MASC201/MSC201(1900A/1903A)套结钉扣机安全注意事项

OWNER’S MANUAL

LCD Keys K

Bar-tacking and Button Sewing Machine

V 2024-02
Copyright © 2024 DAHAO Technology
Dahao public number Dahao service cloud
 Foreword

Thank you for using our Computerized Control System for Special Sewing Machine.

It is appreciated that you do read this manual carefully in order to operate the machine correctly and effectively.

If the user operates the machine contrary to regulations herein, thus cause loss to user or third party, we will not

take responsibility. Besides, you should keep this manual for future use. For any fault or problem of machine,

please ask the professionals or the technicians authorized by us for repair service.

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 Safety Matters for Attention

1. Signs & Definitions of Safety Marks

This Operation Manual and the Safety Marks printed on the products are to enable you to use this product correctly
so as to be away from personal injury. The signs and definitions of Marks are shown in below:
The incorrect operation due to negligence will cause the serious personal injury or even death.

Danger
The incorrect operation due to negligence will cause the personal injury and the damage of
mechanism.
Caution
This kind of mark is “Matters for Attention”, and the figure inside the triangle is the content for
attention. (Exp. The left figure is “Watch Your Hand!”)
This kind of mark is “Forbidden”.

This kind of mark means “Must”. The figure in the circle is the contents that have to be done. (Exp.
The left figure is “Ground!”)

2. Safety Matters for Attention

Danger

For opening the control box, please turn off the power and take away the plug from socket firstly,
and then wait for at least 5 minutes before opening the control box. Touching the part with high
voltage will cause the person injury.

Caution
Usage Environment
Try not to use this sewing machine near the sources of strong disturbance like high-frequency
welding machine.
The source of strong disturbance will affect the normal operation of the sewing machine.
The voltage fluctuation shall be within 10% of the rated voltage.
The large fluctuation of voltage will affect the normal operations of sewing machine, Therefore a
voltage regulator is needed in that situation.
Working temperature: 0℃~45℃.
The operation of the sewing machine will be affacted by environment with temperature beyond the
above range.
Relative Humidity: 35%~85%(No dew inside the machine), or the operation of sewing machine will
be affected.
The supply of compressed gas shall be over the consumption required by the sewing machine. The
insufficient supply of compressed gas will lead to the abnormal action of sewing machine.
In case of thunder, lightning or storm, please turn off the power and pull plug out the socket.
Because these will have influence on the operation of sewing machine.
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 Installation
Please ask the trained technicians to install the sewing machine.

Don’t connect machine to power supply until the installation is finished.

Otherwise the action of sewing machine may cause personal injury once the start switch is pressed
at that situation by mistake.
When you tilt or erect the head of sewing machine, please use both of your hand in that operation.
And never press the sewing machine with strength.
If the sewing machine loses its balance, it will fall into floor thus causes the personal injury or
mechanical damage.
Grounding is a must.
If the grounding cable is not fixed, it may cause the electric-shock and mis-operation of machine
The entire cables shall be fixed with a distance at 25mm away from the moving component at least.
By the way, don’t excessively bend or tightly fixed the cable with nails or clamps, or it may cause
the fire or electric shock.
Please add security cover on the machine head.

Sewing
This sewing machine can only be used by the trained staff.

This sewing machine has no other usages but the sewing.

When operating the sewing machine, please remember to put on the glasses. Otherwise, the broken
needle will cause the personal injury in case the needle is broken.
At following circumstances, please cut off the power at once so as to avoid the personal injury
caused by the mis-operation of start switch:
1.Threading on needles; 2. Replacement of needles; 3. The sewing machine is left unused or beyond
supervision
At working, don’t touch or lean anything on the moving components, because both of the above
behaviors will cause the personal injury or the damage of the sewing machine.
During working, if the mis-operation happens or the abnormal noise or smell is found at the sewing
machine, user shall cut off the power at once, and then contact the trained technicians or the
supplier of that machine for solution.
For any trouble, please contact the trained technicians or the supplier of that machine.

Maintenance & Inspection

Only can the trained technicians perform the repair, maintenance and inspection of this sewing
machine.
For the repair, maintenance and inspection of the electrical component, please contact the
professionals at the manufacturer of control system in time.
At following circumstances, please cut off the power and pull off the plug at once so as to avoid the
personal injury caused by the mis-operation of start switch:.
1.Repair, adjustment and inspection ;
2.Replacement of the component like curve needle, knife and so on

III
 contents
1 General Information .................................................................................................................................................... 3
1.1 Technical Parameters of 6T20XR .................................................................................................................... 3
1.2 Matters for Safe Using ..................................................................................................................................... 4
1.3 The Preventions on Usage ................................................................................................................................5
1.4 Input Mode ....................................................................................................................................................... 6
1.5 Display Method ................................................................................................................................................ 6
1.6 Panel Layout .....................................................................................................................................................6
1.7 Standardization .................................................................................................................................................6
1.8 Operation Mode ................................................................................................................................................6
2 Operation and Debugging ........................................................................................................................................... 7
2.1 Instructions of Operation Panel ........................................................................................................................7
2.2 Installing the Main Shaft Motor .......................................................................................................................8
2.3 Text Mode .........................................................................................................................................................8
2.3.1 01 System Input Test ............................................................................................................................. 9
2.3.2 02 XY Origin Adjustment ..................................................................................................................... 9
2.3.3 03 Aging Mode ....................................................................................................................................10
2.3.4 04 Main Shaft Detection ..................................................................................................................... 11
2.3.5 06 Presser Foot Motor Detection ........................................................................................................ 11
2.3.6 08 System Output Test ........................................................................................................................ 12
2.3.7 09 Panel Test ....................................................................................................................................... 12
2.3.8 11 Main motor origin adjustment ........................................................................................................12
2.4 Basic Operations ............................................................................................................................................ 13
2.4.1 Pattern Number Setting .......................................................................................................................13
2.4.2 Item Data Setting .................................................................................................................................13
2.4.3 Pattern Shape Confirmation ................................................................................................................ 14
2.4.4 Sewing ................................................................................................................................................. 15
2.4.5 Change to Other Pattern ......................................................................................................................15
2.4.6 Bobbin Thread Winding ......................................................................................................................16
2.4.7 Sewing with Counter ...........................................................................................................................16
2.4.8 Pause ....................................................................................................................................................18
2.5 P Pattern and C Pattern Setting ...................................................................................................................... 19
2.5.1 Set P Pattern ........................................................................................................................................ 19
2.5.2 Set cycle pattern (C pattern) ................................................................................................................21
2.6 Copy/Delete P Pattern and C Pattern ............................................................................................................. 22
2.6.1 Copy/Delete P Pattern ......................................................................................................................... 22
2.6.2 Copy/Delect C Pattern ........................................................................................................................ 23
2.7 Programmable IO ........................................................................................................................................... 23
2.7.1 Input Settings ...................................................................................................................................... 24
2.7.2 Output Settings ....................................................................................................................................25
2.7.3 Input/Output（Programmable IO configuration） ............................................................................ 27
2.7.4 Input/Output（Quick parameter configuration） .............................................................................. 27
2.8 Memory Switch Activation and Change ........................................................................................................ 27
2.8.1 User Parameter Setting List ................................................................................................................ 28
3 Service Parameter Setting ......................................................................................................................................... 30
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 3.1 Service Parameter Activation and Change .....................................................................................................31
3.2 Service Parameter List ................................................................................................................................... 31
3.3 Restore Default Setting .................................................................................................................................. 35
3.4 Software Version Display ...............................................................................................................................36
3.5 Check Total Number of Stitches and Clear Lubricating Alarm .....................................................................36
3.6 Password Setting and U/K Parameter Lock ...................................................................................................36
3.7 Change Password ........................................................................................................................................... 36
3.7.1 Set U/K Parameter Lock ..................................................................................................................... 37
4 Button Sewing Function ............................................................................................................................................38
4.1 Button Sewing Function Setting .................................................................................................................... 38
5 USB Communication Function ................................................................................................................................. 39
5.1 Upgrade patterns via USB stick ..................................................................................................................... 39
5.2 Upgrade the software via USB flash drive .................................................................................................... 40
5.3 Upgrade Step Parameters And Step Curves via USB Stick ...........................................................................41
6 Appendix 1 .................................................................................................................................................................43
6.1 List of Patterns in 1900A Controller ..............................................................................................................43
6.2 List of Patterns for Button-sewing in 1900B Controller ............................................................................... 47
6.3 List of Patterns for Doubling Controller ........................................................................................................48
6.4 Main Control Error List ................................................................................................................................. 51
6.5 Operation Panel Error List ............................................................................................................................. 56
7 Appendix 2 .................................................................................................................................................................59
7.1 Installation Size of Control Box .....................................................................................................................59
7.2 Installation Size of Operation Panel .............................................................................................................. 60
7.3 System Diagram ............................................................................................................................................. 61

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1 General Information
1.1 Technical Parameters of 6T20XR
TYPE
No. ITEM 6T20XR
1 Purpose Bartacking / Button Lockstitch
2 Sewing Area X(lateral) direction 40mm × Y(longitudinal) direction 30mm
3 Max. Sewing Speed 3300rpm（3000rpm for MSC）
4 Stitch Length 0.1mm – 10.0mm (adjustable by 0.1mm)
5 Cloth Feed Intermittent Feed(2-axis drive by pulse motor)
6 Needle Bar Stroke 41.2mm
7 Needle DP ×5 #14 (DP×5 #11(F,M), (DP×17#21 thick cloth))
Type of Lifting Presser Driven by pulse motor
8
Foot
9 Height of Presser Foot 14mm (Standard), Max. 17mm
Total Number of 100
10
Standard Patterns
11 Wiper Type To work together with Presser Foot driven by Pulse Motor
12 Thread Catching Device Standard : 0
13 Needle Thread Tension Electrical Thread Tension Release
14 Shuttle Standard Semi-rotary Hook or Semi-rotary Double Hook
15 Lubricating Method Rotary Part: Lubricate with minimum amount
Lubricating Oil Ordinary Sewing Machine Lubricating Oil (Liquid)
16
(Liquid)
17 Grease Ordinary Sewing Machine Grease
18 Data Memory Flash Memory
Scaling Facility 20%~200%(by 1%) in X direction and Y direction respectively
19

