.

• A Log Screen has been added. The ERROR LOG button displays a list of the 32 most recent
errors with the possibility of repetitions; touching this screen anywhere returns to the Log
Screen. The Error CLEAR button clears the error log. The treatment diode laser on-time
(in hours) is displayed; touching the CLEAR button resets the time to “0”. The NVRAM
RST button resets the NVRAM to the factory defaults.

• An Alignment Screen has been added. The aiming power is controlled by the ON/OFF/
POT toggle button. The POT setting is varied using the UP/DOWN buttons. Treatment
power is controlled by the ON/OFF toggle button and can be varied in the LGT setting
using the POWER DAC UP/DOWN buttons. The laser mode is controlled by the LGT/
CUR toggle button. The CUR setting is adjusted by the value set with the current control
pot (R90) on the Controller PCB.

NEXT CALL RETROFIT

Perform this retrofit on a next call basis.

NOTE: Refer to Section 5.3.1 in the OPAL Photoactivator Service Manual for the proper tooling
required.

1. Turn off the OPAL laser system and disconnect the power cord.

2. Remove the bottom cover of the laser console.

3. Perform the Software Update procedure as stated in Section 5.3.1 of the service manual.

NOTE:

• All of the values in NVRAM (including the laser on time hours) will be overwritten to
default values.

• Typically with Rev. B software, access to the service screens without removing the bottom
cover can be accomplished by pressing the lower lefthand corner of the permanent fault
screen for approximately four seconds as stated in the section above. Since the touch
screen calibration is overwritten, access to the service screens requires removal of the con-
sole bottom cover and toggling SW1 to the service position.

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CMG FIELD SERVICE BULLETIN

OPAL FSB # 2R1: CONT.
4. Verify the Touch Screen Calibration.

a. Turn the power off and connect the LaserLink fiber and electrical connectors to the rear of the con-
sole.

b. Turn the laser on and toggle SW1 to access the service screen.

c. Press the TOUCH SCREEN menu button and then press the CALIB button.

A bulls eye will appear at the upper lefthand corner. Apply slight pressure using a blunt
instrument to the center of the bulls eye and hold until the bulls eye disappears. The bulls eye
will reappear at the lower right-hand corner. Apply slight pressure using a blunt instrument
to the center of the bulls eye until the bulls eye disappears. The screen should auto-return to
the Master Service Screen.

5. Verify the spot size calibration.

a. Press the SPOT SIZE menu button.

b. Rotate the LaserLink cam fully CCW and verify minimum voltage setting is between 0.3 to 0.5V,
then press the SAVE MIN button.

c. Rotate the LaserLink cam fully CW and verify the maximum voltage setting is between 4.5 to 4.7V,
then press the SAVE MAX button.

6. Verify the Broken Fiber Sensor Calibrations.

a. Press the back arrow button to return to the MASTER SERVICE SCREEN and press the
ALIGNMENT menu button.

b. Press the AIM button to the POT setting.

c. Press the POT up arrow button until a maximum value is attained (audible tone changes
pitch), press the back arrow button to return to the Service screen then press the BROKEN
FIBER menu button.

d. Press the GAIN button to set AIM.

e. Slightly loosen the fiber nut at the rear of the console. Rotate the fiber no more than one half
turn both directions CW and CCW to locate the lowest FIBER PC reading, then tighten the
fiber nut at the position of the minimum reading.

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CMG FIELD SERVICE BULLETIN
OPAL FSB # 2R1: CONT.
f. Adjust pot R60 on the Controller PCB until FIBER PC is between 0.86 to 0.94.

g. Press CONTROL to set OFF and press GAIN to Setting TRT, then press the ATTENUATOR
button to Setting OUT (if necessary).

h. Press the back arrow button to return to the MASTER SERVICE SCREEN and press the
LASER DIODE menu button.

i. Verify that the laser LGT/CUR toggle button is set to LGT and adjust the POWER SET DAC
indicator to 200mW.

j. Press the back arrow button to return to the service screen and press the BROKEN FIBER
menu button. Press the CONTROL button to set it ON.

k. Adjust R61 on the Controller PCB until the FIBER PC indicator is between 198 to 202.

l. Verify that the FIBER PC and MAIN PC indicators read the same values within ±4 counts.

