TECHNICAL DATA

2 CONTENT
 CONTENT 3

CONTENT

4 Bale openers

6 Installation protection

8 Cleaners and openers

10 Mixers

12 Foreign part separator

14 Tuft blending installations

16 Control systems

18 Disclaimer
 4 Bale openers

Bale openers
Portal Bale Opener BO-P
Machine Machine Machine Work-off Work-off Max. Max. Average Max. Noise
Portal length width height length width bale ­continuous power c­ ontinuous level
bale opener height power ­consumption production
mm mm mm mm mm mm kW kW/h kg/h db (A)
15,500 – 12,252–
BO-P 4,340 3,750 2,900 / 3,500 1,800 17.7 12.6 2,500 / 3,000 < 70
74,500 71,300
Work-off widths and max. number of bales

74,5 m max.

71,2 m max.

Machine length > 9,6 m 9.6 12.5 15.5 18.4 21.4 24.3 27.3 30.252) 33.2 36.1 39.1 420

Total work-off length1) m 6.3 9.3 12.2 15.2 18.1 21.1 24.0 27.0 29.9 32.9 35.8 38.8

Work-off width 2,9 m Number of bales 3)

34 50 66 82 98 114 131 147 163 179 195 211

Work-off width 3,5 m Number of bales3) 41 61 80 99 119 138 158 177 196 216 235 254

Work-off width 2,9 m Total weight3) 6 9 12 15 18 21 24 27 30 32 35 38

Work-off width 3,5 m Total weight3) 8 11 15 18 22 25 29 32 36 39 43 46

Machine length > 45,0 m 45.0 47.9 50.9 53.8 56.8 59.7 62.7 65.6 68.6 71.5 74.5

Total work-off length1) m 41.7 44.7 47.6 50.6 53.5 56.5 59.4 62.4 65.3 68.3 71.2

Work-off width 2,9 m Number of bales 3)

227 243 259 275 291 307 323 339 355 371 387

Work-off width 3,5 m Number of bales3) 274 293 312 332 351 370 390 409 429 448 467

Work-off width 2,9 m Total weight 3) 41 44 47 50 53 56 59 62 65 67 70

Work-off width 3,5 m Total weight3) 50 53 57 60 64 67 71 74 78 81 85

1) A distance of 2 m must be considered between the bale groups. This reduces the working length.
2) = Standard length 30.25 m
3) When using 90 % of the theoretical area

Manual bale openers

Frame Total Total Total Max. Average Max. Storage Noise level
width width length height ­continuous power continuous capacity
Manual bale openers power ­consumption production1)
mm mm mm mm kW kW kg/h m3 db (A)

BO-C 1,000 1,464 5,265 2,250 2.8 1.9 300 1.5 71

BO-E 1,600 1,800 6,180 2,520 4.9 3.5 750 5.0 73

BO-R 1,000 1,464 5,265 2,250 2.8 1.9 100 1.0 72

BO-U 1,600 2,464 7,010 3,000 5.4 3.8 1,700 6 74

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1) depending on material characteristics

 Bale openers 5

Automatic Bale Opener BLENDOMAT BO-A

Frame width Height Max. Machine Machine Max. Average power Max. Noise level
Automatic bale length length ­continuous ­consumption c­ ontinuous
bale opener height min. max. power at max. production production
mm mm mm mm mm kW kW kg/h db (A)
BO-A 1,720/2,300 2,900 1,800 10,670 50,270 10,6/10,6 1)
7,4/8,4 2)
1,200/2,000 < 70
1) For productions over 1,500 kg/h = 17.6 kW 2) For productions over 1,500 kg/h = 12.3 kW

Length options and max. number of bales for BLENDOMAT BO-A 1720/BO-A 2300
L6
L5
In small rooms it is possible to arrange the working areas in series

50,270 mm max.

BO-A 1720 max. number of bales** 37 69 101 117 133 165 197 229 261 293
L 5 (mm) 5,810 10,760 15,710 18,185* 20,660 25,610 30,560 35,510 40,460 45,410

L 6 (mm) 10,670 15,620 20,570 23,045* 25,520 30,470 35,420 40,370 45,320 50,270

BO-A 2300 max. number of bales** 50 93 135 157 178 221 264 306 349 392
  * = Standard ** = Bale dimensions: L 800 mm  W 600 mm

Equipment
SERIES/OPTION
PORTAL BALE OPENER BO-P
• The standard version of the BO-P has a length of 30,250 mm
Using up to 14 extension units of 2,950 mm each, it can be extended up to 74,500 mm
AUTOMATIC BALE OPENER BLENDOMAT BO-A
• The standard version of the BLENDOMAT BO-A (2,300) has a length (L 6) of 23,045 mm
Using up to 11 extension units of 2,475 mm each, it can be extended up to 50,270 mm
UNIVERSAL BALE OPENER BO-U
• Feed table supply
Automatic material supply is made possible with a Trunk Feeder BR-FU
The feed table can be extended with one to three feed table extensions by 2 m, 4 m or 6 m
If an opener is fed directly then it is possible to temporarily bypass the opener via a reversing flap
Maintenance platform
COMPACT BALE OPENER BO-C / WASTE OPENER BO-R / BALE OPENER BO-E
• Feed table supply
The feed table can be extended with one to three feed table extensions by 2.5m, 5 m or 7.5 m
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•  = Series = Option

