INDUSTRIAL TRAINING AT

SANDEEP HYUNDAI
Greentax Park, RIICO IVth phase, Pur Road,
Bhilwara, Rajasthan 311001

REPORT

SUBMITTED TO
MR. SURAJ GUPTA

TOHID RAZA ANSARI

Registration number: 22E1MBMEM30P016

In partial full fillment of the requirements for the award of the degree of

BACHELOR OF ENGINEERING IN
MECHANICAL ENGINEERING

DEPARTMENT OF MECHANICAL ENGINEERING

M.L.V. TEXTILE & ENGINEERING COLLEGE
BHILWARA, RAJASTHAN

JULY, 2023-24
CERTIFICATE
 DECLARATION
I, TOHID RAZA ANSARI, a student of M.L.V. TEXTILE & ENGINEERING COLLEGE
BHILWARA, in pursuit of mechanical engineering, would like to state that the work
embodied within this report is real and refers to my activities and experience accumulated
over the period of 45 days of internship at Sandeep Hyundai Workshop, Bhiwara, Rajasthan.
This report is being submitted in fulfillment of one of the requirements of the engineering
program concerned.
I indicate that the information presented in this report is my own and any information or
data taken from outside sources has been referenced correctly. This report has not been
offered by any other institution for any academic or professional requirements.

TOHID RAZA ANSARI

22EMBME016
 ACKNOWLEDGEMENT
I would like to take this opportunity to express my heartfelt thanks to Sandeep Hyundai
Workshop for allowing me to do my internship at their facility. For their constant guidance,
support and motivation during my internship, as well as providing me with an opportunity to
learn from them, I would like to thank Mr. Bhom Singh (Workshop Manager) and Mr.
Shubham Sharma (Assistant Manager) in particular. It was helpful and practical to learn
from their experience.
I would also like to thank my college, M.L.V. TEXTILE & ENGINEERING COLLEGE
BHILWARA, for endorsing this internship and providing the required coordination at an
academic level. Lastly, I thank my family and friends for their support and help throughout
the course of this work.

TOHID RAZA ANSARI

22EMBME016
 ABSTRACT

As I am very fond of automobile engineering. It was a great opportunity for me to do a Six-

week internship in HYUNDAI. The internship was concentrated on the four wheeler vehicles
services. At the beginning of internship, I had several queries in my mind regarding the
different technologies used in Hyundai motors and what skills are needed in organization.
During my internship several queries are cleared by doing some activities. The objective of
this internship is to gather information about the quick services and the major minor
problems that can be observed in day-to-day life. In the workshop, I have learnt the rules and
safety instructions which helps me in understanding while working on vehicles. So, this
internship was a great experience. I found out how strong I am in the automobile field. I
gained new knowledge and skills and met many new people. I achieved many of my learning
goals. I got insight into the work of an organization. The financing is an important factor
and forces us to be flexible in attitude and approach. I learned more about the problems
which I have faced while working on the vehicles. Working together with people of different
backgrounds and by education these threats must be approached to succeed in my internship.
The sharing of knowledge, ideas and opinions is of importance. There is still a lot to discover,
and other methods can be improved. At last, this internship has given me new insights and
motivation to pursue a vehicle in Mechanical Engineering.
 Table Of Contents

1 CHAPTER 1 ---Automobile Industry

Introduction to Automobile Industry:

2 CHAPTER 2 Introduction of company

Introduction
mission
products of hyundai
3 CHAPTER 3 Company profile overview
1. Service Area
hydraulic car lift
tyre changer
wheel balancer
tyre allignment
engine room
2. parts assembly area
Paint Booth
Denting Area
Welding Area
3. Store
Layout and organization of the store
Types of parts and items stored
Processes and workflow in the store
Safety and quality management
roles of the store in workshop operation

