2016 Cost Engineering Mwu
2016 Cost Engineering Mwu
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It needs understanding of
Construction Technology
Management Theory and technique: precontract
planning, tendering policy and the organization of
resources
Quantity surveying including an understanding of
contract documentation and forms of contract
Construction economics
Cost Estimation
Variance
Information provided
Estimating experience
by others
costs associated with construction projects
a) Initial Capital Cost
• Land acquisition, including assembly, holding and improvement
• Planning and feasibility studies
• Architectural and engineering design
• Construction, including materials, equipment and labor
• Field supervision of construction
• Construction financing including overhead costs
• Insurance and taxes during construction
• Owner's general office overhead
• Equipment and furnishings not included in construction
• Inspection and testing
b) Subsequent Operation and Maintenance Costs
Full Depreciation
Residual Value
Residual Value
• Direct Cost
Costs directly rendered to the production of the work.
It includes, all-in material costs, all-in labor costs and all-in plant costs
• Mark-up Cost
The sum added to an estimate in respect of the general overhead
costs including profit and risk.
• Production Cost
Costs representing the sum of direct costs (all-in costs) and site overhead
costs. Costs required for production of the works on site.
Cost Categories
i. Fixed Cost,
Do not vary with respect to output (over the period
being considered)
ii. Variable Cost,
Vary with respect to output
b b
i i
r r
r r
VC
FC
0
Output/ Output/
volume volume
Total Cost = Fixed Cost +Variable Cost
b
i
r
r TC=FC+VC
FC
Output
Inputs
•Scope Definition
•Time to Prepare
•Quality of Cost
Costing
Data Accuracy
•Cost Engineers
Skill
The Function of Cost Engineering in
Construction
0 Output
Sources of Economy of Scale:
iii. Location
Various location difficulties described are:
1. Remoteness
2. Confined sites
3. Labor availability
4. Weather
5. Design considerations (related to location).
6. Destruction and site security
iv. Construction Time
The longer the construction, the higher uncertainty in
the estimates.
v. Other Reasons
• Market conditions (work load)
• Complexity of projects
• Emerging or new markets
Summary of reasons for Variability of Estimates
• Identify the clauses in contracts for risk allocation and their effect on
pricing
• Discuss the major construction contracts and their risk structure to the
contracting parties
2.1 Tendering Policy and Procedure
Introduction
• Work at hand,
• The geographical areas in which the firm will operate,
• Type of client the organization is to favor, ( private, local authority,
community services, )
• Projected risks and uncertainties of the project,
• Form of the bid: (open, short-listed, pre-qualification, etc)
Bidding Strategy
evolved for determining the optimum bid, which will be the relationship
between maximum profit and the probability of being the lowest tenderer.
Bid Qualification
Procedure
Bidding Form
Pre-Qualification Post
Qualification
2.1.1 Tendering Procedure
Procedure for tendering:
i) Decision to Tender
• Production workload,
• Future commitments,
• Market,
• Capital,
• Associated risk,
• Prestige, reputation
• Estimating workload,
• Time for preparation of tender,
Tendering Procedure(Cont’d)
Assumptions
Capital Employed: Birr 2,000,000
Turnover on contracts for year: Birr 4,000,000
General overheads: Birr 160,000
Return on Capital Employed 17%
Target: Contracts must contribute (Head office Mark-up)
General overheads Birr 160,000
Return ( ROCE) 17% ( 2,000,000 ) Birr 340,000
Head office Mark-up = Birr 500,000
Cost Estimating
Approach
Contents
• Factors Affecting Quality and Accuracy of Estimation
• Types of Estimation
• Methods of Estimation
I. Types of Estimates
A) Approximate Estimate
Preliminary Estimates:
In the early planning phases
To match an owner's needs
To establish scope (size) & quality expectations.
A contingency included 15%.
Intermediate Estimates
The primary purpose of the intermediate estimate is to determine project
feasibility from the concept of the general project by Evaluating with
alternative construction assemblies and systems.
B) Detailed Estimate
- Final Estimates
After design is completed
contingency would be reduced to zero
Methods of Estimating
Relative Accuracy
Concept
Design
Implement
Commission Operation phase
Estimating Methods (Cont’d)
To investigate feasibility:
Adjustment of Planning:
1. Inflation
To account for changes in value for money;
Historical escalation index;
Predictive Escalation index;
2. Price Indices
- regional cost indices,
- local labor market rates, and
- interpolation between available cost tables.
