TRAINING ON DESIGN AND

DEVELOPMENT FOR IOT BASED

AUTOMATON COMPONENTS

An
INTERNSHIP REPORT

Submitted by

SANTHIYA.N (622421114037)

In partial fulfillment for the award of the degree

of

BACHELOR OF ENGINEERING

In

MECHANICAL ENGINEERING

SALEM COLLEGE OF ENGINEERING AND TECHNOLOGY

SALEM-636 111

ANNA UNIVERSITY::CHENNAI 600 025

NOVEMBER 2024
 ANNA UNIVERSITY: CHENNAI 600 025

BONAFIDE CERTIFICATE

Certified that this Internship report titled “TRAINING ON DESIGN

AND DEVELOPMENT FOR IOT BASED AUTOMATON
COMPONENTS ’’ is the bona fide work of SANTHIYA.N (622421114037),
who carried out internship work under my supervision. Certified further that to the best of my
knowledge the work reported herein does not form part of any other thesis or dissertationon
the basis of which a degree or award was conferred on an earlier occasion on this or any other
candidate.

SIGNATURE SIGNATURE

Mr.K.SATHEESH KUMAR, M.E., Mr.M.GOPALAKANNAN, M.E.,

Head of the Department, Supervisor,

Assistant Professor,
Department of Mechanical Department of Mechanical
Engineering, Engineering,
Salem College of Engineering and Salem College of Engineering and
Technology, Salem-636111. Technology, Salem-636111.
 CERTIFICATE OF PROJECT APPROVAL

This is to certify that the Internship report titled “TRAINING ON

DESIGN AND DEVELOPMENT FOR IOT BASED AUTOMATON
COMPONENTS ” is the approved record of work done by SANTHIYA.N
(622421114037) in partial fulfillment for the award of the Degree of Bachelor
of Engineering in MECHANICAL ENGINEERING during the academic year

2024- 2025.

SUPERVISOR HEAD OF THE DEPARTMENT

(Signature with seal)

Date:

Submitted for the Internship Viva Voce Examination held on ………………

INTERNAL EXAMINER EXTERNAL EXAMINER

 DECLARATION

We affirm that the Internship titled “TRAINING ON DESIGN AND

DEVELOPMENT FOR IOT BASED AUTOMATON
COMPONENTS” being submitted in partial fulfillment for the award of
B.E., Mechanical Engineering is the original work carried out by us. It has not
formed the part of any other thesis submitted forwarded of any degree or
diploma, either in this or any other University.

Signature of the Candidates

SANTHIYA.N (622421114037)

I certify that the declaration made above by the candidate is true.

Signature of the Guide

Mr.M.GOPALA KANNAN, M.E.,
Department of Mechanical Engineering
 ACKNOWLEDGEMENT

Behind every achievement lies and unfathomable sea of gratitude to those

who actuated it. Without them, it would never have into existence. To them I
lay the word of gratitude imprinted within me.

We delighted to thank Shri. M.LOGANATHAN, Chairman, Shri.

S.BALU, Secretary, Shri P.ANANDHAN, Treasurer, Shri.V.Gnanasekaran,
Vice Chairman, Shri.V.V.Venkatpathi, Vice Chairman, Shri. E.Thirugnanam
Joint Seceretary, Salem College of Engineering and Technology for his
blessings and constant support over my internship period.

We also take this opportunity to delicate our gratefulness to our honorable

principal Dr. R.A.SANKARAN, M.E., Ph.D., Salem College of Engineering
and Technology and whose undying spirit is our complimentary.

We also express our sincere thanks and performed gratitude to our Head
of Department Mr.K.SATHEESHKUMAR,M.E., Mechanical Engineering,
Salem College of Engineering and Technology, for his excellent guidance,
sustained inspiration, constant help, timely encouragement and excellent
cooperation throughout the tenure of the dissertation work.

We wish to express my sincere thanks to my Internship Guide

Mr.M.GOPALA KANNAN,M.E., Assistant Professor, Mechanical
Engineering, Salem College of Engineering and Technology, for hisblessings
and help provided during the period of my Internship work.

We would like to extend my sincere thanks to all lab technicians for helping
me in this venture, Unflinching support and encouragement from the members of
my family, friends and staff members in SALEM COLLEGE OF
ENGINEERING AND TECHNOLOGY helping me a long way to complete my
project work. I thank them all from the bottom of my heart.
 TM

AUTOZON AUTOMATION ZONE

DOOR & GATE AUTOMATION
An ISO 9001 : 2015 CERTIFIED COMPANY

Date : 31 AUG,2024

TO WHOMESOEVER IT MAY CONCERN

This is to certify that Miss.SANTHIYA.N has done her internship In production Designing at Automation

Zone from 1st August 2024 to 21 st August 2024.