4. Washing Area
Services provided in washing area

4 CHAPTER 4
Tools
Safety items

REFERENCES
 CHAPTER 1
Automobile Industry

1.1 Introduction to Automobile Industry:

India became the fourth largest auto market in 2019 displacing Germany with about 3.99
million units sold in the passenger and commercial vehicles categories. India is expected to
displace Japan as the third largest auto market by 2021. The two-wheeler segment dominates
the market in terms of volume owing to a growing middle class and a young population.
Moreover, the growing interest of the companies in exploring the rural markets further aided
the growth of the sector. India is also a prominent auto exporter and has strong export
growth expectations for the near future. In addition, several initiatives by the Government of
India and major automobile players in the Indian market are expected to make India a leader
in the two wheeler and four-wheeler market in the world by 2020.
Automobile industry, the business of producing and selling self-powered vehicles, including
passenger cars, trucks, farm equipment, and other commercial vehicles. The large number of
people the industry employs has made it a key determinant of economic growth. The Indian
automobile industry includes two wheelers, trucks, cars, buses and three wheelers which play
a crucial role in growth of the Indian economy. India has emerged as Asia’s fourth largest
exporter of automobiles behind Japan, South Korea, and Thailand. The economic progress
of the industry is the amount of goods and services produced which give the capacity for
transportation and boost the sale of vehicles.
There is a huge increase in automobile production with a catalyst affect directly increasing
the demand for several raw materials like steel, rubber, plastics, glass, paint, electronics, and
services.
Domestic automobiles production increased at 2.36% CAGR between FY16-20 with 26.36
million vehicles were manufactured in the country in FY20. Overall, domestic automobiles
sales increased at 1.29% CAGR between FY16-FY20 with 21.55 million vehicles being sold
in FY20.
To keep up with the growing demand, several automakers have started investing heavily in
various segments of the industry during the last few months. The industry has attracted
Foreign Direct Investment (FDI) worth US$ 24.53 billion between April 2000 and June 2020,
according to the data released by the Department for Promotion of Industry and Internal
Trade.
 CHAPTER 2
Introduction of company

2.1 Introduction

Fig 2.1 Chung ju-yung founder of Hyundai Groups

Hyundai Motor Company, headquartered in Seoul, South Korea, is a global leader in the
automotive industry. Founded in 1967 by Chung Ju-Yung, Hyundai has evolved from a small
South Korean automaker into one of the world’s largest car manufacturers. Today, Hyundai
operates in more than 200 countries, delivering innovative mobility solutions through a wide
range of vehicles, including sedans, SUVs, electric vehicles (EVs), and hybrids. With a strong
focus on technology, safety, and environmental sustainability, Hyundai aims to shape the
future of mobility through continuous research and development (R&D) efforts.
Hyundai is well known for its value-oriented vehicles, combining advanced technology with
affordability. It owns multiple manufacturing plants across the world, with major ones
located in South Korea, India, the USA, China, and the Czech Republic. The company's
global presence is further strengthened through joint ventures and subsidiaries, such as Kia
Motors and Genesis, its luxury car brand. Hyundai's commitment to sustainability is
reflected in its expanding portfolio of eco-friendly vehicles, including hydrogen fuel cell
technology, which sets it apart as an industry pioneer.
Hyundai Motor Company, a flagship subsidiary of the Hyundai Group, was founded in 1967
by Chung Ju-Yung. Since its inception, the company has grown into one of the world’s
largest automobile manufacturers, offering a diverse range of vehicles such as sedans, SUVs,
hybrids, electric vehicles (EVs), and hydrogen-powered cars. Hyundai’s commitment to
innovation, sustainability, and customer satisfaction has established it as a global leader in
the automotive industry. The company operates in over 200 countries, with a vast network of
production plants, R&D centers, and dealerships worldwide. Some of its key manufacturing
facilities are in South Korea, India, the USA, and the Czech Republic.
Hyundai is known for balancing affordability with advanced technologies, making its
vehicles popular across multiple market segments. Its affordable yet feature-rich models—
such as the Hyundai Creta, Tucson, and Ioniq—have garnered success globally. Hyundai has
also expanded into luxury and premium segments with its Genesis brand. As the automotive
industry shifts towards sustainable practices, Hyundai has taken a proactive role by focusing
on electric and hydrogen-powered mobility, with the aim to reduce its environmental impact.
Through continuous investments in autonomous driving, smart mobility solutions, and
connected vehicles, Hyundai is shaping the future of transportation and reinforcing its
reputation as a forward-thinking automaker.

