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SM LC 60R22 Onoff T Sa B 160730

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0% found this document useful (0 votes)
55 views141 pages

SM LC 60R22 Onoff T Sa B 160730

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 141

60Hz R22 SERIES

Service Manual 2016

LSAT2-B-1607

Contents i
Contents

Part 1 General Information ...............................................................................1

Part 2 Indoor Units ............................................................................................ 6

Part 3 Outdoor Units ....................................................................................... 62

Part 4 Installation ............................................................................................ 69

Part 5 Electrical Control System .................................................................. 104

※The specifications, designs, and information in this book are subject to change without notice for
product improvement.

Contents i
MLCAC-UTSM-2012-02 General Information

Part 1
General Information
1. Model Names of Indoor/Outdoor Units .......................... 2
2. External Appearance ....................................................... 4
2.1 Indoor Units ................................................................................. 4
2.2 Outdoor Units .............................................................................. 4
3. Nomenclature ................................................................... 5

General Information 1
Model Names of Indoor/Outdoor Units

1. Model Names of Indoor/Outdoor Units


1.1 Indoor Units
R22 (capacity multiply by 1000Btu/h)
Cooling only
Indoor units type Indoor units model Capacity(Btu/h) Power supply
MVB-24CW-N 24000 220-230V 60Hz 1Ph
MVB-36CW-N 36000 220-230V 60Hz 1Ph
MVB-36CW-D 36000 220-230V 60Hz 1Ph
Air Handler
MVB-48CW-N 48000 220-230V 60Hz 1Ph
MVB-48CW-D 48000 220-230V 60Hz 1Ph
MVB-60CW-N 60000 220-230V 60Hz 1Ph
MTB-18CW-N 18000 220-230V 60Hz 1Ph
MTB-24CW-N 24000 220-230V 60Hz 1Ph
A5 Duct MTB-36CW-N 36000 220-230V 60Hz 1Ph
MTB-48CW-N 48000 220-230V 60Hz 1Ph
MTB-60CW-N 60000 220-230V 60Hz 1Ph
MUE-18CR-NB8 18000 220-230V 60Hz 1Ph
MUE-24CR-NB8 24000 220-230V 60Hz 1Ph
MUE-24CR-N 24000 220-230V 60Hz 1Ph
Ceiling & Floor
MUE-36CR-N 36000 220-230V 60Hz 1Ph
MUE-48CR-N 48000 220-230V 60Hz 1Ph
MUE-60CR-N 60000 220-230V 60Hz 1Ph
MCD-18CR-N 18000 220-230V 60Hz 1Ph
Super-slim 4-way MCD-24CR-N 24000 220-230V 60Hz 1Ph
Cassette MCD-36CR-N 36000 220-230V 60Hz 1Ph
MCD-48CR-N 48000 220-230V 60Hz 1Ph
MTI-18CW-N 18000 220-230V 60Hz 1Ph
MTI-24CW-N 24000 220-230V 60Hz 1Ph
A6 Duct
MTI-36CW-N 36000 220-230V 60Hz 1Ph
MTI-48CW-N 48000 220-230V 60Hz 1Ph
Heat Pump
A5 Duct MTB-60HW-N 60000 220-230V 60Hz 1Ph

1.2 Outdoor Units


Cooling Only
Outdoor unit Outdoor units Compressor
Capacity(Btu/h) Power supply Compressor model
type model brand
220-230V 60Hz
MOV2-18C-N 18000
1Ph
PH260X2CS-3KUU1 GMCC
220-230V 60Hz
MOV-18C-N 18000
1Ph
PH260X2CS-3KUU1 GMCC
220-230V 60Hz
MOVB-24C-N 24000
1Ph
PH361X3CS-3KUU GMCC
220-230V 60Hz
MOV-24C-N 24000
1Ph
PH370G2C-3MT GMCC
220-230V 60Hz
MOVB-36C-N 36000
1Ph
ZR36KC-PFV-522 Copeland
220-230V 60Hz
MOV-36C-N 36000
1Ph
C-R221H6R PANASONIC
Universal 220V 60Hz
outdoor unit
MOV-36C-D 36000
3Ph
C-SB263H6B Panasonic
380-420V 60Hz
MOV-36C-C 36000
3Ph
C-SB263H9A Panasonic
380V 60Hz
MOV-36C-X 36000
3Ph
C-SB263H9A Panasonic
220-230V 60Hz
MOVB-48C-N 48000
1Ph
ZR48KC-PFV-522 Copeland
220-230V 60Hz
MOV-48C-N 60000
1Ph
C-SBR145H16A Panasonic
220-230V 60Hz
MOV-48C-N 60000
1Ph
ZR48KC-PFV-522 Copeland
220V 60Hz
MOV-48C-D 48000
3Ph
C-SB303H6B Panasonic

General Information 2
Model Names of Indoor/Outdoor Units

380V 60Hz
MOV-48C-C 48000
3Ph
JT125BCBY1L Daikin
220-230V 60Hz
MOV-60C-N 60000
1Ph
C-SBR180H16A Panasonic
220-230V 60Hz
MOV-60C-N 60000
1Ph
ZR61KC-PFV-522 Copeland
220V 60Hz
MOV-60C-D 60000
3Ph
ZR61KS-TF5-522 Copeland
220-230V 60Hz
MOV-60C-D 60000
3Ph
C-SB373H6A Panasonic
380V 60Hz
MOV-60C-C 60000
3Ph
C-SB373H9A Panasonic
Heat Pump
220-230V 60Hz
MOV-60H-N 60000
1Ph
C-SBR165H16A Panasonic

General Information 3
External Appearance

2. External Appearance
2.1 Indoor Units
Air handler A5 Duct type

A6 Duct type

Ceiling & floor type Super-slim 4-way Cassette

2.2 Outdoor Units

General Information 4
Nomenclature

3. Nomenclature
3.1 Indoor Unit
M U B - 36 C R - N

Power Supply
N/V 220-230V, 1ph, 60Hz
X/D 220V, 3ph, 60Hz
C 380-420V, 3ph, 60Hz

Control Mode
W Wired control R Remote control

Function Code
C Cooling Only
H Cooling & Heating

Capacity (×1000Btu/h)

Product Series
A Time A Design B Time B Design

Indoor unit Type


U Ceiling & Floor
V Air Handler
T A5 Duct

Midea
3.2 Outdoor Unit
M O V 2 - 36 C - N

Power Supply
N/V 220-230V, 1ph, 60Hz
X/D 220V, 3ph, 60Hz
C 380V, 3ph, 60Hz

Function Code
C Cooling Only
H Cooling & Heating

Capacity (×1000Btu/h)

Product Series
B 2nd Designed
2 2nd Designed

Top Discharged Universal Outdoor Unit

Midea

General Information 5
Nomenclature

Part 2
Indoor Units
Air Handler Indoor Unit ....................................................... 7

A5 Duct Type ...................................................................... 17

Super-slim Cassette Type ................................................. 30

Ceiling & Floor Type .......................................................... 41

A6 Duct Type ...................................................................... 50

General Information 6
Air Handler Indoor Unit

Air Handler Indoor Unit

1. Features ........................................................................... 8

2. Dimensions ...................................................................... 9

3. Service Space ................................................................ 10

4. Static Pressure ............................................................... 11

5. Electric Characteristics ................................................. 13

6. Sound Levels ................................................................. 13

7. The Specification of Power ........................................... 14

8. Field Wiring .................................................................... 16

Air Handler Indoor Unit 7


Features

1. Features
Cabinet
The enclosure is built with galvanized steel and coated with a protective paint. It is convenient for
transportation and installation and fully insulated from high temperature and high voltage, in order to avoid
hazardous risks.

Filter
Factory installed filter can be cleaned and reinstalled for air filtration.

Air Filter

Seal Beam

Drainage
Enhancing primary and second drainage design allows complete drainage to improve in-house air quality.
Protection
Factory installed coil temperature sensor providing effective protection of the system.
Expansion Device
The Valve Expansion Device is durable and guarantees stable operation.
Application
Multiple airflow positions design, which includes up-flow, horizontal, enables an extensive share of the air
exchanged.

Performance
This series is designed and tested by ARI 210/240 standard.

8
Dimensions

2. Dimensions

Unit: inch (mm)


Capacity (Btu/h) A B C D E
24K, 36K 30-1/2 (774) 20-1/2 (520) 18-1/8 (460) 16-1/4 (414) 9-5/8 (245)
48K, 60K 38-3/16 (970) 21-5/8 (550) 20 (500) 17-7/8 (454) 10-1/2 (266)

9
Service Space

3. Service Space
1. Refrigerant piping and connections- minimum12" recommended.
2. Maintenance and servicing access - minimum36" from front of unit recommended for blower motor/coil
replacement.
3. Filter removal - minimum 36" recommended.

Plenum Clearances:

10
Static Pressure

4. Static Pressure
24K
1600
1400
1200
Air flow rate (m3/h)

1000
800
600
400
200
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
External static pressure (Pa)

36K
1800
1600
1400
Air flow rate (m3/h)

1200
1000
800
600
400
200
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
External static pressure (Pa)

11
Static Pressure

48K
3000

2500
Air flow rate (m3/h)

2000

1500

1000

500

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180
External static pressure (Pa)

60K
3000

2500
Air flow rate (m3/h)

2000

1500

1000

500

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180
External static pressure (Pa)

12
Electric Characteristics

5. Electric Characteristics
Indoor Units Power Supply
Model
Hz Voltage Min. Max. MFA
MVB-24CW-N 60 220-230V 198V 242V 16
MVB-36CW-N 60 220-230V 198V 242V 16
MVB-36CW-D 60 220-230V 198V 242V 16
MVB-48CW-N 60 220-230V 198V 242V 16
MVB-48CW-D 60 220-230V 198V 242V 16
MVB-60CW-N 60 220-230V 198V 242V 16
Note:
MFA: Max. Fuse Amps. (A)

6. Sound Levels

Model Noise level dB(A)

MVB-24CW-N(22023111000022) 49
MVB-24CW-N(22023111000130) 50
MVB-36CW-N 52
MVB-36CW-D 52
MVB-48CW-N 52
MVB-48CW-D(22023111000024) 55
MVB-48CW-D(22023111000110) 53
MVB-60CW-N 60

13
The Specification of Power

7. The Specification of Power


Cooling only
Capacity(Btu/h) 24K 36K 48K 60K
Phase 1PH
Indoor
Frequency/Voltage 220-230V, 60Hz
Power
Phase 1PH
Outdoor
Frequency/Voltage 220-230V, 60Hz
Input Current Fuse Indoor unit(A) 5A 5A 5A/ 5A
Indoor Unit Line Quantity 3 3 3 3
2 2 2 2
Power Line Line Diameter(AWG) 18/1.0mm 18/1.0mm 18/1.0mm 18/1.0mm
Outdoor Unit Line Quantity 3 3 3 3
2 2 2 2
Lines Power Line Line Diameter(AWG) 14/2.5mm 12/4.0mm 10/6.0mm 10/6.0mm
Gauge Outdoor-Indoor Lines Quantity 2 2 2 2
2 2 2 2
Signal Line Line Diameter(AWG) 18/1.0mm 18/1.0mm 18/1.0mm 18/1.0mm
Thermostat Lines Quantity 4 4 4 4
2 2 2 2
Signal Line Line Diameter(AWG) 18/1.0mm 18/1.0mm 18/1.0mm 18/1.0mm

Capacity(Btu/h) 36K 48K 60K


Phase 1PH
Indoor
Frequency/Voltage 220-230V, 60Hz
Power
Phase 3PH
Outdoor
Frequency/Voltage 380-420V, 60Hz
Input Current Fuse Indoor unit(A) 5A 5A 5A
Indoor Unit Line Quantity 3 3 3
2 2 2
Power Line Line Diameter(AWG) 18/1.0mm 18/1.0mm 18/1.0mm
Outdoor Unit Line Quantity 5 5 5
2 2 2
Lines Power Line Line Diameter(AWG) 14/2.5mm 14/2.5mm 14/2.5mm
Gauge Outdoor-Indoor Lines Quantity 2 2 2
2 2 2
Signal Line Line Diameter(AWG) 18/1.0mm 18/1.0mm 18/1.0mm
Thermostat Lines Quantity 4 4 4
2 2 2
Signal Line Line Diameter(AWG) 18/1.0mm 18/1.0mm 18/1.0mm

14
The Specification of Power

Capacity(Btu/h) 36K 48K 60K


Phase 1PH
Indoor
Frequency/Voltage 220-230V, 60Hz
Power
Phase 3PH
Outdoor
Frequency/Voltage 220V, 60Hz
Input Current Fuse Indoor unit(A) 5A 5A 5A
Indoor Unit Line Quantity 3 3 3
2 2 2
Power Line Line Diameter(AWG) 18/1.0mm 18/1.0mm 18/1.0mm
Outdoor Unit Line Quantity 5 5 5
2 2 2
Lines Power Line Line Diameter(AWG) 12/4.0mm 12/4.0mm 10/6.0mm
Gauge Outdoor-Indoor Lines Quantity 2 2 2
2 2 2
Signal Line Line Diameter(AWG) 18/1.0mm 18/1.0mm 18/1.0mm
Thermostat Lines Quantity 4 4 4
2 2 2
Signal Line Line Diameter(AWG) 18/1.0mm 18/1.0mm 18/1.0mm

15
Field Wiring

8. Field Wiring
Cooling only

16
A5 Duct Type

A5 Duct Type
1. Features ......................................................................... 18

2. Dimensions .................................................................... 21

3. Service Space ................................................................ 22

4. Static Pressure ............................................................... 23

5. Electric Characteristics ................................................. 25

6. Sound Levels ................................................................. 26

7. Accessories .................................................................... 27

8. The Specification of Power ........................................... 28

9. Field Wiring .................................................................... 29

A5 Duct Type 17
Features

1. Features
1.1 Installation accessories: (Optional)
 Front Board, Canvas Air Passage, Filter, Panel, for easy installation

Front Board Filter Panel


1.2 Easy Installation: Two air inlet styles (Bottom side or Rear side)
 Air inlet from rear is standard for all capacity; air inlet from bottom is optional.
 The size of air inlet frame from rear and bottom is same, it’s very easy to move the cover from bottom to
rear side, or from rear to the bottom, in order to matching the installation condition.

Air intake from rear (Standard) Air intake from bottom (Optional)

1.3 Easy maintenance


 Clean the filter (Optional, standard product without filter)
It is easy to draw out the filter from the indoor unit for cleaning, even the filter is installed in rear side or
bottom side.

 Replace the motor or centrifugal fan


Remove the ventilated panel firstly. Remove a half of blower housing and take out the motor with
centrifugal fan. Directly remove two bolts, and then replace the motor or centrifugal fan easily.

A5 Duct Type 18
Features

Motor

Blower Housing

Ventilated Panel

1.4 Reserved remote on-off and central control ports


 Reserved remote on-off ports and central control ports, can connect the cable of an on-off controller or a
central controller to realize remote on-off control function or group control function.

Remote on-off ports Central control ports


1.5 Built-in drain pump (Optional):
 Built-in drain pump can lift the water to 750mm upmost. It’s convenient to install drainage piping under
most space condition.
750mm upmost

A5 Duct Type 19
Features

1.6 Built-in display board


 The standard indoor unit can be controlled by wired controller.
 There is a display board with a receiver in the E-box. Move out the display, and fix it in other place, even
in the distance of 2m. The unit will realized remoter control.
 The wired controller and the display board can display the error code or production code when the chips
detect some failure.

