L4105

Rev. C 11/19 S-Series Hydraulic

Torque Wrench
S1500X
S3000X
S6000X
S11000X
S25000X

ENGLISH (EN) Instruction Sheet

ENGLISH

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2
Instruction Sheet S-Series
Torque Wrenches

ENGLISH
• S1500X • S3000X • S6000X
• S11000X • S25000X

Index

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3 Assembly and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5 Maintenance and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6 Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7 Replacement Parts and Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

3
 1 Introduction EU Declaration of Incorporation
Overview • S1500X • S3000X • S6000X
ENGLISH

The Enerpac S-Series hydraulic torque • S11000X • S25000X

wrench is designed for controlled T hese tools conform with the
tightening and loosening of fasteners in requirements for CE Marking.
industrial bolting applications.
The wrench features a removable square Enerpac declares that the S-Series models
drive shaft that is designed to accept listed above meet the applicable standards
a wide variety of interchangeable hex and directives issued by the European
sockets of different sizes (sold separately). Union.
The adjustable reaction arm further For additional details, refer to the separate
enhances the flexibility of the tool. EU Declaration of Incorporation.
An optional TSP300 Pro Series Swivel
provides 360 degree X-axis and 160 2 Safety
degree Y-axis rotation, allowing easier Read all instructions carefully. Follow all
positioning of the wrench and hoses in recommended safety precautions to avoid
confined areas. personal injury as well as damage to the
The S-Series can be used with a wide wrench and/or damage to other property.
range of Enerpac bolting pumps. Electric, Enerpac cannot be responsible for any
air and hand style pumps are available damage or injury from unsafe use, lack of
(sold separately). maintenance or incorrect operation. Do not
Delivery Instructions remove warning labels, tags, or decals.
In the event any questions or concerns
Upon delivery all components must be
arise, contact Enerpac or a local Enerpac
inspected for damage incurred during
distributor for clarification.
shipping. If damage is found the carrier
should be notified at once. Shipping If you have never been trained on high-
damage is not covered by the Enerpac pressure hydraulic safety, consult your
warranty. distributor or service center for a free
Enerpac Hydraulic Safety Training Course.
Warranty
This manual follows a system of safety
• Enerpac guarantees the product only for
alert symbols, signal words and safety
the purpose for which is intended.
messages to warn the user of specific
• All Enerpac products are guaranteed hazards. Failure to comply with these
against defects in workmanship and warnings could result in death or serious
materials for as long as you own them. personal injury, as well as damage to the
Any misuse or alteration invalidates the equipment or other property.
warranty. The Safety Alert Symbol appears
• Observe all instructions as throughout this manual. It is used
communicated in this manual. to alert you to potential physical
injury hazards. Pay close attention to
• When replacement parts are needed,
Safety Alert Symbols and obey all safety
use only genuine Enerpac replacement
messages that follow this symbol to avoid
parts.
the possibility of death or serious personal
injury.

4
Safety Alert Symbols are used in • Be sure your workplace is safe. Follow
conjunction with certain Signal Words the instructions in your workplace's
that call attention to safety messages or standard operating procedures and be

ENGLISH
property damage messages and designate sure to observe all communicated safety
a degree or level of hazard seriousness. precautions.
The Signal Words used in this manual • Do not place any part of the body
are DANGER, WARNING, CAUTION and between the wrench reaction foot and
NOTICE. the reaction point.
DANGER Indicates a hazardous • Do not place any objects between the
situation that, if not avoided, will result in wrench reaction foot and the reaction
death or serious personal injury. point. Keep the hoses away from the
reaction points.
WARNING Indicates a hazardous
• Do not stand in the line of movement
situation that, if not avoided, could result in
of the tool when it is in operation. If the
death or serious personal injury.
tool separates from the nut or bolt during
CAUTION Indicates a hazardous operation it will detach in that direction.
situation that, if not avoided, could result in • Be aware that a nut or bolt that breaks
minor or moderate personal injury. off during operation of the tool may
become a high velocity projectile.
NOTICE Indicates information considered
important, but not hazard related (e.g. • Be sure appropriate guards are securely
messages relating to property damage). in position and free from damage.
Please note that the Safety Alert Symbol • Keep your hands away from the fastener
will not be used with this signal word. being loosened or tightened. Tightening
2.1 Safety Precautions - S-Series and loosening nuts and bolts involves
Hydraulic Torque Wrenches little visible movement. However, the
pressures and loads are extreme.
WARNING • Maximum allowable operating pressure
for the S-Series torque wrench is
Failure to observe and comply with the
10,000 psi [690 bar]. Do not exceed this
following precautions could result in
pressure setting.
death or serious personal injury. Property
damage could also occur. • Always be sure that pump is stopped
and all pressure is fully relieved (0 psi/
• Always wear protective headwear, ear
bar) before disconnecting or connecting
protectors, footwear and gloves (at a
hydraulic hoses. The sudden and
minimum rigger type gloves) suitable for
uncontrolled release of pressurized oil
safe operation of the tool. The protective
could occur if hoses are disconnected
clothing must not interfere with safe
while under pressure.
operation of the tool or restrict the ability
to communicate with coworkers.

5
 • Never attempt to connect or disconnect • Avoid striking the tool at any time, even
hoses while the pump is on and/or the when it is not pressurized or under load.
system is pressurized. Striking the tool could cause permanent
ENGLISH

• Be certain that all hose couplings damage to wrench components and may
are fully connected at both the pump affect the wrench calibration.
and wrench ends before applying any • Use only a high quality nonflammable
hydraulic pressure. If the couplings solvent for cleaning and degreasing
are not fully connected, oil flow will parts during wrench repair procedures.
be blocked, and the wrench could To reduce the risk of fire or explosion, do
be subjected to excessive hydraulic not use flammable solvents.
pressures. Catastrophic failure of wrench • Be sure to wear proper eye and hand
could result. protection when using solvent. Always
• Never apply more hydraulic pressure follow the solvent manufacturer's safety
to any tool, hose, fitting or accessory and use instructions and any additional
than the maximum allowable pressure instructions included in the standard
as stated in the manufacturer’s operating procedures for your worksite.
specifications. The system operating Be certain there is adequate ventilation
pressure must not exceed the pressure when using solvent.
rating of the lowest rated component in
the system.
• Be sure the operator has completed CAUTION
safety induction training, specific to the
Failure to observe and comply with
work surroundings. The operator should
the following precautions could result
be thoroughly familiar with the controls
in minor or moderate personal injury.
and the proper use of the tool.
Property damage could also occur.
• The operator must be of at least the
minimum age required by applicable • Always carry the wrench by its housing.
local regulations, laws and the facility Never carry the wrench using the
standard operating procedures. positioning handle. The handle could
break and the wrench could drop
• Do not abuse or overstress the hoses suddenly. The positioning handle is
in any way. Do not bend the hoses designed only as an aid to help position
excessively. the wrench on the bolt or nut.
• Take every precaution to prevent oil • Be sure that backup wrench (on the
leaks from occurring. High pressure oil opposite end of nut or bolt being
leaks can penetrate the skin, resulting in tightened or loosened) is secured so
serious injury. it cannot drop or become disengaged
• Never strike the tool while it is during bolting procedures.
pressurized or under load. Components • Be sure that the hex socket size
under tension may become dislodged, corresponds to the size of the fastener
allowing them to become dangerous being loosened or tightened. Failure to
projectiles. Uncontrolled release of observe this precaution can result in the
pressurized hydraulic oil could also wrench becoming unstable and can lead
occur. to catastrophic failure of the tool.

6
• Always position the wrench for maximum
stability. Use the positioning handle to NOTICE
properly position tool during operation.