20 Scaling Method By increasing/decreasing the stitch length

Max. Sewing Speed 400-3300rpm (by 100rpm)
21
Limitation
22 Pattern Selection Specifying Pattern No. Type (1-200)
23 Bobbin Thread Counter Up/Down Type (0 – 999999)
24 Sewing Machine Motor 500W Compact AC Servomotor (Direct Drive)
25 Dimensions 228mm×110mm×61.8mm
26 Weight 10 Kg
27 Rated Power 600W
Operation Temperature 0℃ - 45℃
28
Range
Operation Humidity 35% - 85% （No Dew Condensation）
29
Range
30 Line Voltage AC 220V ± 10%; 50-60Hz

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 Please reduce the max. sewing speed in accordance with the sewing conditions.
 Effective standard for product:QCYXDK0004—2022 “Computerized Control System for Industrial Sewing
Machine”
1.2 Matters for Safe Using

 Installation
 Control Box
 Please install the control box according to the instruction
 Attachments
 If other attachments are needed, please turn off the power and pull off the power plug.
 Power Cable
 Do not press power cable with force or excessively twist power cable.
 The power cables shall be fixed with a distance at 25mm away from the rotating component at
least
 Before powering the control box, user shall carefully check the voltage of power supply and
position of power input on control box. If the power transformer is used, user should also
check it before powering the machine. At this moment, the power switch of sewing machine
must be set as “Off”.
 Grounding
 In order to avoid the noise disturbance and shock caused by electrical leakage, user should
ground the grounding cable.
 Attachments
 If the electrical attachments are needed, please connect them to the proper positions.
 Disassemble
 When removing the control box, user should turn off the power and pull off the power plug.
 At pulling off the power plug, user should hold the plug and remove it, instead of pulling the
power cable only.
 The control box contains the dangerous high voltage power. For opening the control box,
please turn off the power and take away the plug from socket firstly, and then wait for at least
5 minutes before opening the control box.

 Maintenance, Inspection and Repair

 Only can the trained technicians perform the repair and maintenance of this machine.
 When replacing the needles and shuttles, user has to turn off the power.
 Please use the spare parts from the authorized manufacturers

 Others
 Do not touch the rotating or moving part of the machine, especially the needle and belt, when the
machine is working. User should also keep his/her hair away from those moving parts, so as to
avoid the danger.
 Do not drop the control device on the floor, nor insert ant stuff into the slot on the control box.
 Do not run the machine without the cover shells
 If this control device is damaged or unable to work normally, please ask the technicians to adjust or
repair it. Do not run the machine when the problem is not solved
 Please do not change or modify the control device without authorization

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  Abandonment
 Dispose it as common industrial trash.

 Warning and Danger

 The mistake operation may cause danger. For the serious level, please refer to the figure at below

 The meaning of the figure are shown at below:

1.3 The Preventions on Usage

1、When you press [ON], leave the feet from pedal. 2、When you leave the machine, please turn it off.

3、If user needs tilt the head or replace the needle or 4、Ground the machine with ground cable
thread the Needle thread, please turn off the power

5 、 Do not use the household terminal block to let 6 、 For opening the control box, please turn off the
machines to share one power supply power and take away the plug from socket firstly, and
then wait for at least 5 minutes before opening the

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 control box

7、After replacing the motor, please set the installation angle of main motor according to this documents.
8、Please keep it away from the machine creating the 9、If user needs the external signal socket to connect
high cyclic disturbance the attachments, the connecting wire shall be as short
as possible. The long cable may cause the wrong
operation. And the connection cable shall be the
isolated cable

10、If the fuse is burnt, please solve the problem before replacing a new one with same capacity
11、After the system is shut down, you need to wait for about 2s to turn on again, not to turn it on and off in a
short time, or by observing the indicator light on the panel, that is, when the indicator light on the operating
head is completely off, it can be turned on.

1.4 Input Mode

Use keys to input.
1.5 Display Method
Use black and white lattice LCD and LED to display all the information.
1.6 Panel Layout
The quadrate Panel can be divided into two parts, the display part and the operation part. The display part
consists of 1 lattice LCD and 2 LEDs and the operation part consists of 17 keys. Refer to the picture of the panel.
1.7 Standardization
The function keys use standard images recognizable and popular within the industry. Image is an international
language that can be understood by any nation.
1.8 Operation Mode
Function keys include READY key, RESET key, MODE key, THREADING/WINDING key, SELECTION
key, UP/DOWN key, EDIT key, RETURN key and other keys for special functions. See operation instruction for
detailed operating methods.

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2 Operation and Debugging
2.1 Instructions of Operation Panel
(1) LCD
Display pattern number, shape and various other data.

(2) READY Key

This key changes from the setting state of the panel to
the sewing state where the sewing machine actually
operates.

(3) RESET Key

This key is used for canceling error or returning the
set value to the initial value.

(4) MODE Key

This key initiates the setting of parameters or stored patterns.

(5) PRESSER FOOT/WINDING Key

This key is used to lift or lower the presser foot. When presser foot is up, move the needle bar back to origin;
when the presser foot is down, move the needle bar to the right. Press this key when winding.

(6) SELECTION Key

This key is used to select among various pattern types, menu items or parameters.

(7) DATA SETTING Key

This key is used to modify the pattern number or parameter value. Under trial sewing mode, this key is used to
move single needle and feed cloth.

(8) EDIT Key

This key is used to display editing interface, select item or display detailed information.

(9) RETURN Key

This key is used to return to the previous interface.

(10) DIRECT PATTERN (P Pattern)

Register P patterns. After registration, press the key to make immediate selection for sewing.

(11) COUNTER Key

Under sewing editing mode (unready for sewing), press it to enter counter setting mode.

(12) SPECIAL FUNCTION Key

This key is used to realize special functions according to setting.

(13) SPECIAL FUNCTION LED

LED lights up when entering special function.

(14) SEWING LED

Under sewing mode, LED lights up.

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2.2 Installing the Main Shaft Motor
Assemble the main motor to the main shaft  through
the coupling. And you need 4 screws to fix the
coupling to the upper shaft and the main shaft. Fix the
coupling with No.1 Screwand make sure that it is
vertical towards the Flat Section, and then screw No.2
screw. Fix the coupling to the main shaft motor with
No.3 screw, and make sure it is vertical to the flat
section of the main shaft motor. Then screw the No.4
screw  to finish the assembling task. The right diagram
shows you the details:
This right diagram shows you the directions of external
cables of the main shaft motor (look from back, and the
line is on your left-hand side):
 Screws for fixing the main shaft motor, totally 4; 
Screws for fixing the back cover of the motor, totally 4;
 main shaft motor encoder signal cable;  power line
for the main shaft motor.

2.3 Text Mode

This mode is activated to conduct maintenance operation.

1） When the sewing LED is off, hold pressing

key for 3 seconds, and you would hear the ring of the
buzzer. Then select item “11 system test” by pressing

key and press key to enter test mode.

2) Press key to change the function item for test and press key to enter the item for test. The
functions represented by each number are as follows:

Function Test Item Function Description

01 System Input Test Input signal test LED light as the indicator to show the status of sensor input
02 XY Origin Adjustment XY motor/origin sensor test Display inching operation, origin searching operation and the
status of X/Y origin sensor of X/Y motor
03 Aging Mode Continuous running Change to continuous running mode after setting the conditions
of continuous running
04 Main Shaft Test Main motor rotation number test Set up the rotation number, start machine and display the actual
rotation number.
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 06 Presser Foot Motor Presser foot, thread-trimming Display inching operation of presser foot and thread-trimming
Test motor/origin sensor test motor, origin searching operation and the status of presser foot
origin/presser foot sensor.
08 System Output Test Output signal test Drive the movement of output solenoid/air valve.
09 Panel Test LED and LCD test Test the status of panel displayer and LED light.
11 Spindle origin Turn the needle bar to the highest Correct spindle 0° origin pin highest position.
correction point to confirm

3） During the function test, if user presses key or key, the test will be terminated and the system
will return to the status of step 2); however, if the aging mode has been used once, the aging mode can’t be
released unless the power supply is shut off.
2.3.1 01 System Input Test
1) This function is used to test the input status of panel
keys, pedal switch and various sensors. Select “01

System Input Test” and press key to enter.

2) Under this mode, press key to change test

item and the status of the test signal is displayed at
the right side of the screen.

2.3.2 02 XY Origin Adjustment

This function is to display the inching operation, origin searching operation and the status of X/Y origin sensor
of X/Y motor.
1) XY Motor Single Step Running Test

If after machine start, user has never pressed

key to enter ready status but rather directly pressed

key to enter system test mode, enter “02 XY

Origin Adjustment” and then user can directly press

key and key to move XY motors step

by step respectively. If user has ever pressed

key to enter ready status after machine start, every
time user enters “02 XY Origin Adjustment” mode,

user need press key to search XY origin

before moving motor step by step. Under this
situation, this item indicates XY motor origin
adjustment function.
During moving XY motors, if the signal of the
origin sensor changes, the icon displayed on the
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 screen will become shadowed.

2) XY Motor Origin Adjustment

First press key to conduct XY origin search.

On the screen will be displayed the origin sensor
status A of X motor and the current adjustment
value C, as well as the origin sensor status B of Y
motor and the current adjustment value D.

Press the key and key to move X/Y

motors respectively step by step and the adjustment
value will change simultaneously. Observe the
center of the presser foot and the position of needle

hole. When they overlap, press key to save

the adjustment value and return. If user doesn’t want

to save the adjustment value, press key or

key to give up the saving.

2.3.3 03 Aging Mode

After selecting “03 aging mode”, press key to enter continuous running mode. After setting its
conditions, activate the continuous running mode; turn off the power to release the continuous running mode.
1) Interval Time Setting
When the screen displays “(01) aging interval”,

press key to set the interval time between

two operations.
The setting range: 0~9900ms (by an increment of
100ms); default value: 2000ms.

2) Origin Search at Sewing End

Press key to shift to “(02) origin search” to set the origin search at sewing end.
OFF: invalid (default)
ON: valid (origin search at each sewing end)

After setting, press key to save and enter the main interface of normal sewing mode.
3) Continuous Operation
Under sewing mode of normal patterns, user can set pattern No., X/Y scale rate, max. rotation speed and other
conditions before starting sewing. At sewing end, if the origin search is set to be valid in step 2, the system

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 will conduct the origin search of X/Y presser foot and thread-catching/trimming motors. After the set interval

time, the system will automatically start sewing again. If user need stop continuous sewing, press key
at sewing end to pause and turn off the power to terminate the continuous sewing.
2.3.4 04 Main Shaft Detection
Set the rotation speed of the machine, and then drive the main motor of the machine to display the actual
rotation speed under the set rotation speed.
1) Preparation
Select “04 main shaft detection” and then press

key to enter. Each motor will automatically

execute origin research. The screen will display the
“target rotation speed”, “actual rotation speed” and
“main shaft angle” of the main shaft motor.