 6 Installation protection

Installation protection
Separators
Frame Total Total Total Max. Average Max. Noise
width width length height continuous power continuous level
Types power ­consumption production
mm mm mm mm kW kW kg/h db (A)

SP-MF 1,000 1,664 4,485 4,140 1.4 1) 1.0 2,000 76

SP-H 600 635 1,750 3,250 – – 600 < 70

SP-HU 1,000 1,664 2,025 4,140 9 2) 7.2 2) 2,000 < 76

SP-IH 4) 5) 5) 5) 5) 3) – 2,000 < 70

SP-EM 1,000 1,664 2,460 3,390 1.4 1.0 2,000 < 70

1)  Without fans
2) With fans
3) Without condenser
4) Combined with a condenser or a manual bale opener
5) Depending on upstream machine
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Installation protection 7

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 8 Cleaners and openers

Cleaners and openers

Cleaners
Frame Total Total Total Max. Average Max. Noise
CLEANOMAT width width length height ­continuous power continuous level
power ­consumption production
cleaners
mm mm mm mm kW kW kg/h db (A)

CL-X* 1,300 1,950 1,700 4,495 12.2/21.2 tbd 1,600 < 70

CL-C3 1,600 2,264 2,455 1,250 17.0 6.0 1,000 < 70

BR-COI/
FD-R/* 1,600 2,264 3,265 4,230 27.4 16.4 200** 72
CL-R

CL-U*** 1,600 2,200 1,480 3,900 5.9 3.0 1,200 < 70

* Maintenance platforms are optionally available

** Input 300 kg/h
*** In stainless steel finish available

Openers
Frame Total Total Total Max. Average Max. Noise
Opener width width length height continuous power continuous level
power consumption production
TUFTOMAT
mm mm mm mm kW kW kg/h db (A)

TO-T1 1,600 2,264 2,165 1,250 6.1 4.3 1,000 < 70

TO-U 1,600 2,064 1,100 1,250 5.9 4.1 1,800 < 70

TO-C 1,000 1,464 860 1,250 2.4 1.7 250 < 70

Feeders Machine combinations

Max. Average Noise level
continuous power CL-C3 TO-T1
Types power consumption Types
kW kW db (A) Total length mm

FD-R 1.3 0.9 72

With FD-O* 4,320 4,030

FD-O 2.4 1.2 73

With FD-T* 3,115 2,825
BR-COI 6.6 – 8.6 5.3 – 6.9 77
* Maintenance platforms are optionally available
BR-MS 0.12 0.1 73

FD-T – – –
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Cleaners and openers 9

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 10 Mixers

Mixers
Mixers*
Number Trunk Trunk Width 1) Length1) Machine Max. Average max. max. Noise
of trunks width depth height continuous power continuous filling level
Types power ­consumption production weight 2)

mm mm mm mm mm kW kW kg/h kg db (A)

MX-U6 6 1,600 500 2,264 5,500 4,040 5.6 3.9 500 < 70

MX-U10 10 1,600 500 2,264 7,500 4,040 7.6 5.3 depends 875 < 70
on the
down-
stream
MX-I6 6 1,600 500 2,264 6,000 4,160 6.0 4.2 machines 400 < 70

MX-I10 10 1,600 500 2,264 8,000 4,160 8.6 6.0 700 < 70

1) W ithout maintenance platform, without fan

2) Depends on degree of opening and material type
* Maintenance platforms are optionally available

Dosing Opener*
Working Width Length Height 1) Max. Average max. Noise
width ­continuous power continuous level
Types power ­consumption production
mm mm mm mm kW kW kg/h db (A)

1,200 1,664 1,100 2,980 – 3,980 5.8 2.9 1,300 < 70

FD-S
1,600 2,064 1,100 2,980 – 3,980 5.8 4.0 1,800 < 70

1) W ith condenser BR-COI 1,000 mm higher

* Maintenance platforms are optionally available
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 Mixers
11

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 12 Foreign part separator

Foreign part separator

Separators
Frame Total Total Total Max. Average Max. Noise level
width width length height ­continuous ­p ower c­ ontinuous
TYPES power ­consumption production

mm mm mm mm kW kW kg/h db (A)

SP-MF 1,000 1,664 4,485 4,140 1.41) 1.0 2,000 76

SP-H 600 635 1,750 3,250 – – 600 < 70

SP-EM 1,000 1,664 2,460 3,390 1.4 1.0 2,000 < 70

SP-DX 1,600 1,864 2,150 3,110 0.51) 0.41) 1,200 < 70

TS-T5 1,200 1,864 2,618 4,450 2,92) 2,52) 1,200 79

TS-T3 1,200 1,864 2,618 4,450 2,82) 2,42) 1,200 79

1) W ithout fans
2) Including waste fan

Compressed air requirement per F module ejection (at 7 bar) Nl 0,3

TS-T5
Compressed air requirement per P module ejection (at 7 bar) Nl 1,4

Example of compressed air consumption from practice

TS-T3 - for F/G module 7,200 ejections/h Nl/h 3,800
- for P/UV module 1,000 ejections/h

