Tucana UV

Disinfection
System
Validated Series
VML-100

Document Reference: GSD 781

Revision: 0
Date: 2nd September 2013
GSD-VR Revision: 2.6 (2012)
 Tucana UV Disinfection System
Validated Series VML-100

Congratulations with your new Validated series UV system!

This UV product is tested and validated bio dosimetric. The validation is according to the NEN-EN 14897:2006 norm.
Using CFD modeling and theoretical calculations the reactor design has been optimized. By using bio dosimetric tests,
the actual capacity is determined under actual conditions as they are in the field.

The capabilities of your system are listed below in relation to the UV-C transmission values, with a target dose of
300J/m2 and 400J/m2.

VML-100 Flow Rate vs Transmittance

140
300 J/m²
120

100 400 J/m²

Flow rate [m3/h]

80

60

40

20

0
80 85 90 95 99
Transmittance [%/10mm]

Example: with a transmittance of 95% and a UV dose of 300 J/m2, the maximum capacity would be 95,3 m3/h.

WARNING:
UV-C radiation damages eyes and skin.
Avoid direct radiation

1
 Tucana UV Disinfection System
Validated Series VML-100

Contents

2
1. General
This manual describes the installation and operation of the UV disinfection device.
This UV disinfection device will be used for the disinfection of water using UV-C radiation.
This UV disinfection device is not approved according the applicable regulations in the USA and Canada.

2. What is UV-C?
2.1 Background to UV Disinfection
The UV-C lamps contained within the UV disinfection device emits a specific light wavelength mainly concentrated around
254nm (nanometres). At this wavelength, the DNA-structure of the micro-organisms will be irreversibly damaged, leaving the
micro-organisms unable to reproduce and multiply. Consequently the water is effectively disinfected.

The use of low pressure UV-C lamp technology offers major advantages. The system is extremely efficient in the
immobilisation of bacteria, fungi and viruses, as the majority of the lamps output is concentrated at the most efficient bacterial
killing wavelength. Furthermore, the UV disinfection device is electrically very efficient, reducing running costs.

2.2 Safety
UV-C radiation is harmful to all living tissue and can damage eyes and skin. Avoid direct radiation. Wear
suitable protective clothing e.g. UV blocking glasses and skin protection (hoods & gloves). Before performing
any maintenance on the UV disinfection device, ensure that it is electrically isolated and hydraulically de-
pressurised.

3. Guarantee Conditions
The UV disinfection device is guaranteed for a period of one year from date of delivery, provided that it is installed by a
qualified person. Consumable parts e.g. the UV-lamps and quartz sleeves are not covered by this guarantee.

The guarantee does not cover failure due to accidents, incorrect installation or operation, misuse, unit modifications (if
carried out by unauthorised personnel), transport damage, power failures or damage as a result of use other than for
what the unit was originally designed for.

3.1 Receipt of Goods

This UV disinfection device has been manufactured under strict quality control procedures and has been fully checked
before dispatch. Upon receipt, however, we recommend that you examine the contents of the package to check for
signs of transport damage. If you believe there has been damage or that parts are missing, please contact your
supplier immediately.

The package should contain the following parts:

1. The stainless steel (grade 316) UV reactor chamber with quartz sleeves already fitted.
2. Control unit complete with cables.
3. UV lamps.
4. Wall mounting brackets (x 2).
5. Gloves.
6. This operation manual, including wiring diagram and spare parts list.

3
 Tucana UV Disinfection System
Validated Series VML-100

4. Installation
4.1 Qualified Installer
The UV disinfection device may only be installed by a qualified person and following local regulations.
Do not commence the installation before you have read and understand this manual completely.

4.2 Installation of the UV Chamber

Depending on the volume and the purpose of the water to be treated, the UV disinfection device can either be installed directly
in-line or in a side stream arrangement.

