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SouthPars PSV Sizing Template Rev 02 - Base Case

The document outlines safety calculations for a project involving pressure relief systems, detailing various scenarios such as fire and tube rupture. It includes specifications for relief valve sizing, calculations for vapor generation rates, and assumptions regarding thermal expansion. The document is structured with sections for system sketches, causes of overpressure, and relevant design criteria, with specific notes on user input and protected cells for major results.

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0% found this document useful (0 votes)
102 views14 pages

SouthPars PSV Sizing Template Rev 02 - Base Case

The document outlines safety calculations for a project involving pressure relief systems, detailing various scenarios such as fire and tube rupture. It includes specifications for relief valve sizing, calculations for vapor generation rates, and assumptions regarding thermal expansion. The document is structured with sections for system sketches, causes of overpressure, and relevant design criteria, with specific notes on user input and protected cells for major results.

Uploaded by

adhrith
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 14

CONTRACT No: CALCULATION No:

CLIENT: SAFETY CALCULATION: YES

PROJECT TITLE: COMPUTER PROGRAMME:

CALCULATION CLASS:
DISCIPLINE: PAGE 1 OF

SUBJECT:

DRAWING Nos:

REFERENCE DATA:

DESIGN BASIS:

SPECIFICATIONS:

STANDARDS & CODES:

OTHERS: PROCESS DESIGN CRITERIA

REMARKS: (pale yellow) denotes cells requiring user input.


(pale green) denotes cells which contain cell references but which may be overwritten.
(lilac) denotes protected cells displaying major results within sizing calculation

REV DATE DESCRIPTION ORIGINATOR CHECKER APPROVER

O1 8-Apr-25

FORM NO: FWEL 3706 'file:///conversion/tmp/activity_task_scratch/871120698.xls'#$Cover Sheet


Subject: Page: 2 of: Sheet No.- 2
Project
Contract No:
Safety Calc: Y
Calculation No. Rev: Date: Originator: Checker: Approver:
0 O1 8-Apr-25

INDEX

Section Description Sheet No.s

2.0 System Sketch (P&ID) 3


3.0 Causes of Overpressure Summary Sheet 4
4.0 Relief Valve Sizing Calculations 5-
5.0 Attachments -
Subject: Page: 4 of:
Project
Contract No:
Safety Calc: Y
Calculation No. Rev: Date: Originator: Checker: Approver:
0 O1 8-Apr-25

Set Pressure= 5 bar ga


PRESSURE RELIEF CALCULATIONS Inventory is Fluid desc. Vapour Relief Rate = 46180 kg/hr
Liquid Relief Rate = 37502 kg/hr
CAUSES OF OVERPRESSURE Vapour Molecular Weight = 40
Liquid SG = 0.7
Relieving Temperature= 152 °C

APPLIES RATE VAPOUR LIQUID TEMP APPROX. RV SIZE INS2 NOTES


YES/NO kg/h MOL WT SG °C VAPOUR LIQUID
(W) (M)

