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Blende octagonal specs

The document outlines the technical specifications for a 2 KL GMP SS316 Octagonal Blender (BL-1) intended for blending operations at Plant-1, Stream-2. It includes detailed information on process data, mechanical design, materials of construction, drive details, safety features, and required accessories. Additionally, it specifies various tests and documentation needed for quality assurance and compliance.

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venkat kumar
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10 views3 pages

Blende octagonal specs

The document outlines the technical specifications for a 2 KL GMP SS316 Octagonal Blender (BL-1) intended for blending operations at Plant-1, Stream-2. It includes detailed information on process data, mechanical design, materials of construction, drive details, safety features, and required accessories. Additionally, it specifies various tests and documentation needed for quality assurance and compliance.

Uploaded by

venkat kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Technical Specifications for 2 KL GMP SS316

Octagonal Blender BL-1


Project: Plant-1, Stream-2
Tag Nos.: BL-1

SL NO JOL Specs
Process and operating data
1.0 Service Blending Operation
2.0 Type of Blender Octagonal cone blender
3.0 Quantity 1.0
4.0 Gross Volume Lit 2000.0
5.0 Max Capacity can be charged Lit VTS
6.0 Material Handled Crystalline/Amorphous organic material
7.0 Bulk Density 0.5-0.8
8.0 Operating Humidity, RH NMT 55
9.0 Operating temp min/max deg C 23 (+/- 2)
10.0 Operating pr, Atm.
11.0 Operation type: Batch
12.0 Blender RPM 4-8 (variable)
Mechanical design code
13.0 Design code As per manufacturer Std & GMP
14.0 Joint efficiency 0.85
15.0 Flanges ANSI 150 B16.5
16.0 Pipes ASME B31.3
17.0 Radiography Spot , full on T joints
Design Data-Shell
18.0 Design temperature Blender Deg C 150.0
19.0 Design Pressure Blender kg/cm2 g 2.0
Dimensions & Supports
20.0 Shell at Unloding loading postion L x H VTS mm
21.0 Angle of Cone VTS
22.0 Overall dimensions VTS
23.0 Ht from from ground to discharge nozzle 1000mm
Drive Details
24.0 Bearing SKF/ FAG
Flameproof squirrel cage TEFC, Crompton
25.0 Motor with make
Greaves eff-II, inverter duty
26.0 Motor power VTS HP
27.0 Supply rating 415 V-AC / 3 ph / 50 Hz
28.0 Motor speed VTS rpm
29.0 Gear box ratio VTS
30.0 Gearbox Make Bonfiglioli/Nord
31.0 Motor - gear box coupling Inline direct coupled
32.0 Gear box - Shaft coupling Direct coupling with Hollow shaft
MOC
33.0 Vessel shell SA 240 Gr.316 Thk -VTS
34.0 Vessel Face SA 240 Gr.316 Thk -VTS
35.0 Charge hole/ Outlet SA 240 Gr.316
36.0 Internal baffles SA 240 Gr.316 Thk -VTS
37.0 Gaskets PTFE solid Thk -VTS
38.0 Bearing housing SA 351 Gr CF8
39.0 Nozzle flanges SA 240 Gr.316 Thk
Technical Specifications for 2 KL GMP SS316
Octagonal Blender BL-1
Project: Plant-1, Stream-2
Tag Nos.: BL-1
40.0 Support & Structure IS2062-Gr.A with SS304 lining 2mm
41.0 Drive assembly cover SA240 Typ Gr 304
42.0 Driven Shaft SS316
43.0 Driver Shaft EN-8
44.0 Safety railing SA240 Typ Gr 304
45.0 Nuts & Bolts-Internal SS316
46.0 Nuts & Bolts-External SS304
47.0 Shaft Guard SA 240 typ 304
48.0 Motor-Gearbox Coupling Guard SA240 Typ Gr 304
49.0 Name plate as per JOL standard SA240 Typ Gr 304
50.0 Lifting Lugs SA240 Typ Gr 304
51.0 Discharge Butterfly valve SS316

52.0 Surface finish 180 grit Matt outside and 240grit mirror inside

Operating panel
Local operating panel with FLP enclosures with
53.0 Type
SS304 Cover Flushed the Wall

Start/Stop/Inching/ emergency stop/


54.0 Controls positioning for loading & Unloading / Dischage
valve operation/VFD controller

55.0 Indicators ON/OFF/TRIP/RPM indicators with lamp


56.0 Blender positioning through operating Panel for Loading, Unloading operation
57.0 Ammeter Continuous display
Interlocks
Blender to stop/ not to start when Safety
58.0 Required
handrail is open
59.0 Motor overload trip with indication Required
Discscharge Butterfly valve not to open unless it
60.0 Required
is in unloading position
Nozzles Schedule
61.0 Manhole/Product charging hole 450 mm
62.0 Product Discharge 250
63.0 CIP 50
64.0 Online sampling port (Provision) VTS
Vent (release exccess pressure of N2 during PTS
65.0 50
usage)
66.0 Nozzle for Rupture Disc 80
Accessories / fittings to be supplied
Drive assembly cover -SS304
67.0 Required
Stand & Structure
68.0 Required
Earth cleat/ Boss (SS304)
69.0 Required
70.0 Motor Flameproof Required
Manhole will have hinged arrangement with
71.0 Required
Eye bolting
72.0 Over Load Protection Required
Pneumatic operated Butterfly valve with
73.0 Required
Triclove blind.
Technical Specifications for 2 KL GMP SS316
Octagonal Blender BL-1
Project: Plant-1, Stream-2
Tag Nos.: BL-1
SS304 safety railing (both sides)with FLP Limit
74.0 Required
switch indicating lamp in Panel
75.0 Push Button Pendant-Flame proof Required
76.0 VFD for blender- Required Seimens make MM440

77.0 MCC control panel - top entry NFLP-Sudhir/Baliga Required

78.0 FLP operating Panel Required

79.0 Switch Gears / Relays / Contactors- Seimens / L&T Required

80.0 Foundation Bolts required-SS304 Required


81.0 Online sampler Provision with blind Required
82.0 Provision to be installation of PTS -200NB Required
83.0 Shaft with stuffing box Required
Pre dispatch inspections to be carried out
83.0 No load running trial. Required
84.0 Dimensional conformance. Required
85.0 Material test/ composition certificates Required
86.0 Foundation details construction drawing Required
87.0 Thickness test, Required
88.0 Noise & vibration test Required
89.0 Radiography & DP tests Required
90.0 Surface finish tests Required
91.0 Shaft run out test Required
Pressure Test
92.0 Required
(Hydraulic/ pneumatic Test Report)
93.0 vibration test Required
94.0 Stage wise inspection Required
Documentation to be Submitted in -3 Sets
95.0 Quality Assurance Plan Required
Bar Chart Indicating Ordering and Receipt of Raw
96.0 Material Testing, Required
Fabrication, Testing, Packing and Delivery
97.0 DQ,IQ, OQ Required
98.0 GA & As-Built fabrication drawings Required
99.0 All Test reports carried out Required
Guarantee Certificate for all items (including
100.0 Required
Bought out)
101.0 Operation and Maintenance Manual Required
Spares list along with price for three years of
102.0 Required
trouble-free operation
103.0 Electrical circuit – Single line diagrams Required
104.0 Panel drawing and internal wiring diagram Required
105.0 Factory Acceptance Test(FAT) Required
106.0 Routine Test Certificates for motors Required
Flame proof worthiness certificate for motors,
107.0 control panels, push buttonstations etc. certified Required
by CMRI

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