n Simple Sewing Mode........................................................................

21
n One-segment Sewing ....................................................................... 21
n One-segment Sewing Auto Test....................................................... 22
Contents n Auto Thread Trimming ...................................................................... 24
Preface .......................................................................................... 1 n Presser Foot Lifting........................................................................... 24
Safety Instruction........................................................................... 1 n Needle Stop Position ........................................................................ 24
1 Functions & Specification....................................................... 3 n Parameter Monitoring ....................................................................... 24
2 Installation Instructions........................................................... 4 4 Work Environment................................................................ 26
2.1 Installation.................................................................................................................4 5 Troubleshooting.................................................................... 27
2.1.1 Installation of Synchronizer...................................................................... 4
2.1.2 Motor Installation ...................................................................................... 5
2.1.3 Control Box Installation ............................................................................ 7
2.1.4 Foot Pedal Installation.............................................................................. 8
n Foot Pedal Adjustment ....................................................................... 9
2.1.5 Power Connection .................................................................................... 9
n Signal Wire Connection...................................................................... 9
n Power Connection and Grounding................................................... 11
2.2 Adjustment..............................................................................................................12
n Restore Factory Setting.................................................................... 12
3 Operation Instructions .......................................................... 14
3.1 Operation Panel (HMI) Instruction ....................................................................14
n Panel Instruction ............................................................................... 14
n Keys Functions.................................................................................. 14
3.2 User’s Modes.........................................................................................................15
n Operator Mode.................................................................................. 15
n Technician Mode............................................................................... 15
n Administrator Mode........................................................................... 17
3.3 Function Operation ...............................................................................................20
n Normal Sewing.................................................................................. 20

-i- -ii-
 5. Turn off the power and remove plug prior to the following

Preface operations:
■ Connecting or disconnecting any connectors on the
Please read this manual carefully, also control box；
with related manual for the machinery ■ Repairing or doing any mechanical adjustment；
CAUTION： before use the controller. For installing ■ Threading needle or raising the machine arm；
and operating the controller properly and
■ Machine is out of work.
safely, qualified personnel are required.
6. Make sure to fasten all the fasteners firmly in the control
This product is designed for specified sewing machines
boxes prior to the operation of the system.
and must not be used for other purposes.
If you have any problem or any comment, please feel free 7. Allow an interval of at least 30 seconds before repowering
to contact us. the system after power off.
8. Repairs and maintenance work may be carried out by special
Safety Instruction trained electronic technicians.
9. All the replacement parts for repairing must be provided or
1. All the instruction marked with sign must be absolutely
approved by the manufacturer.
observed or executed; otherwise, personal injuries or risk to 10. The controller must be firmly connected to a properly
the machine might occur. grounded outlet.
2. This product should be installed and operated by persons
Be sure to connect the controller to a
with appropriate training only. properly grounded outlet. If the
3. Before connecting power supply cords to power sources, it’s grounding connection is not secured,
CAUTION：
necessary to make sure that the power voltage is in the range you may run a high risk of receiving a
serious electric shock, and the
indicated on the product name plate.
controller may operate abnormally.
4. Make sure to move your feet away from the pedals while
power on.

1 2
 2 Installation Instructions
1 Functions & Specification
Function and specification of PMX ASD50 series Digital AC Servo 2.1 Installation
System (see table 1).
2.1.1 Installation of Synchronizer
Table1:
Controller Type PMX ASD50

Motor Type AC Servo Motor CAUTION: Power off while implementation.

Voltage Range AC176-264V 50/60HZ

Output Power 550W Step1: Loosen the screws of the sewing machine (as shown in Fig.1).
Max. Sewing Speed 6000rpm

Max. Torque 3.0Nm

Needle up/down select ★

Slow Start ★

Presser Foot Lift ★

Thread Trimming, up/down ★/★

Overload Protection ★
Fig. 1
Weight 4.5Kg
Dimension 385×295×210mm Step 2: Remove the cover of the sewing machine; put the
synchronizer on (as shown in Fig. 2).
（★It indicates the function.）

Fig. 2

3 4
Step 3: After mounting the synchronizer as shown in Fig. 3.