1. FIRE YES 227 18 295 0.122

2. TUBE RUPTURE (VAPOUR) YES 3093 28 150 1.250


3. TUBE RUPTURE (LIQUID) YES 37502 0.7 0.910

4. INLET CONTROL ) (VAPOUR) YES 46180 40 152 15.656


5. VALVE FAILURE ) (LIQUID) NO 0.75 0.000

6. BLOCKED OUTLET (VAPOUR) NO


7. BLOCKED OUTLET (LIQUID) NO

8. REFLUX FAILURE (VAPOUR) NO

9. COOLING MEDIUM FAILURE (VAP) NO


10. AIR FIN FAILURE (VAPOUR) NO

11. TOTAL POWER FAILURE (VAP) NO


12. LOCAL POWER FAILURE (VAP) NO

13. INSTRUMENT AIR FAILURE (VAP) NO


14. INSTRUMENT AIR FAILURE (LIQ) NO

15. FULL HEAT ON FAILURE (VAP) NO


16. THERMAL EXPANSION (LIQUID) NO

17. CHEMICAL REACTION (VAPOUR) NO

18. PUMP FAILURE REV FLOW (LIQ) NO


19. COMP FAILURE REV FLOW (VAP) NO
20. OTHER EQUIP. FAILURE (VAP) NO

21. TANK INBREATHING (VAPOUR) NO


22. TANK OUTBREATHING (VAPOUR) NO

23. DUST EXPLOSION (VAPOUR) NO

24. HIGH PRESSURE SOURCE) (VAP) NO


25. NON MODULATING VALVE ) (LIQ) NO

26. HEATING MEDIUM FAILURE (LIQ) NO

27. OTHER (VAPOUR) NO


28. OTHER (LIQUID) NO
29. VACUUM (VAPOUR) NO
30. AGITATOR FAILURE NO

GENERAL NOTES:
A) RELATIVE SIZE ONLY INDICATES POSSIBLE GOVERNING CASES FOR VAPOUR AND LIQUID RELIEFS.
ACTUAL GOVERNING CASE SHOULD BE CONFIRMED BY SIZING THE RELIEF VALVE.

NOTES:

File No. 'file:///conversion/tmp/activity_task_scratch/871120698.xls'#$Overpress


Subject: Page: 5 of:
Project
Contract No:
Safety Calc: Y
Calculation No. Rev: Date: Originator: Checker: Approver:
0 O1 8-Apr-25

RELIEVING CASE - EXTERNAL FIRE

CALCULATION OF VAPOUR GENERATION RATE


References:
P&ID:

Assumptions: FORMULAE to calculate heat Input to vessel:

WETTED AREA A sq ft NOTES : Wetted area is surface area wetted by liquid in vessel, when vessel
HEAT INPUT Q Btu/hr is located within 25ft of grade, floor or platform which could sustain a fire.

Q = 21000 F A0.82 Adequate drainage and fire fighting equipment exist:


= 34500 F A0.82 Adequate drainage and fire fighting equipment do not exist:

Min. required capacity W =Q/ l lbs/hr

VESSEL INFORMATION

Description

Vessel Diameter Do 2000 mm 6.56 ft Number of trays 0


Vessel TT length Lt 4000 mm 13.12 ft
Liquid level NLL 1000 mm Vessel BTL elevation mm
Wetted height (25ft. max. above grade) Lh 1000 mm 3.28 ft

Wetted Area Calaculation, A


Type of vessel: HORIZONTAL CONTAINS LIQUID
Horizontal Vertical Tank
181.9 114.3 67.6 sq.ft 1 = Horizontal vessel 50% wetted height
16.90 10.62 6.28 m² 2 = Vertical vessel (liquid in bottom section)
Total 363.9 363.9 270.5 sq.ft 3 = Vertical tank

Piping Factor 0%

Actual Wetted Area (Aw) including piping factor of 0% 181.9 sq. ft. A' = 363.9 sq. ft. dry vessel total surface

Environmental Factor F 0.3 for vessels with fire resistant insulation

Latent Heat of Vaporisation l 2092 kJ/kg 500 kcal/kg Fluid desc.


899 BTU/lb
Heat input Q

Adequate drainage and fire fighting equipment exist: YES Q= 21000 *FAw 0.82

=21000*0.3* 181.9 0.82


449221 Btu/hr

Vapor Generation Rate (vessel cotaining liquid): 227 kg/h 499 lb/hr
Relieving Temperature: 295 °C

Normal operating pressure Pn 4 bar ga 5.01 bar abs k 1.09


C 326
Normal operating temperature Tn 130 °C 725.4 °R Z 0.84
Kd 0.975
Gas temperature at relieving pressure T1 =(P1/Pn)*Tn = 1022.0 °R 295 °C Kb 1.00
P1 7.063 bar abs
Vessel wall temperature Tw 1100 °F 1560.0 °R
M 18
F' =0.1406/(C*Kd)*(Tw-T1)1.25/T10.6506= 0.0126386

