L4111

Rev. C 10/19 W-Series Hydraulic

Torque Wrench
W2000X
W4000X
W8000X
W15000X

ENGLISH (EN) Instruction Sheet

ENGLISH

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2
Instruction Sheet W-series
Torque Wrenches

ENGLISH
• W2000X • W4000X
• W8000X • W15000X

Index

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3 Assembly and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5 Maintenance and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6 Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

7 Replacement Parts and Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3
 1 Introduction EU Declaration of Incorporation

Overview W2000X • W4000X • W8000X • W15000X

ENGLISH

The Enerpac W-Series hydraulic torque These tools conform with the
wrench is designed for controlled requirements for CE Marking.
tightening and loosening of fasteners
in industrial bolting applications. The
Enerpac declares that the W-Series
W-Series features a low profile cassette,
models listed above meet the applicable
compact drive unit and integrated reaction
standards and directives issued by the
foot, making it ideal for use in locations
European Union.
where workspace is limited.
For additional details, refer to the separate
Interchangeable W-Series cassettes are
EU Declaration of Incorporation.
available in a large assortment of both
metric and imperial sizes to suit specific
customer requirements.
2 Safety
An optional TSP300 Pro Series Swivel Read all instructions carefully. Follow all
provides 360 degree X-axis and 160 recommended safety precautions to avoid
degree Y-axis rotation, allowing easier personal injury as well as damage to the
positioning of the wrench and hoses in wrench and/or damage to other property.
confined areas. Enerpac cannot be responsible for any
damage or injury from unsafe use, lack of
The W-Series can be used with a wide
maintenance or incorrect operation. Do not
range of Enerpac bolting pumps. Electric,
remove warning labels, tags, or decals.
air and hand style pumps are available
In the event any questions or concerns
(sold separately).
arise, contact Enerpac or a local Enerpac
Delivery Instructions distributor for clarification.
Upon delivery all components must be If you have never been trained on high-
inspected for damage incurred during pressure hydraulic safety, consult your
shipping. If damage is found the carrier distributor or service center for a free
should be notified at once. Shipping damage Enerpac Hydraulic Safety Course.
is not covered by the Enerpac warranty. This manual follows a system of safety
Warranty alert symbols, signal words and safety
messages to warn the user of specific
• Enerpac guarantees the product only for
hazards. Failure to comply with these
the purpose for which is intended.
warnings could result in death or serious
• All Enerpac products are guaranteed personal injury, as well as damage to the
against defects in workmanship and equipment or other property.
materials for as long as you own them.
The Safety Alert Symbol appears
Any misuse or alteration invalidates the throughout this manual. It is used
warranty. to alert you to potential physical
• Observe all instructions as injury hazards. Pay close attention to Safety
communicated in this manual. Alert Symbols and obey all safety messages
that follow this symbol to avoid the possibility
• When replacement parts are needed, use
of death or serious personal injury.
only genuine Enerpac replacement parts.

4
Safety Alert Symbols are used in • Do not place any part of the body
conjunction with certain Signal Words between the wrench reaction foot and
that call attention to safety messages or the reaction point.

ENGLISH
property damage messages and designate • Do not place any objects between the
a degree or level of hazard seriousness. wrench reaction foot and the reaction
The Signal Words used in this manual point. Keep the hoses away from the
are DANGER, WARNING, CAUTION and reaction points.
NOTICE.
• Do not stand in the line of movement
DANGER Indicates a hazardous of the tool when it is in operation. If the
situation that, if not avoided, will result in tool separates from the nut or bolt during
death or serious personal injury. operation it will detach in that direction.
• Be aware that a nut or bolt that breaks
WARNING Indicates a hazardous
off during operation of the tool may
situation that, if not avoided, could result in
become a high velocity projectile.
death or serious personal injury.
• Be sure appropriate guards are securely
CAUTION Indicates a hazardous in position and free from damage.
situation that, if not avoided, could result in • Keep your hands away from the fastener
minor or moderate personal injury. being loosened or tightened. Tightening
NOTICE Indicates information considered and loosening nuts and bolts involves
important, but not hazard related (e.g. little visible movement. However, the
messages relating to property damage). pressures and loads are extreme.
Please note that the Safety Alert Symbol • Stop operation immediately if a gap
will not be used with this signal word. appears between the drive unit locating
plate (on the cassette) and the drive unit
2.1 Safety Precautions - W-Series
housing. Have the tool inspected and
Hydraulic Torque Wrenches
repaired before it is operated again.
WARNING • Maximum allowable pressure for the
W-Series torque wrench is 10,000 psi
Failure to observe and comply with the [690 bar]. Do not exceed this pressure
following precautions could result in setting.
death or serious personal injury. Property
damage could also occur. • Always be sure that pump is stopped
and all pressure is fully relieved (0 psi/
• Always wear protective headwear, ear bar) before disconnecting or connecting
protectors, footwear and gloves (at a hydraulic hoses. The sudden and
minimum rigger type gloves) suitable for uncontrolled release of pressurized oil
safe operation of the tool. The protective could occur if hoses are disconnected
clothing must not interfere with safe while under pressure.
operation of the tool or restrict the ability
• Never attempt to connect or disconnect
to communicate with coworkers.
hoses while the pump is on and/or the
• Be sure your workplace is safe. Follow system is pressurized.
the instructions in your workplace's
• Be certain that all hose couplings
standard operating procedures and be
are fully connected at both the pump
sure to observe all communicated safety
and wrench ends before applying any
precautions.

5
 hydraulic pressure. If the couplings • Take every precaution to prevent oil
are not fully connected, oil flow will leaks from occurring. High pressure oil
be blocked, and the drive unit could leaks can penetrate the skin, resulting in
ENGLISH

be subjected to excessive hydraulic serious injury.

pressures. Catastrophic failure of wrench • Never strike the tool while it is
could result. pressurized or under load. Components
• Never operate the wrench if it is known under tension may become dislodged,
or suspected that the drive unit retaining allowing them to become dangerous
pin is worn, bent, missing or damaged. projectiles. Uncontrolled release of
Drive unit could disengage from the pressurized hydraulic oil could also
cassette and become a dangerous occur.
projectile. • Avoid striking the tool at any time, even
• Never operate the wrench if the drive when it is not pressurized or under load.
unit release handle cannot be fully Striking the tool could cause permanent
closed when the drive unit is installed on damage to wrench components and may
the cassette. Drive unit could disengage affect the wrench calibration.
from the cassette and become a • Use only a high quality nonflammable
dangerous projectile. solvent for cleaning and degreasing
• Never attempt to force the drive unit parts during wrench repair procedures.
onto the cassette if it becomes difficult To reduce the risk of fire or explosion, do
to install. Have the drive unit and not use flammable solvents.
cassette inspected and repaired before • Be sure to wear proper eye and hand
placing the wrench back into service. protection when using solvent. Always
• Never apply more hydraulic pressure follow the solvent manufacturer's safety
to any tool, hose, fitting or accessory and use instructions and any additional
than the maximum allowable pressure instructions included in the standard
as stated in the manufacturer’s operating procedures for your worksite.
specifications. The system operating Be certain there is adequate ventilation
pressure must not exceed the pressure when using solvent.
rating of the lowest rated component in
the system.
• Be sure the operator has completed CAUTION
safety induction training, specific to the
Failure to observe and comply with
work surroundings. The operator should
the following precautions could result
be thoroughly familiar with the controls
in minor or moderate personal injury.
and the proper use of the tool.
Property damage could also occur.
• The operator must be of at least the
minimum age required by applicable • Always carry the wrench by its housing.
local regulations, laws and the facility Never carry the wrench using the
standard operating procedures. positioning handle. The handle could
break and the wrench could drop
• Do not abuse or overstress the hoses suddenly. The positioning handle is
in any way. Do not bend the hoses designed only as an aid to help position
excessively. the wrench on the bolt or nut.

