UNITED FOR YOUR SUCCESS

MAN AND
MACHINE
TRAINING PROGRAM
INJECTION MOLDING TECHNOLOGY &
AUTOMATION 2023
IN PRESENCE TRAINING
HANDS-ON. INDIVIDUALIZED. FLEXIBLE.
Practical relevance, individuality, flexibility—the training opportunities from KraussMaffei are
perfectly tailored to your needs. They help you to optimize the use of your system's potential while
minimizing downtime. The goal is to achieve peak productivity with your injection molding system.

The content of our training courses includes a theo-

retical part and intensive practical exercises right on
our systems. Our training courses encompass: setup
and operation, configuration of special machine func-
tions to increase availability and product quality,
maintenance of electrical and hydraulic systems,
troubleshooting, as well as how to operate and pro-
gram the automation unit.

Your specialist knowledge will be furthered in practical

exercises. Individuality is important to us. That is why you
work in small groups on a training system. This allows our
trainers to address your needs on an individual basis.

For all participants in combined seminars, we offer a

final exam that allows you to further expand on every-
thing you have learned and confirm your learning
achievement with a successfully completed test. Then
you will be awarded our KraussMaffei Test Certificate—
an industry-recognized qualification. YOUR BENEFITS:
∙ Extensive hands-on training,
right on the system
∙ Small groups and ample time for
Test Certificate specific questions and problem-
solving strategies

For detailed information about our In Presence

Training, visit:
kraussmaffei.com/trainingIMM

Look out for

this icon:
ONLINE TRAINING
LIVE. DIGITAL. EFFECTIVE.
Our online training takes place live and in real time for all participants. This means direct contact with
the trainers is guaranteed at all times. Work through short and effective online units to further optimize
your production expertise.

Take advantage of the benefits of the digital training

world.
You can visit our online training courses in compact
modules. Here is some of what we offer: YOUR BENEFITS:
Production Management ∙ Interactive live training
∙ No travel involved
Documenting production for a stable production ∙ Talk with experienced
process trainers

smartOperation
Simple, fast and reliable machine operation in
production

APC 1 and 2 Whether you are sampling/automation personnel, an

Stability, precision and cost-efficiency assistant foreman, a foreman, the head of production,
in production management or a managing director—we have a suit-
able seminar for every target group.
Core-pulling 1 Basic
Programming core-pulling processes For more information about our additional online
content:
Core-pulling 2 Expert kraussmaffei.com/trainingIMM
Complex core-pulling processes and functions
Look out for
Core-pulling 3 MultInject or Robot this icon:
Complex core-pulling processes in conjunction
with MultInject or robot

LRX WizardX
Using the programming wizard

LRX Safety Monitoring

Optimizing the area monitoring

3
BLENDED TRAINING
ONLINE. IN PRESENCE. COMBINED.
With blended training you combine traditional in-person units with the new world of online training.
Choose the right path to learning achievement for yourself and your employees, ensuring continuously
high availability of your systems through reduced risk of operator error.

We offer two different variants here:

For example, for our "KS - Plastics and Injection Molding
Processes" training you can choose the online variant,
laying the foundation for later participation in the in pres- YOUR BENEFITS:
ence training courses (such as "B1 MC6 – Operating and
∙ Choose the format that is right
setting up the MC6 control system") to deepen your for you
knowledge. ∙ Take advantage of the benefits
of both training worlds
Look out for these icons:

Or, for example, choose the training called "BLR MC6 – Learn about our additional blended content at:
Combined operation and programming of linear robots kraussmaffei.com/trainingIMM
with the MC6 control system". The first part of this uses
online training to impart the linear robot's most impor-
tant functions, which you can put into practice right
away on your systems. To reinforce and deepen the
knowledge you gained online, you come to the training
center to learn the compact and effective practical unit
from us.

Look out for

this icon:
INDIVIDUALIZED
TRAINING
Your individualized training program will be based on blended training—a continuing education
concept tailored to your company. Depending on the specific task, this may consist of individual
components such as In presence or online training or may include a variety of components.
This ensures quick successes for your team and efficient handling of the system.

YOUR BENEFITS:
∙ Individualized training sessions:
topics, duration and training format
adapted to your needs
∙ Development of expertise depending
on the qualification of your employees
∙ Also available for existing systems
with MC4 or MC5 control system, for
example

Phone: + 49 89 88 99 41 50
Email: Schulung.SGM@kraussmaffei.com
kraussmaffei.com/trainingIMM

5
DIGITAL SOLUTIONS FOR
YOUR FUTURE
INFORMATION. CONSULTING. TRAINING.
To make your successes as tangible as possible, you should equip your machines, systems and
process technologies to be as digital as possible. The innovative solutions and worldwide service
contacts of KraussMaffei pave the way to a successful, networked future for you.

socialProduction
facilitates anytime/anywhere monitoring of injection
molding machines, the production process and the
condition of machine components.
– productionMonitor
– processSupport
– liveCare

remoteSupport
offers comprehensive remote support through highly
secure access to the machine control system and
through interactive video chats between KraussMaffei
experts and operators.
– remoteAccess
– smartAssist Interested?
Get customized advice at:
smartMachine
determines the optimal production parameters Phone: + 49 89 88 99 41 50
thanks to intelligent products and assistance systems
and enables one-of-a-kind insights into the injection
Email: Schulung.SGM@kraussmaffei.com
molding process.
– APCplus
kraussmaffei.com/trainingIMM
– smartOperation
– dataXplorer

smartConnect
stands for standardized and future-ready connectivity
solutions from KraussMaffei.
– smartCube
– smartLink
– blueBox

7
 YOUR GUIDELINE TO SUCCESS
MACHINE & AUTOMATION
OPERATION & MAINTENANCE
COMBINED TRAINING

KS B1 MC6 B2 MC6 B3 MC6 BM MC6

Plastics and Operation and Process and product Energy analysis and = B1 + B2
OPERATION / PROGRAMMING
MACHINE

Injection Molding setup enhancement process documen- Combined Training

MC6

Processes tation 5 days Page 16

2 days Page 10 3 days Page 11 2 days Page 12 2 days Page 13

Test Certificate

KS B1 MC P1 B2 MC P1 BM MC P1
Plastics and Operation and Process and product = B1 + B2
MACHINE

Injection Molding setup enhancement Combined Training

MC P1

Processes 5 days Page 17

2 days Page 10 3 days Page 14 2 days Page 15

Test Certificate
ELECTRICAL SYSTEMS

E MC6 LR MC6 PX
Electrical system Linear robots Electrical injection molding machine
MC6

