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Ziqi User Manual 2021

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0% found this document useful (0 votes)
49 views65 pages

Ziqi User Manual 2021

Uploaded by

Erick Mendez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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USER MANUAL

Dear user:

Thank you very much for choosing Ziqi Compressor (Shanghai) Co., Ltd. screw air
compressor (hereinafter referred to as air compressor or compressor).

In order to ensure the safety and reliability when operating the machine, please read this
manual carefully before using the machine.

The terms stipulated in this instruction manual are applicable to the company's air compressor
products, and the accompanying instructions for accessory parts (such as motors, controllers, etc.)
are also applicable to the accessory products.

The user should be aware of local laws and regulations regarding the installation and use of air
compressors, and abide by them
When the provisions in this manual are different from the relevant local laws and
regulations (especially in terms of safety), they should be implemented in favor of safer
provisions.
The operator is responsible for ensuring that the machine runs under safe conditions. If
the machine is considered to be unsafe, it should be overhauled in time.
From the day you purchase our products, you will get our company's best after-sales
service. In order to facilitate contact, we provide our company's address and telephone number
as follows:

Address:280 Wangwei West Road, Fengjing Industrial Zone, Jinshan District, Shanghai

Postcode:201502
telephone:400-016-1099
Fax:021-68148280
Web:www.ziqi-group.com
Service email:ziqi@ziqi-group.com

Keep this manual properly for easy reference at any time.


The company has the right to modify or improve the product, but it is not obligated to modify
or improve the product that has been delivered.

Input specific power of the machine.

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Safety
Precautions

1>.Installation
The installation of the air compressor should follow the relevant local laws and regulations,
and strictly abide by the following regulations:
1. The air compressor should be hoisted by lifting equipment which load-bearing capacity
greater than the weight of the unit, and the hoisting speed and acceleration should be limited within
the permitted range.
2. Try to install the air compressor in a cool, clean, and well-ventilated place to ensure that the
air flow into the air compressor is clean and the moisture content is minimal.
3. The air sucked by the air compressor is not allowed to contain flammable gas and corrosive gas,
in order not to cause explosion or internal rust
4. The discharge of air compressor sewage and waste oil shall comply with the regulations of
the local environmental protection department
5. The cooling water quality for water-cooling type compressor should meet the following
requirements:
⑴. The total hardness expressed by CaCO3 should be less than 100PPM (100 mg/L)
⑵. PH value is between 6.0~8.0
⑶. Suspended matter does not exceed 50PPM (50 mg/L)
Inferior cooling water will reduce the cooling effect of the cooler, and in severe cases will cause
the entire cooler to fail and be unusable.
6. This series of machines use three-phase AC power supply of 380V, 50Hz. If there is a special
voltage, it is determined by the user when placing the order. There are 110V, 220V, 400V, 415V, 440V,
660V, 690V, etc., and the frequency is 60Hz, etc., and reliable grounding is required.
7. Read this manual "Operation and Use" carefully before starting the compressor. The
compressor and cooling fan must run in the specified direction (the direction of the cooling fan
should refer to the logo on the motor), otherwise it may cause the air compressor to run out of oil or
increase the temperature. , Seriously damage the air compressor.
8. When the air compressor is under remote control, the machine may start at any time and
should be listed as a reminder.

2>.Maintenance
1. The repair and maintenance of the air compressor must be carried out by trained and
qualified engineers or under their guidance.
2. Please use our company's special screw compressor lubricating fluid and original genuine
parts. Any damage or malfunction caused by the use of counterfeit substitute parts is not within the
scope of product warranty or product liability.
3. The correct tools must be used for repairs and maintenance work.
4. When the air compressor is working, its exhaust temperature reaches about 100℃, and some
parts become very hot. Please do not touch these parts with your hands to avoid being burned.
5. When the machine needs to be repaired, the main power supply must be cut off, the
connection to the external air circuit must be shut off, and the system must be pressure-free and
high-temperature-free before proceeding.