2.2 Vision:

Hyundai’s vision is:

“Progress for Humanity”

The company envisions creating a sustainable future by offering innovative solutions in
mobility. Hyundai strives to go beyond the role of a traditional car manufacturer by focusing
on sustainable mobility ecosystems, including electric and hydrogen-powered vehicles. This
vision emphasizes the importance of technology that serves humanity, enabling a future
where mobility is more inclusive, environmentally friendly, and accessible to all.

2.3Mission:

Hyundai’s mission focuses on:

Innovative and Customer-Centric Mobility Solutions
Sustainable Development
Global Leadership in Mobility Innovation
Enabling Seamless Mobility
2.4 Products of Hyundai:
Hyundai offers a wide range of vehicles to cater to diverse customer needs, spanning from
compact cars to luxury vehicles and eco-friendly models. Below is an overview of Hyundai’s
key product categories:
Hatchbacks and Compact Cars
Sedans
SUVs and Crossovers
Electric Vehicles (EVs)
Commercial Vehicles
Luxury Vehicles (Genesis Brand)
Hybrids and Fuel Cell Vehicles

Fig 2.2 Hyundai's first car in Fig 2.3 Hyundai first sedan
India, Santro 1998 Hyundai Accent 1999

Fig 2.4 Hyundai's first hybrid

vehicle FGV-1
 CHAPTER 3
COMPANY PROFILE

Fig3.1 Sandeep Hyundai 8JVF+7P6, Gangapur Rd, Pratap

Nagar, Bhilwara, Rajasthan

Fig 3.2 Hyundai workshop Greentax Park,

RIICO IVth phase, Pur Road, Bhilwara
 SANDEEP HYUNDAI COMPANY PROFILE

Overview

Sandeep Hyundai is an authorized dealership and service center for Hyundai vehicles, located
at Greentax Park, RIICO IVth Phase, Pur Road, Bhilwara, Rajasthan, 311001. As a leading
name in the region, it offers a one-stop solution for Hyundai customers by providing vehicle
sales, service, maintenance, repairs, and genuine parts management. The dealership ensures
that Hyundai’s global quality standards are maintained in every department, guaranteeing an
exceptional customer experience.
With a well-equipped service workshop and skilled technicians, Sandeep Hyundai is
committed to meeting the mobility needs of its customers while ensuring their vehicles remain
in the best condition. The workshop operates in four major sections:

1. Service Area: Focuses on general vehicle maintenance and repairs.

Fig 3.3 service area of sandeep hyundai

workshop

Fig 3.4 service area of sandeep hyundai Fig 3.5 service area of sandeep hyundai
workshop workshop
1.1 Hydraulic Car Lift

A hydraulic car lift is a type of mechanical device used in automotive workshops and service
centers to raise vehicles off the ground, allowing technicians to perform inspections,
maintenance, and repairs with ease. These lifts rely on hydraulic pressure generated by fluid
to create force, making them highly efficient for lifting heavy loads such as cars, SUVs, and
trucks. Hydraulic lifts come in various designs, such as two-post lifts, four-post lifts, scissor
lifts, and in-ground lifts, each suited for specific workshop applications.