She has designed the “Slinding and Swing Gates 3D Models” on the software of “SOLID WORKS”.

The designs are very full to explain and demonstrate the concept of gates customer.

During the internship she demonstrated good design skills with a self-motivated attitude to learn new

Things. Her performance exceeded expectations and was able to complete the design successfully on

Time.

We wish her all the best for her future endeavors.

Sincerely,

Partner

83, Raju Naidu Road, Sivanandha Colony, Tatabad (City Union Bank Back Side), Coimbatore - 641 012.
Ph : 0422-4273736 / 98944 45101 / 94420 09522 • E-Mail : info@automationzone.co.in / Web : www.automationzone.co.in
Factory : No. 308/1A, Rajiv Gandhi Road, Sanganoor, Coimbatore - 641 027.
 TABLE OF CONTENTS

CHAPTER.No TITLE PAGE.No

1 Introduction 01

1.1 Background of Study 01

1.2 Industrial Training Objectives 01
1.3 The Benefits of Industrial Training 02
1.4 Benefits of Internship for Automation zone 02
2 Overview of organization 03

2.1 Over View Of Automation Zone 03

2.2 Quality & Environment Policy 04

2.3Company Factsheet 04

2.3.1 Basic Information 04

2.3.2 Infrastructure 05
3 Learning outcomes 06

3.1 Introduction 06

3.2 My First Day On Internship 06

4 INTERNSHIP ACTIVITIES 08

4.1 Day Wise Internship Activities 08

5 GENERAL DESCRIPTION OF DESIGN & 13

AUTOMATION
5.1 Designs For Auto Cad 13
5.1.1 Features 13

5.1.2 Uses 14
5.1.3 Benefits 14
5.1.4 Platforms 14
5.1.5 Packages 14
5.1.6 .Domains 14

5.2 Modeling Software Using Solid works 15

5.2.1 SolidWorks Software Applications 15

 5.2.1.1 Engineering
5.2.1.2 Product Design 15

5.2.1.3 Colleges & Universities 15

5.2.1.4 Official Support 16

5.3 Automation 16
5.3.1 Sensor and Transducer 16
5.3.2 Linear transducer 16
5.3.3 Proximity Sensors 17
5.3.4 Programmable Logic Controller 18
5.4 Internet Of Things 18
5.4.1 Arduino Uno 18
5.4.2 ESP32 controller 19
6 ANALYSIS OF IOT BASED AUTOMATION 20
INDUSTRY
6.1 Industrial Automation For SWOT Analysis 20
6.1.1 Strengths 20
6.1.2 Weaknesses 21
6.1.3 Opportunities 22
6.1.4 Threats 23
7 CONCLUSION 24
References 25

Conclusion
34
 CHAPTER 1

INTRODUCTION

1.1 BACKGROUND OF STUDY

Internship is a period of work experience offered by an employer to potential

employees, called interns that are usually undergraduates or students. Internship gives
students exposure to the working environment, often within a specific industry, which
relates to their field of study. Internships can be as short as a month or as long as 12 months.
Interns can be paid or not depends on the company.

Internship should give students practical skills, experience and greater knowledge of an
industry, in exchange for the employer benefiting from their labor. With the emphasis firmly
on training, internships give students real-life experience of the workplace and field they
hope to break into. It can help students gain critical work skills and decide if the career they
are experiencing is right for them or not and also enables student to make valuable work
contacts and acts as an important stepping-stone to securing a job and climbing the first rung
on the career ladder.

The author takes an internship at AUTOMATION ZONE Private limited in Coimbatore at

three weeks. During this internship, the author rotated in different power production section
which is in station. We have gets more experience and learn many things. From this
internship program, the author can learned many things in real life situation especially in the
design and automation methods. The author learned about time management, responsibility,
how to improve team working, improve the skills, and etc.

1.2 INDUSTRIAL TRAINING OBJECTIVES

The objectives of internship are:

 To assist the student’s development of employer – values skills such as

teamwork, communications and attention to detail.
 To train student how to work under pressure.

1
  To expose the student to professional mentors who will provide the student with
support in the early stages of the internship and provide an example of behaviors
expected in the intern’s workplace.
 To improve creativity, time management, and how to work efficiently.
 To learn about leadership and take responsibility at working place.