3 days Page 32 2 days Page 33 2 days Page 34

ELECTRICAL SYSTEMS
MAINTENANCE

E MC P1 LR EC (EasyControl) precisionMolding
Electrical system Linear robots Electrical injection
MC P1 / EC

molding machine

3 days Page 35 2 days Page 36 2 days Page 37

HYDRAULIC SYSTEMS

HM1 HM2 CX/GX/MX HM3 CX/GX/MX eHM MC6 CX/GX/MX

Components and Hydraulic system/ Calibration = E + HM2
CX / GX / MX

Hydraulic Systems mechanical system Combined Training

2 days Page 38 3 days Page 39 2 days Page 40 5 days Page 41

Test Certificate

Various training formats available as in presence training, online training or blended

training. Further information at:
www.kraussmaffei.com/trainingIMM
 YOUR GUIDELINE TO SUCCESS
AUTOMATION & SYSTEMS
OPERATION & PROGRAMMING
COMBINED TRAINING

LR1 MC6 LR2 MC6 LR3 MC6 BLR MC6 PROLR MC6
Operating, setting Free programming Advanced = LR1 + LR2 = LR2 + LR3
LR ROBOT

and programming programming Combined Training Combined Training

MC6

5 days Page 21 5 days Page 22

3 days Page 18 3 days Page 19 3 days Page 20

Test Certificate Test Certificate

LR1 EC (EasyControl) LR2 EC (EasyControl) BLR

Operating, setting Free programming EC (EasyControl)
LR ROBOT

and programming Combined Training

EC

4 days Page 25
2 days Page 23 2 days Page 24
OPERATION / PROGRAMMING

Test Certificate
IR ARTICULATED-ARM ROBOTS

IR1 KRC4 IR2 KRC4

Basic Advanced
Operation and Advanced pro-
KRC4

programming gramming

3 days Page 26 4 days Page 27

IR ARTICULATED-ARM ROBOTS

IR1 KRC5 IR2 KRC5

Basic Advanced
Operation and Advanced pro-
KRC5

setup gramming

2 days Page 28 3 days Page 29

BA LR MC6 BA IR MC6-KRC4
= B1 + LR1 = B1 + IR1
SYSTEM

Combined Training Combined Training

MC6

5 days Page 30 5 days Page 31

Test Certificate Test Certificate

9
TRAINING
KS
PLASTICS AND INJECTION MOLDING
PROCESSES

Objectives Duration (Practical Training)

– Basics of thermoplastics 2 days, each day from 8:30 a.m. to 4:30 p.m.
– Basics of the injection molding process
Other variants
Subjects Online Training
– Basics of plastics (thermoplastics)
– Basics of injection molding machines Dates
– Basics of injection molds For current dates, Online Training or Blended Training
– Design of an injection molding machine and additional information, visit:
– Basics of the injection molding process www.kraussmaffei.com/trainingIMM
– Overview of special processes in injection molding

Target group
Beginners in injection molding Prerequisite
(operating personnel, project members, procurement, No special previous knowledge required
management)

Valid for the following series

All series

MACHINE OPERATION /
PROGRAMMING
PRACTICAL TRAINING
B1 MC6
OPERATION, SETUP AND PROGRAMMING
OF INJECTION MOLDING MACHINES
INCLUDING CORE-PULLING

Objectives
– Effective setup of injection molding machines Target group
– Quick and safe operation of injection molding Foremen, applications engineers, toolsetters,
machines operating personnel, beginners
– Quick and reliable programming of core-pulling
processes Duration (Practical Training)
– Recognition and independent handling of error 3 days, each day from 8:30 a.m. to 4:30 p.m.
messages
Dates
Subjects For current dates, Online Training or Blended Training
– Safety devices on the injection molding machine and additional information, visit:
– Configuration of the machine control unit and core www.kraussmaffei.com/trainingIMM
puller program
– Procedure for setting up the machine
– Setting up the clamping unit and programming Prerequisite
core-pulling processes – Participation in our Practical Training KS
– Setting up the injection unit and determining the – Basic knowledge of the injection molding process
basic settings, mold filling study
– Optimization of machine settings
– Monitoring options Valid for the following series
– Error messages and event log CX, PX, GX & MX series with MC6 control system
– Practical exercises on simulators and machines

Select the "Machine Select the "System Select the "System

Operation" combined Operation" combined Operation" combined
training training training

B1 + B2 = BM MC6 B1 + LR1 = BA LR MC6 B1 + IR1 = BA IR MC6-KRC4

(see pages 11, 12 and 16) (see pages 11, 18 and 21) (see pages 11, 26 and 31)

MACHINE OPERATION /
PROGRAMMING 11
PRACTICAL TRAINING
B2 MC6
PROCESS AND PRODUCT
ENHANCEMENT ON INJECTION
MOLDING MACHINES

Objectives Target group

– Efficient process and product enhancement Foremen, applications engineers, assistant foremen,
– Continuous monitoring of product quality toolsetters
– Clearly and graphically represented processes
Duration (Practical Training)
Subjects 2 days, each day from 8:30 a.m. to 4:30 p.m.
– Profiles for injection/holding pressure/plasticizing
– Identification and rectification of surface and injection Dates
defects For current dates, Online Training or Blended Training
– Quality monitoring and additional information, visit:
– Design and functional principle of the curve calculator www.kraussmaffei.com/trainingIMM
– Use of the curve calculator for process and product
enhancement
– Use of the curve calculator for quality monitoring Prerequisite
– APC plus functions (Adaptive Process Control) Participation in Practical Training B1 MC6
– Identifying sources of interference
– Practical exercises on simulators and machine
Valid for the following series
CX, PX, GX & MX series with MC6 control system

Select the "Machine

Operation" combined
training

B1 + B2 = BM MC6
(see pages 11, 12 and 16)

MACHINE OPERATION /
PROGRAMMING
PRACTICAL TRAINING
B3 MC6
ENERGY ANALYSIS & SEAMLESS
PROCESS DOCUMENTATION ON
INJECTION MOLDING MACHINES

Objectives Target group

– Energy-conscious machine setting Foremen, applications engineers, toolsetters
– Recognition and effective exploitation of potential
savings Duration (Practical Training)
– Long-term product quality assurance and documen- 2 days, each day from 8:30 a.m. to 4:30 p.m.
tation
Dates
Subjects For current dates, Online Training or Blended Training
– Application of the energy analysis and additional information, visit:
– Energy consumption, energy-conscious machine www.kraussmaffei.com/trainingIMM
setup
– ECO assistant function
– Process parameters, impacts on product quality and
energy consumption Prerequisite
– dataXplorer, process transparency and seamless Participation in Practical Training B2 MC6
process documentation
–Practical exercises on simulators and machines
Valid for the following series
CX, PX, GX & MX series with MC6 control system

MACHINE OPERATION /
PROGRAMMING 13
PRACTICAL TRAINING
B1 MC P1
OPERATION, SETUP AND PROGRAMMING
OF INJECTION MOLDING MACHINES
INCLUDING CORE-PULLING