6
• Be sure that backup wrench (on the used. To ensure proper tightening of nuts
opposite end of nut or bolt being and bolts, always use this coefficient of
tightened or loosened) is secured so friction when calculating required torque

ENGLISH
it cannot drop or become disengaged values.
during bolting procedures.
NOTICE
• Be sure that the hex ratchet size
corresponds to the size of the fastener Failure to observe and comply with the
being loosened or tightened. Failure to following precautions could result in
observe this precaution can result in the property damage and/or void the product
wrench becoming unstable and can lead warranty.
to catastrophic failure of the tool. • Never carry the wrench by its hoses.
• Always position the wrench for maximum • Always use Enerpac pumps and hoses.
stability. Use the positioning handle to • Always use Enerpac replacement parts.
properly position tool during operation.
• The maximum torque output of the
• Be sure reaction points are adequate for wrench must always exceed the torque
the forces at work during operation of required to loosen or tighten the nut or
the tool. bolt.
• Be sure the reaction point is of a suitable • Never operate the wrench with a
shape. If possible, use an adjacent nut or hydraulic supply connection to the
bolt as a reaction point. advance side only as this may damage
• When the hex ratchet is placed on the the internal parts.
nut or bolt a gap may exist between • In severe service conditions, be aware
the reaction foot and the reaction point. that the wrench must be inspected,
When the tool is operated the reaction cleaned and lubricated more frequently
foot and point will make forceful contact. than normal (see Section 5).
Be sure the wrench is stable before
applying hydraulic pressure. • Check that the swivel post capscrews
and drive unit cylinder gland are tight
• Provide adequate support in vertical and prior to use. (see Section 5)
inverted applications.
• If oil leakage is present from drive unit,
• The torque required to loosen a nut is replace seals as required (see section 5)
variable and may exceed the torque before placing the drive unit back into
capacity of the wrench. Never operate service.
the wrench at above 75 percent of its
rated maximum torque when loosening a • If the wrench is dropped from a
nut or bolt. significant height, have the tool
inspected and checked for proper
• Be sure to minimize torsional and operation before placing it back into
bending stresses in the wrench, the hex service.
ratchet and any accessories.
• Always follow the inspection and
• Bolt lubricants and anti-seize maintenance instructions contained in
compounds will have a rated coefficient this manual. Perform maintenance and
of friction. Be sure to know the inspection activities at the specified time
coefficient of friction for the lubricant intervals.
or anti-seize compound that is being

7
 Use of Torque Wrenches in Explosive • The W-Series torque wrench is generally
Atmospheres not considered as a potential source of
ignition. However, proper operation and
ENGLISH

In addition to the CE mark, the Enerpac

W-Series torque wrenches carry the ATEX maintenance of the tool is essential in
mark and classification: order to help ensure that no sparks are
generated that could cause an ignition of
• W2000X • W4000X an explosive gas or dust mixture (which
• W8000X • W15000X might be present in the environment).
Complete operation and maintenance
CE Ex II 2 GD cT4 instructions must be provided to all

personnel in advance of operating or
servicing the wrench.
This classification indicates that the tool is
appropriate for use in a potentially • Hot surfaces can be a major source of
explosive atmosphere. ignition. To help prevent the possibility of
ignition resulting from excessive surface
The testing standards applicable to
temperatures, do not use the wrench
the W-Series torque wrenches are the
in an environment with an ambient
standard EN 13463-1:2009, Non-electrical
temperature of above 104°F [40°C] .
equipment for use in potentially explosive
atmospheres. Part 1: Basic method and • Enerpac has designed and constructed
requirements, and also the draft standard the W-Series torque wrench to minimize
of ISO/IEC 80079-36. the possibility of an incendive spark
that may be caused by the impact of
Contact Enerpac if there are any questions
aluminum components with corroded
regarding the ATEX classification or
steel. However, to reduce the chance
questions regarding application of the
of an incendive spark, use of the
W-Series torque wrenches in hazardous
wrench with corroded steel structures
environments.
or components should be avoided
whenever possible. Be especially careful
Reducing the Risk of Explosion to avoid accidental impacts with the
wrench and corroded steel.
WARNING
NOTICE To help prevent a mechanical
Failure to observe and comply with the spark hazard, no components containing a
following precautions and instructions magnesium content greater than
could result in explosion and/or fire. 7.5 percent have been used in the
Death and/or serious personal injury W-Series torque wrench (in accordance
could occur. with standard EN 13463-1).
• To help reduce the risk of explosion,
be certain to use the W-Series torque
wrench only in the specific explosive
atmospheres for which it has been
tested and certified. Refer to the
beginning of this section for ATEX
classification information.

8
• Take extreme care to prevent the
W-Series torque wrench from being
dropped on the floor or onto any other

ENGLISH
metallic surface that might cause
mechanical sparks at impact. Also, take
every precation to prevent other tools
(or other metallic objects) from dropping
onto the W-Series torque wrench.

Electrostatic Discharge
• Electrostatic discharge is a potential
source of ignition and can result in
electrostatic build-up on isolated
conductive parts. Isolated conductive
parts create capacitive poles which can
become charged. Electrostatic discharge
risk is minimized by the hydraulic hoses,
which have multiple layers of steel
braiding, resulting in electrical continuity
between the torque wrench and the
grounded hydraulic pump.
• Non-conductive polyester labels could
be a site for electrostatic build-up.
However, electrostatic build-up is
prevented by the close proximity of the
grounded torque wrench body.

9
 3 Assembly and Adjustments
3.1 Overview and features (Fig. 1 or 2)
ENGLISH

1 Hexagon ratchet
2 Cassette
3A Hydraulic Swivel (standard)
3B TSP300 Pro Series Swivel (optional)
4 Advance hose connection
5 Return hose connection
6 Hydraulic drive unit
7 Cassette release lever
8 Reaction foot
Fig. 1
3.2  To attach the positioning handle (Fig. 3)
• Secure the positioning handle (9) with
thumb screw (10). Positioning handle can
be installed on either side of wrench.
3.3 Changing the Cassette
WARNING Be sure that hydraulic
pump is OFF and that hydraulic system is
depressurized (0 psi/bar) before removing
or attaching the cassette. Drive unit
could eject under force if this precaution
is not followed, resulting in possible
personal injury.