1.3 THE BENEFITS OF INDUSTRIAL TRAINING

 Help student to explore a career path.

 Gain valuable work experiences.
 Help student to develop and refine skills.
 Provide a network with professionals in the field.
 Prepare the mental and knowledge of the students before entering the real working
life in the future.

1.4 BENEFITS OF INTERNSHIP FOR AUTOMATION ZONE

 Build a good connection between Design and development .

 As a medium to build working relation with automation mechanical components
preparation.
 Evaluate the internship final report created by student as an adjustment for a better
curriculum.
 To innovative projects idea for generating the students for this kind of internship

2
 CHAPTER 2
OVERVIEW OF ORAGANIZATION
2.1 OVER VIEW OF AUTOMATION ZONE

Established in the year 2005, “Automation Zone” is the leading Manufacturer,

Importer and Exporter of Gate Motor, Rolling Shutter Motor, Rolling Shutter, Door
Operator, Automatic Gates, PVC And Fire Resistant Door, Boom Barriers, Glass Doors,
Dock Leveler, etc. We direct all our activities to cater the expectations of customers by
providing them excellent quality products as per their gratifications. Moreover, we follow
moral business policies and crystal pure transparency in all our transactions to keep healthy
relations with the customers.

Our firm develops a complete suite of integrated solutions that has defined the modern age
of home and commercial automation. Our-Board-Integrated home automation modules are
such invisible systems that have revolutionized the integration needs of today's most
advanced environments. Through ongoing innovation, we continue to define the future of
control and automation for residential and commercial applications. For our accomplishment
story, we are grateful to our Mentor Mr.Sanjay Jain, whose continual backing and direction
have been useful to us for attaining exponential development in the current market

2.2 QUALITY & ENVIRONMENT POLICY

AUTOMATION ZONE is our commitment to produce automation gates with focus

on customer satisfaction, pollution prevention and continual improvement.

We are committed to

 Setting and periodically reviewing the Quality and environmental

objectives and targets.
 Supply quality product as per committed schedules.
 Incorporate Quality assurance in all activities of our automation products.
 Optimal utilization and conservation of resources such as materials and
auxiliary power.

3
  Comply with all applicable legal & other requirements with respect to
Environment.
 Achieve Excellence in environmental management by elimination/
reduction of environmental pollution
2.3 Company Factsheet

2.3.1 Basic Information

 Nature of Business Wholesaler/Distributor

 Additional Business  Wholesale Business

 Retail Business
 Factory / Manufacturing
 Warehouse / Depot

 Company CEO Sanjay Jain

 Registered Address Building No. 83, Raju Naidu Road, Behind City Union Bank,
Tatabad, Coimbatore- 641009, Tamil Nadu, India

 Total Number of 11 to 25 People

Employees

 GST Registration Date 01-07-2017

 Legal Status of Firm Partnership

 Annual Turnover 5 - 25 Cr

2.3.2 Infrastructure

 Location Type URBAN

 Building
Permanent
Infrastructure
 Size of Premises 2000 square feet
 Space Around Front porch

4
2.4 OUR PRODUCTS

 Aluminum rolling shutter

 Automatic dock leveler
 Motorized sliding gate
 Dorma sliding door
 Cold storage high speed door
 Sliding gate motor
 Tubular rolling shutter motor
 Automatic boom barrier

5
 CHAPTER 3

LEARNING OUTCOMES
3.1 INTRODUCTION

The chapter deals with what was learnt during the course of all internship duration,
what was the challenges encountered and how those challenge are overcame, conclusion for
college that thought to the practical training of all year Four students must undergo, before
leaving to college and also the recommendations.

3.2 MY FIRST DAY ON INTERNSHIP

a) Context
My internship started from 01/08/2024 to 21/08/2024, the first day it was about the
presentation of the internee in office and different departments, the development of
instruction design and development department in order to master the environment that I was
going to operate. On my first day I was surprised on how they welcomed in the institution
with great courtesy for me. The tasks and project that I was assigned to were very
interesting. At the beginning, I noticed that the work and communication was done very
fast. I also noticed the different boiler maintaining tools they were working with such as
plants. This was a great opportunity for me to communicate with everybody.