The compressed air consumption in standard litres refers to the reference conditions according to DIN1343.
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Foreign part separator 13

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 14 Tuft blending installations

Tuft blending installations

Tuft blending
Frame Total Total Total Max. Average Production Noise
width width length height 1) continuous power up to level
Tuft blending installations power ­consumption ­approx.
mm mm mm mm kW kW kg/h db (A)

BL-BO 1,600 2,464 7,010 3,000 5.2 2.6 1,000 74

4,500
BL-HF 1,600 2,064 1,900 5.8 2.9 800 < 70
5,000

4,500
BL-PF 1,600 2,064 1,900 5.9 3.0 200 < 70
5,000

BL-WP 1,600 2,000 1,320 1,900 – – 1,000 < 70

BL-TO 1,200 1,664 2,275 1,000 6.4 4.4 2,000 < 70

BL-TC 1,200 1,664   7,750 2) 1000 0.3 3) 0.15 3) 2,000 < 70

BO-R 1,000 1,464 5,265 2,250 2.8 1.9 100 72

1) Without trunk feeding

2) W ith 3,500 mm centre distance and 2 feedings. For every additional feeding (up to 6), 3,500 mm additional length
3) W ith 2 feedings. For every additional feeding (up to 6) +0.14 kW installed power, +0.09 kW consumed power

SERIES/OPTION BALE OPENER BL-BO

Automatic material supply is made possible with a Feeding Unit BR-FU.
The feed table can be extended with one to three Feed Table Extensions BR-TE by 2 m, 4 m or 6 m.
Maintenance platform.

•  = Series = Option

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Tuft blending installations 15

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 16 Control systems

Control systems
Special controls for a wide range of applications
­ ruetzschler offers a series of controls and special components in the control field for planning customised
T
­installations in this area as well:

INSTALLATION CONTROLS
LC-I LINECONTROL Control for every ­Truetzschler installation
LC-CU Conversion of control Conversion of existing controls
LC-BC BLENDCONTROL For tuft blending installations as integrated feature in LC-I

SUBDISTRIBUTIONS
LC-DC Subdistribution for cards
LC-DD Subdistribution for draw frames
LC-DCO Subdistribution for combers

MACHINE-SPECIFIC
Continuous material flow control for existing ­Truetzschler
LC-CF2 Conversion to CONTIFEED 2
machines
Connection and installation set for the cards for installation
LC-IK Connection set
in Nep Sensor TC-NCT

Data for T-BLEND power calculation

1200
el
l ev
Production per weigh pan kg/h

w
a lo
h
wit
1000 r ial BO
t e g BL-
M a p e n i n a f te r
of o is c o se
vel .v
la r le e.g
800
ar e gu
w ith
ial
te r
M a e ni ng
p
600 el o f o o t to n
l ev .c
h igh e.g
er y P ES
av lk y
ith r bu
r i a lw n er o
400 te p e
Ma ening er fine o
p ft
o f o ose a
v isc
e.g .
200

0
2,0 3,0 4,0 5,0 6,0 7,0 8,0

Specific material weight [kg/m3]

Production depends to a large extent on the degree of opening of the material.

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Control systems 17

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 18

vo n
lu n
t a r y c e r tifi c a ti o

www.machines-for-textiles.
com/blue-competence

Trützschler GmbH & Co. KG Textilmaschinenfabrik

Postfach 410164 · 41241 Mönchengladbach, Germany · Duvenstr. 82-92 · 41199 Mönchengladbach, Germany
06-15EN210301

Telephone: +49 (0)2166 607-0 · Fax: +49 (0)2166 607-405 · e-mail: info@truetzschler.de · www.truetzschler.com
 19

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Legal disclaimer:
The brochure has been compiled to the best of our knowledge and in good faith with the utmost care. However, it may be subject to type errors or technical changes for
which we assume no liability. The photos and illustrations are purely informative in nature and in part show special equipment options which do not feature in the stand-
ard scope of delivery. We provide no guarantee as to the current nature, correctness, completeness or quality of the information provided. Warranty claims for material
or immaterial damage against us or the respective author based on the use or forwarding of the information provided, even if the information is incorrect or incomplete,
06-15EN210301

cannot be asserted. Our provided data is non-binding.

 Fiber preparation installations: Bale openers · Mixers · Cleaners /
Openers · Foreign part separators · Dust separators · Tuft blenders
Waste cleaners | Cards | Draw frames | Combing machines | Digital
Solutions: My Mill · My Production App · My Wires App

Bale openers / Mixers | Card feeders | Cards / Crosslappers

Wet laying lines | Hydroentangling, needling, thermo- and chemical
bonding lines | Finishing, drying, winding, slitting machinery

Filament lines: Carpet yarns (BCF) · Industrial yarns

Metallic wires: Cards · Cards long staple · Cards Nonwovens

Rotor spinning | Flat tops | Fillets | Carding segments
Service machines | My Wires App | Service 24 / 7

w w w. t r u e t z s c h l e r. c o m