ENGLISH
Failure to observe and comply with the
• Be sure reaction points are adequate for following precautions could result in
the forces at work during operation of property damage and/or void the product
the tool. warranty.
• Be sure the reaction point is of a suitable • Never carry the wrench by its hoses.
shape. If possible, use an adjacent nut or
• Always use Enerpac pumps and hoses.
bolt as a reaction point.
• Always use Enerpac replacement parts.
• When the hex socket is placed on the
nut or bolt a gap may exist between • The maximum torque output of the
the reaction foot and the reaction point. wrench must always exceed the torque
When the tool is operated the reaction required to loosen or tighten the nut or
foot and point will make forceful contact. bolt.
Be sure the wrench is stable before • Never operate the wrench with a
applying hydraulic pressure. hydraulic supply connection to the
• Provide adequate support in vertical and advance side only as this may damage
inverted applications. the internal parts.
• The torque required to loosen a nut is • In severe service conditions, be aware
variable and may exceed the torque that the wrench must be inspected,
capacity of the wrench. Never operate cleaned and lubricated more frequently
the wrench at above 75 percent of its than normal (see Section 5).
rated maximum torque when loosening a • Check that the swivel post screws are
nut or bolt. tight prior to use. (see Section 5)
• Be sure to minimize torsional and • If oil leakage is present from wrench,
bending stresses in the wrench, the hex replace seals as required (see Section
socket and any accessories. 5) before placing the wrench back into
• Bolt lubricants and anti-seize service.
compounds will have a rated coefficient • If the wrench is dropped from a
of friction. Be sure to know the significant height, have the tool
coefficient of friction for the lubricant inspected and checked for proper
or anti-seize compound that is being operation before placing it back into
used. To ensure proper tightening of nuts service.
and bolts, always use this coefficient of
• Always follow the inspection and
friction when calculating required torque
maintenance instructions contained in
values.
this manual. Perform maintenance and
inspection activities at the specified time
intervals.

7
 Use of Torque Wrenches in Explosive • The S-Series torque wrench is generally
Atmospheres not considered as a potential source of
ignition. However, proper operation and
ENGLISH

In addition to the CE mark, the Enerpac

S-Series torque wrenches carry the ATEX maintenance of the tool is essential in
mark and classification: order to help ensure that no sparks are
generated that could cause an ignition of
• S1500X • S3000X • S6000X an explosive gas or dust mixture (which
• S11000X • S25000X might be present in the environment).
Complete operation and maintenance
CE Ex II 2 GD cT4 instructions must be provided to all

personnel in advance of operating or
servicing the wrench.
This classification indicates that the tool is
appropriate for use in a potentially • Hot surfaces can be a major source of
explosive atmosphere. ignition. To help prevent the possibility of
ignition resulting from excessive surface
The testing standards applicable to
temperatures, do not use the wrench
the S-Series torque wrenches are the
in an environment with an ambient
standard EN 13463-1:2009, Non-electrical
temperature of above 104°F [40°C].
equipment for use in potentially explosive
atmospheres. Part 1: Basic method and • Enerpac has designed and constructed
requirements, and also the draft standard the S-Series torque wrench to minimize
of ISO/IEC 80079-36. the possibility of an incendive spark
that may be caused by the impact of
Contact Enerpac if there are any questions
aluminum components with corroded
regarding the ATEX classification or
steel. However, to reduce the chance
questions regarding application of the
of an incendive spark, use of the
S-Series torque wrenches in hazardous
wrench with corroded steel structures
environments.
or components should be avoided
whenever possible. Be especially careful
Reducing the Risk of Explosion to avoid accidental impacts with the
wrench and corroded steel.
WARNING
NOTICE To help prevent a mechanical
Failure to observe and comply with the spark hazard, no components containing a
following precautions and instructions magnesium content greater than 7.5
could result in explosion and/or fire. percent have been used in the S-Series
Death and/or serious personal injury torque wrench (in accordance with
could occur. standard EN 13463-1).
• To help reduce the risk of explosion,
be certain to use the S-Series torque
wrench only in the specific explosive
atmospheres for which it has been
tested and certified. Refer to the
beginning of this section for ATEX
classification information.

8
• Take extreme care to prevent the
S-Series torque wrench from being
dropped on the floor or onto any other

ENGLISH
metallic surface that might cause
mechanical sparks at impact. Also, take
every precation to prevent other tools
(or other metallic objects) from dropping
onto the S-Series torque wrench.

Electrostatic Discharge
• Electrostatic discharge is a potential
source of ignition and can result in
electrostatic build-up on isolated
conductive parts. Isolated conductive
parts create capacitive poles which can
become charged. Electrostatic discharge
risk is minimized by the hydraulic hoses,
which have multiple layers of steel
braiding, resulting in electrical continuity
between the torque wrench and the
grounded hydraulic pump.
• Non-conductive polyester labels could
be a site for electrostatic build-up.
However, electrostatic build-up is
prevented by the close proximity of the
grounded torque wrench body.

9
 3 Assembly and Adjustments
3.1 Overview and features (Fig. 1 or 2)
ENGLISH

1 Drive Shaft
2 Drive Shaft Release Button
3A Hydraulic Swivel (standard)
3B TSP300 Pro Series Swivel (optional)
4 Advance hose connection
5 Retract hose connection
6 Reaction Arm
7 Reaction Arm Latch

3.2 Drive Shaft Fig. 1

WARNING Be sure that hydraulic

pump is OFF and that hydraulic system is
depressurized (0 psi/bar) before removing
or attaching the drive shaft.

3.2.1 To Attach the Drive Shaft

(Fig. 3)
• Insert the drive shaft (1) into the ratchet
(8).
• Press and hold the release button (2).
• Push and turn the drive shaft (1) until
it locks into place. Then, release the
release button (2).
NOTICE Be sure that the drive shaft fits Fig. 2
tightly into the ratchet.

3.2.2 To Remove the Drive Shaft

(Fig. 3)
• Press and hold the release button (2).
• Pull the drive shaft (1) until it is
disengaged from the locking mechanism.
• Remove the drive shaft (1) completely
from the ratchet (8).

Fig. 3

10
3.3 To Select the Drive Direction (Fig. 3)
• For tightening bolts, install the drive shaft

ENGLISH
in the location shown in Figure 4.
• For loosening bolts, install the drive shaft
on the opposite side of the wrench.
3.4 Hex Sockets
WARNING Use only hex sockets
designed for use with impact wrenches.
Standard hex sockets may shatter.
Serious personal injury could result.

3.4.1 To Install a Hex Socket

(Fig. 4)
• Position the hex socket (9) onto the drive Fig. 4
shaft (1).
• Install the retaining pin (10) and O-ring (11).

3.4.2 To Remove a Hex Socket

(Fig. 4)
• Remove the O-ring (11) and retaining pin
(10)
• Remove the hex socket (9) from the drive
shaft (1).
3.5  To Attach the Positioning Handle (Fig. 5)
• Secure the positioning handle (12) with
thumb screw or eyebolt (13 - varies
by model). Handle can be installed on
Fig. 5
either side of wrench (as needed).
3.6 To Mount the Reaction Arm (Fig. 6)
The reaction arm can be rotated
incrementally through 360 degrees and
can maintain stability against a reaction
point up to full torque.
• Position the reaction arm (6) onto the
ridged end (14) of the tool.
• Press the latch (7) and slide the arm all
the way onto the tool. Release the latch
to secure the arm.
• To adjust the angle of the reaction arm
(6), press the latch (7) and slide the
arm off of the tool. Position the arm as
necessary. Fig. 6

11
 3.7  To Connect the Hoses (Fig. 7)
WARNING Be sure all hoses and
ENGLISH

fittings are rated for at least 10,000 psi

[690 bar] operation. Check that all
hydraulic couplings are securely
connected before operating the tool.
Failure to observe these precautions may
result in the hoses bursting or
disconnecting under pressure. High
pressure oil leakage may also occur.
Serious personal injury could result.
The tool is fitted with male and female 1/4
inch NPTF spin-on hydraulic couplings.
Use Enerpac twin safety hoses only. Refer
to the table below. Fig. 7

Enerpac hose
Description 4 Operation
model number
4.1 Before Operation
Two hoses, 19.5 feet
THQ-706T • Be sure the nut or bolt to be fastened is
[6m] long
clean and free of loose dust or dirt.
Two hoses, 39 feet • Be sure the nut threads properly engage
THQ-712T
[12 m] long with the threads of the bolt, and that
cross-threading has not occurred.
Connect hoses to wrench as described in
the following steps: • Be sure that the threads and the bearing
surface are liberally coated with the
• Be sure that all pressure in system
correct bolt lubricant or anti-seize
is relieved and that pressure gauge
compound.
indicates zero (0) psi/bar.
• Make all torque calculations based
• Remove the hose dust caps.
on the bolt lubricant's (or anti-seize
• Connect the hose with the female compound's) stated coefficient of
coupling (15) to the wrench advance friction. Failure to do so may result in the
coupling (4). required bolt load not being achieved.
• Connect the hose with the male coupling • Be sure that the backup wrench (used
(16) to the wrench retract coupling (5). to keep the nut or bolt on the opposite
• At each connection, pull the collar on the end in place) is correctly positioned and
female coupling over the male coupling. secured.
Engage threads and hand tighten the WARNING Be certain that backup
collar. wrench is of the correct size and that
• Connect the hoses to the pump. there is an adequate abutment surface.
Refer to the pump instruction manual. Personal injury could occur if backup
wrench loosens or dislodges during
bolting procedures.