Fig 3.6 Hydraulic car lifter

Fig 3.7 Hydraulic car lifter
How Hydraulic Car Lifts Work

The core mechanism of a hydraulic lift involves the use of hydraulic fluid inside a cylinder.
When pressure is applied, the fluid forces a piston to move, lifting the vehicle. The lift lowers
when the pressure is released, allowing the fluid to return to the reservoir. This system is
known for being smooth, reliable, and capable of lifting heavy vehicles with minimal effort.

Features of Hydraulic Car Lifts

High Load Capacity: Can lift cars, SUVs, and light commercial vehicles.
Smooth Operation: Fluid-based mechanics provide consistent and controlled movement.
Safety Mechanisms: Includes locking systems to prevent accidental lowering.
Durability: Hydraulic systems are robust, with minimal wear over time.
Space-Efficient: Available in compact designs like scissor lifts for workshops with limited space.
1.2 Tyre Changer

A tyre changer is an essential piece of equipment used in automotive workshops and service
centers to mount and dismount tires from wheels safely and efficiently. It simplifies the
process of replacing worn-out tires, repairing punctures, or switching between seasonal tires.
Modern tyre changers come with advanced features such as pneumatic assistance, automatic
controls, and bead-breaking tools, making the process quicker and reducing the risk of
damaging the tire or rim.

Fig 3.8 Tyre Changer

Components of a Tyre Changer

Turntable: Rotates the wheel to help in mounting and dismounting the tire.
Bead Breaker: A tool used to separate the tire from the wheel’s rim.
Mounting Arm: Assists in fitting or removing the tire from the wheel.
Inflation System: Equipped with a pressure gauge to inflate the tire to the correct
pressure.
Pedal Controls: Used to operate the turntable and bead breaker for hands-free operation.
1.3 Wheel Balancer

A wheel balancer is a crucial machine used in automotive workshops to ensure that the
weight of a vehicle’s wheel is evenly distributed around its axis. Balanced wheels are essential
for smooth driving, as imbalanced wheels can cause vibrations, uneven tire wear, poor fuel
efficiency, and compromised safety. The process of wheel balancing involves identifying areas
where additional weight is needed and attaching small balancing weights to the rim to correct
the imbalance.

Fig 3.9 Wheel Balancer Fig 3.10 Wheel Balancer

How a Wheel Balancer Works

Mounting the Wheel: The tire and wheel assembly is mounted on the wheel balancer.
Spinning the Wheel: The machine rotates the wheel to detect any imbalance by measuring
vibrations or weight differences.
Displaying Imbalance: It calculates and displays the exact areas where weights are needed.
Adding Weights: Technicians attach small lead or steel weights to the wheel rim to correct the
imbalance.
Rechecking Balance: The wheel is spun again to ensure it is properly balanced.
1.4 Tyre Alignment (Wheel Alignment)

Tyre alignment or wheel alignment is the process of adjusting the angles of a vehicle's wheels
to ensure they are perfectly aligned with the manufacturer's specifications. Proper alignment
ensures that the wheels point in the right direction and work in unison, providing a smooth
driving experience, improved fuel efficiency, and reduced tire wear. Misaligned wheels can
result in uneven tire wear, poor handling, and increased fuel consumption, making routine
alignment checks a vital part of vehicle maintenance.

Fig 3.11 wheel alignment Fig 3.12 wheel alignment

Key Angles in Tyre Alignment

Camber:
The tilt of the wheel, either inward (negative camber) or outward (positive camber).
Incorrect camber causes uneven tire wear on the inner or outer edges.

Caster:
The angle of the steering axis when viewed from the side.
A positive caster enhances stability, while a negative caster can make steering unstable.

Toe:
The angle at which the wheels turn inward or outward when viewed from above.
Toe-in means the wheels are closer at the front, and toe-out means they are farther apart.
1.5 Engine Room

The engine room at Sandeep Hyundai workshop is a dedicated area where specialized
technicians perform engine diagnostics, repairs, and overhauls. This facility ensures that
engines, the heart of every vehicle, operate at optimal performance. Equipped with advanced
diagnostic tools and repair equipment, the engine room caters to a range of services, from
minor tune-ups to complex engine overhauls.