2) Operation

Press key to change the target rotation speed of the main shaft, and then press key to operate the

machine at the set rotation speed. If the set rotation speed need changing, user can continue pressing key

during the operation to set the rotation speed and then press key again to operate the machine at the new set

rotation speed. Press key to stop the machine. After machine stops, press key or key to quit.
2.3.5 06 Presser Foot Motor Detection
This function can be used to display the inching operation, origin search operation of the presser
foot/thread-trimming motors and the status of presser foot origin sensor and thread-trimming sensor.
1) Presser Foot Motor Running Test
The operation is similar to [2.3.202 XY 原点校正].
If the machine hasn’t entered sewing ready status
after power on, user can just enter “06 presser foot

motor test” and press key to execute single

step movement test of presser foot motor. At that
time, the screen will display the signal status of the
two sensors at the presser foot origin position and
cutter position. Once origin search is made, user
need step pedal to level 2 to execute origin search
before moving the motor.

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 2) Simulation Operation Test of Presser Foot Motor
Under this mode, step pedal to level 2 to execute

origin search, and then press key to make

simulation operation of the motor at various work
operation such as lifting up or lowering down.

3) Presser Foot Motor Origin Adjustment

Under this mode, step the pedal to level 2 to execute

the origin search. Without pressing key, the

motor will remain at the origin position A. Press

key to change the origin adjustment value D,

and at the same time presser foot origin sensor signal
B and cutter position sensor signal D will change
correspondingly. After setting the value, press

key to save and return. User can also press

key or key to quit saving and return.

2.3.6 08 System Output Test

Under this mode, press key to shift and select the device to be tested, and press key to drive that
device.
2.3.7 09 Panel Test

Under this test, press key to light up all LED lights on the panel and the full screen of LCD, and press

key to return to normal display status.

2.3.8 11 Main motor origin adjustment

In this mode, rotate the needle bar to the highest point and press to correct the highest position of the
spindle origin needle bar.

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2.4 Basic Operations
2.4.1 Pattern Number Setting
Open power swtich.
On the left upper side of the screen will be displayed the
pattern No., as well as pattern shape, X/Y scale rate,
thread tension and sewing speed.

Press key to change pattern No. and press

key to shift pattern mode, that is, memory pattern, P
pattern and C cyclic pattern.

2.4.2 Item Data Setting

Press key and the item data input interface will be displayed.
On the left side is the item to be edited and on the right side is the content of setting.

Press key to select item, press key to change the content and press to save and return.
(1) X Size Input

Press to display C001 X size.

Press key to display the intended value.

X/Y size can be inputted by % or by actual size (set by
parameter U063) and the default setting is % input.
Note: if the set value is beyond the sewing range
allowed by the presser foot, the needle may collide with
the presser foot and thus cause needle breakage which
is very dangerous.

(2) Y Size Input

Press to display C002 Y size.

Press key to display the intended value.

X/Y size can be inputted by % or by actual size (set by
parameter U063) and the default setting is % input.
Note: if the set value is beyond the sewing range
allowed by the presser foot, the needle may collide with
the presser foot and thus cause needle breakage which
is very dangerous.

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 (3) Sewing Speed Input

Press key to display C004 sewing speed.

Press key to display the intended value.

The inputted value is limited by the max. sewing speed set
by parameter U001.

(4) Thread Tension Setting

Press key to display C003 thread tension.

Press key to display the intended value. (input

range: 0~200)

Press to confirm and return to the input interface.

(5) Setting Completion

Press key.
Presser foot moves and lifts and sewing LED lights up to enter sewing status.
Note: press READY key and the presser foot will return to the sewing start. The presser foot will lower down
before moving. Therefore, please watch your fingers.

* Press key to save the set value of pattern No., XY scale rate, etc.

* Press key again, and sewing LED will be off. At that time, user can change the setting of each item.

* Please confirm the pattern No. first. Otherwise, press key will initiate error M-306. At that time, user need
reset the pattern No.

Note: if user turns off power before pressing key, the set value of pattern No., XY scale rate, max.
rotation speed and thread tension will not be saved.
2.4.3 Pattern Shape Confirmation
Warning!
1. After selecting the pattern, user must confirm the pattern shape. If the pattern shape is away from the
presser foot, the needle may collide with the presser foot and break.
2. When confirming the pattern shape, please note that if user press +/- keys when the needle bar is down,
the needle bar will lift automatically before the presser foot moves.
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1) Press key and sewing LED will light up.

2) Press key to display “presser foot lowering

interface”.

3) Press key to display the shape confirmation

interface.
Under this mode, to step the pedal will not start
sewing.

4) Press key to confirm the pattern is within the

range of presser foot.

5) Press key to return to sewing start position

and lift the presser foot.

Press key to display the sewing interface at

the present position.
At that time, to step the pedal will start sewing from
the present position.

2.4.4 Sewing
Sewing:
1． Put sewing material under presser foot.
2． Step pedal to level 1 to lower the presser foot and
release the pedal to lift the presser foot.
3． Step pedal to level 2 to start sewing.
4． At sewing end, presser foot will lift and return to
sewing start.

2.4.5 Change to Other Pattern

Press key and sewing LED is off.

Press key to set pattern No.

XY scale rate, speed, etc. can be set in the same way as
[2.4.1 item data setting].

Press key and sewing LED lights up to enter

sewing status.
Please confirm the pattern shape after pattern selection, in
case the pattern is away from presser foot and needle will
collide with presser foot and break during sewing.
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2.4.6 Bobbin Thread Winding

1) Press key and sewing LED is off.

2) Press key to lower the presser foot.

3) Press key to display winding interface.

4) Step the pedal to run the sewing machine.

5) Step the pedal again or press key to stop the

sewing machine.

6) Press key and key to finish the

winding interface.
Note: when just power on, the winding function is
inactive. Please set pattern No. or make other

operations first and then press key to search

origin before the winding operation.

2.4.7 Sewing with Counter

(1) Counter Setting Method

1) Enter counter setting interface

Under input mode, when sewing LED is off, press

key to display the mode interface.

Press key to select “02 counter setting”.

Press key to display counter interface A.

Or, under input mode, when sewing LED is off,

press key to directly enter counter interface

16
 A.

When counter interface A is displayed, counter can

be set under input mode. If the system is under

sewing mode, press key to turn off the

sewing LED.

2) Select counter type

Press key to shadow the counter type icon

B. Press key to select the proper counter

type.

3) Change counter value

Press key to shadow the counter value C. Press key to input the set value.
4) Change the present counter value

Press key to shadow present counter value D. Press key to clear the present counter value and

press key to edit the present value.

(2) Counter Type

B01 Sewing Plus Counter

The present value will add 1 after sewing 1 shape.
Present value and set value.
B02 Sewing Minus Counter
The present value will deduce 1 after sewing 1 shape.
When present value reaches 0, minus counter interface will be displayed.
B03 Piece Number Plus Counter
Calculate present value of 1 cyclic sewing by adding number. When present value equals with set value,
counter interface will be displayed.
B04 Piece Number Minus Counter
Calculate present value of 1 cyclic sewing by deducing number. When present value reaches 0, counter
interface will be displayed.
B05 Bobbin Thread Plus Counter
Add to the present value after every 10 stitches. When present value equals set value, counter interface will be
displayed.
B06 Bobbin Thread Minus Counter
Deduce the present value after every 10 stitches. When present value reaches 0, counter interface will be displayed.
B07 Counter Nonuse

17
(3) Counter Release

When the counter value is exhausted, counter interface

will be displayed. Press key to reset the counter

and then the counter will start counting again.

2.4.8 Pause

(1) Emergency Stop by Pedal

Pedal has three levels: level 1 to lower the presser foot, level 2 to start sewing and level 3 (to step backward with
heel) for emergency stop.
1） Press the READY key and then step forward

the pedal to lower the presser foot;

2） Step forward the pedal again to start sewing;

3） During sewing, user can step backward the p

edal
to stop the machine emergently and the panel wi
ll
display “E-002”.

(2) Emergency Stop by Panel

1) Use parameter U031 to set the RESET key as 1 and

the RESET key will be changed into pause key to
stop the machine during sewing.

2) Press to stop the machine and “E-002” will

be displayed. Press key again to release the

error and the interface to feed cloth
forward/backward will be displayed.

18
3) Then, 3 operations are available:
1. Use starting switch to start sewing.

2. Press key to trim thread and use key to adjust position. Then use starting switch to start sewing.

3. Press key to trim the thread and press key again to return to origin.
4. After pressing RESET key to trim thread, user can step the pedal again to continue sewing.
2.5 P Pattern and C Pattern Setting
2.5.1 Set P Pattern
User can register patterns (No.1~200) to P1~P99. Patterns can be registered after changing scale rate, max. rotation
speed, thread tension and sewing position. User can also use pattern No. rolling window to register pattern. P1~P25
can be displayed at the same time.

* When selecting P6~P25, user can use the combination of keys (press simultaneously)
to sew.
P-No. Selection Key P-No. Selection Key P-No. Selection Key P-No. Selection Key
P1 P1 P8 P1+P4 P15 P4 +P5 P22 P2+P3+P4
P2 P2 P9 P1+P5 P16 P1+P2+P3 P23 P2+P3+P5
P3 P3 P10 P2+P3 P17 P1+P2+P4 P24 P2+P4+P5
P4 P4 P11 P2+P4 P18 P1+P2+P5 P25 P3+P4+P5
P5 P5 P12 P2+P5 P19 P1+P3+P4
P6 P1+P2 P13 P3+P4 P20 P1+P3+P5
P7 P1+P3 P14 P3+P5 P21 P1+P4+P5

Example: register pattern No.3 to P2, with X scale rate as 50%, max. speed of 2000sti/min, thread tension as
50 and pattern position as 0.5mm to the right and 1mm forward.

1) Turn on the power and then press key.

(Sewing LED is off.) Enter mode setting (memory

switch setting). Press key to select “04

register P pattern” and press key to enter

pattern register mode.

19
2) Press key to set the standard pattern as No.3.

