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Service Manual

Semoga bermanfaat
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0% found this document useful (0 votes)
70 views30 pages

Service Manual

Semoga bermanfaat
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 30

SERVICE MANUAL

EXA70PYHi_11

AUTOMATIC WASHING MACHINE


SEID
ES-M7000P-GG
ES-M8000P-GG

ISSUED: September, 2023

INDEX
CHAPTER 1. Safety precautions………………. 2 [5]Wiring diagram…………………………… 15
CHAPTER 2. Product outline [6]Fault diagnosis method……………….. 16~21
[1]Specification…………………………………….. 3~4 CHAPTER 4. Disassembly of main parts
[2]Dimension diagram….……………….…….. 5 [1]Disassemble water supply box DK… 22~23
CHAPTER 3. Fault diagnosis [2]Disassemble circuit ass’y…………….… 24
[1]Prognosis table for fault...................... 6~7 [3]Exchange anti-vib support…..……….. 25
[2]Abnormal display…………………………….. 8 [4]Exchange inner tub ass’y……..…..….. 26~27
[3]Program chart…………………………………. 9~10 [5]Exchange motor……..…..…..…..…..…. 28~29
[4]Test program…………………………………… 11~14 [6]Exchange shaft ass’y……..…..…..….... 30

Please use formal part to ensure safety and reliability.


Parts marked with are important in safety, please use specified ones when exchange to maintain safety performance.

SHARP CORPORATION
CHAPTER 1. Safety precautions
For safety of maintenance operation and the repaired product,
Meaning of graph there are various marks on service manual and product, please
fully understand them and then operate.

DANGEROUS Means ignoring it and operating mistakenly may cause injury or death greatly.

CAUTION Means ignoring it and operating mistakenly may cause injury or death.

ATTENTION Means ignoring it and operating mistakenly may cause injury or damage to product.

Illustration: Means MUST PAY ATTENTION TO


Means FORBIDDEN
Means MUST CONDUCT LIKE THIS

CAUTION
When repairing (no need to supply When power is supplied (such
power), pull out the plug. as in voltage measuring), pay
When disassembling, assembling, or attention to electrical part and
exchanging parts, please pull out the plug lead wire connector of electric
before work to avoid electric shock. shock, especially working on
wet parts.

Before the dehydration tub completely


stops, do not touch the clothing being Only specified parts can be used.
washed. If the tub is running, your Parts with mark in parts guide should
hands may get injured. only use specified parts. Otherwise
may cause fault of smoke or fire.

Wiring after repairing should arranged Take out the rubbish, screw, tools
same with before. inside the machine after repairing.
If lead wire touches rotating or other Please check carefully, otherwise
parts, it would cause electric shock, fire may cause accident.
or other fault.

Clean the dust on the plug and plug Please check insulation resistance after
seat to avoid fire. repairing.
If it has not adequate insulation, electric
shock accident may occur.

Check the connection and arrangement


When disassembling,assembling,and
of drain hose carefully, it should not
exchanging parts, gloves should
touch with other things or break from
be used in order to protect from
outfall.
injuring by metal face.
If there is hole on hose, or the hose break
After water supply hose is connec- from outfall, water leakage occurs.
ted, turn on the tap to check it.
If screws and hose are connected
loosely, water leakage would cause
unexpected loss.

●When exchanging top lid and so on, if liquid or powder detergent adheres on top cover, wipe it away.
Detergent contains component that deteriorates material of top lid such as PET, ABS ....PLASTIC .
Adhering on top lid, it can cause color change, cleavage. So please explain to customers “wipe
away detergent immediately”.
●Pay attention to moisture condensation.
When running EXTRA KERING or in varied water and environment temperature such as summer, in
addition,
using water from bath or underground or well in winter, water drops from the outside of cabinet, it
may wet the floor.
Also, there is tray for accept water drips selling in market. Please tell customer.
2
CHAPTER 2. Product outline
[1]Specification

Model ES-M7000P-GG ES-M8000P-GG


Power Supply 220V/50Hz
Wash capacity 7.0kg 8.0kg
Washing capacity Water Washing Water Washing
according to water level capacity level capacity
level 55L 7.0kg 57L 8.0kg
52L 5.5kg 52L 5.5kg
50L 4.5kg 50L 4.5kg
47L 3.5kg 47L 3.5kg
31L 1.5kg 31L 1.5kg
3