Wired Controller (Standard) Remote Controller (Optional)

Displa
y

A5 Duct Type 20
MLCAC-UTSM-2010-06 Dimensions

2. Dimensions
Air filter ( optional ) air inlet from rear side

J
I

L B
H2 4-install hanger A Liquid side
H1
W1
W2

25 Drain pipe Gas side

M
Test mouth & Test cover 25 Drain pipe

D
C
25 Drain connecting pipe
( for pump )

Electric control box Fresh air intake

E F
G
H

Air filter ( optional )


K

air inlet from bottom side

Size of
Size of refrigerant
Capacity Outline dimension(mm) Air outlet opening size Air return opening size install
pipe
(KBtu) hanger
A B C D E F G H I J K L M H1 H2 W1 W2
18 mm 920 210 635 570 65 713 35 119 815 200 80 960 350 120 143 95 150

24 mm 920 270 635 570 65 713 35 179 815 260 20 960 350 120 143 95 150

36 mm 1140 270 775 710 65 933 35 179 1035 260 20 1180 490 120 143 95 150

48/60 mm 1200 300 865 800 80 968 40 204 1094 288 45 1240 500 175 198 155 210

A5 Duct Type 21
Service Space

3. Service Space
Ensure enough space required for installation and maintenance.

A5 Duct Type 22
Static Pressure

4. Static Pressure
18K
1200

1000
Air flow rate (m3/h)

800

600

400

200

0
0 5 10 15 20 25 30 35 40 45 50 55 60
External static pressure (Pa)

24K
1600
1400
1200
Air flow rate (m3/h)

1000
800
600
400
200
0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
External static pressure (Pa)

A5 Duct Type 23
Static Pressure

36K
2500

2000
Air flow rate (m3/h)

1500

1000

500

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130
External static pressure (Pa)

48K
3000

2500
Air flow rate (m3/h)

2000

1500

1000

500

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130
External static pressure (Pa)

60K
3000

2500
Air flow rate (m3/h)

2000

1500

1000

500

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130
External static pressure (Pa)

A5 Duct Type 24
Electric Characteristics

5. Electric Characteristics

Indoor Unit Power Supply


Model
Hz Voltage Min. Max. MFA
MTB-18CW-N 60 220-230V 198V 242V 16
MTB-24CW-N 60 220-230V 198V 242V 16
MTB-36CW-N 60 220-230V 198V 242V 16
MTB-48CW-N 60 220-230V 198V 242V 16
MTB-60CW-N 60 220-230V 198V 242V 16
MTB-60HW-N 60 220-230V 198V 242V 16
Note:
MFA: Max. Fuse Amps. (A)

A5 Duct Type 25
MCAC-UTSM-2010-06 Sound Levels

6. Sound Levels

Concealed Duct Type

Discharge Suction

Duct Duct

1.4m

Microphone

Noise level dB(A)


Model
H M L
MTB-18CW-N 44 31 26
MTB-24CW-N 44 35 32
MTB-36CW-N 48 44 42
MTB-48CW-N(22023011000438) 48 45 40
MTB-48CW-N(22023011000432) 46 44 42
MTB-48CW-N(22023011002234) 51 48 47
MTB-60CW-N 50 45 43
MTB-60HW-N 50 47 45

A5 Duct Type 26
Accessories

7. Accessories
Name Shape Quantity

Soundproof/insulation sheath 2

Tubing & Fittings Binding tape 1

Seal sponge 1

Drain joint 1
Drainpipe Fittings
Seal ring 1

Wire controller Wire controller 1

Owner's manual 1
others
Installation manual 1

A5 Duct Type 27
The Specification of Power

8. The Specification of Power


Type(Cooling only) 18000 24000 36000 48000 60000
Phase 1- Phase 1- Phase 1- Phase 1- Phase 1- Phase
220-230V~, 220-230V~, 220-230V~, 220-230V~, 220-230V~,
Frequency and Voltage
Indoor Unit 60Hz 60Hz 60Hz 60Hz 60Hz
Power 2
Power Wiring (mm ) 3x1.5 3x1.5 3x1.5 3x1.5 3x1.5
Circuit Breaker/ Fuse
20/16 20/16 20/16 20/16 20/16
(A)
Phase 1- Phase 1- Phase 1- Phase 1- Phase 1- Phase
220-230V~, 220-230V~, 220-230V~, 220-230V~, 220-230V~,
Frequency and Voltage
Ondoor Unit 60Hz 60Hz 60Hz 60Hz 60Hz
Power 2
Power Wiring (mm ) 3x2.5 3x2.5 3x4.0 3x6.0 3x6.0
Circuit Breaker/ Fuse
20/16 40/25 50/30 60/45 60/50
(A)
Weak Electric Signal
Indoor/Outdoor 2 2x1.0 2x1.0 2x1.0 2x1.0 2x1.0
(mm )
Connecting
2 Strong Electric Signal
Wiring (mm ) 2
(mm )

Type(Cooling only) 36000 48000-60000 36000 48000-60000


Phase 1- Phase 1- Phase 1- Phase 1- Phase
Frequency and 220-230V~, 220-230V~, 220-230V~, 220-230V~,
Voltage 60Hz 60Hz 60Hz 60Hz
Indoor Unit Power 2
Power Wiring (mm ) 3x1.5 3x1.5 3x1.5 3x1.5
Circuit Breaker/
20/16 20/16 20/16 20/16
Fuse (A)
Phase 3- Phase 3- Phase 3- Phase 3- Phase
Frequency and 380-420V~, 380-420V~,
220V~, 60Hz 220V~, 60Hz
Voltage 60Hz 60Hz
Ondoor Unit Power 2
Power Wiring (mm ) 5x4.0 5x4.0 5x2.5 5x2.5
Circuit Breaker/
40/25 45/35 25/20 25/20
Fuse (A)
Weak Electric
2 2x1.0 2x1.0 2x1.0 2x1.0
Indoor/Outdoor Connecting Signal (mm )
2
Wiring (mm ) Strong Electric
2
Signal (mm )

Type(Heat pump) 60000


Phase 1- Phase
Frequency and Voltage 220-230V~, 60Hz
Indoor Unit Power 2
Power Wiring (mm ) 3x1.5
Circuit Breaker/ Fuse (A) 20/16
Phase 1- Phase
Frequency and Voltage 220-230V~, 60Hz
Ondoor Unit Power 2
Power Wiring (mm ) 3x6.0
Circuit Breaker/ Fuse (A) 60/50
2
2 Weak Electric Signal (mm ) 4x1.0
Indoor/Outdoor Connecting Wiring (mm ) 2
Strong Electric Signal (mm )

A5 Duct Type 28
The Specification of Power

9. Field Wiring

A5 Duct Type 29
Super-slim Cassette Type

Super-slim Cassette Type

1. Features ......................................................................... 32

2. Dimensions .................................................................... 35

3. Service Space ................................................................ 36

4. Electric Characteristics ................................................. 37

5. Sound Levels ................................................................. 37

6. Accessories .................................................................... 38

7. The Specification of Power ........................................... 39

8. Field Wiring .................................................................... 40

Super-slim Cassette Type 30


Features

1. Features
1.1 Overview
 Compact design, super slim body size, less space requiring in installation
 Each louver can be separately controlled, more comfort air blowing is possible.
 Auto-lifting panel design, more convenient to clean and maintain the filter. (optional)

1.2 Fresh air intake function


 Fresh air fulfills air quality more healthy and comfortable.
 Ventilation motor is optional to increase the effect of fresh air.

New air-intake

1.3 Optional ionizer generator


 Ionizer generator is optional to get refreshing air to your room.

Super-slim Cassette Type 32


Features

Ionizer generator Ventilation motor


connector connector
 Ionizer can be switched on or off by remote controller.
When pressing the Clean Air button on the remote controller, Ionizer will work and the indicator light on
display board will shine.

1.4 External air duct design


 Reserve external air duct, more flexible for the air supply.

1.5 Built-in draining pump


 Due to the improvement of structure, more convenient to repair or replace the draining pump.

Super-slim Cassette Type 33


Features

Draining Pump

 Built-in draining pump to make sure condensed water drain out reliably.

1.6 Terminals for alarm lamp and long-distance on-off controller connection are
standard
 Reserve terminals for the connection of alarm lamp and long-distance on-off controller, more human
control.

Alarm lamp
Long-distance on-off controller

Super-slim Cassette Type 34


Dimensions

2. Dimensions
92 92

D
75 Fresh air intake

80
D
A 80

136
4-install hanger 126
D 680 Body
D 91
Gas side
Liquid side

90
135
Wiring connection port
92 92 92 92

92 92 92 92
E-parts box
A

A
780
780

840
B
A

A
Service hole for
Test mouth & Test cover
draining pump 32 Drain hole

132
D
B 680 D
840 196
C

A A
D

B
D

92 92 92 92

Panel
950

950 55

Unit: mm
Model A B C D
18/24 160 75 205 50
36 160 95 245 60
48 160 95 287 60

Super-slim Cassette Type 35


3 6000-4800 0Btu/h(R2 2) Series B=310mm

Service Space

3. Service Space

>1000mm
>1000mm

>1000mm

>1000mm

Chart 3

Super-slim Cassette Type 36


Electric Characteristics

4. Electric Characteristics
Indoor Unit Power Supply
Model
Hz Voltage Min. Max. MFA
MCD-18CR-N 60 220-230V 198V 242V 16
MCD-24CR-N 60 220-230V 198V 242V 16
MCD-36CR-N 60 220-230V 198V 242V 16
MCD-48CR-N 60 220-230V 198V 242V 16
Note:
MFA: Max. Fuse Amps. (A)

5. Sound Levels

1.4m

Microphone

Noise level dB(A)


Model
H M L
MCD-18CR-N 47 41 33
MCD-24CR-N(22022511001598) 48 44 36
MCD-24CR-N(22022511002116) 45 42 31
MCD-36CR-N 51 46 40
MCD-48CR-N(22022511001996) 52 46 42
MCD-48CR-N(22022511001456) 52 46 44

Super-slim Cassette Type 37


Accessories

6. Accessories
Name Shape Quantity
INSTALLATION FITTINGS
Installation paper board 1

Soundproof / insulation sheath 2


Tubing & Fittings
Connecting pipe group 1

Out-let pipe sheath 1

Out-let pipe clasp 1


Drainpipe Fittings

Drain joint 1

Seal ring 1

Remote controller & Its Frame 1

Remote controller & Its


Frame Remote controller holder 1

Mounting screw(ST2.9×10-C-H) 2
Alkaline dry batteries (AM4) 2
Owner's manual 1
Others
Installation manual 1

Installation accessory Expansible hook 4


(The product you have
might not be provided the Installation hook 4
following accessories
Orifice 1

Super-slim Cassette Type 38


The Specification of Power

7. The Specification of Power


Type(Cooling only) 18000 24000 36000 48000
Phase 1- Phase 1- Phase 1- Phase 1- Phase
Frequency and 220-230V~, 220-230V~, 220-230V~, 220-230V~,
Voltage 60Hz 60Hz 60Hz 60Hz
Indoor Unit Power 2
Power Wiring (mm ) 3x1.5 3x1.5 3x1.5 3x1.5
Circuit Breaker/
20/16 20/16 20/16 20/16
Fuse (A)
Phase 1- Phase 1- Phase 1- Phase 3- Phase
Frequency and 220-230V~, 220-230V~, 220-230V~,
220V~, 60Hz
Voltage 60Hz 60Hz 60Hz
Ondoor Unit Power 2
Power Wiring (mm ) 3x2.5 3x2.5 3x4.0 5x4.0
Circuit Breaker/
20/16 40/25 50/30 45/35
Fuse (A)
Weak Electric
2 2x1.0 2x1.0 2x1.0 2x1.0
Indoor/Outdoor Connecting Signal (mm )
2
Wiring (mm ) Strong Electric
2
Signal (mm )

Super-slim Cassette Type 39


Field Wiring

8. Field Wiring

Super-slim Cassette Type 40


Ceiling & Floor Type

Ceiling & Floor Type


1. Features ......................................................................... 42

2. Dimensions .................................................................... 43

3. Service Space ................................................................ 44

4. Electric Characteristics ................................................. 45

5. Sound Levels ................................................................. 46

6. Accessories .................................................................... 47

7. The Specification of Power ........................................... 48

8. Field Wiring .................................................................... 49

Ceiling & Floor Type 41


Features

1. Features
1.1 New design, more modern and elegant appearance.

1.2. Convenient installation


--The ceiling type can be easily installed into a corner of the ceiling even if the ceiling is very narrow
--It is especially useful when installation of an air conditioner in the center of the ceiling is impossible due
to a structure such as one lighting.

1.3. Two direction auto swing (vertical & horizontal) and wide angle air flow,
--Air flow directional control minimizes the air resistance and produces wilder air flow to vertical
direction.
--The range of horizontal air discharge is widened which secures wider air flow distribution to provide
more comfortable air circulation no matter where the unit is set up

1.4. Three level fan speed, more humanism design, meets different air-supply requirement.

1.5. New foam drain pan with plastic-spraying inner surface

1.6. Easy operation.

1.7. Remote control and optional wired control method.

Ceiling & Floor Type 42


Dimensions

2. Dimensions
2- 33 Wiring connection port

2- 40 Drain discharge port

204
140
94
120 Fresh air intake
Refrigerant pipe hole
120

B
C

D
Hanging arm
220
222

Capacity (Btu/h) A B C D
18K 1068 675 235 983
24K/36K 1285 675 235 1200
48K/60K 1650 675 235 1565

Ceiling & Floor Type 43


Service Space

3. Service Space

Ceiling & Floor Type 44


Electric Characteristics

4. Electric Characteristics
Indoor Units Power Supply
Model
Hz Voltage Min. Max. MFA
MUE-18CR-NB8 60 220-230V 198V 242V 16
MUE-24CR-NB8 60 220-230V 198V 242V 16
MUE-36CR-N 60 220-230V 198V 242V 16
MUE-48CR-N 60 220-230V 198V 242V 16
MUE-60CR-N 60 220-230V 198V 242V 16
Note:
MFA: Max. Fuse Amps. (A)

Ceiling & Floor Type 45


Sound Levels

5. Sound Levels

Microphone
1m

1m 1.5m
Air outlet side 1m

Microphone

Ceiling Floor

Noise level dB(A)


Model
H M L
MUE-18CR-NB8 53 48 42
MUE-24CR-NB8 54 49 43
MUE-24CR-N 52 45 39
MUE-36CR-N(22022711000303) 53 50 46
MUE-36CR-N(22022711000403) 56 53 50
MUE-48CR-N(22022711000318) 52 48 45
MUE-48CR-N(22022711000288) 52 49 45
MUE-48CR-N(22022711001216) 57 52 50
MUE-48CR-N(22022711001676) 57 53 48
MUE-48CR-N(22022711000269) 57 53 50
MUE-60CR-N(22022711001256) 60 56 52
MUE-60CR-N(22022711001276) 60 55 52

Ceiling & Floor Type 46


MCAC-UTSM-2010-09 Accessories

6. Accessories

1. Remote controller 1

Remote controller & Its 2. Remote controller holder 1


holder

3. Mounting screw (ST2.9×10-C-H) 2

4. Alkaline dry batteries (AM4) 2

5. Owner's manual 1
Others 6. Installation manual 1
7. Remote controller manual 1

Ceiling & Floor Type 47


The Specification of Power

7. The Specification of Power

Type(Cooling only) 18000 24000 36000 48000 60000


Phase 1- Phase 1- Phase 1- Phase 1- Phase 1- Phase
220-230V~, 220-230V~, 220-230V~, 220-230V~, 220-230V~,
Frequency and Voltage
Indoor Unit 60Hz 60Hz 60Hz 60Hz 60Hz
Power 2
Power Wiring (mm ) 3x1.5 3x1.5 3x1.5 3x1.5 3x1.5
Circuit Breaker/ Fuse
20/16 20/16 20/16 20/16 20/16
(A)
Phase 1- Phase 1- Phase 1- Phase 1- Phase 1- Phase
220-230V~, 220-230V~, 220-230V~, 220-230V~, 220-230V~,
Frequency and Voltage
Ondoor Unit 60Hz 60Hz 60Hz 60Hz 60Hz
Power 2
Power Wiring (mm ) 3x2.5 3x2.5 3x4.0 3x6.0 3x6.0
Circuit Breaker/ Fuse
20/16 40/25 50/30 60/45 60/50
(A)
Weak Electric Signal
Indoor/Outdoor 2 2x1.0 2x1.0 2x1.0 2x1.0 2x1.0
(mm )
Connecting
2 Strong Electric Signal
Wiring (mm ) 2
(mm )

Type(Cooling only) 36000 48000-60000 36000 48000-60000


Phase 1- Phase 1- Phase 1- Phase 1- Phase
Frequency and 220-230V~, 220-230V~, 220-230V~, 220-230V~,
Voltage 60Hz 60Hz 60Hz 60Hz
Indoor Unit Power 2
Power Wiring (mm ) 3x1.5 3x1.5 3x1.5 3x1.5
Circuit Breaker/
20/16 20/16 20/16 20/16
Fuse (A)
Phase 3- Phase 3- Phase 3- Phase 3- Phase
Frequency and 380-420V~, 380-420V~,
220V~, 60Hz 220V~, 60Hz
Voltage 60Hz 60Hz
Ondoor Unit Power 2
Power Wiring (mm ) 5x4.0 5x4.0 5x2.5 5x2.5
Circuit Breaker/
40/25 45/35 25/20 25/20
Fuse (A)
Indoor/Outdoor Connecting Weak Electric
2 2 2x1.0 2x1.0 2x1.0 2x1.0
Wiring (mm ) Signal (mm )

Ceiling & Floor Type 48


The Specification of Power

8. Field Wiring

Ceiling & Floor Type 49


A6 Duct Type

A6 Duct Type

1. Features .......................................................................... 51

2. Dimensions .................................................................... 54

3. Service Space ................................................................ 55

4. Static Pressure ............................................................... 56

5. Electric Characteristics ................................................. 57

6. Sound Levels ................................................................. 58

7. Accessories .................................................................... 59

8. The Specification of Power ........................................... 60

9. Field Wiring .................................................................... 61

A6 Duct Type 50
The Specification of Power

1. Features
1.1 Slim Design
 The industry Lowest height is designed to be fitted into tight roof spaces.
*18K unit - 210mm,24K/36K unit - 249mm,48K unit -300mm

1.2 Installation accessories: (Optional)


 Front Board, Canvas Air Passage, Filter, Panel, for easy installation

1.3 Flexible Air Intake Way (Bottom side or Rear side)


 The frame size of air inlet in rear and bottom is the same. It’s very easy to switch to match different
application.

