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Poka Yoke List

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194 views5 pages

Poka Yoke List

Uploaded by

kavarakshay3333
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
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MASTER LIST OF POKA YOKE

EXTRUSION & MIXING LINE


SR.NO. PROCESS LINE PROBLEM MISTAKE PROOFING

1 EXTRUSION A-8 LINE A-8 LINE THERMOCONTROLLER TEMP LESS (ALL ZONES) BUZZER CU ALARMING SY

ALARM PROVIDED WHEN


2 EXTRUSION A-8 LINE A-8 LINE LESS FEEDING IN 50G EXTRUDER
BECOME L

ALARM PROVIDED WHEN


3 EXTRUSION A-8 LINE A-8 LINE LESS FEEDING IN 90 G EXTRUDER
BECOME L

4 EXTRUSION A-8 LINE A-8 LINE UHF OVEN 1 TEMP PROBLEM BUZZER CUM ALARMING S

5 EXTRUSION A-8 LINE A-8 LINE UHF OVEN 2 TEMP LOW/HIGH PROBLEM BUZZER CUM ALARMING S

CO₂ LIGHT ALARM PR


6 EXTRUSION A-8 LINE A-8 LINE UHF OVEN 1 & 2 CO₂ PRESSURE LOW PROBLEM
OPERATING

7 EXTRUSION A-8 LINE A-8 LINE HAV OVEN 1 TEMP LOW/HIGH PROBLEM BUZZER CUM ALARMING S

8 EXTRUSION A-8 LINE A-8 LINE HAV OVEN 2 TEMP LOW/HIGH PROBLEM BUZZER CUM ALARMING S

9 EXTRUSION A-8 LINE A-8 LINE HAV OVEN 3 TEMP LOW/HIGH PROBLEM BUZZER CUM ALARMING S

10 EXTRUSION A-8 LINE A-8 LINE LESS FEEDING IN RUBBER FEEDER BUZZER CUM ALARMING S

11 BLENDER MILL BLENDER MILL MIXING TIME VARRIATION TIMER SYSTEM WITH AL
POKA YOKE
MIXING LINE
DATE OF
MISTAKE PROOFING (POKA YOKE) TEAM LEADER
IMPLEMENTATION

BUZZER CU ALARMING SYSTEM INTRODUCED INBUILT Jul-18

ALARM PROVIDED WHEN MACHINE TORQUE


INBUILT Jul-18
BECOME LESS

ALARM PROVIDED WHEN MACHINE TORQUE


INBUILT Jul-18
BECOME LESS

BUZZER CUM ALARMING SYSTEM INTRODUCED INBUILT Jul-18

BUZZER CUM ALARMING SYSTEM INTRODUCED INBUILT Jul-18

CO₂ LIGHT ALARM PROVIDE ON UHF


INBUILT Jul-18
OPERATING PANEL

BUZZER CUM ALARMING SYSTEM INTRODUCED INBUILT Jul-18

BUZZER CUM ALARMING SYSTEM INTRODUCED INBUILT Jul-18

BUZZER CUM ALARMING SYSTEM INTRODUCED INBUILT Jul-18

BUZZER CUM ALARMING SYSTEM INTERDUCED PANKAJ JAUHRI Jul-18

TIMER SYSTEM WITH ALARAM PROVIDED PANKAJ JAUHRI Jul-18


MASTER LIST OF POKA YOKE
(CHECK FREQUENCY)
SR.NO. PROCESS LINE PROBLEM MISTAKE PROOFING

1 EXTRUSION A-8 LINE A-8 LINE THERMOCONTROLLER TEMP LESS (ALL ZONES) BUZZER CU ALARMING SY

ALARM PROVIDED WHEN


2 EXTRUSION A-8 LINE A-8 LINE LESS FEEDING IN 50G EXTRUDER
BECOME L

ALARM PROVIDED WHEN


3 EXTRUSION A-8 LINE A-8 LINE LESS FEEDING IN 90 G EXTRUDER
BECOME L

4 EXTRUSION A-8 LINE A-8 LINE UHF OVEN 1 TEMP PROBLEM BUZZER CUM ALARMING S

5 EXTRUSION A-8 LINE A-8 LINE UHF OVEN 2 TEMP LOW/HIGH PROBLEM BUZZER CUM ALARMING S

CO₂ LIGHT ALARM PR


6 EXTRUSION A-8 LINE A-8 LINE UHF OVEN 1 & 2 CO₂ PRESSURE LOW PROBLEM
OPERATING

7 EXTRUSION A-8 LINE A-8 LINE HAV OVEN 1 TEMP LOW/HIGH PROBLEM BUZZER CUM ALARMING S

8 EXTRUSION A-8 LINE A-8 LINE HAV OVEN 2 TEMP LOW/HIGH PROBLEM BUZZER CUM ALARMING S

9 EXTRUSION A-8 LINE A-8 LINE HAV OVEN 3 TEMP LOW/HIGH PROBLEM BUZZER CUM ALARMING S

10 EXTRUSION A-8 LINE A-8 LINE LESS FEEDING IN RUBBER FEEDER BUZZER CUM ALARMING S

11 BLENDER MILL BLENDER MILL MIXING TIME VARRIATION TIMER SYSTEM WITH AL
MISTAKE PROOFING (POKA YOKE) Apr-18 May-18 Jun-18 Jul-18 Aug-18 Sep-18 Oct-18

BUZZER CU ALARMING SYSTEM INTRODUCED O O O O O O O

ALARM PROVIDED WHEN MACHINE TORQUE


BECOME LESS O O O O O O O

ALARM PROVIDED WHEN MACHINE TORQUE


BECOME LESS O O O O O O O

BUZZER CUM ALARMING SYSTEM INTRODUCED O O O O O O O

BUZZER CUM ALARMING SYSTEM INTRODUCED O O O O O O O

CO₂ LIGHT ALARM PROVIDE ON UHF


OPERATING PANEL O O O O O O O

BUZZER CUM ALARMING SYSTEM INTRODUCED O O O O O O O

BUZZER CUM ALARMING SYSTEM INTRODUCED O O O O O O O

BUZZER CUM ALARMING SYSTEM INTRODUCED O O O O O O O

BUZZER CUM ALARMING SYSTEM INTERDUCED O O O O O O O

TIMER SYSTEM WITH ALARAM PROVIDED O O O O O O O


Nov-18 Dec-18 Jan-19 Feb-19 Mar-19

O O O O O

O O O O O

O O O O O

O O O O O

O O O O O

O O O O O

O O O O O

O O O O O

O O O O O

O O O O O

O O O O O

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