23L 0.5kg 23L 0.5kg


Standard Water
114L 116L
consumption
Rating washing
340W/210W 350W/220W
and spin power
Washing type Swirl type Swirl type

(
【ES-M7000P-GG・ES-M8000P-GG】
Type of NORMAL・BERAT・LEMBUT・SEPAT・EXTRA KERING・CUCI TABUNG
auto-course

Suitable water
pressure 0.03~0.80MPa
【ES-M700P-GG・ES-M8000T-GG】
Overall Width:530mm ・ Depth:585mm ・ Height:938mm
dimensions

Product weight 28kg


Safety Current fuse:circuit 5A(full circuit breaker)
specification Motor:auto-recovery thermal protector
4

Water inlet hose assembly : 1set


Drain hose : 1piece
Bottom cover : 1piece
Accessories Screw : 1piece
Operation manual : 1book
Installation manual : 1piece
Warranty card : 1piece
[2] Dimension diagram

ES-M7000P-GG ES-M8000P-GG

530

938

475

550

491

1364

898 936

882

520

585

5
CHAPTER 3. Fault diagnosis
[1]Prognosis table for fault
Please use in replying phone-inquiring. The most common causes are indicated by ,and others are by ● ○.

Drain valve ass`y


(Safety-sw lever)
(Control panel K)

Anti-vib support
Corresponding

Top cover ass`y

Lead wire ass`y


Shaft assembly

Inner tub ass`y


Drain motor K
Water supply

(seal holder)
Capacitor FS
parts

(Connector)
Circuit ass'y

Stop switch
Water level
Others (check)
Symptom

sensor

Motor
valve
(check content)
No display
(power can't be on) ● ○
Check circuit part
Displays but can’t run ● ○ (whether multiple keys are pressed)
Button has no
response ● ○
Does not
run
Power off halfway ● ○ ○ Power failure, water level blinks, Poor contact of
water level sensor /plug

Wash LED blinks ○ ● ○ ○ ○ Check motor protector


6

Display is strange ● ○ ○ Check if it notifies error

Water supply valve


has no working sound ○ ● ○ ○
Pressure pipe /water valve blocks;
Drain hose lower than 10cm
Water
<CAUTION>
supply
Non-stop In the “BERAT” and “CUCI TABUNG” course’s
problem
water supply ○ ● ● ○ ○ rinses are water flow rinse.
Even if water accumulates in the tub,
It continue water supply, but in this case
It is not failure.
(Safety-sw lever)
(Control panl)

Anti-vib support

Drain valve ass`y


Corresponding

Top cover ass`y

Lead wire ass`y


Shaft assembly

Inner tub ass`y


Drain motor K
Water supply
parts

(seal holder)
Capacitor FS

(Connector)
Circuit ass'y

Stop switch
Water level
Others (check)
Symptom

sensor

Motor
valve
(check content)

※ Pulsator does not


Foreign material clogging
Does not rotate (motor has no ○ ○ ● ○ ○ ○ ○ ○ around pulsator
wash or power)
rinse Pulsator does not
rotate reverse ○ ○ ● ○ ○
Drain Does not drain ○ ○ ● ○ ○ Check drain path,
correct drain hose
problem Drain costs
much time
○ ○ ○ (lower than 10cm)

Spins with remain


water ○ ● Pressure pipe

Does not spin


Dehydration (motor has no power)
○ ○ ○ ● ○ ○ ○ ○
problem
Spins weakly ○ ○ ○ ● ○ Check tension of V belt
7

Spinning stops Check if the machine is


halfway ○ ○ ○ ● ○ ○ ○ ○ set horizontal
Abnormal noise in
washing /rinsing ○ ● ○ ○ Check if the machine is
set horizontal
Abnormal
noise Abnormal noise in
spinning
(Vibration noise)
○ ● ○ ○ Check if the machine is
set horizontal

Water leaks from


Water drain hose ○ ●
leakage Water leaks from Foreign material
bottom of machine ○ ● clogging