Air intake from rear (Standard) Air intake from bottom (Optional)

A6 Duct Type 51
The Specification of Power

1.4 Easy Clean


 Clean the filter (Optional, standard product without filter)
 It is easy to draw out the filter from the indoor unit for cleaning, even the filter is installed in rear side or
bottom side.

 With a larger window design, once the motor and the blower wheels have been detached, heat
exchanger and water receiver tray in behind can be seen very clearly. Dust can be easily removed from
the inside by vacuum

1.5 Easy maintenance


 A6 duct allows operators maintenance the motor from the bottom more easily compare with that on the
top.

 A6 duct has big space for maintenance at the side

A6 Duct Type 52
The Specification of Power

1.6 Built-in drain pump (Optional)


 Built-in drain pump can lift the water to 750mm upmost, which widens the drainage piping range.

Max 750mm

A6 Duct Type 53
The Specification of Power

2. Dimensions

Note: standard product without filter Unit: mm


Size of install
Outline dimension(mm) Air outlet opening size Air return opening size Size of refrigerant pipe
Model hanger
A B C D E F G H I J K L M H1 H2 W1 W2

18K 880 210 674 600 140 706 50 136 782 190 40 920 508 78 148 88 112

24~36K 1100 249 774 700 140 926 50 175 1001 228 5 1140 598 80 150 130 155

48K 1360 249 774 700 140 1166 40 175 1261 228 5 1400 598 80 150 130 155

A6 Duct Type 54
The Specification of Power

3. Service Space
Ensure enough space required for installation and maintenance.

A6 Duct Type 55
The Specification of Power

4. Static Pressure

A6 Duct Type 56
The Specification of Power

5. Electric Characteristics
Indoor Unit Power Supply
Model
Hz Voltage Min. Max. MFA
MTI-18CW-N 60 220-230V 198V 242V 16
MTI-24CW-N 60 220-230V 198V 242V 16
MTI-36CW-N 60 220-230V 198V 242V 16
MTI-48CW-N 60 220-230V 198V 242V 16
Note:
MFA: Max. Fuse Amps. (A)

A6 Duct Type 57
The Specification of Power

6. Sound Levels

Concealed Duct Type

Discharge Suction

Duct Duct

1.4m

Microphone

Noise level dB(A)


Model
H M L
MTI-18CW-N 49 42 39
MTI-24CW-N 44 39 37
MTI-36CW-N 48 40 36
MTI-48CW-N 52 42 38

A6 Duct Type 58
The Specification of Power

7. Accessories
Name Shape Quantity
Tubing & Fittings
Soundproof / insulation sheath 2

Drain joint 1
Drainpipe Fittings
(for cooling & heating)
Seal ring 1

Magnetic ring
EMC & It’s Fitting
(twist the electric wires L and N around 1
(for some models)
the magnetic ring to five circles)

Wired controller 1

Wired controller & Its Frame ,


Owner s manual of wired controller 1

Wired controller installation manual 1


Owner s manual 1

Installation manual 1
Others
1(on some
Connecting wire for display (2m)
models)
1(on some
Cord protection rubber ring
models)

A6 Duct Type 59
The Specification of Power

8. The Specification of Power


Type(Cooling only) 18000 24000 36000 48000
Phase 1- Phase 1- Phase 1- Phase 1- Phase
Frequency and 220-230V~, 220-230V~, 220-230V~, 220-230V~,
Voltage 60Hz 60Hz 60Hz 60Hz
Indoor Unit Power 2
Power Wiring (mm ) 3x1.5 3x1.5 3x1.5 3x1.5
Circuit Breaker/
20/16 20/16 20/16 20/16
Fuse (A)
Phase 1- Phase 1- Phase 1- Phase 1- Phase
Frequency and 220-230V~, 220-230V~, 220-230V~, 220-230V~,
Voltage 60Hz 60Hz 60Hz 60Hz
Ondoor Unit Power 2
Power Wiring (mm ) 3x2.5 3x2.5 3x4.0 3x6.0
Circuit Breaker/
20/16 40/25 50/30 60/45
Fuse (A)
Weak Electric
2 2x1.0 2x1.0 2x1.0 2x1.0
Indoor/Outdoor Connecting Signal (mm )
2
Wiring (mm ) Strong Electric
2
Signal (mm )

Type(Cooling only) 36000 36000


Phase 1- Phase 1- Phase
Frequency and Voltage 220-230V~, 60Hz 220-230V~, 60Hz
Indoor Unit Power 2
Power Wiring (mm ) 3x1.5 3x1.5
Circuit Breaker/ Fuse (A) 20/16 20/16
Phase 3- Phase 3- Phase
Frequency and Voltage 220V~, 60Hz 380-420V~, 60Hz
Ondoor Unit Power 2
Power Wiring (mm ) 5x4.0 5x2.5
Circuit Breaker/ Fuse (A) 40/25 25/20
2
2 Weak Electric Signal (mm ) 2x1.0 2x1.0
Indoor/Outdoor Connecting Wiring (mm ) 2
Strong Electric Signal (mm )

A6 Duct Type 60
The Specification of Power

9. Field Wiring

A6 Duct Type 61
Outdoor Units

Part 3
Outdoor Units
1. Dimensions .................................................................... 63

2. Service Space ................................................................ 64

3. Piping Diagrams ............................................................ 65

4. Electric Characteristics ................................................. 67

5. Operation Limits ............................................................ 68

Outdoor Units 62
Dimensions

2. Dimensions

Refrigerant Connection Service


Unit Model Dimensions (Inches)
Valve Size
(Btu/h)
"H" in [mm] "W" in [mm] "L" in [mm] Liquid in Vapor in
MOV2-18C-N 24-15/16[633] 21-7/8[554] 21-7/8[554] 1/4 1/2
MOV-18C-N 24-15/16[633] 23-5/8[600] 23-5/8[600] 1/4 1/2
MOVB-24C-N 24-15/16[633] 21-7/8[554] 21-7/8[554] 3/8 5/8
MOV-24C-N 24-15/16[633] 23-5/8[600] 23-5/8[600] 3/8 5/8
MOVB-36C-N 24-15/16[633] 23-5/8[600] 23-5/8[600] 3/8 3/4
MOV-36C-N
MOV-36C-D*1 29-7/8[759] 23-5/8[600] 23-5/8[600] 3/8 3/4
MOV-36C-X
MOV-36C-D*2
29-7/8[759] 21-7/8[554] 21-7/8[554] 3/8 3/4
MOV-36C-C
MOVB-48C-N
MOV-48C-N 29-7/8[759] 28[710] 28[710] 3/8 3/4
MOV-48C-C
MOV-48C-D
29-7/8[759] 28[710] 28[710] 3/8 7/8
MOV-60H-N
MOV-60C-N
MOV-60C-D 33-3/16[843] 28[710] 28[710] 3/8 7/8
MOV-60C-C

Installation 63
Service Space

3. Service Space

Installation 64
Piping Diagrams

4. Piping Diagrams
MOV2-18C-N MOV-18C-N MOVB-24C-N MOV-24C-N MOVB-36C-N MOV-36C-N
MOVB-48C-N MOV-48C-N(22022716000975) MOV-60C-D(22022716000715)
MOV-60C-N(22022716000695)
INDOOR OUTDOOR

LIQUID SIDE

Throttle orifice

HEAT HEAT
EXCHANGE EXCHANGE
(EVAPORATOR) (CONDENSER)
T1 Room temp.
sensor

T2 Evaporator
temp. sensor

GAS SIDE COMPRESSOR

MOV-48C-N(22023016000161) MOV-48C-N(22022516001062) MOV-60C-N(22022716000735)


MOV-60C-D(22022716000756) MOV-60C-C MOV-36C-D MOV-48C-D MOV-36C-C MOV-36C-X
MOV-48C-C
INDOOR OUTDOOR

LIQUID SIDE

Throttle orifice

HEAT
EXCHANGE
(EVAPORATOR) HEAT
T1 Room temp. EXCHANGE
sensor (CONDENSER)

T2 Evaporator Low pressure High pressure


temp. sensor switch switch
T5 Discharge
temp. sensor

GAS SIDE COMPRESSOR

Installation 65
Piping Diagrams

MOV-60H-N
INDOOR OUTDOOR

LIQUID SIDE

Throttle orifice 2-WAY VALVE T3 Condenser


temp. sensor

HEAT
EXCHANGE
(EVAPORATOR) HEAT
T1 Room temp. EXCHANGE
sensor (CONDENSER)

T2 Evaporator
temp. sensor
GAS SIDE
4-WAY VALVE

3-WAY VALVE Accumulator High pressure


switch
T5 Discharge
Low pressure temp. sensor
switch
Compressor COOLING

HEATING

Installation 66
Electric Characteristics

5. Electric Characteristics
Outdoor Unit
Model
Hz Voltage Min. Max.
MOV2-18C-N 60 220-230V 198V 242V
MOV-18C-N 60 220-230V 198V 242V
MOVB-24C-N 60 220-230V 198V 242V
MOV-24C-N 60 220-230V 198V 242V
MOVB-36C-N 60 220-230V 198V 242V
MOV-36C-N 60 220-230V 198V 242V
MOV-36C-D 60 220V 198V 242V
MOV-36C-C 60 380-420V 342V 440V
MOV-36C-X 60 380V 342V 440V
MOVB-48C-N 60 220-230V 198V 242V
MOV-48C-N 60 220-230V 198V 242V
MOV-48C-D 60 220V 198V 242V
MOV-48C-C 60 380-420V 342V 440V
MOV-60C-N 60 220-230V 198V 242V
MOV-60C-D 60 220V 198V 242V
MOV-60C-C 60 380-420V 342V 440V
MOV-60H-N 60 220-230V 198V 242V

Installation 67
Operation Limits

6. Operation Limits
Mode
Cooling operation Heating operation Drying operation
Temperature
Room temperature 17℃~32℃ 0℃~30℃ 17℃~32℃

Outdoor temperature 18℃~43℃ -7℃~24℃ 18℃~43℃

Installation 68
Operation Limits

Part 4
Installation
1. Installation Procedure .................................................. 70

2. Location selection ........................................................ 71

3. Indoor unit installation ................................................. 72

4. Outdoor unit installation (Top Discharge Unit) .......... 89

5. Refrigerant pipe installation ........................................ 92

6. Drainage pipe installation ............................................ 95

7. Vacuum Drying and Leakage Checking ..................... 99

8. Additional refrigerant charge .................................... 100

9. Engineering of insulation .......................................... 101

10. Engineering of electrical wiring ................................ 102

11. Test operation ............................................................. 103

Installation 69
Installation Procedure

1. Installation Procedure

Indoor unit installation Outdoor unit installation


location selection location selection

Indoor unit installation Outdoor unit installation

Refrigerant pipe Refrigerant pipe


installation and insulation installation and insulation

Drainage pipe installation Drainage pipe installation


and insulation and insulation

Vacuum drying and leakage checking

Additional refrigerant charge

Insulation the joint part of refrigerant pipe

Wiring connection and electric safety checking

Test operation

Installation 70
Location selection

2. Location selection
2.1 Indoor unit location selection
 The place shall easily support the indoor unit’s weight.
 The place can ensure the indoor unit installation and inspection.
 The place can ensure the indoor unit horizontally installed.
 The place shall allow easy water drainage.
 The place shall easily connect with the outdoor unit.
 The place where air circulation in the room should be good.
 There should not be any heat source or steam near the unit.
 There should not be any oil gas near the unit
 There should not be any corrosive gas near the unit
 There should not be any salty air neat the unit
 There should not be strong electromagnetic wave near the unit
 There should not be inflammable materials or gas near the unit
 There should not be strong voltage vibration.

2.2 Outdoor unit location selection


 The place shall easily support the outdoor unit’s weight.
 Locate the outdoor unit as close to indoor unit as possible
 The piping length and height drop can not exceed the allowable value.
 The place where the noise, vibration and outlet air do not disturb the neighbors.
 There is enough room for installation and maintenance.
 The air outlet and the air inlet are not impeded, and not face the strong wind.
 It is easy to install the connecting pipes and cables.
 There is no danger of fire due to leakage of inflammable gas.
 It should be a dry and well ventilation place
 The support should be flat and horizontal
 Do not install the outdoor unit in a dirty or severely polluted place, so as to avoid blockage of the heat
exchanger in the outdoor unit.
 If is built over the unit to prevent direct sunlight, rain exposure, direct strong wend, snow and other scraps
accumulation, make sure that heat radiation from the condenser is not restricted.

Installation 71
Indoor unit installation

3. Indoor unit installation


3.1 Air handler indoor unit installation
3.1.1 Service space for indoor unit
Refrigerant piping and connections- minimum12" recommended.
Maintenance and servicing access - minimum36" from front of unit recommended for blower motor/coil
replacement.
Filter removal - minimum 36" recommended.

Plenum Clearances:

Installation 72
Indoor unit installation

3.1.2 Install the main body


You can choose vertical or horizontal installation in accordance with the applications.

Note: For drain the condensate out of the unit smoothly, please place the unit with a small angle when
horizontal installation.

3.1.3 Install the air duct


Typical air duct design:

Horizontal Installation

Vertical
Installation

Installation 73
Indoor unit installation

3.2 A5 duct indoor unit installation


3.2.1 Service space for indoor unit

3.2.2 Bolt pitch

Size of outline dimension mounted plug


Capacity (KBtu)
L M
18 960 350
24 960 350
36 960 350
48/60 1240 500

3.2.3 Install the pendant bolt


Select the position of installation hooks according to the hook holes positions showed in upper picture.
Drill four holes of Ø12mm, 45~50mm deep at the selected positions on the ceiling. Then embed the
expansible hooks (fittings).

