HF120/60HPPWV PowerPlus™

SERVICE MANUAL

1st edition ( 14, February 2005 )

This manual is established for repair and adjustment of the MinXray model HF120/60HPPWV
portable x-ray unit. Copy and transfer without notice is prohibited.

Section Contents Page

1.0 Introduction 1
2.0 Device history 2
3.0 Specifications 3
4.0 Operating procedures 5
5.0 Main parts 7
6.0 Pre-adjustment 9
7.0 Re-adjustment of kV 13
8.0 Re-adjustment of mA 15
9.0 Re-adjustment of pre-heat value 17
10.0 Re-adjustment of exposure time 20
11.0 Sample of output waveform 21
14.0 Measure mA by mA jack output 24
15.0 Wiring diagram 25
16.0 Schematic diagram 26
17.0 Trouble - shooting guide 35
18.0 Standard data 38
Appendix. Parts list
16.0 STANDERD TEST DATA

LEAKAGE RADIATION

a. Test method:
1. Set kV to 120 kV, and timer to 1.0 sec.
2. Set x-ray dosemeter as following settings.
distance: 1 m, range: 0 – 0.1 mR ionization chamber: 353 cm
3. Set chamber as following direction.
4. Close collimator set, and make exposure.
5. Measure value of mR.

Calculations: mR/h = ( raw test data ) mR × 3600 × ( duty cycle )1 / 60

b. Instruments: Model 37D Portable X-ray dosemeter Serial No. 5 - 6

Manufactured by D. A. Pitman Ltd.,

top veiw B C D

A E

H G F
I J K
side view

L M N
c. Sample raw test data:
A B C D E F G
mR 0.004 0.011 0.016 0.006 0.005 0.004 0.042
H I J K L M N
mR 0.016 0.048 0.030 0.009 0.044 0.028 0.008

d. Calculations: mR/h = (raw test data)mR x 3600 x (duty cycle) 1/60

A B C D E F G
mR/h 0.24 0.66 0.96 0.36 0.30 0.24 2.52
H I J K L M N
mR/h 0.96 2.88 1.80 0.54 2.64 1.68 0.48

38
1.0 INTRODUCTION

This service manual is for the MinXray model HF120/60HPPWV PowerPlusTM x-ray unit.
If you have any questions or need further assistance, please contact us. We are available Monday
- Friday, 8:30 - 17:00 Central Time.

Service Department
MinXray, Inc.
3611 Commercial Avenue
Northbrook, Illinois 60062-1822
U.S.A.
Tel: 1-847-564-0323
Toll free tel: 1-800-221-2245 (U.S. and Canada)
Fax: 1-847-564-9040
E-mail: service @ minxray.com
Internet: www.minxray.com

Always connect the power cord to a grounded AC mains electrical outlet.

High voltage is present in some internal components.
X-radiation is emitted during some calibration tests described within this
manual.
Observe radiation safety precautions when conducting these tests.

CARELESS OR IMPROPER USE OF X-RAY EQUIPMENT CAN BE EXTREMELY HAZARDOUS.

It is imperative that this equipment be operated and serviced only by trained personnel familiar with
the safety precautions required to prevent excessive exposure to primary and secondary radiation,
the dangers of exposure to x-radiation, and the proper use of the equipment and instrumentation
discussed in this manual. All personnel authorized to operate or service this equipment should be
fully acquainted with the established maximum permissible doses, safety recommendations and
procedures for working with high voltage components, and testing and calibration instrumentation.

Although this x-ray unit incorporates protective design features for limiting both the direct (primary)
x-ray beam and the secondary radiation produced by this beam, design factors alone cannot
prevent human carelessness, negligence, or lack of knowledge. This apparatus is sold with
the understanding that the user assumes sole responsibility for radiation and electrical safety, and
that MinXray, Inc., its agents and representatives, do not accept any responsibility for:

1. Injury or danger to patient or other personnel from x-ray exposure or electrical shock.
2. Overexposure due to poor operating techniques or procedures.
3. Equipment not properly serviced, installed, or maintained in accordance with operation and
service manuals.
4. Equipment which has been modified or tampered with in any way.

1
2.0 DEVICE HISTORY

Item No. Contents Start Serial No.

1 Pre-production ( 5 sets ) 28151

2
3.0 SPECIFICATIONS

POWER : Range ------------------------------------- 100 ～ 260VAC

Minimum voltage with no load --------- 100VAC
Maximum voltage with no load -------- 260VAC
Frequency ------------------------------------ 50/60Hz
Minimum Maximum
Electricity consumption ------------------- 120V 19A(120kV) 30A(50kV)
230V 9A(120kV) 16A(50kV)
Maximum voltage consumption -------- 3.5kVA ±10%

Line Voltage regulation ---------------- 4.8%

OUTPUT : Inverter : 3 kW ･ 40 kHz high frequency inverter system with

neutral ground
tube potential feedback system
tolerance ±10%

Filament circuit : 0.5 Watt ･ 45 kHz inverter

tube current feedback system
tolerance ±10%
pre-heat time : approximately 3 sec.

X-RAY OUTPUT :
Tube voltage : tolerance ±10%
Maximum tube voltage : 120 kV
Minimum tube voltage : 40 kV
kV switch : 2 kV step

Tube current : tolerance ±20%

60 mA(0.01-0.1sec), 42 mA (0.11 – 5.0sec) @ 40 - 50 kVDC
50 mA(0.01-0.1sec), 35 mA (0.11 – 5.0sec) @ 52 - 60 kVDC
45 mA(0.01-0.1sec), 31.5 mA (0.11 – 5.0sec) @ 62 - 70 kVDC
38 mA(0.01-0.1sec), 26.6 mA (0.11 – 5.0sec) @ 72 - 80 kVDC
33 mA(0.01-0.1sec), 23.1 mA (0.11 – 5.0sec) @ 82 - 90 kVDC
30 mA(0.01-0.1sec), 21 mA (0.11 – 5.0sec) @ 92 - 100 kVDC
20 mA(0.01-0.1sec), 14 mA (0.11 – 5.0sec) @ 102 - 120 kVDC

Exposure timer : tolerance ±10%+1msec

0.01 – 0.2 sec. 0.01sec step
0.2 – 0.5 sec. 0.02sec step
0.5 – 1.0 sec. 0.05sec step
1.0 – 5.0 sec. 0.1sec step

3
X-RAY TUBE : Superior x-ray SXR-130-15-1.2
focal spot size : 1.2 mm×1.2 mm
target material : tungsten
target angle : 14゜
anode heat storage capacity : 65kHU

COLLIMATOR : Advantech Model R72/32

Continuously adjustable light beam type with central ray indicator, and
cassette size/distance indicator to aid in correct positioning.

On time : 30 sec.
Bulb : OSRM HLX-100W-12V
illuminance : over 160 lux at 1 m SID
Contrast ratio : over 3:1 at 1 m SID

FILTRATION : inherent filtration( tube head ) 2.2 mm Al

collimator filtration 1.0 mm Al
total filtration 3.2 mm Al

WEIGHT : 38.6lbs ( 17.51 kgs )

SIZE : 11.5”( 29.2 cm ) W × 8.81” ( 22.4 cm ) H ×16.25” ( 41.3 cm ) L

POWER CORD : 20 feet ( 6.1m )

EXPOSURE SWITCH CORD : 25 feet ( 7.6 m )

FUSE : 30A @ 125V

Specifications subject to change without notice.

4
4.0 OPERATING PROCEDURES
CONNECTION : After confirming POWER CORD and EXPOSURE SWITCH are intact, securely
connect them to main body of x-ray unit.
(If connector has lock, confirm it is locked.)
Confirm POWER SWITCH is OFF and connect POWER CORD to wall outlet or
wall socket of proper mains.
(When you use an extension cord, 3.5 kW should be obtained.)

