The document outlines a practical syllabus for a training program, detailing various tools, techniques, and measurements used in engineering. It includes specific lessons on tool identification, filing, marking, grinding, drilling, and threading, along with their respective time allocations. The syllabus emphasizes hands-on practice and understanding of equipment care and maintenance.
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Basic Fitting
The document outlines a practical syllabus for a training program, detailing various tools, techniques, and measurements used in engineering. It includes specific lessons on tool identification, filing, marking, grinding, drilling, and threading, along with their respective time allocations. The syllabus emphasizes hands-on practice and understanding of equipment care and maintenance.
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Split up Syllabus
Sem Syll. Time Time
Ex Les week week Practical name alloted Lesson name alloted no. no. no. no. (hrs) (hrs) Identification of tools &equipments as per desired 2 2 11 4 13 Linear measurements- its units specifications for marking, filing& sawing. Visual inspection of raw material for rusting, scaling, 14,1 12 2 steel rule, dividers corrosion etc 5 13 Familiarisation of bench vice. 2 16 callipers – types and uses 4 14 Filing- Flat and square (Rough finish). 8 17 Punch – types and uses. 15 Marking with scriber and steel rule. 3 18 Uses of different types of hammers. Filing practice, surface filing, marking of straight and parallel 16 6 19 Description, use and care of marking off table. lines with odd leg calipers and steel rule. 5 3 Bench vice construction, types, uses, care & maintenance, vice Marking out lines, gripping suitably in vice jaws, hack sawing 20,2 27 9 clamps, hacksaw frames and blades, specification, description, types to given dimensions. 1 and their uses, method of using hacksaws. Files- elements, types, specification and their uses. Methods of 22 filing. Care and maintenance of files. 4 23 Measuring standards (English, Metric Units) Pedestal grinding machine: Use, care and safety aspect. Marking off 24 and layout tools, scribing block, care & maintenance. 26 Try square, ordinary depth gauge,Care & maintenance of coldchisels- 6 4 30 Grinding, centre punch, dot punch, chisel and scriber. 7 to materials, types, cutting angles. 4 28 Combination set- its components, uses and cares. Marking according to drawing for locating, position of holes, Marking media, Prussian blue, red lead, chalk and their special 8 5 39 7 30 scribing lines on chalked surfaces with marking tools application, description. 4 Surface plate and auxiliary marking equipment, ‘V’ block, angle Finding centre of round bar with the help of ‘V’ block and 40 6 31 plates, parallel block, description, types, uses, accuracy, care and marking block. maintenance. 10 6 45 Chipping flat surfaces along a marked line. 7 47 Vernier calliper-its parts, principle, reading, uses & care. 40 Drilling machines-types &their application 4 Reamer- material, types, parts and their uses, determining hole size 38 for reaming, Reaming procedure. 34,3 16 7 50 Mark off and drill through holes. 5 Drill, Tap,Die-types & application. 5 Vernier height gauge: construction, graduations, vernier setting & 51 Drill and tap on M.S. flat. 4 39 3 reading. Care and maintenance of Vernier height Gauge. 52 Cutting external thread on M.S. rod using Die. 3 37 Basic terminology related to screw thread. 53 Punch letter and number 3 Interchangeability: Necessity in Engg., field, Limit- Definition, types, 43 Make Male & Female ‘T’ fitting with an accuracy +/- 0.2 mm terminology of limits and fits-basic size, actual size, deviation, high 21 8 64 25 to and 1 degree. and low limit, zero-line, tolerance zone, allowances. Different 45 standard systems of fits and limits. 48 7 Outside micrometre- its parts, principle, reading, uses,Reading of & VernierMicrometre), care & maintenance. 49 50 Dial test indicator-its parts, types, construction and uses. Counter sinking, counter boring and reaming with accuracy +/- 28,3 22 12 65 5 Radial drilling machine. 0.04 mm. 0 66 Drill blind holes 2 41 Countersink, counter bore and spot facing-tools and nomenclature 4 67 Form internal threads with taps to standard size (blind holes). 3 42 Cutting Speed, feed, depth of cut and Drilling time calculations.