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Case 1 Idea

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0% found this document useful (0 votes)
15 views16 pages

Case 1 Idea

Uploaded by

AliBajwa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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You are on page 1/ 16

Project:

Project no:
Author:

Project item Case-1 (fix)

Design
Name Case-1 (fix)
Description Top Fix
Analysis Stress, strain/ simplified loading
Design code AISC - LRFD

Beams and columns


β – Direction γ - Pitch α - Rotation Offset ex Offset ey Offset ez
Name Cross-section Forces in
[°] [°] [°] [mm] [mm] [mm]
M1 9 - UNP140 0.0 -90.0 90.0 0 0 0 Node
M2 5 - RHS350/150/6.3 0.0 0.0 -90.0 0 0 0 Node

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Cross-sections
Name Material
9 - UNP140 S355
5 - RHS350/150/6.3 S355

Load effects (equilibrium not required)


N Vy Vz Mx My Mz
Name Member
[kN] [kN] [kN] [kNm] [kNm] [kNm]
LE1 M1 4.5 0.0 1.0 0.0 -1.0 0.0

Check

Summary
Name Value Check status
Analysis 100.0% OK
Plates 0.0 < 5.0% OK
Welds 18.2 < 100% OK
Buckling Not calculated
GMNA Calculated

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Plates
Fy Thickness σEd εPl σcEd
Name Loads Check status
[MPa] [mm] [MPa] [%] [MPa]
M1-bfl 1 355.0 10.0 LE1 49.5 0.0 0.0 OK
M1-tfl 1 355.0 10.0 LE1 11.3 0.0 0.0 OK
M1-w 1 355.0 7.0 LE1 46.6 0.0 0.0 OK
M2 355.0 6.3 LE1 32.7 0.0 0.0 OK
EP1 355.0 16.0 LE1 53.1 0.0 0.8 OK

Design data

fy εlim
Material
[MPa] [%]
S355 355.0 5.0

Symbol explanation
εPl Plastic strain
σcEd Contact stress
σEd Eq. stress
fy Yield strength
εlim Limit of plastic strain

Overall check, LE1

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Strain check, LE1

Equivalent stress, LE1

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Welds
Th Ls L Lc Fn ϕRn Ut
Item Edge Xu Loads Status
[mm] [mm] [mm] [mm] [kN] [kN] [%]
EP1 M1-bfl 1 E70xx ◢4.2◣ ◢6.0◣ 56 19 LE1 2.7 23.7 11.4 OK
E70xx ◢4.2◣ ◢6.0◣ 56 19 LE1 4.7 25.9 18.2 OK
EP1 M1-tfl 1 E70xx ◢4.2◣ ◢6.0◣ 56 19 LE1 1.2 24.7 4.9 OK
E70xx ◢4.2◣ ◢6.0◣ 56 19 LE1 1.0 24.3 4.3 OK
EP1 M1-w 1 E70xx ◢4.2◣ ◢6.0◣ 130 19 LE1 1.9 21.5 8.6 OK
E70xx ◢4.2◣ ◢6.0◣ 130 19 LE1 1.0 20.7 4.7 OK
M2-w 4 EP1 E70xx ◢7.1 ◢10.0 90 18 LE1 2.6 40.5 6.5 OK
M2-w 4 EP1 E70xx ◢7.1 ◢10.0 90 18 LE1 0.8 40.2 2.0 OK
M2-w 4 M2 E70xx ◢7.1 ◢10.0 598 19 LE1 2.6 32.0 8.2 OK

Symbol explanation
Th Throat thickness of weld
Ls Leg size of weld
L Length of weld
Lc Length of weld critical element
Fn Force in weld critical element
ϕRn Weld resistance AISC 360-16 J2.4
Ut Utilization

Detailed result for EP1 / M1-bfl 1


Weld resistance check (AISC 360-16: J2-4)

ϕRn = ϕ ⋅ Fnw ⋅ Awe = 25.9 kN ≥ Fn = 4.7 kN

Where:
Fnw = 433.2 MPa – nominal stress of weld material:

Fnw = 0.6 ⋅ FEXX ⋅ (1 + 0.5 ⋅ sin1.5 θ) , where:


FEXX = 482.6 MPa – electrode classification number, i.e. minimum specified tensile strength
θ = 84.1° – angle of loading measured from the weld longitudinal axis

Awe = 80 mm2 – effective area of weld critical element


ϕ = 0.75 – resistance factor for welded connections

Buckling
Buckling analysis was not calculated.

