SYLLABUS - RPL

Syllabus for FITTER

Course Name
FITTER

Sector Capital Goods

Course Code CGM/2023/FITT-RPL/269
Level RPL LEVEL 3
Occupation FITTER

Job Description The job role is responsible for Ensuring accurate dimensions
using measurement tools, fitting tasks, operating drilling
machines, assembling metal parts, inspecting finished products,
and maintaining equipment in a safe work environment.
Course Duration Total Duration 80 Hrs (T-27, P-53)
Trainees’ Entry Grade 10
Qualification OR
Grade 8 with two year of (NTC/ NAC) after 8th
OR
Grade 8 pass and pursuing continuous schooling in regular school
with vocational subject
OR
8th grade pass with 2 yrs relevant experience
OR
Previous relevant Qualification of NSQF Level 2 with one yr
experience
OR
Previous relevant Qualification of NSQF Level 2.5 with 6 months
experience
Trainers Qualification Degree or Diploma in Mechanical Engineering with 1 yr
experience in relevant field
OR
ITI in relevant trade with 3 yr experience in relevant field

Structure of Course:

Total
Theory Practical
Module (Hrs)
Outcome (Hrs) (Hrs)
No. Module name [Multiple
of 30]
Workplace Safety Apply Safe Working
1 1 1 2
Practices
Basic Engineering Practice & interpret
2 2 6 8
Drawing technical drawings
Introduction to Fitting Demonstrate the basics
and Measurement of fitting, including the
3 6 10 16
necessary measuring
tools.
Tools and Equipment Identity and select tools
4 and equipment required 6 10 16
for the fitting job
5 Drilling Processes Demonstrate the Drilling 6 10 16

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Total
Theory Practical
Module (Hrs)
Outcome (Hrs) (Hrs)
No. Module name [Multiple
of 30]
and Machines in Processes and Machines
Fitting in Fitting
Stakes and Metal Describe the various
6 Joints in Fitting types of Stakes and 2 6 8
Metal Joints in Fitting.
Riveting Techniques Demonstrate the Riveting
7 2 6 8
in Fitting Techniques in Fitting
8 Employability Skill 2 4 6
TOTAL: 27 53 80

SYLLABUS:

Module No. 1: Workplace Safety

Outcome: Apply Safe Working Practices

Mapped to CGM/0703/OC1

Theory Content:
 Need of safety
 Occupational health & safety
 Personal Protective Equipment (PPE),
 Safe condition for prevention of accident- basic idea,
 First aid & First Aid Box,
 Fire extinguisher & its use,
 Different sign/slogan/banner/hoarding indicating warning against accident
 Safety rule, standards.

Practical Content:
 Use of appropriate Personal Protective Equipment (PPE) relevant to the task and work
conditions.
 Testing the firefighting equipment to verify whether they belong to working condition or not.
 Use the appropriate type of fire extinguisher to extinguish different types of fires safely.
 Mock drill for using appropriate first aid to the injured personnel
 Demonstration of the process of carrying out appropriate documentation following a health and
safety incident at work, including all the required information

Tools & Equipment needed: Personal Protective Equipment, Cleaning Equipment and Materials,
Sanitizer, Soap, Mask, First Aid Box, Fire Extinguisher/ Chart related to use of Different Fire
Extinguisher.

Module No. 2: Basic Engineering Drawing

Outcome: Practice & interpret technical drawings

Theory Content:

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 Introduction of technical drawing and lettering

 Use and care drawing boards and different drawing instruments, Drawing sheets and their
sizes.
 Explain Types of Lines: Horizontal, Vertical, Inclined, parallel lines.
 Concept of using Scales in Drawing – Enlarging, Full Size & Reducing Scale.

Practical Content:
Introduction of technical drawing and lettering
 How to begin a drawing – Layout of drawing sheet.
 Drawing of — i) Horizontal lines, ii) Vertical lines, iii) Inclined lines, iv) Parallel lines,
 Single stroke Lettering by conventional method.
 Dimensioning—System of Dimensioning
Geometrical Construction
 Geometrical construction of Polygons (Pentagon, Hexagon & Octagon) by general method.