The UV disinfection devices with a maximum lamp power of 120 Watt can be installed either horizontally or vertically. For UV
disinfection devices with a lamp power > 120 Watt, the UV chamber must be installed horizontally. The outlet connection must
always be at the top of the UV disinfection device to prevent air being trapped within the chamber. It should be noted that the
quartz sleeve must be permanently immersed in flowing water for lamp cooling. Periods without water flow are safe for a short
period (maximum time depending upon site conditions) when the UV chamber is filled with water. If there is a possibility of
longer periods without a water flow, a ‘Temperature Safety Sensor’ should be fitted. A too high temperature may damage the
UV lamps.

Important:
Ensure that you leave sufficient space at the cable connection side of the chamber for replacement of the UV lamps and quartz
sleeve. The required space is equal to one UV chamber length.

The UV chamber is designed to withstand a normal working pressure of 10 bar, however, “water-hammer” may cause
damage/breakage of the glass (quartz) components within the UV disinfection device.

Important:
The UV chamber must be earthed.

Out

In Out

In

4
 Tucana UV Disinfection System
Validated Series VML-100

4.3 Installation of the Control Unit

The control unit must be placed in a dry position nearby the UV chamber.

Electrical connection:
The control unit must be earthed and protected by a suitably sized and fused supply with an earth leakage device.
See the electric connection diagram in this manual for more details.

Alarm contacts:
The control unit is equipped with 2 volt free ‘change-over’ type contacts which can be used for the connection of an external
alarm (pre- and main alarm).
If the unit is supplied with an UV intensity monitor there is also a 4-20mA output signal.

Important:
The control unit must be earthed.

4.4 Temperature Sensor (optional)

The Temperature Safety Control System options ensure that the UV disinfection device cannot overheat during possible long
periods of zero water flow. If this unit is fitted with this option then it will be one of the following types:

a) Temperature Sensor Dump valve (TSD):

A special temperature sensor head coupled to controller circuitry within the control unit is used to measure indirect the
water temperature within the UV chamber . If the water temperature rises above the pre alarm temperature value, a
signal is automatically sent to the solenoid valve to allow water to flow to drain. This allows fresh (cool) water into the
UV chamber preventing the UV lamps from overheating. If the water temperature rises above the main alarm
temperature value, the UV lamps are automatically switched off. When the water within the unit cools down (or the flow
re-starts introducing cooler water into the chamber), the UV lamps are automatically switched back on.

During installation, the solenoid valve (supplied with the UV disinfection device) should be installed in the pipe work just
after the UV chamber outlet. The solenoid valve control cable is supplied pre-wired to the control cabinet. A standard
‘MPM’ type plug is supplied attached to the other end of the solenoid control cable, which should be connected to the
solenoid in the normal manner (using the securing screw provided).

b) Temperature Sensor Safety (TSS):

A special temperature sensor head coupled to controller circuitry within the control cabinet is used to measure indirect
the water temperature within the UV chamber. If the water temperature rises above the main alarm temperature value,
the UV lamps are automatically switched off. When the water within the unit cools down (or the flow re-starts
introducing cooler water into the chamber), the UV lamps are automatically switched back on.

The temperature pre- and main alarm values can be changed, see chapter 6.3: “Menu structure”.
The temperature sensor must be fitted on the UV chamber using the stud which is placed near the earth stud or by using the
earth stud itself.

Temperature Sensor with Cable Dump Valve

5
 Tucana UV Disinfection System
Validated Series VML-100

4.5 UV Sensor (optional)

If this UV disinfection device has been fitted with a UV sensor then the following sections cover the installation,
calibration and maintenance.

Every time that a new lamp is fitted into the UV disinfection device this monitor must be re-calibrated, see section UV monitor
adjustment/calibration.

A new lamp has an effective output of 110% when first switched on, but after 100 hours of use the output will reduce to 100%.

UV Sensor UV Sensor Cable

UV Sensor Installation
The UV sensor head is fitted to the specially provided boss located on the UV chamber. It is usually factory fitted prior to
shipping. The sensor cable is supplied pre-wired to the control panel. Wire connection details are shown on the electrical
connection diagram included with this manual.