Effective discharge area A =F'*A/P10.5= 293.2 mm2 0.454 ins2

Vapour generation rate(dry vessel W =0.1406*(M*P1/Z)0.5*A'*Kb*(Tw-T1)1.25/T11.1506= 971 kg/hr 2140 lb/hr

Vapor Generation Rate (vessel cotaining liquid or dry): 227 kg/hr


File : 'file:///conversion/tmp/activity_task_scratch/871120698.xls'#$Fire Calculation
Subject: Page: of:
Project
Contract No:
Safety Calc: Y
Calculation No. Rev: Date: Originator: Checker: Approver:
0 O1 8-Apr-25

RELIEVING CASE - HIGH TO LOW PRESSURE INTERFACE

References:
P&ID: SP6-2-0105-PR-PI-00X

Assumptions:

CALCULATION OF TUBE FAILURE DISCHARGE RATE VIABLE CONTINGENCY

Tube inside diameter d 20 mm 0.787 ins

High pressure side design pressure P1 9 bar ga 130.50 psig 145.20 psia

Low pressure side design pressure P2 5 bar ga 72.50 psig

Molecular weight of vapour M 28

Compresibility of vapour Z 0.95 at high pressure side design pressure

Vapour normal operating temperature T 150 °C 761.4 °R

Liquid specific gravity SG 0.7

Vapour normal flow rate Wvn kg/hr

Liquid normal flow rate Wln kg/hr

Vapour discharge rate Wv = 385*d2*(P1+14.7)*(M/(Z*T))0.5 = 6819.2 lbs/hr 3093.1 kg/hr

Vapour discharge rate Wl = 41.8*d2*((P1-P2)/SG)0.5 = 235.9 USGPM 37501.5 kg/hr

CALCULATION OF CONTROL VALVE VAPOUR BREAKTHROUGH CASE (normal flow is liquid - relief flow is vapour)

Normal upstream pressure P1 4.5 bar ga 5.51 bar abs

Normal downstream pressure P2 0.2 bar ga 1.21 bar abs

Liquid critical pressure Pc 221 bar abs

Liquid vapour pressure Pv 5.5 bar abs

Upstream design pressure P1 9 bar ga 10.01 bar abs

Downstream design pressure P2 3.5 bar ga

Liquid specific gravity Gf 0.75 Vapour specific gravity Gf= M/29*(288/T) = 0.6427

Molecular weight of vapour M 18.8 VAPOUR Tsh= 20 °C

Compresibility of vapour Z 0.728

Vapour normal upstream temperature T 17.5 °C 291 °K

Critical flow factor Cf 0.9

Liquid normal flow rate Wln 36606 kg/hr

DPs = P1-(0.96-0.28*(Pv/Pc)0.5)*Pv = 0.476 bar DP= 0.386 bar Cv= 0.00116*Wln/(Gf*DP)0.5= 78.969
critical
Selcted control valve Cv - % ope 70% 3" 120 120 Selcted by-pass globe valve Cv 4"FB 185

0.5 3
Vapour relief flow rate Wvn = Cv*Cf*P1*(Gf/Z) *(y-0.148*y )/0.0545 = 46180.3 kg/hr y = (1.63/Cf)*(DP/P1)0.5 = 1.2989
sub critical
CALCULATION OF CONTROL VALVE VAPOUR BREAKTHROUGH CASE (normal flow is vapour - relief flow is vapour)
Vapour normal flow rate Wvn 0 kg/hr This senario applies NO

0.5 3
Cv= =Wvn*0.0545/( Cf*P1*(Gf/Z) *(y-0.148*y )) = 0.0 y = (1.63/Cf)*(DP/P1)0.5 = 1.5000
critical
Selcted control valve Cv - % ope 70% 1/2" 5 5 Selcted by-pass globe valve Cv 1/2" RB 1.5