Orthographic Projection of Line & Lamina

 Projector; Plane of projection – Vertical Plane, Horizontal Plane & Profile Plane. Concept
of 1st angle
 Projection; 3rd angle Projection. Reference Line – Symbol of methods of projection.
(Demonstration with models).
 Projection of Points, Lines & Lamina (Square, rectangular, triangular, hexagonal,
pentagonal and circular) parallel to VP and angle with HP & vice versa.

Freehand Sketch
Introduction – Necessity.
b) Free hand sketches of rolled steel sections – i) T-section, ii) I-section, iii) Angle section, iv)
Channel
section, v) Circular section, vi) Rectangular Section, vii) Steel flat, viii) Double ended wrench, ix)
Screw driver, x) Nail puller

Tools & Equipment needed: Drawing instrument box, Drawing instrument box, Set square
celluloid 30°-60°, French-curves (set of 12 celluloid), T-Square or Mini drafter, Drawing board.

Module No. 3: Introduction to Fitting and Measurement

Outcome: Demonstrate the basics of fitting, including the necessary measuring tools.

Theory Content:
 Definition of Fitter Trade and its Importance
 Explanation of Precision Measurements in Fitting
 Introduction to Basic Linear Measurement Tools: Dividers, Calipers, Hermaphrodite,
Center Punch, Dot Punch, Prick Punch

Practical Content:
 Demonstrate the Basic Measurement Tools
 Demonstration of Safe Usage and Handling the Measurement Tools.
 Measure and Mark the Workpieces

Tools & Equipment needed: Wing dividers, Spring dividers, Vernier calipers, Dial calipers,
Adjustable hermaphrodite, Center punch, dot punch, prick punch, Workbench, Vise, Pencils,
Marking chalk.

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Module No. 4: Tools and Equipment

Outcome: Identity and select tools and equipment required for the fitting job

Theory Content:
1. Types of Hammers and Their Applications in Fitting
 Various Types of Hammers and Their Functions
 Importance of Selecting the Right Hammer for Specific Tasks
 Safety Guidelines for Hammer Usage
2. Bench Vise Operations and Maintenance
 Understanding Bench Vise Types and Components
 Installation Guidelines and Best Practices
 Importance of Regular Maintenance for Bench Vises
3. Hacksaw Frames and Blades in Fitting
 Types of Hacksaw Frames and Blades Relevant to Fitting
 Specifications and Descriptions
 Safety Precautions for Hacksaw Usage
4. Surface Plate and Auxiliary Marking Equipment in Fitting
 Utilizing Surface Plate for Precision Work
 Functions of Auxiliary Marking Tools: V Block, Angle Plates, Parallel Blocks
 Importance of Accuracy in Marking
5. Micrometers and Depth Gauges in Fitting
 Understanding Outside Micrometers: Construction, Graduation, Reading
 Inside Micrometers: Application in Fitter Trade
 Micrometer Depth Gauge: Parts, Graduation, Reading
6. Vernier Calipers and Height Gauges for Fitters
 Construction and Principle of Vernier Calipers
 Application of Vernier Height Gauges in Fitter Trade

Practical Content:
 Identify Different types of Hammers and their uses
 Demonstrate Proper Workpiece Techniques with a bench vise
 Bench Vice Installation and Maintenance
 Procedure for the replacement of the blade
 Proper Use of Surface Plate and Auxiliary Tools
 Measure Depth Gauges in Fitting with Micrometers
 Demonstrate Digital Micrometers

Tools & Equipment needed: Hammers, Bench Vise, Hacksaw, Granite surface plate, V Block,
Angle plates, Parallel blocks, Micrometers, Vernier calipers, Vernier height gauge, Digital
Micrometers.

Module No. 5: Drilling Processes and Machines in Fitting

Outcome: Demonstrate the Drilling Processes and Machines in Fitting

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Theory Content:
 Explain Bench, Pillar, and Radial Drilling Machines
 Applications of Gang and Multiple Drilling Machines
 Calculation and Implementation of Tap Drill Size

Practical Content:
 Demonstrate the operation of different Drilling Machines
 Measure Tap Drill Size in Drilling Processes

Tools & Equipment needed: Drilling Machines, Gang Drilling Machine, Multiple Drilling Machine,
Drill Bits, Vernier calipers, micrometers, Workpieces, Workbench.

