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Unit 1 MT8602 Industrial Automation
Automation equipment
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Unit 1 MT8602 Industrial Automation
Automation equipment
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nod Maceo _NDUSTRIAL_ AUTON TION | YQ career = —— quits PRom@RAMIMABLE _ Lobic CONTROLLER, | Introduce fon: +A modern loubroller device aued extaaely for cequonce toutrel fiday in dn ey robot jprows (outnol aud many other » Mlomalid SyslGins Js Programmable Logic (onlsidle,, Z PLC ia a Apevia purpose industru'all niono processon. hated seal = Hime compulins Systm which -perfeuns bbl toning Dipped /sensea, Execute Aogic » Beqpenting , Hsia » founhing, sfunctious « 5 Features of PLC i «x Reduwd Spaco z Hgbor Life aud Reliability Etonowscal * Enemy y saving + Case bh Mmaintevane % Tremandous oflexibitthy ¥ Eatin Alonage Archiving» Docomtoulation oa (Communication. oocred . | Advaulaees of a PLC 4 Nowy putts and oulpels, 2rcelleat for | routsoll aud wont tory | proud . | ¥ Dosgurd fen Undustruall gnvinenmonls , word Hobust and soliable e Ki paogrammatle py Modular, Tdeally auitid fo supervisory conbysl Disadvanlbiges of «Plc | v he Alvaple applications where noloy logic 4 i pvylt 4 fice, wsing @ PC mtg law out cost a fb omted «gh ie 0 broghsn | | | | | | y (om be expensive fon custowerbing On oypplicecon with fived pancnnlov bea wor, prcdacton “Types of pLe Grenesiout clerssifcoution qf PLC bose d upper Uae dup output Is a Fixed types pec + Modular tapes Puc x Rocks lupe pc [ Diatribuled PLC+ In this type 4 plc all the lomponeuil of PLC ome aS & Aingle wut. xe No of Zp Su 2a pic ss deouided Mar ne fwa and Cannot “fe changed! | | # Spedifically dusigned ob calen for smaller, | | dow and autorrction project | Moduler Type Puc | | Modula pre ds divided ¢ com purtuscab ite | Sepanake modulis tan be plese 4 ls feakne | | pang invosy = he option ans aunits flexibility, ¥ The number 4 Ty's con Ac unvwated! dy addition of modules ob existing al we Apecticlly dale. tb Galt fa medium Pb Aigh end aukoweaon fprejact 2 | | aa ‘Type Pie y(n Ratle bipe pec all the Cowponowb of Puc on as Aeporaltd modules aud aa asscrubled obs fom one unt 7 mounllng He éndividue! (ouponenti ora sack, dhs me tan Sippent” upto Haran 4 7 @ |Jase 44h ' WWoaking Prin Le y Put sand all field Tnpet doves vio ti. dnput” dalerfowes erecute dle Wer poogram Alorecl in appliration memory , then haberere teutsel achome ras beon programmed by eae dian din field oalput devices on 0% Off OFL perform umbnel us needa Yor pres application « | eI prow 4 sequentially danny AS executing Lhe proyen ah meniory | land up dah the culpub Known as stamning a While the PC 4 sunning , the seenning undudes the fetlavirg four Phares dun/| Fogel | prows which are superted continuassiy 04 ooh byes of spoon ! | é | Pree Read Inputs seu) Phaser Progam Erecwhoh [Phase 5 Piagroities Jeon) C phase 9 Oubpub Sean, eas @ pao¥ fy i) Vase! Input fats dean 4d Pic Aan eyele bigins curth CLV seaddny the slots of 45 inp Phase 2 Lope Solve / Program Creeahion , oe Apphiation prepa is excelled wing Lhe Aili of Inpls» Phases - Diagnos Hes and Cmmunitaton, i + One the program Ws executed , te Pv ® performs hiagnoshics and Lommusieotion | fisks Phase 4- Ovdput Slilus Jeans dn eulpute totus Atay ob Then Pofora tuber dha dred — ctlput values ane tort yp Gdvalors and other eulprt devices Ini wh. ~ wyde ends