SouthPars PSV Sizing Template Rev 02 - Base Case
SouthPars PSV Sizing Template Rev 02 - Base Case
CALCULATION CLASS:
DISCIPLINE: PAGE 1 OF
SUBJECT:
DRAWING Nos:
REFERENCE DATA:
DESIGN BASIS:
SPECIFICATIONS:
O1 8-Apr-25
INDEX
GENERAL NOTES:
A) RELATIVE SIZE ONLY INDICATES POSSIBLE GOVERNING CASES FOR VAPOUR AND LIQUID RELIEFS.
ACTUAL GOVERNING CASE SHOULD BE CONFIRMED BY SIZING THE RELIEF VALVE.
NOTES:
WETTED AREA A sq ft NOTES : Wetted area is surface area wetted by liquid in vessel, when vessel
HEAT INPUT Q Btu/hr is located within 25ft of grade, floor or platform which could sustain a fire.
VESSEL INFORMATION
Description
Piping Factor 0%
Actual Wetted Area (Aw) including piping factor of 0% 181.9 sq. ft. A' = 363.9 sq. ft. dry vessel total surface
Adequate drainage and fire fighting equipment exist: YES Q= 21000 *FAw 0.82
Vapor Generation Rate (vessel cotaining liquid): 227 kg/h 499 lb/hr
Relieving Temperature: 295 °C
References:
P&ID: SP6-2-0105-PR-PI-00X
Assumptions:
High pressure side design pressure P1 9 bar ga 130.50 psig 145.20 psia
CALCULATION OF CONTROL VALVE VAPOUR BREAKTHROUGH CASE (normal flow is liquid - relief flow is vapour)
Liquid specific gravity Gf 0.75 Vapour specific gravity Gf= M/29*(288/T) = 0.6427
DPs = P1-(0.96-0.28*(Pv/Pc)0.5)*Pv = 0.476 bar DP= 0.386 bar Cv= 0.00116*Wln/(Gf*DP)0.5= 78.969
critical
Selcted control valve Cv - % ope 70% 3" 120 120 Selcted by-pass globe valve Cv 4"FB 185
0.5 3
Vapour relief flow rate Wvn = Cv*Cf*P1*(Gf/Z) *(y-0.148*y )/0.0545 = 46180.3 kg/hr y = (1.63/Cf)*(DP/P1)0.5 = 1.2989
sub critical
CALCULATION OF CONTROL VALVE VAPOUR BREAKTHROUGH CASE (normal flow is vapour - relief flow is vapour)
Vapour normal flow rate Wvn 0 kg/hr This senario applies NO
0.5 3
Cv= =Wvn*0.0545/( Cf*P1*(Gf/Z) *(y-0.148*y )) = 0.0 y = (1.63/Cf)*(DP/P1)0.5 = 1.5000
critical
Selcted control valve Cv - % ope 70% 1/2" 5 5 Selcted by-pass globe valve Cv 1/2" RB 1.5
0.5 3
Vapour relief flow rate Wvn = Cv*Cf*P1*(Gf/Z) *(y-0.148*y )/0.0545 = 984.2 kg/hr y = (1.63/Cf)*(DP/P1)0.5 = 1.2989
sub critical
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Subject: Page: of:
Project
Contract No:
Safety Calc: Y
Calculation No. Rev: Date: Originator: Checker: Approver:
0 O1 8-Apr-25
THERMAL EXPANSION
Assumptions:
Inventory heated from min. op. Temp. of water (40 oC)
to max. temp. of water boiling at accumulation pressure (154 oC) Relieving scenario (Y/N)? YES
Cp 4.51
Note: This method is independent of isolated inventory volume and represents a worst case scenario.
Notes
ASME Valve type: Balanced
√ √( ) √( [ ]
( k+1)
W TZ 2
( k −1)
A= 2
)
(k−1) k
k 1−r
CK d P L K b K c M C=520 k k +1
k
F 2= (r )
k−1 1−r
W Required mass flow through device Enter value from governing case 46180 kg/hr 101810 lb/hr
Kb Capacity correction factor due to back pressure 1.00 Vendor supplied value
Kc Combination correction factor for installations with rupture disk & PRV 1
= 0.9 when a PRV is installed with a rupture disk of equal or greater flow area.
= 1.0 when PRV installed without upstream rupture disk
√ ( ) √
−1. 0
Q G 2 . 878 342. 75 Q G
A= K v = 0 . 9935+ + 1. 5 A=
38 K d K w K c K v p1 − p2 R0 .5 R 38 K d K w K c K v K p 1.25 p− p2
W Required mass flow through device Enter value from governing case 37502 kg/hr 82677 lb/hr
Kc Combination correction factor for installations with rupture disk & PRV 1.0
= 0.9 when a PRV is installed with a rupture disk of equal or greater flow area.