My first day on internship was not easy for me; when I attain there was the point in time
when our interior controller was asking me to share with workers why I choose design sector
as place of conducting internship. It takes much time to discuss about it, but they were very
convinced with my explanations. In few minutes I have start implementing theoretical skills
learnt at school into practical knowledge. The first time on my internship duration was not
easy for me, the environment was completely very different from to the first one, I was in the
accountant office where I tried to introduce me in the department and all other workers
wanted to ask me as manyquestions as possible, where am I coming from? What are my
objectives? Why did I choose to be trained there, hence it was difficult for me to copy with
the environment, difficult to feel at home, because everything was quite new for me. At the
end of the day I can say that my overall my introduction with my institution went really well.
The work fits my education and I felt I could learn a lot.

6
b) My role
During that situation, my role was patiently watching every automation accessories
and IoT methods. Because in every instruments are different in their working and behaviors
there are difficult situations, there are good ones; therefore I accept them as they were, so
that our college image and reputation cannot be affected.
c) Action taken
The problem was to be familiar with others at work; the major action taken is pollutions,
wastages, so that situation of being isolated can never happen to me.

d) Performance

The performance was different from other similar occasion, I tried to face because
the situation was not easy. I tried to use my conscience, patient, persistent and also be polite
to overcome all problems I faced. I was functioning hard like our personal work since it was
my first time to come in this institution as trainee, this occasion was different from the
current one, I kept on learning more in this institution.

e) Guidance

I needed guidance from my supervisor and other co-workers, because the work so that I can
understand what I will do in my daily activities as I was in orientation stage. so that reason I
needed guideline know boundaries.

f) Improvement

I was get the opportunity to know the relationship among workers and the reporting
structure of organization .I have been improved my relationship among others. What I had to
improve about this situation was the better understanding of each task that I was assigned to
perform and how to improve the quick service to our customers.

7
 CHAPTER 4
INTERNSHIP ACTIVITIES
4.1 DAY WISE INTERNSHIP ACTIVITIES
DAY- 01 (TIME: 9.30 AM to 5.30 PM)
DATE/DAY MODULE /TOPIC COMPLETED
01-08-2024  Introduction
THRUSDAY  Designing Fundamentals And Its Applications
 Modeling and analysis
 Design engineer basic skills and fundamentals

DAY- 02 (TIME: 9.30AM to 5.30 PM)

DATE/DAY MODULE /TOPIC COMPLETED
02-08-2024  Introduction to CAD
FRIDAY  Cad Designing And Its Applications
 CAD tools

DAY- 03 (TIME: 9.30 AM to 5.30 PM)

DATE/DAY MODULE /TOPIC COMPLETED
03-08-2024  Commends using to draw the sketch
SATURDAY  Tools using
 Dimensioning tools
 Modification tools

DAY- 04 (TIME: 9.30AM to 5.30 PM)

DATE/DAY MODULE /TOPIC COMPLETED
05-08-2024  Formatting and Drawing
MONDAY  Layouts and viewpoints
 Printing Functions
 Blocks and custom blocks
 Model creating ( practical)

8
 DAY- 05 (TIME: 9.30AM to 5.30 PM)
DATE/DAY MODULE /TOPIC COMPLETED
06-08-2024  Solid works - introduction
TUESDAY  Sketch entities
 Sketch tools
 Sketch relations
 Model creating ( practical)

DAY- 06 (TIME: 9.30AM to 5.30 PM)

DATE/DAY MODULE /TOPIC COMPLETED
07-08-2024  Boss and cut features
WEDNESDAY  Extrude, Revolves, Sweeps, Lofts.
 Fillets and chamfers
 Model creating ( practical)

DAY- 07 (TIME: 9.30AM to 5.30 PM)

DATE/DAY MODULE /TOPIC COMPLETED
08-08-2024  Linear and circular patterns
THRUSDAY  Fill patterns
 Dimensions
 Feature conditions – start and end
 Model creating ( practical)

DAY- 08 (TIME: 9.30AM to 5.30 PM)

DATE/DAY MODULE /TOPIC COMPLETED
09-08-2024  Mass properties
FRIDAY  Materials
 Inserting components
 Model creating ( practical)

9
 DAY- 09 (TIME: 9.30AM to 5.30 PM)
DATE/DAY MODULE /TOPIC COMPLETED
10-08-2024  Standard mates
SATURDAY  Coincident ,parallel, Perpendicular
 Distance and angle
 Model creating ( practical)

DAY- 10 (TIME: 9.30AM to 5.30 PM)

DATE/DAY MODULE /TOPIC COMPLETED
12-08-2024  Reference geometry
MONDAY  Planes references
 Axis references
 Model creating ( practical)

DAY- 11 (TIME: 9.30AM to 5.30 PM)