Installation 74
Indoor unit installation

3.2.4 Install the main body


Make the 4 suspender through the 4 hanger of the main body to suspend it. Adjust the hexangular nuts on
the four installation hooks evenly, to ensure the balance of the body. Use a leveling instrument to make sure
the levelness of the main body is within ±1°.

3.2.5 Install the air filter


Insert the air filter through the filter slot and fix it with 2 screws.

3.2.6 Install the air duct


Please design the air duct as below recommended picture

3.2.7 Change the air inlet direction


① Take off ventilation panel and flange, cut off the staples at side rail.

Installation 75
Indoor unit installation

② Stick the attached seal sponge as per the indicating place in the following fig, and then change the
mounting positions of air return panel and air return flange .

③ When install the filter mesh, please plug it into flange inclined from air return opening, and then push up.

④ The installation has finish, upon filter mesh which fixing blocks have been insert to the flange positional
holes.

Installation 76
Indoor unit installation

3.3 Ceiling & floor indoor unit installation


3.3.1 Service space for indoor unit

3.3.2 Bolt pitch


① Ceiling installation

Capacity (Btu/h) D E
18K 983 220
24-36k 1200 220
48-60K 1565 220

② Wall-mounted installation

Installation 77
Indoor unit installation

3.3.3 Install the pendant bolt


① Ceiling installation
Select the position of installation hooks according to the hook holes positions showed in upper picture.
Drill four holes of Ø12mm, 45~50mm deep at the selected positions on the ceiling. Then embed the
expansible hooks (fittings).

② Wall-mounted installation
Install the tapping screws onto the wall.(Refer to picture below)

3.3.4 Install the main body


① Ceiling installation (The only installation method for the unit with drain pump)
Remove the side board and the grille.

Installation 78
Indoor unit installation

Locate the hanging arm on the hanging screw bolt. Prepare the mounting bolts on the unit.

Put the side panels and grilles back.

Installation 79
Indoor unit installation

② Wall-mounted installation
Hang the indoor unit by insert the tapping screws into the hanging arms on the main unit. (The bottom of
body can touch with floor or suspended, but the body must install vertically.)

3.4 Super-slim cassette indoor unit installation


3.4.1 Service space for indoor unit

Model A H Remark
18/24 205 >235 Cooling / Cooling & Heating
36 245 >275 Cooling / Cooling & Heating
Installation 80
Indoor unit installation

48 287 >317 Cooling / Cooling & Heating

3.4.2 Bolt pitch

3.4.3 Install the pendant bolt


Select the position of installation hooks according to the hook holes positions showed in upper picture.
Drill four holes of Ø12mm, 45~50mm deep at the selected positions on the ceiling. Then embed the
expansible hooks (fittings).

3.4.4 Install the main body


Make the 4 suspender through the 4 hanger of the main body to suspend it. Adjust the hexangular nuts on
the four installation hooks evenly, to ensure the balance of the body. Use a leveling instrument to make sure
the levelness of the main body is within ±1°.

Installation 81
Indoor unit installation

Adjust the position to ensure the gaps between the body and the four sides of ceiling are even. The body's
lower part should sink into the ceiling for 10~12 mm. In general, L is half of the screw length of the
installation hook.

Locate the air conditioner firmly by wrenching the nuts after having adjusted the body's position well.

3.4.5 Install the panel


Remove the grille

Remove the 4 corner covers.

Installation 82
Indoor unit installation

Hang the panel to the hooks on the mainbody. If the panel is with auto-lift grille, please watch the ropes lifing
the grille, DO NOT make the ropes enwinded or blocked.

Tighten the screws under the panel hooks till the panel closely stick on the ceiling to avoid condensate
water.

Installation 83
Indoor unit installation

Hang the air-in grill to the panel, then connect the lead terminator of the swing motor and that of the control
box with corresponding terminators on the body respectively.

Install the 4 corner covers back.

Note: The panel shall be installed after the wiring connected.

Installation 84
Indoor unit installation

3.5 A6 duct indoor unit installation


3.5.1 Service space for indoor unit

3.5.2 Bolt pitch

Size of outline dimension mounted plug


Capacity(KBtu)
L M
18 920 508

24 1140 598

36 1400 598

3.5.3 Hang indoor unit


1.Please refer to the upper data to locate the four positioning screw bolt hole on the ceiling. Be sure to mark
the areas where ceiling hook holes will be drilled.
2. Carry out the pipe and line operation in the ceiling after finishing the installation of the main body. While
choosing where to start the operation, determine the direction of the pipes to be drawn out. Especially in
case there is a ceiling, position the refrigerant pipes, drain pipes, indoor & outdoor lines to the connection
places before hanging up the machine.
3.The installation of hanging screw bolts.
• Cut off the roof beam.
• Strengthen the place that has been cut off, and consolidate the roof beam.
4.After the selection of installation location position the refrigerant pipes, drain pipes, indoor & outdoor wires
to the connection places before hanging up the machine.

Installation 85
Indoor unit installation

5. Drill 4 holes 10cm (4”) deep at the ceiling hook positions in the internal ceiling. Be sure to hold the drill at a
90°angle to the ceiling.
a 90°angle to the ceiling.
6. Secure the bolt using the included washers and nuts.
7. Install the four suspension bolts.
8. Mount the indoor unit. You will need two people to lift and secure it. Insert suspension bolts into the unit’s
hanging holes. Fasten
them using the included washers and nuts

9. Overhang the indoor unit onto the hanging screw bolts with block. Position the indoor unit in a flat level by
using the level indicator, unless it may cause leakage.

Note: Confirm the minimum drain tilt is 1/100 or more.


3.5.4 Duct and accessories installation
1. Install the filter(optional) according to air inlet size.
2. Install the canvas tie-in between the body and duct.
3. Air inlet and air outlet duct should be apart far enough to avoid air passage short-circuit.
4. Recommended duct connection.

Installation 86
Indoor unit installation

5.Please refer to the following static pressure to install..


Model(KBtu/h) Static Pressure(Pa)
18 0-80
24 0-100
36 0-80
48 0-130

Change the fan motor static pressure


corresponding to external duct static pressure.
NOTE: 1.Do not put the connecting duct weight on the indoor unit.
2.When connecting duct, use inflammable canvas tie-in to prevent vibrating.
3.Insulation foam should be wrapped outside the duct to avoid condensate and internal duct underlayer shall
be added to reduce the noise for special requirement.
3.2.7 Adjust the air inlet direction(From rear side to under-side.)
① Take off ventilation panel and flange,

② Change the mounting positions of ventilation panel and air return flange .

③ When install the filter mesh, please plug it into flange as shown in figure below.

NOTE: All the figures in this manual are for explanation purpose only. They may be slightly different from the
air conditioner you purchased.

Installation 87
Indoor unit installation

The actual unit shall prevail.

Installation 88
Outdoor unit installation (Top Discharge Unit)

4. Outdoor unit installation (Top Discharge Unit)


4.1 Location selection
Before starting the installation, select and check the suitability of the location for both the indoor and outdoor
unit. Observe all limitations and clearance requirements. The outdoor unit must have sufficient clearance for
air entrance to the condenser coil, for air discharge and for service access.

Note: For multiple unit installations, units must be spaced a minimum of 18 inches apart. (Coil face to coil
face.)
If the unit is to be installed on a hot sun exposed roof or a black-topped ground area, the unit should be
raised sufficiently above the roof or ground to avoid taking the accumulated layer of hot air into the outdoor
unit.
Provide an adequate structural support.
4.2 Service space for outdoor unit

4.3 Install the Unit


On ground installation

Installation 89
Outdoor unit installation (Top Discharge Unit)

The unit may be installed at ground level on a solid base that will not shift or settle, causing strain on the
refrigerant lines and possible leaks. Maintain the clearances shown in Fig.5 and install the unit in a level
position.
Normal operating sound levels may be objectionable if the unit is placed directly under windows of certain
rooms (bedrooms, study, etc.).
Top of unit discharge area must be unrestricted for at least 6 feet above the unit.
Warning: The outdoor unit should not be installed in an area where mud or ice could cause personal injury.
Elevate the unit sufficiently to prevent any blockage of the air entrances by snow in areas where there will be
snow accumulation. Check the local weather bureau for the expected snow accumulation in your area.
Isolate the unit from rain gutters to avoid any possible wash out of the foundation.

On roof installation
When installing units on a roof, the structure must be capable of supporting the total weight of the unit,
including a padded frame unit, rails, etc., which should be used to minimize the transmission of sound or
vibration into the conditioned space.

Factory preferred tie-down method (Optional)


Note:
These instructions are intended as a method to tie-down system to cement slab as a securing procedure for
high and areas. It is recommended to check Local codes for tie-down methods and protocols.
Step 1: Prior to installing clear pad of debris.
Step 2: Ensure cement pad is level.
IMPORTANT: Then cement pad must be made of HVAC-approved materials and must be the proper
thickness to accommodate fasteners.
Step 3: Center unit onto pad.
Step 4: Fasten 4 L-shaped stainless steel braces onto cabinet base using 4 1/4” * 1/2” Hex washer head
stainless steel self-tapping screws where indicated in following picture.

IMPORTANT: Do not use screws longer than indicated 1/4” * 2/3” and make sure that the brace is attached
on center of base ban where indicated in Fig.7. Damage will occur to system.
Step 5: Drill 4 holes into cement base ensuring holes are 2 1//2”dp.
Step 6: Assemble unit to cement pad using 4 1/4” * 2” Hex washer head
cement screws make sure not to over tighten.
Step 7:Finish unit assembly process as indicated in installation manual.

Installation 90
Outdoor unit installation (Top Discharge Unit)

Installation 91
Refrigerant pipe installation

5. Refrigerant pipe installation


5.1 Maximum pipe length and height drop
Considering the allowable pipe length and height drop to decide the installation position. Make sure the
distance and height drop between indoor and outdoor unit not exceeded the date in the following table.
Capacity Max. Length Max. Elevation
18,000Btu/h~24,000Btu/h 25m 15m
30,000Btu/h~36,000Btu/h 30m 20m
42,000Btu/h~60,000Btu/h 50m 30m

5.2 The procedure of connecting pipes


5.2.1 Choose the pipe size according to the specification table.
5.2.2 Confirm the cross way of the pipes.
5.2.3 Measure the necessary pipe length.
5.2.4 Cut the selected pipe with pipe cutter
 Make the section flat and smooth.
o

Lean Crude Burr


90

5.2.5 Insulate the copper pipe


 Before test operation, the joint parts should not be heat insulated.
5.2.6 Flare the pipe
 Insert a flare nut into the pipe before flaring the pipe
 According to the following table to flare the pipe
Flare dimension A (mm)
Pipe diameter Flare shape
Min Max
+- 4
90°
1/4" (6.4) 8.3 8.7
45 °
A
3/8" (9.52) 12.0 12.4

R0.4~0.8
1/2" (12.7) 15.4 15.8

5/8" (16) 18.6 19.1

3/4" (19) 22.9 23.3

 After flared the pipe, the opening part must be seal by end cover or adhesive tape to avoid duct or
exogenous impurity come into the pipe.
5.2.7 Drill holes if the pipes need to pass the wall.
5.2.8 According to the field condition to bend the pipes so that it can pass the wall smoothly.
5.2.9 Bind and wrap the wire together with the insulated pipe if necessary.

Installation 92
Refrigerant pipe installation

5.2.10 Set the wall conduit


5.2.11 Set the supporter for the pipe.
5.2.12 Locate the pipe and fix it by supporter
 For horizontal refrigerant pipe, the distance between supporters should not be exceed 1m.
 For vertical refrigerant pipe, the distance between supporters should not be exceed 1.5m.
5.2.13 Connect the pipe to indoor unit and outdoor unit by using two spanners (Side discharge
outdoor unit).
 Be sure to use two spanners and proper torque to fasten the nut, too large torque will damage the flare,
and too small torque may cause leakage. Refer the following table for different pipe connection.
Torque Sketch map
Pipe Diameter
(kgf.cm) (N.cm)

1/4" (6.4) 144~176 1420~1720

3/8" (9.52) 333~407 3270~3990

1/2" (12.7) 504~616 4950~6030

5/8" (16) 630~770 6180~7540

3/4" (19) 990~1210 9270~11860

5.2.14 Connect the pipe to indoor unit and outdoor unit by brazing (Top discharge outdoor unit and
Air Handler indoor units)
 Top discharge outdoor unit and air handler indoor units connections are copper-to-copper and should
be brazed with a phosphorous-copper alloy material such as Silfos-5 or equivalent. DO NOT use soft
solder. The outdoor units have reusable service valves on both the liquid and vapor connections. The
total system refrigerant charge is retained within the outdoor unit during shipping and installation. The
reusable service valves are provided to evacuate and charge per this instruction.
 Serious service problems can be avoided by taking adequate precautions to assure an internally clean
and dry system.
CAUTION: Dry nitrogen should always be supplied through the tubing while it is being brazed, because the
temperature required is high enough to cause oxidation of the copper unless an inert atmosphere is provide.
The flow of dry nitrogen should continue until the joint has cooled. Always use a pressure regulator and
safety valve to insure that only low pressure dry nitrogen is introduced into the tubing. Only a small flow is
necessary to displace air and prevent oxidation.
 Precautions should be taken to prevent heat damage to service valve by wrapping a wet rag around it
as shown in following picture. Also, protect all painted surfaces, insulation, during brazing. After brazing
cool joint with wet rag.

Installation 93
Refrigerant pipe installation

 Valve can be opened by removing the plunger cap and fully inserting a hex wrench into the stem and
backing out counter-clockwise until valve stem just touches the chamfered retaining wall.

5.2.15 Connect the throttle part


 If the throttle part of indoor unit is separate design, it must be connected before connecting the pipe to
indoor unit. Make sure the throttle part is horizontally installed.
Connect to indoor unit Connect to the pipe

Horizontal

Installation 94
Drainage pipe installation

6. Drainage pipe installation


Install the drainage pipe as shown below and take measures against condensation. Improperly installation
could lead to leakage and eventually wet furniture and belongings.

6.1 Installation principle


 Ensure at least 1/100 slope of the drainage pipe
 Adopt suitable pipe diameter
 Adopt nearby condensate water discharge

6.2 Key points of drainage water pipe installation


6.2.1 Considering the pipeline route and elevation
 Before installing condensate water pipeline, determine its route and elevation to avoid intersection with
other pipelines and ensure slope is straight.
6.2.2 Drainage pipe selection
 The drainage pipe diameter shall not small than the drain hose of indoor unit
 According to the water flowrate and drainage pipe slope to choose the suitable pipe, the water flowrate
is decided by the capacity of indoor unit.
Relationship between water flowrate and capacity of indoor unit
Capacity (x1000Btu) Water flowrate (l/h)
12 2.4
18 4
24 6
30 7
36 8
42 10
48 12
60 14
According to the above table to calculate the total water flowrate for the confluence pipe selection.
For horizontal drainage pipe (The following table is for reference)
Reference value of inner Allowable maximum water flowrate (l/h)
PVC pipe Remark
diameter of pipe (mm) Slope 1/50 Slope 1/100
PVC25 20 39 27
For branch pipe
PVC32 25 70 50
PVC40 31 125 88
PVC50 40 247 175 Could be used for confluence pipe
PVC63 51 473 334
Attention: Adopt PVC40 or bigger pipe to be the main pipe.
For Vertical drainage pipe (The following table is for reference)
Reference value of inner
PVC pipe Allowable maximum water flowrate (l/h) Remark
diameter of pipe (mm)
PVC25 20 220
For branch pipe
PVC32 25 410
PVC40 31 730
PVC50 40 1440
PVC63 51 2760 Could be used for confluence pipe
PVC75 67 5710
PVC90 77 8280
Attention: Adopt PVC40 or bigger pipe to be the main pipe.

