Cost Engineering Short Notes For Exit Exam
Cost Engineering Short Notes For Exit Exam
College of Engineering
Department of Construction Technology &
Management
Prepared by Eyerusalem K.
Table of Contents
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1.3 Cost Engineering in construction projects
Project Cost is one of the three main challenges for the construction manager, where the success of
a project is judged by meeting the criteria of cost with the budget, schedule on time, and quality as
specified by the owner. Poor strategy, incorrect budget, or schedule forecasting can easily turn an
expected profit into a loss. Therefore, effective estimating is one of the main factors of a construction
project's success. Accordingly, cost estimate in the early stage plays a significant role in any
construction project, allowing owners and planners to evaluate project feasibility and control costs
effectively. Moreover, the cost of a building is significantly affected by decisions made in the early
phase. While this influence decreases through all phases of a building project.
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2. Cost and Risk Allocation in construction projects
2.1 Considerations in Costing
Cost estimating is critical in the development of the project because it informs the owner of costs,
which in turn guide design decisions. Cost Engineers consider past projects while anticipating new
factors. Some of these factors include: Current technologies, Market demand and supply of material
and labor,, Quantities of materials, Collective bargaining agreements of suppliers and buyers,,
Level of quality and project size, Requirements for completion. The accuracy of costing is directly
affected by the ability of the Cost Engineer to properly analyze these basic issues:
I. Project Size: The principle of economy of scale is an important factor when addressing project
size. Essentially as projects get bigger, they get more expensive but at a less rapid rate. This
occurs because the larger the project, the more efficiently people and equipment can be used
II. Project Quality; Early in the project, the Cost Engineer must discuss expectations of quality with
the users, the designers, and applicable government agencies. The Higher the quality of the
project the higher the cost.
III. Project Location: The cost of constructing a facility in various project locations may be
subjected to different conditions that might result deference in labor costs, the availability of
materials and equipment, delivery logistics, local regulations, and climate conditions.
IV. Project time: examining past and current trends, the estimator can predict where Labor and
material costs will be at the time of actual construction
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2.2.3 Cost Plus (Cost Reimbursement) contracts
This type of contract is Suitable for use when the amount and type of work are not known. When
the Client has little idea of the total cost, he will agree to pay the contractor the actual cost plus a
negotiated reimbursement to cover overheads and profit. By using this type of contract, the
contractor can start work without a clearly defined project scope, since all costs will be reimbursed
and profit is guaranteed. There are different methods of reimbursement some of them are: Cost +
percentage, Cost + fixed fee, Cost + variable percentage, Cost + fixed fee + profit-sharing clause.
➢ Owner supervision is reduced when compared to ➢ The project needs to be designed completely before
Time and Material Contract. the commencement of activities.
➢ The contractor will try to complete the project faster. ➢ Improper detail and specifications in the design
➢ Accepted widely as a contracting method. can lead can lead to disputes
➢ Bidding analysis and selection process is relatively ➢ Changes are difficult to quantify.
easily. ➢ Contractor will select its own means and methods.
➢ Contractor will maximize its production and ➢ Higher contract prices that could cover unforeseen
performance. conditions.
➢ The contractors’ cash flow is predictable and the
owner can arrange the capital according to the
payment plan
✓ Suitable for competitive bid (easy to compare ➢ The actual final cost is not guaranteed to be equal
tenderers) to the estimated total cost at the beginning
Admeasurement
✓ The client has an accurate estimate of total cost ➢ Staff needed to measure the finished quantities and
Unit rate/
✓
contracts
Fee amount is fixed regardless of the price fluctuation Expensive materials and construction techniques maybe
provides incentive to complete the project quickly used to expedite the construction
fixed fee +
clause
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3 Cost Estimating Approach
A good database of actual costs from past project experiences facilitate the preparation of a quick and
accurate cost estimate. Cost Engineers spent considerable time and resources developing and protecting
this database. Each new project provides a clearer picture of the actual cost of construction and adds to
the value of the data.
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4 Cost estimating at Project Initiation and Feasibility study
For engineering and construction projects, accurate early cost estimates are extremely important to
the sponsoring organization and the engineering team. For the sponsoring organization, early cost
estimates are often a basis for business unit decisions, including asset development strategies,
screening of potential projects, and committing resources for further project development. Inaccurate
early estimates can lead to lost opportunities, wasted development effort, and lower-than-expected
returns. Every project must be shown as economically feasible before it is approved by the owner's
management. Economic feasibility is determined by an economic analysis for projects in the private
sector or by a benefit/cost ratio for projects in the government sector. An economic analysis can be
performed once an owner's estimate/ conceptual estimates have been prepared.