3.3.1  To Remove the Cassette

(Fig. 4 and 5) Fig. 2
• Be sure the drive unit piston is fully
retracted.
• Firmly grasp the cassette housing
with your hand or place the tool on a
workbench.
NOTICE Cassette will disengage from drive
unit in the following steps. Be sure to support
the cassette so that it does not drop.
• Pull the cassette release lever (7)
outwards.
• Remove the hydraulic drive unit (6) from
the cassette (2).

Fig. 3

10
3.3.2 To Attach the Cassette
(Fig. 4 and 5)

ENGLISH
• Pull the release lever (7) outwards.
• Be sure the retract link (11) aligns with
the slot (13) in the ratchet lever. Rotate
the piston rod if necessary.
• Slide the drive unit onto the cassette and
push the spigot (12) through the opening
in the drive unit locating plate (14).
• Push the release lever (7) back into the
cassette (2). Be sure the ball detent
clicks into place. Check that cassette
release lever is fully closed.
CAUTION Do not operate the tool if Fig. 4
the cassette release lever is not fully
closed. Drive unit could be ejected with
great force if lever is not fully closed,
Personal injury and/or damage to tool
could result.

3.4  To Connect Accessories

3.4.1 To Attach the WTE Series Extended

Reaction Arm (Fig. 6)
• Remove the spacer retaining pin
engraved *000110A (where * equals
wrench series i.e. 2, 4 etc.) from the
cassette.
• Install the cassette in to the cut out in
Fig. 5
the WTE Series extended reaction arm
(19) aligning the holes in the arm with the
hole in the cassette.
• Install the long pin engraved *000134
(where * equals wrench series i.e. 2,
4 etc.) supplied with the WTE Series
extended reaction arm through the arm
and cassette
• Ensure that the pin is fully engaged with
the arm on both sides.
�

 Replace short pin in cassette head

Fig. 6

11
 3.4.1 To Attach the WRP Series Reaction
Paddle (Fig. 7)
ENGLISH

• Remove the spacer retaining pin

engraved *000110A (where * equals
wrench series i.e. 2, 4 etc.) from the �

cassette.
• Install the cassette in to the cut out in
the WRP Series reaction paddle (20)
aligning the holes in the paddle with the
hole in the cassette.
• Install the long pin engraved *000137
(where * equals wrench series i.e. 2,
4 etc.) supplied with the WRP Series  Replace short pin in cassette head
reaction paddle through the paddle and
Fig. 7
cassette.
• Ensure that the pin is fully home, the top
hat of the pin should be located in the
paddle counterbore.
3.5  To Connect the Hoses (Fig. 8)
WARNING Be sure all hoses and
fittings are rated for at least 10,000 psi
[690 bar] operation. Check that all
hydraulic couplings are securely
connected before operating the tool.
Failure to observe these precautions may
result in the hoses bursting or
disconnecting under pressure. High
pressure oil leakage may also occur.
Serious personal injury could result.
Fig. 8
The tool is fitted with male and female 1/4
inch NPTF spin-on hydraulic couplings. Connect hoses to wrench as described in
Use Enerpac twin safety hoses only. Refer the following steps:
to the table below. • Be sure that all pressure in system
is relieved and that pressure gauge
Enerpac hose indicates zero (0) psi/bar.
Description
model number
• Remove the hose dust caps.
Two hoses, • Connect the hose with the female
THQ-706T
19.5 feet [6 m] long coupling (15) to the wrench advance
Two hoses, coupling (4).
THQ-712T
39 feet [12 m] long • Connect the hose with the male coupling
(16) to the wrench return coupling (5).
• At each connection, pull the collar on the
female coupling over the male coupling.

12
 Engage threads and hand tighten the collar. 4.3 Wrench Operation
• Connect the hoses to the pump.
WARNING

ENGLISH
Refer to the pump instruction manual.
Failure to observe the following
4 Operation precautions could result in serious
personal injury:
4.1 Prior to Operation
• Be sure the nut or bolt to be fastened is • Stop operation immediately if a gap
clean and free of loose dust or dirt. appears between the drive unit locating
• Be sure the nut threads properly engage plate and the drive unit. A gap in this
with the threads of the bolt, and that location indicates that the drive unit
cross-threading has not occurred. retaining pin is worn or damaged, and
must be repaired. Use of wrench with
• Be sure that the threads and the bearing worn or damaged retaining pin may
surface are liberally coated with the result in the drive unit forcefully ejecting
correct bolt lubricant or anti-seize from the cassette.
compound.
• Never strike the tool with a hammer
• Make all torque calculations based or other object while it is under load.
on the bolt lubricant's (or anti-seize Catastrophic failure of the wrench
compound's) stated coefficient of could occur, and dislodged parts
friction. Failure to do so may result in the could become dangerous projectiles.
required bolt load not being achieved. Uncontrolled release of hydraulic oil
• Be sure that the backup wrench (used to could also occur. Refer to Section 2 of
keep the nut or bolt on the opposite end in this manual for additional information.
place) is correctly positioned and secured.
4.3.1 Tightening a Nut or Bolt
WARNING Be certain that backup
(Fig. 9 and 10)
wrench is of the correct size and that
there is an adequate abutment surface. • Position the tool on the nut or bolt with
Personal injury could occur if backup the clockwise (+) side facing upwards.
wrench loosens or dislodges during • Position the reaction foot (17) against a
bolting procedures. suitable reaction point (18). The reaction
• Contact Enerpac for additional guidance point will counteract the force caused by
if a suitable reaction point is not operating the tool.
available.
• Start the pump.
4.2 Setting the Torque • Operate the pump until the nut or bolt
Adjust the pressure on the pump as has been tightened to the required
necessary to set the torque. Refer to pump torque.
manufacturer's instruction manual. • Stop the pump immediately after work
has finished.

4.3.2 Nut and Bolt Loosening Information

• Be aware that more torque is usually
required to loosen a fastener than to
tighten it.

13
 • Rusted fasteners (humidity corrosion)
may require up to twice the torque
required for tightening.
ENGLISH

• Fasteners that are corroded due to

contact with sea water or chemicals will
require up to two and a half times the
torque required for tightening.
• Heat corrosion requires up to three times
the torque required for tightening.
WARNING Do not apply more than
75 percent of the wrench’s maximum
torque when loosening nuts or bolts.
Avoid making sudden start-stop
movements (“shock loading”). Failure to
Fig. 9
observe these precautions may cause a
catastrophic failure of the wrench to
occur, and wrench components under
high tension could become dangerous
projectiles. Serious personal injury could
result.

4.3.3 Loosening a Nut or Bolt

(Fig. 11 and 12)
• Apply penetrating oil to the threads.
Allow the oil to soak.
• Position the tool on the nut or bolt
with the anti-clockwise (-) side facing
upwards.
• Position the reaction foot (17) against a
suitable reaction point (18). The reaction Fig. 10
point will counteract the force caused by
operating the tool.
• Start the pump.
• Operate pump until nut (bolt) is loose.
If the nut or bolt will be re-used, avoid
excess load when loosening.