0.5 3
Vapour relief flow rate Wvn = Cv*Cf*P1*(Gf/Z) *(y-0.148*y )/0.0545 = 984.2 kg/hr y = (1.63/Cf)*(DP/P1)0.5 = 1.2989
sub critical
File : 'file:///conversion/tmp/activity_task_scratch/871120698.xls'#$HP LP interface
Subject: Page: of:
Project
Contract No:
Safety Calc: Y
Calculation No. Rev: Date: Originator: Checker: Approver:
0 O1 8-Apr-25

THERMAL EXPANSION

CALCULATION OF THERMAL EXPANSION RELIEVING MASS FLOWRATE


References:
P&ID: 0 Crane
FW Process standards Vol. 4. Hysym
Vessel Data Sheet

Equations used: VL=e(Q/Cp)

Assumptions:
Inventory heated from min. op. Temp. of water (40 oC)
to max. temp. of water boiling at accumulation pressure (154 oC) Relieving scenario (Y/N)? YES

Symbol Parameter Value Units

Cp 4.51

e Fractional volume thermal expansion coefficient (assumed linear) 0.000758 per °C

Q Rate of heat input Exchanger Duty 780 kW 2808000 kJ/hr

SGhot @ 154 °C at acc. 6.41 bara 0.913


SGcold @ 40 °C 0.992

VL Calculated rate of liquid to be relieved (ref: FWPS vol. 4) 472 kg/hr

TRR Temperature of Relieving Rate 154 oC

Note: This method is independent of isolated inventory volume and represents a worst case scenario.

File: 'file:///conversion/tmp/activity_task_scratch/871120698.xls'#$Thermal Expansion


Subject: Page: of:
Project
Contract No:
Safety Calc: Y
Calculation No. Rev: Date: Originator: Checker: Approver:
0 O1 8-Apr-25

RELIEVING CASE - VAPOUR PSV set pressure 5 barg 87.2 psia


Allowable overpressure 10%
References: PSV accumulated pressure 5.50 barg 94.5 psia
P&ID: 0
API RP 520, Section 3.6

Notes
ASME Valve type: Balanced

Formula to calculate area required (SI Units)

√ √( ) √( [ ]
( k+1)
W TZ 2
( k −1)
A= 2

)
(k−1) k
k 1−r
CK d P L K b K c M C=520 k k +1
k
F 2= (r )
k−1 1−r

Symbol Parameter Value Units

W Required mass flow through device Enter value from governing case 46180 kg/hr 101810 lb/hr

k Ratio of specific heats (Cp/Cv) 1.09

C Coefficient determined from the ratio of specific heats 326

Kd Effective coefficient of discharge 0.975


= 0.975 when a PRV is installed with or without a rupture disk in combination
= 0.62 when PRV is not installed & sizing is for rupture disk in accordance with API RP520 7th ed. Section 3.11.1.2

Pa Back pressure 0.0 barg 14.7 psia

r Ratio of back pressure to upstream relieving pressure 0.156

F2 Co-efficient for subcritical flow 0.259

Kb Capacity correction factor due to back pressure 1.00 Vendor supplied value

Kc Combination correction factor for installations with rupture disk & PRV 1
= 0.9 when a PRV is installed with a rupture disk of equal or greater flow area.
= 1.0 when PRV installed without upstream rupture disk

T Relieving temperature 152 °C 425 °K


766.4 °R
Z Compressability factor at PRV inlet conditions 0.84

M Molecular weight of vapour at PRV inlet conditions 40 kg/kmol 40 lb/lbmol

A Required orifice area. 8785 mm² 13.62 in²

AS Selected area (Orifice R ) 10323 mm² 16.000 in²

File: 'file:///conversion/tmp/activity_task_scratch/871120698.xls'#$RV SIZE Vapour