Fig 3.13 Engine Room

Fig 3.15 Engine

Fig 3.14 Engine
2. Parts Assembly Area: Handles genuine Hyundai spare parts installation and storage.

Fig 3.16 Parts assembly area

The parts assembly area in Sandeep Hyundai Workshop is a specialized section dedicated to
the installation, replacement, and management of vehicle components. This area ensures that
every repair or maintenance task is completed using genuine Hyundai parts, preserving the
vehicle’s performance, safety, and warranty compliance. From minor part replacements like
filters and wiper blades to complex assemblies involving transmission or suspension systems,
the parts assembly area plays a vital role in keeping vehicles roadworthy and reliable.

Features of the Parts Assembly Area

Well-Organized Storage System:

1. Genuine Hyundai parts are stored in a categorized manner, with racks and bins
designated for different vehicle systems (engine, transmission, electrical, etc.).
2. A barcode-based inventory management system ensures quick retrieval and tracking of
parts.
Dedicated Assembly Bays:
1. Specialized workstations for different assemblies (brake systems, suspension components,
exhaust systems).
2. Tools and equipment are organized for quick access, ensuring smooth workflow.

Use of Genuine OEM Parts:

1. All replacement and upgrade components are sourced directly from Hyundai’s
authorized supply chain, ensuring compatibility and quality.
2. Use of OEM (Original Equipment Manufacturer) parts preserves vehicle warranties and
maintains performance standards.

Skilled Technicians and Specialized Tools:

1. Experienced technicians trained to handle both basic and advanced part installations.
2. Hydraulic tools, pneumatic wrenches, and other specialized equipment are used for
precise assembly and fittings.

Key Tasks Performed in the Parts Assembly Area

Routine Part Replacements:

Replacement of filters, spark plugs, brake pads, and batteries as part of scheduled
maintenance.
Installation of tires and wheel alignment components.

Complex Assembly and Repairs:

Fitting major parts like transmission systems, suspension components, and exhaust
assemblies.
Replacement or assembly of steering racks, clutch systems, and engine parts.

Body and Exterior Parts Installation:

Replacement of headlights, bumpers, mirrors, and windshields in case of damage.
Installation of roof racks, spoilers, and other accessories as per customer requests.

Electrical System Installation:

Replacement and fitting of alternators, starters, and sensors.
Installation of infotainment systems, dashboard components, and electronic accessories.
Workflow and Efficiency

Standard Operating Procedures (SOPs): Each part installation follows manufacturer-

defined guidelines to ensure accuracy and safety.
Coordination with Service Area: The parts assembly area works closely with the service
team to ensure quick part replacement during repairs and scheduled maintenance.
Timely Deliveries: Well-organized processes minimize delays and ensure same-day service
for most repairs.

Safety and Quality Standards

Quality Control: Every installed component undergoes inspection to verify proper

fitment and function.
Workplace Safety: Technicians follow safety protocols while handling heavy or sharp
components.
Environmental Compliance: Disposal of old or damaged parts follows recycling and
waste management guidelines.

Advantages of the Parts Assembly Area

Preserves Warranty: Use of genuine parts ensures vehicle warranty is not voided.
Enhanced Performance: Proper part installation helps maintain the vehicle’s original
performance.
Cost Efficiency: Timely part replacement reduces the chance of future breakdowns and
costly repairs.
Customer Satisfaction: The use of genuine parts ensures customer trust and peace of
mind.

Fig 3.17 car parts Fig 3.18 unassembled car

2.1 Paint Booth

The paint booth is a dedicated, enclosed space where vehicles or parts are painted. It provides
a controlled environment to prevent dust, dirt, and other contaminants from compromising
the finish, ensuring a smooth, high-quality paint job.

