AUTOMOBILE INDUSTRY

AN INTERNSHIP REPORT
Submitted by

MANDAVIYA RAJ RAKESHBHAI

200230119004

In partial fulfilment for the award of the degree of

BACHELOR OF ENGINEERING

in

Mechanical Engineering Department

DR. S. & S.S.GHANDHY GOVERNMENT ENGINEERING

COLLEGE, SURAT

Gujarat Technological University, Ahmedabad

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 DR. S. & S.S.GHANDHY GOVERNMENT ENGINEERING COLLEGE, Surat

Majura Gate, surat-395005

CERTIFICATE

This is to certify that the project report submitted along with the project
entitled Jaguar-Land Rover Automobiles has been carried out by
Mandaviya Raj under my guidance in partial fulfilment for the degree
of Bachelor of Engineering in Civil Engineering Department, 7th Semester
of Gujarat Technological University, Ahmedabad during the academic
year 2023-24.

Prof. Hayati V. Rupani Dr. Ratnesh K Shukla

(Internal Guide) (Head of Department)

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 DR. S. & S.S.GHANDHY GOVERNMENT ENGINEERING COLLEGE, Surat

Majura Gate, surat-395005

DECLARATION

We hereby declare that the Internship report submitted along with the
Internship entitled Internship at Jaguar-Land Rover Automobile
submitted in partial fulfilment for the degree of Bachelor of Engineering
in Mechanical Engineering Department to Gujarat Technological
University, Ahmedabad, is a bonafide record of original project work
carried out by me under the supervision of Prof.Hayati V. Rupani and that
no part of this report has been directly copied from any students’ reports
or taken from any other source, without providing due reference.

Mandaviya Raj Rakeshbhai

Name of Student Sign of Student

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 ACKNOWLEDGEMENT

This internship has become possible and turned into reality by kind support of many
individuals. I would like to thank them all whole heartedly.

I would like to thank Jaguar Land Rover Automobiles for giving me the opportunity
to do an internship within the organization. For me it was a unique experience to
be in this workshop.

I express my deep sense of gratitude to my institute Dr. S & SS Ghandhy

Government Engineering College, Surat, Gujarat for including internship program
as a course which has provided an opportunity to gain practical work experience in
the automobile field.

My sincere gratitude to Jakish Gandhi-Service manager of Jaguar Land Rover

Navjivan for giving me a chance to do my internship in the service department of
the workshop.

Also I am thankful to Shardul Thakor- Supervisor, Srikant Jani-parts store manager,

Sarveshwarkumar Chobey- Technician from workshop for prompting their
inspiration, time and support. Their smart planning to perform work with ease,
assigning task during 2 weeks of internship period.

I would also like to thank entire staff for their guidance, support and time during
my internship.

Lastly, I would like to thank my faculty advisor of my batch for their valuable
instruction and guidance during internship program even after being busy in their
schedule.

Mandaviya Raj Rakeshbhai

7th Semester, Mech, DGGEC,Surat.

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 ABSTRACT

This report is a detailed overview of my internship at Navjivan luxury cars Pvt Ltd.
During my internship I have learned about working of the workshop and also about
servicing department of the workshop which uses high end technology. The main
purpose behind this training is to develop the skills among us so that after
completing this training, we may get to know about the technical details of a car. I
gained knowledge about servicing, maintenance and quality assurance of cars
leaving the workshop. I have learned to work in an Automobile workshop which not
only enriched me professionally but also helped me grow personally as well. My
contribution was appreciated by my supervisor and other members of the
department. The career path I would be selecting for myself is influenced by my
internship as I had a great opportunity. My contribution was appreciated by my
supervisor and other members of the department. The career path I would be
selecting for myself is influenced by my internship as I had a great opportunity to
practice and experience how an organization works. to practice and experience
how an organization works. I have tried my level best to make it meaningful by
reflecting on my work experience at Navjivan luxury cars Pvt. Ltd. Also, I have
summarized my overall experience about the knowledge gained and challenges
faced as an intern.

