Orifice Plate SIZING AS PER PTC 19.

5 - 2004
Pressure ( P1) 7

Temperature ( T ) 65

Average flow ( q ) 76.483

Scale Flow ( q ) 91.7796

Density ( ρ ) 6.049

Viscosity ( µ ) 0.000109

Molecular weight ( M ) 26.08

Pipe ID @ 20 C ( D ) 254.54

Pipe ID at Tº C ( Dactual ) 254.672068079

Assume Differential Pressure @ 20 C( P1 - P2 ) 10000

Assume βo (= d / D) 0.5

AssumeDischarge coefficient ( C ) 0.6

Assume Expansion factor ( e ) 1

Using General flow eqn. find out d

Pipe bore ( d actual ) @ T C 0.21930206235

Pipe bore ( d 20 ) 0.21913626999

Mean Thermal Coeff of pipe ( α p ) 0.00001153

Mean Thermal Coeff of element ( α pe ) 0.0000168

Initial Diameter Ratio ( βo = d / D) 0.86046448534

STEP 1
Estimate beeta value by rearranging Gen. Flow eqn

Constant
 Estimate beeta value C

dia ( d 20 )

flow rate

Reynolds Number (Re D)

C = f(beeta , Re D)

Formulae Used:

D act = D20 ( 1 + α x (T – 20º C ) )

Estimated ( β ) = {1 / ( 1+ ( π *D2*C*e*sqrt(2*ρ*ΔP))2 } ^ (¼)

Reynolds Number (Re D) = 4*Q/( π * μ *d )

Coefficient of Discharge C = 0.5959 + 0.0312β^2.1 - 0.1840*β^8 + 2.2860*β^4/( D*(1-β

ER PTC 19.5 - 2004
kg/cm² 686490 Pa

degc

T/hr 21.25 Kg/s

T/hr 25.49 Kg/s

kg/m³

poi 0.00001090 Pa.s

0.12098
g/mol

mm 0.25454 m

mm
mmwc 98060 Pa

m 219.1362699901 mm

m/m- C

m/m- C

Iteration 1

1.6390715866

1.705005063329
 0.779754660938
dia ( d 20 )

flow rate 31.04513845769 kg/s

olds Number (Re D) 9744615.767131

0.592928387302
C = f(beeta , Re D) 0.593210704999

2*ρ*ΔP))2 } ^ (¼)

β^8 + 2.2860*β^4/( D*(1-β^4 )) - ( 0.8560*β^3 / D) + ( 91.71*β ^2.5 / ReD^0.75 )

 Orifice Plate SIZING AS PER PTC 19.5 - 2004
Pressure ( P1) 7 kg/cm²

Temperature ( T ) 65 degc

Average flow ( q ) 76.483 T/hr

Scale Flow ( q ) 91.7796 T/hr

Density ( ρ ) 6.049 kg/m³

Viscosity ( µ ) 0.000109 poi

Molecular weight ( M ) 26.08 g/mol

Pipe ID @ 20 C ( D ) 254.54 mm

Pipe ID at Tº C ( Dactual ) 254.672068079 mm

Assume Differential Pressure @ 20 C( P1 - P2 ) 10000 mmwc

βo1 (From Ist iteration)(= d / D) 0.77975466094

Discharge coefficient ( C' ) 0.593210705

Expansion factor ( e ) 1

Using General flow eqn. find out d

Pipe bore ( d actual ) @ T C 0.1997148828

Pipe bore ( d 20 ) 0.19956389835 m

Mean Thermal Coeff of pipe ( α p ) 0.00001153 m/m- C

Mean Thermal Coeff of element ( α pe ) 0.0000168 m/m- C

STEP 2
Estimate beeta value by rearranging Gen. Flow eqn

Constant
 Estimate beeta value C

Reynolds Number (Re D)

C = f(beeta , Re D)