Estimating costs during project initiation by the owner, prior to any design, is difficult because only
limited detailed information is known about the project. However, this cost estimate is important
because it is used to set the maximum project budget that will be approved for design and
construction. At this stage of project development, the only known information is the number of
units or size of the project, such as number of square feet of building area, number of cars in a
parking garage, etc. At some point in time an estimate must be frozen and converted to a project
budget. Preparation of the owner's estimate requires knowledge and experience of the work required
to complete the project. Cost information from professionals who are knowledgeable about design
and construction is essential. Cost information for preparation of the owner's budget is usually
derived from one of two sources: cost records from previous projects of similar type and size, or
pricing manuals that are published annually by several organizations derived from previous projects
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that have been completed at numerous geographic locations. In summary the following steps shall
be taken when estimating construction projects at the conceptual phase using previously completed
projects data
Step one: Identify the Purpose of the project
Step Two: Identify the Desired size/ area of the project
Step Three: identify the average cost per area
Step Four: Consider and adjust for the Quality of the desired project against the cost database
Step Five: compute Size Adjusting Factor
Step Six: location adjustment
Step Seven: Time adjusting factor, Compute the Year difference between the published data and
planned construction time
Step Eight: Compute the Estimated project cost based on the above the identified factors
Size of the project X cost per unit X Factors (Quality x size x Location x Time)
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6 Cost Estimating at Tendering Stage
Construction Price
A. CONSTRUCTION COST B. MARKUPS
Site Over
Material Cost Head Risk Allowances
General
labor Cost Over Head
Equipment Cost
A. Construction Cost
The principal components of a contractor's costs and expenses result from the use of labors,
materials, equipment, and subcontractors. Additional overhead cost components include taxes,
premiums on bonds and insurance, and interest on loans. The sum of a project's direct costs and its
allocated indirect costs is termed the project cost.
I. Direct costs: The costs and expenses that are incurred for a specific activity are termed direct
costs. These costs are estimates based on detailed analysis of contract activities, the site
conditions, resources productivity data, and the method of construction being used for each
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activity. A breakdown of direct costs includes labor costs, material costs, equipment costs, and
subcontractor costs.
II. Indirect costs / Overheads cost: are construction costs of any kind that cannot be attributed
to any specific item of work. The indirect costs always classified to: project (site) overhead;
and General (head-office) overhead.
B. Markups
In construction industry, markup is defined as the amount added to the estimated direct and indirect
costs to recover the desired profit and contingencies.
Each detail of the above-mentioned components of construction prices will be discussed in the
subsequent sub topics along with their computation techniques for estimating bid price of any
construction works.
A. QUANTITY TAKEOFFS
The decomposition of a project into items of quantities that are measured (or taken off) from the
engineer's plan will result in a procedure similar to that adopted for a detailed estimate or an
engineer's estimate by the design professional. Quantity takes off or quantity survey is a tedious
process in determining required construction quantities. A quantity surveyor must have a thorough
understanding of the construction drawings and the corresponding specifications in order to produce
a good cost estimate for the project.
A work breakdown structure (WBS) is a system of breaking down a project into manageable tasks,
phases, deliverables or work packages (subdivision of effort). However, it is not a recipe for how a
project should be constructed nor a schedule or an organization chart although it provides a basis
from which a schedule or task list can be created. The benefit of a WBS is that it allows detailed
thinking at the micro level without losing sight of the macro picture.
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Material labor Equipment
(E) + (F) + (G)
Site over
Direct itemized cost head cost
Cost break down
(H) + (I)
General over
Production cost head cost Work break
(D)
Tender document
(J) (K) Quantity down
Take off structure
(A) (B)
Self cost Mark up
+
(L) (M)
Summery of costs
(P)
The Bill of Quantities (BOQ) is defined as a list of brief descriptions and estimated quantities. The bill of quantities provides project specific
measured quantities of the items of work identified by the drawings and specifications for a project. The quantities are defined as estimated
because they are subject to admeasurement. The objective of preparing the Bill of Quantities is to assist estimators to produce an accurate
tender efficiently and to assist the post contract administration to be carried out in an efficient and cost-effective manner. The term un priced
bill of quantity refers to a bill of quantity where all the items such as work description and their quantities are filled except for the rate and
amount of the work. It is bill of quantities without the prices filled out. The rate and Amount is left for contractors to fill out when they
participate in the tender and submit their bid price for the competition.
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D. COST BREAKDOWN
Cost breakdown is the systematic process of identifying the individual elements that comprise the
total cost of a good, service or package. The cost breakdown structure can be developed based on
the work breakdown structure (WBS) over the years, the construction cost breakdown has
remained relatively stable, even though there have been changes in the survey methodology due
to differences in the sales price breakdown. The construction cost breakdown sheet permits a
contractor to generate a total estimate after breaking down the costs of materials, labor cost,
equipment, etc. Cost break downs usually generate the unit price of a specific work item.