POWER ON : Set POWER SWITCH on the back of the HF120/60H to ON.

Each indicator will illuminate.

DO NOT SWITCH ON AND OFF QUICKLY IN A SHORT TIME. WHEN TURNING

ON AGAIN AFTER TURNING OFF, WAIT FOR AT LEAST 1 MINUTE.
OTHERWISE, THE HIGH FREQUENCY INVERTER CANNOT WORK PROPERLY.

kV SETTING : Set kV in the range of 40 kV to 120 kV.

TIMER SETTING : Set timer in the range of 0.01 sec. to 5.00 sec. depending on subject, distance
and screen/film combination.

mA SETTING : No adjustment.

SELECTION OF sec OR mAs INDICATION:

You can choose the sec or mAs indication by the switch.
( refer page 8.)

MEMORY FOR TECHNIC FACTOR:

Five different technique settings can be stored in memory for quick recall on
the HF120/60H PowerPlus. To store a technique setting, press the Memory
Storage button MR then press memory Recall button M1. This will store the
technique setting displayed in memory position M1. Repeat this process for
storing the different technique setting in M2-M5 as desired. Stored technique
settings can be easily recalled by simply pressing M1-M5.

SOURCE-IMAGE DISTANCE:
Use the tape measure on the side of the HF120/60H to confirm that the x-ray
unit is positioned at the correct source-image distance (SID) for the view
being taken.

ADJUSTMENT OF RADIATION FIELD :

Pressing the collimator switch will illuminate the field for approx. 30 sec.
Adjust light field to position of radiograph by two knobs for adjustment of
opening. During this time, use the adjustment knobs to size the radiograph.

5
RADIOGRAPHY :
All safety checks, press only first stage of EXPOSURE SWITCH.
STANDBY indicator goes on after 3 sec. Then, unit is ready for exposure.
Press and hold the second stage of EXPOSURE SWITCH. X-RAY indicator
illuminates, the buzzer sounds, and x-ray is generated for the time set. The
EXPOSURE SWITCH is a DEADMAN style. If the button is released during
exposure, exposure is stopped and error lamp will be blinking.
Press and hold the button until exposure is complete.

NOTE: The first stage of EXPOSURE SWITCH is pre-heat of filament.

DON’T KEEP ONLY THE FIRST STAGE OF EXPOSURE SWITCH “ON” LONGER
THAN 30 SEC.
If the exposure switch is released during exposure, error light will be blinking.

POWER OFF : When the POWER SWITCH is pressed, all indicators on the control panel
are off.

ERROR LAMP : HF120/60H has 2 kinds of error indications. If either of them is lit, x-ray cannot
be generated. Each detail is as follows.

ERROR LAMP DETAILS COUNTERMEASURE

Exposure switch was released Turn off the unit then turn on
Blinking during the X-ray exposure. the unit to reset.
Stop procedure and follow
On Unit malfunction. steps below.

※ If ERROR indicator is lit even when EXPOSURE SWITCH BUTTON is released, it means an
unusual situation has occurred. Turn off POWER SWITCH, wait 3 minutes, then start procedures
over again. If the error indicator remains lit, refer to P32 of this manual for additional troubleshooting
steps.

6
5.0 Main parts

Shutter adjust knob

Collimator light switch

Collimator

Tape measure

Shutter adjust knob

Angle indicator
Battery compartment

Connector for mA output

Connector for power cord

Connector for exposure switch
Fuse holder
Power switch

Exposure switch and cord

Power cord

7
 X-ray Indicator Ready Indicator Error Indicator

kV Indicator ※mAs Indicator (mAs is ON)

※sec Indicator (sec is ON)

※mAs/sec Display change

Press the shift (#) button then press the
down arrow (▽) below the kV display

※Memory write
Press the Memory Storage button (MR)
then press memory Recall button (M1)

※ Low line voltage indicator illuminates

when line voltage is less than 90V
during the X-ray exposure.

Memory Storage uses two (2) size AA alkaline batteries inside the Battery Compartment, located on
the back side of equipment. Open the Battery Compartment using a coin, turning the compartment
lid counterclockwise 90°. If there are no batteries in the Battery Compartment, use some adhesive
tape to help you remove the compartment lid.

Insert two (2) size AA alkaline batteries in the Battery Compartment, with the + end toward the
Battery Compartment lid. Reattach the Battery Compartment lid and lock it with a coin, turning it
clockwise 90°.

Close open

8
6.0 Pre-Adjustment

6-1. M9171A PC Board adjustment

※ Each PC Board delivered from the factory has already been adjusted.

DC370V

OCP
VR2
VR1

OVP
VR3

This adjustment has to be done after connecting all connectors completely.

Actual x-ray exposure is not necessary.

1. Adjustment of VR3 (DC370V)

Adjust voltage between 370 (+) and GND (–) to be 368.5 – 372 V by turning VR3.
Turning clockwise increases voltage.

2. Adjustment of VR2 (Over Current Protection circuit)

Adjust voltage between OCP(+) and GND (–) to be 2.29 – 2.31 V by turning VR2.
Turning clockwise increases voltage.

3. Adjustment of VR1 (Over Voltage Protection circuit)

Adjust voltage between OVP (+) and GND (–) to be 1.49 – 1.51 V by turning VR1.
Turning clockwise decreases voltage.

9
6-2. M9152D PC Board adjustment
※ Each PC Board delivered from the factory has already been adjusted.

VR1
FQ1
VR3

FQ2
VR2
VR4

VR7
VR6
VR5

This adjustment has to be done after connecting all connectors completely.

Actual x-ray exposure is not necessary.

1. Adjustment of FQ1
Adjust frequency between FQ1 (+) and GND (–) to be 80 kHz by turning VR1.
Turning clockwise increases frequency.
2. Confirmation of FQ2
Confirm if frequency between FQ2 (+) and GND (–) is 90 kHz by turning VR2.
Turning clockwise increases frequency.
3. Set VR3 (EP SET) to the center position.

4. Set VR4 (IP SET) to the center position.

5. Adjustment of VR5 (pre-heat adjustment under 50kV). Turning clockwise increases voltage.
Adjust voltage between PRE(+) and GND (–) to be 0.629 V by turning VR5

6. Adjustment of VR6( pre-heat adjustment 52 to 80kV) . Turning clockwise increases voltage.

Adjust voltage between PRE(+) and GND (–) to be 0.569 V by turning VR6

6. Adjustment of VR7 (pre-heat adjustment over 82kV). Turning clockwise increases voltage.
Adjust voltage between PRE(+) and GND (–) to be 0.541 V by turning VR7

10
6-3. M2302B PC Board adjustment
※ Each PC Board delivered from the factory has already been adjusted.

VR1

This adjustment has to be done after connecting all connectors completely.

Actual x-ray exposure is not necessary.

1. Adjustment of Low line voltage indicator.

1-1. Remove the J3 connector on the M9152D PC board.
1-2. Adjust the input voltage to 100VAC.
1-3. Set the power switch to the ON position.
1-4. Keep pushing exposure switch, and make a adjustment by “VR1” to make Low line voltage
indicator is “ON” when the input voltage is lower than 100VAC.
Turning clockwise Turn ON the Low line voltage indicator.

11
6-4. DC12V power supplys
※ Each PC Board delivered from the factory has already been adjusted.

ZWS30-12

Output Voltage
DC12V

HP150S-280-12

Output Voltage DC12V

12
7.0 Re-Adjustment of kV

This adjustment has to be done after connecting all connectors completely.

Actual x-ray exposure is necessary.
This adjustment requires that an exposure be made.
Please observe all radiation related safety precautions.

Confirmation is surely necessary after the re-adjustment of kV.

Direct kV test is necessary using kV test instrument such as the VICTOREEN
NERO.