Limitations according to ISO 5167 - P2

Re > 5000

Pipe ID >=50mm
C 19.5 - 2004
686490 Pa

21.25 Kg/s

25.49 Kg/s

0.00001090 Pa.s

0.25454 m

98060 Pa

199.5638983493 mm

Iteration 2

1.620524685716

1.666637431597
0.782544434834

25.56389195127 flowrate

9744615.767131

0.592442889872

0.59272773951
 Orifice Plate SIZING AS PER PTC 19.5 - 2004
Pressure ( P1) 7 kg/cm²

Temperature ( T ) 65 degc

Average flow ( q ) 76.483 T/hr

Scale Flow ( q ) 91.7796 T/hr

Density ( ρ ) 6.049 kg/m³

Viscosity ( µ ) 0.000109 poi

Molecular weight ( M ) 26.08 g/mol

Pipe ID @ 20 C ( D ) 254.54 mm

Pipe ID at Tº C ( Dactual ) 254.672068079 mm

Assume Differential Pressure @ 20 C( P1 - P2 ) 10000 mmwc

βo2 (From IInd iteration)(= d / D) 0.78254443483

Discharge coefficient ( C'' ) 0.59272773951

Expansion factor ( e ) 1

Using General flow eqn. find out d

Pipe bore ( d actual ) @ T C 0.19937338653

Pipe bore ( d 20 ) 0.19922266025 m

Mean Thermal Coeff of pipe ( α p ) 0.00001153 m/m- C

Mean Thermal Coeff of element ( α pe ) 0.0000168 m/m- C

STEP 3
Estimate beeta value by rearranging Gen. Flow eqn

Constant
Estimate beeta value C

Reynolds Number (Re D)

C = f(beeta , Re D)
C 19.5 - 2004
686490 Pa

21.25 Kg/s

25.49 Kg/s

0.00001090 Pa.s

0.25454 m

98060 Pa

199.223 mm

Iteration 3

1.619205327367

1.663924733777
0.782743576762

25.46358073331 flowrate

9744615.767131

0.592407679495

0.592692710389
 Orifice Plate SIZING AS PER PTC 19.5 - 2004
Pressure ( P1) 7 kg/cm²

Temperature ( T ) 65 degc

Average flow ( q ) 76.483 T/hr

Scale Flow ( q ) 91.7796 T/hr

Density ( ρ ) 6.049 kg/m³

Viscosity ( µ ) 0.000109 poi

Molecular weight ( M ) 26.08 g/mol

Pipe ID @ 20 C ( D ) 254.54 mm

Pipe ID at Tº C ( Dactual ) 254.672068079 mm

Assume Differential Pressure @ 20 C( P1 - P2 ) 10000 mmwc

βo3 (From IIIrd iteration)(= d / D) 0.78274357676

Discharge coefficient ( C'' ) 0.59269271039

Expansion factor ( e ) 1

Using General flow eqn. find out d

Pipe bore ( d actual ) @ T C 0.19934881613

Pipe bore ( d 20 ) 0.19919810843 m

Mean Thermal Coeff of pipe ( α p ) 0.00001153 m/m- C

Mean Thermal Coeff of element ( α pe ) 0.0000168 m/m- C

STEP 4
Estimate beeta value by rearranging Gen. Flow eqn

Constant
Estimate beeta value C

Reynolds Number (Re D)