Water level sets too high or


Water level is too high/low by
capacity sensing
○ ● low/Check V belt
tension/cloth is wet?
[2]Abnormal display
Notify the error with course LED rapidly flashing and fitful beep.
(Please pay attention that anomaly of water level sensor or spinning control should be repaired immediately for safety.)
Error Codes and Course LED Appearance Check items Countermeasure
①Check the water tap (tap off, no water). ①Turn on the tap.
Water can not be supplied.
②Water supply valve filter clogged. ②Clean the filter.
Water can not be stopped.
③ The end of drain hose is too high. ③Modify drain hose (No higher than 10cm).
Error code:「E1」 (Height must be less than 10cm). ④Measure the output voltage for valve.
30 minutes(SEID, SPC
“NORMAL” and “CEPAT” model : 6 hours) later ④Water supply valve doesn't not work. ・No voltage -- change Control panel
rapidly flashing. still can not achieve the ⑤Does water pressure pipe clog, leak air, or fall out? ・Alive -- change Water supply valve
⑥Does water leaks somewhere ⑤ Modify or change water pressure pipe.
set water level.
(Drain valve, around shaft)? ⑥Modify or change parts.
⑦Measure the output voltage of circuit ass`y. ⑦If no voltage, change Control panel k.

Error code:「E2」 ①Top lid is open. ①Close the top lid properly.
“BERAT” and ”EXTRA Washing finally stops. ②Check the ON/OFF action of lid switch. ②Change the lid switch.
KERING” Can not spin. ③Is lead wire conductive? ③If no conducting, modify or change lead wire.
rapidly flashing. ④Is the connectors in contact? ④Modify or change the connectors.

①Is the end of drain hose clogged? ①Modify or change the drain hose.
Error code:「E3」 ②Is the drain valve clogged? ②Remove the foreign things at drain valve.
8

Can not drain


“LEMBUT” and “CUCI ③Forget to put down drain hose? ③Correct the drain hose.
(15 minute after draining
TABUNG” ④Check the action of drain motor ④If no action, measure drain motor voltage.
starts, spinning doesn't
rapidly flashing. ⑤Measure the input voltage of drain motor ⑤If there is voltage, change drain motor.
run.)
⑥Measure the output voltage of circuit ass`y ⑥If no voltage, change Control panel k.
①Is the cloth lopsided? ①Correct the offset of cloth.
②Is the washing machine setting horizontally? ②Revise the setting horizontally.
Can not spin
Error code:「E4」 ③Is the safety-sw lever installed correct? ③Modify or change the lever.
(Cloth lopsided)
“NORMAL” and “BERAT” ④Is stop switch conductive? ④If no conducting, change stop switch.
After auto- correction of
rapidly flashing. ⑤Is lead wire conductive? ⑤If no conducting, change lead wire.
cloth lopsided, it is still
⑥Is fasten terminal in contact? ⑥Connect the fasten terminal.
unbalance
⑦Is connector in contact? ⑦Modify or change connector k.
Error code:「C2」 ①Input voltage and frequency measurements from ①Change the water level sensor.
“BERAT” and “LEMBUT” Water level sensor Error the water level sensor. ②Connector connection modification, Change.
rapidly flashing. ②Connector connection or float out is not.

Error code:「U9」 Lid open Error at the Top lid is open. Power off
“CEPAT” and “EXTRA time of child Lock mode
KERING” is setting. After 30
rapidly flashing. seconds, draining begins.
62’
50”

TotalTime
50”
2’

Inertia Spin
3’

High Speed Spin


SPIN

15”
5’

Low Speed Spin


2’

Drain
30”

Balance Flow
5”

Main Flow
45’
30”

30”
1’

TotalTime Stirring Flow 2


1’

Stirring Flow 1
2’
50”

RINSE3

Inertia Spin
55”
3’

Water Supply
5’ 3’

High Speed Spin


40”
SPIN

1’

Inertia Spin
20”

Low Speed Spin High Speed Spin


2’

40”

Drain
1’

Low Speed Spin


5” 30”

2’

Balance Flow Drain


30”
Main Flow Balance Flow
Water Flow
1’
30”

20”
1’
Stirring Flow 2 Main Flow
20”
1’

RINSE2

Stirring Flow 2
RINSE2

Stirring Flow 1

20”
1’ 3’
40” 30” 40” 25’ 40’ 40” 30” 40” 55’

Stirring Flow 1
Water Supply

55”
3’
Water Supply
Inertia Spin

2’
Drain
High Speed Spin

30”
Balance Flow
1’