Fig 3.20 inside view of paint booth

Fig 3.19 paint booth

Features of the Paint Booth

Climate Control System: Regulates temperature and humidity to ensure proper curing
and application of paint.
Ventilation and Air Filtration: Maintains air quality by filtering out overspray and
harmful fumes, ensuring the health of workers.
Infrared Heaters: Speeds up the drying process by providing uniform heat distribution.
Multiple Coatings: Technicians apply primer, base coat, and clear coat for a long-lasting
finish.
Automated Spray Guns: Ensures even paint application for a flawless appearance.
Tasks in the Paint Booth

Touch-Up Paints: Minor paint repairs to cover scratches or chips.

Full-Body Paint Jobs: Repainting entire vehicles after major repairs.
Color Matching: Use of advanced tools to ensure perfect color matching with the
original paint.
Clear Coating: Adds a protective, glossy finish to prevent fading and oxidation.

Fig 3.21 inside view of paint booth

2.2 Denting Area

The denting area is responsible for repairing damaged vehicle body panels caused by
accidents, weather conditions, or wear and tear. Technicians restore the vehicle’s bodywork
to its original shape without compromising structural integrity.
 Features of the Denting Area

Hydraulic Dent Pullers: Used to pull out dents from large body panels.
Body Filler Stations: For filling minor surface imperfections before painting.
Panel Beating Tools: Hammers, mallets, and dollies help reshape damaged panels.
Paintless Dent Repair (PDR): Special tools used to repair minor dents without
repainting, preserving the original paint.
Inspection Lights: Used to identify even the smallest dents or surface irregularities.

(A) (B)

(C)
Fig 3.22 Denting work on a car (D)
Tasks in the Denting Area

Panel Repair and Replacement: Repair or replacement of doors, fenders, and bumpers.
Scratch and Dent Removal: Repairing small dents caused by hail or minor accidents.
Frame Realignment: Ensures that the vehicle frame is properly aligned after impact.
Rust Removal and Surface Prep: Prepares the surface for painting by eliminating rust
and old paint.
2.3 Welding Area

The welding area handles structural repairs by joining, fixing, or reinforcing metal
components in the vehicle. This area is critical for repairs involving frames, body panels, or
exhaust systems, ensuring the vehicle retains its strength and durability.

Fig 3.23 Car welding work

Features of the Welding Area

MIG (Metal Inert Gas) Welding Equipment: Used for precise and strong welds, ideal for
body panels and frames.
Spot Welding Machines: Commonly used for joining thin sheet metal like car doors and
panels.
Arc Welding Stations: Suitable for heavy-duty welding on exhaust pipes and
undercarriages.
Protective Barriers: Ensures technicians are safe from sparks and heat during welding.
Ventilation System: Extracts welding fumes and gases, ensuring a safe working
environment.
Tasks in the Welding Area

Panel Welding: Reattachment or replacement of damaged body panels.

Frame and Chassis Repairs: Reinforcing or straightening bent frames to restore
alignment.
Exhaust System Repairs: Fixing or replacing sections of exhaust pipes and mufflers.
Structural Reinforcements: Welding support structures to ensure safety after accidents.
Rust Repairs: Cutting out corroded sections and welding in new metal panels

3 store :
The store at Sandeep Hyundai Workshop serves as the backbone of the workshop’s
operations, housing an extensive inventory of small to large car parts and essential
consumables required for vehicle maintenance and repairs. From tiny screws and filters to
engines, tires, and body panels, the store ensures that all components are readily available to
meet customer needs efficiently. Proper management of this store helps the workshop
maintain smooth workflow and reduces vehicle downtime during repairs or servicing.

Fig 3.24 storage area

3.1 Layout and Organization of the Store:

Categorized Storage Sections:

Parts are grouped based on vehicle systems: engine, electrical, braking, transmission,
body parts, and consumables.
Separate racks for fast-moving parts like filters and brake pads, ensuring quick access.
Storage Bins and Shelves:
Small parts such as bolts, screws, washers, and fuses are stored in labeled bins for easy
identification.
Larger parts like tires, bumpers, and exhausts are placed on designated shelves or
hanging racks.
Inventory Management System:
The store uses digital inventory software with barcoding to monitor parts' availability
and track usage.
Regular stock audits help prevent shortages and overstocking.