C = f(beeta , Re D)
C 19.5 - 2004
686490 Pa

21.25 Kg/s

25.49 Kg/s

0.00001090 Pa.s

0.25454 m

98060 Pa

199.198 mm

Iteration 4

1.619109635306

1.663728069796
0.782758023921

25.45636524338 flowrate

9744615.767131

0.592405122194

0.592690166241
 Orifice Plate SIZING AS PER PTC 19.5 - 2004
Pressure ( P1) 7 kg/cm²

Temperature ( T ) 65 degc

Average flow ( q ) 76.483 T/hr

Scale Flow ( q ) 91.7796 T/hr

Density ( ρ ) 6.049 kg/m³

Viscosity ( µ ) 0.000109 poi

Molecular weight ( M ) 26.08 g/mol

Pipe ID @ 20 C ( D ) 254.54 mm

Pipe ID at Tº C ( Dactual ) 254.672068079 mm

Assume Differential Pressure @ 20 C( P1 - P2 ) 10000 mmwc

βo4 (From IVth iteration)(= d / D) 0.78275802392

Discharge coefficient ( C'' ) 0.59269016624

Expansion factor ( e ) 1

Using General flow eqn. find out d

Pipe bore ( d actual ) @ T C 0.19934703261

Pipe bore ( d 20 ) 0.19919632625 m

Mean Thermal Coeff of pipe ( α p ) 0.00001153 m/m- C

Mean Thermal Coeff of element ( α pe ) 0.0000168 m/m- C

STEP 5
Estimate beeta value by rearranging Gen. Flow eqn

Constant
 Estimate beeta value C

Reynolds Number (Re D)

C = f(beeta , Re D)

Output Values

Unrecoverable Pressure Loss 36314.5167611 Pa

3703.29561096 mmwc

Beeta Ratio 0.78257376543

Corrected Bore at 20C

C 19.5 - 2004
686490 Pa

21.25 Kg/s

25.49 Kg/s

0.00001090 Pa.s

0.25454 m

98060 Pa

199.196 mm

Iteration 5

1.619102685237

1.663713786637
 0.78275907323

25.45584149382 flowrate

9744615.767131

0.59240493644

0.592689981442
 Orifice Plate Calculation
Fluid Name Water Tag No PGB93CF001

Sl.No Design Input Design Output

1 Pipe ID @ 20 C ( D20 ) 254.54 mm Beeta Value ( β ) 0.783 -

2 Pressure ( P1) 7 kg/cm² Re D 9744615.767 -

3 Temperature ( T ) 65 degc Coeff. Of Discharge ( C) 0.593 -

4 Average flow ( q ) 76.483 T/hr Expansion Factor ( e ) 1 -

5 Scale Flow ( Q ) 91.7796 T/hr Bore Dia @ 20 C (d20 ) 199.196 mm

Density ( ρ ) 6.049 kg/m³ Permanent Pressure loss 3703.296

6 ( PPL ) mmWC

7 Viscosity ( µ ) 0.0000109 Pa-s Differential Pressure (DP) 10000 mmWC

8 Pipe Material CS -

9 Element Material SS 316 -

Mean Thermal Coeff of
0.00001153
10 pipe ( αp ) m / m - ºC
Mean Thermal Coeff of
11 element ( αpe ) 0.0000168 m / m - ºC

Formulae Used:

Sl.No Flow rate ( Q) 25.4943 kg/sec

1 D act = D20 ( 1 + αp x (T – 20º C ) ) 254.672 mm

2 Expansion Factor ( e ) 1 -

3 Estimated ( β ) = {1 / ( 1+ ( π *D2*C*e*sqrt(2*ρ*ΔP))2 } ^ (¼) 0.783 -

4 Reynolds Number (Re D) = 4*Q/( π * μ *D ) 9744615.77 -

Coefficient of Discharge ( C ) = 0.5959 + 0.0312β^2.1 - 0.1840*β^8 + -

5 2.2860*β^4/( D*(1-β^4 )) - ( 0.8560*β^3 / D) + ( 91.71*β ^2.5 / ReD^0.75 ) 0.593
Note : Iterate from Sl.No 2 to 5 in the above equation till the Beeta converges within an accuracy of
0.01%