Module No. 6: Stakes and Metal Joints in Fitting

Outcome: Describe the various types of Stakes and Metal Joints in Fitting.

Theory Content:

 Bench Type Stakes: Parts and Applications in Fitting

 Describe Various Metal Joints and Their Selection
 Explanation of the Importance of Tolerance in Fitting Work.

Practical Content:

 Use of Bench Type Stakes in fitting

 Create Metal Joints with Tolerance Considerations.

Tools & Equipment needed: Bench type stake set, Metal Joints, Vernier calipers or micrometers,
Feeler gauges, Marking chalk or pencil, Combination square, Metal workpieces, Workbench.

Module No. 7: Riveting Techniques in Fitting

Outcome: Demonstrate the Riveting Techniques in Fitting

Theory Content:

 Types and Uses of Riveting Tools in Fitting

 Application of dolly Snaps in Fitter
 Comparison of Hot vs. Cold Riveting in Fitting

Practical Content:

 Demonstrate the procedure of Riveting Techniques in fitting

 Perform on Riveting with Correct Tools and Methods

Tools & Equipment needed: Rivet gun, Rivet set, Bucking bar, Dolly Snaps, Portable forge,
Rivets of various sizes, Workpieces, Workbench.

Module No. 8: Employability Skills

Detail Content

 Basic English Skills

1. Converse using basic English sentences.
2. How to Greet others
3. Read and interpret text written in basic English
4. Write a short note/paragraph / letter using basic English
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 Communication Skills
1. Demonstrate how to communicate effectively using verbal and nonverbal communication
Etiquette.
2. Discuss the significance of working collaboratively with others in a team

 Financial Skills
1. Outline the importance of selecting the right financial institution, product and service
2. Demonstrate how to carry out offline and online financial transactions, safely and securely like
net banking, wallet payment, UPI.
3. List the common components of salary and compute income, expenditure, taxes, investments
etc.

 Essential Digital Skills

1. Familiarization of working with computer
2. Discuss the significance of displaying responsible online behavior while browsing using various
social media platforms, e-mails, etc., safely and securely
3. Send email with attachment. Receive email and download attachment

 Customer Service Skills

1. Explain the significance of identifying customer needs and responding to them in a professional
manner.
2. Discuss the significance of maintaining hygiene and dressing appropriately

Learning Outcome – Assessment Criteria

Modul
Outcome Assessment Criteria
e
No.
After completion of this module students
will be able to:
1.1 Follow and maintain procedures to achieve a
safe working environment in line with
occupational health and safety regulations
and requirements.
1.2 Identify basic first aid and use them under
1 Apply safe working practices different circumstances.
1.3 Identify different fire extinguisher and use the
same as per requirement.
1.4 Identify safety alarms accurately
1.5 Follow about General safety precaution in
industry

After completion of this module students

will be able to:
2.1 Draw plane figures applying drawing
instruments with proper layout and folding of
drawing sheets.
2 Practice & interpret technical drawings
2.2 Construct Line, Lettering, Dimensioning, and
Scale – Plain, Diagonal
2.3 Draw plan, elevation, side view of different
objects with appropriate type of lines and
dimensions as per standard convention.
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Modul
Outcome Assessment Criteria
e
No.
2.4 Draw simple geometrical figure like square,
rectangle, circle using CAD.

After completion of this module students

will be able to:
3.1 Demonstrate the importance of Fitter Trade
3.2 Perform precision measurements in fitting
Demonstrate the basics of fitting,
3 including the necessary measuring 3.3 Explain proper use and application of basic
linear measurement tools
tools.
3.4 Apply safety practices while handling the
measuring tools
3.5 Engage in hands-on exercises for marking
and measuring workpieces
After completion of this module students
will be able to:
4.1 Identify different types of Hammers along
with their application.
4.2 Explain the importance of selecting right
hammer for right purpose
4.3 Demonstrate step by step process of Bench
Vise Operations.
4.4 Identify different types of Hacksaw Frames
Identity and select tools and equipment and Blades for relevant fitting purpose.
4 4.5 Explain precise marking process using
required for the fitting job proper marking tools.
4.6 Demonstrate proper utilization of surface
plate
4.7 Execute hands on exercises on measuring
depth gauges with a micrometer.
4.8 Explain the role of Vernier Calipers and
Height Gauge in fitting measurements.
4.9 Explain procedure for the replacement of
the blade.