12
• Contact Enerpac for additional guidance
if a suitable reaction point is not
available.

ENGLISH
4.2 Setting the Torque
Adjust the pressure on the pump as
necessary to set the torque. Refer to pump
manufacturer's instruction manual.
Refer to sections 6.2.1 through 6.2.4 of
this manual for pressure-torque conversion
information.
4.3 Wrench Operation
WARNING Never strike the tool with
a hammer or other object while it is
under load. Catastrophic failure of the Fig. 8
wrench could occur, and dislodged parts
could become dangerous projectiles.
Uncontrolled release of hydraulic oil
could also occur. Refer to Section 2 of
this manual for additional information.

4.3.1 Tightening a Nut or Bolt

(Fig. 8 and 9)
• If required for your bolting application,
apply lubricant to the bolt threads.
• Install hex socket on the anti-clockwise
(-) side the wrench.
• Install the reaction arm (6) on the
wrench, in the position required for your
application Fig. 9
• Position the tool on the nut or bolt with
the clockwise (+) side facing outwards.
• Position the foot (17) of the reaction arm
(6) against a suitable reaction point (18).
The reaction point will counteract the
force caused by operating the tool.
• Start the pump.
• Operate the pump until the nut or bolt
has been tightened to the required
torque.
• Stop the pump immediately after work
has finished.

13
 4.3.2 Using an Extended Reaction Arm counteract the force caused by operating
(Fig. 10) the tool.
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• Position the foot (17) of the SRS Series • Follow instructions in Section 4.3.1.
extended reaction arm (19) against a
suitable reaction point (18). The reaction
point will counteract the force caused by
operating the tool.
• Follow instructions in Section 4.3.1.
WARNING Do not exceed the
maximum allowable torque for the SRS
reaction arm being used. Catastrophic
failure of the reaction arm could occur,
and dislodged parts could become
dangerous projectiles. Damage to tool
could also result. Refer to Section 6.3 for
SRS reaction arm maximum allowable
torque specifications.

4.3.3 Using a Short Reaction Arm

(Fig. 11) Fig. 10
• Position the foot (17) of the SRA Series
short reaction arm (20) against a suitable
reaction point (18). The reaction point will
counteract the force caused by operating
the tool.
• Follow instructions in Section 4.3.1.

4.3.4 Using a Reaction Tube Extension

(Fig. 12)
• Position the RTE Series reaction tube
extension (21) against a suitable reaction
point (18). The reaction point will
Fig. 11

Fig. 12

14
4.3.5 Using the Angle Of Turn Indicator
(Fig. 13, 14 and 15)

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The angle of turn indicator allows
tightening to be performed using the
amount of nut or bolt rotation as a guide.
It is an optional accessory for all S-Series
wrenches
Use the angle of turn indicator as
described in the following steps. Refer to
sections 4.3.1 through 4.3.4 for detailed
wrench operation instructions and
precautions.
• Before placing the wrench on the nut
or bolt, complete any pre-torquing
Fig. 13
procedures in accordance with the
standard operating procedures at your
worksite.
• Replace the drive shaft release button
(2) with the angle of turn indicator (22).
Be sure that the drive shaft (1) is locked
into place.
• Install the wrench on the nut or bolt,
making sure that there is a suitable
reaction point.
• Rotate the protractor by hand so that
the notch on the tool body aligns with
zero (0) degrees on the protractor.
NOTICE In the following step, the Fig. 14
protractor will rotate as the wrench drive
turns.
• Operate the wrench until the notch on
the wrench body is aligned with the
correct number of degrees indicated on
the protractor. The nut or bolt has now
been tightened.
For example, if 120 degrees of
tightening is required, operate the
wrench until 120 aligns with the notch.

Fig. 15

15
 4.3.3 Nut and Bolt Loosening Information
• Be aware that more torque is usually
ENGLISH

required to loosen a fastener than to

tighten it.
• Rusted fasteners (humidity corrosion)
may require up to twice the torque
required for tightening.
• Fasteners that are corroded due to
contact with sea water or chemicals will
require up to two and a half times the
torque required for tightening.
• Heat corrosion requires up to three times
the torque required for tightening.
WARNING Do not apply more than Fig.16
75 percent of the wrench’s maximum
torque when loosening nuts or bolts.
Avoid making sudden start-stop
movements (“shock loading”). Failure to
observe these precautions may cause a
catastrophic failure of the wrench to
occur, and wrench components under
high tension could become dangerous
projectiles. Serious personal injury could
result.

4.3.4 Loosening a Nut or Bolt

(Fig. 16 and 17)
• Apply penetrating oil to the threads.
Allow the oil to soak.
• Position the tool on the nut or bolt Fig.17
with the anti-clockwise (-) side facing
outwards, and the clockwise (+) side
facing the joint. WARNING During loosening, a nut or
• Position the foot (17) of the reaction arm bolt may be subjected to stresses
(6) against a suitable reaction point (18). beyond its material limits, which could
The reaction point will counteract the result in a permanent reduction of its
force caused by operating the tool. strength. This reduction could lead to
• Start the pump. catastrophic failure of the nut, bolt or
joint if the fastener is reinstalled. If there
• Operate pump until nut (bolt) is loose. is any doubt as to whether the force used
If the nut or bolt will be re-used, avoid during loosening has caused excessive
excess load when loosening. stress, the removed fastener(s) should be
discarded and replaced with new
fasteners of the proper specifications.

16
 H1A H1B H1C
LP1
✜
5 Maintenance and • Pressurize the wrench to 10,000 psi
Troubleshooting [690 bar] pressure (in both advance

ENGLISH
and retract), and check for any signs of
5.1 Introduction
leakage.
Preventative maintenance can be
• Relieve pressure and disconnect
performed by the user.
hydraulic hoses.
Full maintenance must be performed only
• Clean all exposed components with a
by an Enerpac authorized service center
mild solvent.
or a qualified and experienced technician.
• Remove the drive shaft (H9) and release
Recommended service intervals are:
button assembly (H1). LP10
a) 3 months – Heavy Duty use LP11 ✜
b) 6 months – Normal use • Remove the housing guard screws (H3)
c) 12 months – Infrequent use and remove the housing guard (H10).
Non destructive testing must be carried • Disengage the ratchet lever pin (H5) from
out if the tool has been used under severe the piston rod hook. Remove the ratchet
conditions. lever assembly (H4) from the wrench
housing (H2).
5.2 Preventative Maintenance
(Fig. 18, 19 and 20) • Remove the ratchet (H8), drive shoe (H7)
and compression springs (H6).
• Check tightness of swivel post retaining
screws and cylinder gland (see Section • Remove the ratchet lever pin (H5). Tap
5.3). out the pin (H5) using a suitable drift.

See Fig. 19 for molybdenum

H3 disulphide grease locations.