6 Bore Dia ( d ) = β * D 199.3470 mm

7 Bore Dia at 20 C ( d 20 ) = d * { 1 + αpe * ( T - 20 ) } 199.196 mm

8 PPL = [ { sqrt ( 1 - β4) - C*β2 } / { sqrt ( 1 -β4 ) + C*β2 } ] * DP 3703.30 mmWC

 Flow Nozzle Calculation
Fluid Name Aux. Steam Tag No LBF10CF100

Sl.No Design Input Design Output

1 Pipe ID @ 20 C ( D20 ) 254.51 mm Beeta Value ( β ) #NUM! -

2 Pressure ( P1) 7 kg/cm² (g) Re D 31036512.478 -

Temperature ( T ) Coeff. Of Discharge (

3 65 º C C) 0.99 -

4 Average flow ( q ) 76.483 T/hr Expansion Factor #NUM! -

5 Scale Flow ( Q ) 76.483 T/hr Bore Dia @20C(d20) #NUM! mm

Density ( ρ ) Permanent Pressure

6 6.049 kg/m³ loss(PPL) 22492.87 mmWC

Pipe Material Differential Pressure

7 SA 335 P91 - ( DP ) 54000 mmWC

8 Element Material SS 316 - Pr. ratio (r=P2 /P1) 0.980

Mean Thermal Coeff of

pipe ( αp )
9 1.311455E-05 m / m - ºC
Mean Thermal Coeff of
10 element ( αpe ) 1.863455E-05 m / m - ºC

11 Viscosity ( µ ) 3.379353E-05 Pa -s

12 Isentropic exponent ( k ) 1.3

Formulae Used :

Sl.No Flow rate ( Q) 21.25 kg/sec

1 D act = D20 ( 1 + αp x (T – 20º C ) ) 254.660 mm

Expansion Factor( e ) =r^(2/k)*(k/(k -1)*({1-r^(k -1)/ k}/{1 -r})*{( 1-β^4)/(1-

2 β4*r^(2/k))} #NUM! -

3 Beeta ( Est. β ) = {1 / ( 1+ ( π *D2*C*e*sqrt(2*ρ*ΔP))2 } ^ (¼) #NUM! -

4 Reynolds Number (Re D) = 4*Q/( π * μ *D ) 31036512.478 -

5 Coefficient of Discharge C = 1 - 0.185 / (Red ^0.2)*(1-(361239/Red))^(4/5) 0.99 -

6 Bore Dia ( d ) = β * D #NUM! mm

7 Bore Dia at 20 C ( d 20 ) = d * { 1 + αpe * ( T - 20 ) } #NUM! mm

8 PPL = ( 1 + 0.014*β - 2.06*β2 + 1.18*β3 ) * DP 22492.87 mmWC

Note : Iterate from Sl.No 2 to 5 in the above equation till the Beeta converges within an accuracy of 0.01%
 FLOW NOZZLE SIZING AS PER PTC 19.5 - 2004 ( STEAM OR

Pressure ( P1) 7 kg/cm² (g)

Temperature ( T ) 65 degc

Average flow ( q ) 76.483 T/hr

Scale Flow ( q ) 76.483 T/hr

Density ( ρ ) 6.049 kg/m³

Viscosity ( µ ) 0.0109 poi

Molecular weight ( M ) 26.08 g/mol

Pipe ID @ 20 C ( D ) 254.51 mm

Pipe ID at Tº C ( Dactual ) 254.660200233 mm

Assume Differential Pressure @ 20 C( P1 - P2 ) 10000 mmwc

Assume βo (= d / D) 0.69 -

Assume Discharge coefficient ( C ) 1 -

Mean Thermal Coeff of pipe ( α p ) 1.3114545E-05 m/m- C

Mean Thermal Coeff of element ( α pe ) 1.8634545E-05 m/m- C

Isentropic coefficient ( k ) 1.3 -

Pressure ratio ( r = P2 / P1) 0.857157424 -

Expansion factor ( e ) 0.88744241744 -

Using General flow eqn. find out d

Pipe bore ( d actual ) @ T C 0.15687576335

Pipe bore ( d 20 ) 0.15674421447 m

Estimate beeta value by rearranging Gen. Flow eqn

 Constant

Estimated beeta value

flow rate

Reynolds Number (Re D)

Reynolds Number (Re d)

C = f(beeta , Re D)

Flow Coefficient ( K ) 1.046389061

9.5 - 2004 ( STEAM OR GAS) FLOW NOZZLE SIZING AS PER PTC 19.5 - 200

686490 Pa Pressure ( P1) 269

Temperature ( T ) 573

21.25 Kg/s Average flow ( q ) 690

21.25 Kg/s Scale Flow ( q ) 750

Density ( ρ ) 80.122

0.00109000 Pa.s Viscosity ( µ ) 0.00033793528

Molecular weight ( M ) 18.01528

0.25451 m Pipe ID @ 20 C ( D ) 231

Pipe ID at Tº C ( Dactual ) 232.67529138

98060 Pa ential Pressure @ 20 C( P1 - P2 ) 54000

βo1 (From Ist iteration)(= d / D) 0.62945236262

Discharge coefficient ( C' ) #NUM!