by icbeig ma A, goon a Phose 4 avo complted » tbe online uyele bepns again with, Phase sikput ban: a The bre ib takes do dmplumens a aaa ay cle ls called Sean TIME, The Scan Line composed of program dean hme , hich — the Anse sured — for foley ©| de contact pao pan Py erie? poat fed jr time Agia d fp ea dq dnpuls an dig éurpus- + Ue peso am xan dime yourralle depends lon the aout of. Mouoaty tiken by the teas! psogaann aud Apes { Tas bsuctions urea A denogram : The dime fo make @ Binge fan 60" d fseve | ms Ie oo ms « Applications of Puc “y. Chenuiceu? 7 petchonted Molle. pw Bath proce ¥ dipe line Coutas| stig hing ae 4 fylshed Product Handling 9. Mehl. i Blast Fumace Soaking Pir y Continues Casting Slee! Mang Shep. s Rolling Mills oe / Machining 6) Malarial Lowmeyors y f » Milling , Gaindi , basing Y Melding cshng , forminga nm aa & > GL +7 Ayslin Mulereprrccedsor , menor ¢d wrewtay « ¥ Lote N 4 Aecurrecrure OF plc = censhs of a (pu training Lhe and Inped [oulput” trv wntrels and processes wll the operations udthin pie, FE4 upp led uth a clock, with a preyueney Lypreally be hucn 209 Miz. Tus Grypoona debermines ' s speroting imag dn be be Plc Bigaats « diyttal » CY ° dala Fe /useen s Addie bus and Aynchaowesaltey the prrviles Lhe sped ¢ pec and fr al elemenl The Information cuithine system z Y dhigatel ws carted “y ate) the Tulésmal paltes ang cub Aiguas fw ve alkd Awe, Lae papa iieeues fo aending the cov fy howd” element , lp send Abe addretes Afored cata Wes Lotaltors fr” aiesstee v Z, Littrral | \ pelueen Zz lontsol bus cnlral acliars « | a” syslen fer aigorls wilated te ug lg hed fs commuucstabisny he Input is odput laud. @proc : CPV _- —_— ~ We Inlanal Stsutture of C0U defen cls ax ~ conusuud - Tn yor Hay bate and Logit wut (Atv) fo data manipulahor_, dhe nurro pros % ii An Anthmelte 1 pegponstble cud aenthsueh’c cpenahors of ad egie perabis Exthisive “OR.~ uuelich ke dnd tanytt: additions And sublactor 2 OR» NOT and 9. Menry » Lanod se a 7 Letated wif pte NVA Epree ss" and Used & Se dunpermation involved in Praga execubion , 3 A Gutacl bit wilich wed & tmtset theo neg 4 operations , cf Ane EYE, Buses we pote wed fer Gmmusication wl fhin PLC - Tn fenmation Ls transpilled bb (dep 4 cy & bli pn : Wn erin with a “Cup Aeing a binary digit of lero (Lo on [ore rales, The Bm mond owed gr y seme fenton, ta ep 4 bibs construing | Zach f Bits dt toromunitalid simultancewsty aed pucullel wire. eee oeS 4 ri Pata Bus caries the dleda wed 19 “processing forrted out iby UU. a PY OPAL, | elivmed as Geirg 8- birt Gos an inteanal data | | bus udl'ch carn handle 9. byt numbers, Zt | oa Mus prengornn epealoug betucen g-b/t | numbers and elefive, -esulls as 8- bit values. | | 9, Addrw_bu we wth to 6 in dnote | |» =momony Lnakous, So thal ach dae es |e ce 7 Od. _ Si gtuen a nique addr . yp Data shred a a porhlor Locator be auersed by CY by elttwr fo seead Le write ,clata haw, can dala Aocated there 0 Pot, » 74 toe De eee ge ie fhe ~ nanbe gb erende and Hance | chishinet addneses 4 2® -206.