Fig. 11

14
 WARNING During loosening, a nut or
bolt may be subjected to stresses

ENGLISH
beyond its material limits, which could
result in a permanent reduction of its
strength. This reduction could lead to
catastrophic failure of the nut, bolt or
joint if the fastener is reinstalled. If there
is any doubt as to whether the force used
during loosening has caused excessive
stress, the removed fastener(s) should be
discarded and replaced with new
fastening of the proper specifications.
4.3.4 Using an Extended Reaction Arm
(Fig. 13)
Fig. 12
• Position the WTE Series extended
reaction arm (19) against a suitable
reaction point. The reaction point will
counteract the force caused by operating
the tool.
• Follow instructions in sections 4.3.1
through 4.3.3.

4.3.5 Using a Reaction Paddle (Fig. 14)

• Position the WRP Series reaction paddle
(20) against a suitable reaction point. The
reaction point will counteract the force
caused by operating the tool.
• Follow instructions in sections 4.3.1
through 4.3.3.
Fig. 13
5 Maintenance and Troubleshooting
5.1 Introduction
Preventative maintenance can be
performed by the user.
Full maintenance must be performed only
by an Enerpac authorized service center or
a qualified and experienced technician.
Recommended service intervals are:
a) 3 months – Heavy Duty use
b) 6 months – Normal use
c) 12 months – Infrequent use

Fig. 14

15
 Non destructive testing must be carried
out if the tool has been used under severe A ◆
ENGLISH

conditions.
5.2 Preventative Maintenance -
Hydraulic Swivel and Drive Unit
(Fig. 15 and 16) Standard
Swivel
• Check tightness of swivel post
capscrews and gland (see 5.3). ◆
• Pressurize the drive unit to maximum B
pressure (advance and retract), and ◆
check for any signs of leakage.
• Any damaged components or seals must TSP300 Pro
Series Swivel
be replaced.
• Dry all components and apply a thin
coat of molybdenum disulphide grease ◆
as indicated (✜).
B
5.3 Full Maintenance - Hydraulic Swivel
and Drive Unit (Fig. 16, 17 and 19)
✤ C
Disassembly: D
• Remove the circlip (A).
• Using a pair of flat blade screwdrivers,
gently pry the swivel assembly (B) from
the swivel post (F).
• Remove O-rings (C) from the grooves inside ✤ D
E
the swivel assembly (B).

G ✤

Thread Sealant:
✜ ✜
◆ Loctite 577
✜ molybdenum disulphide grease ✤ Silicone Grease ✽ Loctite 243
Fig. 15 Fig. 16

16
• Place the swivel assembly in a vise Reassembly:
with soft jaws. Remove the hydraulic
NOTICE In the following steps, coat all
couplings (B1, B2 and B3) from the

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O-rings and seals with silicone grease
swivel assembly (B).
before installation.
NOTICE For drive units equipped with
• Install seal (H5) in groove on outside of
the optional TSP300 Pro Series swivel,
piston (H6).
refer to Enerpac instruction sheet L4119
for additional disassembly instructions. • Install seal (H3) in groove inside drive
unit housing (H2). Be sure that “V” side
• Remove the socket head capscrews (D)
of seal is facing toward the Gland End of
and the swivel post (F). Remove O-rings
housing (H2).
(G) from the swivel post hydraulic ports.
• Remove O-ring (E) from the swivel post (F). NOTICE During reassembly in the
following steps, be sure that the piston rod
• Firmly hold the drive unit housing (H2).
(H1) is inserted through the Spigot End of
Using an appropriate pin spanner,
the housing (H2).
unscrew and remove the cylinder gland
(H9). Remove O-ring (H8) from the gland. NOTICE Do not use excessive force when
• At the Spigot End of the drive unit, hold installing the piston. This may damage the
the two flat sides of the piston rod (H1) piston and sealing faces within the drive unit.
with a spanner wrench. • Coat the piston rod (H1) with silicone
• Remove the piston retaining screw (H7) grease and carefully slide it through the
from the piston (H6). Spigot End opening of the housing (H2).
• Remove the piston rod (H1) from the • Assemble the piston (H6) on the end of
Spigot End of the drive unit housing (H2). the piston rod (H1). Gently tap the piston
(H6) into place against the piston rod (H1).
• Using a suitable drift, remove the piston
(H6) from the Gland End of the drive unit WARNING Be certain that piston
housing (H2). retaining screw (H7) is securely tightened in
• Remove O-ring (H4) from the groove on the following step. If screw is not tight, piston
inside of piston (H6). rod (H1) could be ejected from drive unit
when hydraulic power is applied. Serious
• Remove seal (H5) from the groove on
personal injury could result.
outside of piston (H6).
• Apply Loctite 243 thread sealant to the
• Remove seal (H3) from groove inside
threads of the piston retaining screw
drive unit housing (H2).
(H7) before installation. Tighten piston
• Clean all exposed components with a retaining screw securely.
mild solvent.
• Install O-ring (H8) in groove on gland (H9).
• Inspect all parts for damage.
• Screw the gland (H9) into the drive unit
• Perform magnetic particle inspection on housing (H2) by hand, making sure that
the following components: the O-ring (H8) is not pinched or cut.

- Drive unit housing (H2) • Using an appropriate pin spanner,

- Piston rod (H1) fully tighten the gland (H9). Tap the pin
spanner with a suitable mallet to ensure
that gland (H9) is tightly installed.

17
 Refer to Figs. 14 and 17 for swivel components.
ENGLISH

(Gland End)

H2
✤
H9
(Spigot End) ✽
H8
H7
✤ H6
✤
H1 ✤ H5
H4
H3

✤ Silicone Grease
Item H3: “V” side of seal
✽ Loctite 243 Thread Sealant
must face toward Gland End.
Fig. 17

B1
K1
K10K10 K11
K11
�
B2
K2

B4
K3

K12 K9
A
K9 B10
B9

B5 B6 B7
B7
K8 B6
�

See Fig. 17
for grease C
B5
locations. K5
� K4
(item K8)
K6

K7 ✜ molybdenum disulphide grease

Fig. 18

18
 B1 • Apply Loctite 577 sealant to threads on
◆ female coupling (B3) and adapter (B2).

ENGLISH
B2 See (◆) in Figure 19 for locations.
• Tighten the couplings (B1 and B3) and
adapter (B2) by hand, until they are each
finger tight. Then, wrench tighten these
parts an additional 2 to 3 turns beyond
B3 finger tight.