Mean Thermal Coeff of pipe ( α p ) 1.3114545E-05

Mean Thermal Coeff of element ( α pe ) 1.8634545E-05

Isentropic coefficient ( k ) 1.3

Pressure ratio ( r = P2 / P1) 0.9799276975

Expansion factor ( e ) 0.9855478937

Using General flow eqn. find out d

Pipe bore ( d actual ) @ T C #NUM!

156.744 mm Pipe bore ( d 20 ) #NUM!

6.37013341231288 1.1535557419 Estimate beeta value by rearranging Gen. Flow eqn

0.62945236262401 Constant

0.62945236262401 Estimated beeta value

20.3140990060384 kg/s flow rate

97450.698922576 Reynolds Number (Re D)

154818.227254453 Reynolds Number (Re d)

#NUM! C = f(beeta , Re D)

Flow Coefficient ( K )
PER PTC 19.5 - 2004 ( STEAM OR GAS)

kg/cm² (g) 26380830 Pa

degc

T/hr 191.67 Kg/s

T/hr 208.33 Kg/s

kg/m³

poi 0.00003379 Pa.s

g/mol

mm 0.231 m

mm
mmwc 529524 Pa

m/m- C

m/m- C

m #NUM! mm

#NUM!
 #NUM!

e #NUM!

flow rate #NUM! kg/s

Reynolds Number (Re D) 31036512.47793

Reynolds Number (Re d) #NUM!

C = f(beeta , Re D) #NUM!

#NUM!
 FLOW NOZZLE SIZING AS PER PTC 19.5 - 2004 ( STEAM OR GA

Pressure ( P1) 269 kg/cm² (g)

Temperature ( T ) 573 degc

Average flow ( q ) 690 T/hr

Scale Flow ( q ) 750 T/hr

Density ( ρ ) 80.122 kg/m³

Viscosity ( µ ) 0.00033793528 poi

Molecular weight ( M ) 18.01528 g/mol

Pipe ID @ 20 C ( D ) 231 mm

Pipe ID at Tº C ( Dactual ) 232.67529138 mm

Assume Differential Pressure @ 20 C( P1 - P2 ) 54000 mmwc

βo1 (From Ist iteration)(= d / D) #NUM! -

Discharge coefficient ( C' ) #NUM! -

Mean Thermal Coeff of pipe ( α p ) 1.3114545E-05 m/m- C

Mean Thermal Coeff of element ( α pe ) 1.8634545E-05 m/m- C

Isentropic coefficient ( k ) 1.3 -

Pressure ratio ( r = P2 / P1) 0.9799276975 -

Expansion factor ( e ) #NUM! -

Using General flow eqn. find out d

Pipe bore ( d actual ) @ T C #NUM!

Pipe bore ( d 20 ) #NUM! m

Estimate beeta value by rearranging Gen. Flow eqn

 Constant

Estimated beeta value

flow rate

Reynolds Number (Re D)

Reynolds Number (Re d)

C = f(beeta , Re D)

Flow Coefficient ( K ) #NUM!

Beeta 0.69

Unrecoverable pressure loss

22492.86948 mmwc

2.17680807423 bar
2004 ( STEAM OR GAS)

26380830.00000 Pa

191.66667 Kg/s

208.33333 Kg/s

0.00003 Pa.s

0.23100 m

529524.00000 Pa

#NUM! mm

#NUM!
 #NUM!

#NUM!

#NUM! kg/s

31036512.5

#NUM!