- a) ie Ms bs 63 addaerres ox foribh, Control Be cannes te atguad wed ty bol ea. Jafoam momo fn one 4, swe Wve ae) ms quit jon pet” wud & synchronise Bit nos byslin Pus dh wed fo Qmmuutahors | behusen te Tapa [output ports - | Anpis / owkped bait. @™| (een Shore ane seucrat PUniery elements jn } Apter cuad ~ only - premiers (kom) fi gine We pe mance’ shenage fn fenabg sys and idved ah used 4y (PU. | : access memory (XPM) Ue user's proper 3 Xandem- access pemouy por Bala. JAls bs these — (nfesrntton a red on the Tahes g Mapu and Culpul devies and valus © oh LES ahd caules and &then snternal viet. The dala Kem U3 sonrchines efferced fa Geta tle © wegislr Lable - 4 fos €y as a bolt-on extra medi erasable and Proper py vicad ~only-ercons (E rao) fs Kom efhab can be Programmed and prepsam made Perrevont I a VAT wn Rhay Carr be ° The Phogname an. changed yy USCA ¢ Alp a poyan Aas ed an Ram wt ma be loackec 9 Lunt eb Aandtr) - yal EPROM eM chip, @ belt on mectule & fic bo made penmencn F. There ane fem porary beedfer hy addition hres input] clipe channels? | |a —~Comatnua 2A Linas Mo pr) ‘ r ib Set, j Trput, G | Prayen|]ceu J eo | |e ce all t Ran Bom Ram : i unit | [| —orat ir 2 Data Bus e] | Vaves tt a Opto Driver CoupleR| | THEYsce tT peat | i: Davos | “Noe FET ruigot Crane: | Aecurrecrore oF 4 Ptex Ss S ha [r pul / Cuutpet ult, : x Lapa] oelpat unit provides Ue Interface behueen the aypslero and oubike world, all pr comections to be made Alsough Taput] ouput | Channels Yo Input dertts such as enrsonand output dees uch as pohrs and Solenoids , | # Tiput / output channels provide wsctation and aan ends honing funttions to thal dentors t | Scteaters ean “often fe direttty cornected bx | Lem without read for Mek unuttry e | ¥ Dptat Aygrat that Us compatible | | wih the — rederepsocersor. sn PUL i SV oe. | | dlinecHon i BY) pig Signal | igi Si 2av o Channel |” Lapur Channel with ® 4 Tupursiqgudls, | a dtgnal londitionsnay dn , “il | | | uolohin | enubts 4 ahs Mange & be Aupplied ; Aaupting and Slaking , » So = tem Bowring and ata king. | | ae used be ducube the way dn which. | ac doius ae conneclid 7 PEC- |ae a © With Sownain “wing enventional euont fo | | | A jalinecHon ag “fram Save fe -ve an tnpue dorius Secieus = Ment prom Znput module, rT, He wreot flows from The oulput module 6 an sulpul re-load Utun the cubput module 4 seeferred as founding, 7 ora a pat | +>} Input | edule | | Module tye a Aouneti Aiukl . Input dovio sereines nput dura supphes current fo Input medult . uuvent Prom luputModut t a Pic Hardware system . | PLC system vas the vbasic functonal |tomponeti of Pantesson unit, Menmany Cus, | peur supply ast, Taber Joaspur brltsface secon | fommunvicaten — Tnhirface and program tndug dovito . | |. Paocerson unit ov CPU i be wt | Levtaivat tia Mierwprocorsorr and this mtoprcts | Ha Inpur Signals awd carried out the contact @ 7i Be — 3 = | Bie 3 Programming magnams Pala lommunteattous > nm ! [> re ? Pnolessove Oulpur [ F Pouses ‘upp © PLe sgslers. Atticus, according wt the program dhred sin Hs momory®, tommunieationg, othe decisions 05 ian Algaads 6 culpst 2 foun Supply Unt jn needed tz unnent” dhe mains aC ve lfage da low dc vollage neccess bs fhe procerior. and Untuils én ut and oudput osutesface modules , 9. Me Proyramndag dovtee i ie | the seared AOgrern wnte monary PPOCeLION , the proyam 3s doyeleped dn Cestce and Pen trantfened vty mumory anit of pees 4. Merely Unit yy wre the Program nat | De) fe Bee wred fer One about 1 be exdrtined by Lhe micheptoressoy @ l LtWA cata .stoaod fom the Input for processing aud eutpurm on outputting , \r The Input and Oudput ectons aro where the. prowrsor Swilves Informatto? from orkerne devices and communi cals Information exteyol choviees» The /nputs ein be pom huutthes as Lateomas duttes, whe Inputs may por suutthes or often Aensors esc as pirole