Objectives Target group

– Effective setup of injection molding machines Foremen, applications engineers, toolsetters,
– Quick and safe operation of injection molding operating personnel, beginners
machines
– Quick and reliable programming of core-pulling Duration (Practical Training)
processes 3 days, each day from 8:30 a.m. to 4:30 p.m.
– Recognition and independent handling of error
messages Dates
For current dates, Online Training or Blended Training
Subjects and additional information, visit:
– Safety devices on the injection molding machine www.kraussmaffei.com/trainingIMM
– Configuration of the machine control unit and core
puller program
– Procedure for setting up the machine
– Setting up the clamping unit and programming Prerequisite
core-pulling processes – Participation in our Practical Training KS
– Setting up the injection unit and determining the – Basic knowledge of the injection molding process
basic settings, mold filling study
– Optimization of machine settings
– Monitoring options Valid for the following series
– Error messages and event log precision- & powerMolding with MC P1 control system
–Practical exercises on simulators and machines

Select the "Machine

Operation" combined
training

B1 + B2 = BM MC P1
(see pages 14, 15 and 17)

MACHINE OPERATION /
PROGRAMMING
PRACTICAL TRAINING
B2 MC P1
PROCESS AND PRODUCT
ENHANCEMENT ON INJECTION
MOLDING MACHINES

Objectives Target group

– Efficient process and product enhancement Foremen, applications engineers, assistant foremen,
– Continuous monitoring of product quality toolsetters
– Clearly and graphically represented processes
Duration (Practical Training)
Subjects 2 days, each day from 8:30 a.m. to 4:30 p.m.
– Profiles for injection/holding pressure/plasticizing
– Identification and rectification of surface and injection Dates
defects For current dates, Online Training or Blended Training
– Quality monitoring and additional information, visit:
– Design and functional principle of the curve calculator www.kraussmaffei.com/trainingIMM
– Use of the curve calculator for process and product
enhancement
– Use of the curve calculator for quality monitoring Prerequisite
– APC plus functions (Adaptive Process Control) Participation in Practical Training B1 MC P1
– Identifying sources of interference
– Practical exercises on simulators and machine
Valid for the following series
precision- & powerMolding with MC P1 control system

Select the "Machine

Operation" combined
training

B1 + B2 = BM MC P1
(see pages 14, 15 and 17)

MACHINE OPERATION /
PROGRAMMING 15
PRACTICAL TRAINING
BM MC6 = B1 + B2
COMBINED OPERATION AND PROCESS
OPTIMIZATION OF INJECTION MOLDING
MACHINES

PRACTICAL TRAINING B1 PRACTICAL TRAINING B2

Operation, setup and programming of injection Process and product enhancement on injection
molding machines including core-pulling molding machines

Objectives Objectives
– Effective setup of injection molding machines – Efficient process and product enhancement
– Quick and safe operation of injection molding –C  ontinuous monitoring of product quality
machines –C  learly and graphically represented processes
– Quick and reliable programming of core-pulling
processes Subjects
– Recognition and independent handling of error – Profiles for injection/holding pressure/plasticizing
messages – Identification
 and rectification of surface and
injection defects
Subjects – Quality monitoring
– Safety devices on the injection molding machine – Design and functional principle of the curve calculator
– Configuration of the machine control unit and core – Use of the curve calculator for process and product
puller program enhancement
– Procedure for setting up the machine – Use
 of the curve calculator for
– Setting up the clamping unit and programming quality monitoring
core-pulling processes – APC plus functions (Adaptive Process Control)
– Setting up the injection unit and determining the – Identifying sources of interference
basic settings, mold filling study – Practical exercises on simulators and machine
– Optimization of machine settings
– Monitoring options
– Error messages and event log
–Practical exercises on simulators and machines
Test Certificate

Target group YOUR ADVANTAGE

Foremen, applications engineers, toolsetters, Compact, in-depth practical training with
operating personnel, beginners KraussMaffei certification

Duration (Practical Training) Prerequisite

5 days, each day from 8:30 a.m. to 4:30 p.m. – Participation in our Practical Training KS
– Basic knowledge of the injection molding process
Other variants
Blended Training Valid for the following series
CX, PX, GX & MX series with MC6 control system

Dates
For current dates, Online Training or Blended Training
and additional information, visit:
MACHINE OPERATION / www.kraussmaffei.com/trainingIMM
PROGRAMMING
PRACTICAL TRAINING
BM MC P1 = B1 + B2
COMBINED OPERATION AND PROCESS
OPTIMIZATION OF INJECTION MOLDING
MACHINES

PRACTICAL TRAINING B1 MC P1 PRACTICAL TRAINING B2 MC P1

Operation, setup and programming of injection Process and product enhancement on injection
molding machines including core-pulling molding machines

Objectives Objectives
– Effective setup of injection molding machines – Efficient process and product enhancement
– Quick and safe operation of injection molding – Continuous monitoring of product quality
machines – Clearly and graphically represented processes
– Quick and reliable programming of core-pulling
processes Subjects
– Recognition and independent handling of error – Profiles for injection/holding pressure/plasticizing
messages – Identification and rectification of surface and injection
defects
Subjects – Quality monitoring
– Safety devices on the injection molding machine – Design and functional principle of the curve calculator
– Configuration of the machine control unit and core – Use of the curve calculator for process and product
puller program enhancement
– Procedure for setting up the machine – Use of the curve calculator for quality monitoring
– Setting up the clamping unit and programming – APC plus functions (Adaptive Process Control)
core-pulling processes – Identifying sources of interference
– Setting up the injection unit and determining the – Practical exercises on simulators and machine
basic settings, mold filling study
– Optimization of machine settings
– Monitoring options
– Error messages and event log
–Practical exercises on simulators and machines
Test Certificate

Target group YOUR ADVANTAGE

Foremen, applications engineers, toolsetters, Compact, in-depth practical training with
operating personnel, beginners KraussMaffei certification

Duration (Practical Training) Prerequisite

5 days, each day from 8:30 a.m. to 4:30 p.m. – Participation in our Practical Training KS
– Basic knowledge of the injection molding process
Other variants
Blended Training Valid for the following series
precision- & powerMolding with MC P1 control system

Dates
For current dates, Online Training or Blended Training
and additional information, visit:
MACHINE OPERATION / www.kraussmaffei.com/trainingIMM
PROGRAMMING 17
PRACTICAL TRAINING
LR1 MC6
OPERATION, SETUP AND PROGRAMMING
OF LINEAR ROBOTS WITH WIZARDX

