MIX577 Page 1

Man 5000662

Analog I/O Module SmartStix

HE559MIX577
4 Input Channels
2 Output Channels
±5V / ±10V / 4-20mA / ±20mA
CsCAN

1 SPECIFICATIONS
ANALOG IN
Number of input
4 Conversion Time 5mS for all Channels
points
Input Ranges ±5V, ±10V DC 1000V DC
Isolation
4-20mA, ±20mA DC IEC61010-1 300V RMS
Resolution 14 bits Isolation Method Magnetic
Maximum ±10V: 150VAC
Accuracy, 25°C 0.3% Continuous ±20mA: ±30mA,
Overload Clamped at ±6V
Input Impedance V: 1 Megohm Programmable Filter
0.01 to 1.28 Seconds
mA: 150 Ohms Time Constants
Register Value for Running Average or
32000 Filter Modes
Nominal Full Scale Adaptive
ANALOG OUT
Number of output Isolation 1000V DC
2
points IEC61010-1 300V RMS
±5, ±10V DC Isolation Method
Input Ranges Magnetic
4-20mA, ±20mA DC
Resolution 14 bits Output Clamp ±12V, 600Wpk
Accuracy, 25°C 0.3%
Register Value for
V: 600 Min 32000
Load Resistance Nominal Full Scale
mA: 500 Max
GENERAL
Required Power 3.6W Operating
0 to 55 C
(Steady State) (150ma @ 24VDC) Temperature
Required Power Operating and 5 to 95% Non-
8A @ 24VDC for
(Inrush) Storage Humidity condensing
1ms
Altitude for use Up to 2,000m
Storage Temperature -25 to 70 C Pollution degree 2 or lower
Free from corrosive Cooling method Self-cooling
Atmosphere gases and excessive
Weight 8.40 oz. (238 g)
dust
Page 2 MIX577

Vibration
Occasional Vibration
Sweep
Frequency Acceleration Amplitude
Count
10 ≤ f < 57
- 0.075 mm
Hz
10 times in each direction for X,Y,Z
57 ≤ f ≤ 150
9.8 m/s2 {1G} -
Hz
Continuous Vibration
Sweep
Frequency Acceleration Amplitude
Count
10 ≤ f <
- 0.035 mm
57 Hz
2 10 times in each direction for X,Y,Z
57≤ f ≤ 4.9 m/s
{0.5G}
-
150 Hz
Shocks
Maximum shock 2
147 m/s {15G}
acceleration
Duration Time 11 ms.

Pulse Wave Half sine wave pulse (3 times in each of X, Y, Z directions)

Noise Immunity
AC: ± 1,500VDC
Square wave impulse noise
DC: ± 900VDC
Electrostatic Discharge Voltage: 4kV (contact discharge)
Radiated electromagnetic
field 27 – 500MHz, 10V/m
Fast Transient Digital I/Os
Burst Noise Severity All power Digital I/Os (Ue < 24 V)
level modules (Ue ≥24V) Analog I/Os
Communication I/Os
Voltage 2 kV 1 kV 0.25 kV

2 DIMENSIONS 0.31
[7.9mm]
0.18 [4.6mm]

1.97 [49.9mm]

1.62 [41.1mm]

1.87
[47.5mm]
6.61 [167.9mm]

6.95 [176.5mm] HExx9-With

Removable
Terminal
Page 3 MIX577

3 WIRING
NC
NC MIX577
FT MIX577
2 NC 1 NC
FT 3 FT
FT 4 FT
NC 6 NC 5 FT
NC 8 NC 7 NC
NC 9 NC
NC 10 NC
NC 12 NC 11 NC
NC 14 NC 13 NC
NC 16 NC 15 NC
NC 17 NC
NC 18 NC
20 NC 19 NC
NC 21 NC
NC 22 NC
NC 23 C
24 I1v
NC 25 I2v
NC 26 I1i
27 I2i
NC 28 C
29 I4v
NC 30 I3v
NC 31 I4i
32 I3i
C 34 Q1v
33 C
+/- 10V I1v 35 Q2v
I2v 36 Q1i
37 Q2i
+/- 10V I1i 38 C
I2i
+/-
C
20mA I4v
+/-
I3v
20mA I4i FT: Factory Test, Do Not Connect
I3i
C
Q1v
+/- 10v
LOAD Q2v
Q1i
+/- 20mA
LOAD Q2i
C
006MIX003-R1

C terminals are connected together internally but isolated from bus and power circuits.

