Service Manual
Service Manual
EXA70PYHi_11
INDEX
CHAPTER 1. Safety precautions………………. 2 [5]Wiring diagram…………………………… 15
CHAPTER 2. Product outline [6]Fault diagnosis method……………….. 16~21
[1]Specification…………………………………….. 3~4 CHAPTER 4. Disassembly of main parts
[2]Dimension diagram….……………….…….. 5 [1]Disassemble water supply box DK… 22~23
CHAPTER 3. Fault diagnosis [2]Disassemble circuit ass’y…………….… 24
[1]Prognosis table for fault...................... 6~7 [3]Exchange anti-vib support…..……….. 25
[2]Abnormal display…………………………….. 8 [4]Exchange inner tub ass’y……..…..….. 26~27
[3]Program chart…………………………………. 9~10 [5]Exchange motor……..…..…..…..…..…. 28~29
[4]Test program…………………………………… 11~14 [6]Exchange shaft ass’y……..…..…..….... 30
SHARP CORPORATION
CHAPTER 1. Safety precautions
For safety of maintenance operation and the repaired product,
Meaning of graph there are various marks on service manual and product, please
fully understand them and then operate.
DANGEROUS Means ignoring it and operating mistakenly may cause injury or death greatly.
CAUTION Means ignoring it and operating mistakenly may cause injury or death.
ATTENTION Means ignoring it and operating mistakenly may cause injury or damage to product.
CAUTION
When repairing (no need to supply When power is supplied (such
power), pull out the plug. as in voltage measuring), pay
When disassembling, assembling, or attention to electrical part and
exchanging parts, please pull out the plug lead wire connector of electric
before work to avoid electric shock. shock, especially working on
wet parts.
Wiring after repairing should arranged Take out the rubbish, screw, tools
same with before. inside the machine after repairing.
If lead wire touches rotating or other Please check carefully, otherwise
parts, it would cause electric shock, fire may cause accident.
or other fault.
Clean the dust on the plug and plug Please check insulation resistance after
seat to avoid fire. repairing.
If it has not adequate insulation, electric
shock accident may occur.
●When exchanging top lid and so on, if liquid or powder detergent adheres on top cover, wipe it away.
Detergent contains component that deteriorates material of top lid such as PET, ABS ....PLASTIC .
Adhering on top lid, it can cause color change, cleavage. So please explain to customers “wipe
away detergent immediately”.
●Pay attention to moisture condensation.
When running EXTRA KERING or in varied water and environment temperature such as summer, in
addition,
using water from bath or underground or well in winter, water drops from the outside of cabinet, it
may wet the floor.
Also, there is tray for accept water drips selling in market. Please tell customer.
2
CHAPTER 2. Product outline
[1]Specification
(
【ES-M7000P-GG・ES-M8000P-GG】
Type of NORMAL・BERAT・LEMBUT・SEPAT・EXTRA KERING・CUCI TABUNG
auto-course
Suitable water
pressure 0.03~0.80MPa
【ES-M700P-GG・ES-M8000T-GG】
Overall Width:530mm ・ Depth:585mm ・ Height:938mm
dimensions
ES-M7000P-GG ES-M8000P-GG
530
938
475
550
491
1364
898 936
882
520
585
5
CHAPTER 3. Fault diagnosis
[1]Prognosis table for fault
Please use in replying phone-inquiring. The most common causes are indicated by ,and others are by ● ○.
Anti-vib support
Corresponding
(seal holder)
Capacitor FS
parts
(Connector)
Circuit ass'y
Stop switch
Water level
Others (check)
Symptom
sensor
Motor
valve
(check content)
No display
(power can't be on) ● ○
Check circuit part
Displays but can’t run ● ○ (whether multiple keys are pressed)
Button has no
response ● ○
Does not
run
Power off halfway ● ○ ○ Power failure, water level blinks, Poor contact of
water level sensor /plug
Anti-vib support
(seal holder)
Capacitor FS
(Connector)
Circuit ass'y
Stop switch
Water level
Others (check)
Symptom
sensor
Motor
valve
(check content)
Error code:「E2」 ①Top lid is open. ①Close the top lid properly.
“BERAT” and ”EXTRA Washing finally stops. ②Check the ON/OFF action of lid switch. ②Change the lid switch.
KERING” Can not spin. ③Is lead wire conductive? ③If no conducting, modify or change lead wire.
rapidly flashing. ④Is the connectors in contact? ④Modify or change the connectors.
①Is the end of drain hose clogged? ①Modify or change the drain hose.
Error code:「E3」 ②Is the drain valve clogged? ②Remove the foreign things at drain valve.
8
Error code:「U9」 Lid open Error at the Top lid is open. Power off
“CEPAT” and “EXTRA time of child Lock mode
KERING” is setting. After 30
rapidly flashing. seconds, draining begins.