H1 H2

H3
H4

H5
H6

H7
H10
H9

H8

Fig. 18

17
 LP3
✜ molybdenum disulphide grease
ENGLISH

LP2

LP1 ✜
✜

LP4
✜ LP5
✜ LP6
✜
✜
LP7

✜ LP8
✜
LP10 ✜
LP11 ✜
LP9

NOTICE DO NOT apply grease

to ratchet or to drive shoe teeth!
Lubrication Points - Molybdenum Disulphide Grease:
LP1 Bearing Surface LP5 Square Drive Bearing LP9 Rear Pocket Face
LP2 Inner Surfaces LP6 Square Drive Bearing LP10 Pocket Upper Face
LP3 Sideplate Inner Faces LP7 Front Faces LP11 Hook and End of
LP4 Bearing Surfaces LP8 Drive Shoe Piston Rod
(Top and Rear Surfaces Only)
Fig. 19

J2

J3
Be sure to engage pin with
hook during assembly! J1 J4 Sectional View

J5

Fig. 20

18
H10
H9
• Clean all components with a mild solvent.
See Fig. 25
• Inspect all parts for damage. Any A for hydraulic

ENGLISH
damaged components must be coupling details.
replaced.
NOTICE Do not apply molybdenum
Standard
disulphide grease to the ratchet lever bore,
Swivel
or to the drive shoe teeth. Application of
grease to these areas will cause erratic
operation, slippage of drive mechanism
and excessive component wear. B
• Dry all components. Apply a thin coat
of molybdenum disulphide grease in the TSP300 Pro
areas shown in Figure 19. Series Swivel
NOTICE Be sure that the ratchet lever,
drive shoe, ratchet and ratchet lever pin
are correctly installed in the following step.
Failure to install these parts correctly will
result in component damage. Refer to B
figures 18 and 20.
• Reassemble the components in reverse ✤ C
D
order, EXCEPT FOR the housing guard
(H10) and screws (H3).
• Connect the wrench to the pump.
• With wrench not on nut or bolt, check
operation at a nominal pressure to make
sure the piston advances and retracts E ✤ D
freely.
• Release the pressure and make sure that
the piston fully retracts. F

• Attach the housing guard (H10) with H

screws (H3).
G ✤
5.3 Full Maintenance

5.3.1 Hydraulic Swivel and Swivel Post ✽

Removal (Fig. 21 and 25)
• Remove the circlip (A) from the top of
the swivel post (F). ✽

• Using a pair of flat blade screwdrivers,

gently pry the swivel assembly (B) from
the swivel post (F). ✽ Loctite 243
✤ Silicone Grease Thread Sealant
• Remove O-rings (C) from the grooves
inside the swivel assembly (B). Fig. 21

19
 H16
✤ H15
H12
✤
H11 H14
H13

Refer to Fig. 21 and Fig. 25 for swivel components. ✤

ENGLISH

H2
✤ Silicone Grease
✽ Loctite 243 Thread Sealant
H16 ✤
✤ H15
✽ H23
H12
✤ ✤ H22
H11 H14 ✤ H21
H13
H20
✤ H19
✤ H18
H2 H17

✤
H4 ✽ H23
✤ H22
✤ H21
✤ H20
H19
H18
H17

NOTICE: Items H13 and H16 not used on model S25000X

Fig. 22 H4
• Place the swivel assembly in a vise • Firmly hold the wrench housing (H2). Using
with soft jaws. Remove the hydraulic an appropriate pin spanner, unscrew and
couplings (B1, B2 and B3) from the remove the cylinder gland (H23). Remove
swivel assembly (B). O-ring (H22) from the gland.
NOTICE For wrenches equipped with the • Using an appropriate socket spanner,
optional TSP300 Pro Series swivel, refer to unscrew and remove the piston locknut
Enerpac instruction
H1A sheet L4119H1C
H1B for H21). To prevent the piston from rotating,
LP1
additional swivel disassembly instructions. you may temporarily reinstall the ratchet ✜
• Remove the socket head capscrews (D) lever (H4).
and the swivel post (F). • Remove O-rings (H19 and H20) from the
• Remove O-rings (G) from the swivel post piston locknut (H21).
hydraulic ports. • Remove the piston rod (H12) and
• Remove O-ring (E) from the swivel post (F). bushing (H11) as an assembly through LP2
H1A H1B H1C
the opening in the front of the tool. ✜
LP1
5.3.2 Piston Removal and Disassembly • Remove the piston (H17) by pushing ✜ a
(Fig. 22) suitable drift through the front of the tool
• Remove ratchet lever, ratchet, drive shoe so that it presses against the piston. Tap
and other related parts as described in the piston (H17) rearward through the LP10 ✜
Section 5.2. bore until it can beLP11
removed✜ from the
rear of the tool.
✜
20
 • Remove the seal (H18) from groove on • Lift the retaining ring (H16) away from
piston (H17). the groove and out of the bore using a

ENGLISH
• Clean all exposed components with a seal pick.
mild solvent. • Remove the cylinder bushing (H15) by
• Inspect all parts for damage. placing a suitable drift through the front
of the tool, and pushing against the
• Piston rod bushing (H11) can remain
bushing.
assembled to piston rod. It should be
disassembled and replaced only if worn • Remove seal (H14) from groove on
or damaged. inside of bushing (H15).
• Remove O-ring (H13) from groove on
5.3.3 Cylinder Bushing Removal - outside of bushing (H15).
S1500X, S3000X, S6000X and
NOTICE When the bushing (H15) is
S11000X only (Fig. 22, 23 and 24)
removed, the O-ring (H13) will be
NOTICE Remove the cylinder bushing damaged and will need to be replaced.
components (H13, H14, H15 and H16) as Replacement of seal (H14) is also strongly
described in theH13 H15procedure
following H16 only recommended.
if there is hydraulic fluid leakage in the
piston head area. 5.3.4 - Non Destructive Testing
• To allow access, remove all piston • Perform magnetic particle inspection on
components as described in Section the following components:
5.3.2.
- Housing (Fig. 18 & 22 item H2)
NOTICE In the next step, the tapered end
- Ratchet Lever (Fig. 18 & 22, item H4)
of the retaining ring (H16) must be aligned
with the slot in the cylinder bushing (H15) - Drive Shoe (Fig. 18, item H7)
to allow a seal pick tool to fit behind the - Ratchet (Fig. 18, item H8)
retaining ring. If needed, use a screwdriver - Drive Shaft (Fig. 18, item H9)
to rotate the ring as required. See Fig. 23.
- Piston Rod (Fig. 22, item H12)
6 • Press the retaining ring (H16) radially
inward using a flat-head screwdriver. - Reaction Arm (Fig. 26, item J2)
NOTICE Removal of the cylinder
H16 Removal
bushing (H15) is necessary only if there is
hydraulic fluid leakage in the piston head
area. Cylinder bushing components (items
H13 through H16) can remain installed
during magnetic particle inspection.
H15 H16 However, to avoid possible seal damage,
be careful that inspection fluid does not
contact the seals.

Fig. 23

21
 5.3.5 Cylinder Bushing Installation,
Models S1500X, S3000X, S6000X
and S11000X only (Fig. 22, 23 & 24)
ENGLISH

NOTICE In the following steps, coat all

O-rings and seals with silicone grease as
installed. Be careful not to nick or cut
O-rings and seals during installation.
• Install new seal (H14) in groove on inside
of bushing (H15).
• Install new O-ring (H13) in groove on
outside of bushing (H15).
NOTICE In the following step, be certain
that side of bushing with O-ring (H13) is
inserted first. Refer to Fig. 24 for
assembled view.
• Carefully insert the cylinder bushing H13 H15 H16
(H15) into the bore and slide it forward Fig. 24
until it reaches the retaining ring groove.
Resistance will be felt at this point.
NOTICE During reassembly in the
• Using a suitable drift and mallet, tap the following steps, be sure that the piston rod
cylinder bushing (H15) into the bore until (H12) is inserted through the front of the
it is fully and evenly seated against the housing (H2).
bore shoulder. The retaining ring groove
NOTICE Do not use excessive force
will be visible when the bushing is fully
when installing the piston rod (H12) or
installed in the bore.
piston (H17) in the following steps.
• Install retaining ring (H16). Excessive force may cause damage to
these components and also may damage
5.3.6 - Piston Reassembly and the sealing faces within the wrench.
Installation (Fig. 20 and 22)
• Coat the piston rod (H12) with silicone
• If removed, install cylinder bushing and grease. Carefully slide the piston rod and
related components (items H13 through piston rod bushing (H13) as an assembly
H16). These parts must be installed first. through the front opening of the wrench
Refer to Section 5.3.5 for instructions. housing (H2).
NOTICE In the following steps, coat all • At the rear of the wrench housing, insert
O-rings and seals with silicone grease the piston (H17) squarely into the bore,
before installation. H15 H16
and gently tap it into place, using a
• Install new seal (H18) in groove on suitable drift and mallet.
outside of piston (H17). NOTICE To prevent the piston rod (H12)
• Install new seals (H19 and H20) in from rotating during the following steps,
grooves on piston locknut (H21). temporarily reinstall the ratchet lever (H4)
before tightening.