Cost estimation

Steel
Total weight Unit cost Cost
Steel grade
[kg] [US$/kg] [US$]
S355 3.39 2.50 8.48

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Welds
Throat thickness Leg size Total weight Unit cost Cost
Weld type
[mm] [mm] [kg] [US$/kg] [US$]
Double fillet 4.2 6.0 0.07 45.00 3.09
Fillet 7.1 10.0 0.31 45.00 13.78

Cost summary
Cost
Cost estimation summary
[US$]
Total estimated cost 25.34

Bill of material

Manufacturing operations
Plates Welds Length
Name Shape Nr. Bolts Nr.
[mm] [mm] [mm]

Double fillet: a = 4.2 243.0


EP1 P16.0x90.0-300.0 (S355) 1
Fillet: a = 7.1 780.0

Welds
Throat thickness Leg size Length
Type Material
[mm] [mm] [mm]
Double fillet E70xx 4.2 6.0 243.0
Fillet E70xx 7.1 10.0 780.0

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Project item Case-1 (Pin)

Design
Name Case-1 (Pin)
Description Top Pin
Analysis Stress, strain/ simplified loading
Design code AISC - LRFD

Beams and columns


β – Direction γ - Pitch α - Rotation Offset ex Offset ey Offset ez
Name Cross-section Forces in
[°] [°] [°] [mm] [mm] [mm]
M1 9 - UNP140 0.0 90.0 0.0 0 0 0 Node
M2 9 - UNP140 0.0 0.0 0.0 0 0 0 Node

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Cross-sections
Name Material
9 - UNP140 S355

Bolts
Diameter fu Gross area
Name Bolt assembly
[mm] [MPa] [mm2]
M10 M10 10 800.0 79

Load effects (equilibrium not required)


N Vy Vz Mx My Mz
Name Member
[kN] [kN] [kN] [kNm] [kNm] [kNm]
LE1 M1 1.0 0.0 4.5 0.0 0.0 0.0

Check

Summary
Name Value Check status
Analysis 100.0% OK
Plates 0.0 < 5.0% OK
Bolts 61.3 < 100% OK
Welds 13.5 < 100% OK
Buckling Not calculated

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Plates
Fy Thickness σEd εPl σcEd
Name Loads Check status
[MPa] [mm] [MPa] [%] [MPa]
M1-bfl 1 355.0 10.0 LE1 39.5 0.0 0.0 OK
M1-tfl 1 355.0 10.0 LE1 40.0 0.0 0.0 OK
M1-w 1 355.0 7.0 LE1 151.7 0.0 8.8 OK
M2-bfl 1 355.0 10.0 LE1 19.7 0.0 0.0 OK
M2-tfl 1 355.0 10.0 LE1 3.1 0.0 0.0 OK
M2-w 1 355.0 7.0 LE1 22.5 0.0 0.0 OK
FP1 355.0 10.0 LE1 114.8 0.0 8.8 OK

Design data

fy εlim
Material
[MPa] [%]
S355 355.0 5.0

Symbol explanation
εPl Plastic strain
σcEd Contact stress
σEd Eq. stress
fy Yield strength
εlim Limit of plastic strain

Overall check, LE1

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Strain check, LE1

Equivalent stress, LE1

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Bolts
Ft V ϕRn,bearing Utt Uts Utts
Shape Item Grade Loads Status
[kN] [kN] [kN] [%] [%] [%]

B1 M10 - 1 LE1 1.2 13.1 61.7 3.3 61.3 - OK

B2 M10 - 1 LE1 1.0 12.1 61.7 2.7 56.7 - OK

Design data

ϕRn,tension ϕRn,shear
Grade
[kN] [kN]
M10 - 1 35.6 21.3

Symbol explanation
Ft Tension force
V Resultant of shear forces Vy, Vz in bolt
ϕRn,bearing Bolt bearing resistance
Utt Utilization in tension
Uts Utilization in shear
Utts Utilization in tension and shear
ϕRn,tension Bolt tension resistance AISC 360-16 J3.6
ϕRn,shear Bolt shear resistance AISC 360-16 – J3.8

Detailed result for B1


Tension resistance check (AISC 360-16: J3-1)

ϕRn = ϕ ⋅ Fnt ⋅ Ab = 35.6 kN ≥ Ft = 1.2 kN

Where:
Fnt = 600.0 MPa – nominal tensile stress from AISC 360-16 Table J3.2
Ab = 79 mm2 – gross bolt cross-sectional area

ϕ = 0.75 – capacity factor

Shear resistance check (AISC 360-16: J3-1)