◆ NOTICE To allow the sealant sufficient

time to cure, wait a minimum period of
B 3 hours at 68 to 104°F [20 to 40°C], or
◆ Loctite 577 6 hours at 40 to 68°F [5 to 20°C] before
Fig. 19 pressurizing the drive unit.
• Install a O-ring (E) into the groove on the
• Apply a small amount of Loctite 243
swivel post (F).
thread sealant to the threaded holes in
the drive unit. See (✽) in Figure 16 for • Install O-rings (C) into the grooves inside
locations. the swivel assembly (B).
• Install two O-rings (G) into the ports on • Coat O-rings (E and C) with a small
the base of the swivel post (F). amount of silicone grease. Then,
carefully slide the swivel assembly (B)
• Place the swivel post (F) on the drive
onto the swivel post (F).
unit (H), making sure that hydraulic ports
are aligned. Be careful that O-rings (G) • Reinstall the circlip retainer ring (A).
do not drop out or become pinched or • Connect hydraulic hoses and cycle the
cut. drive unit at 1,000 psi [69 bar] to check
• Install the degreased socket headB0 for oil leaks. If there are no leaks, cycle
capscrews (D) and tighten them as the drive unit at 10,000 psi [690 bar]
follows: and check again for leaks.
a) W2000X and W4000X:
(M4 capscrews) – 3.7 Ft.lbs [5.1 Nm]
b) W8000X and W15000X:
(M5 capscrews) – 7.5 Ft.lbs [10.2 Nm]
• If the drive unit is equipped with the
optional TSP300 Pro Series swivel, refer
to Enerpac instruction sheet L4119 for
additional reassembly instructions.
✜
NOTICE Install the couplings (B1 and ✜
B3) and adapter (B2) before installing the
swivel (B) on the swivel post (F). Use a ✜ ✜
✜
vise with soft jaws to hold the swivel as
couplings and adapter are installed.
✜ molybdenum disulphide grease
✤
H9
✽ Fig. 18
H8
H7
✤ H6 19
✤
✤ H5
 • Inspect all other parts for damage.
WARNING Pressurized hydraulic oil can
penetrate the skin and could cause serious • Perform magnetic particle inspection on
ENGLISH

personal injury. Always repair any oil leaks the following components:
before using the wrench.
- Spacer Retaining Pin (K1)
5.4 Preventative Maintenance -
- Pin Retainer (K2)
Cassette (Fig. 18 and 20)
- Sideplates (K3)
• Remove the cassette from the drive unit. - Drive Shoe (K6)
• Remove the screws (K4). Lift and remove - Ratchet (K7)
the sideplate (K3). - Ratchet Lever (K8)
- Drive Unit Retaining Pin (K10)
• Remove the ratchet lever (K8), hex
- Fail Safe Retaining Pin (K11)
ratchet (K7), spring loaded drive shoe
- Release Lever/Reaction Foot (K12)
(K6), and compression spring(s) (K5).
The W2000X Series cassettes use one • Reinstall drive unit retaining pin (K10)
compression spring. The W4000X, and roll pin (K9).
W8000X and W15000X Series cassettes WARNING Always reinstall drive unit
use two compression springs. retaining pin (K10) if removed. Do not
• Clean all exposed components with a operate wrench if retaining pin (K10) is
mild solvent. not installed. Failure to reinstall retaining
pin (K10) may allow the drive unit to be
• Inspect all parts for damage. ejected from the cassette during
• Dry all components. Apply a thin coat operation, resulting in possible personal
of molybdenum disulphide grease as injury.
indicated (✜). • Check for the correct height for the
NOTICE When lubricating the ratchet lever drive unit retaining pin (K10) and the fail
(K8), apply molybdenum disulphide grease (✜) safe retaining pin (K11). See Figure 21,
only to the shaded areas shown in Fig. 20. dimensions “X” and “Y”.
NEVER apply molybdenum disulphide • Dry all components. Apply a thin coat
grease (✜) to the ratchet lever bore, or of molybdenum disulphide grease (✜)
to the drive shoe teeth. Application of as indicated in Figures 18 and 20. Refer
grease to these areas will cause erratic to Section 5.4 for additional information
operation, slippage of drive mechanism about application of molybdenum
and excessive component wear. disulphide grease.
• Reverse the disassembly procedure to • Reverse the disassembly procedure to
reassemble the tool. reassemble the tool.
5.5 Full Maintenance - Cassette
(Fig. 18, 20 and 21)
• Strip down and clean all exposed
components with a mild solvent.
• Drift out the roll pin (K9) holding the drive
unit retaining pin (K10) in place. Remove
and inspect drive unit retaining pin (K10).
Replace if worn or damaged.

20
 ENGLISH
Fig. 21
Drive Unit Fail Safe
Retaining Pin Retaining Pin
Dimension X Dimension Y
Model (inch) (mm) (inch) (mm)

W2000X 0.157 4.00 0.118 3.00

W4000X 0.197 5.00 0.118 3.00
W8000X 0.236 6.00 0.157 4.00
W15000X 0.275 7.00 0.236 6.00

21
 5.6 Troubleshooting
ENGLISH

5.6.1 Drive Unit

Symptom Cause Remedy

Drive unit piston Hydraulic coupling is damaged. Replace the coupling.

does not advance or
retract.
Hydraulic coupling is Be sure that advance and
not connected. retract hoses are connected
at both pump and wrench.
Check that all hose couplings
are fully installed.

Worn or damaged directional Take pump to authorized

control valve on the hydraulic service center. Make repairs
pump. as required.

Drive unit does not Piston seal leaks. Replace the seals.
build up pressure.
Pump does not build pressure. Adjust the pressure.
Pump is defective. Refer to the pump manual.
Drive unit leaks. Seal failure. Replace the drive unit seals.
Drive unit piston Hose connections are reversed. Reconnect the hoses
operates backwards. properly.
Gap between drive Drive unit retaining pin is worn, Replace the drive unit
unit housing and damaged or missing. retaining pin.
locating plate on
cassette.

5.6.2 Cassette
Symptom Cause Remedy
Ratchet returns on retract Broken drive shoe. Replace the drive shoe.
stroke.
Ratchet does not take Broken ratchet lever or Replace ratchet lever and/
successive strokes. ratchet. or ratchet (as required).
Worn or broken drive shoe. Replace the drive shoe.
Lubricant on the ratchet and/ Disassemble the cassette
or drive shoe splines. and remove the lubricant
from splines.