22
 ◆
• B
Apply Loctite 243 thread sealant to the B1
threads of the piston locknut (H21). ◆
Install the locknut by hand, making sure

ENGLISH
B2
that it has engaged the threads of the
piston rod (H12).
• Using an appropriate socket spanner,
◆ locknut (H21) to the
tighten the piston
proper torque for your wrench model: B3

B
Torque (item H21) ◆
Model Ft.lbs Nm
✤ C
S1500X. . . . . . . . . . . . . . . . . . . 30. . . . . . . . . . 41 B
S3000X. . . . . . . . . . . . . . . . . . . 40. . . . . . . . . . 54 ◆ Loctite 577 Thread Sealant
S6000X. . . . . . . . . . . . . . . . . . . 60. . . . . . . . . . 81 Fig. 25
S11000X. . . . . . . . . . . . . . . . . . 60. . . . . . . . . . 81
S25000X. . . . . . . . . . . . . . . . . . 60. . . . . . . . . . 81 5.3.7 - Hydraulic Swivel and Swivel Post
Reassembly and Reinstallation
• DInstall new O-ring (H22) in groove on (Fig. 21 and 25)
cylinder gland (H23).
Hydraulic Fittings:
• Screw the cylinder gland (H23) into the
Fwrench housing (H2) by hand, making NOTICE If removed, reinstall the
sure that couplings (B1 and B3) and adapter (B2)
H the O-ring (H22) is not pinched
or cut. before installing the swivel (B) on the
swivel post (F). Use a vise with soft jaws to
• Using an appropriate pin spanner, install
hold the swivel as couplings and adapter
and tighten the cylinder gland (H23). Tap
are installed.
the pin spanner with a suitable mallet
to ensure that cylinder gland (H23) is • Apply Loctite 577 sealant to threads
B0 on
securely installed. female coupling (B3) and adapter (B2).
See (◆) in Figure 25 for locations.
• Reassemble the ratchet, ratchet lever
and related components
✽ in the reverse • Tighten the couplings (B1 and B3) and
order of disassembly. Refer to Section adapter (B2) by hand, until they are each
5.2. finger tight. Then, wrench tighten these
parts an additional 2 to 3 turns beyond
• If removed, reinstall the hydraulic swivel
finger tight.
and swivel post. Refer to Section 5.3.7.
NOTICE To allow the sealant sufficient
• Perform hydraulic pressure testing before
time to cure, wait a minimum period of 3
placing the wrench into service. Refer to
hours at 68 to 104°F [20 to 40°C], or 6
the procedure in Section 5.3.8.
hours at 40 to 68°F [5 to 20°C] before
pressurizing the wrench.
Swivel Post:
• Apply a small amount of Loctite 243
H2 thread sealant to the threaded mounting
holes in the wrench housing. See (✽) in
✤
Figure 21 for locations.H9
✽
H8
H7
✤ H6 23
✤
H1 ✤ H5
 • Install two new O-rings (G) into the ports
on the base of the swivel post (F).
J2
ENGLISH

• Place the swivel post (F) on the wrench

(H), making sure that hydraulic ports are
aligned. Be careful that O-rings (G) do
not drop out or become pinched or cut. J3
• Install the degreased socket head
capscrews (D) and tighten them as follows:
J1 J4
a) S1500X and S3000X:
(M4 capscrews) – 3.7 Ft.lbs [5.1 Nm]
b) S6000X, S11000X, S25000X: J5
(M5 capscrews) – 7.5 Ft.lbs [10.2 Nm]
Fig. 26
Swivel Assembly:
• Install a new O-ring (E) into the groove
on the swivel post (F). 5.3.9 Reaction Arm Latch - Disassembly
• Install new O-rings (C) into the grooves and Reassembly (Fig. 26)
inside the swivel assembly (B). NOTICE Disassemble the reaction arm
• Coat O-rings (E and C) with a small latch only if the latch is not operating
amount of silicone grease. Then, properly or if it is worn or damaged.
carefully slide the swivel assembly (B) • Loosen the socket head cap screw (J1)
onto the swivel postH10
(F). • Slide out the retainer lever (J3) and
H9
• Reinstall the circlip retainer ring (A). torsion spring (J4). Retainer (J5) will drop
• Perform hydraulic pressure testing before out.
placing the wrench into service. Refer to • Clean all exposed components with a
the procedure in Section 5.3.8. mild solvent.
• Inspect all components. Replace any
5.3.8 Hydraulic Pressure Testing
worn or damaged parts.
• Connect hydraulic hoses and cycle the
• Position retainer (J5) on the reaction arm.
wrench at 1,000 psi [69 bar] to check for
oil leaks. • Place torsion spring (J4) over retainer
lever (J3). Slide retainer lever (J3) through
• If there are no leaks, cycle the wrench at
hole in reaction arm (J2) until it engages
10,000 psi [690 bar] and check again for
with retainer (J5).
leaks.
• Reinstall and securely tighten socket
• If leaks are present, determine the cause
head cap screw (J1).
and make repairs as required before
placing the wrench into service.
WARNING Pressurized hydraulic oil
can penetrate the skin and could cause
serious personal injury. Always repair any
oil leaks before using the wrench.

24
5.3.10 Drive Shaft Release Button
Disassembly and Reassembly
(Fig. 27) H1A

ENGLISH
H1B H1C
NOTICE Disassemble the drive shaft
release button only if it is not operating
properly or if it is worn or damaged.
• Remove circlip (H1C).
• Separate the button mechanism (H1A)
from the retaining bushing (H1B).
• Clean all parts with a mild solvent. Dry
all parts after cleaning.
• Inspect all parts for damage.
Fig. 27
• Reassemble retaining button assembly
(H1A) and bushing (H1B) and secure
with circlip (H1C).
• Apply a thin coat of molybdenum
disulphide grease in the areas shown in
Figure 19.

H3

H1 H2

25
 5.4 Troubleshooting
ENGLISH

Symptom Cause Remedy

Wrench does not Hydraulic coupling is Replace the coupling.
advance or retract. damaged.
Hydraulic coupling is Be sure that advance
not connected. and retract hoses are
connected at both pump
and wrench. Check that
all hose couplings are
fully installed.

Worn or damaged Take pump to

directional control valve authorized service
on the hydraulic pump. center. Make repairs as
required.
Wrench does not Piston seal leaks. Replace the seals.
build up pressure.
Pump does not build Adjust the pressure.
pressure.
Pump is defective. Refer to the pump
manual.
Wrench leaks oil. Seal failure. Replace the seals.

Wrench operates Hose connections are Reconnect the hoses

backwards. reversed. properly.
Ratchet returns on Hydraulic coupling is Replace the coupling.
retract stroke. damaged.
Hydraulic coupling is not Reconnect the hoses.
connected. and couplings securely.
Worn or damaged Take pump to authorized
directional control valve service center. Make
on the hydraulic pump. repairs as required.
Ratchet does not take Worn or broken drive shoe. Replace the drive shoe.
successive strokes.

Broken ratchet lever or Replace ratchet lever

ratchet. and/or ratchet (as
required).
Lubricant on the ratchet Disassemble the
and/or drive shoe cassette and remove the
splines. lubricant from splines.