Fig. 3 Fig.4-2
u Piggyback Motor Installation
2.1.2 Motor Installation
Step 1: Mount the motor on the motor bracket, and then install the
u Direct-driven Motor Installation synchronous pulley.
Step 1: Loosen the screws of the sewing machine (as shown in Fig.1). Step 2: Install the motor bracket on the sewing machine and then
Remove the cover of the sewing machine. tighten the screws.
Step 2: Install the motor and then tighten the screws of the motor (see Step 3: Mount the needle stop position disc and the down
Fig.4-1). synchronous pulley, and then tighten the screws of the machine.
Step 4: Mount the synchronous belt on the synchronous pulley (see
Fig.5), then tighten the screws of the machine.

Fig.4-1
Fig.5
Step 3: Mount the cover on the sewing machine and tighten the
u Down hang Motor Installation
screws of the machine (see Fig.4-2).
Step 1: Mount lifting bracket. When motor installed under the machine

5 6
 table, as needed, to drill holes in the following diagrams (see
Fig. 6, the example for USA base table) for the installation,
mount lifting bracket.

Fig. 9
Step 2: Mounting the control box under the machine table (as
shown in Fig. 10), and then screwing the lifting bracket.

Fig.6
Step 2: Install the motor (see Fig.7 and Fig. 8) and then tighten the
lifting bracket.

Fig.10

2.1.4 Foot Pedal Installation

Fig.7 Lift Bolt(A、B、C) Fig. 8 Motor
As shown in Fig. 11, mount nut ② in the pedal pin ① and then
2.1.3 Control Box Installation insert the pin into position B of the lever ③. Tighten the mechanism
with the spring washer ④ and nut ⑤.
Step 1: Mount lifting bracket, drill holes as shown in figure 9 if the
machine table is not ready, half-tighten the screws after lifting
bracket positioned by screw stem frame.

7 8
 Motor Power
1 Earth Grounding
2 Motor-A Motor Phase A
3 Motor-B Motor Phase B
4 Motor-C Motor Phase C

Encoder
1 VCC ＋5 v
2 ECNA+ Orehogonal encoder A
3 ECNB+ Orehogonal encoder B
4 UP+ Needle Up Stop Position Signal
5 GND 5 v Grounding
6 HALLC Hall-C
7 HALLA Hall-A
8 HALLB Hall-B
9 DN+ Needle Down Stop Position Signal

Operation Panel
2 4
1 ＋5 v HMI +5 v
4 2 DIR-CTRL Direc tion Control

Synchronizer 1 3 3 SCIRXD Signal Receive

4 SCITXD Signal Send

5 G ND-HMI +5v HMI Grounding

Motor Power
6 - -
7 - -
8 - -
1 9 - -

4 1
Lamp
Pedal 1 VDD-L +

2 GND-32V
6 3 -

Machine Head Solenoid

1 VDD( +32v ) +32 v XQ

2 VDD( +32v ) +32 v SJX

3 - -
1 6 4 VDD( +32v ) +32 v
5 GND(+32v) 32vGND
8 1 6 VDD( +32v ) +32 v
9 Encoder 7 - -
5 8 XQ Snifting
9 SJX Up Trimming Solenoid
备用

10 Earth Grounding
Fig.11 Machine Solenoid
11 GND(+32v) 32vGND
12 DIN1 Reserved
13 XJX Down Trimming Solenoid XJX

n Foot Pedal Adjustment 14 7 14 -

Foot Lifter
-

1 VDD( +32v ) +32 v

2 TY TY

Adjust the pedal connecting pole to obtain the optimised pedal

Press er Foot Lifting Solenoid

1 6
Safety SW.