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 List of Figures

Figure 1- Showroom picture

Figure 2- Workshop Layout

Figure 3- Service area

Figure 4-Body Shop Area

Figure 5- Special tool room

Figure 6- Painting room

Figure 7- Wheel balancing machine

Figure 8- Wheel removing machine

Figure 9- Pneumatic airlift

Figure 10- Battery Charger

Figure 11- Mid-tronics

Figure 12- Fix Spanners

Figure 13- Ring Spanners

Figure 14- Combination Spanners

Figure 15- Minus Screwdriver

Figure 16- Plus Screwdriver

Figure 17- Torque Wrench

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Figure 18- Rachet Spanner

Figure 19- Pneumatic gun

Figure 20- Paint gun

Figure 21- Hydraulic jack

Figure 22- Special toolkit for suspension

Figure 23- Shock absorber

Figure 24- Turbocharger

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 TABLE OF CONTENTS

Title page ..…………………………………………………………………………………………………..1

Certificate ……………………………………………………………………………………………………2

Company Certificate ……………………………………………………………………………………3

Declaration ………………………………………………………………………………………………….4

Acknowledgement ………………………………………………………………………………………5

Abstract ………………………………………………………………………………………………………6

List of figures ………………………………………………………………………………………………7

Chapter 1: Introduction …………………………………………………………………………….11

1.1 History …………………………………………………………………………………………………11

1.2 Introduction of Company …………………………………………………………………….12

1.3 Layout of the company ………………………………………………………………………..14

Chapter 2: Aim and Objectives ……………………………………………………………………19

2.1 Objectives …………………………………………………………………………………………….19

2.2 Roles and Responsibilities …………………………………………………………………….20

2.3 General Service …………………………………………………………………………………….21

2.4 Major equipment of company ……………………………………………………………..22

Chapter 3: Tools ………………………………………………………………………………………..25

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3.1 Hand tools ………………………………………………………………………………………….25

3.2 Power tools ………………………………………………………………………………………..29

Chapter 4: Practice work done in company ………………………………………………31

4.1 General services………………………………………………………………………………….31

4.2 Major services …………………………………………………………………………………….32

Conclusion …………………………………………………………………………………………………35.

References …………………………………………………………………………………………………36

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Chapter 1 : Introduction

1.1 HISTORY OF THE COMPANY

HISTORY OF JAGUAR LAND ROVER

● Jaguar & land rover two major distinct of modern luxury cars.

● The future of modern luxury by design through our two distinct, British
brands.

● Our brands are steeped in a rich tapestry of timeless designs that resonate
with people, creating an emotional attachment, an intimacy, that is truly
unique on the global stage.

● Jaguar Land Rover has been a wholly-owned subsidiary of Tata Motors, in

which Tata Sons is the largest shareholder, since 2008.

● Two brands. Two distinct personalities. Both connected by the elements of

quality and sustainability that underpin Jaguar Land Rover’s future of modern
luxury by design.

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1.2 Introduction about company

Figure 1

Navjivan Luxury Cars Private Limited is a Private incorporated on 19 December

2016. It is classified as Non-govt company and is registered at Registrar of
Companies, Ahmedabad. Its authorized share capital is Rs. 35,000,000 and its paid
up capital is Rs. 25,000,000. It is involved in Sale of motor vehicles [Includes
wholesale and retail sale of new and used passenger motor vehicles and lorries,
trailers and semi trailers.
Navjivan Luxury Cars Private Limited's Annual General Meeting (AGM) was last held
on 30 December 2022 and as per records from Ministry of Corporate Affairs (MCA),
its balance sheet was last filed on 31 March 2023.

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Directors of Navjivan Luxury Cars Private Limited are Hitendrakumar Jashwantlal
Gajjar, Yash Hitendrakumar Gajjar and Dipakkumar Jashwantlal Gajjar.

ADDRESS:- 5, Surat Dumas Rd SNS, Synergy, Rundh, Surat Dumas Rd SNS, Synergy,
Rundh, 395007, Piplod, Surat, Gujarat 394518

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1.3 LAYOUT OF THE COMPANY

Figure 2

Different areas in workshop:

• Servicing area
• Painting and Bodyshop area
• Parts store

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 Service Area

Figure 3

It is area where there is work done as per periodic maintenance or replacement to

be done. It includes a visual inspection and oil and filter change, the critical fluids in
the engine such as anti-freeze, brake fluid. Also, to ensure the car is in the best
condition.

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 Body-Shop Area

Figure 4

An auto body shop repairs damage to the exterior and non-moving parts. Restores
vehicles after minor or major collisions. Repairs dents in the sheet metal. Restores
paint and repaints to match factory colours. Replaces bumpers, damaged body
panels, and other components that are not part of the engine.