Press to set P-No. as 2. Press READY key to

register P2 and the mode interface will be displayed.

Then press key or key.

3) Press key and then press key to edit

item data.
4) Set separately the X scale rate as 50%, Y scale rate
as 80%, sewing speed as 2000 sti/min and thread
tension as 50.

5) Press key and X scale rate will be

displayed as 0.0. the increment of X direction

movement can be set as 0.1mm. Press key to

change the data into 0.5.

6) Press key and X scale rate will be displayed

as 0.0. The increment of X direction movement can

be set as 0.1mm. Press key to change the

data into 1.0.

7) Press key to complete setting.

8) Press key to complete pattern registering

method.

9) Press key to complete setting and return to

normal mode.

20
2.5.2 Set cycle pattern (C pattern)
This machine can be used to sew several patterns in order cyclically.
Up to 99 patterns can be inputted. In addition, 99 data of group sewing can be registered. If necessary, please make
a copy for future use.

(1) Sewing C pattern

1) Set as input mode
Under input mode, when sewing LED is off, select
cyclic sewing data. If the system is under sewing

mode, press key to change into input mode.

The cyclic sewing data can only be selected under
data mode.

2) Select cyclic sewing data

Press key to shift among the registered cyclic sewing data No. and continuous sewing data No. At this
time, user can select the intended cyclic sewing No.
3) Conduct sewing

After selecting the continuous sewing data, press key and sewing LED lights up, ready for sewing.
Only cyclic data No.1 is registered without sewing patterns and therefore cannot be used for sewing. Please
follow the following editing method to input patterns.

(2) Set the C pattern method

1) Set as input mode

Under input mode, when sewing LED is off, user
can input continuous sewing data. If the machine is

under sewing mode, press key to change

into input mode.
2) Set cyclic sewing data as editing status

Press key to enter editing status and the

selected pattern No. for editing will become
shadowed. At that time, data can be edited.

3) Select editing content

Press key to change the editing content and when move to the last pattern, user can add patterns.

After selecting the editing content, press key to display the icon which means pattern data can
be inserted.
21
4) Change data of editing content

Press key to change data of the editing content.

The registered pattern No. will be displayed for editing.

Press key to delete the pattern data. User can repeat steps 3 and 4 to edit data.
5) Cancel pattern data input

Press key to cancel pattern data input and return to input mode.
2.6 Copy/Delete P Pattern and C Pattern
Registered P patterns can be copied into new P patterns, so are C patterns. Existing P patterns or C patterns
can also be deleted (the last C pattern cannot be deleted).
2.6.1 Copy/Delete P Pattern

1) When sewing LED is off, press key to enter

system menu, press key to select “05

copy/delete P pattern” and then press key to

enter this mode.

2) Press key to shift to the P pattern

number(existing) to be copied, and press to

shift to a new P pattern number (new). After

confirmation, press key to save and return.

Press key to quit saving and return.

22
 3) When pressing to shift to new P pattern

number, user can select icon , and if user press

at that time, the existing P pattern will be

deleted.

2.6.2 Copy/Delect C Pattern

1) Under the system menu, press key to select

“06 copy/delete C pattern” and press key to

enter this mode.
2) Similar to the operation to copy/delete P pattern,

press key to shift new C pattern number to

execute copying operation or press key to

delete C pattern.

When press key to shift to the icon , it

means to register a new empty C pattern.

2.7 Programmable IO

This function supports user-defined configuration of various input and output functions,as well as import or export
programmable IO configuration and user-defined shortcut parameter configuration.
1.If the programmable IO option is not available in the system menu, set K239=1 in System K Parameter to enable
the function and take effect after restarting the system.
2.If programmable IO needs to use OUT5 output,first set K139=-1 to turn off the needle cooling function,to prevent
the output timing cannot be executed normally according to the setting.

（1）Turn on the power, press the key to enter the

system menu, press the key to select "27

Programmable IO", and then press the key to

enter the mode.

23
 （2）Press the key to select A,including:input
A
signal 01~05,output signal 01~10,import,
export(programmable IO configuration/shortcut
parameter configuration).

2.7.1 Input Settings

1) Press the key to select a number in the

input signal 01~05. B
C

2) Press the key to select input signal

parameter B. Input signal needs to set 3
parameters, including:① input condition ② input
level ③ input port

3) Press the key to customize each parameter

C.

Input signal parameter table

Input condition
parameter Function parameter Function

Stand by pedal in gear 1 and wait for

（0） ⑴IC_BlkMPDWP
Disable the output function. an input signal before lowering the
IC_Disable S1
external pressor foot.
Wait for an input signal before any XY
In the ready state press pedal 2 and feeding action (entering the ready to
⑵IC_BlkMMS
wait for an input signal before ⑶IC_Blk FJ start sewing point, sewing halfway,
IR
starting sewing. sewing point at the end of sewing, and
single step test sewing are included).
⑷IC_Blk Wait for an input signal before Wait for an input signal after all
⑸IC_Blk MMSP
MMST starting all spindle operations spindle operation stops
⑹IC_Blk Wait for an input signal before Wait for an input signal before lifting
⑺IC_Blk MPL
MPD lowering all external pressors all external presser feet
When sewing encounters pattern When sewing encounters pattern input
⑻IC_Pat Ext input function code 1 (if the stitch function code 2 (if the stitch will
⑼IC_Pat Ext In2
In1 will automatically stop) wait for an automatically stop) wait for an input
input signal. signal
24
 When sewing encounters pattern When sewing encounters pattern input
⑽IC_Pat Ext input function code 3 (if the stitch function code 4 (if the stitch will
⑾IC_Pat Ext In4
In3 will automatically stop) wait for an automatically stop) wait for an input
input signal signal
When sewing encounters pattern When sewing encounters pattern input
⑿IC_Pat Ext input function code 5 (if the stitch function code 6 (if the stitch will
⒀IC_Pat Ext In6
In5 will automatically stop) wait for an automatically stop) wait for an input
input signal signal
Input level
parameter Function
When the input port signal pin is short-circuited with the GND pin, the input level is considered to be
Low
low
When the input port signal pin is short-circuited with the GND pin, the input level is considered to be
High
high
Input port：ZH、IN1、IN2

2.7.2 Output Settings

1) Press the key to select a number in the

input signal 01~10. D
E
2) Press the key to select input signal
parameter D. Input signal needs to set 5
parameters, including:① input condition ② input
level ③ input port ④ Pre-t1 ⑤ Post-t2

3) Press the key to customize each parameter

E.

Output signal parameter table

Output condition
parameter Function parameter Function
⑴OC_Mm Ang Output a signal when the split action
(0)OC_Disable Turn off this output function
Trim is reached
⑵OC_Mm Sta Output a signal after the spindle starts ⑶OC_Sys Sta
Output a signal when ready for sewing
Rotation running READY
⑷OC_Sys Sta The system outputs a signal during ⑸OC_Sys Sta The system outputs a signal when an
RUN sewing ERROR error is reported
⑹OC_Sew Evt The system outputs a signal before ⑺OC_Sew Evt The system outputs a signal when it
BERW entering the ready state AERM enters the ready state
⑻OC_Sew Evt ⑼OC_Sew Evt Output a signal before returning to the
Output a signal before starting sewing
BSRS BSER starting point at the end of sewing

25
⑽OC_Sew Evt ⑾OC_Sew Evt
Output signal before spindle starts Output signal after spindle stops
BMMS AMMS
In the middle of the test sewing or
⑿OC_Sew Evt after the sewing emergency stop, press ⒀OC_Sew Evt Output a signal before the external
BBTS the reset key to return to the sewing BMPD presser foot is lowered
point and output a signal
⒁OC_Sew Evt Output a signal before the external ⒂OC_Sew Evt
Output a signal after a crash stop
BMPL presser foot is lifted Pause
⒃OC_Sew Evt ⒄OC_Pat When sewing encounters pattern
Output a signal after a break occurs
Thbrk ExtOut1 output function code 1, output a signal
⒅OC_Pat When sewing encounters pattern ⒆OC_Pat When sewing encounters pattern
ExtOut2 output function code 2, output a signal ExtOut3 output function code 3, output a signal
⒇OC_Pat When sewing encounters pattern (21)OC_Pat When sewing encounters pattern
ExtOut4 output function code 4, output a signal ExtOut5 output function code 5, output a signal
(23)OC_Sew Output a signal when an error is
(22)OC_Pat When sewing encounters pattern
Evt Bobbin detected after the bottom line of the
ExtOut6 output function code 6, output a signal
Empty panel report is insufficient
The system is in the non-ready state,
Output a signal when sewing to the
that is, the pattern bottom on the dot
(24)OC_Sys (25)OC_Sew St number of stitches set by the front
matrix LCD panel is black, and the
Sta FREE i Ang delay t1 parameter and the Angle set
touch screen is output a signal under
by the back delay t2
an orange background
Output level
parameter Function
After reaching the state of the output condition, a low level of the signal is output, while the state of
Low
the non-output condition remains high
After reaching the state of the output condition, a high level of the signal is output, while the state of
High
the non-output condition is kept low
After the state of the output condition is reached, a signal is output that is opposite to the state
before the output condition, for example, the output condition is a branch line, that is, if the level is
Reversal
high before the branch line, the output will be low when the branch line is reached, and if the level
is low before the branch line, the output will be high when the branch line is reached
parameter Function
Used to control the timing of the signal. If it is set to 0, the output condition is reached immediately,
Pre-t1 if it is set to 200, the output is reached after 200ms delay, and the negative number cannot be set,
that is, the output signal cannot be output before the output condition
The holding time after the output of the signal is set to 0, that is, the output level is maintained after
Post-t2
the output condition is reached.
Output Port：V5，V6，V7，V8，V9，24V（UP）

26
2.7.3 Input/Output（Programmable IO configuration）

All the data of the 5 input items and 10 output items

can be automatically packaged and exported. The files
need to be saved in the update directory of the USB flash
drive. The file names are configured as PioCfg on the
panel first.
The general operation method is as follows: After the
function configuration is complete, export the
configuration and save the configuration file properly.
Then import the configuration file to a machine with the
same configuration.

2.7.4 Input/Output（Quick parameter configuration）

If you need to frequently modify Pre-t1 and Post-t2,

you can go to the "Quick Parameter Settings" menu to
quickly access and modify the Pre-t1 and Post-t2 of the
10 output items in programmable IO.
This function can be used to import the configured
content in "Quick Parameter Settings" to the USB flash
drive, and then directly import the configuration file to a
machine with the same configuration.