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CATALOG
Chapter 1 Introduction to Screw Compressor·····························································5
1.1 Overview of screw compressors··································································5
1.2 Screw compressor inner structure································································ 5
1.2.1 Basic structure·············································································· 5
1.2.2 Meshing······················································································5
1.3 Screw compression principle····································································· 5
1.3.1 Inspiratory process········································································· 5
1.3.2 Compression and injection process······················································6
1.3.3 Exhaust process·············································································6
Chapter 2 Outline Drawing of Screw Compressor·····················································7
Chapter 3 Installation of Air Compressor································································ 25
3.1 The location of the air compressor room······················································ 25
3.2 The layout of the air compressor room and the placement of the air compressor······· 25
3.3 Piping connection of air compressor··························································· 25
3.3.1 Air compressor exhaust pipe connection·············································· 25
3.3.2 Water-cooled air compressor cooling water pipe connection······················ 27
3.4 Cooling water for water-cooled air compressor·············································· 27
3.5 Ventilation of air compressor····································································27
3.6 Compressor technical parameters·······························································28
3.6.1 Installation and connection technical parameter····································· 28
3.6.2 Cooling water parameters······························································· 29
3.6.3 Cooling wind parameters································································ 30
3.6.4 Electrical technical parameters (380V)················································31
Chapter 4 Compressor system process and functions of various parts······························ 32
4.1 Overview ··························································································32
4.2 Transmission system··········································································· 32
4.3 Intake and exhaust system······································································· 32
4.4 Function description of main parts····························································· 32
4.4.1 Air Filter··················································································· 32
4.4.2 Intake valve················································································32
4.4.3 Compressor Air End······································································32
4.4.4 Oil and gas tank··········································································· 32
4.4.5 Safety valve················································································33
4.4.6 Oil and gas separation core······························································33
4.4.7 Minimum pressure valve································································ 33
4.5 Cooling and lubricating system································································· 33
4.5.1 System flow··············································································· 33
4.5.2 Function description of main parts····················································· 33
4.6 control system and electric circuit······························································ 35
4.6.2 Electrical wiring and cables····························································· 35
Chapter 5 Operation and Use·············································································· 37
5.1 Safe operation regulations······································································· 37
5.2 Compressor steering check······································································ 37
5.3 Start································································································· 37
5.4 Running·····························································································37
5.5 Shutdown···························································································37
5.6 Precautions during running······································································ 37

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Chapter 6 Computer controller············································································ 38
6.1 Key Description··················································································· 38
6.2 Status display and operation·····································································39
6.3 Maintenance plan················································································· 43
Chapter 7 Maintenance····················································································· 44
7.1 Preventive maintenance plan···································································· 44
7.2 Lubricant Specifications········································································· 47
7.3 Preventive Maintenance Kit····································································· 48
7.4 Dispose of used materials········································································48
8.1 Overview··························································································· 49
8.2 Daily Maintenance················································································ 49
8.3 Replacement and adjustment of Spare Part··················································· 49
8.4 Drain Condensate················································································· 50
8.6 Compressor Oil Supplement···································································· 50
8.7 Compressor Lubricant············································································51
8.8 Safety Valve Maintenance······································································· 51
8.9 Refueling Motor Bearings······································································· 51
8.10 Cooler Maintenance············································································· 51
8.11 Cleaning steps on the cooling medium side of the cooler································· 52
8.12 Compressor Waste Disposal··································································· 52
8.13 Precautions for Maintenance···································································52
8.14 Oil Seal and Preservation of Compressor···················································· 52
9.1 Overview··························································································· 53
9.2 Common Troubleshooting Table································································53
Chapter 10 Electrical Schematic Diagram······························································· 55
Chapter 11 Storage Requirements·········································································62
11.1 Compressor maintenance registration form··················································63

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Chapter 1 Introduction to Screw Compressor
1.1 Overview of screw compressors
The oil injection screw compressor has the characteristics of high reliability, few wearing parts, good
dynamic balance, low vibration, low noise and high efficiency. During the compression process, relying on
the pressure difference generated by itself, the lubricating oil is continuously injected into the compression
chamber and the bearing. This design has the following features:
1.The injected lubricating oil can form an oil film between the rotors, and the female rotor can be
directly driven by the male rotor and play a role of sealing.
2.Lubricating oil can reduce noise caused by high-frequency compression.
3.Lubricating oil can absorb a lot of heat of compression.

1.2 Screw compressor inner structure


1.2.1 Basic structure
The single-stage oil injection screw compressor is a rotary compressor, and a pair of female and male
rotors are located in the casing.
The two-stage oil injection screw compressor is a rotary compressor, and two pairs of female and
male rotors are located in the casing.