22
 ENGLISH
2
,J
J1

A
B

E
F

S H G
D I
C
Fig. 22
6 Technical specifications
6.1 Capacities, Dimensions and Additional Product Data (Fig. 22)
W2000X W4000X W8000X W15000X
Hexagon size range of inch 1 1/16 - 2 3/8 1 5/16 - 3 3/8 1 7/8 - 4 1/8 2 7/16 - 4 5/8
available cassettes mm 30 - 60 36 - 85 50 - 105 65 - 115
Maximum operating psi 10,000 10,000 10,000 10,000
pressure bar 690 690 690 690
Nominal at 10,000 psi Ft.lbs 2,040 4,175 8,470 15,330
torque at 690 bar Nm 2,766 5,661 11,484 20,785
Min. torque Ft.lbs 204 418 847 1,533
Nm 277 566 1,148 2,079
Weight, Drive Unit lbs 2.9 4.2 6.8 11.0
kg 1.3 1.9 3.1 5.0
Weight, Cassette (See Sections 6.2.1 through 6.2.6)
Dimensions A inch [mm] 4.29 [109.0] 5.35 [136.0] 6.77 [172.0] 8.15 [207.0]
B inch [mm] 5.55 [141.0] 6.57 [167.0] 8.07 [205.0] 9.45 [240.0]
C inch [mm] 5.83 [148.0] 7.01 [178.0] 8.19 [208.0] 9.96 [253.0]
D inch [mm] 1.26 [32.0] 1.61 [41.0] 2.07 [52.5] 2.48 [63.0]
E inch [mm] 0.94 [24.0] 1.29 [32.8] 1.65 [41.9] 1.97 [50.0]
F inch [mm] 0.79 [20.0] 0.79 [20.0] 0.98 [25.0] 0.79 [20.0]
G, H, S (See Sections 6.2.1 through 6.2.6)
I, J1, J2 (See Sections 6.1.3 and 6.1.4)

Minimum Wall Thickness - Hexagon Reducer Insert

NOTICE If wall thickness of hexagon reducer
W2000X Series . . . . . . . . . . . . . . . . . . . . . 0.14 inch [3.50 mm]
insert is less than shown in the table at right, the
W4000X Series . . . . . . . . . . . . . . . . . . . . 0.18 inch [4.69 mm]
insert's usable life may be significantly reduced.
W8000X Series . . . . . . . . . . . . . . . . . . . . . 0.24 inch [6.0 mm]
W15000X Series. . . . . . . . . . . . . . . . . . . 0.26 inch [6.69 mm]

23
ENGLISH

WTE

C1
B1
A1

Fig. 23

6.1.1 Dimensions, WTE Series Extended Reaction Arm (Fig. 23)

Wrench Series W2000X W4000X W8000X W15000X

Reaction Arm Model WTE20 WTE40 WTE80 WTE150
Dimensions A1 inch [mm] 2.20 [56] 2.59 [66] 3.35 [85] 4.05 [102]
B1 inch [mm] 15.67 [398] 17.17 [436] 17.68 [449] 19.60 [498]
C1 inch [mm] 2.66 [67.5] 2.90 [74] 2.15 [54.5] 2.80 [72]
Weight lbs [kg] 5.73 [2.6] 10.14 [4.6] 16.75 [7.6] 26.46 [12.0]
(Reaction arm only)

24
 ENGLISH
WRP

C2
K L B2
A2

Fig. 24

6.1.2 Dimensions, WRP Series Reaction Paddle (Fig. 24)

Wrench Series W2000X W4000X W8000X W15000X

Reaction Paddle Model WRP20 WRP40 WRP80 WRP150
Dimensions A2 inch [mm] 3.31 [84] 4.29 [109] 5.37 [136.5] 6.50 [165]
B2 inch [mm] 5.83 [148] 7.48 [190] 8.78 [223] 10.12 [257]
C2 inch [mm] 1.77 [45] 2.32 [59] 2.72 [69] 3.43 [87]
K inch [mm] 1.40 [35.5] 1.87 [47.5] 2.25 [57] 2.74 [69.7]
L inch [mm] 0.63 [16] 0.83 [21] 1.02 [26] 1.26 [32]
Weight lbs [kg] 0.88 [0.4] 1.76 [0.8] 4.41 [2.0] 8.60 [3.9]
(Reaction paddle only)

25
 J1
ENGLISH

I
J1
I

Side Mounted
Fig. 25

J2

6.1.3 Dimensions, SWH Series Angled Positioning Handle (Fig. 25)

Wrench Series W2000X W4000X W8000X W15000X

Handle Model SWH6A SWH6A SWH10A SWH10A
Dimensions I inch [mm] 3.15 [80] 3.15 [80] 3.62 [92] 3.62 [92]
J1 inch [mm] 5.04 [128] 5.04 [128] 5.04 [128] 5.04 [128]
J2

26
 J2

ENGLISH
J2

Side Mounted
Fig. 26

6.1.4 Dimensions, SWH-Series Straight Positioning Handle

(Fig. 26 - optional accessory)

Wrench Series W2000X W4000X W8000X W15000X

Handle Model SWH6S SWH6S SWH10S SWH10S
Dimension J2 inch [mm] 4.72 [120] 4.72 [120] 4.72 [120] 4.72 [120]

27
 6.2 Additional Cassette Specifications
6.2.1 Metric System Table - W2000X, W4000X and W8000X Series Cassettes
ENGLISH

(see Fig. 22 for locations of dimensions S, H and G)

Drive Unit Cassette (S) Hex size (H) (G) Weight
Model mm mm mm kg
W2000X W2103X 30 31.0 53.7 2.1
W2104X 32 31.0 53.7 2.1
W2107X 36 31.0 53.7 2.4
W2108X 38 33.5 58.2 2.4
W2110X 41 33.5 58.2 2.4
W2113X 46 36.5 60.5 2.4
W2200X 50 39.0 63.1 2.4
W2203X 55 41.8 68.6 2.5
W2206X 60 44.5 64.8 2.5
W4000X W4107X 36 37.0 61.0 3.7
W4110X 41 37.0 61.0 3.7
W4113X 46 39.5 64.0 3.8
W4200X 50 41.5 66.7 3.9
W4203X 55 44.0 73.4 4.6
W4206X 60 46.5 70.6 4.6
W4208X 63 49.5 76.2 4.7
W4209X 65 49.5 76.2 4.7
W4212X 70 52.5 78.3 4.7
W4215X 75 55.5 81.6 4.7
W4302X 80 58.5 83.5 4.8
W4085MX 85 62.0 86.0 4.5
W8000X W8200X 50 45.0 78.2 8.1
W8203X 55 48.0 80.0 8.1
W8206X 60 51.0 82.5 8.1
W8209X 65 52.5 85.9 9.4
W8212X 70 56.0 84.8 9.3
W8215X 75 58.0 85.0 9.4
W8302X 80 60.5 89.5 9.3
W8085MX 85 66.0 92.2 9.8
W8090MX 90 74.0 102.9 10.6
W8312X 95 74.0 102.9 10.3
W8315X 100 78.0 108.0 9.3
W8402X 105 78.0 108.0 9.3

28
6.2.2 Metric System Table - W15000X Series Cassettes
(see Fig. 22 for locations of dimensions S, H and G)

ENGLISH
Drive Unit Cassette (S) Hex size (H) (G) Weight
Model mm mm mm kg
W15000X W15209X 65 59.0 88.6 13.6
W15212X 70 59.0 88.6 13.6
W15215X 75 62.0 90.5 13.7
W15302X 80 64.5 92.9 14.2
W15085MX 85 69.5 96.6 14.9
W15090MX 90 75.0 101.8 15.6
W15312X 95 75.0 101.8 15.2
W15315X 100 80.5 103.1 14.8
W15402X 105 80.5 103.1 15.5
W15405X 110 87.5 114.8 15.6
W15115MX 115 87.5 114.8 16.1