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Step Three: account for wastage of the materials
Step four: from different market sources asses the unit price of the each materials
Step Five: Account for other additional costs , According to the market condition and the site
condition identify quantity discounts and storage costs, transportation and loading unloading
costs
Step six: Assess the current trend of each of the material prices and identify the annual
escalation rate. To forecast the unit prices each material after n years the following formula is
used FV= PV (1+r) n Where: FV is future price, PV is the present price, R is escalation rate,
N is no of years from now
Step Seven: compute the cost of the materials for producing 1m3 of C-25 concrete work
Local climate.
Indirect labor required
Local cultural to maintain the
characteristics, progress of the project
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Summary of steps to be taken when computing labor cost for a specific work item
Step one: Form a crew of different trades that would ensue consistent flow of work and yield
similar production rate as the equipment to be used to avoid unnecessary idle time and wastages
costs
Step Two: identify the utilization of factor of each worker
Step Three: Estimate the productivity of a crew by considering different factors that would
influence the production rate of the crew. one of the two approaches should be used
✓ If the work involve the use of equipment, the crew productivity depends on the output
capacity of the equipment
✓ If the work is done by simple tools and craftsman use reliable historical recorded data and
experience to estimate the productivity
Step Four: Assess the basic salaries of each workers in the crew
Step Five: identify the labor index to account for benefits, leaves, insurances, etc
Step Six: Calculate the indexed hourly wages of each workers
Step Seven: Calculate the hourly cost of the task using the following formula
𝑛
𝐷𝑖𝑟𝑒𝑐𝑡 𝐿𝑎𝑏𝑜𝑟 ℎ𝑜𝑢𝑟𝑙𝑦 𝐶𝑜𝑠𝑡 = ∑ 𝑁𝑜 𝑜𝑓 𝑙𝑎𝑏𝑜𝑟 𝑥 𝑈𝑡𝑖𝑙𝑖𝑧𝑎𝑡𝑖𝑜𝑛 𝐹𝑎𝑐𝑡𝑜𝑟 𝑥 𝐼𝑛𝑑𝑒𝑥𝑒𝑑 ℎ𝑜𝑢𝑟𝑙𝑦 𝑤𝑎𝑔𝑒
𝑖
Step Eight: Calculate the labor cost per unit of the work item based on the hourly cost and
productivity using the following formula
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➢ The equipment hourly cost: Asses the rental prices of equipment to be used. In
addition for more accurate estimation the escalation rate should salon be checked and
adjusted.
➢ Productivity: The performance of equipment per hour for a unit amount of work
should be identified. In case of the use of different equipment at once, careful
consideration should take in computations of the governing production rate.
Estimation
Estimation of of unit
Selection of Equipment Rental Cost cost
Equipment
Site Nature of Ownership
Charactestic Hourly cost
conditions the work Cost
s
Types of Operating
Feasibility material to be Payload Capacities Cost Productivity
hundeled
The total
Efficiency Physical quantity of Versatility
Constraints work,
The
Hauling
Economy distances
construction Costs
schedule
After the above information are completed then the next step is computation of the direct
equipment cost for a specified work item using the following equations
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H. DIRECT ITEMIZED COST
The cost of labor, material and equipment expended on the items that were measured in the
quantity takeoffs is usually referred to as the direct costs of the work. The direct cost if each bid
item represents the sum of its material, labor, equipment and subcontractor costs. The sum of bid
items direct costs gives the estimated direct cost of the contract
.Direct itemized cost = Material cost + Direct Labor cost+ Direct Equipment cost
Site overhead costs are all costs required to run the whole operation of a specific construction
project at site level. These costs are not associated with specific activity in a project but rather
shared proportionally by all activities within the project. The estimated total jobsite overhead costs
will become the baseline budget for jobsite overhead expenditure control. These items might
include Site management costs, Mobilization and demobilization costs, Indirect labor costs,
General use equipment, Jobsite production facilities, Protective aids, Office furniture and running
expenses, Access roads , Site utilities, Transportation expenses,etc… It is easier to express the site
overhead costs as a percentage of the direct unit cost of an activity.
J. PRODUCTION COST
Production cost is the cost needed to produce a specific work item on site which includes the
direct itemized cost and the site management costs.