Installation 95
Drainage pipe installation

6.2.3 Individual design of drainage pipe system


 The drainage pipe of air conditioner shall be installed separately with other sewage pipe, rainwater pipe
and drainage pipe in building.
 The drainage pipe of the indoor unit with water pump should be apart from the one without water pump.
6.2.4 Supporter gap of drainage pipe
 In general, the supporter gap of the drainage pipe horizontal pipe and vertical pipe is respectively
1m~1.5m and 1.5m~2.0m.
 Each vertical pipe shall be equipped with not less than two hangers.
 Overlarge hanger gap for horizontal pipe shall create bending, thus leading to air block.

Too long distance

Gas bag

6.2.5 The horizontal pipe layout should avoid converse flow or bad flow
Drainage pipe Drainage pipe Drainage pipe Drain tee

Water flow Water flow Water flow Water flow Water flow

Drain tee Drain tee Water flow


Water flow

Water flow Water flow

Branch pipe Water flow


Gas Gas
Water flow
Keep a certain degree Main pipe
Main pipe

Branch pipe

 The correct installation will not cause converse water flow and the slope of the branch pipes can be
adjusted freely
 The false installation will cause converse water flow and the slope of the branch pipe can not be
adjusted.
6.2.6 Water storage pipe setting
 If the indoor unit has high extra static pressure and without water pump to elevate the condensate water,
such as high extra static pressure duct unit , the water storage pipe should be set to avoid converse flow
or blow water phenomena.

Installation 96
Drainage pipe installation

Indoor unit

More than 50mm

Plug
More than 25mm

Water storage pipe

6.2.7 Lifting pipe setting of indoor unit with water pump


 The length of lifting pipe should not exceed the pump head of indoor unit water pump.
Pump head of big four way cassette: 750mm
Pump head of compact four way cassette: 500mm
 The drainage pipe should be set down inclined after the lifting pipe immediately to avoid wrong
operation of water level switch.
 Refer the following picture for installation reference.

Hanger

A Down incline pipe

A:Length of horizontal pipe ≤150mm


B B: Lift height≤the pump head of water pump

Flexible pipe 300mm

6.2.8 Blowhole setting


 For the concentrated drainage pipe system, there should design a blowhole at the highest point of main
pipe to ensure the condensate water discharge smoothly.
 The air outlet shall face down to prevent dirt entering pipe.
 Each indoor unit of the system should be installed it.
 The installation should be considering the convenience for future cleaning.
Blowhole

Indoor unit Indoor unit

Plug Plug

6.2.9 The end of drainage pipe shall not contact with ground directly.

Installation 97
Drainage pipe installation

6.3 Drainage test


6.3.1 Water leakage test
After finishing the construction of drainage pipe system, fill the pipe with water and keep it for 24 hours to
check whether there is leakage at joint section.
6.3.2 Water discharge test
1. Natural drainage mode(the indoor unit with outdoor drainage pump)
Infuse above 600ml water through water test hole slowly into the water collector, observe whether the
water can discharge through the transparent hard pipe at drainage outlet.
2. Pump drainage mode
2.1 Disconnect the plug of water level switch, remove the cover of water test hole and slowly infuse about
2000ml water through the water test hole, be sure that the water will not touch the motor of drainage
pump.

2.2 Power on and let the air conditioner operate for cooling. Check operation status of drainage pump, and
then connect the plug of water level switch, check the operation sound of water pump and observe
whether the water can discharge through the transparent hard pipe at drainage outlet. (In light of the
length of drainage pipe, water shall be discharged about 1 minute delayed)
2.3 Stop the operation of air conditioner, power off the power supply and put the cover of water test hole
back to the original place.
a. After stopped the air conditioner 3 minutes, check whether there is anything abnormal. If drainage pipes
have not been distributed properly, over back-flow water shall cause the flashing of alarm indicator at
remote-controlled receiving board and even water shall run over the water collector.
b. Continuously infusing water until water level alarmed, check whether the drainage pump could
discharge water at once. If water level does not decline under warning water level 3 minutes later, it
shall cause shutdown of unit. When this situation happens, the normal startup only can be recovered by
turning down power supply and eliminating accumulated water.
Note: Drain plug at the main water-containing plate is used for eliminating accumulated water in
water-containing plate when maintaining air conditioner fault. During normal operation, the plug shall be
filled in to prevent leakage.

6.4 Insulation work of drainage pipe


Refer the introduction to the insulation engineering parts.

Installation 98
Vacuum Drying and Leakage Checking

7. Vacuum Drying and Leakage Checking


7.1 Purpose of vacuum drying
 Eliminating moisture in system to prevent the phenomena of ice-blockage and copper oxidation.
Ice-blockage shall cause abnormal operation of system, while copper oxide shall damage compressor.
 Eliminating the non-condensable gas (air) in system to prevent the components oxidizing, pressure
fluctuation and bad heat exchange during the operation of system.

7.2 Selection of vacuum pump


 The ultimate vacuum degree of vacuum pump shall be -756mmHg or above.
 Precision of vacuum pump shall reach 0.02mmHg or above.

7.3 Operation procedure for vacuum drying


Due to different construction environment, two kinds of vacuum drying ways could be chosen, namely
ordinary vacuum drying and special vacuum drying.

7.3.1 Ordinary vacuum drying


1. When conduct first vacuum drying, connect pressure gauge to the infusing mouth of gas pipe and liquid
pipe, and keep vacuum pump running for 1hour (vacuum degree of vacuum pump shall be reached
-755mmHg).
2 If the vacuum degree of vacuum pump could not reach -755mmHg after 1 hour of drying, it indicates
that there is moisture or leakage in pipeline system and need to go on with drying for half an hour.
3 If the vacuum degree of vacuum pump still could not reach -755mmHg after 1.5 hours of drying, check
whether there is leakage source.
4 Leakage test: After the vacuum degree reaches -755mmHg, stop vacuum drying and keep the pressure
for 1 hour. If the indicator of vacuum gauge does not go up, it is qualified. If going up, it indicates that
there is moisture or leak source.

7.3.2 Special vacuum drying


The special vacuum drying method shall be adopted when:
1. Finding moisture during flushing refrigerant pipe.
2. Conducting construction on rainy day, because rain water might penetrated into pipeline.
3. Construction period is long, and rain water might penetrated into pipeline.
4. Rain water might penetrate into pipeline during construction.

Procedures of special vacuum drying are as follows:


1. Vacuum drying for 1 hour.
2. Vacuum damage, filling nitrogen to reach 0.5Kgf/cm2 .
Because nitrogen is dry gas, vacuum damage could achieve the effect of vacuum drying, but this
method could not achieve drying thoroughly when there is too much moisture. Therefore, special
attention shall be drawn to prevent the entering of water and the formation of condensate water.
3. Vacuum drying again for half an hour.
If the pressure reached -755mmHg, start to pressure leakage test. If it can not reached the value,
repeat vacuum damage and vacuum drying again for 1 hour.
4 Leakage test: After the vacuum degree reaches -755mmHg, stop vacuum drying and keep the pressure
for 1 hour. If the indicator of vacuum gauge does not go up, it is qualified. If going up, it indicates that
there is moisture or leak source.

Installation 99
Additional refrigerant charge

8. Additional refrigerant charge


 After the vacuum drying process is carried out, the additional refrigerant charge process need to be
performed.
 The outdoor unit is factory charged with refrigerant. The additional refrigerant charge volume is decided
by the diameter and length of the liquid pipe between indoor and outdoor unit. Refer the following
formula to calculate the charge volume.

Diameter of liquid pipe (mm) Φ6.4 Φ9.5 Φ12.7


Formula V=30g×(L-5) V=65g×(L-5) V=115g×(L-5)

V: Additional refrigerant charge volume (g).


L : The length of the liquid pipe (m).

Note:
 Refrigerant may only be charged after performed the vacuum drying process.
 Always use gloves and glasses to protect your hands and eyes during the charge work.
 Use electronic scale or fluid infusion apparatus to weight refrigerant to be recharged. Be sure to avoid
extra refrigerant charged, it may cause liquid hammer of the compressor or protections.
 Use supplementing flexible pipe to connect refrigerant cylinder, pressure gauge and outdoor unit. And
The refrigerant should be charged in liquid state. Before recharging, The air in the flexible pipe and
manifold gauge should be exhausted.
 After finished refrigerant recharge process, check whether there is refrigerant leakage at the connection
joint part.(Using gas leakage detector or soap water to detect).

Installation 100
Engineering of insulation

9. Engineering of insulation
9.1 Insulation of refrigerant pipe
9.1.1 Operational procedure of refrigerant pipe insulation
Cut the suitable pipe → insulation (except joint section) → flare the pipe → piping layout and connection→
vacuum drying → insulate the joint parts

9.1.2 Purpose of refrigerant pipe insulation


 During operation, temperature of gas pipe and liquid pipe shall be over-heating or over-cooling
extremely. Therefore, it is necessary to carry out insulation; otherwise it shall debase the performance
of unit and burn compressor.
 Gas pipe temperature is very low during cooling. If insulation is not enough, it shall form dew and cause
leakage.
 Temperature of gas pipe is very high (generally 50-100℃) during heating. Insulation work must be
carried out to prevent hurt by carelessness touching.

9.1.3 Insulation material selection for refrigerant pipe


 The burning performance should over 120℃
 According to the local law to choose insulation materials
 The thickness of insulation layer shall be above 10mm.If in hot or wet environment place, the layer of
insulation should be thicker accordingly.

9.1.4 Installation highlights of insulation construction


 Gas pipe and liquid pipe shall be insulated separately, if the gas pipe and liquid pipe were insulated
together; it will decrease the performance of air conditioner.
Liquid pipe Insulation meterial Gas pipe

 The insulation material at the joint pipe shall be 5~10cm longer than the gap of the insulation material.
 The insulation material at the joint pipe shall be inserted into the gap of the insulation material.
 The insulation material at the joint pipe shall be banded to the gap pipe and liquid pipe tightly.
 The linking part should be use glue to paste together
 Be sure not bind the insulation material over-tight, it may extrude out the air in the material to cause bad
insulation and cause easy aging of the material.

9.2 Insulation of drainage pipe


9.2.1 Operational procedure of refrigerant pipe insulation
Select the suitable pipe → insulation (except joint section) → piping layout and connection→ drainage test→
insulate the joint parts

9.2.2 Purpose of drainage pipe insulation


The temperature of condensate drainage water is very low. If insulation is not enough, it shall form dew and
cause leakage to damage the house decoration.
Installation 101
Engineering of electrical wiring

9.2.3 Insulation material selection for drainage pipe


 The insulation material should be flame retardant material, the flame retardant of the material should be
selected according to the local law.
 Thickness of insulation layer is usually above 10mm.
 Use specific glue to paste the seam of insulation material, and then bind with adhesive tape. The width
of tape shall not be less than 5cm. Make sure it is firm and avoid dew.

9.2.4 Installation and highlights of insulation construction


 The single pipe should be insulated before connecting to another pipe, the joint part should be insulated
after the drainage test.
 There should be no insulation gap between the insulation material.

10. Engineering of electrical wiring


10.1 Highlights of electrical wiring installation
 All field wiring construction should be finished by qualified electrician.
 Air conditioning equipment should be grounded according to the local electrical regulations.
 Current leakage protection switch should be installed.
 Do not connect the power wire to the terminal of signal wire.
 When power wire is parallel with signal wire, put wires to their own wire tube and remain at least 300mm
gap.
 According to table in indoor part named “the specification of the power” to choose the wiring, make sure
the selected wiring not small than the date showing in the table.
 Select different colors for different wire according to relevant regulations.
 Do not use metal wire tube at the place with acid or alkali corrosion, adopt plastic wire tube to replace it.
 There must be not wire connect joint in the wire tube If joint is a must, set a connection box at the place.
 The wiring with different voltage should not be in one wire tube.
 Ensure that the color of the wires of outdoor and the terminal No. are same as those of indoor unit
respectively.

Installation 102
Test operation

11.Test operation
11.1 The test operation must be carried out after the entire installation has been
completed.
11.2 Please confirm the following points before the test operation.
 The indoor unit and outdoor unit are installed properly.
 Tubing and wiring are correctly completed.
 The refrigerant pipe system is leakage-checked.
 The drainage is unimpeded.
 The ground wiring is connected correctly.
 The length of the tubing and the added stow capacity of the refrigerant have been recorded.
 The power voltage fits the rated voltage of the air conditioner.
 There is no obstacle at the outlet and inlet of the outdoor and indoor units.
 The gas-side and liquid-side stop values are both opened.
 The air conditioner is pre-heated by turning on the power.
11.3 Test operation
Set the air conditioner under the mode of "COOLING" by remote controller, and check the following points.
Indoor unit
 Whether the switch on the remote controller works well.
 Whether the buttons on the remote controller works well.
 Whether the air flow louver moves normally.
 Whether the room temperature is adjusted well.
 Whether the indicator lights normally.
 Whether the temporary buttons works well.
 Whether the drainage is normal.
 Whether there is vibration or abnormal noise during operation.
Outdoor unit
 Whether there is vibration or abnormal noise during operation.
 Whether the generated wind, noise, or condensed of by the air conditioner have influenced your
neighborhood.
 Whether any of the refrigerant is leaked.

Installation 103
Electrical Control System

Part 5
Electrical Control System

1. Electrical Control Function ......................................... 105

2. Electrical Control Function (Air Handler)................... 111

3. Troubleshooting ........................................................... 113

4. Controller ...................................................................... 125

Electrical Control System 104


Electrical Control Function

1. Electrical Control Function


1.1 Definition
T1: Indoor room temperature
T2: Coil temperature of evaporator
T3: Coil temperature of condenser
T4: Outdoor ambient temperature
T5: Compressor discharge temperature
1.3 Main Protection
1.3.1 3 minutes Delay at restart for compressor.
1.3.2 Sensor protection at open circuit and breaking disconnection.
1.3.3 Phase check function
If the phase sequence is detected wrong or lack of 1 or 2 phase, the unit won’t start and there is error code
displayed on outdoor PCB.
1.3.4 Low pressure check function
The low pressure switch should be always closed. If it is open, the system will stop until the fault is cleared.
During defrosting procedure and 4 minutes after defrosting ends, low pressure switch won’t be checked.
Note: The system will not check if the protection could be cleared in 30 seconds after the protection occurs.
If this protection occurs 3 times, it won’t recover automatically until the main power is cut off.
1.3.5 Over-current protection
When compressor is running, if the current is over twice of the rated for 3 seconds, the compressor will stop
and an error code will be displayed on the outdoor PCB. If the current becomes normal, the compressor will
restart after 3 minutes.
Note: The current won’t be checked within 3 seconds after the compressor starts. The system will not check
if the protection could be cleared in 30 seconds after the protection occurs.

1.4 Operation Modes and Functions


1.4.1 Fan mode
(1) Outdoor fan and compressor stop.
(2) Temperature setting function is disabled, and no setting temperature is displayed.
(3) Indoor fan can be set to high/med/low/auto.
(4) The louver operates same as in cooling mode.
(5) Auto fan:

High

Medium

Low

Electrical Control System 105


Electrical Control Function

1.4.2 Cooling Mode


1.4.2.1 Compressor and outdoor fan running rules
Once the compressor starts up, it will follow the below rules:
When indoor room temperatureT1 is lower than Ts, the compressor and outdoor fan will shut off. When T1 is
higher than Ts+1, the compressor and outdoor fan will start up.
T1-TS

On

Off

1.4.2.2 Indoor fan running rules


In cooling mode, indoor fan runs all the time and the speed can be selected as high, medium, low and auto.
The auto fan:

T1-Ts

High

Medium

Low

1.4.2.3 Low evaporator coil temperature T2 protection


T2

On

Off

When the evaporator temperature goes below a preset value, the compressor stops.

1.3.2.4 Condenser high temperature T3 protection(for MTB-60HW-N)

Electrical Control System 106


Electrical Control Function

T3 Off

On

1.4.3 Heating Mode(For heat pump models)


1.4.3.1 Compressor running rules:
Once the compressor starts up, it keeps running 7 minutes, then it will follow the below rules:
When T1-Ts is higher than setting value, the compressor and outdoor fan will shut off. When T1-Ts is lower
than setting value, the compressor and outdoor fan will start up.