UV monitor Display
The LCD user interface display mounted to the front of the control panel displays messages via a double row of characters.

During normal operation the following will be displayed:

Upper Row: UV-Value in % (in the case of the UV-Value being below the low UV alarm contact switching
threshold you will read: UV-LOW)

Lower Row: Hour Counter (if the UV lamp has reached the end of its pre-set operational life time you will
read: exchlamp)

UV monitor adjustment/calibration:

• The wires next to the lamp should not be in front of the UV sensor.
• Be sure there is no air in front of the measure window.
• The UV disinfection device must be in stable operation (lamp operating & water flowing).
• Check to make sure that the lamp is actually operating (either by viewing the light emitted from the clear plastic
indicator ring built into the lamp connector assembly or using the ‘Lamp On’ indicator).
• Allow the lamp to burn for approximately 10 minutes before proceeding to the next step
• WARNING THERE ARE LIVE HIGH VOLTAGE COMPONENTS INSIDE THE CONTROL CABINET.
• Open the cabinet and locate the UV Sensor PCB. On the PCB there are three press keys (red, black and
white) for changing the values.

6
 Tucana UV Disinfection System
Validated Series VML-100

UV Controller PCB Lay-Out & Connections

Basic button use:

red button:
- enter menu,
- go to next menu,
- accept changed parameter
black button:
- increment value,
- change option
white button:
- decrement value,
- change option,
- enter change mode
enter menu:
- press red button longer than 2 seconds
next menu:
- press red button once
change value / change option (enter change mode):
- press white button
increment value / change option
- press black button
decrement value / change option
- press white button

At value changes keep button pressed for faster

changes.
Note:
• All changes and setups are stored at the leaving of the
menu.
• The menu will be left after approx. 20 seconds without
button maintenance without saving.

First Steps:

1. to enter menu press red button > 2 sec.

2. ’lock code 0000’

- press red button for next menu

- if a lock code is assigned already, enter the right code by pressing black (increment) or white (decrement)
button, press red button for next menu

3. ’language’

- change language with black or white button,

- press red button to confirm

4. ’date/time’

- press white button for entering change mode,

- change value by pressing black (increment) or white (decrement) button,

- press red button for choosing the next digit,

- press red button to confirm

7
 Tucana UV Disinfection System
Validated Series VML-100

5. ’lock code’

- press white button for change lock code,

- press red button to confirm

6. ’switchcycles’

- to clear switch cycle counter press white button for entering change mode,

- press black button for leaving change mode,

- press red button to confirm

7. ’freeze’

- to activate freeze mode press white button for entering change mode,

- press black button for leaving change mode,

- press red button to confirm

8. ’contrast’

- press white/black button for change contrast

9. ’user counter’

- to clear user counter press white button for entering change mode,

- press black button for leaving change mode,

- press red button to confirm

10. ’absolute hour counter’ - not changeable

11. ’lamp lifetime’ - if the number of the user hour counter exceeds the shown value, the error message
’’exchange lamp’’ appears in the display

- to change lamp lifetime press white button for entering change mode,

- change value by pressing black (increment) or white (decrement) button,

- press red button to confirm

12. ’input’

- choose the desired sensor input signal by pressing white (current) or black (photodiode) button

- press red button to confirm if ’photodiode’ is selected, see no. 13 for further steps if ’current’ is selected, see
no. 14 for further steps

13. ’photodiode’ selected

13.1. ’relay’ - enter the desired alarm threshold for relay switching and the error message ’’uv-low’’

13.2. ’end value’ - enter the %-value which will be set to the actual radiation value (usually for a new lamp:
110%)

13.3. ’adjust’ - white button for yes

The sensitivity range will be scanned automatically to set the best amplification. The actual measured value
will be set to the ’’end value’’ (see no. 13.2)

8
 Tucana UV Disinfection System
Validated Series VML-100

Note: The adjustment of sensitivity has to be performed

on initial operation and after every lamp-exchange. (The system has to be in steady state!)