After completion of this module students

will be able to:
5.1 Identify Bench, Pillar, and Radial Drilling
Demonstrate the Drilling Processes and Machines.
5 5.2 Explain the application of Gang and Multiple
Machines in Fitting Drilling Machine
5.3 Demonstrate the operation of different
Drilling Machines
5.4 Measure Tap Drill Size in Drilling Processes
After completion of this module students
will be able to:
6.1 Explain different parts and their application
Describe the various types of Stakes of Bench Type Stakes
6 6.2 Identify and select different metal joints
and Metal Joints in Fitting. 6.3 Explain the importance of tolerance
6.4 Create Metal Joints with Tolerance
Considerations

After completion of this module students

Demonstrate the Riveting Techniques in will be able to:
7
fitting 7.1 Demonstrate the procedure of Riveting
Techniques in fitting
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Modul
Outcome Assessment Criteria
e
No.
7.2 Illustrate the application of dolly snaps in
fitting.
7.3 Identify hot and cold riveting in fitting
7.4 Perform on Riveting techniques with Correct
Tools and Methods
As per guided curriculum
8 Employability Skill

List of Tools, Equipment & materials needed for 30 Trainees (Practical)

No. Tool/Equipment Specifications Quantity

1 Dividers Wing and Spring dividers 6
2 Calipers Vernier and Dial calipers 6
3 Hermaphrodite Adjustable hermaphrodite 6
4 Center Punch Standard center punch 6
5 Dot Punch Standard dot punch 6
6 Prick Punch Standard prick punch 6
7 Safety Goggles ANSI-approved safety goggles 30
8 Closed-toe Shoes 30
Heavy-duty work gloves for hand
9 Gloves protection 30
Sturdy workbenches for securing
10 Workbench workpieces 6
Hammers (Various Ball-peen, Claw, Cross-peen, Soft-
11 Types) faced hammers 6

Bench vise with appropriate jaw width

12 Bench Vise and opening capacity 6

Hacksaw (Frame and Adjustable hacksaw frames and

13 Blades) blades of different tooth counts 6
14 Surface Plate Granite surface plates 6

15 Auxiliary Marking Tools V Block, Angle Plates, Parallel Blocks 6

16 Micrometers Outside and Inside Micrometers 6

17 Vernier Calipers Vernier calipers 6
18 Height Gauges Vernier height gauges 6
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No. Tool/Equipment Specifications Quantity

Drilling Machines Bench, Pillar, and Radial Drilling
19 (Bench, Pillar, Radial) Machines 3
Gang drilling machine for group
20 Gang Drilling Machine drilling operations 1

Multiple spindle drilling machine for

21 Multiple Drilling Machine simultaneous drilling 1
Sufficient for
22 Drill Bits Assorted drill bits of various sizes practice
Vernier Calipers or Vernier calipers or micrometers for
23 Micrometers precise measurements 6
Depth gauge for measuring drill
24 Depth Gauge depths 6
Bench type stake set with various
25 Bench Type Stakes components 6
Assorted metal joints (e.g., butt joints,
26 Various Metal Joints lap joints, dovetail joints) 6
Vernier Calipers or Vernier calipers or micrometers for
27 Micrometers precise measurements 6
Feeler gauges for checking
28 Feeler Gauges clearances and tolerances 6
Marking and Layout Marking chalk or pencil, Combination
29 Tools square 30
Pneumatic rivet gun with adjustable
30 Rivet Gun pressure settings 6
Assorted rivet sets for different rivet
31 Rivet Set sizes 6
Various bucking bars with different
32 Bucking Bar profiles 6
Assorted dolly snaps for various
33 Dolly Snaps applications 6
Portable Forge or
Heating Equipment (if Gas or electric forge for hot riveting (if
34 applicable) applicable) 1
Rivets (Various Assorted rivets for different practice Sufficient for
35 Sizes/Materials) scenarios practice
Appropriate rivet header for cold
36 Rivet Header or Setter riveting 6
37 Metal Workpieces Metal workpieces for riveting practice 30