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 Special Tool Room

Figure 5

It consists of different types of tools which are assigned for handling special car
parts. These tools are allotted for handling specific parts.

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 Painting Room

Figure 6

It is area where paint is applied on car after the denting. There is painth booth
covering, where there is close environmental conditions maintained so that it is free
from dust. Paint area is equipped with the heater in room for quick drying of paint.

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Chapter 2 : Aim and Objectives

2.1 Objective

Objectives behind doing internship are listed below.

● Internships are generally thought of to be reserved for college students

looking to gain experience in a particular field. However, a wide array of
people can benefit from Training Internships in order to receive real world
experience and develop their skills.

● An objective for this position should emphasize the skills you already
possess in the area and your interest in learning more

● Some internship is used to allow individuals to perform research while

others are specifically designed to allow people to gain first-hand experience
working.

● Utilizing internships is a great way to build your resume and develop

skills that can be emphasized in your resume for future jobs

● During internship I learned a lot of different things like good leadership

& team work, how to maintain discipline, and how to deal with customers.

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2.2 Roles and responsibilities

• Servicing of cars

• Major repairs

• Identification of problem

• Solution making

• Quick thinking

• Parts receiving

• Part identification

• Road test of vehicles

• Quality test

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2.3 General service

• General service is provided for all cars of jaguar and land rover

• It includes all models

• Replacement of crankcase oil filter

• Engine intake air filter replacement

• Cabin air filter replacement

• Hood latch assembly check

• Door checks

• Parking brake and brake system check

• Power steering system fluid level check

• Windshield wipers and headlamp washer check

• Hazard lights, head lights, fog lamps, signal lights and horn check

• Brake pads and disc check

• Clearing trouble codes using pathfinder

• 15kms road test of vehicle

• External and interior cleaning

• Delivering to customer

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2.4 Major Equipment of Company

1. WHEEL BALACING AND TYRE REMOVING MACHINE

Figure 7

WHEEL REVOMING MACHINE

Figure 8

There are three wheel-balancing machines at the workshop for balancing the
wheels. The machines are well maintained and very advanced.

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2. PNEUMATIC AIR LIFTS

Figure 9

The lifts are required to lift the car and make it to the working level for the
technician to make it ergonomic.

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3. Battery Charger

Figure 10

4. Mid-tronics

Figure 11

Mid-tronics is trusted by leading vehicle manufacturers, service centres and

battery retailers around the world for battery testing & charging equipment.

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Chapter 3: Tools
3.1 Hand tools

1. Spanners

Figure 12

Fix Spanners

Figure 13

Ring Spanners

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Figure 14

Combination Spanner

2. Screwdriver

Figure 15

Minus Screwdriver

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Figure 16

Plus Screwdriver

3. Torque Wrench

Figure 17

A torque wrench is a tool used to precisely apply a specific torque to

a fastener such as a nut or bolt. It is usually in the form of a socket wrench with
special internal mechanisms. It was invented by Conrad Bahr in 1918 while
working for the New York City Water Department. It was designed to prevent over
tightening bolts on water main and steam pipe repairs underground. A torque
wrench is used where the tightness of screws and bolts is crucial. It allows the
operator to measure the torque applied to the fastener so it can be matched to
the specifications for a particular application. This permits proper tension.
and loading of all parts. A torque wrench measures torque as a proxy for bolt
tension. The technique suffers from inaccuracy due to inconsistent or
uncelebrated friction between the fastener and its mating hole. Measuring bolt
tension (bolt stretch) is more accurate but often torque is the only practical means
of measurement.

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4. Rachet Spanner

Figure 18

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3.2 Powered tools

1. Pneumatic Gun

Figure 19

A pneumatic bolt-tightening gun is air-powered tool or pneumatic powered tool is

one type of power tools, driven by compressed air, supplied by an air compressor,
one type of gas compressors. It can be also driven by compressed carbon dioxide
(CO2) stored in small cylinders allowing for portability. Pneumatic tools are safer to
run and maintain than their electric power tool counterparts, as well as having a
higher power-to-weight ratio, allowing a smaller, lighter tool to accomplish the
same task. This tool easy to use for bolt tightening by using any type of box
spanner.