The 110% is usually for a brand new lamp. Due to this, the adjustment makes only sense at a new lamp or
with the exact knowledge of the actual output value in %.

13.4. ’write config’ leaving the menu, go to measurement mode

Note: At this moment all values are stored.

14. ’current input’ selected

14.1. ’dimension’ choose ’’W/m2’’, ’’mW/cm2’’ or ’’%’’

14.2. ’’calibration value’’ in case of ’’W/m2’’ or ’’mW/cm2’’

14.3. ’’relay’’ enter the desired alarm threshold for relay switching and the error message ’’uv-low’’

14.4. ’’write config’’ leaving the menu, go to measurement mode

Note: Not until this moment all values are stored.

5. Starting Procedure
Once the UV disinfection device has been installed in accordance with the local requirements and conditions and the
instructions in this manual, the UV disinfection device may be switched on for the first time.

The following procedure must be followed:

• Ensure that the UV chamber has been tested for leaks at the maximum operating pressure before the UV
disinfection device is switched on. If any water leakage is observed do not proceed further.
• Turn the ON/OFF switch to ON.
• Check whether the UV lamps are functioning correctly. This will take a few seconds. Check that a faint purple/blue
light is visible through the transparent ring at the end of the lamp connector (not possible if a brass locking set is
used).
• When all lamps are on, and UV intensity is above the required level, the RED Lamp on the control box will be off.
• Ensure that the water flow rate is correct and not exceeding the maximum treatment capacity of the UV disinfection
device. If the flow rate is higher than the permitted maximum flow, insufficient UV energy will be imparted into the
water. Effective disinfection is not guaranteed.
Regularly check the hours counter to ensure that the 16000 hours lamp life is not exceeded. At 730 hours left
we advise you to contact your supplier for replacement lamps. After 16000 hours operation, the level of UV-C
being emitted by the lamps is insufficient to ensure effective disinfection and the lamps must be replaced.
• Calibrate the UV sensor (if applicable)

9
 Tucana UV Disinfection System
Validated Series VML-100

6. Controls
On/Off switch: This will switch the UV disinfection device on or off.

Green Lamp : Shows the UV disinfection device has been switched on.

Yellow Lamp: Shows that Lamp life is ending soon. (order lamps)

Red Lamp: Shows that Lamp life has ended, or one or more lamps are not running.

UV Low (If the UV disinfection device is supplied with an UV intensity monitor)

Display: Shows running hours.

UV intensity is shown if the UV disinfection devices is supplied with an UV

intensity monitor.

Display

Red/Yellow/Green
Lamp

On/Off Switch

10
 Tucana UV Disinfection System
Validated Series VML-100

6.1 Display Messages (on front of cabinet)

• Running hours.
• UV intensity (if the UV disinfection device is supplied with an UV sensor).

6.2 Display Messages (inside cabinet)

Each HF Ignition has its own display, which can give the status for each lamp.

The Temperature Control settings and status (option) is visible in the display of the first HF ignition.
• Lamp defect.
• Hours pre alarm; less than 730 operation hours to go before lamp life time is over.
• Hours main alarm; lamp life expired.
• Flush active (optional); if the temperature rises above 35ºC the dump valve will be activated for 10 seconds
(flush time). After 60 seconds waiting time the dump valve is activated again. This sequence will stop as
soon as the temperature drops below 35ºC.
• Lamp off, temp too high (optional); if the temperature rises above 35ºC (lamp off type) or 50ºC (flush valve
type) the lamp will be switched off automatically. If the temperature drops below 50ºC the lamp will be
switched on automatically.

6.3 Menu Controls

• Increment value Enter menu:


• Change option • Press
button
Next menu item:
• Decrement value • Press
button

• Change option Previous menu item:

• Press  button
• Enter menu Change value / enter change mode:

• Enter change mode
• Accept changed parameter • Press  button
Increment value / change option:

• Press
button
Decrement value / change option:

• Press  button
General:
- At value changes keep button pressed for faster changes.
- All changes and setups are stored when leaving the menu. If you stop pressing any of the control buttons
for longer than 5 seconds, the menu will revert back to the default screen automatically.