DATE/DAY MODULE /TOPIC COMPLETED
13-08-2024  Drawing views
TUESDAY  Annotations
 Sheet metal components
 Model creating ( practical)

DAY- 12 (TIME: 9.30 AM to 5.30 PM)

DATE/DAY MODULE /TOPIC COMPLETED
14-08-2024  Automation - introduction
WEDNESDAY  Sensors
 Transducer
 Proximity sensors
 Sensor based detection

10
 DAY- 13 (TIME: 9.30 AM to 5.30 PM)
DATE/DAY MODULE /TOPIC COMPLETED
15-08-2024  Motors
THRUSDAY  Actuators
 Sliding motors
 Swing motors
 Rolling motors

DAY- 14 (TIME: 9.30 AM to 5.30 PM)

DATE/DAY MODULE /TOPIC COMPLETED
16-08-2024  Signal conditioning
FRIDAY  PLC
 PLC applications
 Selec(PLC) software
 Ladder diagram( model)

DAY- 15 (TIME: 9.30 AM to 5.30 PM)

DATE/DAY MODULE /TOPIC COMPLETED
19-08-2024  IOT – introduction
MONDAY  IoT - Funtamentals
 IoT enabling technologies
 IoT system connect with motors

DAY- 16 (TIME: 9.30 AM to 5.30 PM)

DATE/DAY MODULE /TOPIC COMPLETED
20-08-2024  Arduino
TUESDAY  Ardunio program - basics
 Node -MCU
 ESP8266 Wi fi module
 Connect with ardunio and ESP

11
 DAY- 17 (TIME: 9.30 AM to 5.30 PM)
DATE/DAY MODULE /TOPIC COMPLETED
21-08-2024  Assembly the gate Actuators using IOT
WEDNESDAY  Using the mobile phone run the gate open / close
 Output are check it and complete the internship
 Vote of thanks for entire company persons

12
 CHAPTER 5
GENERAL DESCRIPTION OF DESIGN & AUTOMATION
5.1 DESIGNS FOR AUTO CAD
Designing is the process of converting an idea into an object, product or a
system. This process is iterative. CAD (Computer Aided Design) is a tool that can be
used for design and drafting activities. Since it uses the computing power of a processor,
CAD drawings are faster, better and more accurate than their manually drafted
counterparts.

AutoCAD is sophisticated CAD software that is synonymous with engineering

drafting. The concept of AutoCAD evolved way back in the 1980’s, when engineers and
architects were seeking to harness the power of newly introduced personal computers to
reduce the drafting time. People began experimenting with internal graphic controllers
which allowed them to draw engineering / architectural drawings at the front end which
were efficiently replicated at the back end of the computer. AutoCAD was formally
launched in December 1982 by Autodesk, a leader in 3D design, engineering and
entertainment software. Simply put, AutoCAD enables engineers, designers and
architects to produce 2D and 3D models using computers. AutoCAD started as a design
tool for engineers and architects, but is now used by other professionals as well.
Autodesk, the company behind AutoCAD, has developed custom versions that can be
used by design engineers, civil engineers, electrical and electronics engineers and
mechanical engineers. AutoCAD thus covers a vast canvas - from engineering to
industrial sector, there is an AutoCAD package for everyone. In that sense, AutoCAD is a
horizontal product. It is used by product development teams, manufacturing facilities,
media and entertainment industries, engineers, architects; educators and students;
entrepreneurs, non-profits, medical professionals, and including beginners. AutoCAD is
thus useful for any domain that requires 2D and 3D designs
5.1.1 Features

AutoCAD allows users to create blueprints, schematics, and models. It also has
features to automate tasks, such as comparing drawings, counting, adding objects, and
creating tables.

13
5.1.2 Uses
AutoCAD is used in many industries, including architecture, civil engineering,
mechanical engineering, electrical engineering, electronics, and aeronautical engineering.
5.1.3 Benefits
AutoCAD can help users create reusable block libraries, design down to fractions, and
make easy edits.
5.1.4 Platforms
AutoCAD is available on desktop, web, and mobile devices. It comes in different
versions for various platforms, including Windows, Mac, Android, and Apple.
5.1.5 Packages
AutoCAD comes in two packages: AutoCAD and AutoCAD LT. AutoCAD LT is a
stripped-down version of AutoCAD that's better suited for 2D designs.
5.1.6 .Domains
AutoCAD supports many domains, including architecture, electrical design, mechanical
design, and more
AutoCAD can also be classified depending on the domain it serves. Currently, different
versions of AutoCAD support the following domains:

 Architecture
 Electrical design
 Map 3D
 Mechanical design
 MEP (mechanical, electrical and plumbing)
 Plant 3D, including P&ID functionality
 Raster design

14
5.2 MODELING SOFTWARE USING SOLIDWORKS
SOLIDWORKS is used to develop a robust and fully functioned Mechatronics
system from beginning to end. At the initial stage, the software is used for planning,
visual ideation, modelling, prototype, and project management. The software will then
help you to design and build mechanical, electrical, or software elements. Finally, you
can manage things like device management, analytics, data automation, and cloud
services with the help of Solidworks. While Solidworks software is feature-rich and lets
you design any imaginable shape, it focuses on engineering design by way of geometric
parametric modeling.
The SOLIDWORKS software is efficiently used by mechanical, electrical, or
ECE engineers to invent a new connected design. The program suite aims to keep
engineers in sync, communicate and respond to design needs or any changes. The
application is quite easy to use and affordable. Over the years, several versions have been
developed to help meet the needs of engineers that cater to various business requirements.
Solidworks has rapidly become a leader in mechanical computer aid design
programming. Solidwork software tool lets you create, simulate, and publish while data
management. This is a software program that provides the users a way to improvise the
product design while they work quick and on economical basis.
5.2.1 SolidWorks Software Applications
5.2.1.1 Engineering
SolidWorks is considered a powerful program for engineering designs and
production. There are a plethora of design options, evaluations and manufacture-based
features. Infact SolidWorks is termed as ‘The 21st Century Engineers Software’. It’s
designed to make production in an engineering firm as efficient as possible, with all the
topics covered from ideation to end manufacture.
5.2.1.2 Product Design
Product designers can also benefit from SolidWorks software since it helps them realize
concepts through quick 3d modeling in Solidworks & rendering solutions.
5.2.1.3 Colleges & Universities
SolidWorks is a popular choice to teach engineering and production design to students
and how to make efficient use of industry-standard software. Its simplicity in the basic

15
3D form will help students understand concepts easily and the complexities could be
easily taught as lectures progress. An educator package is available and includes tutorial
& example files as a foundation resource to teach. Students can also purchase their own
software with once-year licenses at a specific cost.
5.2.1.4 Official Support
When a problem arises with software, users would approach the Dassault Systèmes
professionals. But live technical support is provided for Solidworks users and there’s also
the official support site and solidworks Knowledge Base. Most resellers will provide a
minimum technical support level. This is usually quite limited, however, mostly it is
related to the installation, deployment, or initial configuration of the program.
Services pack updates & hotfixes are also provided if a SolidWorks subscription remains
active & persists until the lifecycle for yearly release ends.
5.3 AUTOMATION
Mechatronics – The combination of robotics, electronics, computers, and control
systems results in the development of various amazing products such as smartphones to
gadgets, automated door locks to even self-driving cars. To design such beautiful
products, you need digitally modelled and developed. Solidworks – a solid modelling
computer-aided design and computer-aided engineering program is one of the best
software options for mechatronics engineers.
SolidWorks released its first product SolidWorks 95 in November 1995.
Solidworks was developed by Jon Hirschtick – an MIT graduate and was bought by
Dassault Systems into the market in 1997. The software now consists of a number of
programs that can be used for both 2D and 3D Designs.
5.3.1 Sensor and Transducer
A transducer is a device that converts one form of energy into another, such as
converting mechanical energy into electrical signals. On the other hand, a sensor is a
device that detects and responds to a specific input, such as light, temperature, pressure,
or motion and converts it into a measurable output
5.3.2 Linear transducer
Linear transducers measure linear displacement or movement along a single axis in any
direction

16
 Fig No 5.1 Linear transducer

5.3.3 Proximity Sensors

A proximity sensor is a device that can detect the presence of nearby objects
without making physical contact with them

Fig No 5.2 Proximity sensors

5.3.4 Programmable Logic Controller
Programmable Logic Controller, or PLC, is a ruggedized computer used for
industrial automation. These controllers can automate a specific process, machine
function, or even an entire production line.