2.8 Memory Switch Activation and Change

1) Set input mode
When sewing LED is off, memory switch data can

be changed. Under sewing mode, press key

to shift to input mode.
2) Enter data editing interface

Press key to display the mode interface

(operator level).

Press key to select “01 U parameter” and

press key to enter memory switch data

interface.

27
 3) Select data to be changed

Press key to select the data item to be

changed.
4) Change data

Press key to increase or decrease the set

value.
5) Save and quit

After completing data change, press key to

save and quit, and return to mode interface. Press

key again to return to sewing interface.

2.8.1 User Parameter Setting List

No. Function Adjustment Rang Default Value Remarks
Maximum sew speed
U001 400～3200 3200

1st stitch sew speed with clamp

U002 400～1500 1500

2nd stitch sew speed with clamp

U003 400～3200 3200

3rd stitch sew speed with clamp

U004 400～3200 3200

4th stitch sew speed with clamp

U005 400～3200 3200

5th stitch sew speed with clamp

U006 400～3200 3200

U007 1st stitch tension with clamp 0～200 200

U008 Trimming tension 0～200 0
U009 Trimming tension angle adj －6～4 0
1st stitch sew speed
U010 400～1500 400

2nd stitch sew speed

U011 400～3200 900

3rd stitch sew speed

U012 400～3200 3200

4th stitch sew speed

U013 400～3200 3200

5th stitch sew speed

U014 400～3200 3200

U015 1st stitch tension 0～200 0

U016 Sew Start tension angle adj －5～2 0
0: Divided
U025 2-step presser 1
1: Not divided
U026 Height of 2-step presser 50～90 70

28
 0: Invalid
1: Operation disk reset
U031 Pause enable when sew button 0
2: External emergency stop
switch
0: no voice
1: panel operation voice
U032 Buzzer disable 2
2: panel operation voice and
alarm voice
U033 Clamp loosen stitch 1～7 stitches 2
U034 Clamp angle adjust －20～0 0
0: Normal
U035 Clamp disable 1
1: Forbidden

U036 XY feed move angle adjust －8～16 12

0: Back to sewing start and

then lift
1: Back to sewing start and
U037 Sew finish presser state at the same time lift 1
2: lift the presser foot
manually by stepping the
pedal
0: Normal
U038 Presser lift disable 1: Forbidden to lift presser 0
foot
0: Normal
U039 Sew finish origin search 1: It is forbidden to lift and 0
press the foot
0: Not Search origin
U040 C Pat sew finish org search 1: Search origin after the 0
finish of each pattern
0: Not search origin
U041 P Pat sew finish org search 0
1: Search Origin
0: upper position
U042 Needle bar stop position 0
1: highest position
The larger
value, the
U043 LED lamp lighteness 0～10 8
brighter; 0
means off.
0: normal
U046 Trimming thread disable 0
1: forbid thread-trimming
U049 Coiling speed 800～2000 1600
0: by percentage
U063 XY scale setting mode 0
1: by size
0: stand-by at the sewing
U135 Presser wait position 0
start
29
 1: stand-by at the origin

U200 Select language Set language Chinese

0: lower at the same time
1: lower left presser first and
U212 Pneumatic presser down order then right presser 0
2: lower right presser first
and then left presser
0: lift at the same time
1: lift left presser foot first
U213 Pneumatic presser lift order and then right presser foot 0
2: lift right presser foot first
and then left presser foot
0: forbidden
U214 Clamp inversion enable 1
1: available
Unit: x100 pins
0 indicates that
U220 Auto oil stitch 0~9999 0
the function is
off

U221 Auto oil time 1~120 20 Unit: mS

Displays the cumulative

U245 Clear oil counter Press the Reset key to clear number of machine
running pins

30
3 Service Parameter Setting
Service parameters are different from normal parameters and usually are not allowed to change by users.
These parameters are for technicians to debug the machine.
3.1 Service Parameter Activation and Change

When sewing LED is off, hold pressing key for 3 seconds until the buzzer rings so as to activate and
change the service parameter.
The operation of service parameter change is the same with that of normal parameter, please refer to [2.7
memory switch activation and change].
3.2 Service Parameter List
Default
No. Function Adjustment Range Remarks
Value
0: Analog Single Pedal
1: Digital Single Pedal
K001 Pedal type 2: Double Pedals 0
3: Double Pedals, but only the
operation pedal controls
0: no control
1: not used
K002 Inter presser setting 0
2: solenoid control
3: mechanical control
K019 Pneumatic presser lift delay 0～90 30
K021 Pedal presser position 50～200 70
K022 Pedal high-low position 50～200 120
K023 Pedal start sew position 50～200 185
K027 Presserl down speed when pedal 100～4000pps 4000
K028 Presser lift speed when pedal 100～4000pps 1500
K029 Presser lift speed sew finish 100～4000pps 3000
K036 Sew end 4th sew speed 400～3200 3200
K037 Sew end 3h sew speed 400～3200 3200
K038 Sew end 2nd sew speed 400～3200 3200
K039 Sew end 1st sew speed 400～2500 2500
K043 Trimming thread speed 300～800 800
0: No cloth feed
K044 XY feed when trimming 0
1: There is a cloth delivery

K045 XY feed distance when trim 16～40（1.6mm～4.0mm） 16

K046 Mainmotor start faster 0～1 1

K056 +X feed sew range limit 0～50mm 20

K057 -X feed sew range limit 0～50mm 20
K058 +Y feed sew range limit 0～30mm 15
K059 -Y feed sew range limit 0～30mm 15

31
 0: solenoid
K064 Wiper setting 1
1: motor
K066 Presser-wiper pulse 30～60 45
0: air valve control
K074 Presserl mode setting 1
1: motor control
K095 Trimming thread angle －10～10 0
0: automatic thread-trimming
K097 Trimming thread when pause 1
1: manual thread-trimming
K102 X motor full current 0～15 8 Effective after restart
K104 Y motor full current 0～15 9 Effective after restart
K106 Clamp motor full current 0～15 7 Effective after restart
K108 Presser motor full current 0～15 9 Effective after restart
K109 X motor half current 0～15 7 Effective after restart
K110 Y motor half current 0～15 6 Effective after restart
K111 Presser motor half current 0～15 5 Effective after restart
K112 Main motor stop angle adjust －10～10 0
Unit: ten thousand
K120 Add oil warning stitches 3000～12000 4000
stitches
0: Clear and Plus/Minus;
1: Clear Only;
K121 Sewing counter lock 2: Plus/Minus Only; 0
3: Neither Clear nor
Plus/Minus
K122 OC length adjust －128～128 0
K123 OD length adjust －128～128 0
K124 BD length adjust －512～512 0
K125 OC length setting 1780～2380 2080
K126 OD length setting 1440～2040 1740
K127 BD length setting 430～630 530
0: DSP1 Close DSP2 Close
1: DSP1 Open DSP2 Open
K128 Step motor driver type 0 Effective after restart
2: DSP1 Close DSP2 Open
3: DSP1 Open DSP2 Open

A new power-up is
K129 Stepper driver mode 0~15 12
required to take effect

0：OFF
K130 XY feed sync mode 1
1：ON

K135 Trimming devide delay －10～30 0

K136 XY feed start angle limit －10～30 0
K137 Sew start clamp angle adj －150～150 0

32
 -2 means thread
holding action
K138 Trimming clamp delay －2～1 0 prohibited after
thread-trimming at
sewing start
The on value indicates
-1：OFF
K139 Needle cooling 0 the delayed shutdown
0～30：ON
time in 100mS
0: electronic
K140 Tension mode setting 0
1: mechanical
K141 Loosen tension on power －20～20 0
K142 Loosen tension hold power －40～40 0
K144 Tension adjust -100～100 0
0: Normal
K150 Safe switch disable 1: The safety status of tilt 0
head is invalid.
0：OFF
K151 Cloth thickness detection enable 0
1：ON

K152 Cloth thickness adjust -100～100 0

0:Allowed
K160 Disable pedal pause 0～1 0
1:Prohibited

0：Winpedalen in Seconder
For Automatic Suction
Gil
K161 Cut cloth settings 0 Shearing Models
1：When pedaling in second
(1900GMC)
gear
For automatic suction
shearing machine
K162 Inhale time after cut 0～30 0
(1900GMC), unit:
100mS
For automatic suction
shearing machine
K163 Delay before feed 0～30 0
(1900GMC), unit:
100mS

1: Pedal 1 medium
K169 Jump speed 0～10 10
press foot lift"

K170 Internal presser delay before wipe 0～20 0 The bigger the faster

0：Does not fall

K171 Internal presser down before wipe 0 Unit: 50mS
1：decline

Value bigger than 0

K172 Thread break stitch 0～10 0 means the stitch
number after thread

33
 breakage before
emergency stop
0 means thread
breakage detection is
off.

0: Disabled
K174 Trimming position detection 0
1: On

K177 Trimming stop position 0～40 0

K180 （X）Motor go origin mode 0～4 0

K181 （Y）Motor go origin mode 0～4 0

K182 （C）Motor go origin mode 0～4 0

K183 （P）Motor go origin mode 0～4 0

0: Start at the same time

1: End at the same time
K190 XY feed sync.settings 2: Start and end at the same 0
time
3: Midpoint coincidence

K191 Sew start 1st feed angle adjust -30~30 0

K192 Sew start 2nd feed angle adjust -30~30 0

K193 Sew start 3rd feed angle adjust -30~30 0

K194 Sew end 3rd feed angle adjust -30~30 0

K195 Sew end 2nd feed angle adjust -30~30 0

K196 Sew end 1st feed angle adjust -30~30 0

K197 XY feed start angle adjust -30~30 0

K198 XY feed ed angle adjust -30~30 0

34
 0：0830-F11 A new power-up is
K227 Main motor type 0
1：0830-F01 required to take effect

A new power-up is
K228 Main motor stop lock enable 0~1 0
required to take effect

0: OFF A new power-up is

K229 Main motor piercing mode 0
1: ON required to take effect

A new power-up is
K231 Pedal continuous sew 0~255 0
required to take effect

0: OFF
1: Built-in timing without
A new power-up is
K240 Expansion peripheral external expansion system 0
required to take effect
2: Built-in timing has an
external expansion system
0: Nesting (reinforcement)
K241 Machine type 5: Pattern knotting 0
7: Nail buckle

Set the extended model

K242 Extend machine type ID 0~255 0
features

Note: the above parameters are for the use of repairers only and user should not change them without
caution.
3.3 Restore Default Setting
If the user changes some parameters by mistake, which are properly set at delivery, the function of “recovery

to default setting” can be used to restore the system.