electric bla, Limporatae Aersorr , flow dewsor eet . | 2 He. outpul might be ofe men Ahab cols i Aolenoid valvts Lhe: » Taper and a devices can be classified os ging Aigeed | MUA dicele 7 cliystet ov “Cosapee: v Digital Devries ean 4 constoler0ed fo be 2 scent oe devites whicr yive a Sequence of ont — OFF siguals patralpae doris gue 4) ‘whe sie proporhiorat & sitye t varelh, ie ‘ Lo Ana | Discrete Syn! I a Anal yietyat dite ao _! LOlk, _vol™ / aye Communications Tutexface iS wid fa ree cbansmt dela en Lormunitator often swmole Peer INPYT and nehoor ks wen or 4 Bupentiory syst Comme C [ ve 7] ¢ Pec =] | 7a Aine. a Macltne/ é Plany Basle op Cerone rodel. Te le conterned — wth — Seech athous as adovites vealficatous, date acquis Hon, dyn chronisation Aomuin sen applications and Connection manag Cement «(\NPUT Mopu Le Inpul mo dulos conus prowess devel stlonals prom sensors ly pores devel dhigtlal Signals Suh as sv or gay. Abo acupk direct unpads from orm couples ond RTDs KM anabe cae , aud | Wimik switches on tntodeu ln digited Core, e Analeg Inpul wrodules. | Analo Inpuk waodults — (onward ourallog protns owl signals ts digila) values , which ane then | pro cerze digiled electronic thanduano oF Programmabts toutrollon , | the analog. modules sense 416 Analog signals Jn ale range ESV, div o obey. aback channd can neither be slngle ended or dijferorti Fon Al ended — Chareals aay ees ds torocled a Channel aeNney analog. vollage on Lath Chand : ke sag effond & 2 toma pew Benne i he awe of diesel cane eae ee Village Behan, the poor of ents dana jalThus both the wine ton de diye, | ryollages und oly Hain difypaonee dt Ausf ‘onated he digits). An Analog wo dues Lipiely wovdilys ~ Aualog 4 diiled Mn) teovsnbir x Aoalog rwullipleneny + simul taneos canpth bold 6) x Analog Aignol tominalon Spite be ports | aN“ Ayocbnonisation ‘ Digital —_Inpul_? edule s the digttel Input Modules ernuent He ertyyncf | ebinany. Aiods pron prow bk intemal digitel | Sigua) leu of iprogpanirnck. cndeadens | Digthal Input channel proce+ix lnarolees “incon aud Aiguad leudtHentng efor inputting S lip a Gvpanby fon Cenvcrslen ba Oerad.— : OUTPUT MopuLe.s ‘ : ps ko actuators » allow @ ple Aomelhing do ba | pen dn A prowrs . attualors duclude f ' (emer ! on oe Valves — doqieal ouefpeets hat can Sullehra Ay iaulic oy epnewmalic flour d hi Ws - Aoqical outputs that can olin he if ? hawered — clinecl fron pic board. wg. Molo» Stulins - mo lows often draw a large tovent = chen Alantid, 3° ‘thea lo CQUbC amount of nequina — mrolon lands wll aw basically Jonge aulays i a cowlinusus oulpul boom Plc can A. Ben Wo loid temmand variable Apeed oF mole drive systirn * Oulput module au a4 modulators of the is a chually applied position foa Servo T achialon pooussar vyarich je equiprnent matching plow « Pol ore mos rible opal devices Polo, fan Ayilch hgh oc & Ac vollage lonely wtlule raaind alu. wolalion « Frasistons one Viethd PS butputs aud Dit bt pu didn eh qnawsislod g Taine oul pul ane called Juaileed owpws ¢ 18 (4= poe ele word igh) sulpuk wo con Brad vad. 8 don met peta wodule int au analog ci it 8 aware ly prow » Diy Converter repulse fo, oulpu , i lifiestton , p Aero —auuplifion for pow aap ita ter opired fo diving igh tunnent loacls cineckty y Modules aud front Corectodes may Ae dweted aud remoued Under pow . ‘® ye Oulput sway con be disabled by mania a a erable Input, The Last value then letemon Diptlal Output Module . y Digchal