11
 Tucana UV Disinfection System
Validated Series VML-100

6.4 Menu Structure

Operation screen:

Remaining lamp hours, warnings and errors,

Menu items:
1.“Hours left” - Number of remaining lamp hours left. (Resettable)
2. “Starts” - Number of lamp starts.
3. “SysStarts” - Number of system starts.
4. “SystemHrs” - Number of system hours.
5. “Language”:
Press  button for entering change mode.

Choose language (change with
and  button).

Press  button to confirm.

6.“Lamp power & Software version”.
7.“Alarm settings” (Password protected: 8131):
Press  button to enter the alarm settings menu.

Press the
button and  button to enter the password. Confirm each number with

the  button.
• “Max lamp life” - Lamp life time in hours:
Press  button for entering change mode.

Change the value with
or  button.

Press  button to confirm.

• “Hours pre alarm” - Lamp hours left when the pre alarm is activated:
Press  button for entering change mode.

Change the value with
or  button (default 730hrs).

Press  button to confirm.

• “Hours main alarm” - Lamp hours left when the main alarm is activated:
Press  button for entering change mode.

Change the value with
or  button (default 0hrs).

Press  button to confirm.

12
 Tucana UV Disinfection System
Validated Series VML-100

• “Temp pre alarm” - Lamp out type: too high temperature pre-alarm, lamps ON.
Flush valve type: Temperature too high, flush valve activated.

Press  button for entering change mode.

Change the value with
or  button (default: lamp out type 30ºC, flush valve type35ºC).

Press  button to confirm.

• “Temp main alarm” - Lamp out type: too high temperature main alarm, lamps turn
OFF

Flush valve type: Temperature too high, flush valve de-activated,

lamps turn OFF
Temperature
Press  button for entering change mode.
option
Change the value with
or  button (default: lamp out type 35ºC, flush valve type 50ºC).

Press  button to confirm.

• “Flush time”:
Press  button for entering change mode.

Change the value with
or  button (default 10s).

Press  button to confirm.

• “Waiting time” i.e. the time before the controller re-check the temperature again:
Press  button for entering change mode.

Change the value with
or  button (default 60s).

Press  button to confirm.

• “Exit”:
Press  button to exit the alarm settings menu.
8.“Reset values” - Reset the lamp hours left and lamp starts:
Press  button for entering the reset menu.

Choose
for Yes or  for No.

Press  button to confirm.

6.5 Alarm Conditions

The UV disinfection device can activate 2 different output contacts: a “order lamp” signal and a “alarm”.

“order lamp”:
• A beep every 30 sec.
• Pre alarm relay contacts activated.
• Yellow lamp is on
• Will be generated for the following reason:
• 730 lamp hours are left.

13
 Tucana UV Disinfection System
Validated Series VML-100

“alarm”:
• A beep every 5 sec.
• Pre alarm relay contacts activated.
• Main alarm relay contacts activated.
• Yellow lamp is on
• Red lamp is on
• Will be generated for any of the following reasons:
• UV lamp life expired, the level of UV-C being emitted by the lamps is insufficient to ensure
correct disinfection and the lamps must be replaced.
• Lamp(s) defect.
• UV output is too low (if UV sensor is fitted)

7. Maintenance
7.1 General
In general the UV disinfection device requires only minimal maintenance. A regular visual check of the operation of the
UV lamps is generally all that is required. If the UV disinfection device is equipped with an external alarm a visual
check is maybe less important.

In case of a failure of the UV disinfection device, alternative means of water disinfection should be used until the UV
disinfection device is operational again.

• Do not use alternative makes of UV lamps. Effective disinfection is not guaranteed and it may cause damage to
electrical components and cause a safety hazard.
• Maintenance should only be performed once the UV disinfection device has been electrically and hydraulically
isolated.
• Wear suitable personal protective equipment during maintenance.