At recovering the default settings, the entire parameters that are set by user before will be covered.
Therefore, please take caution in using this function. If necessary, please contact the technicians of the
manufacturer, and operate the machine with the instruction from the professionals.
The specific operation procedure is as follows:

When the sewing LED is off, hold pressing key for 3 seconds until the panel buzzer rings. Press

key to select “13 recovery to default setting”, and then press key to enter the menu for restoring default

setting. Press key again to select the item to be restored and then press key to execute the recovery
operation. The panel will hint “executing, please do not turn off the machine”, which means the recovery operation

is undergoing and the power supply shall not be shut down. When the operation is completed, the penal will hint

“please turn off the machine” and then you can shut down the machine and restart it to restore the default setting.

Note: During the restoring process, if the power supply is shut down by accident, the restoring process

has to be aborted and you failed to restore the default setting. The software will return to the former state

before restoring.
35
3.4 Software Version Display

When sewing LED is off, hold pressing key for 3 seconds until the buzzer sings. Release

key and then press key to select “08 inquire software version”. Press key to enter the software

version inquiry interface, where user can press key or key to select the version to be inquired. The
software version will be displayed in the following order:
Main control: machine type-MC-manufacturer code-version number
Operation panel: machine type- LKD2-manufacturer code-version number
Stepping 1: machine type- MD1-manufacturer code-version number
Stepping 2: machine type- MD2-manufacturer code-version number
3.5 Check Total Number of Stitches and Clear Lubricating Alarm
After the machine runs for a period of time, the system may hint “M-333 machine needs lubricating”, which

means lubricating is needed. Under this situtation, press key first to clear the lubricating alarm, and then

press to enter system menu. Select “01 system U parameter” and press key to enter U parameter

setting mode. Then press key to select “U245 clear stitich number for lubricating” and press to clear
the total number of stitches, to stop displaying the same message.
3.6 Password Setting and U/K Parameter Lock
The system provides users with password management function for them to set password by themselves. After
inputting the set password, user can unlock certain advanced functions. User can lock system parameters to prevent
change of key parameters by mistake so as not to cause problems.
3.7 Change Password
If user need change password, first enter password management mode and then change the password by the

following method: when sewing LED is off, hold pressing key for 3 seconds until the buzzer rings, press

key to select “14 password setting” and press key to enter password input interface.

Press key to move backward or forward to delete

the password position to be inputted. Press key to

input the password character for the selected position. The
available password characters are “0~9”, “A~Z”. After

completing input, press to confirm and enter the

new password input interface. Otherwise, the system will
report error and return to the system menu.
Note: the default password is fixed; for more
information, please contact your machine
manufacturer or its agents.

36
 User need input the new password in the first line and
re-input the same password to confirm it. Then press

to confirm the password change. Otherwise, the

system will hint “wrong password”. If user will give up

the password change operation, press key or

key to quit.
Note: after successful change of password, please
remember the password and keep it secret!

3.7.1 Set U/K Parameter Lock

This function allows user to lock or unlock parameters that need protecting. Every U parameter and K
parameter can be set to be locked or unlocked. The setting method is the same for U parameter and K parameter,
and here take U parameter lock for example.

Under the system menu, press key to select “15 U parameter lock” and press key to enter

password input interface. Input the right password and press key to enter U parameter lock setting interface.
The password has to be correct, otherwise user cannot enter this interface.

Under this interface, press key to select the

U parameter that need change its locked/unlocked status,

and press to change the locked/unlocked status.

The symbol means locked and means unlocked.
When parameter is locked, user need input password to
change its set value. When user quit the parameter setting
interface and enter it again, the locked parameters will
remain locked.

After completing the parameter lock setting, press key or key to save and quit.

37
Button Sewing Function 20X Bar-tacking and Button Sewing Machine(LCD Keys)

4 Button Sewing Function

4.1 Button Sewing Function Setting

1、 When sewing LED is off, hold pressing

key for 3 seconds until the buzzer rings, and

release key to activate service parameter

medication;

2、 Press key to select “12 system K parameter”,

press key to enter and then press key

to select parameter K241;

3、 Press key to change the parameter value into “7” and press key to confirm the change. At this
time, the panel will hint “operation executing, please do not turn off the machine”, and user must not cut off the
power supply. When the panel hint “please turn off the machine” after a while, user can cut off the power
supply.
4、 Then power the machine again and the function changes into button sewing.
Note: the button sewing function of the machine requires special presser foot and other auxiliary external
devices. For more information, please contact your machine manufacturer or its agents.

38
5 USB Communication Function
5.1 Upgrade patterns via USB stick
Support import (addition) of single VDT pattern:
(01) Import pattern: import (add) pattern, and cover the pattern of the same number with imported pattern;
(02) Export pattern: export all external patterns to USB storage device;
(03) Delete pattern: clear (format) the panel’s storage area for external patterns;
User can import VDT format patterns to the control system via U disk, with the updated pattern number from
101 to 200. User can also export existing patterns numbered 101~200 that are stored in the control system to U
disk.
1) Use pattern-editing software to make pattern file in
VDT format and name it by “XXX.VDT”. (Note:
XXX shall be a number between 101~200 which at
the same time is the updated pattern number.)
2) Create a new file folder named DH under the root
directory of U disk, and save the pattern made in the
previous step under the directory of DH (many
patterns at one time).

3) When the sewing LED is off, press key to enter system menu. Press key to select “10 pattern

import/export” and then press key to enter this mode.

4) Press key to select “01 import pattern” and insert the U disk containing patterns to the USB interface at
the right side of the panel.

5) Press key, and when the panel hint “operation executing, please do not turn off the machine”, the
patterns are starting to be imported.
Note: before this operation, please confirm the U disk having been connected to USB interface; if not, this
update operation cannot be done and the panel will hint “M-324 U disk not found”.
6) After the update, the panel will display “Operation succeeded!” and the system will automatically return to the
interface for importing patterns.
Note: if there are already patterns numbered 101~200 in the panel, patterns named with different
numbers can be added to the system via U disk following the above operations; if the pattern numbers in
the U disk are the same with those in the panel, the patterns with the same number in the panel will be
replaced.
In addition, apart from the pattern update import operation under function number “01”, user can also
change the function number to “02” and “03” to export and delete patterns respectively. To change
function number to “02” means to back up imported patterns, while to change function number to “03”
means to delete all patterns numbered 101~200, which may be done when external pattern storage area is
full or the data format of the external pattern storage area is abnormal.

39
 7) Open pattern lock: after update, if the patterns updated
via U disk cannot be selected on the sewing interface,
the possible reason is that the pattern lock is
unopened, for the default setting of patterns number
101~200 is locked and unable to be selected. User
need make the following operation:

When sewing LED is off, press to enter

system menu, press key to select “03 normal

pattern lock” and press key to enter.

Under this mode, the left part A displays the normal

pattern number, and user can press key to

change from 1~200; the right part B display the
pattern status, “ON” for open and “OFF” for lock.

User can press to open or lock the pattern.

8) Use key and key to open the pattern, press key to save and return to the system menu,

and then press key again to return to the normal sewing mode.
5.2 Upgrade the software via USB flash drive
The master, panel and stepper can be upgraded through a USB stick. The program needs to be placed in the update
directory of the USB flash drive.
(01)Upgrade the master：The file name is“mControl_6GR”；
(02)Upgrade steppingDSP1：The file name is“dsp1_6GT”；
(03)Upgrade steppingDSP2：The file name is“dsp2_6GT”；

Press the Prepare key Start the upgrade.

40
 The upgrade progress percentage is displayed during the
upgrade process.

The upgrade progress percentage is displayed during the

upgrade process.The upgrade of the panel program, the
file name is "LCDpanel-2021", also needs to be placed in
the U disk update directory, access the U disk to the
panel USB interface under shutdown, and then press and
hold the F1, F3, F5 keys at the same time to turn on, you
can enter the upgrade interface to automatically complete
the upgrade.

5.3 Upgrade Step Parameters And Step Curves via USB Stick
The parameters and curves of the stepper drive can be upgraded through the USB stick. The data files need to be
placed in the update directory of the U disk.
(01)Import DSP1 configuration parameters：The file name is“Dsp1StepPara_6G”；
(02)Import DSP2 configuration parameters：The file name is“MStepPara_6G”；
(03)Import DSP1 configuration parameters：The file name is“Dsp1StepCurve_6G”；
(04)Import DSP2 configuration parameters：The file name is“MStepCurve_6G”；

Press the Prepare button to start the upgrade.

41
After the upgrade is complete, it prompts "Operation
successful!" ", no need to reboot to take effect new data.

42
6 Appendix 1
6.1 List of Patterns in 1900A Controller
NO Patterns Stitch Length × Width NO Pattern Stitch Length ×
. Number (mm) . Number Width (mm)
1 41 16.1×2 2 41 10.2×2

3 41 16×2.4 4 41 24×3

5 27 10.1×2 6 27 16×2.4

7 35 10.1×2 8 35 16×2.4

9 55 24×3 10 63 24×3

11 20 6.1×2.4 12 27 6.2×2.4

13 35 6.1×2.4 14 14 8×2

15 20 8×2 16 27 8×2

17 20 10×0 18 27 10×0

19 27 25.2×0 20 35 24.8×0

21 40 25.2×0 22 43 35×0

23 27 4×20 24 35 4×20

25 41 4×20 26 55 4×20

43
27 17 0×20 28 20 0×10

29 20 0×20 30 27 0×20

31 51 10.1×7 32 62 12.1×7

33 23 10.2×6 34 30 12×6

35 47 7×10 36 47 7×10

37 89 24×3 38 27 8×2

39 25 11.8×12 40 45 12×12

41 28 2.4×20 42 38 2.4×25

43 38 2.4×25 44 57 2.4×30

45 75 2.4×30 46 41 2.4×30

47 89 8×8 48 98 8×8

49 147 8×8 50 163 8×8

51 110 7.9×7.9 52 120 7.9×7.9

53 130 7.9×7.9 54 51 12.4×10.2

55 50 12.4×10.2 56 52 21×6

44
57 57 21×6 58 102 19×3

59 115 40×5 60 115 40×5

61 93 5×30 62 109 5×30

63 108 40×30 64 80 40×30

65 64 40×30 66 96 30×30

67 76 30×30 68 60 30×30

69 52 40×30 70 40 40×30

71 32 40×30 72 44 30×30

73 36 30×30 74 28 30×30

75 60 40×30 76 48 40×30

77 36 40×30 78 56 30×30

79 44 30×30 80 36 30×30

81 67 40×30 82 51 40×30

83 39 40×30 84 55 30×30

85 35 30×30 86 42 30×30

45
87 32 30.1×30 88 26 30×30

89 74 20×24 90 54 20×24

91 65 20×20 92 49 20×20

93 39 20×20 94 63 25×20

95 51 25×20 96 45 25×20

97 42 25×20 98 33 25×20

99 27 25×20 100 88 30×25

46
6.2 List of Patterns for Button-sewing in 1900B Controller
No. Pattern Thread Standard Standard No. Pattern Thread Standard Standard
Number Sewing Sewing Number Sewing Sewing
Length Length Length Length
X(mm) Y(mm) X(mm) Y(mm)