Water Flow
Low Speed Spin

20”
1’
Main Flow
Shower Spin

20”
Stirring Flow 2

20”
Stop Stirring Flow 1

RINSE1
1’
RINSE1

55’
3’
Inertia Spin Water Supply

40”
1’
High Speed Spin Inertia Spin

20”
1’
High Speed Spin
Low Speed Spin

40”
1’
Low Speed Spin

2’
Drain

2’
Drain

30”
Balance Flow

30”
Balance Flow

2’
Main Flow 2

5’
Main Flow 2
WASH
1. NORMAL course

6’
Main Flow 1

WASH
2. BERAT course

40”
[3]Program chart
ES-M7000P-GG

4’
Main Flow 1

4’ 1’
55” 30”
Stirring Flow

30”
1’
Stirring Flow
Water Supply

55”
4’
Water Supply

Water
Level

Water
Level
H2

H2
9
60’
40”

TotalTime
50”
2’

Inertia Spin
50”

High Speed Spin


SPIN

15”
5’

Low Speed Spin


2’

Drain
30”

Balance Flow
5”

Main Flow
30”
1’
43’
20”

Stirring Flow 2
TotalTime
1’

Stirring Flow 1
RINSE3

55”
2’
50” 50”

3’

Inertia Spin Water Supply


40”
1’

Inertia Spin
High Speed Spin
SPIN

20”
5’

Low Speed Spin High Speed Spin


40”
2’

1’

Drain Low Speed Spin


5” 30”

2’

Balance Flow Drain


30”

Main Flow Balance Flow


Water Flow
1’
30”

20”
1’

Stirring Flow 2 Main Flow


1’

20”
RINSE2

Stirring Flow 1
RINSE2

Stirring Flow 2
1’ 3’
40” 30” 40” 25’ 40’ 40” 30” 40” 55’

20”
Water Supply Stirring Flow 1

55”
Inertia Spin

3’
Water Supply

2’
High Speed Spin Drain
1’

30”
Low Speed Spin Balance Flow

Water Flow

20”
1’
Shower Spin Main Flow

20”
Stop Stirring Flow 2
1’

20”
RINSE1

Inertia Spin Stirring Flow 1

RINSE1

55’
3’
High Speed Spin Water Supply

40”
1’

1’
Low Speed Spin Inertia Spin

20”
2’
Drain High Speed Spin

30”

40”
1’
Balance Flow Low Speed Spin

2’

2’
Main Flow 2 Drain
WASH

6’

30”
Main Flow 1 Balance Flow

4’ 1’
55” 30”
Stirring Flow

5’
Main Flow 2
1. NORMAL course

WASH
2. BERAT course

40”
4’
Water Supply Main Flow 1
ES-M8000P-GG

30”
1’
Stirring Flow

Water
Level

H2

55”
4’
Water Supply

course

Normal

Water
Level

H2
10
[4] Test program
Test program 1 . . . . . Washing machine diagnosis program

Panel notice
Parts Test program Fault diagnosis
(Course LED)

(All lights extinguished) Put on the plug and prepare for ※Begin from no water status
water inlet and drain

Model display POWER SW on with pressing


ES-M7000P-GG: 「1」「1」「0」「*」「*」 “PROSES” and “LEVEL AIR” together
ES-M8000P-GG: 「1」「2」「0」「*」「*」
* : Soft version
“MULAI” key pushed
Water supply valve
11

No water inlet Refer to diagnosing method


“LEMBUT”,“CUCI TABUNG” Water inlet begin (main valve)
LED light on (Water supply (main) valve does not work)

Yes

Water inlet stops Does not stop Refer to diagnosing method


Water level sensor when reaches M2 (Water inlets does not stop)

【M2 water level】50L


Motor does
not rotate Refer to diagnosing method
Motor “LEMBUT”, “EXTRA KERING” Water flows (Do not wash)
LED light on
0.7" ON/0.7" OFF

Stop switch Push the “REVDAM” key or


“NORMAL”, “CUCI TABUNG” Make safety-sw lever operate with lid
LED light on closed
Water flow does not stop
Check stop switch operation
Drain motor
Draining begins
Refer to diagnosing method
Does not drain (Does not drain)
If draining finished and no water detected,
“NORMAL”, “EXTRA KERING” LED light on Turn off the water tap (”PERAS”)
and keep the top lid open LED light on)