※This adjustment should be done whenever Insert Box or Inverter PC Board (M9171A PCB) is
replaced.

Oscilloscope (with storage mode) : Connect CH1 probe to EP, CH2 probe to IP, and GND to GND
terminal on M9152D PC Board. (refer page 10)

Setting of oscilloscope: CH1 ; 500m V/div, CH2 ; 500m V/div, 10 msec/div

Setting of x-ray output : 0.2 sec., 80 kV

Place of adjustment : VR3 on M9152D PC Board (EP SET)

Method of adjustment : Measure x-ray tube voltage by oscilloscope and adjust average
of peak values of EP waveform to be 1.9 V by VR3.
After the adjustment is finished, set x-ray output to be 120kV
and adjust again so that average of peak values of EP
waveform to be 2.9 V.

When x-ray tube voltage is measured by non - invasive direct x-ray

measuring equipment such as NERO, approx. 3 kV of deviation is included.
Therefore, adjust kV to be 97.5 ～ 99 kV at 100 kV station.

It is necessary to measure the actual kV with a direct x-ray measuring

Equipment such as NERO for the confirmation after this adjustment.

13
7-1. Adjustment of 80 kV by VR3

Adjust the ch1 (EP) by VR3 to be 1.9 V ±0.05 V.

Turning clockwise increases kV.

7-2. Adjustment of 120 kV by VR3

Adjust the ch1 (EP) by VR3 to be 2.9 V ±0.1 V.

Turning clockwise increases kV.

14
8. 0 Re-Adjustment of mA

This adjustment has to be done after connecting all connectors completely.

Actual x-ray exposure is necessary.
This adjustment requires that an exposure be made.
Please observe all radiation related safety precautions.

※This adjustment should be done whenever Insert Box or Inverter PC Board (M9171A PCB) is
replaced.

Oscilloscope (with storage mode) : Connect CH1 probe to EP, CH2 probe to IP, and GND to GND
terminal on M9152D PC Board. (refer page 10)

Setting of oscilloscope : CH1 ; 500m V/div, CH2 ; 500m V/div, 10 msec/div

Setting of x-ray output : 0.2 sec., 60 kV

Place of adjustment : VR4 on M9152D PC Board (IP SET)

VR4 : adjustment of mA at 60kV.

(mA is increase by turning clockwise.)

8-1.Adjust average of peak values of IP waveform to be 2.5 V by VR4.

15
8-2. Adjustment of 60mA at 40kV by VR4

Adjust the ch2 (IP) by VR4 to be 2.9 V ±0.3 V. Turning clockwise increases mA.

8-3. Adjustment of 20mA at 120kV by VR4

Adjust the ch2 (IP) by VR4 to be 0.95 V ±0.1V. Turning clockwise increases mA.

16
9. 0 Re-Adjustment of Pre-heat value

This adjustment has to be done after connecting all connectors completely.

Actual x-ray exposure is necessary.
This adjustment requires that an exposure be made.
Please observe all radiation related safety precautions.

※This adjustment should be done whenever Insert Box or Inverter PC Board (M9171A PCB) is
replaced.

Oscilloscope (with storage mode) : Connect CH1 probe to EP, CH2 probe to IP, and GND to GND
terminal on M9152D PC Board. (refer page 10)

Setting of oscilloscope : CH1 ; 500m V/div, CH2 ; 500m V/div, 10 msec/div

Setting of x-ray output : 0.2 sec., 70 kV

Place of adjustment : VR4 (IP SET)

VR5 (L Pre-heat voltage) ･ 40 to 50kV
VR6 (M Pre-heat voltage) ･ 52 to 80kV
VR7 (S Pre-heat voltage) ･ 82 to 120kV

9-1.Adjust peak values of IP waveform to be 3.0 V at 40kV by VR5.

1. Pre-heat value is low. Make Pre-heat value increase by turning VR5 clockwise.

17
2. Pre-heat value is high. Make Pre-heat value decrease by turning VR5 clockwise.

2. Pre-heat value is appropriate.

18
9-2.Adjust peak values of IP waveform to be 2.0 V at 80kV by VR6.

9-3.Adjust peak values of IP waveform to be 1.5 V at 100kV by VR7.

19
10.0 Re-Adjustment of exposure time

This adjustment has to be done after connecting all connectors completely.

Actual x-ray exposure is necessary.
This adjustment requires that an exposure be made.
Please observe all radiation related safety precautions.

Check the exposure time by using an external exposure time meter such as the VICTOREEN
NERO.

The adjustment of the exposure timer is done with a DIPswitch (SW1) on the M2300 board.
When SW1 is turned on, an exposure time gets long 0.002 sec for all settings.

※Remove the battery before you change the setup of DIPswitch.

Turn off a power of unit when you change a DIPswitch.

ON

1 2

※ DIP switch1 ON = +0.008 sec OFF = +0.006 sec

※ DIP switch2 is not used. ALL TIME OFF position

20
11.0 Sample of Output waveform

Normal waveform

40kV・60mA/42mA

50kV・60mA/42mA

60kV・50mA/35mA

21
 70kV・45mA/31.5mA

80kV・33mA/23.1mA

90・33mA/23.1mA

22
 100kV・30mA/21mA

110kV・20mA/14mA

120kV・20mA/14mA

12.0 Measure mA by mA jack output

23
mA Jack ( Single round phone jack, 3.5 mm diameter) connection diagram

1. Close the collimator shutters fully.

2. Connect voltage measurement equipment (ex. Osilloscope) with mA jack (Single round phone
jack, 3.5mm/dm ) to socket on the back of the HF120/60H.

3. Make exposure.

4. Measure voltage of mA Jack ‘s output. (Single round phone jack, 3.5 mm/dm )

5. Calculate the mA as follows : 20 mA=1.0 V

This measurement requires that an exposure be made.

During the measurement, close the collimator shutters fully to block the
primary X-ray.
Only voltage value can be measured from mA jack output.
mA jack ‘s output just can be measured only during x-ray exposure.