angle according the practical level if the pedal pressure is too weak, 2 1 9 Operation Panel
1
2
+5 v +5 v
GND(+32v) 32 v GND
Foot Lifter 5 3 - -
move the pedal pin from position B to A (see Fig.11). 4 DIN2 Trimmer Protect Signal

Pedal

2.1.5 Power Connection 1

2
Pedal Pedal analog Signal
GND 5 v GND
3 +5 v +5 v
3 1 4 DIN3 Pedal Level Signal
2
Safety SW. 4
5 DIN4 Pedal Level Signal
Lamp 6 Earth Grounding

n Signal Wire Connection

Synchronizer

1 GND 5 v GND
Connections between control box and other accessories are 2 VCC ＋5 v

illustrated in Fig. 12. Plug these connectors into the corresponding 3

4
DN+

UP+
Needle Down Stop Pos ition Signal

Needle Up Stop Pos ition Signal

sockets in control box.

Fig. 12

9 10
 Caution:
Please check if all connectors match or not, 2.2 Adjustment
pins are found right definition or not.
System power on after it is steadily grounded (permanent fixed
grounding) ensure the voltage range and technical requirements
n Power Connection and Grounding complied with the indication on nameplate.
Ground wire (Green/yellow) must do the grounding. Use the
correct connector and extension wire when connecting ground wire to
n Restore Factory Setting
Earth and secure it tightly. Ensure that each parameter is consistent with the factory setting
after power on.
ASD50 series servo system’s factory setting:
u Normal sewing mode selected
u Automatically thread trimming enabled
u Needle Down at machine stop as factory setting
u Slow start sewing disabled
If there are some changes and needs to recover the factory
setting, it can be operated under the operator mode, first press
the key, then press the key to enter technician parameters mode,
replace the number of P10 with 88, after the recovery of factory setting,
the value of P10 will recover to initial value. The installation and
adjustment of the system is finished（See Fig.14）.

Fig.13

Ensure all power cord, signal wire and

Caution: grounding wire not be pressed by other matter
or over-twisted.

11 12
 3 Operation Instructions

3.1 Operation Panel (HMI) Instruction

n Panel Instruction
HMI has display areas and keys operation area (See Fig.15).

Fig.15 Panel (HMI)

n Keys Functions
Fig.14
Table 1 shows function of each key.
Table 1: Function of Key
No. Key Function
1 Increase parameter index Value ten bit
2 Increase parameter index Value entries bit

13 14
 Setting technician parameters and administrator
3 pd-0000, use the down four keys and keys to input the
parameters combination selection
Auto presser foot lifting in sewing/Increase kilobit of password and then press the key. It will enter technician
4
parameter mode if the password is correct. The parameter index of 01
Automatic presser foot lift after trimming/Increase will be displayed as shown in Fig.16.Otherwise, it will return to
5
hundred bit of parameter operator mode.
Needle Up/Down stop position option/Increase
6
parameter value ten bit
Trimming Selection/Increase parameter value entries
7
bit
8 Decrease parameter value kilobit
9 Decrease parameter value hundred bit
10 Decrease parameter value ten bit
11 Decrease parameter value entries bit

3.2 User’s Modes

This product can be defined three user’s modes: Operator,
Technician and Administrator.

n Operator Mode Fig.16

Step 2: Use the parameter index ten bit key and parameter index
As a factory setting, the system enters this mode when the
entries bit key to select the technician parameter index
controller is powered on (Details are shown in function operation
number. Use the four digits parameter value key
section).
and key to select the parameter value (see table 2).
n Technician Mode Step 3: Press key or without press any key for 5 seconds to save
the current value and return to operator mode.
Step 1: Under operator mode, press combination key (Press the
key and the key simultaneously), the LCD will display