Objectives Target group

–Quick and safe operation and setup of linear robots Machine operators, toolsetters, sampling personnel,
– Effective setup of grippers automation personnel
–Independent recognition and handling of error
messages Duration (Practical Training)
–Simple creation of programs using the WizardX 3 days, each day from 8:30 a.m. to 4:30 p.m.
programming assistant
Dates
Subjects For current dates, Online Training or Blended Training
– Safety devices on the robot and additional information, visit:
– Data and parameter management www.kraussmaffei.com/trainingIMM
– Procedure for operating the robot
– "Teach-in" and adaptation of point coordinates
– Setting up the area monitoring
– Creating basic programs using WizardX Prerequisite
– Application of basic programs No special previous knowledge required
– Starting up and optimizing the production system
– Error messages and event log
– Presentation of the LRX-ON-PC PC software Valid for the following series
– Practical exercises on simulators and robots LRX series with MC6 control system

Select the "System Select the "Linear Robot

Operation" combined Operation" combined
training training

B1 + LR1 = BA LR MC6 LR1 + LR2 = BLR MC6

(see pages 11, 18 and 30) (see pages 18, 19 and 21)

OPERATION /
PROGRAMMING
LR ROBOTS
PRACTICAL TRAINING
LR2 MC6
FREE PROGRAMMING OF LINEAR
ROBOTS

Objectives Target group

– Master the free programming interface Advanced toolsetters, sampling personnel with
– Modifying programs quickly and safely advanced automation tasks, automation personnel
– Creating new program parts effectively
Duration (Practical Training)
Subjects 3 days, each day from 8:30 a.m. to 4:30 p.m.
–Free programming interface and command structure
–Explanation of the basic programs and basic program Dates
structure For current dates, Online Training or Blended Training
–Modifying basic programs (e.g. using WizardX) and additional information, visit:
–Procedure for testing program modifications www.kraussmaffei.com/trainingIMM
–Adapting program add-ons quickly and safely
–Working with the LRX-ON-PC PC software
– Practical exercises on simulators and robots

Prerequisite
Participation in Practical Training LR1 MC6

Valid for the following series

LRX series with MC6 control system

Select the "Linear Robot Select the "Linear Robot

Operation" combined Programming" combined
training training

LR1 + LR2 = BLR MC6 LR2 + LR3 = PROLR MC6

(see pages 18, 19 and 21) (see pages 19, 20 and 22)

OPERATION /
PROGRAMMING
LR ROBOTS 19
PRACTICAL TRAINING
LR3 MC6
ADVANCED PROGRAMMING OF
LINEAR ROBOTS

Objectives Target group

– Expert knowledge of the free programming interface Sampling personnel with advanced automation tasks,
– Recognition and utilization of enhancement options automation personnel
– Programming complex automation processes and
applications with multiple kinematics Duration (Practical Training)
3 days, each day from 8:30 a.m. to 4:30 p.m.
Subjects
–Free programming interface with advanced Dates
command structure For current dates, Online Training or Blended Training
– Efficient enhancement of predefined program flows and additional information, visit:
– Independent development and programming of www.kraussmaffei.com/trainingIMM
complex program parts
– Integration of peripheral systems (freely program-
mable I/Os)
– Special features of applications with multiple Prerequisite
kinematics Participation in Practical Training LR2 MC6
– Testing and adapted created program parts
– Identifying and correcting program errors
– Practical exercises on simulators and robots Valid for the following series
LRX series with MC6 control system

Select the "Linear Robot

Programming" combined
training

LR2 + LR3 = PROLR MC6

(see pages 19, 20 and 22)

OPERATION /
PROGRAMMING
LR ROBOTS
PRACTICAL TRAINING
BLR MC6 = LR1 + LR2
COMBINED OPERATION AND
PROGRAMMING OF LINEAR ROBOTS

PRACTICAL TRAINING LR1 PRACTICAL TRAINING LR2

Operation, setup and programming of linear robots Free programming of linear robots
with WizardX

Objectives Objectives
–Quick and safe operation and setup of linear robots – Master the free programming interface
– Effective setup of grippers – Modifying programs quickly and safely
– Independent recognition and handling of error – Creating new program parts effectively
messages
– Simple creation of programs using the WizardX* Subjects
programming assistant –Free programming interface and command structure
–Explanation of the basic programs and basic program
Subjects structure
– Safety devices on the robot –Modifying basic programs (e.g. using WizardX)
– Data and parameter management –Procedure for testing program modifications
– Procedure for operating the robot –Adapting program add-ons quickly and safely
– "Teach-in" and adaptation of point coordinates –Working with the LRX-ONPC software
– Setting up the area monitoring – Practical exercises on simulators and robots
– Creating basic programs using WizardX
– Application of basic programs
– Starting up and optimizing the production system
– Error messages and event log
– Presentation of the LRX-ONPC software
– Practical exercises on simulators and robots

Test Certificate

Target group YOUR ADVANTAGE

Advanced toolsetters, sampling personnel with Compact, in-depth practical training with
advanced automation tasks, automation personnel KraussMaffei certification

Duration (Practical Training) Prerequisite

5 days, each day from 8:30 a.m. to 4:30 p.m. No special previous knowledge required

Other variants Valid for the following series

Blended Training LRX series with MC6 control system

Dates
For current dates, Online Training or Blended Training
and additional information, visit:
OPERATION / www.kraussmaffei.com/trainingIMM
PROGRAMMING
LR ROBOTS 21
PRACTICAL TRAINING
PROLR MC6 = LR2 + LR3
COMBINED EXPERT PROGRAMMING
OF LINEAR ROBOTS

PRACTICAL TRAINING LR2 PRACTICAL TRAINING LR3

Free programming of linear robots Advanced programming of linear robots

Objectives Objectives
– Master the free programming interface – Expert knowledge of the free programming interface
– Modifying programs quickly and safely – Recognition and utilization of enhancement options
– Creating new program parts effectively – Programming complex automation processes and
applications with multiple kinematics
Subjects
–Free programming interface and command structure Subjects
– Explanation of the basic programs and basic program –Free programming interface with advanced
structure command structure
–Modifying basic programs (e.g. using WizardX) – Efficient enhancement of predefined program flows
–Procedure for testing program modifications – Independent development and programming of
–Adapting program add-ons quickly and safely complex program parts
–Working with the LRX-ON-PC PC software – Integration of peripheral systems (freely program-
– Practical exercises on simulators and robots mable I/Os)
– Special features of applications with multiple
kinematics
– Testing and adapted created program parts
– Identifying and correcting program errors
– Practical exercises on simulators and robots

Test Certificate

Target group YOUR ADVANTAGE

Advanced toolsetters, sampling personnel with Compact, in-depth practical training with
advanced automation tasks, automation personnel KraussMaffei certification

Duration (Practical Training)

5 days, each day from 8:30 a.m. to 4:30 p.m. Prerequisite
Participation in Practical Training LR1 MC6
Dates
For current dates, Online Training or Blended Training
and additional information, visit: Valid for the following series
www.kraussmaffei.com/trainingIMM LRX series with MC6 control system