24
 SXR-130-15-1.2
IP
IP ANODE

GND
BATTERY GND
TSW2302
EP M9160
EP
LINE LAMP mA OUT
J1

2
1
C2
C2

14
13
12
11
10
9
8
7
6
5
4
3
2
1
C0 CATHODE
13.0 Wiring diagram

1
2
C0

C1 FIRAMENT
C1

T2 FIRAMENT

9
8
7
6
5
4
3
2
1
T2

14
13
12
11
10
T1
J1 T1
J3

2
1
12 12
1 11 11
ERROR 2 10 10

1
2
3 9 9
READY 4 J2 8 8
5
M2300 7 7
X-RAY 6 6 6 J4
7 5 5

1
2
3
4
12VDC 8 4 4

3
2
1
3
2
1
3 3
J3
2 2 J5 J2
1 1
M2303 GND
Ip
M2302B
1 1 J4
J3
2 2
1 J2 3 3 1 1
J1
2 4 4 2 2

25
J3 5 5 3 3 M9171A 1
6 6 4 4 2
7 7 M9152D 5 5 3
8 8 6 6
7 7
J1 J4

6
5
4
3
2
1
EXPOSURE SW J1

2st

1
2
J2
DC370V DC0V
1 1 POWER SWITCH
1st
1
2
3
4
5

2 READY 2
3 X-RAY 3
4 COM 4
CN2 CN1
1
1 2
2 ZWS30-12 3
3 4
4 5
F1 F1

CN1

COLLIMATOR 1 1
2 2
R72/32 3 3 Black IN+ 1 1
2 2
Gray IN-

White CNT

Black

HP150S-280-12
 M9160

C152 C151 C150 C149

14.0 Schematic diagram

R4 R3 R2 R1
EP ANODE

R6 R5
C67-72 C56-60 C46-50 C36-40 C26-30 C16-20 C6-10
T1
T1 D45-48 D37-40 D29-32 D21-24 D13-16
D53-56 D5-8

D49-52 D41-44 D33-36 D25-28 D17-20 D9-12 D1-4

T2
C61-66 C51-55 C41-45 C31-35 C21-25 C11-15 C1-5

T2

C133-141 C123-127 C113-117 C103-107 C93-97 C83-87 C73-77

D109-112 D101-104 D93-96 D85-88 D77-80 D69-72 D61-64

D105-108 D97-100 D89-92 D81-84 D73-76 D65-68 D57-60

26
GND
R8 R7
C142-148 C128-132 C118-122 C108-112 C98-102 C88-92 C78-82
IP

CATHODE

T3
C1 FILAMENT

C0

C2 FILAMENT
 SSR2
M9171A

J1 370V 370V
S5C-225MV
L1 L2 D2
AC in 1 FMG-34S
AC in 2 C1 C2 C5
L3 99L738
GND 3 105 C7
471 222
42819-3212 SC-36J SC-36J RV1 D3
+ C8,9 + C15
0V
C4 TNR10V471K RV2 225 R20 680uF 680uF
C3 105 C6 FMG-34S
J2 TNR10V471K 10k
R1 68 x 2
AC out 1 D1
471
AC out 2 R2 68 x 2
AC out 3
AC out 4
15WB60
B04P-NV
R4 100k
SSR1
S5C-225MV
DC24V C16 R3
R49 1k
0.2
104
+
C32 R22 12k D5
T3
1000uF
KRS10F-24 R26 R25 R24 1S2076A
330k 750k 750k C26 Q1 K3131 L4
R23 10k C27 R21 222 SC-15-10J
3.3 R17 10
U1 C30 102
C31 1 16 Q11 2SC1815
SENSE CT Q2 K3131
2 15 102
154 MULTPL GND Q10
3 14 D6 1GWJ42 C18 C17
EA OUT Vref
4 13 R18 10
INV Vcc 2SC1815
5 12 C29
OVP OUT C28 + Q8 102 102
6 11 R48
SINE GND 100uF Q3 K3131
7 10 10k
RAMP DN C2655
8 9 104 D7 1GWJ42 R44 C19
RT CLOCK 225
R19 10 10k
R27 ML4812CP FQ R28 100
R47 C20
8.2k R29 Q9 10k 225
10k D8 1GWJ42
A1020
R45 C21
225

27
R32 R31 R30 10k
9.76k 22k 20k
VR3
5k PT1
R43 10k

DC0V LED1 R42 1.5k D9 1S2076A

TLP621 GL3TR8

Q6 R7 Q4 R5
R33 T1 R14 39 R10 39
OVP PT2 K1544 10 K1544 10
750k R36 5
1k TLP641G C33 104
VR1 20k LM358
5 D10 C34 R13 C24 R9 C22
7 2 470 470
U2B R46 10k
R34 R35 C37 6 104 6 222 222
1S2076A R37
20k 10k 103 1k 7
C35 103 3 R8 R6
R38 4.7k Q7 10 Q5 10
8 R16 39 R12 39
R41 3k
EX-9500A K1544 K1544
U3 T2 C25 C23

8
5 R15 R11
C39 LM358
C 3 D11 470 222 470 222
1 TL431 + 1
ref C40 2 U2A J4 2
104 R40 C38
3 106 1S2076A DC0V 6
12VDC 7

4
A 4.7k 105
12VDC 6
2 7
T2 5
3 L5
C36 T1 4
R39 J3
ERROR 3
OCP 2k 8
SSR 2 1 T2
VR2 10k 103 EX-9500A
GND 1 2 T1
3
B 7P-VH 4
5219-04A

222
 VCC VCC VCC VCC

80kHz R20 R21 R22 R23

VCC kV ref
FQ1
VR1 R9 6.2k C8 333 U8B
R1 470 J4
M9152D

U8A LM358 R17

8
10k 5
LM358 R13 8 kV ref.
Q1 C4 R11 3 7
R10 47k 5.1k 7 X-RAY
1 6
C2655 102 6 PRE-HEAT
J3 2
R3 U2 TL494 5 ERROR
12VDC 7 4 SSR

4
C1 47uF 10k 3 1
12VDC 6 COMP +V1 3 mA

+
4 2 VCC
T2 5 DTC -V1 D7 2 GND
5 16
T1 4 CT +V2 1 15VDC
6 15 VCC
ERROR 3 RT -V2 R24
8 R16 DV24V HNC2-2.5P-8DSL
SSR 2 Q2 C1 R18
11 R12
GND 1 A1020 C2
13 2SC1815
R5 15k OC C9
B 7P-VH 14 Q6 Q7 R19
VREF R14
VCC
9 104 U4B
C5 155 E1
10
R2 470 E2 D8
2SA1015 LM358
D5
R15
Q3 Q5 2SA1015 C6 47uF VCC 1GWJ43
LM358 R29

+
C2655 5
R25
7
C2 47uF C3 U6B 6
R4

+
R6 R8
1k 103 5 VR3
R7 D3 U3B D9
4 R26
R28 5.1k 10k
TC4011BP 6
Q4 C7
A1020 D4 D6 R27
224
VCC VCC
R42
VCC
VCC D10

Ep
8

VCC
LM358 R31
R76 3
R30
1
PRE 18k U6A

8
U5A 2
R70
J2 C2655 LM358 3 C19 D11
R60 18k R61 1.5k
4

Q10 R64 1k 1
C1 1 PT1 R71
VR5 2 104
C0 2 Q14
C2 3 1k 4
R68 VCC
B 3P-VH R55 10 10
D2 E2 R77

28
9 U2 C13 102 100k
1S1834 2SK2391 E1 1.5k
8

R57
R72
Q11 100 14 TL494 3
VREF R62 47k R65 1k C21
13 1 R32
OC PT3 R73 104 J5
R54 11 VR7 U4A 2
A1020 C2 10k
100 8 1k LM358
C1 1 EP
4

6 15 R69 R78
RT -V2 2 GND
Q12 5 16
CT +V2 100k 3k C22 3 IP
C11 4 2 VCC R33
DTC -V1 105
R58 3 1 49.9 HNC2-2.5P-3DSL
COMP +V1
472 100
R56 10 +
A1020 R49
PT2 5
R59 160k VR6 R66
D1 Q13 1k 7 VCC
R50 1k
1S1834 Q15 C13 102 1k U5B 6
LM358 VCC
R47 D12
C2655
2SK2391 + Q9 R63 100k Ip
8

VR2 C17 R49 2SA1015 R67 1k LM358 3 R34

R74 7.5k R35
C18 1
R44 D17 U7A 2 D13
336 20k
10k 224
FQ2
4

C12 102 R48 1k C20

90kHz 104
C10 106 12 8
U3D U3C
+

11 10 VCC
R51 4.7k TC4011BP 13 TC4011BP 9
C14 R52 4.7k
R53 9
105 C15 Q8 R45 10 U3C D14
0.51 D17
103 C1815 TC4011BP 8
R46 LM358 R36
5
R38
VCC 7
U7B 6 D15

+ +
J1 C24 C25 C26
R37 5.1k
12VDC 2
35V/220uF 35V/220uF 104 GND3 GND3 GND3
GND 1 VR4 10k
R40 R39
B 2PS-VH
 M2300 1/4

PWR
Q1
5 4 D6 +5V1
D G
6 3
D S
7 2
D S
8 1
D S IC1
02 C45 02 C46 02 C47 02 C48
09
EXTVCC
R6 10V 10V 10V 10V
01 12
RNU/SS BG
03 15
VRNG TG
04 02
FCB PGOOD
R5 05 11 +5V2
R1 R2 ITH INTVCC D2
07 C4 L1
ION
08
VFB
R4 10
VIN R7
16 C2 C3
BOOST
14
SW D1 Q2
C1 06
SGND 1 8
C5 C25 C26 C27 13 S D
PGND 2 7 R43
C6 S D
3 6
50V S D
4 5
G D
C28
D3
+5V1 R26 R44
C29 D4
+5V1 R28 +5V1 1
+5V2 3
+5V1 R8
(OPEN DRAIN Type) 2
/RST-MAINCPU R32 R33 02
2 1 R9 C49
VDD OUT /RST-SUBCPU
5 Q5
CD 2SK3019 2 1 10V