7.2 Replacing the UV Lamps

UV lamp replacement must take place with a maximum interval of 16000 hours. After this period the level of UV-C being
emitted by the lamps is insufficient to ensure correct disinfection and the lamps must be replaced.

Never touch the UV lamp with bare hands. Remove any finger marks with a soft cloth and industrial alcohol (or
similar). Wear gloves or use protective materials when handling UV lamps to prevent contamination of the lamp
surface. UV lamps are fragile, support the UV lamps always with two hands. Take care when handling them to avoid
breakage. Breakage of the UV lamps or the quartz sleeve is not covered by the warranty.

It is recommended to remove, check and clean the quartz sleeve during the replacement of the UV lamps. The quartz
sleeve o-ring seal should also be replaced.

See: Lamp change procedure.

14
 Tucana UV Disinfection System
Validated Series VML-100

7.3 Lamp Change Procedure

To gain access to the lamp, loosen the locking (outer) section of the cable gland on top of the cover cap (A) before
the cover cap is unscrewed. Prevent unscrewing of the reactor plug (B).
Now the old UV lamp (F) can be removed by gently pulling the lamp cable (E).

Installation of the UV lamp:

• Wear gloves to prevent contamination of the lamp surface.
• Before the installation of the UV lamp, the lamp should be checked for surface contamination (dirt or other
marks). These should be removed using a soft cloth and industrial alcohol (or similar).
• Insert the lamp support spring(G) into the quartz sleeve (if not already present).
• Insert the UV lamp nearly all the way into the chamber. Do not drop the lamp into the quartz sleeve as this may
cause breakage of the UV lamp and/or quartz sleeve.
• Connect the lamp to the 4 pin connector.
• Re-fit the cover cap, hand tight is sufficient. Feed the UV lamp as far as possible into the quartz sleeve by
using the lamp cable. Re-tighten the cable gland.

Removal of the UV lamp is a reversal of the above procedure.

Whenever a new lamp is placed, reset the hour counter (see Menu structure) and recalibrate the UV sensor
(if applicable).

End of useful life/Disposal

UV lamps are to be disposed of as special waste in the same manner as fluorescent lamps. This should be
carried out in accordance with the local environmental regulations or by an authorised disposal company. If in
doubt, contact your supplier for advice.

15
 Tucana UV Disinfection System
Validated Series VML-100

7.3.1 Removal of the UV Lamp

Step 1.

Release the cable gland by If the cable can be moved

turning it anti-clockwise. easily, the cable gland is loose
enough.

Step 2.

Release the cover cap by Check that the lamp cable is not
turning it anti clockwise. twisting!!

Important:

Prevent unscrewing of the

reactor plug!

Step 3.

Take out the UV lamp carefully. Do not touch lamp with bare
hands, wear gloves

Caution, the UV lamp can still

be hot!

Step 4. Do not drop the UV lamp into

the sleeve!
Disconnect the connector from
the UV lamp.

16
 Tucana UV Disinfection System
Validated Series VML-100

7.3.2 Installing the UV Lamp

Step 1.

Check if the spring is inside the Do not touch the UV lamp with
quartz sleeve, and insert the bare hands, ware gloves.
lamp carefully.

Step 2. Do not drop the UV lamp into

the quartz sleeve!
Place the connector on the UV
lamp end.

if the unit is fitted with an UV

sensor, take care lamps wires
(which cross over the lamps
glass) are not in front of the
sensor head!

Step 3.

Hand tighten the cover cap.

(clockwise)

Step 4.

Tighten the cable gland. Do not over tighten!!

(clockwise)

Step 5.

Whenever a new lamp is fitted,

reset the hour counter (see
Menu structure) and recalibrate
the UV sensor (if applicable).