After weight sensing, “NORMAL”,


“EXTRA KERING” and “CUCI TABUNG” After drain finished, Carry on spinning
Lid switch (ON) LED light on carry on sensing one Check lid switch operation
time and stop
Do not spin Refer to diagnosing method
(Does not spin)
Lid switch (OFF) If lid closed, “NORMAL”, “CEPAT”
Close the top lid
LED light on
Spin Check lid switch operation
Do not
Light on
12

All lights distinguish Push the power SW

Power SW OFF and Power do not off


Power sw test is over (All lights Change the circuit ass’y
distinguished) (control panel K)
Test program 2 . . . . . Water level sensor check

Parts Panel notice Test program Fault diagnosis

※Be sure there is no water in tub.


(With top lid open, turn off the tap first)
Model display
ES-M7000P-GG: 「1」「1」「0」「*」「*」
ES-M8000P-GG: 「1」「2」「0」「*」「*」 POWER SW on with pressing
“PROSES” and “MULAI” together
* : Soft version

Water supply valve


“NORMAL” LED light on
If Water Level Data is OK, RENDAM LED, Push “LEVEL AIR” key
PROSES LED, LEVEL AIR LED all lights on.
If NG, only “NORMAL” LED light on.

Water Level Data is displayed with binary indication.


If indicate water level data “X Y Z(HEX)”, X as Upper Data,
Y as Middle Data, Z as Lower Data. Push “LEVEL AIR” key
Upper Data:“CEPAT”, “12 JAM”, “CUCI”, “5 / 6” LED
Middle Data:“EXTRA KERING”, “6 JAM”, “BILAS”, “3 / 4” LED
Lower Data:“CUCI TABUNG”, “3 JAM”, “PERAS”, “1 / 2” LED

【Example】
“CEPAT”, “CUCI” LED on: Upper Data = 5 Push “POWER” key to cancel
“BILAS” LED on: Middle Data = 4
“CUCI TABUNG”, “3 JAM”, “PERAS”, “1 / 2” LED on: Lower Data = F
⇒Water Level Data is 「54F(HEX)」
Test finish

Binary indication
Usage position is shown with □ on panel (English), indicate hex number according to table below.

0 - - - - 8 - - - ●

1 ● - - - 9 ● - - ●

2 - ● - - A - ● - ●

3 ● ● - - B ● ● - ●

4 - - ● - C - - ● ●

5 ● - ● - D ● - ● ●

6 - ● ● - E - ● ● ●

7 ● ● ● - F ● ● ● ●

1313
●Water level sensor data

h Data Water level sensor


ES-M7000P-GG ES-M8000P-GG (mm) (HEX) Frequency(kHz)

- H2 325 4C0 About 38.00


H2 - 304 4C5 About 38.16
H1 H1 278 4CD About 38.41
M2 M2 257 4D5 About 38.66
M1 M1 238 4DD About 38.91
L1 L1 152 4FE About 39.94
S2 S2 93 514 About 40.63

●Model Display Indication


Usage position is shown with □ on panel (English), indicate hex number according to table below.

- - - - ● ● ● ●
- - ● ● - - ● ●
- ● - ● - ● - ●
0 1 2 3 4 5 6 7

For example, in case with ES-M7000P-GG model software version:1.2 indication,


indicate 「1」「1」「0」「1」「2」
→ “LEMBUT”, “CUCI TABUNG”, “PERAS” and “3 / 4” LED light on.

1314
[5] Wiring diagram
1. Body in diagram
Note 1: The parts marked with are very important for safety and reliability.
Be sure to use the specified model when changing the parts.

Note2: About the lead-free solder


The printed wiring board in the circuit ass’y used the lead-free solder.
The LF mark means lead-free.
[SAMPLE]

Sn-Cu-Ni:Means the type of the lead-free solder

2. The way to check the printed wiring board


If the control panel (circuit ass’y) is changed without checking other parts completely, the circuit ass’y
maybe broken again.
When diagnosing the fault, please check loaded parts, wiring cord, circuit ass’y and operating parts separately.
The following is the way to check the printed wiring board (with the loaded parts taken off).