oulput modules — cowwert igual level of, progpammable torbollers dnt binary de-siguer| touels soured externally by proce « 9 a dulpur tan be de prac. up b lb © ' gulps can be imnocttd du paroled. Lo dicalion fon hank - Uncuts dare suit ck. ore often provided , PU MopulPv MODULE « he | wide sange of sprocerson modubs, scalable i of performance aud Capacity oo available ; 7 bia! diffrent —nocds' of © ters ae ae ae he whole fc Alatlorn _ Conis | of disco | Dueput | outpud modules, analog aoduls and applicator. ~ specifi jurefion a modula Ccowsling , a8 tentret, kepper Conte quntonaa) tommnuunitouion ,2F) Jocedied on one. mor 0078 racks tonmected bo pack plane « in faux of hardware besides 4 and lo- prowrso% each prewar. module typleal “yndudes % ao *% brotectid June Ra) monary jie cn, fake dle application prognasrn and “extended ylenslon (ands CRAM OF Flash © Pre) jay ng ¥ oO noo) Hime Cock. x dons den comncbinny, jynpral dvi - By 4 poopettig srmualiaroarsty tor unpores | Ruynon — vance J vdanfe gk. ae Conant conds for vardous in dustdof wrnurdhon ptondasds Auth 14 Medes Moves Fold but: o4 we 0s Aeriod finde D Eternal Wake. cpu pos sible eh 8+ Display, Hock wth Leo's RESET batten i; ks attvae a cd sestert ef Pre sya = Provorsoa adele tolain funckion block Nbrarier, uuuich can be tenfigaaed Ip unr k atthe othon modules he, toolize varied aubuuati on_ pdlatid unckonality ou as + (oaking ups ‘= 00 KAZ x Plo tontrel — with algoritons pualind =) difjewt ferent « x (ontarolled_ posihonin 4 for mayuufe ching by cue = machines with At slgpes [serve dears. jond peaks Auras Aapid prsurerze Jeep ‘speed {0 high actunacy postion a. _ antes p ake aud wultiaxis b poi OxL4 St oO sgacnedal b ten touring - - | t Zit Lee Ts a aria i endin ca oa ¢ dye aed on As oul /reructe / | nal depend n. the ntinfec Huo ~ ywhich iF is acquired -ie al ied aA Puc o a a nivel | and propamming 4 aim , | the ipaagiamaning ae tap de dedicated | Siandinal an 4 genic cempul. purchased hoe Plaga rial, tyramine i Hao PU au d squid dev | mroniboring tho puc’s + pppenation « > The program iy entered wring & cprogamnang — kenynge called reloy, dod der hoyic. « devices (On be wed & Hawd- hold po mauling 4, progorn bmolt ees axe Small, expec ond f vee. pThe most © popular po ¢ Plc ptogsani “4 svg baanguages aro. baddin’ Diagram ce . Aequsatial Function (harti( $60 ke Functional lee Diagpamn (£8?) A Stauchuviel Text (sv k Fustouction lbh It oo) ae —JLAMER _dIABRAM > sg haddur logic (RU) also known as Me Lndder Aogic ss 8 vial aud Lagteat : mathod of displ dhe — isntrot dogic which used — on dupus layne the owlpul program Pouren Auppl ails vertical bnos on dol % angle (owns chon of rails .. divplies uot will How, & tet Ot, | | Rung Hovizoutal lines. drawn a peralle! Rails - Venkcaf ling | Rung roped” ach path ef cinaut - i The elements dn adden diagram ane | contacts ; coils and — blocks: | Loddon dogic diagpam ano oad from daft ba aun pom bop & — beltom: Loddon i4 made Up a ener of ALLngs | dogica exprcrsion 5 eypswsied Upaphically a Berues * parable? gawt 4 soley logic . elewantt 12) oO (Rule for suc tedden Dager Rragrenming r Inpuls can be wand © in Aeseins as wll as Feral! ty fom a tonnettion , Bava | ‘Ts Ts KAR — By To . a Tnputs in e porallel The Thase Inpus ¢1: Te D9? ont connaclealy eues and fous [npus (1 Tz tT.) oe tonnactta dn paraltol vol th Binge output Ort br Aes pectvaly . Pa fo wred only In Payablel Aine anput hi 2 n dosed Cre toutact,) then 4 oukpud Ce 2 A Qu) quill actveted (ON)1 — is. Que Tnpuh tan be wed dn mulliple Himes |! 