4 SETTING ID SWITCHES
CsCAN Network IDs are set using the hexadecimal number system from 01 to FD. The decimal
equivalent is 1-253. Refer to following Conversion Table, which shows the decimal equivalent of
hexadecimal numbers. Set a unique Network ID by inserting a small Phillips screwdriver into the two
identical switches.

Note: The CsCAN Baud Rate for SmartStix I/O is fixed at 125KBaud
Use this switch to set the Use this switch to set
Power and Diagnostic High Digit –has an x16 the Low Digit – has an
multiplier. x1 multiplier.
LEDs

SmartStix I/O PWR MS NS HI (x16) LO (x1)

78 9 78 9
23 6

23 6
AB E

AB E
45

45
CD

CD

F0 1 F0 1
Page 4 MIX577

5 INTERNAL WIRING

SmartStack Inputs
I/O Connector
700KΩ
Voltage
Input

+ To
Field _ Controller
Side

Current 300KΩ
Input

6V 150Ω

Isolated
Common

I/O Connector SmartStack Outputs

Voltage
Output
Mode
100Ω
-
Field
Side +
100Ω Mode
Current
Output From
< Controller

Isolated
Common
Page 5 MIX577

6 CHANNEL MODE, PROGRAMMABLE FILTER, AND OUTPUT DEFAULT

CONFIGURATION
The network supplies configuration information to the HE550MIX577 in the Consumed Directed Digital
Data Words sent to the HE550MIX577. In the first word, the low 12 bits, 1 through 12, are channel mode
bits. A low mode bit selects ±10V and a high mode bit selects ±20mA. The next three bits, 13 through
15, are input digital filter time constant codes and the high bit, 16, is an adaptive filter enable bit. In the
second word, the low 12 bits are channel scale bits. A low scale bit selects ±10V or ±20mA for the
corresponding channel. A high scale bit selects ±5V or 4-20mA. The upper four bits are unused.

Bit Channel
1 AI1
2 AI2
3 AI3
4 AI4
5 Not used
used 6 Not
used 7 Not
used 8 Not
9 AQ1
10 AQ2
11 Not used
used 12 Not

Each analog input on the HE550MIX577 has a single pole 345Hz (461uS) cutoff high frequency noise
filter. In addition a second digital filter may be specified in the first configuration word with the following
time constants.

Bit Time Constant

15 14 13
0 0 0 10 milliseconds (Nominal hardware scan rate)
0 0 1 15 milliseconds
0 1 0 35 milliseconds
0 1 1 75 milliseconds
1 0 0 115 milliseconds
1 0 1 315 milliseconds
1 1 0 635 milliseconds
1 1 1 1.275 seconds

This digital filter is useful for applications with significant amounts of random noise. The slower time
constants, while yielding better noise suppression, take a longer time to settle after step changes and are
also sensitive to impulse noise which is treated like Gaussian noise and averaged.

Bit 16 of the first configuration word may be set to specify an adaptive filter algorithm that:
1. Responds much more quickly to large step changes at slower time constants with full filtering of low
level noise.
2. Suppresses impulse noise at the expense of slightly slower response at the shortest time constant
settings. (Approximately 10 additional milliseconds)
Note that actual system response time is network dependent.
Page 6 MIX577

Bits 9 through 12 of the 5th configuration word control the behavior of the analog outputs when network
communication is lost. The bit to channel correspondence is the same as for the mode and scale bits. If
the corresponding bit is set, the outputs hold the last state. If the corresponding bit is cleared, the outputs
are set to the respective value supplied to the HE550MIX577 in the second four words of the Consumed
Directed Analog Data sent by the OCS. The other bits of the 5th configuration word are unused.

Refer to SmartStix Analog Programming Guide.

7 INPUT AND OUTPUT CONVERSION FACTORS

The following table describes how real-world values are scaled in the controller. For a given physical
voltage or current, the register data value may be calculated by using the conversion factor from the
table. The following formula is used: Data = Voltage or Current / Conversion Factor

Example: The user selects a voltage range of ±10V:

1. The physical voltage is 6 Volts.

2. Using the table, the conversion factor for the voltage range of ±10V is .0003125.
3. To determine the data value, the formula is used: Data = V / Conversion Factor
19200 = 6 VDC / 0.0003125

4. For the 4 to 20mA range, the offset, 4mA, must first be subtracted from the physical output value
before dividing by the scale factor to yield the register data value.