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2. Paint Gun

Figure 20

Specific Use: This process occurs when paint is applied to an object through the
use of an air-pressurized spray gun. The air gun has a nozzle, paint basin, and air
compressor When the trigger is pressed the paint mixes with the compressed air
stream and is released in a fine spray.

3. Hydraulic jack

Figure 21

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Chapter 4: Practical work done in company

4.1 General service of Jaguar-Land Rover cars

• General service is provided for all cars of jaguar and land rover

• It includes all models

• Replacement of crankcase oil filter

• Engine intake air filter replacement

• Cabin air filter replacement

• Hood latch assembly check

• Door checks

• Parking brake and brake system check

• Power steering system fluid level check

• Windshield wipers and headlamp washer check

• Hazard lights , head lights ,fog lamps , signal lights and horn check

• Brake pads and disc check

• Clearing trouble codes using pathfinder

• 15kms road test of vehicle

• External and interior cleaning

• Delivering to customer

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4.2 Major services done

1. Jaguar XF Front Suspension Shock Absorber damage repair (Using special

tool)

Figure 22

Figure 23

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PROBLEM: Suspension damaged
• Front right suspension strut of range rover velar was damaged.
• The damage was caused due to driving under bad road conditions at
higher speeds.
• Oil leakage was seen at the front strut of the suspension.
• The spring was not damaged so it was used on new strut.
• Special tool was used to uninstall the spring from damaged strut and
further installing it onto new strut.

Damage caused due to suspension strut impairment:

• The suspension’s front strut was damaged and was leaking oil.
• Due to this it producing noise while driving on bumpy roads.
• The lower mount of strut was damaged.
• The vehicle was not working efficiently.
• The handling of the car was also decreased.
• Braking time vibration was also generated.

SOLUTION: Shock absorber replacement

• The special tool was attached to the damaged strut and the coil spring
was compressed pneumatically.
• The damaged strut was removed from coil spring and new strut was
installed.
• The coil spring was decompressed onto new strut again by pneumatic
process.
• As shown in image (b) the suspension was installed into the
suspension assembly.
• Upper and lower strut mount were installed.
• A 15km road test was carried out and it was found that the vehicle
was good to go.

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 2. Land Rover Discovery turbocharger damaged

Figure 24

PROBLEM: Faulty turbocharger

• The damage was caused due to manufacturing defect in turbocharger.
• The damage was also caused due to failure of lubrication system
• Turbo was also leaking oil

Damage caused to other parts

• The oil leakage caused engine to get covered in oil
• Engine overheating
• Loud noise from hood
• Poor engine performance
• Cables near turbo damaged

SOLUTION: Turbocharger replacement

• damaged turbocharger was removed
• Lubrication lines were replaced

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• Engine and other parts covered in oil were cleaned using brake cleaner
• New turbocharger installation
• New pulley belt installation

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 CONCLUSION

Problems encountered and Solution:

Common problems arise in production of Automotive parts are listed below.
• Designing Problem
• Manufacturing Problem
• Inconvenient craftsmanship
• Unnecessary Storage
• Set in order

Solution:
To begin with, of all make beyond any doubt that the quality of utilizing materials
in fabricating is nice. After planning items check them appropriately and confirmed
it with the office chief. After that talk about that plan with fabricating office
individuals. Amid the fabricating of items take after the standard and routinely
check the fabricating preparation. Store the pointless materials and items in right
put. Categorized & put a few devices and equipment according to their utilization
and recurrence of required.

OVERALL ANALYSIS OF INTERNSHIP

Internship at Navjivan luxury cars pvt. Ltd. was an remarkable experience for me.
After my training in workshop domain, I feel very confident about my further
growth in a relevant field. I am now capable to cooperate and work within a team.
My communication skills have been enhanced and my introversion quality has
faded. I will not feel hesitation while putting on my views in front of my seniors.
From technical aspects, I have gained an abundance of industry knowledge and
have mastered a couple of essential jobs. I got exposure to numerous machines &
equipment, engineering software & tools, quality management and even working
with the employees. As well as I learned about how to manage and solve different
problems which arise in Industry. All these skills have prepared me to enter into
the real world of an industry.

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REFRENCES:

https://www.jaguar.in/index.html

https://www.landrover.in/index.html

https://retailers.landrover.in/navjivan

(Navjivan luxury cars pvt.Ltd.)

https://www.autocarindia.com

GTU 37 DGGEC,Surat