29
C30 C31 VDD OUT /PF
3 4
GND NC
IC5A R34 5
CD
1
(OPEN DRAIN Type) 4 R46 3 4
GND NC
4
3
2
1

2 Q14 Q4
S
S
S

BAT Q3
+5V2
1 8
S D
2 7
S D +5V2
PWR 3 6
+5V1 R12 S D
D
D
D
D

4 5
G D
R35
5

5
6
7
8

add R149 IC5B

R27 BAT

03 Q25 R29 C7
03
VCC

BAT-AD
add Q15 Q16
GND

2 1 R47
VDD OUT 2 1
VDD OUT R45
5 BAT-FET
3

R30 CD 5
CD R132
3 4
add R150 R11
GND NC 3 4
GND NC
03
(OPEN DRAIN Type) (C-Mos Type)
 +5V2 DA EP
+5V1 R89
sec-DP1 JP
R58 R60
M2300 2/4

Q17 kV-DP1
IC9A
CN4
DA-A
1 LED1 IC8 2
2 R13 DA2 6 1
DIN EP
3 DA3 7 1 3
SYNC OUTA
4 +5V2 DA1 5
SCLK
5 IC7A C34 R39
6 3
AVCC Q18
7 +5V1
8 12
R56 VCC
9 LED2 2
+5V1 VDD
10 6 R14
VCL 02 R23 IP
11
C36 C37 C50 C38 R90
12 R59 R61 03
13
14 9 4 IC9B
VSS C32 REF
15 02
R24 C33 DA-B
16 6 R41
03
17 7
IP
18 8 5
+5V1 OUTB
19 +5V1 3
GND
20 C35 R40
X1 R37 R38
1 4
FLASH2 +5V1 CNT VCC
2 3 11
GND OUT OSC1
10 GATE1
OSC2
GATE2

40 PC5 BAT PWR

P67/FTIOD1 +5V1 +5V1
39 PC4
P66/FTIOC1 CN3
5 38 PC3
X1 P65/FTIOB1 R77 R109
4 37 PC2 1
X2 P64/FTIOA1

R62
R64
R66
R68
R70
32 PC1 2
P63/FTIOD0 X-ray-ON
3
33 LED2 X_ray_ON IC11 EP 4
P62/FTIOC0 IC10A 1 4
34 LED1 IP 5
P61/FTIOB0 PC1 1
36 6
P60/FTIOA0 3 2 3
7
2
8

R63
R65
R67
R69
R71
03 74LV32A 9
+5V1
+5V1 10

30
31 11
CN5 P24 R133 R110
47 12
P23
1 R97 46
P22/TXD X-ray-over
2 R98 45
P21/RXD IC12
3 44 X_ray_over
P20/SCK3 IC10B 1 4
4
PC2 4
5 41
P85 6 2 3
6 42
P86 5
7 43
P87 KEIHO
8 03 74LV32A
9 8 +5V1 FILAMENT-ON
TEST IC13
10 R111 1 IC10C
4
11 35 9
NMI
12 8
PC3 2 3
13 7 10
RES
14
03 74LV32A
15
16
02 02 PWR +5V1 LBD-ON
C51 +5V1
17 100pF IC14 IC10D
12
18 R112 1 4
11
19
PC4 13
20 2 3
8
14

IC10E 03 74LV32A
/RST-MAINCPU IC9C
MY ICE EZ +5V1
+5V1 LBD-ON-DELAY
no mount 02
VCC

VDD

02 C8 C9
R21 R22 30 R113 1 IC15 4
P76/TMOV
GND
GND

DIP-SW2 29
P75/TMCIV
DIP-SW1 28 PC5 2 3
S1 P74/TMRIV 03 74LV32A
RX1 50
4
7

P72/TXD_2 74LV08A
1 4 DIP-SW1 RX2 49
P71/RXD_2
2 3 DIP-SW2 RX3 48
+5V1+5V1+5V1 P70/SCK3_2

R74 R73 R72

RX1
RX1
RX2
RX2
RX3
RX3
 +5V1

1
2
3
4
1
2
3
4
1
2
3
4
RM1 RM2 RM3
+5V1
M2300 3/4

R134 R140
FILAMENT SW
CN1 R135 R141

8
7
6
5
8
7
6
5
8
7
6
5
X-RAY-SW
14 C42 C43
R116 SW-A1 CN2
13
R122 SW-A2
12 1
R117 SW-A3
11 2
R123 SW-A4
10 3
R118 SW-A5 R136
9 4
R124 SW-A6 R137
8 Q19 5
R119 SW-A7 R138
7 6
R125 SW-A8 R139
6 7
R120 SW-A9 LED3
5
R126 SW-A10 R15
4
R121 SW-A11
3
R127 SW-A12
2
1 +5V1
C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21
Q20

20
20
LED4
IC17C IC18C R16
C22 C23

VCC
VCC
IC7B
62

GND
GND
+5V1 BAT-AD PB0/AN0 Q21
SW-B1 61
PB1/AN1
SW-B2 60

4
3
2
1
4
3
2
1
PB2/AN2
SW-B3 59 LED5

10
10
RM4 RM5 PB3/AN3
SW-B4 63 R17
PB4/AN4
SW-B5 64
PB5/AN5 Q22
SW-B6 1
PB6/AN6
SW-B7 2 mAs
PB7/AN7
sec

5
6
7
8
5
6
7
8
IC17A
SW-A7 2 18 SW-B7
1A1 1Y1
SW-A6 4 16 SW-B6
1A2 1Y2 LED6
SW-A4 6 14 SW-B4
1A3 1Y3 R18
SW-A2 8 12 SW-B2 +5V1
1A4 1Y4
+5V1
1 LED1 R128
1G Q6
1 8

31
Q23 S D
2 7
S D
PWR +5V1 3 6
IC17B R130 S D
LED7 4 5
19 G D
R114 R115 2G R19
SW-A5 17 3 SW-B5 R10
2A4 2Y4
SW-A3 15 5 SW-B3
IC21 2A3 2Y3 +5V1
SW-A1 13 7 SW-B1 LED2
1 4 2A2 2Y2 R129
11 9
2A1 2Y1
2 3 +5V1
4
3
2
1

KEIHO Q24
Q7
58 LED3
P30 LED8

4
3
2
1
4
3
2
1
S
S
S

SW-B8 14 57 LED4
P51/WKP1 P31 R20
RM6 RM7 SW-B9 13 56 LED5
P50/WKP0 P32
SW-B10 19 55 LED6
P52/WKP2 P33
SW-B11 20 15 LED7
P53/WKP3 P34
D
D
D
D

SW-B12 21 16 LED8
P54/WKP4 P35
DA3 22 17 SW-B13
P55/WKP5 P36

5
6
7
8
5
6
7
8
IC18A DA2 26 18 SW-B14
5
6
7
8

P56/SDA P37
SW-A12 2 18 SW-B12 DA1 27 54
1A1 1Y1 P57/SCL P17/IRQ3/TRGV
SW-A10 4 16 SW-B10 53
1A2 1Y2 P16/IRQ2
SW-A8 6 14 SW-B8 52 R31 R131
1A3 1Y3 P15/IRQ1/TMIB1 Q29
8 12 SW-B14 51 SW-B15
FILAMENT SW 1A4 1Y4 P14/IRQ0
25 R42
P12 BAT-FET
1 24 BZ
1G P11/PMW BZ1
23
+