Subject: Page: of:
Project
Contract No:
Safety Calc: Y
Calculation No. Rev: Date: Originator: Checker: Approver:
0 O1 8-Apr-25

RELIEVING CASE - LIQUID P = PSV set pressure 5 barg 72.5 psig


Allowable overpressure 10%
References: P1 = PSV accumulated pressure 5.50 barg 79.8 psig
P&ID: 0
API RP 520, Section 3.8 & 9

ASME code liquid capacity certified valves Yes Notes


Type: Balanced

Formula to calculate area required (SI Units)

For capacity certified valves For non-capacity certified valves

√ ( ) √
−1. 0
Q G 2 . 878 342. 75 Q G
A= K v = 0 . 9935+ + 1. 5 A=
38 K d K w K c K v p1 − p2 R0 .5 R 38 K d K w K c K v K p 1.25 p− p2

Symbol Parameter Value Units

W Required mass flow through device Enter value from governing case 37502 kg/hr 82677 lb/hr

G Fluid Specific Gravity at flowing conditions 0.700

Q Required volumetric flowrate through device 893 litres/min 236 USgpm

Kd Rated coefficient of discharge Value should be obtained from vendor 0.65


= 0.65 when a PRV is installed with or without a rupture disk in combination
= 0.62 when PRV is not installed & sizing is for rupture disk in accordance with API RP520 7th ed. Section 3.11.1.2

P2 Back pressure 3.45 barg 50.0 psig

Kw Capacity correction factor due to back pressure 0.49

Kc Combination correction factor for installations with rupture disk & PRV 1.0
= 0.9 when a PRV is installed with a rupture disk of equal or greater flow area.
= 1.0 when PRV installed without upstream rupture disk

m Viscosity Select units: cP 441 cP

R Reynolds number Est. RV size 3 in² 605

Kv Viscosity correction factor 0.88

Kp Correction factor due to over pressure N/A

A Required orifice area. 2172 mm² 3.37 in²

AS Selected area (Orifice M ) 2323 mm² 3.600 in²

File: 'file:///conversion/tmp/activity_task_scratch/871120698.xls'#$RV Size Liquid


Subject: Page: of:
Project
Contract No:
Safety Calc: Y
Calculation No. Rev: Date: Originator: Checker: Approver:
0 O1 8-Apr-25

CALCULATION OF TWO PHASE RELIEVING MASS FLOWRATE


References:

Guess W2 10154 kg/hr


P&ID: Error 0
Vessel Data Sheet
Design Institute for Emergency Relief Systems (DIERS) Method
Two Phase relieving scenario (Y/N)? yes
Fluid:-
Notes:
Set pressure 5 kg/cm² g 85.8 psia
Formula to calculate two phase rate. Acc. press. 6.05 kg/cm² g 100.7 psia
Calculates the two phase relief rate, W 2, using DIERS method. Solves by iteration. Bubble pt.temperature at set point 250 °C
W 2= {[(Q/(CpDT)]x[ln((QVfg)/(W2Vol))-1]}+{[Vo/Vfg]x[(W2l)/(CpDT)]} Bubble pt.temp. at accumulation press. 295.0 °C

Symbol Parameter Value Units

Q Total heat absorbed (See "External fire case")(Sum of heat inputs on sheets 6,7&8) 1044889 kJ/hr

Cp Liquid heat capacity at set pressure 4.32 kJ/kg °C

DT Temperature rise from set point to accumulated pressure of bubble point liquid 45.0 °C

a Initial fraction of the vessel volume occupied by vapour 0

Vf Liquid specific volume at set pressure 0.00109 m³/kg

Vg Vapour specific volume at set pressure 0.38 m³/kg

Vfg Vf - Vg 0.3789 m³/kg

Vo 1/{[(1-a)/Vf]+[a/Vg]} 0.0011 m³/kg

l Latent heat of vapourisation of the liquid at set pressure 2110.5 kJ/kg

W2 Calculated rate of vapour and liquid to be relieved 10154 kg/hr


Represented by:
WV Vapour rate (from "External Fire" case) 227 kg/hr

WL Liquid rate 9928 kg/hr

Mol Wt = 28 P/Pc= 0.027


P= 85.8 psia T/Tc= 0.808
Pc= 3206 psia Z= 0.955
T= 250.0 o
C Density= 3.99 kg/m3
Tc= 374.4 o
C specific vol.= 0.2506730062 m3/kg