1315
[6] Fault diagnosis method
If the circuit ass’y is changed without checking other parts completely, the circuit ass’y may be broken again. When diagnosing the fault, please check loaded parts, wiring cord,
circuit ass’y and operation parts separately.
1. Power can not be on
※In case of the washing machine is switched on state, please
take off the plug and insert again after 20 seconds.
Insert the plug and Power switch on

※If the FUSE is open, check the fault of


No lit Check if the FUSE 1 Open the loaded parts(shown table).
Display the initialized state (5A) on the control panel
※Before proceed next step, are normal
pull off the power cable Exchange the Control panel k
Yes Conductive
16

Yes The washing machine


work normally

No

Check conductivity
OK
Exchange the Control panel k between Power cable
Finish
and CN1:plug side
(each terminals)

Disconnected

Exchange lead wire

G
2. Power off abnormally

Switch on “POWER” key

Display lights and remain “BERAT” and “SOFT” LED rapidly flashing
for several seconds

Power off

NG
Switch on the power again Check water level sensor

Power off OK Change water level


sensor

OK Check the wiring of the NG


Exchange Control panel
water level sensor

Correct it

3. Water supply (main) valve does not work


Error code「E1」, “NORMAL” and ”CEPAT” LED rapidly flashing.
First please check the water tap is on. After starting, shut the top lid to supply water
Close the top lid, turn on the power without water, and press "MULAI".

No Check water level sensor, Check wire of sensor


Capacity sensing
(Repair unqualified parts)
Yes

Has working
Is there any working sound
sound of water supply Remove blocking things at filter of water supply valve
valve?

No working sound

Check the lid switch NG


Correct it
action and wire

OK

Measure the terminal Rated voltage


voltage of water supply Change water supply valve
main valve

No voltage

Rated voltage
Measure the output
output
voltage for water supply
Repair or change lead wire
main valve at the side of
circuit board

No output

Exchange control panel k

17
16
5. Water supply does not stop

Connect water supply hose, and pull out power plug

Supply water
Turn on the tap Change water supply valve

No water
Supply water
Insert the plug and
Change control panel
power on

No water

Shut the top lid and No water Check lid switch


press “MULAI” (Lead wire and magnet)

Supply water

Water leak from Yes


drain hose Check drain valve leakage

No

Yes Check air leak at the connection of pressure pipe and


Is there water in
modify or exchange
pressure pipe?
※Adhesive is required for pipe connections
No water

Check whether Remove foreign matter, repair or exchange pipe.


Clogging
water pressure pipe or To check clogging pipe, pull off from water tub and
water level sensor blow air directly into pressure pipe.
clogged

No Clogging

Supply water manually in test program2


to check water level data

NG
Check water level data Change water level sensor

OK

Is there any problem Yes


on lead wire and Change lead wire
connector

Exchange Control panel k

18
17
6. Do not drain Error code「E3」, “LEMBUT” and ”CUCI TABUNG” LED rapidly flashing.

Check the tension of the wire Abnormal ・The front of the hose is blocked, or is inserted too
of drain motor, insertion of the much to the water
drain hose to the drain port ・The hose is raised during the draining, or is broken
and the blockage of drain port. ・The extension of the hose is inappropriate

No abnormality

Set “BILAS” or “PERAS” and start(to drain)

There is foreign matter


under the flange hole
Check if there is foreign
Remove the foreign matter
matter under the pulsator

No foreign matter
Check the drain track
Check
Checkthe
theaction
actionofofthe
the Hoisted (blockage or the open degree of the valve).
drain
drainmotor
motor If there is no problem with the drain track, check the
water level sensor by test program2.
Not hoisted

Measure the input Rated voltage


voltage of the drain Change the drain motor
motor

No input

Measure the voltage


across the purple wire and No output
white wire of drain motor Exchange the control panel k
connector on the Control
panel k

Output rated voltage

Check the connection of the leading wire etc…

19
18
7. Water level sensor detected abnormal Error code「C2」, “BERAT” and ”LEMBUT” LED rapidly flashing.