17
 Fig No5.3. Programmable Logic Controller

5.4 INTERNET OF THINGS

The Internet of Things (IoT) is a network of physical objects that are connected to
the internet and can exchange data with other devices and systems. IoT devices, also
known as "smart objects", are embedded with sensors, software, and other technologies.
5.4.1 Arduino Uno
Arduino UNO is a microcontroller board based on the ATmega328P. It has 14
digital input/output pins (of which 6 can be used as PWM outputs), 6 analog inputs, a 16
MHz ceramic resonator, a USB connection, a power jack, an ICSP header and a reset
button. It contains everything needed to support the microcontroller; simply connect it to
a computer with a USB cable or power it with a AC-to-DC adapter or battery to get
started. You can tinker with your UNO without worrying too much about doing
something wrong, worst case scenario you can replace the chip for a few dollars and start
over again

18
 Fig No 5.4 Arduino uno
5.4.2 ESP32 controller
A line of low-cost, low-power system-on-a-chip microcontrollers featuring dual-
mode Bluetooth and integrated Wi-Fi is called ESP32. The ESP32 series incorporates
built-in antenna switches, RF balun, power amplifier, low-noise receive amplifier, filters,
and power-management modules. It uses either an Xtensa LX6 microprocessor in both
dual-core and single-core variations, an Xtensa LX7 dual-core microprocessor, or a
single-core RISC-V microprocessor. Shanghai-based Espressif Systems is the creator and
developer of ESP32, which is produced by TSMC utilizing their 40 nm technology. The
pin diagram of the ESP32 controller shown in figure.

Fig No5.5.Analog pin diagram of ESP32 controller

19
 CHAPTER 6
ANALYSIS OF IOT BASED AUTOMATION INDUSTRY
6.1 INDUSTRIAL AUTOMATION FOR SWOT ANALYSIS
The IOT Based Industrial Automation is one of the most dynamic and rapidly
evolving sectors in the global economy. As industries worldwide embrace automation to
enhance efficiency, reduce costs, and improve productivity, the market continues to grow
and diversify. However, like any other industry, the Industrial Automation Market has its
strengths, weaknesses, opportunities, and threats. In this blog, we’ll conduct a
comprehensive SWOT analysis to better understand the current state and prospects of the
Industrial Automation Market.
6.1.1 Strengths

1. Technological Advancements
The Industrial Automation Market is driven by continuous technological innovation.
Cutting-edge technologies such as Artificial Intelligence (AI), Machine Learning (ML),
the Internet of Things (IoT), and robotics are being integrated into automation systems,
leading to smarter, more efficient, and more adaptable industrial processes. These
advancements allow companies to streamline operations, enhance precision, and reduce
human error, providing a significant competitive advantage.
2. Efficiency and Cost Reduction
Automation enables industries to optimize their processes, leading to increased efficiency
and significant cost savings. By automating repetitive tasks, industries can reduce labour
costs, minimize waste, and increase production speed. For example, in the manufacturing
sector, automated assembly lines can operate around the clock without breaking, leading
to higher output and lower per-unit costs.
3. Global Market Presence
The Industrial Automation Market has a strong global presence, with major players
operating in key regions such as North America, Europe, Asia-Pacific, and Latin
America. This widespread market reach allows companies to tap into diverse markets,
mitigate risks, and capitalize on growth opportunities in emerging economies.
Additionally, global supply chains benefit from automation technologies that enhance
efficiency and reliability.

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4. Sustainability and Environmental Benefits
Industrial automation contributes to sustainability by enabling more efficient use of
resources and reducing environmental impact. Automated systems can optimize energy
consumption, minimize waste, and ensure compliance with environmental regulations.
For instance, smart sensors and energy-efficient motors can significantly reduce energy
usage in manufacturing processes, aligning with global sustainability goals.
6.1.2 Weaknesses
1. High Initial Investment
One of the primary weaknesses of the Industrial Automation Market is the high initial
cost associated with implementing automation solutions. The installation of advanced
robotics, AI systems, and IoT devices requires significant capital investment, which can
be a barrier for small and medium-sized enterprises (SMEs). Additionally, the cost of
training employees to operate and maintain these systems can be substantial.
2. Complexity and Integration Challenges
Integrating automation systems into existing industrial processes can be complex and
challenging. Companies often face difficulties in ensuring seamless communication
between new and legacy systems, leading to potential disruptions in operations.
Furthermore, the complexity of automation technologies requires skilled personnel for
maintenance and troubleshooting, which can be a limiting factor for companies with a
limited talent pool.
3. Dependency on Technology Providers
The Industrial Automation Market is heavily reliant on a few key technology providers,
which can create vulnerabilities for companies that depend on specific vendors for their
automation needs.
4. Cybersecurity Risks
As automation systems become more interconnected and reliant on digital technologies,
they are increasingly vulnerable to cybersecurity threats. A cyberattack on an automated
system can result in significant operational disruptions, data breaches, and financial
losses. Ensuring robust cybersecurity measures is critical, but it also adds to the
complexity and cost of implementing