P10/TMOW
R3
1
2

IC18B /PF
-

D5
19
2G
SW-A11 17 3 SW-B11
2A4 2Y4 DA
SW-A9 15 5 SW-B9
2A3 2Y3
13 7 SW-B13
3

X-RAY-SW 2A2 2Y2

11 9 SW-B15
2A1 2Y1
 +5V1 +5V1

+5V1 R91 Q8 LED3

1 8 1 Common Anode
+5V1 S D
M2300 4/4

R78 2 7 6 Common Anode kV

CN7 S D
3 6
S D
GND 1 4 5 a 10 a
G D
RES 2 b 9 b a
MD0 3 c 8 c f b
R57 g
I/O0 4 d 5 d
+5V1
TXD 5 e 4 e e c
RXD 6 f 2 f d
VCC 7 R75 R76 g 3 g DP
X_ray_ON +5V1 +5V1
VCC 8 7 DP
J1 X_ray_over kV-DP3
1 2
3 4 R92 Q9 LED4
FLASH2
5 6 +5V1 1 8 1 Common Anode
S D
7 8 IC20 2 7 6 Common Anode kV
S D
1 40 3 6
AVCC P17/IRQ3/TRGV S D
39 4 5 a 10 a
P16 G D
10 38 b 9 b a
VCC P15
37 c 8 c f b
1-2 P14/IRQ0 g
FLASH 4 19 d 5 d
5-6 C39 C40 VCL P12 GATE1
18 e 4 e e c
C41 P11
3-4 17 f 2 f d
NOMAL P10
7-8 g 3 g DP
7 +5V1 +5V1 7 DP
R142 VSS kV-DP2
2
NC
9 3 R93
OSC1 NC Q10 LED5
8 41
R143 OSC2 NC 1 8 1 Common Anode
42 S D
RX2 X2 NC 2 7 6 Common Anode kV
43 S D
RX1 1 4 NC 3 6
CNT VCC 44 S D
RX3 NC 4 5 a 10 a
G D
2 3 b 9 b a
GND OUT 03 add c 8 c f b
48 24 g
PB0/AN0 P76/TMOV BZ d 5 d
47 23
PB1/AN1 P75/TMCIV e 4 e e c
46 22
PB2/AN2 P74/TMRIV GATE2 f 2 f d
45
+5V1 PB3/AN3 g 3 g DP
DA-A
+5V1 +5V1 7 DP
DA-B kV-DP1
30 R48
P84/FTIOD R94
29 R51 Q11 LED6
P83/FTIOC
R99 36 28 R49 1 8 1 Common Anode
P22/TXD P82/FTIOB S D
R101 35 27 R52 2 7 6 Common Anode mAs/sec
P21/RXD P81/FTIOA S D
R100 34 26 R50 3 6
P20/SCK3 P80/FTCI S D

32
4 5 a 10 a
G D
31 21 R53 b 9 a

R79
R81
R83
R85
R87
E10T-0 P57 b
32 20 c 8 c f b
E10T-1 P56 g
33 16 d 5 d
E10T-2 P55
15 e 4 e e c
P54 IC19A
6 14 f 2 f d
CN6 TEST P53 1 2 R102
13 1A 1Y kV-DP3 g 3 g DP
P52 3 4 R104
1 25 12 2A 2Y kV-DP2 +5V1 +5V1 7 DP
NMI P51 5 6 R103 sec-DP3

R80
R82
R84
R86
R88
2 11 3A 3Y sec-DP3
P50 9 8 R105
3 5 4A 4Y sec-DP2 R95
RES 11 10 R145 a Q12 LED7
4 5A 5Y
13 12 R146 b 1 8 1 Common Anode
5 6A 6Y S D
2 7 6 Common Anode mAs/sec
6 S D
3 6
7 S D
4 5 a 10 a
8 G D
b 9 b a
9
c 8 c f b
10 g
+5V1 IC22A d 5 d
11
1 2 R106 c e 4 e e c
12 1A 1Y
3 4 R108 d f 2 f d
13 2A 2Y
5 6 R107 e g 3 g DP
14 3A 3Y

14
14
9 8 R148 f +5V1 +5V1 7 DP
15 4A 4Y sec-DP2
IC19B IC22B 11 10 R147 g
16 5A 5Y
13 12
17 6A 6Y R96 Q13 LED8
18 C44 C24

VCC
VCC
1 8 1 Common Anode
19 S D
2 7 6 Common Anode mAs/sec

GND
GND
20 S D
3 6
S D
4 5 a 10 a
G D

7
7
MY ICE EZ b 9 b a
/RST-SUBCPU
c 8 c f b
no mount d 5 d g
e 4 e e c
f 2 f d
g 3 g DP
7 DP
sec-DP1
 TSW2302

SW1

SW2

SW3

SW4
JP1
1
2
3 SW5 SW12 SW11 SW8 SW7
4
5
6
7
8
9 SW6
10
11
12
13
14 SW7

33
SW8 SW10

SW6

SW10

SW11
SW5 SW4 SW3 SW2 SW1

SW12
 D2

1S2076A
M2302B

J3 VCC J4
1 1
2 2
3 3
4 4
5 5
6 6
7 7
VCC
8 8
9
HNC2-2.5P-8DS
10 R16
11
12 510k

8
R9
1.5k HNC2-2.5P-12DS U2 Q2
R15 4 3 R17 2SC1815
D3 R Q
47k 10k

VCC
1S2076A
2 7
U1A TRIG DIS R18
R10 8
15k 3 D1 10k
1 5 6
GND

CVolt THR
2
LM358N 1S2076A NE555 C8
C7 106
1

C6 R11 4
104 1k 104

J2
R14
1
2 10k
R12 R13
B 2P-VH 0.2 0.2

34
VR1
C3
R4
10k 1k
R3 104
J1 T1 D1 3.3k
T28-2212
6 + C1
WO2 VCC PT1
5 25V/470uF U1B
4
6
3 C4
R1 7
2 103
10k 5
1
TLP541G
B 6P-VH LM358
R5
R2 10k
C2 3.3k
104 C5
VCC

104
R6
PT2
1.5k
R7
20k
Q1 TLP521
R8 A1015
20k
15.0 TROUBLE – SHOOTING GUIDE

1.0 INDICATOR LAMPS ARE NOT LIT WHEN POWER SWITCH IS IN “ON” POSITION

Indicator lamps are not lit.

Check the wall socket, and confirm if it Replace power cord if it

has bad connection. is defective.

Confirm if the fuse is blown.

30A@125V

Confirm if the collimator lamp is lit.

Note:
Collimator has its own circuit and power
system.

Collimator lamp is not lit. Collimator lamp is lit.

Power supply (ZWS30-12)

is defective.
After checking that the
Internal harness or Inverter is defective. output of the power supply
After checking the internal harness, is 12V, change the M2300
change the inverter PCB M9171A. firstly, and then change the
M9152D and M2302B.

35
2.0 NO X-RAY AND ERROR LAMP IS NOT LIT

N0 X-ray at all.

Confirm if the Line voltage indicator lamp YES AC power is too weak.
is lit. Change the wall socket.

NO
When you use an extension
cord, 3.5kW should be
obtained.
After pressing exposure switch to the first
stage, confirm if Ready lamp is lit.

Ready lamp is not lit. Ready lamp is lit.

Internal harness or Inverter is

defective.
After checking the internal
After pressing exposure switch to the first
harness, change the inverter
stage, confirm if Collimator lamp is lit
PCB M9171A and M9152D.

Collimator lamp is lit. Collimator lamp is not lit.