Estimating Methods (Cont’d)
1. Procedural errors
1) accuracy in pricing; 2) cost involved in pricing; 3) time
required for pricing; 4) availability of methods of pricing; and 5)
availability of price data
2. Human errors
changes in design and incomplete information;
accidental errors caused by procedural mistakes, e.g. omitting
items, using wrong dimensions;
judgmental errors caused by poor or wrong judgment on the
part of the estimator, e.g. overlooking, poor pricing, and not
allowing wastage
3. Uncertain nature of the project
UNIT RATE
Labor costs include
-Standard wages
-Extra pay
-Supplementary pay
-Social Service payments
-Supplements
-Other payments
Material costs
- Construction/Building material Equipment costs:
- Operating supplies Standing Costs:
- Loading, unloading and transportation costs Operating Costs:
- Wastages
Indirect Costs
Site over head costs
–Special costs
Indirect Costs
General overhead costs
It is a contractor or Subcontractor's office expenses known as:
office supplies
Utilities
Insurance
Communication
office equipment
• Profit is the amount of money left over after subtracting overhead, labor,
and materials costs from a contract price. It is good 10% of contractors
profit from total bid sum.
TOTAL COST OR BID SUM
Calculation…….
Ato Henok has a construction PLC wants to employee project manager with
monthly wage 150,000 birr quarterly in a year, monthly 3000 birr for
transportation charge, 10 hour overtime in a week (6 days) for 40%
increment, and extra pay for long continuity service charge 150 birr in a
week for 70% of increment. Then calculate the hourly cost of project
manager?
Class activity
Calculate hourly cost of such tools equipment's
No Item Description Charge
1 Dozer - Original cost 20,000,000 birr
- Useful life 10 year
- yearly repair cost 100,000 birr
- salvage value 200,000birr
- interest rate 7%
2 Excavator - rental cost 6,000,000 birr
- Useful life 5 year
- monthly repair cost 50,000 birr
- salvage value 200,000birr
- interest rate 5%
3 Compactor - Original cost 1,500,000 birr
- Useful life 10 year
- Monthly repair cost 80,000 birr
- salvage value 100,000birr
- interest rate 5%
4 Tools Monthly rental charge 5000birr
Semester Project work
No Description Unit Quantity Rate Amount
1 Site clearance (clear the top soil at the depth of 20cm). M2 2000
2 Bulk excavation (cut the weak soil at the depth of 50cm to M3 400
get the hard soil).
3 Trench excavation at the depth of 1m with 50cm thickness M3 220
for stone masonry work.
4 Pit excavation for foundation. M3 300
5 Back fill the excavated soil for the entire foundation work. M3 430
6 Cart away activity at 5km haul distance from the site. M3 -
7 Lean concrete work around entire foundation area. M3 800
8 C-25 concrete work for the entire foundation work M3 2200
including pad, foundation colon, grade beam with ground
floor slab.
9 C-30 concrete work for typical ground, first and second M3 4000
floor column and slab.
10 Rebar work for substructure activity with a diameter of Ø8, kg 15,000
Ø10, Ø12, Ø14, Ø16, and Ø18.
11 Rebar work for super structure activity with a diameter of kg 10,000
Ø8, Ø10, Ø12, Ø14, Ø16, and Ø18 for G-2 building.
1. Prepare cost break down for each listed activity to get unit rate production cost.
2. Prepare cumulative bid sum/ total project cost with and without vat.
3. Calculate the individual activity completion period.
NB: - you can specify your assumption for any necessary information. For example assign your
standard productivity rate, site and general overhead cost per percent, risk and profit per
percent, utilization factor for the specified labors, costs of material, labor, tools and
equipment but have to specify information source. In addition to that, you have the right to
specified number of labors, tools and equipment’s to prepare unit rate production cost for
your project.
In general definition:
VE is a technique directed toward analyzing the functions of an item or
process to determine “best value”, or the best relationship between worth
and cost. In other words, “best value” is represented by an item or process
that consistently performs the required basic function and has the lowest
life-cycle cost.
Definition of Value
• The real objective of VE is “value improvement” and that may not result in an
immediate cost reduction.
Value Engineering
Steps in Value Engineering
• 5 phases of VE
– Information
– Formation/design
– Evaluation
– Planning and Development
– Presentation or Implementation
When to Applied VE?
• Etc.
Value Improvement
Quiz
1. How to improve value and discus the
mechanisms of Value improvement????..
2. Discus the general concepts of VE???.
Summary