1.2.2 Meshing
As the rotors mesh with each other, the male rotor directly drives the female rotor to rotate together.
The cooling lubricating oil is directly sprayed into the meshing part between the rotors through the nozzle
from the lower part of the compressor casing, and is mixed with the air to take away the heat generated by
compression to achieve the cooling effect. At the same time, an oil film is formed to prevent direct contact
between the rotors and close the gap between the rotor and the casing. The injected lubricating oil can also
reduce the noise caused by high-speed compression.

1.3 Screw compression principle


1.3.1 Inspiratory process
The suction port on the intake side of the screw compressor is designed so that the compression
chamber can fully inhale, and the intake is only regulated by the opening and closing of the intake
regulating valve.When the rotor rotates, when the rotor cogging is turned to the opening of the inlet end
wall, its space is the largest. At this time, the rotor cogging space is in communication with the free air at
the air inlet, because the air in the cogging is completely discharged during exhaust. At the end of the
exhaust, the cogging is in a vacuum state. When it is turned to the air inlet, the outside air is sucked in and
flows into the cogging of the rotor along the axial direction. When the air fills the cogging, as the rotor
rotates, the positive The tooth surface of the rotor and the tooth grooves of the female rotor start to mesh
and gradually complete until the meshing line and the air between the tooth grooves are closed.

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1.3.2 Compression and injection process


The closed cavity formed by the female and male rotors and the casing, as the rotor continues to rotate,
its meshing line moves to the exhaust end, that is, the volume of the tooth groove between the meshing line
and the exhaust port gradually decreases, and the air is gradually compressed , And the pressure is
gradually increased. At the same time, the lubricating oil is sprayed into the compression chamber to mix
with the air.

1.3.3 Exhaust process


When the meshing end surface of the rotor turns to communicate with the exhaust port of the
casing, the pressure of the compressed air reaches the highest, and the mixed gas of compressed air
and lubricating oil is discharged together until the tooth groove is completely separated from the
exhaust port. At this time, the tooth groove volume is Zero, the exhaust is terminated, and a new
round of inhalation, compression, and exhaust will be entered.

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Chapter 2 Outline Drawing of Screw Compressor

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Chapter 3 Installation of Air Compressor
Special notation: The correct installation of the air compressor is very important. Incorrect
installation will cause the air compressor to operate abnormally, and will seriously affect the life of
the air compressor, and will bring additional maintenance and repair costs

3.1 The location of the air compressor room


1)The air compressor room should be located in a cool, clean, and well-ventilated place as far as
possible, and the ambient temperature should be between 0-40°C.
2)The air compressor room should have lifting equipment. If standard lifting equipment such as
cranes are not installed, at least temporary lifting equipment such as forklifts and gantry frames, as
well as the installation location of these equipment or access channels, are required.
3)The air compressor should never be installed directly outdoors to avoid rain, sun exposure and
excessive dust from entering the unit.
4)The air compressor should never be installed in a small space without ventilation, in order to
avoid undesirable conditions such as high exhaust temperature of the unit.
5)The air compressor should never be installed in dusty places in the environment, especially
near the sandblasting equipment, so as to avoid excessive wear of the unit.
6)The air compressor should be never installed in places where the air contains flammable gas,
corrosive gas and more water vapor, so as to avoid possible explosion or internal corrosion.

3.2 The layout of the air compressor room and the placement of the air
compressor
1)A gas storage tank should be installed behind the air compressor. The volume of the gas
storage tank should be more than 20% of the air compressor's exhaust per minute, and personnel
should be arranged to drain water regularly.
2)If the air compressor has a dryer, the air storage tank must be installed before the dryer so that
the compressed air discharged from the air compressor has proper buffering and cooling before
entering the dryer. The dryer needs a bypass valve for future Overhaul. (see. Figure1)
3) The air compressor should be placed directly on a level concrete floor that can bear the
weight of the air compressor.
4)Without special requirements, the air compressor does not need to be heightened or installed
with shock absorbers.
5) Keep a distance of more than 1.5 meters between the air compressor and surrounding walls
or other equipment, in order to facilitate the inspection and maintenance of the air compressor.