7. Set up the user screen values.

a. Press the back arrow button to return to the service screen and press the MISC menu button.

b. Press the USR button to access the user screens and go to the Change Protocol Screen, then verify the
following:

1) Fluence is 50 J/cm2.

2) Intensity is 600mW/cm2 and the Infusion Timer is 15:00.

3) Unlock the screen if necessary to change parameters.

c. Go to the Contrast/Volume screen.

1) Adjust for the best contrast (brightest background while maintaining dark characters) pref-
erably with the setting near the middle of the control range.

2) Set the volume to the minimum position.

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CMG FIELD SERVICE BULLETIN

OPAL FSB # 2R1: CONT.
d. Go to the Footswitch Mode menu and put the footswitch in manual mode (top selection), and then
go the Aiming Beam screen.

1) Set the blinking rate to CW mode

2) Adjust the aiming beam to a mid-range position.

e. Go to Contact Lens menu and set list selection to “1.50x Ocular, Mainster Wide Fld” in the center of
the scroll screen.

8. Replace the Bottom cover and perform the Operation and Safety Checks in Section 3 of the Service Man-
ual.

Report the completion of the Retrofit using Service Action code (SAC) OP9800N on the System Certification
(Service Report).

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CMG FIELD SERVICE BULLETIN
OPAL FSB # 3: REVISION F CONTROLLER PCB AND AS NEEDED
RETROFIT (9801) 28 NOV 2000
INTRODUCTION

This Field Service Bulletin provides information on the following for the OPAL™ Photoactivator™ laser:

• Revision E thru F Controller PCB.

• Orders an as needed retrofit (9801) under ECO# 68836.

REVISION E THRU G CONTROLLER PCB

After the introduction of the OPAL Photoactivator laser there were a number of changes made to the
Controller PCB, resulting in a series of different revision Controller PCB’s (i.e. Rev. E1, E3, and F) in the field.
The following are various changes incorporated into the Controller PCB corresponding to the different
revision level, which is of interest to the service organization:

• In the revision E1 Controller PCB a capacitor (C17x) was added between TP30 and TP42 to
eliminate excessive drifting of the SAFETY TEMP signal which caused intermittent F17’s
and resetting the system into STANDBY mode during the treatment timer process.
Replace the board should this fault occur.

• In the revision E3 and F Controller PCB’s, a capacitor (C44x) and two resistors (R36 & R38)
were added to the PCB.

On an as needed basis, replace any down rev. OPAL Controller PCBs in the field (prior to revision E3) with the
revision F Controller PCB (P/N 0636-516-01). All OPAL systems shipping from Coherent will already have the
revision F Controller PCB installed.

AS NEEDED RETROFIT

Replace the OPAL Controller PCB if the Controller PCB is revision E1 and below. If the Controller PCB is
revision E3 or F, replace the Controller PCB on an as needed basis.

PARTS NEEDED:

Revision F Controller PCB P/N 0636-516-01

1. Turn off the system and disconnect the system from the AC power source.

2. Turn the system over and remove the top and bottom covers as instructed in Section 5 of the OPAL Ser-
vice Manual.

3. Remove all connections from the Controller PCB and remove the PCB.

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CMG FIELD SERVICE BULLETIN

OPAL FSB # 3: CONT.
4. Install the Controller PCB.

Install the Controller PCB, reconnect all connections to the Controller PCB and install the top cover.

5. Turn the system on and allow the system to go through its Self-Test.

6. Perform the calibration procedures as instructed in Topic 3.3 and 3.5 of the Service Manual.

7. Turn the laser off and reinstall the cover. Perform the Operation and Safety Checks in Topic 3.7 of the
Service Manual.

Report the completion of the Retrofit using Service Action Code (SAC) OP9801 on the System Certification
(Service Report).