Fig 3.25 storage area Fig 3.26 Diffrent types of engine oil
3.2 Types of Parts and Items Stored

Engine Components:
Spark plugs, air filters, oil filters, gaskets, pistons, radiators, water pumps, etc.
Complete engine assemblies for specific vehicle models.

Electrical Components:
Batteries, alternators, starters, sensors, wiring harnesses, relays, fuses, and control
modules.
Infotainment systems and dashboard components.

Braking and Suspension Parts:

Brake pads, brake discs, calipers, brake fluids, shocks, struts, springs, and bushings.

Transmission and Drivetrain Parts:

Gearboxes, clutches, axles, differentials, and driveshafts.
Transmission oils and related lubricants.

Body and Exterior Parts:

Bumpers, doors, mirrors, windshields, headlights, and taillights.
Paint cans, primers, and clear coats for touch-up jobs.

Tires and Wheels:

OEM tires, alloy wheels, wheel caps, and wheel balancing weights.
Tire repair kits and valve caps.

Consumables and Fluids:

Engine oil, coolant, transmission fluid, brake fluid, greases, and adhesives.
Cleaning agents, windshield wiper fluid, and air-conditioning gas.

Small Tools and Equipment:

Bolts, nuts, washers, clips, fasteners, O-rings, and grommets used for various
assemblies.
Special tools required for part-specific repairs (e.g., pullers, clamps).

3.3 Processes and Workflow in the Store

Receiving Parts:
New parts are received from authorized Hyundai suppliers and logged into the inventory system.
Parts are checked for quality, quantity, and model compatibility before being added to stock.
Parts Issuance:
When a technician requires parts, they submit a request, and the storekeeper issues the
components.
The issued parts are recorded digitally, linking them to the specific repair job or vehicle.

Stock Monitoring and Replenishment:

Critical parts are monitored continuously to ensure adequate availability.
The store periodically places orders for fast-moving and high-demand parts to avoid
shortages.

3.4 Safety and Quality Management

Storage Conditions:
Sensitive items like electrical components are kept in dry, dust-free sections.
Fluids like engine oil and coolant are stored in sealed containers to avoid contamination.

Genuine Parts Assurance:

Only genuine Hyundai parts (OEM) are stocked, ensuring vehicle performance and
warranty compliance.
Parts are inspected during receipt to confirm they meet Hyundai’s quality standards
.
Safety Measures:
Flammable items, such as paints and lubricants, are stored in fireproof cabinets.
Heavy items like tires and engines are placed on low-level racks to prevent accidents
during retrieval.

3.5 Role of the Store in Workshop Operations

Efficient Repairs and Maintenance: The availability of parts ensures that repair tasks are
completed on time, minimizing vehicle downtime.
Enhanced Customer Satisfaction: With a well-stocked inventory, the workshop can
deliver quick and reliable service to customers.
Cost Efficiency: By maintaining optimal stock levels, the store reduces wastage and
holding costs.
Coordination with Workshop Teams: The store works closely with service advisors and
technicians to meet repair timelines.
4 Washing area

The washing area at Sandeep Hyundai Workshop plays a critical role in maintaining the
cleanliness and aesthetic appeal of vehicles. It is the final step in the servicing and repair
process, ensuring that every vehicle leaves the workshop in pristine condition. Equipped with
modern tools and high-pressure washing systems, this area handles both exterior and interior
cleaning, offering a refreshing makeover for the vehicles. Whether after routine maintenance,
repairs, or part replacements, the washing area ensures that customers receive their cars
looking as good as new.