3.3 Piping connection of air compressor

3.3.1 Air compressor exhaust pipe connection


A.In order to avoid condensate backflow, the exhaust pipe of the air compressor should be
connected to the main pipe from above. If there are multiple air compressors, this connection method
is even more necessary. Please refer to Figure 2.
B.The diameter of the exhaust pipe of the air compressor should be equal to or greater than the
diameter of the exhaust port on the unit.
C.An isolation ball valve should be installed between the exhaust pipe and the air compressor,
but it is generally not necessary to install a check valve.
D.Reasonably distribute the working status of each air compressor, as shown in Figure 3.

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Figure 1:

Figure 2:

Figure 3:

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3.3.2 Water-cooled air compressor cooling water pipe connection
A.The cooling water inlet pipe of the air compressor must be equipped with a "Y"-shaped or
other form of high-efficiency water filter with a filtration density of about 40 mesh.
B.An isolation ball valve must be installed between the cooling water inlet and outlet pipes and
the cooling water main pipe, and a winter drain valve must be installed on the pipeline between the
ball valve and the air compressor.
C.It is best to install a water pressure gauge and a water temperature gauge on the cooling water
inlet and outlet pipes.

3.4 Cooling water for water-cooled air compressor


1>.The cooling water pressure is generally controlled between 0.3-0.5MPa, and the pressure
difference between the inlet and outlet water should be above 0.15MPa.
2>.The temperature of the cooling water should be controlled below 35 ℃ . Generally, the
cooling water system needs to be installed with a cooling tower.
3>.The reference flow of cooling water is as follows, which can be adjusted and selected
according to the power of the unit. If you need a more accurate flow, please refer to the air
compressor instruction manual:
100HP blow:15m³/h;100-200HP:25m³/h;
200-300HP:25m³/h;300HP above:30m³/h
4>.Water quality requirements:
A.pH value:6.8<pH<8
B.Total dissolved solids:<450mg/L
C.total hardness(CaCO3)<300mg/L
D.Suspended matter:<50 mg/L
E. chloride(Cl-):<150mg/L
5>. The customer's water quality should be tested regularly. If the water quality does not meet
the above requirements, the cooling water must be treated with professional water treatment methods
until the water quality reaches the standard
6>.Since the water quality of deep well water is extremely hard, it should be avoided to use
deep well water directly.
Note: In case the cooler is scaled in future use, it is not correct to remove the scale by pickling.
Use professional water treatment methods and clean the cooler with a chemical that does not corrode
the metal.

3.5 Ventilation of air compressor


Air compressors generate a lot of heat when they are running. Normally, this heat needs to be
discharged outdoors to prevent the air compressor room temperature from becoming too high and
exceeding the specified normal industrial environment temperature standard, that is, the maximum
temperature is not higher than 40°C.
There are several ways to maintain the normal ambient temperature of the air compressor room:
1. If the power of the unit is not large and the machine room is relatively spacious, you can
consider installing an exhaust fan directly on the wall of the machine room. The fan can exhaust the
hot air in the machine room to the outside. The exhaust fan's exhaust volume can refer to the
following formula a) Or b), you can also directly refer to 5. Compressor technical parameters.
2. If the power of the unit is large, the hot air can be led out to the outdoors by the air duct. The
cross-section of the air duct should be the same as the air compressor's own vent. The air duct cannot
shrink from beginning to end, and the air duct cannot be turned too sharply. To ensure proper arc.
3. If the length of the air duct exceeds 5 m, or the temperature of the air compressor room is still
too high after the air duct is installed, an exhaust fan must be installed at the outlet of the air duct to
enhance the ventilation of the air compressor room. The exhaust volume of the selected fan can be
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determined by the following Formula a) or b) is calculated, and it can also be directly referred to 5.
Compressor technical parameters.

a) Ventilation volume of air-cooled air compressor:


3 Qv = 0.92 N/dT m /s
3
b) Ventilation volume of water-cooled air compressor: Qv = 0.1 N/dT m /s
Note:in the 2 equation:
3
Qv =Required ventilation of the unit m /s
N = The shaft power of the compressor in KW
dT =The temperature rise of the air compressor room is generally 8.