Switch on “POWER” key

Not
flashing
“BERAT” and “SOFT” LED Finish
rapidly flashing

Display or power off

NG Correct it.
Check wiring and connector
※If there is anomaly of water level sensor,
of water level sensor
change Control panel k

OK

Exchange water level sensor

8. Abnormal vibration during spin

Check if the machine is NG


Correct it (Set horizontal and no shaking)
leaning or shaking

OK

Check the action of the NG


Repair or exchange
stop switch

OK

NG
Leakage of the balancer Change the balancer

OK

Check the joint of the NG


installation of the inner tub Fasten it
ass’y

OK

Supporter spring or NG
the sliding resistance is Change the anti-vib support
weak

20
20
9. Pulsator does not rotates when washing

Power on with no water in the tub

Press “MULAI” key (Capacity sensing)

Motor takes Check shaft assembly


some action
※Shaft assembly is locked,
Check the action of motor
clutch panel spring or clutch
pawl
OK
Repeat rated
Measure input voltage voltage and off Motor locks or breaks.
of motor If protector has any action,
check the reason
OK
Poor contact of capacity
Measure output circuit.
voltage of connector of (Check lead wire and Connector)
Repeat rated
PWB side(CN3)
voltage and off
OK

Exchange Control panel k

10. Spin does not work

Washing and draining are OK

No response Check the magnet installation If modify does not


Check ON / OFF lid switch to top lid and modify. respond, exchange
control panel
OK

Check the action of NG


Repair or exchange parts
stop switch

OK

Check the water Check breaking of


NG NG
level data at no water lead wire, water level sensor
status in test program2 connector

OK OK

Exchange water Repair or exchange


level sensor parts

Stroke is not
enough Repair or exchange parts.
Check pulling action
※ When drain motor rolled up, the clearance between
of clutch cam
clutch cam and clutch gear should be above 2mm.
OK

Check the occlusion Occluded


Repair or exchange parts
of clutch spring

Spinning shaft is inflexible

Exchange shaft assembly

21
21
CHAPTER 4. Disassembly of main parts
CAUTION

When repairing (no need to supply power) pull out the plug
When disassembling, assembling, or exchanging parts,
Please pull out the plug before work to avoid electric shock.

[1] Disassemble water supply box DK


1. Remove 9 screws.

Tear off a seal

2. Remove 2 Unity band and screw. 3. Remove detergent case.

4. Remove lead wire.


◆When lift top cover, be careful about backward “safety-sw lever” and “pressure pipe”.

Safety-sw lever:Be careful to bend

Pressure pipe:Be careful to pull it too much

5. Remove 4 screws. 6. Remove top cover back.

◆Support the top cover with a special jig


A special jig

22
22
Assembling procedure
7. Remove 2 screws.
◇Perform the procedure that is reverse to "Disassemble”.
◆Be careful about the connection mistakes of the connector.

Orange

Purple

8. Take out water supply box DK.

◆Wire the lead wire like the chart below.

Wiring attention

◆Raise the
Water Supply valve.
◆The clamping torque of the screw being “80±20N・cm.

◆When take down top cover, be careful not to


bend safety-sw lever. XUTUW40P14000

It’s on the tub cover


◆When attach top cover back, be careful not to bite lead wire.

×
◆Make sure top cover ass’y is properly ◆Make sure the ribs are in the holes in the top cover back
Installed all around. installation.

Left side Right side

◆ Attach the screw and 2 unity band

Back side

23
23
[2] Disassemble circuit ass’y
1. Remove 5 screws.
◇please see up to No.4 of water supply box DK exchange.

2. Lift Circuit ass’y and Remove 4 hooks. Remove power circuit cover k.

Back side 2 hooks

Front side 2 hooks

4. Remove 4 connectors.

Assembling procedure
◇Perform the procedure that is reverse to "Disassemble”. ◆Confirm that switch it on after installation in
◆When attach power circuit cover , be careful not to bite circuit ass’y and can operate each button of
lead wire. panel sheet without a sense of incongruity.
◆Completely attach the hook of power circuit cover k.
Right side

NG

◆Attach the lead wire to the hook.

◆The clamping torque of the screw being “80±20N・cm“.

24
24
[3] Exchange anti-vib support.

1. Remove 4 screws. 5. Wind pressure pipe around


anti-vib support and connected to
◇Back side:2pcs air trap. Attach unity band.
◇Right and left side:2pcs
ANTI-VIB SUPPORT

OUTER TUB
In side
Tear off a seal ①

2. Remove 5 screws. Remove back cover afterwards.


Remove 2unity band and screw. In side
② Out side

gg In side

Out side

◇LHLDW1033PEZZ

Back side

◇unity band
3. Remove pressure pipe and unity band.
Out side
Remove pressure pipe from anti-vib support

afterwards. Around
anti-vib
support
3times

Coat GREASE to this area of


ANTI-VIB SUPPORT.
<Brand of GREASE>
・SR3000i (Zglyc-sr3000i) or
・Gp3000k (Zoikphgp3000k)

Apply adhesive to a joint, and keep hose band7.