17
 Tucana UV Disinfection System
Validated Series VML-100

7.4 Quartz Sleeve Cleaning

If there is hardness in the water a scale deposit may be formed on the quartz sleeve. This obstructs the UV-C radiation
and subsequently adversely affects disinfection. If a light covering of scale is present on the quartz sleeve, carefully
clean the quartz sleeve with a proprietary descaler or industrial acid e.g. citric acid. Ensure that the correct safety
measures are taken and the correct personal protective equipment is used during this operation.

See: Quartz change procedure.

7.5 Quartz Change Procedure

Installing new quartz sleeves
• Wear gloves to prevent contamination of the quartz sleeve.
• Before use, the quartz sleeve should be cleaned using a clean cloth and industrial alcohol (or similar).
• Slide the sealing o-ring(D) down from the open end by about 5 cm.
• Gently insert the quartz sleeve into the chamber with the closed end first. Gently slide the quartz sleeve through
the hole in the flow management plate until it meets the bottom support pin.
• Press the locking sleeve (C) onto the o-ring (ensure that the chamfer is facing the o-ring).
• Hand tighten the reactor plug (B) (clockwise).
• Fill the chamber with water and slowly increase the water pressure.
• Check for leakage and retighten the reactor plug, if required.
• Insert the lamp support spring(G).
• Carefully insert the UV lamp (see procedure for changing UV-lamps).

Removal of the quartz sleeve is a reversal of the above procedure.

18
 Tucana UV Disinfection System
Validated Series VML-100

7.5.1 Removal and Cleaning of the Quartz Sleeve

Step 1.

Remove the UV lamp as described in the “installing UV lamp”

section

Step 2.

Release the reactor plug by

turning it anti-clockwise.

Step 3.

Remove the locking sleeve and

o-ring.

Step 4.

Carefully remove the quartz

sleeve care fully.
Do not touch the quartz sleeve
with bare hands, ware gloves.

Step 5.

Clean the quartz sleeve with Do not use an aggressive

clean piece of cloth and cleaning method. This will
proprietary descaler or similar. damage the sleeve.

19
 Tucana UV Disinfection System
Validated Series VML-100

7.5.2 Installing the Quartz Sleeve

Step 1.

Carefully insert the quartz

sleeve in the UV chamber.
Take care to prevent breakage!

Step 2.

Ensure that the sleeve is in the

correct position through the flow
plate.

Step 3.

Fit a new o-ring and replace the

locking sleeve (with the internal
chamfer side towards the o-
ring). WARNING make sure the
chamfered corner is facing the
o-ring

Step 4.

Re-fit the reactor plug by turning

it clockwise and hand tighten.
Never touch the quartz sleeve
Re-pressurise the chamber and
with bare hands, ware gloves
check for leaks.

Step 5.

Install the de UV-lamp as described in the Use the gloves provided.

“Installing UV lamp” section.

20
 Tucana UV Disinfection System
Validated Series VML-100

8. Environment
Most parts of the UV disinfection device is manufactured from stainless steel . These must be disposed as metal waste.

The following parts have to be disposed of separately:

• Quartz sleeves and UV-C Lamps
• Control box

When decommissioning the UV disinfection device please follow the next steps:
1. Check that the power supply is turned off and the device is de-pressurised.
2. Disconnect all power cables.
3. Let the liquid out of the chamber. Beware off the local regulations.
4. Disconnect all couplings.
5. Dismount the device.

9. Electrical Connection

21
 Tucana UV Disinfection System
Validated Series VML-100

10. Troubleshooting
The display will indicate the correct operation of the UV lamps. In case of malfunction, first try re-starting
the UV disinfection device by switching the UV disinfection device off, waiting 30 seconds and then
switching back on.