26
6 Technical specifications
6.1 Capacities, Dimensions and Additional Product Data (Fig. 28)

ENGLISH
Fig. 28
Model Number
S1500X S3000X S6000X S11000X S25000X
Drive Shaft inch 3/4 1 1 1/2 1 1/2 2 1/2
Socket Size Range inch 5/8 - 1 7/8 7/8 - 3 7/8 1 5/18 - 6 1/4 1 5/18 - 6 1/4 2 3/8 - 10
(smallest to largest) mm 15 - 50 20 - 100 41 - 155 41 - 155 60 - 255
Maximum Operating psi 10,000 10,000 10,000 10,000 10,000
Pressure bar 690 690 690 690 690
Nominal at 10,000 psi Ft.lbs 1,440 3,225 6,150 11,175 26,150
Torque at 690 bar Nm 1,952 4,373 8,338 15,151 35,455
Minimum Ft.lbs 144 323 615 1,118 2,615
Torque Nm 195 438 834 1,516 3,545
Weight lbs 7.0 12.3 20.2 34.7 70.8
kg 3.2 5.6 9.2 15.8 32.2
Dimensions A inch [mm] 1.54 [39.0] 1.89 [48.0] 2.17 [55.0] 2.83 [72.0] 3.50 [89.0]
B inch [mm] 2.56 [65.0] 3.07 [78.0] 3.62 [92.0] 4.49 [114.0] 5.63 [143.0]
C inch [mm] 4.25 [108.0] 5.31 [135.0] 6.65 [169.0] 7.76 [197.0] 9.69 [246.0]
D inch [mm] 3.82 [97.0] 5.04 [128.0] 6.18 [157.0] 7.48 [190.0] 9.61 [244.0]
E inch [mm] 5.35 [136.0] 6.81 [173.0] 7.56 [192.0] 8.98 [228.0] 11.30 [287.0]
F inch [mm] 0.98 [25.0] 1.30 [33.0] 1.57 [40.0] 1.97 [50.0] 2.52 [64.0]
G inch [mm] 2.76 [70.0] 3.54 [90.0] 4.33 [110.0] 5.24 [133.0] 7.17 [182.0]
H inch [mm] 5.08 [129.0] 6.34 [161.0] 7.40 [188.0] 9.02 [229.0] 11.61 [295.0]
NOTICE Wrenches equipped with a factory installed TSP300 Pro Series swivel have model numbers ending in “PX”.
Dimensions C and H are for wrench with standard reaction arm. Weight includes weight of wrench and standard reaction arm.
Refer to sections 6.3, 6.4, and 6.5 for additional specifications applicable to optional reaction arms and reaction tubes.

27
 6.2  Torque Settings

6.2.1 Metric System Torque Factor Calculation

ENGLISH

To set the torque, adjust the pump pressure according to the following calculation:
Pump pressure (bar) = Torque (Nm) / Torque Factor

S1500X S3000X S6000X S11000X S25000X

Torque Factor
Metric System: 2.8295 6.3370 12.0845 21.9584 49.4186

6.2.2 Metric System Pressure/Torque Conversion Table

S1500X S3000X S6000X S11000X S25000X

Pump
Pressure (bar) Torque (Nm) Torque (Nm) Torque (Nm) Torque (Nm) Torque (Nm)
60 170 380 725 1,318 2,965
90 255 570 1,088 1,976 4,448
120 340 760 1,450 2,635 5,930
150 424 951 1,813 3,294 7,413
180 509 1,141 2,175 3,953 8,895
210 594 1,331 2,538 4,611 10,378
240 679 1,521 2,900 5,270 11,860
270 764 1,711 3,263 5,929 13,343
300 849 1,901 3,625 6,588 14,826
330 934 2,091 3,988 7,246 16,308
360 1,019 2,281 4,350 7,905 17,791
390 1,104 2,471 4,713 8,564 19,273
420 1,188 2,662 5,075 9,223 20,756
450 1,273 2,852 5,438 9,881 22,238
480 1,358 3,042 5,801 10,540 25,203
510 1,443 3,232 6,163 11,199 25,203
540 1,528 3,422 6,526 11,858 26,686
570 1,613 3,612 6,888 12,516 28,169
600 1,698 3,802 7,251 13,175 29,651
630 1,783 3,992 7,613 13,834 31,134
660 1,867 4,182 7,976 14,493 32,616
690 1,952 4,373 8,338 15,151 35,455
NOTICE Torque values are rounded to the nearest whole unit.

28
6.2.3 Imperial System Torque Factor Calculation

ENGLISH
To set the torque, adjust the pump pressure according to the following calculation:
Pump pressure (psi) = Torque (Ft.lbs) / Torque Factor

S1500X S3000X S6000X S11000X S25000X

Torque Factor
Imperial System: 0.144 0.3225 0.615 1.1175 2.515

6.2.4 Imperial System Pressure/Torque Conversion Table

S1500X S3000X S6000X S11000X S25000X

Pump pressure Torque Torque Torque Torque Torque
(psi) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs)
1,000 144 323 615 1,118 2,515
1,500 216 484 923 1,676 3,773
2,000 288 645 1,230 2,235 5,030
2,500 360 806 1,538 2,794 6,288
3,000 432 968 1,845 3,353 7,545
3,500 504 1,129 2,153 3,911 8,803
4,000 576 1,290 2,460 4,470 10,060
4,500 648 1,451 2,768 5,029 11,318
5,000 720 1,613 3,075 5,588 12,575
5,500 792 1,774 3,383 6,146 13,833
6,000 864 1,935 3,690 6,705 15,090
6,500 936 2,096 3,998 7,264 16,348
7,000 1,008 2,258 4,305 7,823 17,605
7,500 1,080 2,419 4,613 8,381 18,863
8,000 1,152 2,580 4,920 8,940 20,120
8,500 1,224 2,741 5,228 9,499 21,378
9,000 1,296 2,903 5,535 10,058 22,635
9,500 1,368 3,064 5,843 10,616 23,893
10,000 1,440 3,225 6,150 11,175 26,150
NOTICE Torque values are rounded to the nearest whole unit.

29
ENGLISH

B
C

Fig. 29

6.3 Dimensions and Specifications, SRS Series Extended Reaction Arm (Fig. 29)

Wrench Max. Torque SRS Dimensions in inch (mm)

Model Model
Number Ft.lbs Nm Number A B C D E lbs (kg)*
1,328 1,801 SRS151X 3.70 [94] 3.39 [86] 5.00 [127] 0.94 [24] 1.34 [34] 1.8 [0.8]
S1500X 1,210 1,641 SRS152X 4.69 [119] 3.82 [97] 5.43 [138] 0.94 [24] 1.34 [34] 2.2 [1.0]
1,131 1,533 SRS153X 5.71 [145] 4.29 [109] 5.83 [148] 0.94 [24] 1.34 [34] 2.6 [1.2]
2,890 3,918 SRS301X 4.37 [111] 4.17 [106] 6.61 [168] 1.34 [34] 1.89 [48] 3.5 [1.6]
S3000X 2,739 3,712 SRS302X 5.39 [137] 4.61 [117] 7.17 [182] 1.34 [34] 1.89 [48] 4.4 [2.0]
2,638 3,574 SRS303X 6.38 [162] 5.20 [132] 7.80 [198] 1.34 [34] 1.89 [48] 5.5 [2.5]
5,784 7,842 SRS601X 5.43 [138] 5.04 [128] 7.56 [192] 1.54 [39] 2.44 [62] 5.1 [2.3]
S6000X 5,501 7,454 SRS602X 6.42 [163] 5.67 [144] 8.15 [207] 1.54 [39] 2.44 [62] 6.0 [2.7]
5,295 7,175 SRS603X 7.44 [189] 6.26 [159] 8.74 [222] 1.54 [39] 2.44 [62] 7.5 [3.4]
10,812 14,650 SRS1101X 5.87 [149] 6.18 [157] 9.13 [232] 1.81 [46] 2.99 [76] 9.7 [4.4]
S11000X 10,300 13,957 SRS1102X 6.89 [175] 6.77 [172] 9.72 [247] 1.81 [46] 2.99 [76] 11.2 [5.1]
9,883 13,391 SRS1103X 7.87 [200] 7.36 [187] 10.28 [261] 1.81 [46] 2.99 [76] 12.8 [5.8]
24,751 33,538 SRS2501X 7.20 [183] 8.23 [209] 11.61 [295] 1.97 [50] 3.94 [100] 16.8 [7.6]
S25000X 23,652 32,049 SRS2502X 8.19 [208] 8.74 [222] 12.20 [310] 1.97 [50] 3.94 [100] 18.5 [8.4]
22,694 30,750 SRS2503X 9.17 [233] 9.29 [236] 12.83 [326] 1.97 [50] 3.94 [100] 22.0 [10.0]
* Weights indicated are for the accessories only and do not include the wrench.