3.6 Compressor technical parameters


3.6.1 Installation and connection technical parameter

Exhaust Port Cable Inlet


Dimension Weight Air Inlet Size Exhaust Outlet Size
Model Diameter Diameter
L*W*H(mm) kg G/DN L*W(mm) L*W(mm) mm
GAT-22A 1535*950*1500 810 DN25 415*835 555*555 DN50
GAT-30A 1786*1100*1700 1135 DN40 475*895 795*795 DN50
GAT-37A 1786*1100*1700 1150 DN40 475*895 795*795 DN50
GAT-45A 1786*1100*1700 1300 DN40 475*895 795*795 DN50
GAT-55A 2350*1450*1950 2000 DN50 603*676+946*1090 495*1000 DN50
GAT-75A 2350*1450*1950 2250 DN50 603*676+946*1090 495*1000 DN50
GAT-90A 3000*1750*1920 2850 DN65 433*1033+870*1406 445*1555+320*320 DN65
GAT-110A 3000*1750*1920 2950 DN65 433*1033+870*1406 445*1555+320*320 DN65
GAT-132A 3000*1750*1920 3200 DN65 433*1033+870*1406 445*1555+320*320 DN65
GAT-160A 3100*1800*2200 3650 DN80 833*552+800*1497 410*1588 DN80
GAT-185A 3100*1800*2200 4120 DN100 833*552+800*1497 410*1588 DN80
GAT-200A 3850*2250*2260 4530 DN100 970*870+(550*846)*2 1755*1795 DN100
GAT-220A 3850*2250*2260 4850 DN100 970*870+(550*846)*2 1755*1795 DN100
GAT-250A 3850*2250*2260 5200 DN100 970*870+(550*846)*2 1755*1795 DN100
GAT-280A 4650*2300*2400 7200 DN125 650*1095 (505*505)*2 DN150
GAT-315A 4650*2300*2400 8750 DN125 650*1095 (505*505)*2 DN150
GAT-355A 4650*2300*2400 9650 DN125 650*1095 (505*505)*2 DN150

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Exhaust
Exhaust Outlet Cable Inlet
Dimension Weight Port Air Inlet Size
Model Size Diameter
Diameter
L*W*H(mm) kg G/DN L*W(mm) L*W(mm) mm
GA-3.7A 680*660*780 220 DN20 300*285 345*320 DN30
GA-3.7AC 1200*630*1450 280 DN20 300*285 345*320 DN30
GA-3.7AL 1800*630*1450 360 DN20 300*285 345*320 DN30
GA-5.5A 680*660*780 230 DN20 300*285 345*320 DN30
GA-5.5AC 1200*630*1450 280 DN20 300*285 345*320 DN30
GA-5.5AL 1800*630*1450 360 DN20 300*285 345*320 DN30
GB/GA/GAS-7.5A 1000*750*950 270 DN20 (298*205)*2 452*384 DN50
GB/GA/GAS-7.5AC 1200*750*1600 420 DN20 (298*205)*2 452*384 DN50
GB/GA/GAS-7.5AL 1800*750*1600 520 DN20 (298*205)*2 452*384 DN50
GB/GA/GAS-11A 1000*750*950 280 DN20 (298*205)*2 452*384 DN50
GB/GA/GAS-11AC 1200*750*1600 430 DN20 (298*205)*2 452*384 DN50
GB/GA/GAS-11AL 1800*750*1600 530 DN20 (298*205)*2 452*384 DN50
GA/GAS-15A 1260*850*1220 540 DN25 415*835 555*555 DN50
GA/GAS-18.5A 1260*850*1220 550 DN25 415*835 555*555 DN50
GA/GAS-22A 1260*850*1220 560 DN25 415*835 555*555 DN50
GA/GAS-30A 1500*970*1375 780 DN40 475*895 745*745 DN50
GA/GAS-37A 1500*970*1375 800 DN40 475*895 745*745 DN50
GA/GAS-45A 1500*970*1375 820 DN40 475*895 745*745 DN50
GA/GAS-55A 2150*1326*1766 1700 DN50 830*910 990*1110 DN50
GA/GAS-75A 2150*1326*1766 1700 DN50 830*910 990*1110 DN50
GA/GAS-90A 2545*1450*1900 2200 DN50 830*415+790*950 1140*1420 DN50
GA/GAS-110A 2545*1450*1900 2600 DN65 830*415+790*950 1140*1420 DN65
GA/GAS-132A 2545*1450*1900 2760 DN65 830*415+790*950 1140*1420 DN65
GA/GAS-160A 3100*1800*2065 3200 DN65 490*800+775*1460 790*1470 DN80
GA/GAS-180A 3100*1800*2065 3700 DN80 490*800+775*1460 790*1470 DN80
GA/GAS-200A 3250*1900*1965 4010 DN80 970*870+(550*846)*2 1755*1795 DN100
GA/GAS-250A 3250*1900*1965 4610 DN100 970*870+(550*846)*2 1755*1795 DN100
GAT-315W 3800*2400*2660 8050 DN125 650*1095 (505*505)*2 DN150
Note: The installation and connection technical parameters of the inverter compressor can refer
to the corresponding model.