Type of malfunction Possible cause Procedure

Leakage at top of reactor - O-ring damaged - Replace O-ring

- Quartz sleeve(s) broken or - Replace quartz sleeve(s)

cracked

UV lamp(s) not burning - No power - Connect power

Green lamp on front of the - Main fuse blown - Contact supplier

cabinet is OFF
- Main switch off - Switch unit on

- Internal error - Contact supplier

UV lamp(s) not burning - Lamp(s) defect - Replace lamp(s)

Green lamp on front of the - Unit switched off due to too high - Unit will restart when UV
cabinet is ON temperature (only when a chamber has cooled down
temperature sensor is used)

Red Lamp in ON - Clean sleeves, sensor head,

-UV Low (if UV sensor is fitted) replace lamps, or water
transmission is too low
- Loose lamp connection
- Check connections
- Internal error
- Contact supplier

Yellow Lamp in ON - Lamp life is ending soon -Order lamps

UV Low message - UV lamps too old - Replace lamps

(if UV sensor is fitted) - UV sensor dirty - Clean

- Quartz sleeves dirty - Clean

- Water transmittance too low - Use the proper UV unit and/or

improve the transmission

UV reactor is hot - Check if water is inside reactor - There must always be water in
the UV chamber!
- Check if water is flowing

22
 Tucana UV Disinfection System
Validated Series VML-100

Not enough disinfection - UV lamps too old - Replace lamps

- Quartz sleeves dirty - Clean

- Water flow rate too high - Reduce water flow rate

- Water transmittance too low - Use the proper UV unit and/or

improve the transmission

Message in display on HF igniton

(inside cabinet)

- Lamp life expired

- UV lamp too old - Replace UV lamp
- Flush active
- Waste valve is active due to over - Normal operation
- Wait time temperature

- Lamp fail - Lamp defect

- Replace lamp

23
 Tucana UV Disinfection System
Validated Series VML-100

11. Logbook
UV Disinfection Device Serial Number_______________________________

Installation Date_______________________________

Options:
Temperature Sensor Dump Temperature Sensor Safety

(with solenoid controlled dump valve) (‘Lamp-Off’ type)

UV Sensor Quartz Sleeve Wiper System

System Lamp System Lamp Action Carried out

Date starts starts by
hour counter hour

counter

0 16000 Installed

24
 Tucana UV Disinfection System
Validated Series VML-100

12. Parts & Dimensions

Dimensions:
A: 204mm
B: 261mm
C: 159mm
D: 1269mm
E: 1130mm

In-outlet connections: DN100

Important:
Leave sufficient space at the cable connection side of the UV chamber for the replacement of the UV lamp and the
quartz sleeve. This space should be equal to one UV chamber length(D).

13. Technical Data

Supply voltage: 230 V ± 10%

Frequency: 50/60 Hz

Ambient temperature: 5°C - 35°C

Protection level: IP 55

Lamp power: 3 x 120 Watt

Lamp life: approx. 16000hrs 1

Installation; horizontal or vertical

Lamp connection cable: normal length: 3m (4 x 1mm²)

CE declaration of conformity: Low Voltage Directive (2006/95/EC)

EMC Directive (2004/108/EC)

1
Frequent starting reduces useful lamp life by a considerable margin.

25
 Tucana UV Disinfection System
Validated Series VML-100

14. Spare Parts List

Use the description and numbers listed below and on the drawing, when ordering or describing parts of the UV system.

No Description Amount Article code Service

Interval

A Cover cap Ø25/28/30mm 3 262506 If applicable

B Reactor plug Ø28mm metal 1 263020 If applicable

C Locking sleeve Ø28mm metal 1 263007 If applicable

D O-ring Ø28mm (viton) 3 250015 1 year

E Lamp Cable 3m 3 360213 4 year

F 120W LL UV-C replacement lamp 3 121202 16000 hours

G Safety spring Ø28mm 3 250102 If applicable

H Quartz Sleeve Ø28 x 1080mm 3 411080 4 year

Teflon Flow Plate 204-29x3 1 215800 4 year

Optional

UV sensor (1/4") standard 1 322510 4 year

O-ring 7 x 3mm viton 1 250041 1 year

UV sensor cable 3m 1 322511 If applicable

Temperature sensor 3m cable 1 322301 If applicable

Solenoid Dump Valve 1/2" 230VAC 1 511220 If applicable

26