Fig 3.27 Car washing Fig 3.28 Car washing

Services Provided in the Washing Area

Basic Wash:
Exterior washing using high-pressure water and foam.
Cleaning of tires, rims, and mirrors.
Interior Cleaning:
Vacuuming carpets, seats, and mats.
Cleaning and polishing the dashboard and interior panels.
Underbody Wash:
Removal of dirt and mud from the vehicle’s undercarriage, ensuring it is free from rust-
causing debris.
Engine Bay Cleaning:
Careful cleaning of the engine bay using compressed air and degreasers to maintain
engine hygiene without damaging sensitive components.
Wax and Polishing:
Optional polishing and waxing services to restore the vehicle’s shine and provide
protection against weather elements
 CHAPTER 4

4.1 Tools

WRENCHES

Wrenches are essential tools used in automobile maintenance for tightening or loosening
nuts and bolts. They come in various types, such as open-end, box-end, and adjustable
wrenches, ensuring precise fastening.

Fig 4.1 Wrenches

SOCKETS AND RATCHETS

Sockets and ratchets are vital tools in automotive repair, enabling efficient tightening or
loosening of nuts and bolts. Ratchets provide rotational leverage, while interchangeable
sockets fit various bolt sizes securely.

Fig 4.2 Socket and ratchets

T-HANDLES

T-handles are specialized tools with a T-shaped grip, offering enhanced torque and control.
Commonly used in automotive repairs, they make tightening or loosening screws, bolts, or
hex fasteners easier, especially in tight spaces.
 Fig 4.3 T handles

EXTENSIONS

Extensions are attachments used with sockets and ratchets to access bolts or nuts in hard-to-
reach areas. They increase the tool’s reach, ensuring efficient fastening or loosening without
compromising torque or control.

Fig 4.4 Extensions

UNIVERSAL JOINT WRENCH

A universal joint wrench is a flexible tool that allows access to bolts at awkward angles. Its
rotating joint enhances maneuverability, making it essential for automotive repairs in tight or
confined spaces.

Fig 4.5 Universal joint Wrenches

SCREWDRIVERS
Screwdrivers are essential tools used to tighten or loosen screws. They come in various types,
such as flat-head and Phillips-head, making them crucial for automotive, electrical, and
general maintenance tasks.

Fig 4.6 screwdrivers

PLIERS
Pliers are versatile hand tools used for gripping, twisting, and cutting wires or fasteners.
Common types include needle-nose, slip-joint, and cutting pliers, essential for automotive
repairs and electrical work.

Fig 4.7 Pliers

HAMMERS
Hammers are essential hand tools used for driving nails, shaping metal, or breaking objects.
Common types include claw, ball-peen, and rubber hammers, vital for automotive repair and
construction tasks.

Fig 4.8 Hammer

KEY SETS

Key sets consist of various keys, such as hex, Torx, and security keys, used for tightening or
loosening screws and bolts. They are essential for automotive maintenance and assembly
tasks.

Fig 4.9 Key sets

4.2 Safety Items

Figure Name Use

Safety glasses protect eyes from

debris, chemicals, and harmful light
Safety Glasses during automotive repairs, ensuring
worker safety and preventing eye
injuries.

While in the lab area students and

instructors should always wear
protective clothing and eye
Face Shield
protection. Students will not be
allowed to be in the lab without
safety glasses!

Latex gloves provide a barrier

against contaminants, oils, and
Latex Gloves chemicals during automotive work,
ensuring hygiene and protecting
hands from injuries.
 Leather gloves offer excellent
protection against cuts, abrasions,
Leather Gloves and heat, making them ideal for
handling sharp tools and hot
components in automotive repairs.

Because of the wide variety of tools

used in the labs, there will be high
Ear Plugs decibel levels at times, it is advisable
to protect your hearing by using ear
plugs during those times.
 REFERENCES

Hyundai official website

Sandeep Hyundai: Hyundai dealer in Bhilwara -Best Prices