1 18
6-6 6
34 44

2 19
8-8 8
35 45

3 10-10 20 10 3.4 0

4 12-12 21 12

5
6-6 22 16
36

6 23
8-8 6
37 46

7 10-10 3.4 3.4 24 10 0 3.4

8 12-12 25 12

9 26
6-6 6-6
38 47

10
8-8 27 10-10
39
3.4 3.4
28
11 10-10 6-6
48

12
6-6 29 10-10
40

13 30
8-8 5-5-5 3.0 2.5
41 49

47
 No. Pattern Thread Standard Standard No. Pattern Thread Standard Standard
Number Sewing Sewing Number Sewing Sewing
Length Length Length Length
X(mm) Y(mm) X(mm) Y(mm)

14 10-10 31 8-8-8

15 32
6-6 5-5-5
42 50

16
8-8 33 8-8-8
43

17 10-10

6.3 List of Patterns for Doubling Controller

N Patterns Stitch Length × Width NO Patterns Stitch Length × Width
O. Number (mm) . Number (mm)
1 41 16.1×2 2 41 10.2×2

3 41 16×2.4 4 41 24×3

5 27 10.1×2 6 27 16×2.4

7 35 10.1×2 8 35 16×2.4

9 55 24×3 10 63 24×3

11 20 6.1×2.4 12 27 6.2×2.4

13 35 6.1×2.4 14 14 8×2

15 20 8×2 16 27 8×2

48
17 20 10×0 18 27 10×0

19 27 25.2×0 20 35 24.8×0

21 40 25.2×0 22 43 35×0

23 27 4×20 24 35 4×20

25 41 4×20 26 55 4×20

27 17 0×20 28 20 0×10

29 20 0×20 30 27 0×20

31 51 10.1×7 32 62 12.1×7

33 23 10.2×6 34 30 12×6

35 47 7×10 36 47 7×10

37 89 24×3 38 27 8×2

39 25 11.8×12 40 45 12×12

41 28 2.4×20 42 38 2.4×25

43 38 2.4×25 44 57 2.4×30

45 141 10×30 46 122 10×30

49
47 97 10×30 48 109 10.1×30

49 122 10.1×30 50 265 10×30

51 108 40×30 52 80 40×30

53 64 40×30 54 96 30×30

55 76 30×30 56 60 30×30

57 52 40×30 58 40 40×30

59 32 40×30 60 44 30×30

61 36 30×30 62 28 30×30

63 60 40×30 64 48 40×30

65 36 40×30 66 56 30×30

67 44 30×30 68 36 30×30

69 67 40×30 70 51 40×30

71 39 40×30 72 55 30×30

73 43 30×30 74 35 30×30

75 42 30×30 76 32 30.1×30

50
 77 26 30×30 78 103 30×25

79 82 30×25 80 64 30×25

81 80 20×30 82 60 20×30

83 80 30×20 84 60 30×20

85 74 20×24 86 54 20×24

87 115 40×5 88 115 40×5

89 93 5×30 90 109 5×30

91 65 20×20 92 49 20×20

93 39 20×20 94 63 25×20

95 51 25×20 96 45 25×20

97 42 25×20 98 33 25×20

99 111 60×40 100 91 60×40

6.4 Main Control Error List

Code Name Content Solution
Pedal not in the middle Pedal is stepped down when entering the Make sure the pedal is not stepped down when
E-001
position ready sewing status entering the ready sewing status
RESET key is pressed while sewing
Restart or return-to-origin after pressing
E-002 Pause machine is running. The machine
RESET key for thread-trimming.
pauses.

51
Code Name Content Solution
The sewing machine cannot be operated with
the head tilted. Return the sewing machine
E-003 Head Tilt Error Head tilt detection switch is set as ON. head to its proper position. Technicians can use
short circuit board to short circuit the 2P blue
plug on the head board.
Main shaft driver The error is detected in main shaft Turn off the power and repower the machine
E-007
abnormal driver. after a while.
Turn off the power supply and then turn it on
E-008 24V power supply error 24V over-current
again after a while.
After start, the system detects abnormal
Shut down the machine to check if there is any
E-010 Air valve (fan) problem signal about the voltage of the air valve
short circuit
or fan.

Turn off the power and check connection of the

Presser Foot Position
E-012 Presser foot is not at proper position. CZ025 at the head signal circuit board. If the
Error
connection is ok, check the optocoupler.

Turn off the power, and confirm whether plug

E-013 Encoder Disconnection The system can’t detect ADTC signal.
X5 is connected properly.
When the main shaft motor is running,
Motor Running Shut down the machine to check the motor
E-014 the range of the electrical angle is
Abnormal encoder.
abnormal at 0°

Press RESET switch to confirm the pattern and

its X/Y scale rate.
E-015 Beyond Sewing Area The sewing area is beyond the limit.
Triggering condition: pattern computation
error.

The main shaft stop position error may be

Needle Bar Up Position caused by main shaft drive, or may be caused
E-016 The needle bar is not at UP position.
Error by human error. Turn the hand wheel to return
the needle bar to its UP position.
The spindle parking position is wrong, which
The thread is may be the cause of the spindle drive, or it may
E-017 interrupted during the The pin bar is not in the upper position. be caused by human rotation. Turn the
sewing process handwheel to return the pin holder to the upper
position.

Turn off the power and check the connection of

E-018 Cutter Position Error The cutter is not at the right position. the CZ024 at the head signal circuit board. If
the connection is ok, check the optocoupler.

Stepping Software The software version for the stepping Change the stepping board or update the
E-020
Version Error board is false. stepping board program.
Machine Stop Due to After entering aging mode, the machine
E-022 Shut down the machine
Aging stops.
Turn off power and check the connections of
E-025 X Origin Search Error X origin sensor doesn’t change. CZ021 on head signal circuit board and X9 on
control box.

52
Code Name Content Solution
Turn off power and check the connections of
E-026 Y Origin Search Error Y origin sensor doesn’t change. CZ022 on head signal circuit board and X9 on
control box.
Turn off power and check the connections of
Presser Origin Search
E-027 Presser origin sensor doesn’t change. CZ025 on head signal circuit board and X9 on
Error
control box.
Turn off power and check the connections of
Thread-catching Origin Thread-catching origin sensor doesn’t
E-028 CZ026 on head signal circuit board and X9 on
Search Error change.
control box.
Spindle motor encoder Check whether the spindle motor encoder cable
E-032 Encoder Z phase has no signal.
Z signal anomaly is complete and the connection is secure.
Turn off the power and repower the machine
The current for the main board IPM
Main Board IPM after a while. Change the main shaft motor to
E-035 drive module is too much within a short
Sudden Over-current check if the motor is damaged; if problem
period of time
remains, change the main board.
Turn off the power and repower the machine
Over-current happens repeatedly to the
Main Board IPM after a while. Change the main shaft motor to
E-036 main board IPM drive module after
Multiple Over-current check if the motor is damaged; if problem
power on
remains, change the main board.
Main Shaft If there is no mechanic problem, check the
E-037 Motor stops.
Over-current connection of the main shaft encoder
After user sending order to rotate the main
shaft, the main shaft motor doesn’t respond.
The main-shaft of sewing machine can’t
E-038 Machine Lock Error Check the PWM curve of the main shaft motor,
rotate due to some problem.
the signal of the encoder and whether there is
mechanic problem.
The system detects the actual speed of
Turn off the power and repower the machine
E-039 Main Shaft Over-speed the main shaft motor exceeding the
after a while.
speed limit
Check the machine head board and the
Machine Head Board connection of X9 cable.
The lower computer read abnormal
E-044 Parameter Abnormal Press RESET key to use parameter No. 67 to
parameter from the machine head board.
with Lower Computer restore the parameters of the machine head
board.

The number of sewing The number of sewing needles exceeds Check whether the spindle motor and cable are
E-047 needles exceeds the the total number of stitches of the normal, and check whether the spindle encoder
total number of stitches current pattern. is subject to external interference.