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CMG FIELD SERVICE BULLETIN
OPAL FSB # 4: REVISION “G” CONTROLLER PCB, GROUND STRAP
AND NEXT CALL RETROFIT (9802) 16 JAN 2001
INTRODUCTION

This Field Service Bulletin provides information on the following for the OPAL™ Photoactivator ™ laser:

• Revision G Controller PCB.

• Orders a next call retrofit (9802) under ECO# 68994.

REVISION G CONTROLLER PCB

Intermittent Fault 28’s have been an existing problem since the introduction of the OPAL Photoactivator laser,
prompting the engineering department to release a revision G Controller PCB (P/N 0636-516-01). In the
revision G Controller PCB, a ground strap connecting TP50 (digital ground) to chassis ground have been
added under ECO# 68994. This filters out any noise in the fiber photocell signal, which has been found to
cause the intermittent Fault 28’s to occur.

On a next call basis, upgrade any down revision OPAL Controller PCBs in the field with the Ground Strap FRU
kit (P/N 0639-262-01). All OPAL systems shipping from Coherent will already have the revision G Controller
PCB installed.

NEXT CALL RETROFIT

Upgrade the OPAL Controller PCB with the Ground Strap FRU kit on a next call basis.

PARTS REQUIRED:

Ground Strap FRU kit P/N 0639-262-01

1. Turn off the system disconnect the system from the AC power source.

2. Turn the system over and remove the top and bottom covers as instructed in Section 5 of the OPAL Ser-
vice Manual.

3. Remove all connections from the controller PCB and remove the PCB.

a. Solder the tinned end of the ground wire (P/N 0639-262-01) to TP50.

NOTE: Be sure the wire strands do not touch either TP49 or TP51.

b. Install the Controller PCB and route the ground wire over the PCB. Route the ring terminal under
the corner of the board mounting screw closest to TP50.

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CMG FIELD SERVICE BULLETIN

OPAL FSB # 4: CONT.
c. Reconnect all connections to the Controller PCB and install the top cover.

4. Turn the system on and allow the system to go through its Self-Test.

5. Turn the laser off and reinstall the cover. Perform the Operation and Safety checks in Topic 3.7 of the
Service Manual.

Report the completion of the retrofit using Service Action Code (SAC) OP9802 on the System Certification
(Service Report).

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CMG FIELD SERVICE BULLETIN
OPAL FSB # 5: INTERMITTENT FAULT 28’S AND NEXT CALL RETROFIT
(9803) 30 MAR 2001
INTRODUCTION

This Field Service Bulletin provides information on the following:

• New LaserLink® design to alleviate intermittent Fault 28’s

• Orders a next call retrofit (9803) on all OPAL™ Photoactivator™ lasers in the field.

NEW LASERLINK DESIGN

The LaserLink telescope has been redesigned under ECO# 69375 to eliminate intermittent fault 28 problems.
This design improvement incorporates a diffuser and a replacement L1 ball lens to provide a steady energy
signal to the photocell. The prior design allowed spurious signals to the photocell, which when flexing or
moving the fiber, allowed the circuitry to think the energy was out of tolerance levels when the delivered
energy was constant. In this new design, the energy to the photocell is a reflection of what is actually delivered
to the treatment area.

Under ECO# 69375, replace the diffuser and the L1 ball lens in the LaserLink on a next call basis. Use the FRU
part number (P/N 0640-438-01) when ordering parts to perform the next call retrofit. Return the original parts
to Coherent Service department. Once the next call retrofit is completed, use a permanent marker and add a
“D” to the end of the LaserLink serial number, for example, S/N L305 would be changed to S/N L305D.

PARTS REQUIRED:

FRU, OPAL L1 with Diffuser 0640-438-01

NEXT CALL RETROFIT

Perform this retrofit on a next call basis.

1. Turn off the power and disconnect the AC power cord from the AC power source.

2. Disconnect the LaserLink from the OPAL console and remove the LaserLink mounting bracket.

NOTE: The position adjustment has a small washer and spring.

3. Remove the LaserLink covers (clamshells) and the bracket securing the LaserLink fiber ground braid to
the LaserLink frame.