OPERATION /
PROGRAMMING
LR ROBOTS
PRACTICAL TRAINING
LR1 EC (EASYCONTROL)
OPERATION, SETUP AND
PROGRAMMING OF LINEAR ROBOTS
WITH WIZARDX

Objectives Target group

–Quick and safe operation and setup of linear robots Machine operators, toolsetters, sampling personnel,
– Effective setup of grippers automation personnel
– Independent recognition and handling of error
messages Duration (Practical Training)
–Simple creation of programs using the WizardX* 2 days, each day from 8:30 a.m. to 4:30 p.m.
programming assistant
Dates
Subjects For current dates, Online Training or Blended Training
– Safety devices on the robot and additional information, visit:
– Data and parameter management www.kraussmaffei.com/trainingIMM
– Procedure for operating the robot
– "Teach-in" and adaptation of point coordinates
– Setting up the area monitoring
– Creating basic programs using WizardX Prerequisite
– Application of basic programs No special previous knowledge required
– Starting up and optimizing the production system
– Error messages and event log
– Presentation of the EasyControl-ON-PC software Valid for the following series
– Practical exercises on simulators and robots LRX series with EasyControl system

Select the "Linear Robot

Operation" combined
training

LR1 + LR2 =
BLR EC (EasyControl)
(see pages 23, 24 and 25)

OPERATION /
PROGRAMMING
LR ROBOTS 23
PRACTICAL TRAINING
LR2 EC (EASYCONTROL)
FREE PROGRAMMING OF LINEAR ROBOTS

Objectives Target group

– Master the free programming interface Advanced toolsetters, sampling personnel with
– Modifying programs quickly and safely advanced automation tasks, automation personnel
– Creating new program parts effectively
Duration (Practical Training)
Subjects 2 days, each day from 8:30 a.m. to 4:30 p.m.
–Free programming interface and command structure
–Explanation of the basic programs and basic program Dates
structure For current dates, Online Training or Blended Training
–Modifying basic programs (e.g. using WizardX) and additional information, visit:
–Procedure for testing program modifications www.kraussmaffei.com/trainingIMM
–Adapting program add-ons quickly and safely
– Working with the EasyControl-ON-PC software
– Practical exercises on simulators and robots

Prerequisite
Participation in LR1 EasyControl (EC) Practical Training

Valid for the following series

LRX series with EasyControl system

Select the "Linear Robot

Operation" combined
training

LR1 + LR2 =
BLR EC (EasyControl)
(see pages 23, 24 and 25)

OPERATION /
PROGRAMMING
LR ROBOTS
PRACTICAL TRAINING
BLR EC (EASYCONTROL)
= LR1 + LR2
COMBINED OPERATION AND
PROGRAMMING OF LINEAR ROBOTS

PRACTICAL TRAINING LR1 PRACTICAL TRAINING LR2

Operation, setup and programming of linear robots Free programming of linear robots
with WizardX

Objectives Objectives
–Quick and safe operation and setup of linear robots – Master the free programming interface
– Effective setup of grippers – Modifying programs quickly and safely
–Independent recognition and handling of error – Creating new program parts effectively
messages
–Simple
 creation of programs using the WizardX* Subjects
programming assistant –Free programming interface and command structure
–Explanation of the basic programs and basic program
Subjects structure
– Safety devices on the robot –Modifying basic programs (e.g. using WizardX)
– Data and parameter management –Procedure for testing program modifications
– Procedure for operating the robot –Adapting program add-ons quickly and safely
– "Teach-in" and adaptation of point coordinates – Working with the EasyControl-ON-PC software
– Setting up the area monitoring – Practical exercises on simulators and robots
– Creating basic programs using WizardX
– Application of basic programs
– Starting up and optimizing the production system
– Error messages and event log
– Presentation of the EasyControl-ON-PC software
– Practical exercises on simulators and robots

Test Certificate

Target group YOUR ADVANTAGE

Advanced toolsetters, sampling personnel with Compact, in-depth practical training with
advanced automation tasks, automation personnel KraussMaffei certification

Duration (Practical Training) Prerequisite

4 days, each day from 8:30 am to 4:30 pm No special previous knowledge required

Other variants Valid for the following series

Blended Training LRX series with EasyControl system

Dates
For current dates, Online Training or Blended Training
OPERATION / and additional information, visit:
PROGRAMMING www.kraussmaffei.com/trainingIMM
LR ROBOTS 25
PRACTICAL TRAINING
IR1 KRC4 BASIC
OPERATION AND PROGRAMMING OF
ARTICULATED-ARM ROBOTS

Objectives Remarks
The objective of the training is to gain all the essential The course ends with a final test. A KraussMaffei
skills required to operate and create simple handling certificate is awarded on successful completion of
tasks for the KraussMaffei robot system (KUKA). the course.

Subjects Duration (Practical Training)

– Setup and operation of a KraussMaffei robot system 3 days, each day from 8:30 a.m. to 4:30 p.m.
(KUKA)
– Moving robots, reading and interpreting messages Dates
from the robot control system For current dates, Online Training or Blended Training
– Operation with VisuX and additional information, visit:
– Programming with ProgTechX www.kraussmaffei.com/trainingIMM
– Using robot programs
– Handling program files, creating program modules
– Creating and changing programmed movements,
generating new movement commands Prerequisite
No special previous knowledge required
Target group
Operators and toolsetters
Valid for the following series
IR series with KRC4 control system

Select the "System

Operation" combined Test Certificate

training

B1 + IR1 = BA IR MC6-KRC4
(see pages 11, 26 and 31)

OPERATION /
PROGRAMMING
IR ROBOTS
PRACTICAL TRAINING
IR2 KRC4 ADVANCED
OPERATION, SETUP AND PROGRAMMING
OF ARTICULATED-ARM ROBOTS

Objectives Remarks
The objective of the training is to gain the additional The course ends with a final test. A KM/KUKA cer-
skills required to set up and create complex handling tificate is awarded on successful completion of the
tasks for the KraussMaffei robot system (KUKA). course. Participants who successfully complete this
course will be eligible to attend continuation courses
Subjects at the KUKA College. For example: advanced robot
– Operation with VisuX programming, electrical service, mechanical service.
– Commissioning activities at the robot:
principle of adjustment Duration (Practical Training)
– Programming collision detection 4 days, each day from 8:30 am to 4:30 pm
– Using logic functions in the robot program,
introduction to logic programming Dates
– Variables and agreements For current dates, Online Training or Blended Training
– Successful programming in KRL structure and and additional information, visit:
configuration of robot programs www.kraussmaffei.com/trainingIMM
– Use of program sequence controls, programming
requests or branchings
– Programming with ProgTechX
– Parallel processes
Prerequisite
Target group – Participation in our Practical Training IR1 KRC4
Operators and toolsetters, maintenance personnel – Basic knowledge of programming
and programmers – Experience with automation systems