・Adhesive:Super X(Znoric8008wck)
4. Lift top cover and exchange by anti-vib support one.
6. Fix back cover with installation, 6 screws.
Be careful not to pull lead wire too much.
7. Fix top cover 4 screws.
8. Attach screw and 3unity band.
Attach back cover afterwards and
Attach 6 screws.
Be careful not to
bend safety-sw lever. gg 9. Switch it on and confirm that there is not
abnormality by spin.
◆When take down top cover, be careful not to bend safety-sw
lever.

It’s on the tub cover.

Anti-vib support K1 Anti-vib support K2


(Top:Black) (Top:Blue)

×
25
25
[4] Exchange inner tub ass’y.
1. Remove pulsator cover.

Insert a slotted screwdriver (minus) and lift it.

2. Remove screw. Remove pulsator afterwards.

3. Remove pulsator washer, center nut and seal washer.

Pulsator washer

Center nut
Seal washer

4. Remove 4screws.
◇Back side:2pcs
◇Right and left side:2pcs

Tear off a seal

5. Remove 5 screws. Remove back cover afterwards.


Remove 2unity band and screw.

gg

Back side

26
26
6. Remove 8hooks. Remove tub cover afterwards.

Be careful not to pull


pressure pipe too much.
Be careful not to pull lead wire too much.
Be careful not to bend
safety-sw lever.

7. Exchange inner tub ass’y.


◇Perform the procedure that is
reverse to "Disassemble”.
Pulsator washer.

◆The clamping torque of the screw being Seal washer.


“8400±2000N・cm“.

8. Attach tub cover and throw on 8hooks.

9. Fix top cover 4screws.

It runs onto tub cover.

×
10. Attach screw and 2unity band.
Attach back cover afterwards and Attach 5 screws.

11. Attach seal washer and tighten center nut and attach pulsator washer.
gg

12. Attach pulsator and tighten screw and attach pulsator cover.

13. Switch it on and confirm that there is not abnormality by spin.

27
27
[5] Exchange motor.
1. Remove 5 screws. Remove back cover afterwards.
Remove 1unity band.

gg

2. Turn over body. (To prevent scratches, lay a cloth


On the floor and slowly turn the product upside down.) Remove unity band.

3. Open the bag and remove the connector and 2felt.

4. Remove the motor 4screws and remove the motor.

Assembling procedure
◇Perform the procedure that is reverse to "Disassemble”.

Remove the fan pulley and attach it to the new motor.


(when disassembling loosen in the order of 10mm nut →8mm bolt,
And at the time of assembly, tighten 8mm bolt→10mm nut.)

Fan pulley. ◇How to install the fan pulley. D-cut surface of motor shaft.

OK OK

8mm bolt.

10mm nut.
NG NG

◆The clamping torque of the screw being


8mm bolt “700±100N・cm“.
10mm nut “500±100N・cm“.

28
28
Adjust the belt tension so that the looseness of the belt is
6±1mm when 10N load is applied with the tension gauge.

6±1mm
bolt

Adjust the belt tension by tensioning the belt with the V-belt seam not
Touching the contact surface with the pulley.

◆The clamping torque of the screw being


Motor “800±200N・cm“.

OK NG

seam
seam

How to attach felt.

90±5mm
from the lead wire bonded
position at outer tub

29
29
[6] Exchange shaft ass’y.

Disassembly method.
◇please refer to No.6 of inner tab K exchange.

1. attach 4screws.

◇Back side:2pcs
◇Right and left side:2pcs

Tear off a seal

2.Loosen the motor 4screws .

◇please refer to No.4 of motor exchange.

3. Remove the transportation angle 4screws and remove the v belt .

4. Remove the shaft ass’y 4screws and remove the shaft ass’y.
When removing, remove the wire of the drain motor.

wire

5.The assembly procedure is the reverse of disassembly .

◇attach the wire of the drain motor.

Shaft assembly.

Connection angle. Be sure the center of


Connection angle.

30
30

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