Stepping Close Loop

The verification of the received order at Check the connection of SPI communication
E-056 DSP1(X25/X27)
stepping board is failed cable
Communication Error

Stepping Close Loop At first, please check motor. Then check the
E-057 DSP1 1 Route (X27)
st
Large current is detected by hardware resistance and sensor value. If the motor is ok,
Over-Current user should check the hardware on stepping

53
Code Name Content Solution
board

Change the stepping motor to open loop mode

and run it. If the motor can work normally, the
motor is ok. If the motor can’t work normally,
user should check the driving part on the
Stepping Close Loop The detected encoder response position
stepping board and the motor itself. After the
E-058 DSP1 1st Route (X27) is not consistent with the position set in
above operations, user should check the
Position Error the order.
encoder. Make sure the connection and the
condition of the encoder cable is ok. And make
sure the signal response part on the stepping
board and the encoder itself is ok.
Stepping Close Loop The system will give this warning when
The checking method is the same with that for
E-059 DSP1 1 Route
st
it detects the abnormal motor speed via
Position Error
(X27)Over- speed the encoder response signal.
At first, please check motor. Then check the
Stepping Close Loop
resistance and sensor value. If the motor is ok,
E-060 DSP1 2nd Route Large current is detected by hardware
user should check the hardware on stepping
(X25) Over-Current
board
Change the stepping motor to open loop mode
and run it. If the motor can work normally, the
motor is ok. If the motor can’t work normally,
user should check the driving part on the
Stepping Close Loop The detected encoder response position
stepping board and the motor itself. After the
E-061 DSP1 2nd Route is not consistent with the position set in
above operations, user should check the
(X25) Position Error the order.
encoder. Make sure the connection and the
condition of the encoder cable is ok. And make
sure the signal response part on the stepping
board and the encoder itself is ok.
Stepping Close Loop The system will give this warning when
The checking method is the same with that for
E-062 DSP1 2 Route
nd
it detects the abnormal motor speed via
Position Error
(X25) Over- speed the encoder response signal.
Stepping Close Loop
The verification of the received order at Check the connection of SPI communication
E-063 DSP2(X21/X23)
stepping board is failed cable
Communication Error
At first, please check motor. Then check the
Stepping Close Loop
resistance and sensor value. If the motor is ok,
E-064 DSP2 1st Route (X23) Large current is detected by hardware
user should check the hardware on stepping
Over-Current
board

54
Code Name Content Solution
Change the stepping motor to open loop mode
and run it. If the motor can work normally, the
motor is ok. If the motor can’t work normally,
user should check the driving part on the
Stepping Close Loop The detected encoder response position
stepping board and the motor itself. After the
E-065 DSP2 1st Route (X23) is not consistent with the position set in
above operations, user should check the
Position Error the order.
encoder. Make sure the connection and the
condition of the encoder cable is ok. And make
sure the signal response part on the stepping
board and the encoder itself is ok.
Stepping Close Loop The system will give this warning when
The checking method is the same with that for
E-066 DSP2 1 Route (X23)
st
it detects the abnormal motor speed via
Position Error
Over- speed the encoder response signal.
At first, please check motor. Then check the
Stepping Close Loop
resistance and sensor value. If the motor is ok,
E-067 DSP2 2nd Route Large current is detected by hardware
user should check the hardware on stepping
(X21)Over-current
board
Change the stepping motor to open loop mode
and run it. If the motor can work normally, the
motor is ok. If the motor can’t work normally,
user should check the driving part on the
Stepping Close Loop The detected encoder response position
stepping board and the motor itself. After the
E-068 DSP2 2nd Route is not consistent with the position set in
above operations, user should check the
(X21) Position Error the order.
encoder. Make sure the connection and the
condition of the encoder cable is ok. And make
sure the signal response part on the stepping
board and the encoder itself is ok.
Stepping Close Loop The system will give this warning when
The checking method is the same with that for
E-069 DSP2 2nd Route it detects the abnormal motor speed via
Position Error
(X21) Over-speed the encoder response signal.
The origin of the
It is necessary to enter the detection mode to
follower medium
check whether the motor power line or encoder
E-072 voltage foot motor The motor could not find the origin.
line is connected stably and whether the motor
retrieves the
is running normally.
abnormality
XY needle pitch is
E-073 XY needle pitch is more than 12.7mm. Reduce the pattern pitch.
abnormally large
USB upgrade stepping Check that the stepper board program is
E-090 The query stepping status timed out.
error correct.
Step closed-loop DSP1
(X25/X27) Master and stepper communication Check whether the main control and stepper
E-093
communication packet error. communication lines are stable and reliable.
validation error
Step closed-loop DSP1 Master and stepper communication Check whether the main control and stepper
E-094
(X25/X27) traffic error. communication lines are stable and reliable.
55
 Code Name Content Solution
packet illegal command

Step closed-loop DSP2

(X21/X23) Master and stepper communication Check whether the main control and stepper
E-095
communication packet error. communication lines are stable and reliable.
validation error
Step closed-loop DSP2
Master and stepper communication Check whether the main control and stepper
E-096 (X21/X23) traffic
error. communication lines are stable and reliable.
packet illegal command
The master software
does not match the The master board is using the wrong Replace the main control board of the
E-097
motherboard hardware part. corresponding product.
type
Stepping DSP1 curve
E-098 The stepper curve data is abnormal. Re-upgrade the step curve of DSP1.
data CRC check error
Stepper DSP2 curve
E-099 The stepper curve data is abnormal. Re-upgrade the step curve of DSP1.
data CRC check error
Motherboard FLASH
E-102 The motherboard data store is abnormal Replace the motherboard
data check error
The communication between the sewing
Extended peripheral Check the CAN communication cable between
electromechanical control and the
E-103 communication the sewing electromechanical control and the
extended peripheral electronic control is
exception extended peripheral electronic control.
abnormal
The extension
Extended peripherals electronically Connect the panel to the extended peripheral
E-104 peripherals are running
report errors electronic control to observe the error message.
abnormally
Stepper closed-loop
Check whether the spindle motor is running
DSP1 (X25/X27) The stepping action in spindle
E-105 normally and smoothly, and whether there is
spindle synchronization synchronization mode is abnormal
jitter.
mode error
Stepper closed-loop
Check whether the spindle motor is running
DSP2 (X21/X23) The stepping action in spindle
E-106 normally and smoothly, and whether there is
spindle synchronization synchronization mode is abnormal
jitter.
mode error

6.5 Operation Panel Error List

Code Name Content Solution
There exists error with the data defined Internal error: user need update the panel
M-300 Memory Abnormal
by the operation panel. program.
Internal error: user need update the panel
M-301 Memory Abnormal Panel memory data abnormal
program.
The machine type data read by the Press RESET key to automatically enter
Machine Type
M-302 operation panel is not within the set parameter No. 241 to select and save the
Parameter Error
range. defined machine type.

M-303 UK Parameter Abnormal range of the parameter read Press RESET key to enter the system menu and

56
Code Name Content Solution
Abnormal by the panel from EEPROM recover the default setting.

Head Board Parameter Abnormal range of parameters received Press RESET key to enter the system menu and
M-304
Abnormal by panel from down computer recover the default setting.
Normal Pattern When using pattern parameter, the panel Press RESET key to enter the system menu and
M-305
Parameter Abnormal detects abnormal parameter range. recover the default setting.
The prepared pattern No. hasn’t been
Pattern Not Found or Press RESET key, confirm the pattern No. and
M-306 registered to ROM or set as not to be
Locked make sure the pattern is unlocked.
read. The pattern No. is displayed as 0.
When the panel reads the sewing data of
M-307 Pattern Data Abnormal the pattern, the data format is found to Select other patterns.
be abnormal.
When being computed, the size of the
M-308 Sewing Data Too Large pattern data is found to be too large and Select other patterns for sewing.
beyond normal range.
Press RESET key, confirm the size of the
Pattern beyond Sewing When being computed, the pattern is
M-309 pattern is within the set range of parameters
Range found to be beyond sewing range.
K056, K057, K058 and K059.
Stitch Length beyond When being computed, the stitch length Press RESET key, confirm the pattern and X/Y
M-310
Normal Range is found to be beyond normal range. scaling up rate.
Pattern Data
Error occurs when the panel sends Check the pattern and the cable connection
M-311 Communication
pattern data to the main control. between the panel and the main control.
Abnormal
Normal Pattern Lock The panel can’t read the normal pattern Press RESET key to enter the system menu and
M-312
Abnormal lock data from EEPROM. recover the default setting.
Present Pattern The panel can’t read the pattern Press RESET key to enter the system menu and
M-313
Parameter Abnormal parameter data from EEPROM. recover the default setting.
Parameter Setting The set value of the parameter exceeds
M-314 Press RESET key and change the set value.
beyond Normal Range normal range.
The panel can’t read the counter data Press RESET key to enter the system menu and
M-315 Counter Abnormal
from EEPROM. recover the default setting.
The counter has reached the upper limit
M-316 Counter Exhausted Press RESET key.
after the sewing.
Communication Error There is no communication or Turn off the power and repower the machine
M-317 between Main Board communication error between main after a while. Check the communication cable,
and the Panel board and the panel. the main board and the panel.
When patterns are imported to the
The Storage Space for First export the internal patterns before
M-318 control panel via USB, the storage space
External Patterns Full deleting them, and then import patterns again.
for such patterns is found full.

External Patterns Pattern data is found abnormal when its Enter the parameter import/export mode of the
M-319
Format Abnormal format data is read by the control panel system and delete such patterns.

When importing pattern from USB

Imported Pattern Change the number of the pattern in the USB
M-320 storage device, pattern with the same
Already Exist storage device to be imported.
number is found to exist already in the

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Code Name Content Solution
panel.

When importing pattern from USB

Imported Pattern Not Select existing patterns in the USB storage
M-321 storage device, the pattern to be
Found device.
imported is not found.

When deleting external pattern, it is

M-322 Pattern Deletion Error Select existing pattern for deletion.
found to be not exist.

There is problem with reading pattern

M-323 Pattern Read Error Please select other patterns.
data from external pattern storage area.

When importing or exporting patterns,

USB Device Not
M-324 the panel detects abnormal USD storage Change another USB storage device
Connected
device.
When importing patterns, the panel
The Size of Imported Make sure the imported pattern is within the
M-325 detects that the imported pattern is too
Pattern Too Large size range.
beyond the size limitation.
External Pattern Not Under sewing ready status, the external
M-326 Please select other patterns.
Found pattern to be read is not found.
When being deleted, the P pattern is
P Pattern to Be Deleted First delete the P pattern from the C pattern and
M-327 found to have been added to certain C
is Cited by C Pattern then delete the P pattern.
pattern.
Make sure the pattern is correctly named and
USB Patterns Not The pattern number to be imported can’t
M-328 saved under the designated directory of the
Found be found after USB connection
USB storage device.
Before entering the P pattern or C Please register P patterns before entering those
M-329 No Registered P Pattern pattern copy/deletion mode, no P pattern modes.
has been registered.
Before entering P pattern registration
All Normal Patterns
M-330 mode, all normal patterns are found to Please unlock normal patterns.
Shut Down
have been shut down.
Before entering P pattern registration
No More Registration of Please delete some P patterns before
M-331 mode, it is found that all P patterns have
P Patterns registering new ones.
been registered.
No Deletion of the Last The C pattern to be deleted happens to The deletion of the remaining last C pattern is
M-332
C Pattern be the last one. prohibited.
It is time to add lubricating oil to certain
Alarm to Lubricate the Restart the machine, enter parameter No. 245
M-333 parts of the machine, so the machine
Machine and press RESET key, and then power on again
stops working.
Shut down the machine and update the control
M-999 Undefined Error Undefined error of the operation panel
panel program.

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7 Appendix 2
7.1 Installation Size of Control Box

59
7.2 Installation Size of Operation Panel

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7.3 System Diagram
6T201R-2KA-A

61