Valid for the following series

IR series with KRC4 control system

Test Certificate

OPERATION /
PROGRAMMING
IR ROBOTS 27
PRACTICAL TRAINING
IR1 KRC5 BASIC
OPERATION & SETUP OF
ARTICULATED-ARM ROBOTS

Objectives Target group

The objective of the training is to gain basic Operators and toolsetters
skills required to safely and reliably operate the
KraussMaffei robot system (KUKA). Remarks
The course ends with a final test. A KraussMaffei
Subjects certificate is awarded on successful completion of
– Safe and reliable use of KraussMaffei robot systems the course.
(KUKA)
– Basic knowledge of the structure of a KraussMaffei Duration (Practical Training)
robot system (KUKA) 2 days, each day from 8:30 a.m. to 4:30 p.m.
– Manual movement of the robot
– Starting robot programs and letting them run Dates
manually and in automatic operation For current dates, Online Training or Blended Training
– Selecting and configuring a suitable operating mode and additional information, visit:
– Performing an initialization run www.kraussmaffei.com/trainingIMM
– Using robot programs
– Carrying out preparations for starting the robot
program
– Move robot program back to home position after Prerequisite
interruption No special previous knowledge required
– Reading and interpreting messages from the robot
control system
– Correction and adaptation of positions Valid for the following series
– Query of current robot position IR series with KRC5 control system
– Gripper operation
– Setting various parameters on KraussMaffei robot
systems (KUKA)

Test Certificate

OPERATION /
PROGRAMMING
IR ROBOTS
PRACTICAL TRAINING
IR2 KRC5 ADVANCED
EXTENDED PROGRAMMING OF
ARTICULATED-ARM ROBOTS

Objectives Target group

The objective of the seminar is to gain the additional Operators, toolsetters and programmers
skills required to set up and create complex handling
tasks for the KraussMaffei robot system (KUKA). Remarks
The course ends with a final test. A KM/KUKA cer-
Subjects tificate is awarded on successful completion of the
– Adjustment on the robot course. Participants who successfully complete this
– Tool calibration course will be eligible to attend continuation courses
– Base calibration at the KUKA College. For example: advanced robot
– Creating and adapting movements programming, electrical service, mechanical service.
– Expanding the home traverse
– Query of current robot position Duration (Practical Training)
– Using logical functions in the program 3 days, each day from 8:30 a.m. to 4:30 p.m.
– Setting various parameters on KraussMaffei
robot systems (KUKA) Dates
– Handling program files For current dates, Online Training or Blended Training
– Handling variables and additional information, visit:
–Programming in KRL structure www.kraussmaffei.com/trainingIMM
– Benefits of program sequence controls

Prerequisite
– Participation in our Practical Training IR1 KRC5
– Basic knowledge of programming
– Experience with automation systems

Valid for the following series

IR series with KRC5 control system

Test Certificate

OPERATION /
PROGRAMMING
IR ROBOTS 29
PRACTICAL TRAINING
BA LR MC6 = B1 + LR1
COMBINED OPERATION AND
PROGRAMMING OF INJECTION MOLDING
MACHINES AND LINEAR ROBOTS

PRACTICAL TRAINING B1 PRACTICAL TRAINING LR1

Operation, setup and programming of injection mold- Operation, setup and programming of linear robots
ing machines including core-pulling with WizardX

Objectives Objectives
–E
 ffective setup of injection molding machines –Quick
 and safe operation and setup of linear robots
–Q
 uick and safe operation of injection molding –E ffective setup of grippers
machines – Independent
 recognition and handling of error
–Q
 uick and reliable programming of core-pulling messages
processes –Simple
 creation of programs using the WizardX*
–R
 ecognition and independent handling of error programming assistant
messages
Subjects
Subjects – Safety devices on the robot
– Safety devices on the injection molding machine – Data and parameter management
– Configuration of the machine control unit and core – Procedure for operating the robot
puller program – "Teach-in" and adaptation of point coordinates
– Procedure for setting up the machine – Setting up the area monitoring
– Setting up the clamping unit and programming – Creating basic programs using WizardX
core-pulling processes – Application of basic programs
– Setting up the injection unit and determining the – Starting up and optimizing the production system
basic settings, mold filling study – Error messages and event log
– Optimization of machine settings – Presentation of the LRX-ON-PC PC software
– Monitoring options – Practical exercises on simulators
– Error messages and event log and robots
–Practical exercises on simulators and machines

Test Certificate

Target group YOUR ADVANTAGE

Machine operators, toolsetters, foremen, sampling Compact, in-depth practical training with
personnel, automation personnel KraussMaffei certification

Duration (Practical Training) Prerequisite

5 days, each day from 8:30 a.m. to 4:30 p.m. – Participation in our Practical Training KS
– Basic knowledge of the injection molding process
Other variants
Blended Training Valid for the following series
CX, PX, GX & MX series incl. LRX series
with MC6 control system

Dates
For current dates, Online Training or Blended Training
OPERATION / and additional information, visit:
PROGRAMMING www.kraussmaffei.com/trainingIMM
OF THE SYSTEM
PRACTICAL TRAINING BA
IR MC6-KRC4 = B1 + IR1
COMBINED OPERATION AND
PROGRAMMING OF INJECTION MOLDING
MACHINES AND ARTICULATED-ARM
ROBOTS
PRACTICAL TRAINING B1 PRACTICAL TRAINING IR1 KRC4 BASIC
Operation, setup and programming of injection Operation and programming of articulated-arm
molding machines including core-pulling robots

Objectives Objectives
– Effective setup of injection molding machines The objective of the training is to gain all the essential
– Quick and safe operation of injection molding skills required to operate and create simple handling
machines tasks for the KraussMaffei robot system (KUKA).
– Quick and reliable programming of core-pulling
processes Subjects
– Recognition and independent handling of error – Setup and operation of a KraussMaffei robot system
messages (KUKA)
– Moving robots, reading and interpreting messages
Subjects from the robot control system
– Safety devices on the injection molding machine – Operation with VisuX
– Configuration of the machine control unit and core – Programming with ProgTechX
puller program – Using robot programs
– Procedure for setting up the machine – Handling program files, creating program modules
– Setting up the clamping unit and programming – Creating and changing programmed movements,
core-pulling processes generating new movement commands
– Setting up the injection unit and determining the
basic settings, mold filling study
– Optimization of machine settings
– Monitoring options
– Error messages and event log
–Practical exercises on simulators and machines

Test Certificate

Target group YOUR ADVANTAGE

Toolsetters and operators, machine operators, fore- Compact, in-depth practical training with
men, sampling personnel with advanced automation KraussMaffei certification
tasks, automation personnel
Prerequisite
Duration (Practical Training) – Participation in our Practical Training KS
5 days, each day from 8:30 a.m. to 4:30 p.m. – Basic knowledge of the injection molding process