8 ete program, shigle Juput differut Pungs. 1 oa J} Program has tan be wsed te supeated iy dn Ty be differed oulpuls { | ue but — seama (nyo © addswss Same @ One outpet cannot be used mulhiple times | ove program excepk m7) Set/ Reset and Latchys unlateh fancHons Th the function Aetfroset the Aamo cubpur is ov a | fe ewiteh conmocldd | wed. And tb can be Conneclrd b differed pute a Whon he luput (Dd ds > |= = (perl dpacmsed , the output 4 toi! wil) be sob Grad Tt : 6) activak mode . - ota Reset il | parcssed, flo oulped coi | be vwset C% deactuale medi) ee hn gee| Me a i Wt Aalch | ewnlatch —functon wanking ig the sumo as sel [reser funchen . The only 4) ce. fut inp (1 normally opened (ave) and secoud unpul (22) nonwally clore NC) | ty Ta 61 | aS 2 ae | oe . | | | = | et | | by GF | a ey Dingle Coil in. Hee | tatch/ unlateh | fondstion, | | at Addr, Tnpat Addnt:s cannot fo used asan a | | the sume npr” addsess can 08 | dnd it canned be ured | as multiple mp / | as wudpuk + ti 0) i Lp pO | Trpat Addoers L we fof grly Ore Sih | 2 \| ie, | |G Owkpals Addurs tan be urd as Tnputs Addo | \s \ [Ky 51 the Output a won ks | | os Input wil with [2 81 Has use 4 fate ft | A tea 7 | Reger funchen | inpuk odaszus Creating Ae shag of Laddes % Payen pic Language biddey dit iw ws Almple Aogic | Cmsiauction and mora sutliable than an el etronic nuit coutroller . | Easy. dy eaxn a sad tho paogrowry Even pregeneieg Aypabel penformes oo» 4peafic actions Easy do frouble shootLy fox “Vacating rec aden logre Pragpoum pum Relay Logue Diagram. Use Input dovite syrnoots and oudlpul dwia mbolt. Taper & oulput port gd busses Ore. | bpd | assigned Gh each npr Bp oder O duis « Lach four I called © IU. | 7 le Oy plac | of od dor dogic diagparn « | 1) plan ahs wil al 2nd of 7G | Dorirontaley | 3 AL coulacts must be placed te ope ae Phe emredid gn series UL Toy rio Lee 07/9 | Fier ro | Pie ere seseeaeeeee oe pees 2NGOS our must de def Bb rigth Nee of each. ~~ « Phogsam exeurtion (Plow Bie rung namie a Fury «fans Opened Seallehes , « Manually Operaftd suilehes we onbyalled by Rand - ¥ fuse dndude beygle Swilches , pashduite sosilehor, Knife switdes avd elector suutthes . Dusk Aidllon suuttehes ase He wot covomon fe ob a ee prakes @ ust chsing Nopwsally open Co wshbublon , eulich Nestle (a) P od aod oe positon who . Aa Dutton 4 release d, ie Nawal tloed (NO pushbutton wich opens nuit when als pruned gad telus fp fhe closed ih ty futon | sulored . | al aes auton, 4N whith fla op Section towlact ar NC 3. bottom ection tailath oe NO- | awaan Are Aubtous i the top tonlads arc clored , | ae an a = it ge eee [ELE GGS Cm | sts oc | | vs bait nortypen Nowally | Bra | ale ee Y ; | | oT ee OE aoa BE aoA Keletlor suskeh 1s Actaked be open aad the totals of i qHadthed — wontack bloc, Sule potions ae established tg | | Waning ra operator Knob gugut oy 7 { Dual -In-, tine fuckage Q1 ore Amul! sadleh anroublies duigued | for mounting oF ty Modules, The Trdividuad tuathhes wigy 4 ogee ) noukes oy Abide kind, pip Auttches unre binary Corp. selting & set panametine fuca Panttaslen modal . Pin on boflom NSly ‘dporaled Juaitelus “Mehaveall - le ‘ foalaolted culowablcally taclonds such os pronrusdd on on Auupenatcere. | Limit Susie tsa we toyuncon Undustaterl toutsot dante. 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