6.2.3 Imperial System Table - W2000X Series Cassettes

(see Fig. 22 for locations of dimensions S, H and G)

Drive Unit Cassette (S) Hex size (H) (G) Weight

Model inch inch inch lbs
W2000X W2101X 1 1/16 1.22 2.11 4.19
W2102X 1 1/8 1.22 2.11 4.19
W2103X 1 3/16 1.22 2.11 4.19
W2104X 1 1/4 1.22 2.11 4.19
W2105X 1 5/16 1.22 2.11 4.48
W2106X 1 3/8 1.22 2.11 4.43
W2107X 1 7/16 1.22 2.11 4.37
W2108X 1 7/16 1.32 2.29 4.51
W2109X 1 9/16 1.32 2.29 4.44
W2110X 1 5/8 1.32 2.29 4.38
W2111X 1 11/16 1.44 2.38 4.63
W2112X 1 3/4 1.44 2.38 4.57
W2113X 113/16 1.44 2.38 4.46
W2114X 1 7/8 1.54 2.48 4.69
W2115X 1 15/16 1.54 2.48 4.64
W2200X 2 1.54 2.48 4.54
W2201X 2 1/16 1.65 2.70 4.83
W2202X 2 1/8 1.65 2.70 4.74
W2203X 2 3/16 1.65 2.70 4.64
W2204X 2 1/4 1.75 2.55 4.94
W2205X 2 5/16 1.75 2.55 4.84
W2206X 2 3/8 1.75 2.55 4.72

29
 6.2.4 Imperial System Table - W4000X Series Cassettes
(see Fig. 22 for locations of dimensions S, H and G)
ENGLISH

Drive Unit Cassette (S) Hex size (H) (G) Weight

Model inch inch inch lbs
W4000X W4105X 1 5/16 1.46 2.40 8.15
W4106X 1 3/8 1.46 2.40 8.15
W4107X 1 7/16 1.46 2.40 8.15
W4108X 1 1/2 1.46 2.40 8.31
W4109X 1 9/16 1.46 2.40 8.22
W4110X 1 5/8 1.46 2.40 8.15
W4111X 1 11/16 1.56 2.52 8.43
W4112X 1 3/4 1.56 2.52 8.35
W4113X 1 13/16 1.56 2.52 8.25
W4114X 1 7/8 1.63 2.63 8.45
W4115X 1 15/16 1.63 2.63 8.39
W4200X 2 1.63 2.63 8.28
W4201X 2 1/16 1.73 2.89 8.65
W4202X 2 1/8 1.73 2.89 8.53
W4203X 2 3/16 1.73 2.89 8.42
W4204X 2 1/4 1.83 2.78 8.73
W4205X 2 5/16 1.83 2.78 8.61
W4206X 2 3/8 1.83 2.78 8.47
W4207X 2 7/16 1.95 3.00 8,96
W4208X 2 1/2 1.95 3.00 8.86
W4209X 2 9/16 1.95 3.00 8.67
W4210X 2 9/16 2.07 3.08 9.14
W4211X 2 11/16 2.07 3.08 9.03
W4212X 2 3/4 2.07 3.08 8.84
W4213X 2 13/16 2.18 3.21 9.32
W4214X 2 7/8 2.18 3.21 9.17
W4215X 2 15/16 2.18 3.21 8.96
W4300X 3 2.30 3.29 9.51
W4301X 3 1/16 2.30 3.29 9.42
W4302X 3 1/8 2.30 3.29 9.16
W4303X 3 3/16 2.44 3.37 9.92
W4304X 3 1/4 2.44 3.37 9.92
W4305X 3 5/16 2.44 3.37 9.92
W4306X 3 3/8 2.44 3.37 9.92

30
6.2.5 Imperial System Table - W8000X Series Cassettes
(see Fig. 22 for locations of dimensions S, H and G)

ENGLISH
Drive Unit Cassette (S) Hex size (H) (G) Weight
Model inch inch inch lbs
W8000X W8114X 1 7/8 1.77 3.08 17.97
W8115X 1 15/16 1.77 3.08 17.89
W8200X 2 1.77 3.08 17.75
W8201X 2 1/16 1.89 3.15 17.52
W8202X 2 1/8 1.89 3.15 17.36
W8203X 2 3/16 1.89 3.15 17.22
W8204X 2 1/4 2.01 3.25 17.92
W8205X 2 5/16 2.01 3.25 17.76
W8206X 2 3/8 2.01 3.25 17.59
W8207X 2 7/16 2.07 3.38 17.65
W8208X 2 1/2 2.07 3.38 17.52
W8209X 2 9/16 2.07 3.38 17.29
W8210X 2 5/8 2.20 3.34 17.50
W8211X 2 11/16 2.20 3.34 17.36
W8212X 2 3/4 2.20 3.34 17.12
W8213X 2 13/16 2.28 3.35 17.57
W8214X 2 7/8 2.28 3.35 17.38
W8215X 2 15/16 2.28 3.35 17.11
W8300X 3 2.38 3.52 17.77
W8301X 3 1/16 2.38 3.52 17.65
W8302X 3 1/8 2.38 3.52 17.33
W8303X 3 3/16 2.60 3.63 18.99
W8304X 3 1/4 2.60 3.63 18.72
W8305X 3 5/16 2.60 3.63 18.54
W8306X 3 3/8 2.60 3.63 18.36
W8307IX 3 7/16 2.60 3.63 18.11
W8308X 3 1/2 2.60 3.63 17.81
W8309X 3 9/16 2.91 4.05 20.36
W8310X 3 5/8 2.91 4.05 20.18
W8311X 3 11/16 2.91 4.05 19.93
W8312X 3 3/4 2.91 4.05 19.71
W8313X 3 13/16 2.91 4.05 19.46
W8314X 3 7/8 2.91 4.05 19.10
W8315X 3 15/16 3.07 4.25 20.31
W8400X 4 3.07 4.25 20.04
W8401IX 4 1/16 3.07 4.25 19.80
W8402X 4 1/8 3.07 4.25 19.39

31
 6.2.6 Imperial System Table - W15000X Series Cassettes
(see Fig. 22 for locations of dimensions S, H and G)
ENGLISH