30
 ENGLISH
H1

C1

Fig. 30

6.4 Dimensions and Specifications, SRA Series Short Reaction Arms (Fig. 30)

Wrench Model Number S1500X S3000X S6000X S11000X S25000X

SRA Reaction Arm Model Number SRA15X SRA30X SRA60X SRA110X SRA250X
C1 inch [mm] 2.66 [67.5] 3.15 [80.0] 3.60 [91.5] 5.02 [127.5] 6.24 [158.5]
Dimensions
H1 inch [mm] 2.91 [74.0] 2.91 [74.0] 3.50 [89.0] 4.17 [106.0] 5.31 [135.0]
Weight* kg 0.30 0.49 0.86 1.75 3.4
(Reaction arm only) lbs 0.66 1.1 1.9 3.9 7.5
* Weights indicated are for the accessories only and do not include the wrench.

31
ENGLISH

Fig. 31

6.5 Dimensions and Specifications, RTE Series Reaction Tube Extensions (Fig. 31)

Wrench RTE Dimensions in inch [mm] Weight

Model Model
Number Number A B C D lbs [kg]*
S1500X RTE15X 27.80 [706] 5.98 [152] 25.04 [636] 2.28 [58] 10.1 [4.6]
S3000X RTE30X 28.86 [733] 5.98 [152] 25.47 [647] 2.24 [57] 12.1 [5.5]
S6000X RTE60X 29.41 [747] 5.98 [152] 25.94 [659] 2.56 [65] 17.0 [7.7]
S11000X RTE110X 30.28 [769] 5.98 [152] 26.57 [675] 2.99 [76] 24.7 [11.2]
S25000X RTE250X 32.01 [813] 5.98 [152] 26.97 [685] 3.94 [100] 38.1 [17.3]
* Weights indicated are for the accessories only and do not include the wrench.

32
 ENGLISH
X1

Fig. 32

6.6 Dimensions, SD Series Imperial Square Drives (Fig. 32)

Wrench Model Number S1500X S3000X S6000X S11000X S25000X

SWH Square Drive

SD15-012 SD30-100 SD60-108 SD110-108 SD250-208
Model Number
Square Drive Dimension X1 3/4 1 1 1/2 1 1/2 2 1/2
(in inches)

33
 6.7 Dimensions, BSH Series Hex Sockets (Fig. 33)
ENGLISH

Metric Hex Sockets Metric Hex Sockets Metric Hex Sockets for Metric Hex Sockets
for S1500X for S3000X S6000X and S11000X for S25000X
Model Model Model Model
A/F A/F A/F A/F
Number Number Number Number
BSH7519 19 BSH1019 19 BSH1536 36 BSH2565 65
BSH7524 24 BSH1024 24 BSH15163 41 BSH2570 70
BSH7527 27 BSH1027 27 BSH1546 46 BSH2575 75
BSH7530 30 BSH1030 30 BSH1550 50 BSH2580 80
BSH7532 32 BSH1032 32 BSH1555 55 BSH2585 85
BSH7536 36 BSH1036 36 BSH1560 60 BSH2590 90
BSH75163 41 BSH10163 41 BSH1565 65 BSH2595 95
BSH7546 46 BSH1046 46 BSH1570 70 BSH25100 100
BSH7550 50 BSH1050 50 BSH1575 75 BSH25105 105
BSH1055 55 BSH1580 80 BSH25110 110
BSH1060 60 BSH1585 85 BSH25115 115
BSH1065 65 BSH1590 90 BSH25120 120
BSH1070 70 BSH1595 95 BSH25125 125
BSH1075 75 BSH15100 100 BSH25135 135
BSH1080 80 BSH15105 105 BSH25140 140
BSH1085 85 BSH15110 110 BSH25145 145
BSH1090 90 BSH15115 115 BSH25150 150
BSH1095 95 BSH25155 155
BSH10100 100

Imperial Hex Sockets for S1500X

Model A/F Model A/F

Number (inch) Number (inch)
BSH7519 3/4 BSH7538 1 1/2
BSH75088 7/8 BSH75156 1 9/16
BSH75094 15/16 BSH75163 1 5/8
BSH7527 1 1/16 BSH7543 1 11/16
BSH7530 1 3/16 BSH75175 1 3/4
BSH75125 1 1/4 BSH7546 1 13/16
BSH75131 1 5/16 BSH75188 1 7/8
BSH7535 1 3/8 BSH75194 1 15/16
BSH75144 1 7/16 BSH75200 2

A/F

Fig. 33

34
6.7 Dimensions, BSH Series Hex Sockets (Fig. 33 - Continued)

ENGLISH
Imperial Hex Sockets for S3000X Imperial Hex Sockets for S6000X and S11000X
Model Model Model Model
A/F A/F A/F A/F
Number Number Number Number
BSH1019 3/4 BSH10231 2 5/16 BSH15144 1 7/16 BSH15281 2 13/16
BSH10088 7/8 BSH10238 2 3/8 BSH1538 1 1/2 BSH15288 2 7/8
BSH10094 15/16 BSH10244 2 7/16 BSH15156 1 9/16 BSH1575 2 15/16
BSH1027 1 1/16 BSH10250 2 1/2 BSH15163 1 5/8 BSH15300 3
BSH1030 1 3/16 BSH1065 2 9/16 BSH1543 1 11/16 BSH15306 3 1/16
BSH10125 1 1/4 BSH10263 2 5/8 BSH15175 1 3/4 BSH15313 3 1/8
BSH10131 1 5/16 BSH10269 2 11/16 BSH1546 1 13/16 BSH15319 3 3/16
BSH1035 1 3/8 BSH1070 2 3/4 BSH15188 1 7/8 BSH15325 3 1/4
BSH10144 1 7/16 BSH10281 2 13/16 BSH15194 1 15/16 BSH15338 3 3/8
BSH1038 1 1/2 BSH10288 2 7/8 BSH15200 2 BSH15350 3 1/2
BSH10156 1 9/16 BSH1075 2 15/16 BSH15206 2 1/16 BSH15363 3 5/8
BSH10163 1 5/8 BSH10300 3 BSH15213 2 1/8 BSH1595 3 3/4
BSH1043 1 11/16 BSH10306 3 1/16 BSH15219 2 3/16 BSH15388 3 7/8
BSH10175 1 3/4 BSH10313 3 1/8 BSH15225 2 1/4 BSH15100 3 15/16
BSH1046 1 13/16 BSH10319 3 3/16 BSH15231 2 5/16 BSH15400 4
BSH10188 1 7/8 BSH10325 3 1/4 BSH15238 2 3/8 BSH15105 4 1/8
BSH10194 1 15/16 BSH10338 3 3/8 BSH15244 2 7/16 BSH15419 4 3/16
BSH10200 2 BSH10350 3 1/2 BSH15250 2 1/2 BSH15425 4 1/4
BSH10206 2 1/16 BSH10363 3 5/8 BSH1565 2 9/16 BSH15110 4 5/16
BSH10213 2 1/8 BSH1095 3 3/4 BSH15263 2 5/8 BSH15438 4 3/8
BSH10219 2 13/16 BSH10388 37/8 BSH15269 2 11/16 BSH15450 4 1/2
BSH10225 2 1/4 BSH1570 2 3/4 BSH15463 4 5/8

Imperial Hex Sockets for S25000X

Model Model Model
A/F A/F A/F
Number Number Number
BSH25244 2 7/16 BSH25338 3 3/8 BSH25475 4 3/4
BSH25250 2 1/2 BSH25350 3 1/2 BSH25488 4 7/8
BSH2565 2 13/16 BSH25363 3 5/8 BSH25500 5
BSH25263 2 5/8 BSH2595 3 3/4 BSH25513 5 1/8
BSH25269 2 11/16 BSH25388 3 7/8 BSH25519 5 3/16
BSH2570 2 3/4 BSH25100 3 15/16 BSH25525 5 1/4
BSH25281 2 11/16 BSH25400 4 BSH25538 5 3/8
BSH25288 2 7/8 BSH25105 4 1/8 BSH25140 5 1/2
BSH2575 2 15/16 BSH25419 4 13/16 BSH25575 5 3/4
BSH25300 3 BSH25425 4 1/4 BSH25150 5 7/8
BSH25306 3 1/16 BSH25110 4 5/16 BSH25600 6
BSH25313 3 1/8 BSH25438 4 3/8 BSH25613 6 1/8
BSH25319 3 3/16 BSH25450 4 1/2
BSH25325 3 1/4 BSH25463 4 5/8