3.6.2 Cooling water parameters


Cooling water Ventilation air Cooling water inlet and
Cooling water pressure
Model volume volume outlet diameter
m3/h m3/h G Mpa
GAT -180 W 12-25 4500 2 0.3-0.4
GAT -200 W 13-30 4500*2 2 0.3-0.4
GAT -250 W 13-30 4500*2 2 0.3-0.4
GAT-315W 15-35 7000*2 2-1/2 0.3-0.4

Cooling water Ventilation air Cooling water inlet and


Cooling water pressure
Model volume volume outlet diameter
m3/h m3/h G Mpa
GA/GAS-55W 7-14 3500 1-1/2 0.3-0.4
GA/GAS -75W 7-14 3500 1-1/2 0.3-0.4
GA/GAS -90W 10-15 5000 1-1/2 0.3-0.4
GA/GAS -110W 10-15 5000 1-1/2 0.3-0.4
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GA/GAS -132W 10-15 6000 1-1/2 0.3-0.4
GA/GAS -160 W 12-25 4500 1-1/2 0.3-0.4
GA/GAS -180 W 12-25 4500 2 0.3-0.4
GA/GAS -200 W 13-30 4500*2 2 0.3-0.4
GA/GAS -250 W 13-30 4500*2 2 0.3-0.4
GAT-315W 15-35 7000*2 2-1/2 0.3-0.4
Note: The cooling water inlet temperature should be less than 32 ° C, and the temperature
difference between the inlet and outlet water temperatures is 24°C. At the maximum water volume,
the temperature difference between the inlet and outlet water is 8°C. The water volume should be
determined according to the water quality.

3.6.3 Cooling wind parameters


Cooling air Room ventilation
Room air inlet size Room exhaust size
Model volume air volume
m3/h m3/h m2 m2
GAT-22A 5000 6025 0.7 0.45
GAT-30A 7000 8433 0.8 0.5
GAT-37A 13200 15900 1.0 0.6
GAT-45A 13200 15900 1.1 0.65
GAT-55A 23000 27710 1.4 0.9
GAT-75A 23000 27710 1.45 1.0
GAT-90A 30000 36144 1.6 1.2
GAT-110A 30000 36144 1.6 1.2
GAT-132A 30000 36144 1.6 1.2
GAT-160A 32000 38400 1.6 1.2
GAT-185A 32000 38400 1.6 1.2
GAT-200A 45300 54410 1.6 1.2
GAT-220A 45300 54410 1.6 1.2

Cooling air Room ventilation


Room air inlet size Room exhaust size
Model volume air volume
m3/h m3/h m2 m2
GA-3.7A 1300 1560 0.2 0.15
GA-5.5A 1560 1880 0.2 0.15
GB/GA/GAS-7.5A 1680 2025 0.3 0.2
GB/GA/GAS-11A 2160 2600 0.4 0.3
GA/GAS-15A 2640 3180 0.6 0.36
GA/GAS-18.5A 5000 6025 0.65 0.4
GA/GAS-22A 5000 6025 0.7 0.45
GA/GAS-30A 7000 8433 0.8 0.5
GA/GAS-37A 13200 15900 1.0 0.6
GA/GAS-45A 13200 15900 1.1 0.65
GA/GAS-55A 23000 27710 1.4 0.9
GA/GAS-75A 23000 27710 1.45 1.0
GA/GAS-90A 30000 36144 1.6 1.2
GA/GAS-110A 30000 36144 1.6 1.2
GA/GAS-132A 30000 36144 1.6 1.2
GA/GAS-160A 32000 38400 1.6 1.2