Conversion between Physical Values and Register Values

Selected Range Volts / mA Register Data Conversion Factor
> +5.11 32767
+5.00 32000
±5.00 V 0.00 0 0.00015625
-5.00 -32000
< -5.11 -32768
> +10.23 32767
+10.00 32000
±10.00 V 0.00 0 0.0003125
-10.00 -32000
< -10.23 -32768
< +20.37 32767
+20.00 32000
4..20 mA +4.00 0 0.0005
-12.00 -32000
> -12.38 -32768
> +20.47 32767
+20.00 32000
±20.00 mA 0 0 0.0006250
-20.00 -32000
< -20.47 -32768
Page 8 MIX577

Decimal (Dec) to Hexadecimal (Hex) Conversion

Dec Hex Dec Hex Dec Hex Dec Dec Hex
HI LO HI LO HI LO HI LO HI LO
54 3 6 108 6 C 162 A 2 216 D 8
1 0 1 55 3 7 109 6 D 163 A 3 217 D 9
2 0 2 56 3 8 110 6 E 164 A 4 218 D A
3 0 3 57 3 9 111 6 F 165 A 5 219 D B
4 0 4 58 3 A 112 7 0 166 A 6 220 D C
5 0 5 59 3 B 113 7 1 167 A 7 221 D D
6 0 6 60 3 C 114 7 2 168 A 8 222 D E
7 0 7 61 3 D 115 7 3 169 A 9 223 D F
8 0 8 62 3 E 116 7 4 170 A A 224 E 0
9 0 9 63 3 F 117 7 5 171 A B 225 E 1
10 0 A 64 4 0 118 7 6 172 A C 226 E 2
11 0 B 65 4 1 119 7 7 173 A D 227 E 3
12 0 C 66 4 2 120 7 8 174 A E 228 E 4
13 0 D 67 4 3 121 7 9 175 A F 229 E 5
14 0 E 68 4 4 122 7 A 176 B 0 230 E 6
15 0 F 69 4 5 123 7 B 177 B 1 231 E 7
16 1 0 70 4 6 124 7 C 178 B 2 232 E 8
17 1 1 71 4 7 125 7 D 179 B 3 233 E 9
18 1 2 72 4 8 126 7 E 180 B 4 234 E A
19 1 3 73 4 9 127 7 F 181 B 5 235 E B
20 1 4 74 4 A 128 8 0 182 B 6 236 E C
21 1 5 75 4 B 129 8 1 183 B 7 237 E D
22 1 6 76 4 C 130 8 2 184 B 8 238 E E
23 1 7 77 4 D 131 8 3 185 B 9 239 E F
24 1 8 78 4 E 132 8 4 186 B A 240 F 0
25 1 9 79 4 F 133 8 5 187 B B 241 F 1
26 1 A 80 5 0 134 8 6 188 B C 242 F 2
27 1 B 81 5 1 135 8 7 189 B D 243 F 3
28 1 C 82 5 2 136 8 8 190 B E 244 F 4
29 1 D 83 5 3 137 8 9 191 B F 245 F 5
30 1 E 84 5 4 138 8 A 192 C 0 246 F 6
31 1 F 85 5 5 139 8 B 193 C 1 247 F 7
32 2 0 86 5 6 140 8 C 194 C 2 248 F 8
33 2 1 87 5 7 141 8 D 195 C 3 249 F 9
34 2 2 88 5 8 142 8 E 196 C 4 250 F A
35 2 3 89 5 9 143 8 F 197 C 5 251 F B
36 2 4 90 5 A 144 9 0 198 C 6 252 F C
37 2 5 91 5 B 145 9 1 199 C 7 253 F D
38 2 6 92 5 C 146 9 2 200 C 8
39 2 7 93 5 D 147 9 3 201 C 9
40 2 8 94 5 E 148 9 4 202 C A
41 2 9 95 5 F 149 9 5 203 C B
42 2 A 96 6 0 150 9 6 204 C C
43 2 B 97 6 1 151 9 7 205 C D
44 2 C 98 6 2 152 9 8 206 C E
45 2 D 99 6 3 153 9 9 207 C F
46 2 E 100 6 4 154 9 A 208 D 0
47 2 F 101 6 5 155 9 B 209 D 1
48 3 0 102 6 6 156 9 C 210 D 2
49 3 1 103 6 7 157 9 D 211 D 3
50 3 2 104 6 8 158 9 E 212 D 4
51 3 3 105 6 9 159 9 F 213 D 5
52 3 4 106 6 A 160 A 0 214 D 6
53 3 5 107 6 B 161 A 1 215 D 7
Page 9 MIX577