File: 'file:///conversion/tmp/activity_task_scratch/871120698.xls'#$Two Phase rate


Subject: Page: of:
Project
Contract No:
Safety Calc: Y
Calculation No. Rev: Date: Originator: Checker: Approver:
0 O1 8-Apr-25

RELIEVING CASE - GOVERNING CASE TWO PHASE RELIEF

CALCULATION OF TWO PHASE RELIEVING MASS FLOWRATE


References:
P&ID:
Vessel Data Sheet
Design Institute for Emergency Relief Systems (DIERS) Method
API RP 520
Approximate boiling range of mixture 2 1 = <150°F
Fluid:- Fluid desc. 2 = >150°F
Notes:
Formula to calculate two phase rate. Set pressure 5 barg 72.5 psig
For boiling range < 150oF For boiling range > 150oF Allowable overpressure 10%
Acc. press. 5.50 barg 79.8 psig

( ) ( )
2
x o v vo 0 . 185 C p T o Po v vlo v9 Bubble pt.temperature at set point °C

ω= + ω=9 −1 Bubble pt.temp. at accumulation press. °C


vo k vo h vlo v0

Symbol Parameter Imperial Metric

Step 1 Calculation of w parameter

Mv Massflowrate of vapour N/A lb/hr

ML Massflowrate of liquid N/A lb/hr

M Total Massflowrate 477430 lb/hr 216559 kg/hr

Vvo Specific volume of vapour at PRV inlet N/A ft3/lb

rL Density of liquid at PRV inlet N/A lb/ft3

Vo Specific volume of two phase system at PRV inlet 0.3116 ft3/lb 0.0195 m3/kg

V9 Specific volume of two phase system at 90% of PRV inlet press. 0.3629 ft3/lb 0.0227 m3/kg

Po Pressure at PRV inlet (i.e. set pressure + overpressure) 94.4 psia 6.51 bara

Vvlo Difference between Vapour & Liquid specific volumes at PRV inlet N/A ft3/lb

hvlo Latent heat of vapourisation of the liquid at set pressure N/A Btu/lb

Cp Liquid specific heat at constant pressure at PRV inlet N/A Btu/lb-oR

To Temperature at the PRV inlet N/A oR

k Ratio of specific heats (Default = 1.0) N/A 1.0

w Omega parameter 1.480

Step 2 Assume Critical Flow - ie Pcrit > backpressure

w Omega parameter 1.480

hc Critical pressure ratio 0.66 Error 0.00

Pc Critical Pressure 62.0 psia

Pa Downstream backpressure 29.7 psia 2.05 bara

Step 3 Calculate Mass Flux

Po Pressure at PRV inlet (i.e. set pressure + overpressure) 94.4 psia

Vo Specific volume of two phase system at PRV inlet 0.3116 ft3/lb

G Mass Flux 639.2 lb/s-ft2 3121.1 kg/s-m2

File: 'file:///conversion/tmp/activity_task_scratch/871120698.xls'#$Two phase flux


Subject: Page: of:
Project
Contract No:
Safety Calc: Y
Calculation No. Rev: Date: Originator: Checker: Approver:
0 O1 8-Apr-25

RELIEVING CASE - TWO-PHASE


Approximate boiling range of mixture 2 1 = <150°F
GOVERNING CASE Inventory: Fluid desc. 2 = >150°F

Type :- E.g. Crosby


References:
API RP520

Formula

0 . 04 W
A=
K d Kb Kc G

API RP 520 Method - 7th Edition (Jan 2000)

W Mass flowrate 477430 lb/hr 216559 kg/hr

Kd Discharge co-eficient 0.85 Should be obtained from Manufacturer.