T1-TS

Off

On

1.4.3.2 Outdoor fan running rules:


The outdoor fan will run following the compressor

1.4.3.3 Indoor fan running rules:


When the compressor is on, the indoor fan can be set to high/med/low/auto. And the anti-cold wind function
has the priority.
Auto fan action:

T1-Ts

Low

Medium

High

1.4.3.4 Defrosting Mode

Electrical Control System 107


Electrical Control Function

 AC will enter the defrosting mode according to the value of temp. of T3 and the value range of temp.
change of T3 and also the compressor running time.

 Defrosting action:
The compressor is running, and 4-way valve and outdoor fan stop. The indoor fan works as anti-cold wind
procedure. When defrosting is over, the compressor keeps running and the 4-way valve and outdoor fan will
start up.

1.4.3.5 High evaporator coil temp.T2 protection:

Compressor off Outdoor fan motor off

Compressor on Outdoor fan motor off

Compressor on Outdoor fan motor on

1.4.4 Auto-mode
This mode can be chosen with remote controller and the setting temperature can be changed between
17~30℃.
In auto mode, the machine will choose cooling, heating or fan-only mode according to ΔT (ΔT =T1-Ts).

T1-Ts

Cooling

Fan only

Heating*

Heating*: In auto mode, cooling only models run the fan.

Indoor fan will run at auto fan of the relevant mode.


The louver operates same as in relevant mode.
If the machine switches mode between heating and cooling, the compressor will keep stopping for 15
minutes and then choose mode according to T1-Ts.
If the setting temperature is modified, the machine will choose running function again.

1.4.5 Drying mode


1.4.5.1 The indoor fan will keep running at low speed.
1.4.5.2 All protections are active and the same as that in cooling mode.
1.4.5.3 The louver operates the same as in cooling mode.

1.4.6 Forced operation function

Electrical Control System 108


Electrical Control Function

Press the touch button continually, the AC will run as below sequence:
Forced auto →Forced cooling →Off

Forced cooling mode:


Remote control signal is ignored. The compressor is on and indoor fan is running in high speed (For DL, the
indoor fan runs at low speed), and louvers will be auto-swing. All protections are valid. After running in this
mode for 30 minutes, AC will go into forced auto mode. (If press the manual button, AC will be off and
remote control signal is still ignored.)

Forced auto mode:


The action of forced auto mode is same as normal auto mode with 24℃ setting temperature. All protections
are valid. Remote control signal (without mode changing) will be accepted. If change the mode with remote
controller, AC will quit forced auto mode and follow the directive of control signal.

1.4.7 Timer function


1.4.7.1 Timing range is 24 hours.
1.4.7.2 Timer on. The machine will turn on automatically when reaching the setting time.
1.4.7.3 Timer off. The machine will turn off automatically when reaching the setting time.
1.4.7.4 Timer on/off. The machine will turn on automatically when reaching the setting “on” time, and then
turn off automatically when reaching the setting “off” time.
1.4.7.5 Timer off/on. The machine will turn off automatically when reaching the setting “off” time, and then
turn on automatically when reaching the setting “on” time.
1.4.7.6 The timer function will not change the AC current operation mode. Suppose AC is off now, it will not
start up firstly after setting the “timer off” function. And when reaching the setting time, the timer LED will be
off and the AC running mode has not been changed.
1.4.7.7 The setting time is relative time.

1.4.8 Sleep function


1.4.8.1 It is valid in cooling, heating and auto mode.
1.4.8.2. Turning off, changing mode or setting fan speed will cancel sleep function.
1.4.8.3 Operation process in sleep mode is as follow:
After pressing ECONOMIC or SLEEP button on the controller, the machine will go into economy mode.
When cooling, the setting temperature rises 1℃(be lower than 30℃) every hour, 2 hours later the setting
temperature stops rising.
For heat pump models, when they are in heating, the setting temperature reduces 1℃(be higher than 17℃)
every hour, 2 hours later the setting temperature stops reducing.
1.4.8.3 In this mode, the fan speed is forced into AUTO mode.

1.4.9 Auto-Restart function

Electrical Control System 109


Electrical Control Function

The indoor unit is equipped with auto-restart function, which is carried out through an auto-restart module. In
case of a sudden power failure, the module memorizes the setting conditions before the power failure. The
unit will resume the previous operation setting (not including Swing function) automatically after 3 minutes
when power returns.

1.4.10 Drain pump control (For Duct & Cassette)


8.4.10.1 Water level check
The water lever will be checked every 5 seconds, if the feedback signal is abnormal, it will be considered as
drain water full by the control system.
8.4.10.2 Drain pump control
If there is no water full error, the drain pump will be on when the unit is in cooling mode (including
auto-cooling and forced cooling) and dry mode. It will be off when the unit is in heating mode, fan only mode
or off state (if the pump is on before the unit is off, it will delay 3 minutes to be off).
If there is a water full error, the drain pump will be on when the error occurs. Afterwards:
If the error disappears in 3 minutes, the drain pump will work as normal state. (if it is necessary to turn off the
pump, it will be off in 1 minute delay.)
If the error is still there in 3 minutes, the drain pump will be off as well as the AC unit. The error can be
cleared only when the power of the unit is cut off.

Electrical Control System 110


Electrical Control Function (Air Handler)

2. Electrical Control Function (Air Handler)


2.1 Cooling Mode
2.1.1 When low level input from the wired controller portals G and Y, the system goes into cooling mode.
Now on the wired controller, mode switch is in “Cool” and fan switch is in “ON” or “AUTO” position.
2.1.2 The compressor is controlled by the wired controller and the control sketch is as following:

Mechanical or Electronic Switch K


R Y

FAN

ON AUTO

(When the temperature reaches the setting, switch K is open)

2.1.3 The indoor fan motor works as following rules:


When the fan switch of the wired controller is in “ON” position, the fan signal G is low so that the indoor
fan is always on;
When the fan switch of the wired controller is in “AUTO” position, the fan signal G and the compressor
signal Y is synchronal.

2.1.4 Evaporator low-temperature protection


T2

On

Off

When the evaporator coil temp.T2 keeps lower than setting value for setting time, the compressor and
outdoor fan will shut off.

2.3 Fan Only Mode


2.3.1 When the unit is in fan only mode, the outdoor fan and compressor are off.
2.3.2 On the wired controller, “Mode” switch is in “OFF” position and “Fan” switch is in “ON” position.
2.3.3 The control sketch is as following:

R G

Electrical Control System 111


Electrical Control Function (Air Handler)

2.4 Wired Controller Signal

Y =======Compressor request signal


B =======4-way valve request signal
W =======Electrical heater request signal
G =======Indoor fan request signal

Signal Input
Signal Error Mode
B Y W G
0 0 0 0 No OFF
0 0 0 1 No Fan Only
1 ★ ★ ★ No Heating
0 1 0 1 No Cooling

★ ★ 1 0 Yes
★ 1 ★ 0 Yes
0 0 1 0 Yes
“★” means no matter 1 or 0.

Electrical Control System 112


Troubleshooting

3. Troubleshooting
3.1 Display board
3.1.1 Display board of A5/A6 Duct
PRE-DEF indicator(cooling and heating type)
or fan only indicator(cooling only type)
Timer indicator Alarm indicator
Operation lamp Infrared signal receiver
Temporary button Display digital tube

MANUAL OPERATION TIMER DEF./FAN ALARM

3.1.2 Display board of super slim cassette

3.1.3 Display board of auto-lifting panel of 4 way cassette

3.1.4 Display board of ceiling & Floor

Electrical Control System 113


Troubleshooting

3.2. Self-diagnosis
Indoor unit’s LED indication
During malfunction or protection, the indicators and digital LED displays as follow:
For A5 Duct, Ceiling &floor type:
No Operation Timer Def/Fan Alarm Digital LED Display Malfunction or protection
Open or short circuit of T1 temperature
1 X ☆ X X E2
sensor
Open or short circuit of T2 temperature
2 ☆ X X X E3
sensor
Open or short circuit of T3 temperature
3 X X ☆ X E4
sensor
4 ☆ ☆ X X E7 EEPROM malfunction
O (on) X(off) ☆(flash at 5Hz)
Note: Digital display is available for duct type.

For Super-slim 4-way Cassette type:


Running Timer Defrosting Alarm Display(digital
NO. Malfunction
lamp lamp lamp lamp tube)
Open or short circuit of T1 temperature
1 X ☆ X X E2
sensor
Open or short circuit of T2 temperature
2 ☆ X X X E3
sensor
Open or short circuit of T3 temperature
3 X X ☆ X E4
sensor
4 Indoor EEPROM malfunction ☆ ☆ X X E7

5 Water-level alarm malfunction X X X ☆ E8


Communication malfunction between main
6 ☆ X ☆ ☆ F0
PCB and up-down panel PCB
7 Up-down panel malfunction X ☆ ☆ ☆ F1

8 Up-down panel is not closed X O ☆ ☆ F2

O (on) X(off) ☆(flash at 5Hz)

For Air Handler type:


No Information LED1 LED2 LED3 Recover when
Open or short circuit of T2 temperature
1 X ☆ X Input is right
sensor
2 Wire control input error ☆ X ☆ Input is right
X(off) ☆(flash at 2.5Hz)

For A6 Duct:
Operation Lamp
Malfunction Error Code Timer Lamp
(flashes)
Indoor EEPROM malfunction E0 X 1
T1 temperature sensor open or short circuit E4 X 5
T2 temperature sensor open or short circuit E5 X 6
Refrigerant leakage detection EC X 7
Water level alarm malfunction EE X 8
T3 temperature sensor open or short circuit F2 O 3
Dual chips communication malfunction FA O 11
O (on) X(off)

Electrical Control System 114


Troubleshooting

LEDs’ for the indication of outdoor trouble(36K~60K)


Type Contents LED1 LED2 LED3
Trouble Phase sequence Flash Off Off
Trouble Lack of phase(A,B) Flash Off Off
Trouble Lack of phase(C) Off Off Off
Trouble Protection of Low pressure Flash Flash Off
Trouble Overload of current Off Off Flash
Trouble T3 temperature sensor open or short circuit Off Flash Flash
Temperature sensor open or short circuit of
Trouble Off Flash Off
T4 or T5 or high pressure protection
Trouble High temperature protection of condenser Flash Flash Flash

Note:
1. If the LED1-LED3 are flashing slowly, means the system is stand-by.
2. T3: Outdoor condenser temperature sensor

Electrical Control System 115


Troubleshooting

3.3. Solving steps for typical malfunction


(1) For indoor unit
a. Open or short circuit of T1 or T2 temperature sensor
Check
Check the
the connections
connections
between
between temperature
temperature No Correct
Correct the
the connections.
connections.
sensor
sensor and
and PCB.
PCB. Are
Are the
the
connections good?
connections good?

Yes

Measure
Measure the
the resistance
resistance value
value
of
of the
the sensor
sensor via
via Appendix
Appendix 11

IsIs itit normal?


normal? No Replace
Replace the
the sensor.
sensor.

Yes

Replace
Replace the
the indoor
indoor PCB
PCB

b. EEPROM malfunction

Power off, then restart the


unit 2 minutes later

Yes

Replace the indoor main PCB

EEPROM: An electrically erasable programmable read-only memory whose contents can be erased and
reprogrammed using a pulsed voltage.

Electrical Control System 116


Troubleshooting

c. Water-level alarm malfunction


Power
Power off,off, then
then restart
restart the
the unit
unit 22 minutes
minutes
later.
later. Is
Is itit still
still displaying
displaying the
the error
error code?
code?

Yes

IfIf the
the water-level
water-level switch
switch No Insert
Insert the
the water-level
water-level switch
switch well
well
is
is inserted
inserted well?
well?

Yes

IfIf the
the water-level
water-level switch
switch Yes Replace
Replace the
the water-level
water-level switch
switch
is
is broken?
broken?

No

Replace
Replace the
the water
water pump,
pump, IfIf
malfunction
malfunction isis still
still not
not
solved
solved

Yes

Replace
Replace the
the indoor
indoor main
main PCB
PCB

d. Refrigerant Leakage Detection


Shut off the power supply and
turn it on 2 minutes later. Is it
still displaying the error code?

Yes
Check if T2 sensor is well
Is there cool air blowing fixed. Correct the installation
Yes
out from indoor air outlet? or replace T2 sensor. Does
the problem still remain?

No
Yes

Is there any leakage, especially


Replace indoor PCB
in connective components such
as the gas valve and the liquid
valve?
Yes
No Repair the leakage and
recharge the refrigerant
Are there any blockages in areas such as
the capillary or the welded points of the
pipes?

Yes

Clear the
blockages

Electrical Control System 117


Troubleshooting

e. T3 temperature sensor open or short circuit


Check
Check the
the connections
connections
between
between temperature
temperature No Correct
Correct the
the connections.
connections.
sensor
sensor and
and PCB.
PCB. Are
Are the
the
connections good?
connections good?

Yes

Measure
Measure the
the resistance
resistance value
value
of
of the
the sensor
sensor via
via Appendix
Appendix 11

IsIs itit normal?


normal? No Replace
Replace the
the sensor.
sensor.

Yes

Replace
Replace the
the outdoor
outdoor PCB
PCB

f. Dual chips communication malfunction

Power off, then restart the


unit 2 minutes later

Yes

Replace the indoor main PCB

Electrical Control System 118


Troubleshooting

For the super-slim cassette with up-down panel


a. Communication error between indoor unit and up-down panel
F0
F0 Displayed
Displayed

Communication
Communication failure
failure between
between
indoor
indoor unit
unit and
and up-down
up-down panel
panel

Check
Check the
the wire
wire connection
connection
between
between up-down
up-down panel panel and
and No Correct
Correct the
the connection
connection
indoor
indoor unit,
unit, isis itit right?
right?

Yes

Replace
Replace the
the up-down
up-down panel
panel No Replace
Replace the
the indoor
indoor main
main PCB
PCB

b. Up-down panel is defective


F1
F1 Displayed
Displayed

Up-down
Up-down panel
panel isis defective
defective

IfIf panel
panel can
can not
not move
move
slightly, Retry
Retry ifif panel
panel can
can up
up and
and down
down
slightly, check
check the
the wiring
wiring No
of normally?
normally?
of louver
louver motors
motors

No No

IfIf panel
panel can
can move
move slightly,
slightly, power
power off,
off,
then
then restart
restart the
the unit
unit 55 seconds
seconds later.
later.
Yes IfIf the
the error
error still
still exists?
exists?
Reconnect
Reconnect
No

Check
Check the
the wiring
wiring of
of left
left
Replace
Replace the
the louver
louver motors
motors No Reconnect
Reconnect
and
and right
right sensors
sensors

Yes

The
The up-down
up-down panel
panel isis defective.
defective. No
No
replace
replace itit

Electrical Control System 119


Troubleshooting

(2) For the outdoor unit


a. Phase sequence error:

Phase sequence error

Change the order of two of the wires to power supply.

Switch on the unit again.

If the problem cannot be solved, the outdoor PCB is defective

b. Overload of current

Overload of current

Check the current, normally


Is the current in rated range?
No

Yes
Possible reason
The outdoor PCB is defective
1. Outdoor fan is defective
2. The compressor is defective
3. Refrigerant is over charged
4. Air enter the refrigerant system
5. Heat exchanger is too dirty

c. Lack of phase

Lack of phase

Check the power supply, is it 3 phase,


380-415V?
Yes

Check the connection between power supply and terminal,


is the voltage in outdoor terminal is 3 phase, 380-415V?

Yes

Outdoor PCB is defective

Electrical Control System 120


Troubleshooting

d. Protection of pressure or temp.

Protection of pressure or temp.

Yes

Is it k1 or K2 open ?