4. Disconnect the electrical connections to the photocell and the main and safety potentiometers.

5. Loosen the hex nut securing the LaserLink fiber to the telescope assembly and remove the LaserLink
fiber assembly.

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CMG FIELD SERVICE BULLETIN

OPAL FSB # 5: CONT.
6. Remove the L1 Ball Lens assembly.

a. Turn the spot size setting fully clockwise.

b. Grab the rubber grip and move it down to expose the 0.050” hex screw in the brass gear and remove
the 0.050” hex screw.

NOTE: Once the 0.050” hex screw is removed, the LaserLink telescope assembly will separate
into two parts.

c. Remove the top potentiometer assembly from the telescope assembly.

d. Cut the electrical wires from the photocell as close to the connector as possible.

Do not dispose of the connector, since it will need to be shipped back to Coherent.

e. Remove the two 5/64” hex screws securing the L1 lens cell assembly to the potentiometer bracket.

Do not dispose of the L1 lens cell assembly, since it will need to be shipped back to Coherent.

7. Install the L1 Lens Cell assembly.

a. Feed the wires from the photocell into the elliptical hole in the potentiometer bracket and install the
new L1 lens cell assembly to the potentiometer brackets using the hex screws and lock washers.

b. Install the red photocell wire into #2 of the electrical connector and the black wire into #1 of the elec-
trical connector.

c. Face the photocell wires forward and install the potentiometer assembly into the patient side of the
telescope assembly.

Be sure the potentiometer gears are properly seated into the brass gear. Install the hex screw
and spacer into the slot inside the brass gear using a 0.050” hex wrench.

NOTE: The screw must sit flush with the brass gear surface.

d. Push the rubber grip until it touches the bottom of the brass gear.

8. Install the LaserLink fiber assembly onto the telescope assembly.

Page 2 of 3
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CMG FIELD SERVICE BULLETIN
OPAL FSB # 5: CONT.
a. Tighten the hex nut to secure the LaserLink fiber to the telescope.

b. Reinstall the ground braid clamp using the 5/64” hex screws and lock washers.

c. While looking at the LaserLink from the patient side, connect the brown, orange and yellow wires
to the left potentiometer and the green, blue and white wires to the right potentiometer.

d. Connect the photocell wires to the LaserLink photocell electrical connector.

9. Install the LaserLink covers (clamshells).

Dress the electrical wires appropriately inside the covers and move the strain relief as necessary for the
cover installation.

10.Locate the serial number on the LaserLink mounting bracket and using a permanent marking pen, add a
“D” to the end of the serial number of the LaserLink.

11. Install the LaserLink mounting bracket using a 7/64” hex wrench.

NOTE: Be sure the two pins on the mounting bracket is properly aligned on the telescope assembly
and the fork is inserted between the metal wedge and washer inside the bracket assembly. The cover
on the bracket can be removed to help facilitate this.

12.Perform the Spot Size Calibration procedure (3.3.2), the Broken Fiber Calibration procedure (3.5.2) and
the Operation and Safety Checks (3.7) stated in Section 3 of the OPAL Service Manual.

13.Ship the old parts back to Coherent Service Dept.

Report the completion of the Retrofit using Service Action Code (SAC) OP9803N on the System Certification
(Service Report).

Page 3 of 3
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8.0 SCHEMATICS & DRAWINGS

This section includes a complete set of schematic diagrams for the OPAL™ Photoactivator™ laser system as
produced at the release of this manual.

TITLE FROM DWG.# PAGE

System Block Diagram 8-3

AC Schematic 8-4

Interconnect Diagram 8-5

Controller PCB 0636-516-01 8-6 thru 8-18

Optics Plate Connection PCB 0636-848-01 8-19

Photo PCB 0637-218-01 8-20

Pot Connector PCB 0636-725-01 8-21

OPAL™ Photoactivator™ Service Manual SCHEMATICS

0636-500-08 REV. C 8-1
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THIS PAGE IS INTENTIONALLY LEFT BLANK

SCHEMATICS OPAL™ Photoactivator™ Service Manual

8-2 0636-500-08 REV. C