35
 6.8 Dimensions and Specifications, Metric SDA Series Allen Key Drives (Fig. 34)
ENGLISH

Hex Size Nominal Dimension Use with Short

Wrench
Allen Key Drive Reaction Arm
Model Dimension X2 Torque B1
Model Number Model Number:
Number
mm Nm Ft.lbs mm inch (see Section 6.4)
SDA15-14 14 644 475 66 2.60
SDA15-17 17 1,152 850 68 2.68
S1500X SDA15-19 19 1,607 1,185 70 2.76 SRA15X
SDA15-22 22 1,952 1,440 73 2.87
SDA15-24 24 1,952 1,440 74 2.91
SDA30-17 17 1,152 850 77 3.03
SDA30-19 19 1,607 1,185 79 3.11
SDA30-22 22 2,488 1,835 82 3.23
S3000X SDA30-24 24 3,234 2,385 84 3.31 SRA30X
SDA30-27 27 4,373 3,225 85 3.35
SDA30-30 30 4,373 3,225 87 3.43
SDA30-32 32 4,373 3,225 88 3.46
SDA60-17 17 1,152 850 86 3.39
SDA60-19 19 1,607 1,185 88 3.46
SDA60-22 22 2,488 1,835 91 3.58
S6000X SDA60-24 24 3,234 2,385 93 3.66 SRA60X
SDA60-27 27 4,603 3,395 94 3.70
SDA60-30 30 6,311 4,655 96 3.78
SDA60-32 32 7,660 5,650 97 3.82
SDA110-30 30 6,311 4,655 112 4.41
SDA110-32 32 7,660 5,650 114 4.49
S11000X SDA110-36 36 10,901 8,040 117 4.61 SRA110X
SDA110-41 41 15,151 11,175 121 4.76
SDA110-46 46 15,151 11,175 127 5.00
SDA250-36 36 10,901 8,040 140 5.51
SDA250-41 41 16,107 11,880 144 5.67
SDA250-46 46 22,744 16,755 148 5.83
SDA250-50 50 29,211 21,545 151 5.94
SDA250-55 55 35,455 26,150 154 6.06
S25000X SRA250X
SDA250-60 60 35,455 26,150 158 6.22
SDA250-65 65 35,455 26,150 161 6.34
SDA250-70 70 35,455 26,150 164 6.46
SDA250-75 75 35,455 26,150 168 6.61
SDA250-85 85 35,455 26,150 175 6.89

36
 ENGLISH
X2

B1

Fig. 34

6.9 Dimensions and Specifications, Imperial SDA Series Allen Key Drives (Fig. 34)
Hex Size Nominal Dimension Use with Short
Wrench
Allen Key Drive Torque B1 Reaction Arm
Model Dimension X2
Model Number Model Number:
Number
inch Nm Ft.lbs mm inch (see Section 6.4)
SDA15-008 1/2 481 475 66 2.6
SDA15-010 5/8 936 690 67 2.7
S1500X SDA15-012 3/4 1,620 1,195 71 2.8 SRA15X
SDA15-014 7/8 1,952 1,440 74 2.9
SDA15-100 1 1,952 1,440 77 3.0
SDA30-010 5/8 936 690 77 3.0
SDA30-012 3/4 1,620 1,195 80 3.1
SDA30-014 7/8 2,569 1,895 83 3.3
S3000X SRA30X
SDA30-100 1 3,830 2,825 86 3.4
SDA30-102 1 1/8 4,373 3,225 88 3.5
SDA30-104 1 1/4 4,373 3,225 89 3.5
SDA60-010 5/8 936 850 85 3.3
SDA60-012 3/4 1,620 1,195 89 3.5
SDA60-014 7/8 2,569 1,895 92 3.6
S6000X SRA60X
SDA60-100 1 3,830 2,825 95 3.7
SDA60-102 1 1/8 5,457 4,025 97 3.8
SDA60-104 1 1/4 7,484 5,520 98 3.9
SDA110-104 1 1/4 7,484 5,520 115 4.5
SDA110-106 1 3/8 9,958 7,032 117 4.6
S11000X SDA110-108 1 1/2 12,928 9,535 118 4.6 SRA110X
SDA110-110 1 5/8 15,151 11,175 122 4.8
SDA110-112 1 3/4 15,151 11,175 125 4.9
SDA250-108 1 1/2 12,928 9,535 141 5.5
SDA250-110 1 5/8 16,433 12,120 145 5.7
SDA250-112 1 3/4 20,520 15,135 148 5.8
S25000X SRA250X
SDA250-114 1 7/8 25,245 18,620 149 5.9
SDA250-200 2 30,635 22,595 151 6.9
SDA250-204 2 1/4 35,455 26,150 154 6.0

37
 J2

S1500X, S3000X, S6000X

and S11000X
ENGLISH

J1

J2

S25000X Only
J1
J1

J2

Fig. 35

J2
6.10 Dimensions and Specifications, SWH Series Angled Positioning Handle (Fig. 35)

Wrench Model Number S1500X S3000X S6000X S11000X S25000X

SWH Handle Model Number SWH6A SWH6A SWH10A SWH10A SWH10EA

J1 inch [mm] 5.04 [128] 5.04 [128] 5.04 [128] 5.04 [128] 5.04 [128]
Dimensions
J2 inch [mm] 3.15 [80] 3.15 [80] 3.62 [92] 3.62 [92] 4.21 [107]
J1

Weight * kg 0.10 0.10 0.18 0.18 0.22

(handle only) lbs 0.22 0.22 0.40 0.40 0.49
* Weights indicated are for the accessories only and do not include the wrench.

38
7 Replacement Parts and Required Tools
7.1 Ordering Replacement Parts

ENGLISH
For replacement parts information, refer to the Enerpac repair parts sheet for your wrench
model.
Repair parts sheets are available on the internet at www.enerpac.com.
Have the following information ready when ordering replacement parts:
• Wrench model and serial numbers (for both drive unit and cassette).
• Approximate date of purchase.
• Part number and description of each part being ordered.

7.2 Required Tools - S-Series Torque Wrenches

Wrench Model Number
Tool
S1500X S3000X S6000X S11000X S25000X
7/8 inch A/F Spanner • • • • •
3/4 inch A/F Spanner • • • • •
5/8 inch A/F Spanner • • • • •
Circlip Pliers • • • • •
Seal Extraction Tool (seal pick) • • • • •
14 mm A/F Socket • --- --- --- ---
20 mm A/F Socket --- • --- --- ---
22 mm A/F Socket --- --- • --- ---
26 mm A/F Socket --- --- --- • ---
36 mm A/F Socket --- --- --- --- •
ø 4 mm x 5 mm LG x 20 mm PCD Pin Spanner • --- --- --- ---
ø 4 mm x 5 mm LG x 25 mm PCD Pin Spanner --- • --- --- ---
ø 4 mm x 5 mm LG x 30 mm PCD Pin Spanner --- --- • --- ---
ø 4 mm x 5 mm LG x 40 mm PCD Pin Spanner --- --- --- • ---
ø 5 mm x 5 mm LG x 60 mm PCD Pin Spanner --- --- --- --- •
1.5 mm A/F Allen Key • • • • •
2.0 mm A/F Allen Key • --- --- --- ---
2.5 mm A/F Allen Key • • • --- ---
3.0 mm A/F Allen Key • • --- • •
4.0 mm A/F Allen Key --- --- • • •
NOTICE Tools shown above for your wrench model are required to help maintain and repair the wrench. This should
not be considered as an all-inclusive list. Additional tools, supplies and shop equipment may be required, depending on the
maintenance or repair operation being performed.

39
 www.enerpac.com

© 2019 Enerpac, Subject to change without notice.