Is temp. protective switch K1 open Is pressure protective switch K2 open

Yes Yes

Possible reason Possible reason


1. The wires is loose to K1 1. The wires is loose to K2
2. Air or other gas in the refrigerant. 2. Air or other gas in the refrigerant.
3. Heat exchanger is dirty 3. Heat exchanger is dirty
4. Outdoor fan or fan blade is 4. Outdoor motor or fan blade is
defective defective
5. Outdoor unit is in bad ventilation 5. Outdoor unit is in bad ventilation
6. Refrigerant is leakage 6. Refrigerant is too much

e. Open-circuit and short-circuit trouble of T3, T4


Check
Check the
the connections
connections
between
between temperature
temperature No Correct
Correct the
the connections.
connections.
sensor
sensor and
and PCB.
PCB. Are
Are the
the
connections good?
connections good?

Yes

Measure
Measure the
the resistance
resistance value
value
of
of the
the sensor
sensor via
via Appendix
Appendix 11

IsIs itit normal?


normal? No Replace
Replace the
the sensor.
sensor.

Yes

Replace
Replace the
the outdoor
outdoor PCB
PCB

Electrical Control System 121


Troubleshooting

f. Open-circuit and short-circuit trouble of T5


Check
Check the
the connections
connections
between
between temperature
temperature No Correct
Correct the
the connections.
connections.
sensor
sensor and
and PCB.
PCB. Are
Are the
the
connections good?
connections good?

Yes

Measure
Measure the
the resistance
resistance value
value
of
of the
the sensor
sensor via
via Appendix
Appendix 22

IsIs itit normal?


normal? No Replace
Replace the
the sensor.
sensor.

Yes

Replace
Replace the
the outdoor
outdoor PCB
PCB

g. High temperature protection of condenser

High temperature protection of condenser

Check the resistance of the temp. sensor


according to Appendix 1, is it normal?

No
Yes

Possible reason Replace the sensor


1. Air or other gas in the refrigerant.
2. Heat exchanger is dirty
3. Outdoor fan or fan blade is
defective
4. Outdoor unit is bad ventilation
5. Refrigerant is leakage

Electrical Control System 122


Troubleshooting

Appendix 1 Temperature Sensor Resistance Value Table (℃--K)

℃ K Ohm ℃ K Ohm ℃ K Ohm ℃ K Ohm


-20 115.266 20 12.6431 60 2.35774 100 0.62973
-19 108.146 21 12.0561 61 2.27249 101 0.61148
-18 101.517 22 11.5000 62 2.19073 102 0.59386
-17 96.3423 23 10.9731 63 2.11241 103 0.57683
-16 89.5865 24 10.4736 64 2.03732 104 0.56038
-15 84.2190 25 10.000 65 1.96532 105 0.54448
-14 79.3110 26 9.55074 66 1.89627 106 0.52912
-13 74.5360 27 9.12445 67 1.83003 107 0.51426
-12 70.1698 28 8.71983 68 1.76647 108 0.49989
-11 66.0898 29 8.33566 69 1.70547 109 0.48600
-10 62.2756 30 7.97078 70 1.64691 110 0.47256
-9 58.7079 31 7.62411 71 1.59068 111 0.45957
-8 56.3694 32 7.29464 72 1.53668 112 0.44699
-7 52.2438 33 6.98142 73 1.48481 113 0.43482
-6 49.3161 34 6.68355 74 1.43498 114 0.42304
-5 46.5725 35 6.40021 75 1.38703 115 0.41164
-4 44.0000 36 6.13059 76 1.34105 116 0.40060
-3 41.5878 37 5.87359 77 1.29078 117 0.38991
-2 39.8239 38 5.62961 78 1.25423 118 0.37956
-1 37.1988 39 5.39689 79 1.21330 119 0.36954
0 35.2024 40 5.17519 80 1.17393 120 0.35982
1 33.3269 41 4.96392 81 1.13604 121 0.35042
2 31.5635 42 4.76253 82 1.09958 122 0.3413
3 29.9058 43 4.57050 83 1.06448 123 0.33246
4 28.3459 44 4.38736 84 1.03069 124 0.32390
5 26.8778 45 4.21263 85 0.99815 125 0.31559
6 25.4954 46 4.04589 86 0.96681 126 0.30754
7 24.1932 47 3.88673 87 0.93662 127 0.29974
8 22.5662 48 3.73476 88 0.90753 128 0.29216
9 21.8094 49 3.58962 89 0.87950 129 0.28482
10 20.7184 50 3.45097 90 0.85248 130 0.27770
11 19.6891 51 3.31847 91 0.82643 131 0.27078
12 18.7177 52 3.19183 92 0.80132 132 0.26408
13 17.8005 53 3.07075 93 0.77709 133 0.25757
14 16.9341 54 2.95896 94 0.75373 134 0.25125
15 16.1156 55 2.84421 95 0.73119 135 0.24512
16 15.3418 56 2.73823 96 0.70944 136 0.23916
17 14.6181 57 2.63682 97 0.68844 137 0.23338
18 13.9180 58 2.53973 98 0.66818 138 0.22776
19 13.2631 59 2.44677 99 0.64862 139 0.22231

Electrical Control System 123


Troubleshooting

Appendix 2
Unit: ℃---K Discharge temperature sensor table
-20 542.7 20 68.66 60 13.59 100 3.702
-19 511.9 21 65.62 61 13.11 101 3.595
-18 483 22 62.73 62 12.65 102 3.492
-17 455.9 23 59.98 63 12.21 103 3.392
-16 430.5 24 57.37 64 11.79 104 3.296
-15 406.7 25 54.89 65 11.38 105 3.203
-14 384.3 26 52.53 66 10.99 106 3.113
-13 363.3 27 50.28 67 10.61 107 3.025
-12 343.6 28 48.14 68 10.25 108 2.941
-11 325.1 29 46.11 69 9.902 109 2.86
-10 307.7 30 44.17 70 9.569 110 2.781
-9 291.3 31 42.33 71 9.248 111 2.704
-8 275.9 32 40.57 72 8.94 112 2.63
-7 261.4 33 38.89 73 8.643 113 2.559
-6 247.8 34 37.3 74 8.358 114 2.489
-5 234.9 35 35.78 75 8.084 115 2.422
-4 222.8 36 34.32 76 7.82 116 2.357
-3 211.4 37 32.94 77 7.566 117 2.294
-2 200.7 38 31.62 78 7.321 118 2.233
-1 190.5 39 30.36 79 7.086 119 2.174
0 180.9 40 29.15 80 6.859 120 2.117
1 171.9 41 28 81 6.641 121 2.061
2 163.3 42 26.9 82 6.43 122 2.007
3 155.2 43 25.86 83 6.228 123 1.955
4 147.6 44 24.85 84 6.033 124 1.905
5 140.4 45 23.89 85 5.844 125 1.856
6 133.5 46 22.89 86 5.663 126 1.808
7 127.1 47 22.1 87 5.488 127 1.762
8 121 48 21.26 88 5.32 128 1.717
9 115.2 49 20.46 89 5.157 129 1.674
10 109.8 50 19.69 90 5 130 1.632
11 104.6 51 18.96 91 4.849
12 99.69 52 18.26 92 4.703
13 95.05 53 17.58 93 4.562
14 90.66 54 16.94 94 4.426
15 86.49 55 16.32 95 4.294 B(25/50)=3950K
16 82.54 56 15.73 96 4.167
17 78.79 57 15.16 97 4.045 R(90℃)=5KΩ±3%
18 75.24 58 14.62 98 3.927
19 71.86 59 14.09 99 3.812

Electrical Control System 124


Controller

4. Controller
3.1 Wireless Remote Controller
3.1.1 RG51C/E
Remote Controller Specifications
Model RG51C/E
Rated Voltage 3.0V
Lowest Voltage of CPU Emitting Signal 2.0V
Reaching Distance 8m (when using 3.0 voltage, it can get 11m)
Environment Temperature Range -5℃~60℃

Introduction of Function Buttons on the Remote Controller

SET TEMPERATURE( C)

AUTO FAN
COOL HIGH
DRY MED
HEAT LOW

ADJUST
Adjust 2 1 Adj ust

7 ON/OFF
MODE ON/OFF FAN SPEED
Mode setting 3 8 Fan speedse tting

SWING ECO TIMER ON


9 TIMER ON

SWING TIMER OFF 10 Economic operation


RESET LOCK
4 5 11 TIMER OFF
AIR
DIRECTION
12 Lock

13 Reset

1. Adjust : Decrease the set temp. Keeping pressing will decrease the temp with 1℃ per 0.5s.
2. Adjust : Increase the set temp. Keeping pressing will increase the temp with 1℃ per 0.5s.
3. MODE: Once pressing, running mode will be selected in the following sequence:
AUTO COOL DRY HEAT FAN

NOTE: No heating mode for cool only type unit.


4. VERT SWING: Used to stop or start horizontal louver movement. The louver will swing up and down
automatically if push this button.
AIR DIRECTION: Used to set the desired up/down air flow direction. The louver changes 6 degree in
angle for each press.
5. HORIZ SWING: Used to stop or start vertical louver movement.

Electrical Control System 125


Controller

6. FAN SPEED+ MODE: Press the Mode and Fan speed button simultaneously for 2 seconds. The remote

controls into faceplate setting state and the LCD shows F2.Press the TEMPUP( ) to control the faceplate
up and press the TEMP DOWN( ) to control the faceplate down. Press any button to exit the faceplate
setting state, then the LCD back to the normal display.
7. ON/OFF: For turning on or turning off the air conditioner.
8. FAN SPEED: Fan speed will be selected in following sequence once pressing this button:
AUTO LOW MED HIGH

9. TIME ON: For time ON setting. Once pressing this button, the time will increase by 0.5 hour. When the set
time exceeds 10 hours, pressing the button will increase the time by 1 hour. Adjusting the figure to 0.00 will
cancel time ON setting.
10. ECO: Select this function during the sleeping time. It can maintain the most comfortable temperature
and save energy. This function is available on COOL, HEAT or AUTO mode only .
NOTE: While the unit is running under Energy-saving mode, it would be cancelled if press MODE, FAN
SPEED or ON/OFF button.
11. TIME OFF: For time OFF setting. Once pressing this button, the time will increase by 0.5 hour. When the
set time exceeds 10 hours, pressing the button will increase the time by 1 hour.
Adjust the figure to 0.00 will cancel time ON setting.
12. LOCK (inner located): Push this button to lock in all the current settings, and the remote controller will
not accept any operation except that of the LOCK. Use the LOCK mode when you want to prevent settings
from being changed accidentally. Press the LOCK button again to cancel the LOCK function. A lock symbol
will appear on the remote controller display when the lock function is activated.
13.RESET (inner located): Once the recessed RESET button is pressed, all of the current settings will be
cancelled and the controller will return to the initial settings..

Electrical Control System 126


Controller

3.1.2 RG51Q1/BGE
The R51Q1/BGE wireless remote controller is standard for Four-way cassette type and the Ceiling& floor
type.

General Function for wireless remote controller:


Model RG51Q1/BGE
Rated voltage 3.0V(2pieces of LR03 7# batteries)
Min voltage for sending signal of CPU 2.4V
Effective receiving distance 8m~11m
Operation condition -5~60℃

Electrical Control System 127


Controller

Buttons and functions:


1. Adjust : Increase the set temp. Keeping pressing will increase the temp with 1℃ per 0.5s.

2. Adjust : Reduce the set temp. Keeping pressing will reduce the temp. with 1℃ per 0.5s.

3. MODE: Once pressing, running mode will be selected in the following sequence:

AUTO COOL DRY HEAT FAN

NOTE: No heating mode for cool only type unit.

4. SWING : Activate or turn off horizontal swing function. (Only available when remote controller is used
with corresponding unit, i.e. Ceiling & floor type)

5. SWING : Activate or turn off vertical swing function.

(Only available when remote controller is used with corresponding unit.)

AIR DIRECTION: Activate swing function of air deflector. Once pressing, air deflector will turn 6°. For
normal operation and better cooling and heating effect, deflector will not turn to the degree which is the
state of deflector when the unit is turned off.( Only available when remote controller is used with
corresponding unit.)

6. RESET (inner located): Press this button with a needle of 1mm to cancel the current setting and reset
remote controller.

7. ON/OFF: For turning on or turning off the air conditioner.

8. FAN SPEED: Fan speed will be selected in following sequence once pressing this button:

AUTO LOW MED HIGH

9. TIME ON: For time ON setting. Once pressing this button, the time will increase by 0.5 hour. When the set
time exceeds 10 hours, pressing the button will increase the time by 1 hour. Adjusting the figure to 0.00 will
cancel time ON setting.

10. ECO: Activate or turn off economic operation mode. It is suggested to turn on this function when sleeping.
(Only available when remote controller is used with corresponding unit.)

11. TIME OFF: For time OFF setting. Once pressing this button, the time will increase by 0.5 hour. When the
set time exceeds 10 hours, pressing the button will increase the time by 1 hour.

12. C/H (inner located): Press this button with a needle of 1mm to shift mode between COOL only and
COOL&HEAT. During setting, background light will be lightened. Factory default mode is COOL &HEAT.

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3.2 Wired Remote Controller


3.2.1 KJR-12B

Name and functions of buttons on the wire controller

1. Mode button: When press this button, the operation mode change as the following sequence:
AUTO COOL DRY HEAT FAN

Remark: For the cooling only model, the heating mode is skipped.
2. Timer on button: Press this button, timer on function is active. Then every press, the time increase 0.5h,
after 10h, 1h increasement after each press. If cancel this Function, just set it to "0.0"
3. Timer off button: Press this button, timer off function is active. Then every press, the time increase 0.5h,
after 10h, 1h increasement after each press. If cancel this function, just set it to "0.0" .
4. Follow me button: When under cool, heat and auto mode, press this button, follow me function is active.
Press again, this function is ineffective.
5. Electrical heater button: If press this button in heat mode, electrical heater function become ineffective.
6. Reset button (hidden): Use a 1mm stick to press in the little hole , then the current setting is canceled .
The wire controllers enter into original state.
7. ON/OFF button: When in off state, press this button, the indicator is on, the wire controller enter into on
state, and send setting information to indoor PCB. When in on state, press this button, the indicator is
off, and send instruction. If timer on or timer off has been set, it cancel this setting then send instruction
to stop the machine.

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8. Adjust button: Set indoor temperature up. If press and hold on, it will increase at 1degree per 0.5
second.
9. Adjust button: Set indoor temperature down. if press and hold on, it will decrease at 1degree per 0.5
Second.
10. Swing button: First press, start swing function; second press, stop swing. (Match to some model with
swing function).
11. Economy operation button: press this button, the indoor unit operates in economy mode, press again,
exit this mode (it may be ineffective for some models)
12. Fan speed button: press this button consecutively; the fan speed will circle as follow:

13. Lock button (hidden): When you push the LOCK button, all current settings are locked in and the wire
controller does not accept any operation except that of the LOCK button. Use the lock mode when you
want to prevent setting from being changed accidentally or play fully. Push the LOCK button again when
you want to cancel the LOCK mode.

Name and function of LCD on the wire controller

1. Operation mode indication: When press” MODE” button, the following mode can be selected in circle.
Auto Cool Dry Heat Fan only Auto.
Auto→ Cool→ Dry →Heat→ Fan only →Auto
For cooling only model, heat mode is skipped.
2. Timer: When adjust setting on time or only on time is set, the “ON” is lighted. When adjust setting off
time or only off time is set, the” OFF" is lighted. If on and off timer are both set, the “ON” and “OFF” are
both lighted.
3. Follow me function: There is a temperature sensor inside the wire controller, after setting temperature, it
will compare the two temperatures, and the space of wire controller will be the same as setting
temperature. It is available under cooling, heating, auto mode.
4 ON/OFF indication: When it is on, the icon display, otherwise it is extinguished.
5. Fan speed indication: There are four fan modes: low, middle, high, auto. For some models, no middle
fan then the middle fan is seen as high speed.
6. Lock: When the "LOCK" button is pressed, the icon appears and other buttons is unable, press again,
the icon disappears.
7. Temperature display zone: Generally it displays setting temperature; it can be adjusted by press
temperature button▲and▼ .But in fan mode, no display here.