ϕRn = ϕ ⋅ Fnv ⋅ Ab = 21.3 kN ≥ V = 13.1 kN

Where:
Fnv = 360.0 MPa – nominal shear stress from AISC 360-16 Table J3.2
Ab = 79 mm2 – gross bolt cross-sectional area

ϕ = 0.75 – capacity factor

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Bearing resistance check (AISC 360-16: J3-6)

Rn = 1.20 ⋅ lc ⋅ t ⋅ Fu ≤ 2.40 ⋅ d ⋅ t ⋅ Fu

ϕRn = 61.7 kN ≥ V = 13.1 kN

Where:
lc = 25 mm – clear distance, in the direction of the force, between the edge of the hole and the edge of the
adjacent hole or edge of the material
t = 7 mm – thickness of the plate

d = 10 mm – diameter of a bolt

Fu = 490.0 MPa – tensile strength of the connected material


ϕ = 0.75 – resistance factor for bearing at bolt holes

Interaction of tension and shear check (AISC 360-16: J3-2)


The required stress, in either shear or tension, is less than or equal to 30% of the corresponding available stress and the effects of

combined stresses need not to be investigated.

Welds
Th Ls L Lc Fn ϕRn Ut
Item Edge Xu Loads Status
[mm] [mm] [mm] [mm] [kN] [kN] [%]
M2-bfl 1 FP1 E70xx ◢3.4◣ ◢4.8◣ 100 10 LE1 1.2 11.0 10.6 OK
E70xx ◢3.4◣ ◢4.8◣ 100 10 LE1 1.5 11.0 13.5 OK

Symbol explanation
Th Throat thickness of weld
Ls Leg size of weld
L Length of weld
Lc Length of weld critical element
Fn Force in weld critical element
ϕRn Weld resistance AISC 360-16 J2.4
Ut Utilization

Detailed result for M2-bfl 1 / FP1


Weld resistance check (AISC 360-16: J2-4)

ϕRn = ϕ ⋅ Fnw ⋅ Awe = 11.0 kN ≥ Fn = 1.5 kN

Where:
Fnw = 433.5 MPa – nominal stress of weld material:

Fnw = 0.6 ⋅ FEXX ⋅ (1 + 0.5 ⋅ sin1.5 θ) , where:


FEXX = 482.6 MPa – electrode classification number, i.e. minimum specified tensile strength
θ = 84.8° – angle of loading measured from the weld longitudinal axis

Awe = 34 mm2 – effective area of weld critical element


ϕ = 0.75 – resistance factor for welded connections

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Buckling
Buckling analysis was not calculated.

Cost estimation

Steel
Total weight Unit cost Cost
Steel grade
[kg] [US$/kg] [US$]
S355 0.55 2.50 1.37

Welds
Throat thickness Leg size Total weight Unit cost Cost
Weld type
[mm] [mm] [kg] [US$/kg] [US$]
Double fillet 3.4 4.8 0.02 45.00 0.81

Bolts
Total weight Unit cost Cost
Bolt assembly
[kg] [US$/kg] [US$]
M10 0.14 6.00 0.83

Hole drilling
Bolt assembly cost Percentage of bolt assembly cost Cost
[US$] [%] [US$]
0.83 30.0 0.25

Cost summary
Cost
Cost estimation summary
[US$]
Total estimated cost 3.27

Bill of material

Manufacturing operations
Plates Welds Length
Name Shape Nr. Bolts Nr.
[mm] [mm] [mm]
CUT1

FP1 P10.0x70.0-100.0 (S355) 1 Double fillet: a = 3.4 100.0 M10 2

Welds
Throat thickness Leg size Length
Type Material
[mm] [mm] [mm]
Double fillet E70xx 3.4 4.8 100.0

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Bolts
Grip length
Name Count
[mm]
M10 17 2

Code settings
Item Value Unit Reference
Friction coefficient - concrete 0.40 - ACI 349 – B.6.1.4
Friction coefficient in slip-resistance 0.30 - AISC 360-16 J3.8
Limit plastic strain 0.05 -
Plastic
Weld stress evaluation
redistribution
Detailing No
Distance between bolts [d] 2.66 - AISC 360-16 – J3.3
Distance between bolts and edge [d] 1.25 - AISC 360-16 – J.3.4
Concrete breakout resistance check Both
Base metal capacity check at weld fusion
No AISC 360-16: J2-2
face
Cracked concrete Yes ACI 318-14 – Chapter 17
Local deformation check No
Local deformation limit 0.03 - CIDECT DG 1, 3 - 1.1
Analysis with large deformations for hollow section
Geometrical nonlinearity (GMNA) Yes
joints

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