Internal harness or Inverter is Check the exposure switch and cord.

defective. Internal harness or Inverter is defective.
After checking the internal After checking the internal harness,
harness, change the inverter change the PCB M2300.
PCB M9171A and M9152D.

36
3.0 ERROR LAMP IS LIT AND NO X-RAY.

N0 X-ray at all.

It is not mechanical problem.

Confirm if the Error lamp is lit or blinking.
Exposure switch was released
during the exposure.

Error lamp is lit. Error lamp is blinking. Turn off the power switch,
then turn on the unit again
and make an exposure.

With the symptom, check how Error lamp is indication of emergency

time of X-ray lamp lighting is stop of inverter PC board by protection
different from usual condition. circuit.

Confirm if a few X-ray are generated or x-ray is not generated at

all by actual X-ray exposure.
※Set timer to around 0.2sec. and confirm by using x-ray films,
fluorescent screen, or X-ray test equipment.

No x-ray at all. A few x-ray are generated.

(X-ray is stopped before completed.)

Circuit of OVC may have

activated. Firstly, confirm If the symptom exists even when setting
connection of T, T1, Ep. x-ray tube voltage at lowest setting,
If those are correct, replace inverter. If the symptom exists
replace inverter PCB even after changing either inverter PCB
M9171A. M9171A or insert box, replace both of
※ If the symptom is them together.
same, replace in order
insert box, then control
PCB M9152D.

37
BEAM QUALTY (HALF VALUE LAYER)

a. Test method:
1. Set kV to 40 kV, and timer to 0.2 sec.
2. Set NERO as following settings.
SID: 18 inches, wheel range: 35 ～ 60 kV, sensitivity: Hi, phase select: 3φ
measurement mode: SGL x-ray values: 40kV, 0.2sec.
3. Make first exposure.
4. Put filter on the detector and make second exposure.
5. Press HVL button on NERO, input thickness of filter, and press enter.
6. Measure HVL value at 40kV.
7. Set kV to 50kV and 60kV with same procedure.
8. Set NERO as following settings.
SID: 18 inches, wheel range: 70 ～ 120 kV, sensitivity: Low, phase select: 3φ
measurement mode: SGL x-ray values: 70kV, 0.2sec.
9. Make exposure.
10. Put filter on the detector and make second exposure to NERO.
11. Press HVL button on NERO, input thickness of filter, and press enter.
12. Measure HVL value at 70kV.
13. Measure HVL value at 80kV to 120kV with same procedure.

b. Instruments: NERO Model 6000M x-ray beam analyzer serial No.724

Manufactured by Victoreen, Inc.

c. Sample raw test data:

kV setting HVL
40 kV 1.755 mAl
50kV 1.908 mAl
60 kV 2.32 mAl
70 kV 2.73 mAl
80 kV 3.23 mAl
90 kV 3.52 mAl
100 kV 4.27 mAl
110 kV 4.49 mAl
120 kV 4.84 mAl

39
REPRODUCIBILITY(C.V.)

a. Test method:
1. Set kV to 120 kV, and timer to 0.01 sec.
2. Set NERO as following settings.
SID: 18 inches, wheel range: 70 ～ 120 kV, sensitivity: Low, phase select: 3φ
measurement mode: STAT x-ray values: 120kV, 0.01sec.
3. Make first exposure.
4. Close collimator, set timer to 0.1 sec., and make another exposure.
5. Open collimator, reset timer to original setting and make second exposure.
6. Continue above 4 and 5 for 10 times with 30 sec. interval between each exposure.
7. Press EXIT button of NERO and print out the result at STAT mode.
8. Measure also at 0.02 sec to 0.1 sec., 0.5, 1.0, 2.5 , 5.00 sec. with same procedure.
Timer setting for each of them for procedure of above 4 is set time plus 0.1 sec.

b. Instruments: NERO Model 6000M x-ray beam analyzer serial No.724

Manufactured by Victoreen, Inc.

c. Sample raw test data:

timer setting C.V. value
0.01 sec. 0.0212
0.02 sec. 0.0151
0.03 sec. 0.0131
0.04 sec. 0.0071
0.05 sec. 0.0078
0.06 sec. 0.0088
0.07 sec. 0.0005
0.08 sec 0.0053
0.09 sec 0.0012
0.10 sec 0.0013
0.50 sec 0.0039
1.00 sec 0.0051
2.50 sec 0.0072
5.00 sec 0.0057

40
PEAK TUBE POTENTIAL(kV)

a. Test method:
1. Set kV to 40 kV, and timer to 0.2 sec.
2. Set NERO as following settings.
SID: 18 inches, wheel range: 35 ～ 60 kV sensitivity: Hi, phase select: 3φ
measurement mode: SGL x-ray values: 40kV, 0.2 sec.
3. Make exposure and measure value of avg. kV.
4. Measure value of avg. kV .
5. Set kV to 60 kV, and timer to 0.2 sec
6. Set NERO as following settings.
SID: 18 inches, wheel range: 50 ～ 85 kV sensitivity: Hi, phase select: 3φ
measurement mode: SGL x-ray values: 60kV, 0.2 sec.
7. Make exposure.
8. Measure avg. kV value at 60kV, 70kV, 80kV with same procedure.
9. Set NERO as following settings.
SID: 18 inches, wheel range: 70 ～ 120kV sensitivity: Hi, phase select: 3φ
measurement mode: SGL x-ray values: 90kV, 0.2 sec.
10. Make exposure.
11. Measure avg. kV value at 90kV, 100kV, 110kV , 120kV with same procedure
b. Instruments: NERO Model 6000M x-ray beam analyzer serial No.724
Manufactured by Victoreen, Inc.

c. Sample raw test data:

kV setting kV value
40kV 38.3kV
50 kV 49.5kV
60 kV 58.6kV
70 kV 69.3kV
80 kV 80.4 kV
90kV 89.5kV
100kV 100.1kV
110kV 111.8kV
120kV 119.4kV

41
TUBE CURRENT(mA)

a. Test method:
1. Set kV to 40 kV, and timer to 0.2 sec.
2. Set oscilloscope as following settings.
ch 1: Ep, ch 2: Ip, ch1 V/div: 500mV, ch2 V/div: 500 mV, sec/div: 25 msec,

3. Connect ch1 of oscilloscope to EP pin of M9152C and connect ch2 of oscilloscope to

IP pin of M9152C. Connect GND line of probe to GND pin of M9152C.
4. Measure Hi value of ch2.
5. Measure Hi value of ch 2 at following kV settings, and timer to 0.2 sec with same
procedure.

b. Instruments: Digital oscilloscope TDS310P serial No.J300159

Manufactured by Tectoronix , Inc.

c. Sample raw test data:

kV setting 1st Hi value 2nd Hi value

40 kV 3.02 V 2.11 V
50 kV 3.02 V 2.11 V
60 kV 2.54 V 1.78 V
70 kV 2.26 V 1.58 V
80 kV 1.90 V 1.33 V
90 kV 1.66 V 1.16 V
100 kV 1.50 V 1.05 V
110 kV 1.02 V 0.71 V
120 kV 1.02 V 0.72 V

d. Calculations: mA = ( raw test data ) V × 20

kV setting 1st mA value 2nd mA value

40 kV 60.4 mA 42.2 mA
50 kV 60.4 mA 42.2 mA
60 kV 50.8 mA 35.6 mA
70 kV 45.2 mA 31.6 mA
80 kV 38.0 mA 26.6 mA
90 kV 33.2 mA 23.2 mA
100 kV 30.0 mA 21.0 mA
110 kV 20.4 mA 14.2 mA
120 kV 20.4 mA 14.4 mA

42
EXPOSURE TIME(sec)

a. Test method:
1. Set kV to 120 kV and timer to 0.01 sec.
2. Set NERO as following settings.
SID: 18 inches, wheel range: 70 ～ 120 kV sensitivity: Low, phase select: 3φ
measurement mode: STAT x-ray values: 120kV, 0.01 sec.
3. Make exposure and read value of exposure time .
5. Measure value of exposure time at following settings with same procedure.