Other variants Valid for the following series

Blended Training CX, PX, GX & MX series with MC6 control system
incl. IR series with KRC4 control system

Dates
For current dates, Online Training or Blended Training
OPERATION / and additional information, visit:
PROGRAMMING www.kraussmaffei.com/trainingIMM
OF THE SYSTEM 31
PRACTICAL TRAINING
E MC6
TROUBLESHOOTING OF ELECTRICAL
SYSTEM ON INJECTION MOLDING
MACHINES

Objectives Target group

– Rapid detection and clearance of faults Maintenance and servicing personnel for electrical
– Systematic troubleshooting in electrical systems systems/electronics

Subjects Duration (Practical Training)

– Machine operation for maintenance personnel 3 days, each day from 8:30 a.m. to 4:30 p.m.
– Error messages, event log and status displays on
the screen Dates
– Design and functional principle of the control unit For current dates, Online Training or Blended Training
– Expert use of electric circuit diagrams and additional information, visit:
– Diagnosis functions www.kraussmaffei.com/trainingIMM
– Systematic approach to troubleshooting
–Procedure for hardware component replacement
– Preventive maintenance
– Practical exercises on simulators and machine Prerequisite
– Electrically skilled person
– Basic knowledge of how to operate
KraussMaffei injection molding machines
(recommended)

Valid for the following series

CX, PX, GX & MX series with MC6 control system

Select the "Machine

Maintenance" combined
training

e MC6 + HM2 CX/GX/MX

= eHM
(see pages 32, 39 and 41)

MAINTENANCE
ELECTRICAL SYSTEM
PRACTICAL TRAINING
LR MC6
MAINTENANCE AND
TROUBLESHOOTING OF LINEAR ROBOTS

Objectives Duration (Practical Training)

–Optimal maintenance of linear robots 2 days, each day from 8:30 a.m. to 4:30 p.m.
– Rapid detection and clearance of faults
Dates
Subjects For current dates, Online Training or Blended Training
– Robot operation for maintenance personnel and additional information, visit:
–System configuration of linear robots www.kraussmaffei.com/trainingIMM
– Diagnosis functions
– Systematic approach to troubleshooting
–C  alibrating robot axes
– Preventive maintenance Prerequisite
–Practical exercises on simulators and robots – Electrically skilled person
– Basic knowledge of how to operate KraussMaffei
Target group linear robots recommended
Maintenance and servicing personnel for electrical
systems/electronics and/or automation
Valid for the following series
LRX series with MC6 control system

MAINTENANCE
ELECTRICAL SYSTEM 33
PRACTICAL TRAINING
PX
MAINTENANCE AND TROUBLESHOOTING
OF PX ELECTRICAL INJECTION MOLDING
MACHINES
Objectives Target group
– Know differences in relation to hydraulic machines Maintenance and servicing personnel for electrical
–Perform optimal maintenance on the PX electric systems/electronics
injection molding machine
– Rapid detection and clearance of faults Duration (Practical Training)
2 days, each day from 8:30 a.m. to 4:30 p.m.
Subjects
–Special features of operation (zero points, mold area Dates
protection, clamping force measurement) For current dates, Online Training or Blended Training
–Mechanical design of the locking and injection unit and additional information, visit:
–Knowledge of electrical drive systems www.kraussmaffei.com/trainingIMM
– Preventive maintenance
–Expert use of electric circuit diagrams
–MC6 control concept with S-DIAS module
–Modules in the converter network Prerequisite
– Bus connections – Electrically skilled person
– Diagnosis functions – Participation in Practical Training E MC6
–Troubleshooting in the control system – Basic knowledge of how to operate
– Configuring displacement/force transducers KraussMaffei injection molding machines
(recommended)

Valid for the following series

PX series with MC6 control system

MAINTENANCE
ELECTRICAL SYSTEM
PRACTICAL TRAINING
E MC P1
TROUBLESHOOTING OF ELECTRICAL
SYSTEM ON INJECTION MOLDING
MACHINES
Objectives Target group
– Rapid detection and clearance of faults Maintenance and servicing personnel
– Systematic troubleshooting in electrical systems
Duration (Practical Training)
Subjects 3 days, each day from 8:30 a.m. to 4:30 p.m.
– Machine operation for maintenance personnel
– Error messages, event log and status displays on Dates
the screen For current dates, Online Training or Blended Training
– Design and functional principle of the control unit and additional information, visit:
– Expert use of electric circuit diagrams www.kraussmaffei.com/trainingIMM
– Diagnosis functions
– Systematic approach to troubleshooting
–Procedure for hardware component replacement
– Preventive maintenance Prerequisite
– Practical exercises on simulators and machine – Electrically skilled person
– Basic knowledge of how to operate
KraussMaffei injection molding machines with MC
P1 control system recommended

Valid for the following series

precision- & powerMolding with MC P1 control system

MAINTENANCE
ELECTRICAL SYSTEM 35
PRACTICAL TRAINING
LR EC (EASYCONTROL)
MAINTENANCE AND
TROUBLESHOOTING OF LINEAR ROBOTS

Objectives Duration (Practical Training)

–Optimal maintenance of linear robots 1 day, each day from 8:30 am to 4:30 pm
– Rapid detection and clearance of faults
Dates
Subjects For current dates, Online Training or Blended Training
– Robot operation for maintenance personnel and additional information, visit:
–System
 configuration of linear robots www.kraussmaffei.com/trainingIMM
– Diagnosis functions
– Systematic approach to troubleshooting
–C  alibrating robot axes
– Preventive maintenance Prerequisite
–Practical exercises on simulators and robots – Electrically skilled person
– Basic knowledge of how to operate KraussMaffei
Target group linear robots with EasyControl system recom-
Maintenance and servicing personnel for electrical mended
systems/electronics and/or automation

Valid for the following series

LRX series with EasyControl system

MAINTENANCE
ELECTRICAL SYSTEM
PRACTICAL TRAINING FOR
PRECISIONMOLDING
MAINTENANCE AND TROUBLESHOOTING
OF PRECISIONMOLDING ELECTRICAL
INJECTION MOLDING MACHINES

Objectives Duration (Practical Training)

– Know differences in relation to hydraulic machines 2 days, each day from 8:30 a.m. to 4:30 p.m.
–Perform optimal maintenance on the precision
Molding electric injection molding machine Dates
– Rapid detection and clearance of faults For current dates, Online Training or Blended Training
and additional information, visit:
Subjects www.kraussmaffei.com/trainingIMM
–Special features of operation (zero points, mold area
protection, clamping force measurement)
–Mechanical design of the locking and injection unit
–Knowledge of electrical drive systems Prerequisite
–Preventive maintenance – Electrically skilled person
–Expert use of electric circuit diagrams – Participation in Practical Training E MC P1
– MC P1 control concept with KEBA modules – Basic knowledge of how to operate KraussMaffei
– Converter systems injection molding machines with MC P1 control
–Bus connections system recommended
–Diagnosis functions
–Troubleshooting in the control system
–Configuring displacement/force transducers Valid for the following series
precisionMolding with MC P1 control system
Target group
Maintenance and servicing personnel for electrical
systems/electronics

