BY: TATA CONSULTING ENGINEERS LIMITED JOB NO.

:
DATE: CLIENT: SUBJECT:
CHD.: PROJECT: DOC. NO.:
DATE: PBU DC: BLR DISC.: ME SH. 1 OF 1 REV. NO.:

SL.No. Parameters Units Values

POST FGD STACK SIZING CALCULATION

INPUTS

1.0 Unit capacity MW 1

2.0 No. of Units Qty 1 Inputs

3.0 Mass flow rate of flue gas (W) Nm3/hr 4183.725 Outputs

4.0 Allowable SOx emmission rate mg/Nm3 600

5.0 Total Allowable SO2 Emission Rate from the plant (Q') TPH 0.01

6.0 Total allowable SO2 Emission Rate from the plant (Q') kg/hr 10.00

Height as per New MOEF & CC Norms

7.0 Minimum Required Height OF Wet Stack as per New MOEF & CC Norms (H) m 30
1250
BY: TATA CONSULTING ENGINEERS LIMITED JOB NO.:
DATE: CLIENT: SUBJECT:
CHD.: PROJECT: DOC. NO.:
DATE: BU: PBU DC: BLR DISC.: ME SH. 1 OF 1 REV. NO.:

SL.No. Parameters Units Values

TEST FOR DIFFERENT FUELS & OPERATING CONDITIONS

INPUTS Input Values

Outputs
1.0 Density of flue gas at stack inlet kg/m3 Err:509

2.0 Mass flow rate of Flue Gas (W) TPH 439

3.0 Altitude (Z) m Err:509

4.0 Velocity of Flue gas at outlet of absorber (V') m/s Err:509

5.0 Atmospheric Pressure (Po) bar Err:509

6.0 Ambient Temperature (Ta) deg C 45

7.0 Temperature of Flue gas at Stack Inlet (Tg) deg C 55

8.0 Moody factor (f) - Err:509

m Err:509
9.0 Diameter of stack (Di)
feet Err:509

10.0 Breaching height for the stack m Err:509

m Err:509
11.0 Height of stack for Draft Check (H)
feet Err:509

12.0 Diameter of the choke at the outlet of the stack side m Err:509
feet Err:509

13.0 Pressure of flue gas at stack inlet mmwc 30.0

CALCULATIONS

K 318
1.0 Ambient Temperature (Ta)
deg Rankine 572.4

K 328
2.0 Temperature of Flue gas at Stack Inlet (Tg)
deg Rankine 590.4

3.0 Density of flue gas at stack inlet lb/cubic feet Err:509

4.0 Velocity of Flue gas at outlet of absorber (V') feet/s Err:509

kg/hr 439000
5.0 Mass Flow Rate of Flue Gas (W)
lb/hr 967828

bar Err:509
6.0 Pressure at bottom of stack (P)
inch of Hg Err:509

7.0 Volume Flow rate of flue gas (Q) m3/s Err:509

8.0 Velocity of the flue gas at stack exit m/sec Err:509

Calculation Check for different operating conditions and fuel firing

1.0 Reynold number - Err:509

2.0 Available Draft inch of WC Err:508

3.0 Entry loss to stack inch of WC Err:509

4.0 Frictional loss in the stack inch of WC Err:509

5.0 Exit loss from stack inch of WC Err:509

6.0 Loss due to Installation of Choke at the stack exit inch of WC Err:509

7.0 Total Loss in stack inch of WC Err:509

RESULTS

1.0 Excess Draft Available % Err:508

2.0 Velocity of Flue gas inside Stack (V) m/s Err:509

3.0 Velocity of the flue gas at Choke exit m/s Err:509

 Formulas Used
1.0 Available Draft (0.256*H*P*((1/Ta) - (1/Tg)))+Pin*0.0393701

2.0 Entry loss to the stack (0.003*K*ρ*(V)^2)

3.0 Frictional loss in the stack (2.76/P)*f*Tg*(H/D^5)*((W/10^5)^2)

4.0 Exit loss from the stack ((2.76/P)*(Tg/D^4)*((W/10^5)^2)

5.0 Loss due to Installation of Choke at the stack exit (((ρ*((Vout)^2)-((Vin^2))/(2*1000*9.81))*((ϒ-1)/ϒ)*39.3701)

Total Loss across the stack ( Entry loss to the

stack+Frictional loss in the stack+Exit loss from the (0.003*K*ρ*(V)^2)+((2.76/P)*f*Tg*(H/Di^5)*((W/10^5)^2) + ((2.76/P)*(Tg/D^4)*((W/10^5)^2)+
6.0 (((ρ*((Vout)^2)-((Vin^2))/(2*1000*9.81))*((ϒ-1)/ϒ)*39.3701)
stack+Loss due to installation of choke at the stack
exit )

(X*(((ρ*((Vout))^2)-((V in)^2))/(2*1000*9.81))*39.3701*((ϒ-1)/ϒ))+
7.0 Height of Stack as per draft ((X*0.003*ρ*((D59)^2)))+(((2.76/V)*X*(Tg/(Di^4))*((W/(10^5))^2)))-Pin*0.0393701)/((0.256*P*((1/Ta)-
(1/Tg))-((X*(2.76/P)*(Tg/(Di^5))*f*((W/(10^5))^2)))) + Breaching Height

8.0 Height of Stack as per New MOEF&CC Norms 6.902 * ((Q' * 0.277))^ 0.555

9.0 Excess draft ((Available draft - Total Loss) / (Total Loss))

10.0 Reynolds Number ((20000*W)/(Tg*Di))

11.0 Velocity (4*Q'/3.14*(Di^2))

12.0 Diameter of Stack sqrt((4*Q')/(3.14*V))

 Formulas Used
(0.256*H*P*((1/Ta) - (1/Tg)))+Pin*0.0393701

(0.003*K*ρ*(V)^2)

(2.76/P)*f*Tg*(H/D^5)*((W/10^5)^2)

((2.76/P)*(Tg/D^4)*((W/10^5)^2)

(((ρ*((Vout)^2)-((Vin^2))/(2*1000*9.81))*((ϒ-1)/ϒ)*39.3701)

03*K*ρ*(V)^2)+((2.76/P)*f*Tg*(H/Di^5)*((W/10^5)^2) + ((2.76/P)*(Tg/D^4)*((W/10^5)^2)+
(((ρ*((Vout)^2)-((Vin^2))/(2*1000*9.81))*((ϒ-1)/ϒ)*39.3701)

(X*(((ρ*((Vout))^2)-((V in)^2))/(2*1000*9.81))*39.3701*((ϒ-1)/ϒ))+
.003*ρ*((D59)^2)))+(((2.76/V)*X*(Tg/(Di^4))*((W/(10^5))^2)))-Pin*0.0393701)/((0.256*P*((1/Ta)-
(1/Tg))-((X*(2.76/P)*(Tg/(Di^5))*f*((W/(10^5))^2)))) + Breaching Height

6.902 * ((Q' * 0.277))^ 0.555

((Available draft - Total Loss) / (Total Loss))

((20000*W)/(Tg*Di))

(4*Q'/3.14*(Di^2))

sqrt((4*Q')/(3.14*V))
Density of Air Err:509 Err:508