Project / Summer Training Report

Academic Year 2023-24

Student’s Full Name Jambu Brijesh Kumar H

Enrolment No. 22SE09CH008
Branch: CHEMICAL ENGINEERING

Name of company. Rachana Dye Chem

Location: Ankleshwar

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This is to certify that Mr. Jambu Brijeshkumar
Hasmukhbhai, Enrollment No. 22SE09CH008 from the
Department of B.Tech-(CHEMICAL ENGINEERING), has
completed the Project / Summer Training from
01/06/2023 to 15/06/2023.

Date:

Stamp/seal
Signature:

Name of the company personnel:

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 INDEX

CHAPTER 1 INTRODUCTION OF COMPANY 4

CHAPTER 2 TRAINING UNDERTAKE ONE PAGE REPORT 5

CHAPTER 3 LEARNING OUTCOMES 6
CHAPTER 4 UTILITIES 15
CHAPTER 5 18
PLANT LAYOUT
CHAPTER 6 LIST OF PRODUCTS 19
CHAPTER 7 PICTORIAL GLIMPSE OF THE TRAINING 20

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 CHAPTER 1: INTRODUCTION TO THE COMPANY

NAME OF COMPANY: Rachna Dye Chem

TYPE: Medium Scale

FULL ADDRESS: Plot NO -2907, Phase-3 Panoli GIDC Industrial Estate

FOUNDER: Bharat Patel

CEO/MD: Bharat Patel

COMPANY INFORMATION: Rachana Dye-chem Industries Pvt Ltd

is a Private incorporated on 14 February 1992. It is classified as a
non-govt company and is registered at Registrar of Companies,
Mumbai. Its authorized share capital is Rs. 1,500,000 and its paid-up
capital is Rs. 500,000. It is involved in the Manufacture of basic
chemicals.

COMPANY PERSON CONTACT DETAIL:

 MR DINESH KHATRI:9925757136

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Chapter -2 Training Undertakes a one-page report

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 CHAPTER: 3 LEARNING OUTCOMES
SS REACTOR:

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 SS Reactors are used for the main process of product Reactor use
for the Multiple Reaction.
 Reactors are in the Jacketed. In the Jacket utilities like
CW/CSW/Steam are used for the maintaining Temperature Reach
to Mass.
 This Plant is Design For Batch Process. The reactor is Designed
with Agitator Assembly.
 Jacketed Reaction Stainless Steel Reactor Vessel for
cooling/heating.
 A reaction vessel is a container with an agitator for mixing,
dispersing, and reacting different materials in chemical
production.
 It is widely used in the chemical, food, pharmaceuticals,
resin, coating, paint, and printing ink industries.

Salient Features Of Stainless Steel Reactors:

 Available in capacity ranging from 10 liters to 20,000 Liters.
 Constructed in Mild Steel, Stainless Steel, and/or Rubber
lined according to each requirement.
 High Functional accuracy.
 Dimensional stability through legs or lugs.
 Less maintenance.
 Easy operations & small footprint.
Applications Of SS Reactors:
 Pharmaceutical industry
 Chemical industry
 Food and beverages industry
 Petro-chemical industry
 Resins industry
 Polymers industry

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  Coatings industry
 Adhesives industry
 Agricultural industry
 General chemicals industry
 Plastics industry
 Rubber industry

Production Capacity Of Reactors:

 We produce chemical reactors in production capacity ranging
from 10 Liters to 20000 Liters.
 Power voltage can be adjusted as per the customer’s domestic
power voltage requirements.
 Rights of technical improvements & modification reserved.
 Illustrations & dimensions are shown for information purposes
only.

STAINLESS STEEL REACTOR DIAGRAM:

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HCL FUME SCRUBBER:
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  HCl fume scrubber is mostly used in an acid storage tank
system.
 A properly designed HCL fume scrubber will eliminate the
release of irritating and corrosive vapors of hydrochloric acid
into the workplace and atmosphere.
 The scrubber design will depend upon several factors including
the method of offloading from the tank car or tank truck (air
pressure or pump), the ability to reuse dilute acid solutions
which may be generated from the scrubbing operation, and
permitting requirements needed to discharge or dispose of
acidic solutions or other solutions generated as a result of the
scrubbing operation.

WORKING PRINCIPLES:
 The recirculating and packed column scrubbers are the two
scrubbing systems used most commonly. The Recirculating
Scrubber consists of a pump, lines, educator, scrubber tank,
and sparger.
 The fume educator draws acid vapors from the storage tank in
this system. The acid vapors are then absorbed by water being
recirculated through the educator.
 The solution in the scrubber tank gradually builds strength up
to a maximum of 15% HCl. At this point, the weak acid solution
should be removed for use or sent to an appropriate hazardous
waste treatment site.
 The scrubber tank is then recharged with fresh water. No acid is
lost and the fumes from the hydrochloric acid are contained by
the system.
 In the Packed Column Scrubber water is fed into the top of a
packed column and acid vapors from the storage tank are fed
into the bottom.
 The acid vapors are removed from the air by scrubbing them
with the countercurrent flow of water. The air then vents out of

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 the top of the scrubber and the weak acid flows into a suitable
chemical waste handling system.

APPLICATIONS:
 Steel and Mining industry,
 Electric power plants,
 Oil and gas extraction operations,
 Oil refineries,
 Pulp and paper mills,
 Sewage treatment plants,
 Large poultry farms,
 Portland cement kilns,
 Municipal waste landfills,
 Coke ovens,
 Sulfur products and hydrogen sulfide production,
 Asphalt production and storage etc.