62’
50”
TotalTime
50”
2’
Inertia Spin
3’
15”
5’
Drain
30”
Balance Flow
5”
Main Flow
45’
30”
30”
1’
Stirring Flow 1
2’
50”
RINSE3
Inertia Spin
55”
3’
Water Supply
5’ 3’
1’
Inertia Spin
20”
40”
Drain
1’
2’
20”
1’
Stirring Flow 2 Main Flow
20”
1’
RINSE2
Stirring Flow 2
RINSE2
Stirring Flow 1
20”
1’ 3’
40” 30” 40” 25’ 40’ 40” 30” 40” 55’
Stirring Flow 1
Water Supply
55”
3’
Water Supply
Inertia Spin
2’
Drain
High Speed Spin
30”
Balance Flow
1’
Water Flow
Low Speed Spin
20”
1’
Main Flow
Shower Spin
20”
Stirring Flow 2
20”
Stop Stirring Flow 1
RINSE1
1’
RINSE1
55’
3’
Inertia Spin Water Supply
40”
1’
High Speed Spin Inertia Spin
20”
1’
High Speed Spin
Low Speed Spin
40”
1’
Low Speed Spin
2’
Drain
2’
Drain
30”
Balance Flow
30”
Balance Flow
2’
Main Flow 2
5’
Main Flow 2
WASH
1. NORMAL course
6’
Main Flow 1
WASH
2. BERAT course
40”
[3]Program chart
ES-M7000P-GG
4’
Main Flow 1
4’ 1’
55” 30”
Stirring Flow
30”
1’
Stirring Flow
Water Supply
55”
4’
Water Supply
Water
Level
Water
Level
H2
H2
9
60’
40”
TotalTime
50”
2’
Inertia Spin
50”
15”
5’
Drain
30”
Balance Flow
5”
Main Flow
30”
1’
43’
20”
Stirring Flow 2
TotalTime
1’
Stirring Flow 1
RINSE3
55”
2’
50” 50”
3’
Inertia Spin
High Speed Spin
SPIN
20”
5’
1’
2’
20”
1’
20”
RINSE2
Stirring Flow 1
RINSE2
Stirring Flow 2
1’ 3’
40” 30” 40” 25’ 40’ 40” 30” 40” 55’
20”
Water Supply Stirring Flow 1
55”
Inertia Spin
3’
Water Supply
2’
High Speed Spin Drain
1’
30”
Low Speed Spin Balance Flow
Water Flow
20”
1’
Shower Spin Main Flow
20”
Stop Stirring Flow 2
1’
20”
RINSE1
RINSE1
55’
3’
High Speed Spin Water Supply
40”
1’
1’
Low Speed Spin Inertia Spin
20”
2’
Drain High Speed Spin
30”
40”
1’
Balance Flow Low Speed Spin
2’
2’
Main Flow 2 Drain
WASH
6’
30”
Main Flow 1 Balance Flow
4’ 1’
55” 30”
Stirring Flow
5’
Main Flow 2
1. NORMAL course
WASH
2. BERAT course
40”
4’
Water Supply Main Flow 1
ES-M8000P-GG
30”
1’
Stirring Flow
Water
Level
H2
55”
4’
Water Supply
course
Normal
Water
Level
H2
10
[4] Test program
Test program 1 . . . . . Washing machine diagnosis program
Panel notice
Parts Test program Fault diagnosis
(Course LED)
(All lights extinguished) Put on the plug and prepare for ※Begin from no water status
water inlet and drain
Yes
【Example】
“CEPAT”, “CUCI” LED on: Upper Data = 5 Push “POWER” key to cancel
“BILAS” LED on: Middle Data = 4
“CUCI TABUNG”, “3 JAM”, “PERAS”, “1 / 2” LED on: Lower Data = F
⇒Water Level Data is 「54F(HEX)」
Test finish
Binary indication
Usage position is shown with □ on panel (English), indicate hex number according to table below.
0 - - - - 8 - - - ●
1 ● - - - 9 ● - - ●
2 - ● - - A - ● - ●
3 ● ● - - B ● ● - ●
4 - - ● - C - - ● ●
5 ● - ● - D ● - ● ●
6 - ● ● - E - ● ● ●
7 ● ● ● - F ● ● ● ●
1313
●Water level sensor data
- - - - ● ● ● ●
- - ● ● - - ● ●
- ● - ● - ● - ●
0 1 2 3 4 5 6 7
1314
[5] Wiring diagram
1. Body in diagram
Note 1: The parts marked with are very important for safety and reliability.
Be sure to use the specified model when changing the parts.
1315
[6] Fault diagnosis method
If the circuit ass’y is changed without checking other parts completely, the circuit ass’y may be broken again. When diagnosing the fault, please check loaded parts, wiring cord,
circuit ass’y and operation parts separately.
1. Power can not be on
※In case of the washing machine is switched on state, please
take off the plug and insert again after 20 seconds.
Insert the plug and Power switch on
No
Check conductivity
OK
Exchange the Control panel k between Power cable
Finish
and CN1:plug side
(each terminals)
Disconnected
G
2. Power off abnormally
Display lights and remain “BERAT” and “SOFT” LED rapidly flashing
for several seconds
Power off
NG
Switch on the power again Check water level sensor
Correct it
Has working
Is there any working sound
sound of water supply Remove blocking things at filter of water supply valve
valve?