Production cost = Direct cost + Site overhead Cost
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H. SELF COST
Self cost is of a work item is all the required expenses to produce that work item including the
general over head costs. Which includes direct costs, site overhead costs and head office costs to
do the work. It is computed as follows
Self-costs = Production cost +General overhead cost
= Direct cost + Site overhead costs + General overhead cost
L. MARKUPS
In the construction industry, markup is defined as “the amount added to the estimated direct cost
and estimated Overhead costs to recover for risks for unforeseen circumstances and desired profit..
Hence, contractors need to decide on the markup percentage that makes the bid low enough to win
and, at the same time, high enough to make reasonable profit and enough contingency for risks.
Generally, contractors often have to maintain methods of assessing a specific contract markup.
Risk contingency = K3 x Direct cost Where: K3 is risk contingency factor
Profit = K4 x Direct cost. Where: K4 is profitability ratio
N. UNIT RATE
The unit price of a tender comprises the cost and the markup. The cost includes direct and indirect
costs. The markup, on the other hand, includes profit margin, financial charges (cost of borrowing),
and a risk allowance margin: Unit cost/rate = Self- costs + Markups
A bill of quantities consists of a complete list of all various items of works for a project, giving the
item number and description of items with unit and quantity of work against each, thus enabling
an estimated calculation of price of work.
Priced BOQ (Amount) = Unit rate x Quantity of a specific work
P. SUMMARY OF COSTS
After the amount of each work item is computed the next step is to summarize the cost of the work
based on the work break down structure.
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Q. BID SUM WITHOUT VAT
As shown on the above table the bid sum will be computed from summery page by summing up
all the summery costs. After looking the bid sum, the contractor may decide to add discount in
percentages if he thinks the bid sum is higher than anticipated and to ensure he stays in the
competition. This discount rate is called rebate.
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comparison, ACWP is only recorded for the work performed to date against tasks for which
a BCWP is also reported
Budget At Completion (BAC) – The sum of all the budgets allocated to a project
I. Variances: these are deviations occurred from planned or budgeted values
➢ Schedule Variance (SV) –The difference between the work actually performed (BCWP)
and the work scheduled (BCWS). = Planned – Earned costs
➢ Cost Variance (CV) – The difference between the planned cost of work performed
(BCWP) and actual cost incurred for the work (ACWP). = Earned – Actual cost
II. Indexes
❑ Cost Performance Index (CPI) – The ratio of cost of work performed (BCWP) to actual
cost (ACWP). CPI of 1.0 implies that the actual cost matches to the estimated cost. CPI
greater than 1.0 indicates work is accomplished for less cost than what was planned or
budgeted. CPI less than 1.0 indicates the project is facing cost overrun.
❑ Schedule Performance Index (SPI) – The ratio of work accomplished (BCWP) versus
work planned (BCWS), for a specific time period. SPI indicates the rate at which the project
is progressing.
III. Forecasts:
Estimate at Completion (EAC) – It is a forecast of most likely total project costs based on project
performance and risk quantification. At the start of the project BAC and EAC will be equal. EAC
will vary from BAC only when actual costs (ACWP) vary from the planned costs (Earned cost)
(BCWP). The Most common forecasting techniques are some variations of:
1. EAC = Actual to date plus a new estimate for all remaining work. This approach is most often
used when past performance shows that the original estimating assumptions were fundamentally
flawed, or they are no longer relevant to a change in conditions.
➢ EAC = Actual cost + new Remain work estimate to complete the project
➢ EAC = AC + ETC
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2. EAC = Actual to date plus remaining budget. This approach is most often used when current
variances are seen as not typical and the project management team expectations are that similar
variances will not occur in the future.
➢ EAC = Actual cost + ( Budget at completion – Earned cost)
➢ EAC = AC + ( BAC – EV)
3. EAC = Actual to date plus the remaining budget modified by a performance factor, often the
cumulative cost performance index (CPI). This approach is most often used when current variances
are seen as typical of future variances
Estimate To Complete (ETC) – the difference between Estimate At Completion (EAC) and the
Actual Cost (AC). This is the estimated additional cost to complete the project from any given
time.
Variance At Completion (VAC) – The difference between Budget At Completion and Estimate
At Completion (EAC). This is the dollar value by which the project will be over or under budget.
8. Value Engineering
Value Engineering is a systematic and organized effort to identify the functions of a product,
system or procedure and to attain that function with minimum cost without jeopardizing quality,
aesthetics, appearance etc. It is an organized creative approach which has for its purpose the
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efficient identification of unnecessary cost without scarifying reliability, performance or
maintainability.
The value of a component or system can be defined as its function plus quality divided by its
lifecycle cost.
Value of a component = (Function + Quality) - Worth benefit
Life Cycle-Cost
Value Engineering seeks the highest value design components by improving utility I it same cost
or maintains same function with less cost. In general Value engineering:
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