15 16
Table 2: Technician parameters
Parameters Factory
and key simultaneously）,the LCD will display pd-0000, use
Display Range Remarks
definition value
P01 Start speed 100～300 200 spm the down four keys and keys to input the password and
P02 Maximum sewing speed 100～6000 5000 spm
P03 Pedal speed curve slope 1～100 80 % then press the key. If the password is correct then enter
Maximum constant sewing administrator mode .the parameter index 31 will be displayed
P04 100～4000 4000 spm
speed as shown in Fig.17.otherwise it will return to operator mode.
P05 Trimming speed 100～300 250 spm
0:disable;
P06 Slow start sewing option 0~1 0
1:enable
P07 Slow start sewing stitches 1~9 2 stitch
P08 Slow start sewing speed 100～300 200 spm
P09 Needle up software adjust 0~400 0000 0.1degree
P10 Restoring to factory setup 0
0:disable
1:Down
enable
P11 Trimming Up/Down option 0~3 3 2:Up
enable
3:Up/Down
enable
Recovery of factory parameters:
Enter technician parameters mode and replace the number of
P10 with 88 then factory parameters (factory setup) can be recovered.
Fig.17
(After the recovery of Factory setting the value of P10 will recover to
initial value). Step 2：Use the parameter index ten bit key and parameter index
Slow start sewing setting:
Enter technician mode, set the technician parameter P06 as 1, entries bit key to select the technician parameter index
and then slow start sewing setting is finished. number. Use the four digits parameter value key
and key to select the parameter value (see table 3).
n Administrator Mode Step 3：Press key or without press any key for 5 seconds to save the
current value and return to operator mode.
Step 1：Under operation mode, press combination key（Press key

17 18
Table3: Administrator parameters motor/machine head run
Factory P46 800~1200 1000 0.001
Display Parameters definition Range Remarks rate
value
P31 Reserve P47 Safety ON/OFF mode 0~1 1 0:ON;1:OFF
Trimming Down delay P48 motor turning 0~1 1 Motor turning select
P32 0~200 0 ms P49～
time Reserve
Trimming Down P51
P33 0~1000 120 ms Password can get
action time P52 Password 0~9999 0000
Trimming Up from product supplier
P34 0~300 40 ms
Delay time Test motor initial angle:
Trimming Up Under administrator mode, change the value of the parameter
P35 0~2500 30 ms
Action time
Pulsing of foot lifting ON P45 to 1. It means changing the operator mode to testing motor initial
P36 0~2500 50 ms
time angle mode (suggest to detect the angle without load); the display
Lifting presser foot start
P37 10~800 250 ms interface keeps no change. The motor initial angle can be monitored
time
Maximum time of foot by parameter SP4. Please change this parameter to original value
P38 2~20 2 s
lifting
Pulsing of foot lifting OFF after testing the initial angle.
P39 1~20 4 s
time
Presser foot lifting 3.3 Function Operation
P40 2~60 20 s
protect time
Start delay after n Normal Sewing
P41 switching off the foot 0~800 300 ms
Step 1: Under operator mode, press the key and the key
lifting signal
P42 Foot lifting confirming time 0~800 300 ms simultaneously to enter the sewing mode selection status.
P43 Auto test interval time 1~100 10 100ms The sewing mode code will be displayed on the upper display
Auto Needle Up
Auto Needle Up area.
P44 0～1 1 positioning after
positioning after Power on
Power on Step 2: Use the parameter index entries bit key to select the sewing
0:operator select
1:test motor initial mode code 1, which indicates normal sewing mode has been
Special run mode
P45 0～2 0 angle selected (see Fig.18).
selection
2:simple sewing
mode

19 20
 Step 1: Under operator mode, press the key and the key
simultaneously to enter the sewing mode selection status.
The sewing mode code will be displayed on the upper display
area.
Step 2: Use the parameter index entries bit key to select the sewing
mode code 2, which indicates one-segment sewing mode
has been selected (see Fig.19).