Drive Unit Cassette (S) Hex size (H) (G) Weight

Model inch inch inch lbs
W15000X W15207X 2 7/16 2.32 3.49 30.72
W15208X 2 1/2 2.32 3.49 30.72
W15209X 2 9/16 2.32 3.49 30.72
W15210X 2 5/8 2.32 3.49 30.72
W15211X 2 11/16 2.32 3.49 30.72
W15212X 2 3/4 2.32 3.49 30.72
W15213X 2 13/16 2.44 3.56 30.62
W15214X 2 7/8 2.44 3.56 30.39
W15215X 2 15/16 2.44 3.56 30.08
W15300X 3 2.54 3.66 30.86
W15301X 3 1/16 2.54 3.66 30.71
W15302X 3 1/8 2.54 3.66 30.34
W15303X 3 3/16 2.74 3.80 32.38
W15304X 3 3/16 2.74 3.80 32.07
W15305X 3 5/16 2.74 3.80 31.85
W15306X 3 3/8 2.74 3.80 31.63
W15307IX 3 7/16 2.74 3.80 31.32
W15308X 3 1/2 2.74 3.80 30.98
W15309X 3 3/16 2.95 4.01 31.70
W15310X 3 5/8 2.95 4.01 31.70
W15311X 3 11/16 2.95 4.01 31.70
W15312X 3 3/4 2.95 4.01 31.70
W15313X 3 13/16 2.95 4.01 31.70
W15314X 3 7/8 2.95 4.01 31.70
W15315X 3 15/16 3.17 4.06 34.02
W15400X 4 3.17 4.06 33.70
W15401IX 4 1/16 3.17 4.06 33.41
W15402X 4 1/8 3.17 4.06 33.09
W15403IX 4 3/16 3.17 4.06 32.81
W15404X 4 1/4 3.17 4.06 32.39
W15405X 4 5/16 3.44 4.52 35.61
W15406X 4 3/8 3.44 4.52 35.32
W15407X 4 7/16 3.44 4.52 34.99
W15408IX 4 1/2 3.44 4.52 34.63
W15409IX 4 9/16 3.44 4.52 34.28
W15410IX 4 5/8 3.44 4.52 33.72

32
6.3  Torque Settings

6.3.1 Metric System Torque Factor Calculation

ENGLISH
To set the torque, adjust the pump pressure according to the following calculation:
Pump pressure (bar) = Torque (Nm) / Torque factor

W2000X W4000X W8000X W15000X

Torque factor
Metric system: 4.0085 8.2037 16.6432 30.1227

6.3.2 Metric System Pressure/Torque Table

W2000X W4000X W8000X W15000X

Pump Pressure (bar) Torque (Nm) Torque (Nm) Torque (Nm) Torque (Nm)
60 241 492 999 1,807
90 361 738 1,498 2,711
120 481 984 1,997 3,615
150 601 1,231 2,496 4,518
180 722 1,477 2,996 5,422
210 842 1,723 3,495 6,326
240 962 1,969 3,994 7,229
270 1,082 2,215 4,494 8,133
300 1,203 2,461 4,993 9,037
330 1,323 2,707 5,492 9,941
360 1,443 2,953 5,992 10,844
390 1,563 3,199 6,491 11,748
420 1,684 3,446 6,990 12,652
450 1,804 3,692 7,489 13,555
480 1,924 3,938 7,989 14,459
510 2,044 4,184 8,488 15,363
540 2,165 4,430 8,987 16,266
570 2,285 4,676 9,487 17,170
600 2,405 4,922 9,986 18,074
630 2,525 5,168 10,485 18,977
660 2,646 5,414 10,984 19,881
690 2,766 5,661 11,484 20,785
NOTICE Torque values are rounded to the nearest whole unit.

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 6.3.3 Imperial System Torque Factor Calculation
ENGLISH

To set the torque, adjust the pump pressure according to the following calculation:
Pump pressure (psi) = Torque (Ft.lbs) / Torque factor

W2000X W4000X W8000X W15000X

Torque factor
Imperial system: 0.204 0.4175 0.847 1.533

6.3.4 Imperial System Pressure/Torque Table

W2000X W4000X W8000X W15000X

Pump Pressure (psi) Torque (Ft.lbs) Torque (Ft.lbs) Torque (Ft.lbs) Torque (Ft.lbs)
1,000 204 418 847 1,533
1,500 306 626 1,271 2,300
2,000 408 835 1,694 3,066
2,500 510 1,044 2,118 3,833
3,000 612 1,253 2,541 4,599
3,500 714 1,461 2,965 5,366
4,000 816 1,670 3,388 6,132
4,500 918 1,879 3,812 6,899
5,000 1,020 2,088 4,235 7,665
5,500 1,122 2,296 4,659 8,432
6,000 1,224 2,505 5,082 9,198
6,500 1,326 2,714 5,506 9,965
7,000 1,428 2,923 5,929 10,731
7,500 1,530 3,131 6,353 11,498
8,000 1,632 3,340 6,776 12,264
8,500 1,734 3,549 7,200 13,031
9,000 1,836 3,758 7,623 13,797
9,500 1,938 3,966 8,047 14,564
10,000 2,040 4,175 8,470 15,330
NOTICE Torque values are rounded to the nearest whole unit

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7 Replacement parts and – 6 mm A/F Allen Key
recommended tools – 4 mm A/F Allen Key

ENGLISH
– 2.5 mm A/F Allen Key
7.1 Ordering Replacement Parts
– 3 mm Terminal Screwdriver
For replacement parts information, refer
to the Enerpac repair parts sheet for your
7.4 Recommended Tool Kit,
wrench model. Repair parts sheets are
W8000X Series
available on the internet at www.enerpac.
com. – 7/8" A/F Spanner
– 3/4" A/F Spanner
Have the following information ready when – 5/8" A/F Spanner
ordering replacement parts: – Circlip Pliers
• Wrench model and serial numbers (for – Seal Extraction Tool
both drive unit and cassette). – 1 1/8" A/F Spanner
– ø 4 mm x 5 mm LG x 30 mm PCD
• Approximate date of purchase. Pin Spanner
• Part number and description of each part – 10 mm Allen Key
being ordered. – 5 mm A/F Allen Key
– 4 mm A/F Allen Key
– 2.5 mm A/F Allen Key
7.2 Recommended Tool Kit, – 3 mm Terminal Screwdriver
W2000X Series
7.5 Recommended Tool Kit,
– 7/8" A/F Spanner
W15000X Series
– 3/4" A/F Spanner
– 5/8" A/F spanner – 7/8" A/F Spanner
– Circlip Pliers – 3/4" A/F Spanner
– Seal Extraction Tool – 5/8" A/F Spanner
– 16 mm A/F Spanner – Circlip Pliers
– ø 4 mm x 5 mm LG x 20 mm PCD – Seal Extraction Tool
Pin Spanner – 1 3/8" A/F Spanner
– 5 mm A/F Allen Key – ø 4 mm x 5 mm LG x 40 mm PCD
– 3 mm A/F Allen Key Pin Spanner
– 2.5 mm A/F Allen Key – 10 mm A/F Allen Key
– 3 mm Terminal Screwdriver – 6 mm A/F Allen Key
– 4 mm A/F Allen Key
– 2.5 mm A/F Allen Key
7.3 Recommended Tool Kit,
– 3 mm Terminal Screwdriver
W4000X Series
– 7/8" A/F Spanner Notes:
– 3/4" A/F Spanner
– 5/8" A/F Spanner A/F = Across Flats
– Circlip Pliers PCD = Pitch Circle Diameter
– Seal Extraction Tool
– ø 4 mm x 5 mm LG x 25 mm
PCD Pin Spanner

35
www.enerpac.com