CONDENSER:
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 The condenser is a widely used component in various industries
like boilers, gas pipelines, chemical industries, etc.
 The condenser is a type of heat exchanger device, where
gaseous substances are compressed into a liquid state using a
cooling agent and, then latent heat is released into the
environment, known as a condenser.
 In general, A Heat Exchanging device is used in condensing
gaseous or vapor-state substances into a liquid state, Known as
a condenser.
 The condenser is made from the word” Condense ‘, Meaning is
‘to compress and this compression is called condensation
 Although, the process of changing the vapor state into the
liquid state, is known as condensation.
 This condensation process involves temperature changes, from
high to low.
 Condensation is the reverse process of Vaporization.

WORKING OF CONDENSER:

 Firstly, High-temperature vaporized gas is entered through a

vapor inlet. Now, the Coolant is throwdown in the condenser
shell through the coolant inlet (Shown in fig.).
 When High-temperature vapor passes through tubes inside the
shell, Vapour releases its heat to the coolant present in the
shell through the heat transfer process.
 As vapor passes through tubes inside, It losses its temperature
rapidly along the path. Due to a fall in temperature, Vapour
starts to change its state from vapor to liquid.
 As the falling vapor temperature comes equivalent to the
coolant temperature, Condensation is completed.
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  Now, the vapor is fully condensed and changed to the liquid
state and ready to use as feed water from the condensate
outlet.

CONDENSER: ARRANGEMENT & DESIGN

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 MANUFACTURING PROCESS, CHEMICAL
REACTION:

Amino G Acid:
MANUFACTURING PROCESS: In Autoclave take Liquor Ammonia 24%
is charged and G Salt and Sodium bisulphate. The mixture is heated
to 150 deg. And maintain 4 Hours. The mass is then received in
Isolation Vessels with water under controlled temp required quantity
of H2SO4 is added into it. After 6 Hours if required natural cooling is
carried out along with stirring mass is filtered on filter Nutch, C.F.,
and packed in HDPE Bag.

CHEMICAL REACTION:

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FLOW DIAGRAM:

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 CHAPTER 4: UTILITIES

Water:
 Tile water is required for large industrial as well as general
purposes, starting with water for cooling washing, steam
generation, and as a raw material for the production of
hydrated lime. The plant therefore must be located where a
dependable water supply is available namely lakes, rivers,
wells, and seas. If the water supply shows seasonal
fluctuations, it’s desirable to construct a reservoir or drill
several standby wells.
 Tile temperature, mineral content, silt and sand content,
bacteriological content, and cost for supply and purification
treatment must also be considered when choosing a water
supply. Demineralized water, from which all the minerals have
been removed is used where pure water is needed for the
process use, in boiler feed. Water is the most important raw
material for the production of hydrated lime. water is added to
the pug mill in the process.
Steam
 It is a vapor. It is used as the Working substance in the
operation of steam engines and steam turbines. A vapor is a
partially evaporated liquid carrying in it partials of liquid and it
can be liquefied by minor changes in temperature or pressure
Steam as a vapor would not obey the laws of perfect gases
unless it is highly dried 
 steam is known as superheated steam and it is assumed to
behave like a perfect gas when highly superheated although
steam is Considered a perfect gas on account of it being a
mixture of dry steam and moisture, it possesses properties like
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 those of gases namely pressure, volume, temperature of steam
as vapor are not connected by any smile relationship such as is
expressed by the characteristic equation for a perfect gas.
 Properties of steam were first investigated experimentally by
Renault and subsequently investigated by proof. Calendar by
carrying out extensive thermodynamic experiments using the
electrical catoptrical calorimeter.
 Steam services many plant items. Heat generates steam in
fired boilers or heaters which will make many different steam
pressures and temperatures. they apply heat and convert
condensate (pure water) to steam (a vapor). The steam then
goes to the different plant units in the piping systems which
use the steam. Steam is added in the pug mill for heating
purposes
Cooling water:
 Cooling water cools various streams in a plant. The water
starts at a cooling tower and is pumped through a piping
system to exchangers, which exchange heat. it comes out
boner-much like water from a water heater in a home. This
water then returns to the cooling tower.
 which cools the water. and then is ready for more circulation
into the unit. Like the steam and condensate system above,
this is a constant c system.
 The Cooling Tower is utilized in this process for reducing the
temperature.

Electricity:
 Fundamentally, electricity is the by-product of another energy
resource. It is produced from energy reserves. The major
problem is waste. Conventional light water nuclear reactors
are only 1 percent efficient in the production of electrical
energy.

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 Coal oil, and gas resources are less than 50 percent effective in
producing electricity. Hence, it is better to utilize the energy
reserve directly on the property for heating and cooling.
 Electrical energy will continue to be produced by our most
plentiful resources, coal, and uranium, in the near further.
Appliances will have to be designed that will do more work
with less energy input. The conventional generation of electric
energy utilizes coal, oil, gas, or nuclear reactor to heat water
and produce high-temperature pressure steam. The steam
flows through an electrical turbine generator.
 Lower temperature pressure steam leaves the turbine
generator; this steam contains adequate energy to heat or cool
buildings. When this steam is available for building heating and
cooling, it is called city steam, or street stem.

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CHAPTER:5 PLANT LAYOUT

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CHAPTER:6 LIST OF PRODUCTS

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CHAPTER 7: PICTORIAL GLIMPSE OF COMPANY

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