8 LEDS
SmartStix I/O Modules provide diagnostic and status LED indicators.
a. Diagnostic LED Indicators
Diagnostic LED State Meaning
Solid Red Initializing
MS Blinking Red I/O test failed, internal hardware fault
(Module Status) Blinking Green Module is in power-up state *
Solid Green Module is running normally
Solid Red Network Ack or Dup ID test failed **
NS Blinking Red Network ID test failed: ID not in the range of 1..253
(Network Status) Blinking Green Life Expectancy timeout, outputs are in default state ***
Solid Green Network is running normally

* If a blinking green Module Status persists for more than a few seconds the module has not received the
expected configuration from the OCS. This may be due to no Network I/O configuration created in
Cscape, not having downloaded the Network I/O configuration to the master OCS, an unpowered master
OCS, or the wrong Network ID number set on the module’s rotary switches.

** Network Ack means that no other node is active on the network. Dup ID test failed means that
another node with the same ID switch setting is already on the network.

*** Life Expectancy timeout means that the module has not received a periodic message from the master
OCS in the time specified in either the Life Expectancy directed data message or the Comm timeout of
the Network I/O Configuration window in Cscape.

b. Status LED Indicators

The Power Status LED illuminates Red when power is applied to the module. There are I/O Status LED
indicators for each of the Digital I/O points, which illuminate Red when an I/O point is ON.

9 NETWORK CABLE
For detailed wiring information, refer to the applicable hardware manual listed in this datasheet under
Installation/Safety. A handy checklist is provided that covers panel box layout requirements and
minimum clearances.

Pin Description
RED 1 V+
WHT 2 CAN_H Recommended Cable
SHD 3 Shield Thick: (Max Distance = 500m) Belden 3082A
BLU 4 CAN_L Thin: (Max Distance = 100m) Belden 3084A
BLK 5 V-
SHIELD

SHIELD

SHIELD

SHIELD
CN_H

CN_H

CN_H

CN_H
CN_L

CN_L

CN_L

CN_L
V+

V+

V+

V+
V-

V-

V-

V-

121Ω

BLK BLK
SHIELD
WHT

WHT
121Ω

RED

RED
BLU

BLU
BLK

BLK

BLU BLU
WHT WHT
RED RED
SHIELD SHIELD

-
+
12-25VDC
001CAN002

CAN Wiring
Note: 12 - 24VDC must be supplied to the network.
 Page 10 MIX577

10 INSTALLATION / SAFETY

When found on the product, the following symbols specify:

Warning: Consult user documentation. Warning: Electrical Shock Hazard.

WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth)
ground before making any other connections.

WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly
recommended to fuse the voltage measurement inputs. Be sure to locate fuses as close to the
source as possible.

WARNING: Replace fuse with the same type and rating to provide protection against risk of
fire and shock hazards.

WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure
indicates a defective condition that will not clear by replacing the fuse.

WARNING: Only qualified electrical personnel familiar with the construction and operation of
this equipment and the hazards involved should install, adjust, operate, or service this
equipment. Read and understand this manual and other applicable manuals in their entirety
before proceeding. Failure to observe this precaution could result in severe bodily injury or
loss of life.

For detailed installation and a handy checklist that covers panel box layout requirements and minimum
clearances, refer to the hardware manual of the controller you are using. (See the Additional
References section in this document.)

 All applicable codes and standards need to be followed in the installation of this product.
 For I/O wiring (discrete), use the following wire type or equivalent: Belden 8441 or equivalent.

Adhere to the following safety precautions whenever any type of connection is made to the module.

 Connect the green safety (earth) ground first before making any other connections.
 When connecting to electric circuits or pulse-initiating equipment, open their related breakers. Do
not make connections to live power lines.
 Make connections to the module first; then connect to the circuit to be monitored.
 Route power wires in a safe manner in accordance with good practice and local codes.
 Wear proper personal protective equipment including safety glasses and insulated gloves when
making connections to power circuits.
 Ensure hands, shoes, and floor are dry before making any connection to a power line.
 Make sure the unit is turned OFF before making connection to terminals. Make sure all circuits
are de-energized before making connections.
 Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if
defective.

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