Fig.18
Step 3: Press key or without press any key for 5 seconds to save
the current value and return to operator mode.

n Simple Sewing Mode

Under administrator mode, set P45=2, it means to change the
operator mode to simple sewing mode.
Under simple sewing mode, the controller only controls the Fig.19
sewing speed. It is ready for operation just by stepping the pedal. If
Step 3: Use the two low-order digits parameter value key
stop stepping the pedal, the operation will also stop and the needle
stop position setting auto trimming is disabled. and key to select the needed stitches value.
When error of the machine synchronizer occurs, you can select to Step 4: Press key or without press any key for 5 seconds to save the
use simple sewing mode to instead of the free sewing mode. current value and return to operator mode.

n One-segment Sewing n One-segment Sewing Auto Test

21 22
Step 1: Under operator mode, press the key and the key key simultaneously to begin the auto test sewing.
simultaneously to enter the sewing mode selection status.
n Auto Thread Trimming
The sewing mode code will be displayed on the upper display
Press the key to enter thread trimming setting; it can be set as
area.
two modes: trimmer on or trimmer off.
Step 2: Use the parameter index entries bit key to select the sewing
When the trimming on is selected, the LED upper the key will
mode code 3, which indicates one-segment sewing auto test
lighten. Otherwise will not.
mode has been selected (see Fig.20).
n Presser Foot Lifting
Press the key to turn the auto foot lift on in sewing stop. If foot
lifting is open, the LED upper the key is lightened.
Press the key to enable auto foot lift on after thread trimming. If
it is enabled, the LED upper the key is lightened.
The factory setting of auto presser foot lifting is disabled.

n Needle Stop Position

Needle up/down position can be selected by pressing key;
key is pressed to select the needle position between needle up
position and needle down position.
Fig.20
When the needle down position is selected, the LED upper the
Step 3: Use the two low-order digits parameter value key
key will be lighted.
and key to select the needed stitches value.
The factory setting is needle down position.
Step 4: Press key or without press any key for 5 seconds to save
the current value and exit sewing selection mode. n Parameter Monitoring
Step 5: After setting, press key and the parameter value entries bit Step 1: Under operator mode, press key and key to enter

23 24
 monitoring mode. 01 will be displayed on the upper display
area.
4 Work Environment
Step 2: Change the monitoring parameters index by pressing key 1. Electromagnetic interference:
and key to select the needed parameter number. The
To avoid the false, please keep the product away from the
detailed parameters are shown in the table 4. high electromagnetic machinery or electro pulse generator.
Table 4：Monitoring parameters
Parameter Parameter Normal Value 2. Temperature:
Unit
Display Instruction Range
a. Please don’t operate the controller in room temperature is
SP01 DC Bus Voltage 270～350 V
above 40℃ or under 0℃.
SP02 Motor Current 170～280 0.01A
b. Avoid operating it directly in sun light or outdoors.
SP03 Motor rotate speed 100～6000 rpm
c. Avoid operating near the heater.
SP04 Motor initial angle --- Degree
d. Avoid operating in the area which humidity is less than 30%
SP05 Software Version --- Fact Value
or higher than 80%; also stay away from dew area.
※Operator, Technician and administrator all can enter this mode.
3. Atmosphere:

a. Please don’t operate in dusty area, and stay away from

corrosive material.
b. Avoid operating in evaporate or combustible gas area.

4. Aeration

a. Put the control box near the aeration opening.

b. Clear dust, paper scrap and cloth scrap deposited on
machine box periodically to avoid motor overheat.