= 1.0 when PRV installed without upstream rupture disk
Q Total heat absorbed (See "External fire case")(Sum of heat inputs on sheets 6,7&8) 1044889 kJ/hr
DT Temperature rise from set point to accumulated pressure of bubble point liquid 45.0 °C
( ) ( )
2
x o v vo 0 . 185 C p T o Po v vlo v9 Bubble pt.temperature at set point °C
Vo Specific volume of two phase system at PRV inlet 0.3116 ft3/lb 0.0195 m3/kg
V9 Specific volume of two phase system at 90% of PRV inlet press. 0.3629 ft3/lb 0.0227 m3/kg
Po Pressure at PRV inlet (i.e. set pressure + overpressure) 94.4 psia 6.51 bara
Vvlo Difference between Vapour & Liquid specific volumes at PRV inlet N/A ft3/lb
hvlo Latent heat of vapourisation of the liquid at set pressure N/A Btu/lb
Formula
0 . 04 W
A=
K d Kb Kc G
Kc Combination correction factor 1.0 For situations where a rupture disk is installed
upstream of the PRV.
= 1.0 when a rupture disk is not installed
= 0.9 when a rupture disk is installed in combination
with a PRV and the combination does not have a
published value.
Orifice Selection
BASIS :
Fe = 0.3 NFPA approved spray and drainage areas
Included Capacity Correction Factor:
1 No rupture disk underneath valve
Chosen Orifice Letter M Rated capacity 40105 kg/hr 88414 lbs/hr
Des. Orifice A.
in²
D 0.11 X X X
E 0.20 X X X
F 0.31 X X
G 0.50 X X X
H 0.79 X X
J 1.29 X X X
Valve body size 1x2 1.5 x 2 1.5 x 2.5 1.5 x 3 2x3 2.5 x 4 3x4
(inlet diam. x outlet diam.) in
K 1.84 X
L 2.85 X X
M 3.60 X
N 4.34 X
P 6.38 X
Q 11.05 X
R 16.00 X X
T 26.00 X
Valve body size 3x4 4x6 6x8 6 x 10 8 x 10
(inlet diam. x outlet diam.) in
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Subject: Page: of:
Project SOUTH PARS GAS FIELD DEVELOPMENT PHASES 6,7 & 8
Contract No: 4-81-18891
Safety Calc: Y
Calculation No. Rev: Date: Originator: Checker: Approver:
0 O1 8-Apr-25
BASIS :
Fe = 0.3 NFPA approved spray and drainage areas
Included Capacity Correction Factor:
1 No rupture disk underneath valve
Chosen Orifice Letter R Rated capacity 54263 kg/hr 119628 lbs/hr
Des. Orifice A.
in²
D 0.11 X X
E 0.20 X X X
F 0.31 X X
G 0.50 X X X
H 0.79 X X
J 1.29 X X X
Valve body size 1x2 1.5 x 2 1.5 x 2.5 1.5 x 3 2x3 2.5 x 4 3x4
(inlet diam. x outlet diam.) in
K 1.84 X
L 2.85 X X
M 3.60 X
N 4.34 X
P 6.38 X
Q 11.05 X
R 16.00 X X
T 26.00 X
Valve body size 3x4 4x6 6x8 6 x 10 8 x 10
(inlet diam. x outlet diam.) in
HYDRAULIC PROFILE
TWO PHASE RELIEF
CALCULATION OF INLET & OUTLET PIPING HYDRAULIC PROFLIE
References:
P1070 LINESIZE FW Design Guides P&ID: 0 FW Process calculation CA-151001
Fitting factors & Equivalent length estima - SEE SHEET 26 FOR ASSUMED INLET CONFIG.
Linesize ins 4 3 6 1 1.047 0.022
Schedule - 40 40 40 1.5 1.610 0.02
Internal Diameter ins 4.028 3.067 6.067 2 2.067 0.019
3 3.067 0.017
Reducer/Enlarger 4 4.028 0.016
In Out L/D No. No. No. Friction Factor 6 6.067 0.013
Vessel Exit (vertical) 30
Branch Tee (vertical) 60
Through Tee (vertical) 20
LR Bends (vertical) 16
Gate Valves (vertical) 8
Reducer (vertical) 166
Enlarger (vertical)
PSE (vertical) 39 0.016
Vessel Exit (horizontal) 30
Branch Tee (horizontal) 60
Through Tee (horizontal) 20
LR Bends (horizontal) 16
Gate Valves (horizontal) 8
Reducer (horizontal)
Enlarger (horizontal) 440
PSE (horizontal) 39 0.016
Pipe Exit (horizontal) 60
Vertical straight m
Horizontal straight m
Vertical Equivalent length m 0.00 0.00 0.00
Horizontal Equivalent length m 0.00 0.00 0.00
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