b. Instruments: NERO Model 6000M x-ray beam analyzer serial No.724

Manufactured by Victoreen, Inc.

c. Sample raw test data

timer setting measured
value
0.01sec. 0.0109 sec
0.02 sec. 0.0192 sec
0.03 sec. 0.0292 sec
0.04 sec. 0.0388 sec
0.05 sec 0.0487 sec
0.06 sec 0.0586 sec
0.07 sec 0.0684 sec
0.08 sec 0.0785 sec
0.09 sec 0.0882 sec
0.10 sec 0.0985 sec
0.20 sec 0.196 sec
0.30 sec 0.300 sec
0.40 sec 0.398 sec
0.50 sec 0.497 sec
0.60 sec 0.595 sec
0.70 sec 0.694 sec
0.80 sec 0.792 sec
0.90 sec 0.891 sec
1.00 sec 0.989 sec
2.00 sec 1.965 sec
3.00 sec 2.98 sec
4.00 sec 3.94 sec
5.00 sec 4.97 sec

43
Appendix. Parts List for HF120/60HPPWV Page 1 of 3

As of 2005/3/4

Photo. No. Parts No. Designation Qty

1 10714 LED INDICTING LAMP (ORANGE) 1
2 10713 LED INDICTING LAMP (GREEN) 1
3 10715 LED INDICTING LAMP (RED) 1
4 10707 WIRE PROTECTOR 1
5 11260 LOW LINE VOLTAGE INDICATOR 1
6 11258 UPPER CASE (YELLOW) 1
7 11261 METAL PLATE (LABEL FOR INDICATOR) 1
8 11262 METAL PLATE (SHEET KEY PLATE) 1
9 11263 Label for LED indicator 1
10 11264 SHEET KEY PLATE 1
11 11265 PCB M2303 1
12 11270 WIRES WITH CONNECTOR(M2300-M2302B) 1
13 11267 EXPOSURE SWITCH CORD RECEPTACLE 1
14 11005 MOUNTING METAL FOR EXPOSURE SWITCH SOCKET 1
15 11257 BATTERY CASE FOR MEMORY SETTING 1
16 11075 SPACER (EM-3.5) 4
17 11266 PCB M2300 for HF120/60H 1
18 11273 WIRES WITH (AC-DC converter - M9152D) 1
19 11275 AC-DC converter (ZWS30-12/J) 1
20 11269 POWER SUPPLY with wires, fuse and connectors 1
21 11336 WIRES WITH (AC-DC converter - M2302B) 1
21 11336 WIRES WITH (AC-DC converter - M2302B) 1
22 11272 PCB M2302B 1
23 11274 WIRES WITH CONNECTOR(M9152D-2302 Ｂ) 1
24 11220 PCB M9152Ｄ for HF120/60H 1
25 11271 WIRES WITH CONNECTOR(7P, M9152D-M9171A) 1
26 11276 WIRES WITH CONNECTOR(2P, M9152D-M9171A) 1
27 11255 FIXING METAL FOR INSERT (TOP) 1
28 11254 CHASSIS 1
29 10697 SPACER(M3 x 5) 12
30 10126 BRASS RING 1
31 11252 SIDE FRAME (L) 1
32 11253 SIDE FRAME (R) 1
33 11251 INSERT for HF120/60H 1
34 11222 SCREW (bolt, M4 x 10) 4
35 11250 COLLIMATOR FLANGE (ADVANTECH) 1
36 10736 SPACER FOR COLLIMATOR 2
37 10756 FRONT PANEL (YELLOW) 1
38 11221 COLLIMATOR MOUNTING PLATE 2
39 11256 PCB M9171A(Inverter) 1
40 11268 mA JACK TERMINAL 1
41 10742 POWER RECEPTACLE 1
42 10688 FUSE HOLDER 2
Appendix. Parts List for HF120/60HPPWV Page 2 of 3

As of 2005/3/4

43 11249 POWER SWITCH 1

44 10586 PLASTIC FOOT 4
45 11248 LOWER CASE 1
46 10082 METAL SPACER 2
47 10083 SPLIT LOCK WASHER 2
48 10084 HOLDING SCREW 2
49 10690 MOUNTING PLATE (WITHOUT DEGREES) 2
50 10818 HOLDING PARTS 2
51 10081 NYLON WASHER 6
52 11213 Collimator (Advantech R72/32) 1
53 10076 ORNAMENT WASHER FOR ORNAMENT SCREW M3 4
54 10075 ORNAMENT SCREW (EP-M3 X 8) 4
55 11162 EXPOSURE SWITCH(HS-M1) 1
56 11337 EXPOSURE SWITCH CORD for HS-M1 (7.6m straight ) 1
Appendx. Parts List for HF120/60HPPWV Page 3 of 3

As of 2005/3/4 ( insert )

Photo. No. Parts No. Designation Qty

i1 11279 Chassis for PCB M9160 1
i2 11280 PCB M9160 (High tension PC Board) 1
i3 11281 OUTERCASE OF INSERT (inc. Hermetic seal) 1
i4 11282 SPACER FOR M9160 (Black) 2
i5 11283 SCREW FOR M9160 (Clear) 4
i6 11284 SPACER FOR M9160 (Metal) 2
i7 11285 SCREW FOR M9160 (Metal) 4
i8 11286 O ring 1
i9 11287 Window 1
i10 11288 Thrust ring 1
i11 11289 Aperture ring 1
i12 11290 X-RAY TUBE (Superior, SXR-130-15-1.2) ASSEM. 1
i13 11291 INSULATION FILM FOR X-RAY TUBE ASSEM. 10
i14 11292 INSULATION FILM (Front) 7
i15 11293 INSULATION FILM (Center) 7
i16 11294 INSULATION FILM (Large) 15
i17 11295 INSULATION FILM FOR PROTECTING REAR TERMINAL 1
i18 11296 Lead (Right, double) 1
i19 11297 Lead (Front) 1
i20 11298 Lead (Left) 1
i21 11299 Wire assembly (Insert - Control PCB) ---Type 1 1
i22 11300 Wire assembly (Insert - Control PCB) ---Type 2 1
i23 11301 Wire assembly (Insert - Inverter PCB) 1
i24 11302 Neon tube 2
As of 2005/03/04

HF120/60HPPWV parts list (Photos) 1/11

As of 2005/03/04

HF120/60HPPWV parts list (Photos) 2/11

1 2 3

5 7 9

10
6 8
As of 2005/03/04

HF120/60HPPWV parts list (Photos) 3/11

11 12

13

14

15 16 17
As of 2005/03/04

HF120/60HPPWV parts list (Photos) 4/11

21
18 19

20

22

24 23

25 28

26

29

27
As of 2005/03/04

HF120/60HPPWV parts list (Photos) 5/11

30

33
31

32

34

37

36 38
35
As of 2005/03/04

HF120/60HPPWV parts list (Photos) 6/11

39

40 41 42 43

45

44
As As of 2005/03/04

HF120/60HPPWV parts list (Photos) 7/11

46 47 48

49

50

51
As of 2005/03/04

HF120/60HPPWV parts list (Photos) 8/11

52

55

56 53 54
As As of 2005/03/04

HF120/60HPPWV parts list (Photos) 9/11

( Insert )

i2

i1

i3
i4

i5

i6

i7

i11 i10 i9 i8
As As of 2005/03/04

HF120/60HPPWV parts list (Photos) 10/11

( Insert )

i12 i13

i14

i15

i16

i17
As As of 2005/03/04

HF120/60HPPWV parts list (Photos) 11/11

( Insert )

i18 i19 i20

i23
i21

i22

i24