25 26
 Table 5
Error Error
5 Troubleshooting Code Definition
System Indication Solution

u The system can automatic test itself after power on, and Hardware
Motor stop running, and Shut down the controller,
01 the red light is Re-power it after 30s interval,
provides a failure alarm function. The controller will stop and overload
constantly lightened, the if the controller still works
automatically initiate its protection program to prevent accidents.
Software HMI buzzes and alarms, abnormally, replace it and
02
u If a failure occurs during system running，it also will display a overloaded
any key is invalid. inform manufacturer.
failure alarm (Error code) on the control panel (HMI). Shut down the controller,
check input power voltage, if
u If a failure occurs, the corresponding error code will glitter on the the voltage is lower than 176V,
Motor stop running, and
please restart the controller
display area (see Fig.21). the red light is
after the voltage is normal, if
03 Low voltage constantly lightened, the
the controller still can not work
HMI buzzes and alarms,
normally after the voltage is
any key is invalid.
recovered to the normal level,
please replace it and inform
manufacturer.
Voltage is Shut down the controller,
too high check input power voltage, if it
04
while is higher than 264V, please
Motor stop running, and
stopping restart the controller after the
the red light is
voltage is normal, if the
constantly lightened, the
Voltage is controller still can not work
HMI buzzes and alarms,
too high normally after the voltage
05 any key is invalid.
during recovered to the normal level,
Operation please replace it and inform
manufacturer.
Control box is burned down
Motor stop running, and because of short-circuit of
Malfunction the red light is magnets loops, please check
06 in solenoid constantly lightened, the magnets loops and inform
loops HMI buzzes and alarms, manufacturer as well as
Fig.21 any key is invalid. recovery and replace the
controller.
u The following table shows the Error codes, possible causes and
solutions for failures.

-27- 28
 Motor stop running, and Shut down the controller, Motor stop running, and
Malfunction
the red light is Re-start it 30s interval, if the the red light is
in current HALL Please replace the controller
07 constantly lightened, the controller still can not work 13 constantly lightened, the
control failure and inform manufacturer.
HMI buzzes and alarms, normally replace it and inform HMI buzzes and alarms,
loops
any key is invalid. manufacturer. any key is invalid.
Shut down the controller, DSP
check the motor power cord access
14
whether it is broken off, failure
Motor stop running, and
loosen, damaged, or be EEPROM Motor stop running, and Shut down the controller,
the red light is
Motor tangled on the machinery by Motor the red light is Re-start it after 30s interval, if
08 constantly lightened, the
stalled other stuffs. Restart controller 15 overspeed constantly lightened, the the controller still cannot work
HMI buzzes and alarms,
after recovery, if the controller protection HMI buzzes and alarms, normally replace it and inform
any key is invalid.
still cannot work normally any key is invalid. manufacturer.
please replace it and inform Irregular
manufacturer. 16 motor
Motor stop running, and operation
Dynamic the red light is Shut down the controller,
Please replace the controller
09 Braking constantly lightened, the check all connection wire; if
and inform manufacturer. HMI access
failure HMI buzzes and alarms, the controller still can not work
any key is invalid. 17 EEPROM
Motor stop running, and normally after restart, please
Shut down controller power, failure
the red light is replace it and inform
check if the connection constantly lightened, the manufacturer.
Motor stop running, and
between HMI and controller is HMI buzzes and alarms, Shut down the controller,
HMI the red light is
broken or loosen; if the any key is invalid. Re-start it after 30s interval, if
10 Communic constantly lightened, the Motor
controller still can not work 18 the controller still cannot work
ation failure HMI buzzes and alarms, overload
normally after restart, please normally replace it and inform
any key is invalid.
replace it and inform manufacturer.
manufacturer. Shut down the controller,
Shut down controller power, Thread check whether the movable
check if the connection wire 19 trimming knife is reset. Confirm the
Motor stop running, and
between synchronizer and protection movable knife is reset, and
the red light is
Synchroniz controller is loosened; if the then re-start the controller.
11 constantly lightened, the
er failure controller still can not work
HMI buzzes and alarms,
normally after restart please — End —
any key is invalid.
replace it and inform
2007. 11
manufacturer.
Motor stop running, and 386P00209
Initial motor Restart for 2~3 times, if the
the red light is
angle controller still can not work
12 constantly lightened, the
detection normally, Please inform
HMI buzzes and alarms,
failure manufacturer.
any key is invalid.

29 30