MAINTENANCE
ELECTRICAL SYSTEM 37
PRACTICAL TRAINING
HM1
COMPONENTS AND HYDRAULIC
SYSTEMS

Objectives Duration (Practical Training)

– Basics of hydraulic systems 2 days, each day from 8:30 a.m. to 4:30 p.m.
– Design and handling of the hydraulic diagram
Other variants
Subjects Online Training
– The hydraulic system's physical principles and
interconnections Dates
– Hydraulic components For current dates, Online Training or Blended Training
– Design and functional principle of the hydraulic and additional information, visit:
system www.kraussmaffei.com/trainingIMM
– Function and properties of the hydraulic components
being used
– Practical exercises on the machine
Prerequisite
Target group No special previous knowledge required
Maintenance and servicing personnel for electrical
systems/electronics
Valid for the following series
All hydraulic series

HYDRAULIC SYSTEM/
MECHANICAL SYSTEM
MAINTENANCE
PRACTICAL TRAINING
HM2 CX/GX/MX
TROUBLESHOOTING OF THE
HYDRAULIC/MECHANICAL SYSTEM
ON INJECTION MOLDING MACHINES
Objectives Duration (Practical Training)
– Rapid detection and clearance of faults 3 days, each day from 8:30 a.m. to 4:30 p.m.
– Professional, systematic troubleshooting in hydraulic/
mechanical systems Dates
For current dates, Online Training or Blended Training
Subjects and additional information, visit:
–Machine operation for maintenance personnel www.kraussmaffei.com/trainingIMM
– Error messages and event log
–Hydraulic components and their mode of operation
in the machine hydraulic system
– Diagnosis functions Prerequisite
–Systematic approach to hydraulic troubleshooting – Basic knowledge of hydraulic/mechanical systems
–D  esign and handling of the hydraulic diagram – Participation in Practical Training HM1
–Mechanical design of the locking and injection unit – Basic knowledge of how to operate
–P  ractical exercises on simulators and machine KraussMaffei injection molding machines
recommended
Target group
Maintenance and servicing personnel Valid for the following series
CX, GX & MX series

Select the "Machine

Maintenance" combined
training

e MC6 + HM2 CX/GX/MX

= eHM
(see pages 32, 39 and 41)

HYDRAULIC SYSTEM/
MECHANICAL SYSTEM
MAINTENANCE 39
PRACTICAL TRAINING
HM3 CX/GX/MX
CALIBRATING INJECTION MOLDING
MACHINES

Objectives Duration (Practical Training)

– Independent calibration and adjustment 2 days, each day from 8:30 a.m. to 4:30 p.m.
– Increasing process and machine capability
Dates
Subjects For current dates, Online Training or Blended Training
– Calibration procedures following module replacement and additional information, visit:
– Functional principle of the controller www.kraussmaffei.com/trainingIMM
– Calibrating pressure and displacement transducers
– Calibrating proportional valves and variable delivery
pumps
– Practical exercises on simulators and machine Prerequisite
Participation in Practical Training HM2 CX/GX/MX
Target group
Maintenance and servicing personnel
Valid for the following series
CX, GX & MX series

HYDRAULIC SYSTEM/
MECHANICAL SYSTEM
MAINTENANCE
PRACTICAL TRAINING
eHM = e MC6 + HM2 CX/GX/MX
COMBINED TROUBLESHOOTING OF
INJECTION MOLDING MACHINES
(ELECTRICAL/HYDRAULIC/MECHANICAL
SYSTEMS)

PRACTICAL TRAINING E PRACTICAL TRAINING HM2

Troubleshooting of electrical system on injection Troubleshooting of the hydraulic/mechanical system
molding machines on injection molding machines

Objectives Objectives
– Rapid detection and clearance of faults – Rapid detection and clearance of faults
– Systematic troubleshooting in control technology – Professional, systematic troubleshooting in
hydraulic/mechanical systems
Subjects
–Machine operation for maintenance personnel Subjects
– Electrical safety rules and what they mean –Machine operation for maintenance personnel
– General hazards of electric current – Error messages and event log
– Working area for electricians and non-electricians –Hydraulic components and their mode of operation
– Concept and electrical diagrams of the various in the machine hydraulic system
control system variants – Diagnosis functions
– Symbols and location identifiers in the electrical –Systematic approach to hydraulic troubleshooting
diagram – Design and handling of the hydraulic diagram
– Control system components in the low-voltage range –Mechanical design of the locking and injection unit
– Diagnostics on the screen and electrical diagram – Practical exercises on simulators and machine
–Systematic approach to troubleshooting
– Practical exercises on simulators and machine

Test Certificate

Target group YOUR ADVANTAGE

Maintenance and servicing personnel Compact, in-depth practical training with
KraussMaffei certification
Duration (Practical Training)
5 days, each day from 8:30 a.m. to 4:30 p.m.
Prerequisite
Dates – Electrically skilled person (recommended)
For current dates, Online Training or Blended Training – Basic knowledge of hydraulic/mechanical systems
and additional information, visit: – Participation in Practical Training HM1
www.kraussmaffei.com/trainingIMM – Basic knowledge of how to operate
KraussMaffei injection molding machines
(recommended)

Valid for the following series

CX, GX & MX series with MC6 control system

MAINTENANCE / SERVICING
ELECTRICAL/HYDRAULIC/MECHANICAL
SYSTEMS 41
YOUR ROUTE TO
KRAUSSMAFFEI
MUNICH-PARSDORF AND
SURROUNDING AREA

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uer

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e rS
ing
Po
Heimstetten

99
KraussMaffei
rk
epa

Gruber St
erb
G ew
Am

ße
S tra raße
ffei
Ma
uss
Kra
We

Parsdorf
iß
en

94
fel
der
Str
aß
e

94
99
CONTACT INFO – INJECTION
MOLDING TECHNOLOGY
TRAINING REGISTRATION

Call: +49 (0)89 8899 4150

E-mail: Schulung.SGM@kraussmaffei.com

Write to: Training Academy

Team Training

Krauss-Maffei-Strasse 1

2.0 FS . 1st edition 10/22. IMM 001 EN ··· Technical information subject to change ··· Printed in the Federal Republic of Germany.
85599 Parsdorf

Am Gewerbepark 2
85599 Parsdorf (supplier check-in / truck gate)

Internet: w ww.kraussmaffei.com/trainingIMM

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43
UNITED FOR YOUR
SUCCESS.
TRAINING FOR INJECTION MOLDING
TECHNOLOGY & AUTOMATION 2023.

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