For preliminary sizing a value of 0.85 can be used.

Kb Back pressure correction factor 1.0 Should be obtained from Manufacturer.


For preliminary sizing a value can be estimated
(Default value of 0.68 is conservative) from figure D2 in API RP 520, Part 1, 7th Edition.
This only applies for critical flow relief. For set
pressures below 50psig (4.5bara) and subcritical
flow the manufacturer must be consulted.

Kc Combination correction factor 1.0 For situations where a rupture disk is installed
upstream of the PRV.
= 1.0 when a rupture disk is not installed
= 0.9 when a rupture disk is installed in combination
with a PRV and the combination does not have a
published value.

G Mass flux 639.2 lb/s-ft² 3121.1 kg/s-m²

A Required orifice area 35.15 in² 22675 mm²

Orifice Selection

Required area 35.15 in²


Hand Selection
Orifice selected Multiple orifices required - Select by hand Q Q R

Actual Orifice area 38.1 11.05 11.05 16

File : 'file:///conversion/tmp/activity_task_scratch/871120698.xls'#$RV SIZE Two phase


Subject: Page: of:
Project
Contract No:
Safety Calc: Y
Calculation No. Rev: Date: Originator: Checker: Approver:
0 O1 8-Apr-25

RELIEF VALVE SELECTON

Estimate of PSV size :


from Baled program RVSIZE and RVLINE
REQUIRED CAPACITY : 37502 kg/hr Case:

BASIS :
Fe = 0.3 NFPA approved spray and drainage areas
Included Capacity Correction Factor:
1 No rupture disk underneath valve
Chosen Orifice Letter M Rated capacity 40105 kg/hr 88414 lbs/hr

required 3.366 in² inlet line size 4 in

selected 3.6 in² outlet line size 6 in

Type B Allowable backpressure as % of set press. 30 % (Inlet)


(C = Conventional, B = Balanced Type)

Des. Orifice A.
in²
D 0.11 X X X
E 0.20 X X X
F 0.31 X X
G 0.50 X X X
H 0.79 X X
J 1.29 X X X
Valve body size 1x2 1.5 x 2 1.5 x 2.5 1.5 x 3 2x3 2.5 x 4 3x4
(inlet diam. x outlet diam.) in

K 1.84 X
L 2.85 X X
M 3.60 X
N 4.34 X
P 6.38 X
Q 11.05 X
R 16.00 X X
T 26.00 X
Valve body size 3x4 4x6 6x8 6 x 10 8 x 10
(inlet diam. x outlet diam.) in

File : 'file:///conversion/tmp/activity_task_scratch/871120698.xls'#$SUMMARY(LIQ)
Subject: Page: of:
Project SOUTH PARS GAS FIELD DEVELOPMENT PHASES 6,7 & 8
Contract No: 4-81-18891
Safety Calc: Y
Calculation No. Rev: Date: Originator: Checker: Approver:
0 O1 8-Apr-25

RELIEF VALVE SELECTON

Estimate of PSV size :


from Baled program RVSIZE and RVLINE
REQUIRED CAPACITY : 46180 kg/hr Case:

BASIS :
Fe = 0.3 NFPA approved spray and drainage areas
Included Capacity Correction Factor:
1 No rupture disk underneath valve
Chosen Orifice Letter R Rated capacity 54263 kg/hr 119628 lbs/hr

required 13.617 in² inlet line size 4 in

selected 16 in² outlet line size 6 in

Type B Allowable backpressure as % of set press. 30 % (Inlet)


(C = Conventional, B = Balanced Type)

Des. Orifice A.
in²
D 0.11 X X
E 0.20 X X X
F 0.31 X X
G 0.50 X X X
H 0.79 X X
J 1.29 X X X
Valve body size 1x2 1.5 x 2 1.5 x 2.5 1.5 x 3 2x3 2.5 x 4 3x4
(inlet diam. x outlet diam.) in