#NUM!
 FLOW NOZZLE SIZING AS PER PTC 19.5 - 2004 ( STEAM OR

93.3516 Pressure ( P1) 115 kg/cm² (g)

103.725 Temperature ( T ) 266 degc

25.931 Average flow ( q ) 93.3516 T/hr

28.8125 Scale Flow ( q ) 103.725 T/hr

Density ( ρ ) 865 kg/m³

Viscosity ( µ ) 0.11167 poi

Molecular weight ( M ) 18.01528 g/mol

Pipe ID @ 20 C ( D ) 49.25 mm

Pipe ID at Tº C ( Dactual ) 49.4088892755 mm

Assume Differential Pressure @ 20 C( P1 - P2 ) 74106 mmwc

Assume βo (= d / D) 0.6 -

Assume Discharge coefficient ( C ) 1 -

Mean Thermal Coeff of pipe ( α p ) 1.3114545E-05 m/m- C

Mean Thermal Coeff of element ( α pe ) 1.8634545E-05 m/m- C

Isentropic coefficient ( k ) 1.3 -

Pressure ratio ( r = P2 / P1) 0.93556657082 -

Expansion factor ( e ) 0.95531815084 -

Using General flow eqn. find out d

Pipe bore ( d actual ) @ T C 0.03178728206

Pipe bore ( d 20 ) 0.03164156604 m

Estimate beeta value by rearranging Gen. Flow eqn

 Constant

Estimated beeta value

flow rate

Reynolds Number (Re D)

Reynolds Number (Re d)

C = f(beeta , Re D)

Flow Coefficient ( K ) 0.983967429

9.5 - 2004 ( STEAM OR GAS) FLOW NOZZLE SIZING AS PER PTC 19.5 - 200

11278050 Pa Pressure ( P1) 269

Temperature ( T ) 573

25.93 Kg/s Average flow ( q ) 167

28.81 Kg/s Scale Flow ( q ) 200

Density ( ρ ) 80.122

0.01116700 Pa.s Viscosity ( µ ) 0.00033793528

Molecular weight ( M ) 18.01528

0.04925 m Pipe ID @ 20 C ( D ) 154

Pipe ID at Tº C ( Dactual ) 155.11686092

726683.436 Pa ential Pressure @ 20 C( P1 - P2 ) 19100

βo1 (From Ist iteration)(= d / D) 0.63681189134

Discharge coefficient ( C' ) #NUM!

Mean Thermal Coeff of pipe ( α p ) 1.3114545E-05

Mean Thermal Coeff of element ( α pe ) 1.8634545E-05

Isentropic coefficient ( k ) 1.3

Pressure ratio ( r = P2 / P1) 0.99290035226

Expansion factor ( e ) 0.99483015578

Using General flow eqn. find out d

Pipe bore ( d actual ) @ T C #NUM!

31.642 mm Pipe bore ( d 20 ) #NUM!

6.08072470729889 1.1669697601 Estimate beeta value by rearranging Gen. Flow eqn

0.63681189134067 Constant

0.63681189134067 Estimated beeta value

29.1383108235291 kg/s flow rate

59839.475291969 Reynolds Number (Re D)

93967.2705639805 Reynolds Number (Re d)

#NUM! C = f(beeta , Re D)

Flow Coefficient ( K )
PER PTC 19.5 - 2004 ( STEAM OR GAS)

kg/cm² (g) 26380830 Pa

degc

T/hr 46.39 Kg/s

T/hr 55.56 Kg/s

kg/m³

poi 0.00003379 Pa.s

g/mol

mm 0.154 m

mm
mmwc 187294.6 Pa

m/m- C

m/m- C

m #NUM! mm

#NUM!
 #NUM!

e #NUM!

flow rate #NUM! kg/s

Reynolds Number (Re D) 11267603.44307

Reynolds Number (Re d) #NUM!

C = f(beeta , Re D) #NUM!