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6.1.3 Opportunities
1. Expansion in Emerging Markets
Emerging economies present significant growth opportunities for the Industrial
Automation Market. Countries in Asia-Pacific, Latin America, and Africa are
experiencing rapid industrialization and urbanization, driving demand for automation
solutions. Companies that can offer affordable and scalable automation technologies
stand to gain a competitive edge in these regions.
2. Industry 4.0 and Smart Manufacturing
The advent of Industry 4.0 and the rise of smart manufacturing are creating new
opportunities for the Industrial Automation Market. Industry 4.0 refers to the integration
of digital technologies, such as IoT, AI, and big data, into manufacturing processes to
create smart, interconnected systems. These systems enable real-time monitoring,
predictive maintenance, and data-driven decision-making, leading to more efficient and
flexible production.
3. Advancements in AI and Robotics
Ongoing advancements in AI and robotics are opening up new possibilities for the
Industrial Automation Market. AI-driven automation systems can learn from data, adapt
to changing conditions, and optimize operations with minimal human intervention.
Robotics technology is also evolving, with collaborative robots (cobots) becoming more
versatile and capable of working alongside humans in a wide range of industries.
4. Sustainability Initiatives
As sustainability becomes a top priority for industries worldwide, there is a growing
demand for automation solutions that can help companies reduce their environmental
impact. Automation technologies that enable energy efficiency, waste reduction, and
compliance with environmental regulations are in high demand. Companies that focus on
green automation solutions can capitalize on this trend and position themselves as leaders
in sustainable industrial practices.

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6.1.4 Threats
1. Economic Uncertainty
The Industrial Automation Market is not immune to the effects of global economic
uncertainty. Economic downturns, trade disputes, and fluctuations in currency exchange
rates can impact the market by reducing investment in automation projects. Companies
may delay or scale back automation initiatives during periods of economic instability,
leading to slower market growth.
2. Regulatory Challenges
The regulatory landscape for industrial automation is complex and varies by region.
Companies must navigate a myriad of regulations related to safety, cybersecurity, data
protection, and environmental compliance. Changes in regulations or the introduction of
new compliance requirements can pose challenges for companies, increasing costs and
potentially delaying the deployment of automation solutions.
3. Labor Market Disruptions
The widespread adoption of automation has raised concerns about its impact on the labor
market. While automation can lead to increased efficiency and cost savings, it can also
result in job displacement for workers in roles that are easily automated. This has led to
resistance from labour unions and concerns about social and economic inequality, which
could impact the pace of automation adoption in certain industries.
4. Technological Obsolescence
The rapid pace of technological advancement in the Industrial Automation Market can be
a double-edged sword. While it drives innovation, it also means that technologies can
quickly become obsolete. Companies that invest heavily in automation systems may find
themselves needing to upgrade or replace equipment sooner than expected, leading to
additional costs and potential disruptions.

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 CHAPTER 7
CONCLUSION

To conclude, it can be said that it was a lifetime experience for me to work in

Summit automation industry and gather knowledge from here. I have learned so many
things practically throughout the entire internship program. I believe all these experience
will help me in building a good career in future. All the reputation this company got from
a comparatively short lifespan is all because of the discipline, hard work and strategies of
the excellent authority they have. In this report, although there were some limitations of
obtaining exact internal information but those are carefully taken under consideration so
that they do not hamper the results of the research. Last but not the least, it can be said
that the ultimate success comes by having great devotion, pledge and dynamic leadership
of the management committee and summit will surely walk a long way in the future with
their head held high and will continue supplying energy more than ever.

On the whole, this internship was a useful experience. I have gained new
knowledge, skills and met many new people. I achieved several of my learning goals,
however for some the conditions did not permit. I got insight into professional practice. I
learned the different facets of working within a schedule. I experienced that financing, as
in many organizations, is an important factor for the progress of project.

I experienced that it is of importance that the education is objective and that you
have to be aware of the view of other people. Internship education is not one sided, but it
is a way of sharing knowledge, ideas and opinions. The internship was also good to find
out what my strengths and weaknesses are. This helped me to define what skills and
knowledge I have to improve in the coming time. It would be better that the knowledge
level of the language is sufficient to contribute fully to projects. After my undergraduate I
think that I could start my working career. However I could perform certain tasks in
research better if I practice know more the research methodologies applied in power
generation studies. It would also be better if I can present and express myself more
confidently. At last this internship has given me new insights and motivation to pursue a
career in research to abroad.

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