Remark:

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The wired controller will reset to factory setting with auto mode, auto fan and 24℃ setting temperature when
the air conditioner restarts after power failure.
And this may cause inconsistent displays on the wired controller and on the air conditioner. You need to
readjust the running status through the wired controller.

Installation

Installation Notice:
When the air conditioner needs the constant frequency wire controller, be sure adding a wire joint with 5
terminal named A, B, C, D, E in indoor unit, and fixing an infrared emitter whose anode and cathode
connecting with A and B near the receiver in the indoor unit switch board, then connecting the terminal +5v,
GND, Run in the switch board to C,D,E respectively.

NOTE
●The connecting wire should be a little longer as to take away the switch board easily for maintenance.
●The connecting wire should be a little longer as to take away the controller easily for maintenance.

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3.2.2 KJR-25B (Optional for Air Handler Indoor Unit)


Appearance

NAME AND FUNCTION OF THE WIRE CONTROLLER

FEATURES
Structure of thermostat and explanation for the keypads
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Controller

YOUR THERMOSTAT REPLACES


Description KJR-25B
Heat Pump (No Aux. or Emergency Heat) Yes
Heat Pump (with Aux. or Emergency Heat) Yes
Standard Heat & Cooling Systems Yes
Two Stage Heat & Two Stage Cool Yes
Standard Heat Only Systems Yes
Millivolt Heat Only Systems– Floor or Wall Furnaces Yes
Standard Central Air Conditioning Yes
Gas or Oil Heat Yes
Electric Furnace Yes
Hydronic (Hot Water) Zone Heat-2 Wires Yes
Hydronic (Hot Water) Zone Heat–3 Wires No
This Thermostat will NOT control 110/220Volt systems.

IMPORTANT
2, Read the entire installation section of this Owner’s Manual thoroughly before you begin to install or
operate your Thermostat.
This thermostat can be used for conventional or heat pump system, Please configure the thermostat
according to Configuration Menu before operation.
REMOVE THE MYLAR LABEL FORM THE LCD DISPLAY WINDOW.

INSTALLATION
3, All installation is normally performed at your thermostat.

COMPRESSOR PROTECTION
4,The thermostat provides a 4 minutes delay after shutting of the heating or cooling system before it can be
restarted. This feature will prevent damage to your compressor caused by rapid cycling. Note that this delay
also applies to the heating system control. It does not provide a delay when there are power outages.you
can select the function on or off at the configuration.

TEMPERATURE RANGE
5,This thermostat can be programmed between 45°F and 95°F (7°C and 35°C). However, it will display room
temperatures from 30°F to 99°F (0°C and 37°C). “HI” will be displayed if the temperature is higher than 99°F
(37°C), and “LO” will be displayed if the temperature is lower than 30°F (0°C).This thermostat will
automatically cutoff in Heat mode if the temperature rises above 95°F (35°C), and automatically cutoff in
Cool mode if the temperature drops below 45°F (7°C). NOTE: if the thermostat measure a temperature over
99°F(37℃), ”HI” will be displayed on the LCD. if the temperature is below 32°F(0℃). and ”LO” will be
displayed on the LCD.

POWER FAILURE
6, Whenever the main power is interrupted or fails, the battery power retains and current time. This
thermostat has permanent memory, although you will have to reset your clock when there are power
outages.

POWER SUPPLY
7,The thermostat shall be powered by 24 VAC and with batteries as backup.
BATTERY WARNING

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8,Fresh alkaline batteries should provide about one year of service. However, when the batteries become
drained, “BATT” will alternate on the display with the current time. When this message occurs, install 2 new
AA batteries, You have approximately 1 minute to change the batteries and keep thermostat’s clock. Once
the batteries have become too low to ensure proper operation, your system will be turned off, and the
display will be cleared except for “BATT” flashing on the LCD display.
CAUTION: Once only the “BATT” only display occurs, the thermostat is shut down, and your
system will no longer operate. In this condition, there is no temperature control of your dwelling.
NOTE: The backlight will not function when the thermostat is in low battery condition.
NOTE: If you plan to be away from the premises over 30 days, we recommend that you replace the
old batteries with new alkaline batteries prior to leaving

TYPICAL WIRING DIAGRAM

1 Typical wiring diagram for single transformer heat pump systems

2 Typical wiring diagram for two transformer heat pump systems with NO safety circuit

3 Typical wiring diagram for two transformer heat pump systems with safety circuits in BOTH systems

4 Typical wiring diagram for single transformer multi-stage systems

CHECK THERMOSTAT OPERATION

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Note: To prevent static discharge problems, touch side of thermostat to release static build-up
before touching any keys. If at any time during testing your system does not operate properly,
contact a qualified serviceperson.
Fan Operation
If your system does not have a G terminal connection, skip to Heating System.
1. Turn on power to system.
2. Move FAN switch to ON position. The blower should begin to operate.
3. Move FAN switch to AUTO position. The blower should stop immediately.
Heating System
1. Move system switch to heat mode. If the auxiliary heating system has a standing pilot, be sure to light it.
2. Press to adjust thermostat setting to 1℃ above room temperature. The heating system should begin to
operate. The display should show “STG1”. However, if the setpoint temperature display is flashing, the
compressor lockout feature is operating (see Configuration menu, item 5).
3. Adjust temperature setting to 3°above room temperature. If your system configuration is set at MS2, HP2
or HP1, the auxiliary heat system should begin to operate and the display should show “STG1+2”.
4. Press to adjust the thermostat below room temperature. The heating system should stop operating.
Emergency System
EMER bypasses the Heat Pump to use the heat source wired to terminal E on the thermostat. EMER is
typically used when compressor operation is not desired, or you prefer back-up heat only.
1. Press SYSTEM switch to select Heat mode. then press EMER key. “EMER” will show on the display.
2. Press to adjust thermostat setting above room temperature. The Aux. heating system will begin to operate.
The display will show “STG1” “EMER”to indicate that the Aux. system is operating.
3. Adjust temperature setting to 2°C above room temperature. The auxiliary heat system should begin to
operate and the display should show “STG1+2”.
4. Press to adjust the thermostat below room temperature. The Aux. heating system should stop operating.
Cooling System
1. Move SYSTEM switch to select the Cool mode.
2. Press to adjust thermostat setting below room temperature. The blower should come on immediately on
high speed, followed by cold air circulation. The display should show “STG1”.
3. Adjust temperature setting to 2°C below room temperature. The second stage cooling should begin to
operate and the display should show “STG1+2”
4. Press to adjust the temperature setting above room temperature. The cooling system should stop
operating.

CONFIGURATION MENU
The step to enter the configuration menu:
1. Set SYSTEM switch to OFF,
2. Press both up and down keys for 5 seconds to enter configuration menu. The display will show the
first item in the configuration menu.
INSTALLER/CONFIGURATION MENU
Displayed Press up or down
Step Press Button Comments
(Factory Default) key to select
SS1 Single stae
MS2 Multi-stage
1 Backlight button MS2
HP1 Heat pump (single stage)
HP2 Heat pump (2 stages)
On Recovery enable
2 Backlight button (RECO)off
Off Recovery disabled
1 Span(one stage)1
3 Backlight button (SPAN)2 2 Span(one stage)2
3 Span(one stage)3
On Backlight on
4 Backlight button (BLIT)on
Off Backlight off
1 Span(one stage)1
5 Backlight button (SP2)2 2 Span(one stage)2
3 Span(one stage)3
Selects temperature
6 Backlight button (TEMP)F F
display °F

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Selects temperature
C
display °C
Selects time format display
12
12hours
7 Backlight button HOUR(12)
Selects time format display
24
24hours
Selects Compressor Lockout
Off
OFF
8 Backlight button COMP(OFF)
Selects Compressor Lockout
On
ON
2 This model must select 2
9 Backlight button COOL(2) Just use for one stage
1
system
0 Display normal
Use for another model to go
1
10 Backlight button FACT(0) back to factory default
All the setting will go back to
2
factory default

The configuration menu allows you to set certain thermostat operating characteristics to your system or
personal requirements.
The configuration menu table summarizes the configuration options. An explanation of each option follows.
Press ”Backlight button” to change to the next menu item. To exit the menu and return to the normal
operation, press key. If no keys are pressed within fifteen Seconds, the thermostat will revert to
normal operation.
1) Single Stage, Multi-stage or Heat Pump System Configuration
This control can be configured for Heat Pump or two stage heat/one stage cool multi-stage operation.
The display indicates “MS2” (default for multi-stage mode) in the display. The Multi-stage configuration
can be toggled to “SS1”, or “HP1” by pressing the up or down key. In Multi-stage configuration, EMER
mode is useless.
2) Fast or Slow Crycle Selection(one stage)
3) Select Backlight function OFF or ON
4) Fast or Slow Crycle Selection(two stage)
5) Select F°or C°Readout.
Changes the display readout to Centigrade or Fahrenheit as required
6) Selects time format display 12hours or 24hours
7) Select Compressor Lockout COMP OFF or ON Selecting COMP ON will cause the thermostat to wait 4
minutes before turning on the compressor if the heating and cooling system loses power. It will also wait
5 minutes minimum between cooling and heating cycles. This is intended to help protect the compressor
from short cycling. Some newer compressors already have a time delay built in and do not require this
feature. Your compressor manufacturer can tell you if the lockout feature is already present in their
system. When the thermostat compressor time delay occurs it will flash the setpoint for about four
minutes.
8) This model must select 1
9) This model must select 1 to back factory Default

Setting Day and Time


■ The LCD will show this information when batteries are first installed. The

temperature will update after a few seconds.


■ During time and day setting mode, the temperature displays will go blank.

Reviewing the Current Temperature Setting

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Current time and temperature.


■ Press less than 1 second .
■ Set Temperature is shown above current room temperature.

OPERATION
System Selector Switch
The System Selector Switch on the front of the thermostat determines the Operating mode
of the thermostat. You may select COOL , OFF , HEAT, In order to take full advantage of this
thermostat’s feature.
NOTE: Anytime you install or remove the thermostat form the wallplate, slide the System Selector to the
OFF position to prevent the possibility of a rapid system On-Off.
Fan Switch
The Fan switch should normally be located in the AUTO position. The Fan will be turned on
along with normal operation of your system. In a normal gas or oil furnace, the Fan will be
turned on by your furnace after its warm-up delay. For electric heat, air conditioning, and heat
pump operation, the Fan will turn on with the system. To run the Fan on continuously, slide the Fan switch to
the ON position.
Energy Monitor
■ The Energy monitor feature measures and stores the amount of time the
heating and air conditioning
system operates. Usage can be display for Today (since 12 am), Yesterday, This
Week (since Monday), Last Week (last Monday through Sunday), and Total (up to
999 Hrs). By monitoring your energy usage, you see how much the set-back periods are saving. To review
energy usage, press to cycle through Today, Yesterday, this Week, Last Week, and Total. Press again to
return to normal mode, or wait 15 seconds for the display to return to normal mode .You can also return to
normal mode at any time by pressing RUN.
■ For example: This LCD display shows Today’s usage to be 10 Hours, 26 minutes.
■ Press and hold for 3 seconds to reset the Energy Monitor’s counters.
The display will blink, and counters will be cleared to zero.
NOTE: Clearing the Energy Monitor counter will also clear the Filter Monitor counter , as Filter usage and
Total Energy usage are the same. Also, clearing the filter Monitor counter will clear ALL Energy Monitor
counters as well.
Filter Monitor
Your thermostat also keeps a record of the number of hours your filter has been in use.
To maximize your system’s performance and energy efficiency, change or clear your
filter regularly.
■ When the total system run time for heat and cool reaches 500 hours, you need clean
or change your system’s filter, “FILT” will continue to flash until the counter is set back
to zero.
■ Press to review total filter usage. The display will blink “FILT”.Then show the filter Monitor counter. After
15seconds, the display will return to normal mode, or you can hit RUN to exit
immediately.
The Filter Monitor will display up to 999 hours and 59 minutes of usage. In this
example, the counter is at 410 Hours, 26 minutes.
■ To reset the Filter Monitor counter, depress FILTER for 3 seconds. The display will
blink, and the counter will be reset to zero.
NOTE: Clearing the Filter Monitor counter will also clear ALL Energy Monitor counters, as Filter usage and
Total Energy usage are the same. Also, clearing the Energy Monitor counters will clear the Filter Monitor

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counter as well.
Keyboard lock
The keyboard can be locked to prevent unauthorized changes to the thermostat.
To lock or unlock the keyboard, press and hold run Key for 3 seconds. The keyboard is
locked. when LOCK appears on the display.
■ All keys are locked, Any time a key is pressed, LOCK will appear on the display for 1
second.
Backlighting
Your thermostat has an electroluminescent lamp that backlights the display for easy viewing in the dark.
When any key is pressed the display is illuminated.
The display will remain illuminated for 8 seconds after the last key is pressed.
This allows the light to stay on if you need to operate several keys.
NOTE: If the thermostat is in Low Battery warning condition, the backlight will not operate. Replace with 2
new AA alkaline batteries to restore the Backlight function.
Low Battery Warning
Your thermostat has a two-stage lower battery warning system. When the batteries are
first detected to be weak, the first stage low battery warning is indicated by “BATT”
flashing on the LCD display. At your earliest convenience, you need to replace the
batteries with 2 new AA alkaline batteries.
When the batteries become too weak for normal operation, the thermostat enters the
second stage low battery warning which shuts down the thermostat. In this condition,
“BATT” flashes alone on the display, and the thermostat will turn your system Off. Your
system will remain shut-off until the batteries are replaced.
NOTE: The thermostat will still keep the current Set Temperature and Filter run time in
memory until new batteries are installed. After confirming that new batteries have been
inserted, the thermostat will return to normal operation.
Error Mode
If the thermostat is unable to control your system due to an unexpected battery problem,
the thermostat will enter Error Mode. In this condition, the thermostat flashes
“E1”,“E2”,”E3”or”E4”on the LCD display, and shuts off your system. To correct this
problem, replace the batteries with 2 new AA alkaline batteries, even if you have
recently replaced them. Move the battery out, and then hold any key to release the rest
energy. Then place the battery again. You will need confirm normal operation.
If Error Mode returns, please call us for further information.
LCD display Information
E1 Sensor Error
E2 System switch Error
E3 No use
E4 E2 memory Error
Warning Mode
If the SYSTEM MONITOR SWITCH is close show the system have wrong. the
thermostat flashs “E5”on the LCD display.
Auto Cut Off
Your thermostat will automatically cutoff in Heat mode if the room temperature rises
above 95°F (35°C). It will cutoff in Cool mode if the room temperature drops below 40°F (4°C). Note that if
your system has malfunctioned and no longer responds to thermostat controls, the Auto Cut-Off will have no
effect.

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TROUBLESHOOTING
Problem Solution
SCRAMBLED OR DOUBLE DISPLAY 1. Remove clear mylar sticker.
(numbers over numbers)
1. Check battery connections and batteries
NO DISPLAY 2. Move the battery out, and then hold any key to release
the rest energy. Then place the battery again.
ENTIRE DISPLAY DIMS 1. Replace Batteries
1. Move Elec/Gas selector to opposite position is in the
correct position.
2. There may be as much as 4 minute delay before the
Heat or Cool system turns On-wait and check.
(Compressor protection delay).
AUTO/FAN DOES NOT TURN ON 3,Check your circuit breaks and switches to ensure there
is power to the system.
4. Replace batteries.
5. Make sure your furnace blower door is closed properly.
6. Check the position of the Furnace or Heat Pump
selector switches: Normal/O/B.
1. Move the battery out, and then hold any key to release
ERRATIC DISPLAY
the rest energy. Then place the battery again.
IF UNIT CONTINUES TO OPERATE IN THE 1. Replace unit
OFF POSITION
THERMOSTAT PERMANENTLY READS 1. Replace unit
“E1”,”E2”,”E3”, “E4”.

Electrical Control System 139

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