#NUM!
 FLOW NOZZLE SIZING AS PER PTC 19.5 - 2004 ( STEAM OR GA

Pressure ( P1) 269 kg/cm² (g)

Temperature ( T ) 573 degc

Average flow ( q ) 167 T/hr

Scale Flow ( q ) 200 T/hr

Density ( ρ ) 80.122 kg/m³

Viscosity ( µ ) 0.00033793528 poi

Molecular weight ( M ) 18.01528 g/mol

Pipe ID @ 20 C ( D ) 154 mm

Pipe ID at Tº C ( Dactual ) 155.11686092 mm

Assume Differential Pressure @ 20 C( P1 - P2 ) 19100 mmwc

βo1 (From Ist iteration)(= d / D) #NUM! -

Discharge coefficient ( C' ) #NUM! -

Mean Thermal Coeff of pipe ( α p ) 1.3114545E-05 m/m- C

Mean Thermal Coeff of element ( α pe ) 1.8634545E-05 m/m- C

Isentropic coefficient ( k ) 1.3 -

Pressure ratio ( r = P2 / P1) 0.99290035226 -

Expansion factor ( e ) #NUM! -

Using General flow eqn. find out d

Pipe bore ( d actual ) @ T C #NUM!

Pipe bore ( d 20 ) #NUM! m

Estimate beeta value by rearranging Gen. Flow eqn

 Constant

Estimated beeta value

flow rate

Reynolds Number (Re D)

Reynolds Number (Re d)

C = f(beeta , Re D)

Flow Coefficient ( K ) #NUM!

Beeta 0.69

Unrecoverable pressure loss

7955.811242 mmwc

0.76994507811 bar
2004 ( STEAM OR GAS)

26380830.00000 Pa

46.38889 Kg/s

55.55556 Kg/s

0.00003 Pa.s

0.15400 m

187294.60000 Pa

#NUM! mm

#NUM!
 #NUM!

#NUM!

#NUM! kg/s

11267603.4

#NUM!

#NUM!
 Flow Nozzle Calculation Tag No

Fluid Name Aux. Steam LBG10CF100

Sl.No Design Input Design Output

1 Pipe ID @ 20 C ( D20 ) 115 mm Beeta Value ( β ) #NUM! -

2 Pressure ( P1) 115 kg/cm² (g) Re D 11267603.443 -

3 Temperature ( T ) 266 º C Coeff. Of Discharge #NUM! -

4 Average flow ( q ) 93.3516 T/hr Expansion Factor #NUM! -

5 Scale Flow ( Q ) 103.725 T/hr Bore Dia @ 20 C #NUM! mm

6 Density ( ρ ) 865 kg/m³ Permanent Pressure l 7955.81 mmWC

Pipe Material Differential Pressure

7 SA 331 P91 - ( DP ) 19100 mmWC

Element Material Pressure ratio ( r =

8 ss 316 - P2 /P1) 0.993

Mean Thermal Coeff of

pipe ( αp )
9 1.311455E-05 m / m - ºC
Mean Thermal Coeff of
10 element ( αpe ) 1.863455E-05 m / m - ºC

11 Viscosity ( µ ) 0.011167 Pa -s

Formulae Used :

Sl.No Flow rate ( Q) 28.81 kg/sec

1 D act = D20 ( 1 + αp x (T – 20º C ) ) 155.117 mm

Expansion Factor( e ) =r^(2/k)*(k/(k -1)*({1-r^(k -1)/ k}/{1 -r})*{( 1-β^4)/(1-

2 β4*r^(2/k))} #NUM! -

3 Beeta ( Est. β ) = {1 / ( 1+ ( π *D2*C*e*sqrt(2*ρ*ΔP))2 } ^ (¼) #NUM! -

4 Reynolds Number (Re D) = 4*Q/( π * μ *d ) 11267603.443 -

5 Coefficient of Discharge C = 1 - 0.185 / (Red ^0.2)*(1-(361239/Red))^(4/5) #NUM! -

6 Bore Dia ( d ) = β * D #NUM! mm

7 Bore Dia at 20 C ( d 20 ) = d * { 1 + αpe * ( T - 20 ) } #NUM! mm

8 PPL = ( 1 + 0.014*β - 2.06*β2 + 1.18*β3 ) * DP 7955.81 mmWC

Note : Iterate from Sl.No 2 to 5 in the above equation till the Beeta converges within an accuracy of 0.01%