No working sound
OK
No voltage
Rated voltage
Measure the output
output
voltage for water supply
Repair or change lead wire
main valve at the side of
circuit board
No output
17
16
5. Water supply does not stop
Supply water
Turn on the tap Change water supply valve
No water
Supply water
Insert the plug and
Change control panel
power on
No water
Supply water
No
No Clogging
NG
Check water level data Change water level sensor
OK
18
17
6. Do not drain Error code「E3」, “LEMBUT” and ”CUCI TABUNG” LED rapidly flashing.
Check the tension of the wire Abnormal ・The front of the hose is blocked, or is inserted too
of drain motor, insertion of the much to the water
drain hose to the drain port ・The hose is raised during the draining, or is broken
and the blockage of drain port. ・The extension of the hose is inappropriate
No abnormality
No foreign matter
Check the drain track
Check
Checkthe
theaction
actionofofthe
the Hoisted (blockage or the open degree of the valve).
drain
drainmotor
motor If there is no problem with the drain track, check the
water level sensor by test program2.
Not hoisted
No input
19
18
7. Water level sensor detected abnormal Error code「C2」, “BERAT” and ”LEMBUT” LED rapidly flashing.
Not
flashing
“BERAT” and “SOFT” LED Finish
rapidly flashing
NG Correct it.
Check wiring and connector
※If there is anomaly of water level sensor,
of water level sensor
change Control panel k
OK
OK
OK
NG
Leakage of the balancer Change the balancer
OK
OK
Supporter spring or NG
the sliding resistance is Change the anti-vib support
weak
20
20
9. Pulsator does not rotates when washing
OK
OK OK
Stroke is not
enough Repair or exchange parts.
Check pulling action
※ When drain motor rolled up, the clearance between
of clutch cam
clutch cam and clutch gear should be above 2mm.
OK
21
21
CHAPTER 4. Disassembly of main parts
CAUTION
When repairing (no need to supply power) pull out the plug
When disassembling, assembling, or exchanging parts,
Please pull out the plug before work to avoid electric shock.
22
22
Assembling procedure
7. Remove 2 screws.
◇Perform the procedure that is reverse to "Disassemble”.
◆Be careful about the connection mistakes of the connector.
Orange
Purple
Wiring attention
◆Raise the
Water Supply valve.
◆The clamping torque of the screw being “80±20N・cm.
×
◆Make sure top cover ass’y is properly ◆Make sure the ribs are in the holes in the top cover back
Installed all around. installation.
Back side
23
23
[2] Disassemble circuit ass’y
1. Remove 5 screws.
◇please see up to No.4 of water supply box DK exchange.
2. Lift Circuit ass’y and Remove 4 hooks. Remove power circuit cover k.
4. Remove 4 connectors.
Assembling procedure
◇Perform the procedure that is reverse to "Disassemble”. ◆Confirm that switch it on after installation in
◆When attach power circuit cover , be careful not to bite circuit ass’y and can operate each button of
lead wire. panel sheet without a sense of incongruity.
◆Completely attach the hook of power circuit cover k.
Right side
NG
24
24
[3] Exchange anti-vib support.
OUTER TUB
In side
Tear off a seal ①
◇LHLDW1033PEZZ
Back side
◇unity band
3. Remove pressure pipe and unity band.
Out side
Remove pressure pipe from anti-vib support
③
afterwards. Around
anti-vib
support
3times
×
25
25
[4] Exchange inner tub ass’y.
1. Remove pulsator cover.
Pulsator washer
Center nut
Seal washer
4. Remove 4screws.
◇Back side:2pcs
◇Right and left side:2pcs
gg
Back side
26
26
6. Remove 8hooks. Remove tub cover afterwards.
×
10. Attach screw and 2unity band.
Attach back cover afterwards and Attach 5 screws.
11. Attach seal washer and tighten center nut and attach pulsator washer.
gg
12. Attach pulsator and tighten screw and attach pulsator cover.
27
27
[5] Exchange motor.
1. Remove 5 screws. Remove back cover afterwards.
Remove 1unity band.
gg
Assembling procedure
◇Perform the procedure that is reverse to "Disassemble”.
Fan pulley. ◇How to install the fan pulley. D-cut surface of motor shaft.
OK OK
8mm bolt.
10mm nut.
NG NG
28
28
Adjust the belt tension so that the looseness of the belt is
6±1mm when 10N load is applied with the tension gauge.
6±1mm
bolt
Adjust the belt tension by tensioning the belt with the V-belt seam not
Touching the contact surface with the pulley.
OK NG
seam
seam
90±5mm
from the lead wire bonded
position at outer tub
29
29
[6] Exchange shaft ass’y.
Disassembly method.
◇please refer to No.6 of inner tab K exchange.
1. attach 4screws.
◇Back side:2pcs
◇Right and left side:2pcs
4. Remove the shaft ass’y 4screws and remove the shaft ass’y.
When removing, remove the wire of the drain motor.
wire
Shaft assembly.
30
30