K 1.84 X
L 2.85 X X
M 3.60 X
N 4.34 X
P 6.38 X
Q 11.05 X
R 16.00 X X
T 26.00 X
Valve body size 3x4 4x6 6x8 6 x 10 8 x 10
(inlet diam. x outlet diam.) in

File : 'file:///conversion/tmp/activity_task_scratch/871120698.xls'#$SUMMARY (VAP)


Subject: Page: of:
Project
Contract No:
Safety Calc: Y
Calculation No. Rev: Date: Originator: Checker: Approver:
0 O1 8-Apr-25

HYDRAULIC PROFILE
TWO PHASE RELIEF
CALCULATION OF INLET & OUTLET PIPING HYDRAULIC PROFLIE
References:
P1070 LINESIZE FW Design Guides P&ID: 0 FW Process calculation CA-151001

Hydraulic data for P1072 LINESIZE:- PSE Kr = 0.62

Inlet Process Outlet


Rated Mass flow rate lbs/hr 119628 119628 119628 Fraction Flash across PSV =
% Vapour - #REF! #REF! #REF! 0.11
Viscosity of Liquid cP 0.000 0.000 0 SEE SHEET 27
Liquid s.g - 0.000 0.000 0
Viscosity of Vapour cP 0 0 0
Density of Vapour lbs/ft3 0.00 0.00 0.000
Surface Tension of Liquid Dyne/cm 0 0 0

Fitting factors & Equivalent length estima - SEE SHEET 26 FOR ASSUMED INLET CONFIG.
Linesize ins 4 3 6 1 1.047 0.022
Schedule - 40 40 40 1.5 1.610 0.02
Internal Diameter ins 4.028 3.067 6.067 2 2.067 0.019
3 3.067 0.017
Reducer/Enlarger 4 4.028 0.016
In Out L/D No. No. No. Friction Factor 6 6.067 0.013
Vessel Exit (vertical) 30
Branch Tee (vertical) 60
Through Tee (vertical) 20
LR Bends (vertical) 16
Gate Valves (vertical) 8
Reducer (vertical) 166
Enlarger (vertical)
PSE (vertical) 39 0.016
Vessel Exit (horizontal) 30
Branch Tee (horizontal) 60
Through Tee (horizontal) 20
LR Bends (horizontal) 16
Gate Valves (horizontal) 8
Reducer (horizontal)
Enlarger (horizontal) 440
PSE (horizontal) 39 0.016
Pipe Exit (horizontal) 60
Vertical straight m
Horizontal straight m
Vertical Equivalent length m 0.00 0.00 0.00
Horizontal Equivalent length m 0.00 0.00 0.00

Vertical Frictional Pressure Drop psi/100ft


Vertical Frictional Pressure Drop kg/cm2/100m 0.00 0.00 0.00
Vertical Static Pressure Drop psi/100ft
Vertical Static Pressure Drop kg/cm2/100m 0.00 0.00 0.00
Horizontal Pressure Drop psi/100ft
Horizontal Pressure Drop kg/cm2/100m 0.00 0.00 0.00

Vertical Frictional Pressure Drop kg/cm2 0.000 0.000 0.000


Vertical Static Pressure Drop kg/cm2 0.0000 0.0000 0.0000
Horizontal Pressure Drop kg/cm2 0.000 0.000 0.000
Total Pressure Drop kg/cm2 0.000 0.000 0.000
% Set Pressure #REF! #REF!
Remarks #REF! #REF!
#REF!
Sonic velocity m/s #DIV/0!
Sonic velocity ft/s #DIV/0!
Exit velocity ft/s
Mach No. at outlet #DIV/0!
#DIV/0!

File: 'file:///conversion/tmp/activity_task_scratch/871120698.xls'#$Hydraulics

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