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GA/GAS-180A 32000 38400 1.6 1.2
GA/GAS-200A 45300 54410 1.6 1.2
GA/GAS-250A 45300 54410 1.6 1.2

3.6.4 Electrical technical parameters (380V)


Motor Power Standard current(A) Maximum current(A)
Model Max number of starts per hour
kw GAT GAT
GAT-22A 22 43 51.6 15
GAT-30A 30 59.2 71.04 12
GAT-37A 37 70.2 84.24 12
GAT-45A 45 87.2 104.64 10
GAT-55A 55 105 126 8
GAT-75A 75 145 169.2 6
GAT-90A 90 165 198 4
GAT-110A 110 202 242.4 4
GAT-132A 132 242 290.4 3
GAT-160A 160 310 372 3
GAT-185A 185 343 411.6 3
GAT-200A 200 386 463.2 3
GAT-220A 220 407 488.4 3
GAT-250A 250 446 535.2 3
GAT-280A 280 517 620.4 3
GAT-315W 315 575 690 3

Motor Power Standard current(A) Maximum current Maximum


Model
kw GB GA GAS GB GA GAS Start times/hrs
GA-3.7A 3.7 / 7.5 7.8 / 8.1 9.36 15
GA-5.5A 5.5 / 11 10.5 / 12.1 12.6 15
GB/GA/GAS-7.5A 7.5 17.4 14.8 14.6 20.88 17.76 17.52 15
GB/GA/GAS-11A 11 24.1 21 21.1 27.72 25.2 25.32 15
GA/GAS-15A 15 / 28.5 28.4 / 34.2 34.08 15
GA/GAS-18.5A 18.5 / 36.1 34.4 / 43.32 41.28 15
GA/GAS-22A 22 / 41.5 41.2 / 49.8 49.44 15
GA/GAS-30A 30 / 58.9 56.7 / 70.68 68.04 12
GA/GAS-37A 37 / 69.6 69.0 / 83.52 82.8 12
GA/GAS-45A 45 / 82.8 80.8 / 99.36 96.96 10
GA/GAS-55A 55 / 103 97.3 / 123.6 116.76 8
GA/GAS-75A 75 / 137 132 / 164.4 158.4 6
GA/GAS-90A 90 / 166 159 / 199.2 190.8 4
GA/GAS-110A 110 / 210 196 / 196 235.2 4
GA/GAS-132A 132 / 248 229 / 285.2 274.8 3
GA/GAS-160A 160 / 287 280 / 330.05 336 3
GA/GAS-185A 180 / 326 319 / 374.9 382.8 3
GA/GAS-220A 220 / 402 385 / 437 462 3
GA/GAS-250A 250 / 442 437 / 508.3 524.4 3
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Chapter 4 Compressor system process and functions of
various parts
4.1 Overview
The compressor unit is a closed box structure, including transmission system, intake and
exhaust system, cooling, lubrication system, control system and electrical circuits. All components
are installed on a high-strength structural base.

4.2 Transmission system


The transmission system is driven by an electric motor through a belt or gear to drive the
compressor air end to operate, and the cooling fan is driven by a separate fan motor.

4.3 Intake and exhaust system


After dust is removed from the air by the air filter, it enters the compression chamber of the
main engine through the intake valve for compression and is mixed with the lubricating oil. The
compressed mixed air enters the oil and gas barrel for preliminary separation, and the mixed air after
the preliminary separation enters the oil and gas separation core for preliminary separation. After
precise separation, it enters the aftercooler through the minimum pressure valve, and then enters the
gas pipeline through the outlet valve.

4.4 Function description of main parts

4.4.1 Air Filter


The air filter is a dry heavy-duty paper filter. Usually it should be removed every 250 hours to
clean the dust on the surface. If the environment is poor, the cleaning time needs to be shortened. The
cleaning method is to use an air gun with a pressure of 0.2~0.4Mpa from the inside to the outside.
Blow off the dust

4.4.2 Intake valve


The working principle of the piston-type intake valve: use the forward and backward movement
of the piston to control the empty and heavy load. When entering the delta phase from the star phase,
the controller will open the normally closed solenoid valve, the compressed air will push the piston
back, open the intake valve, the compressor will enter the full load state, when the rated pressure is
reached, the controller will close the normally closed solenoid valve , The compressed air pushes the
piston forward, closes the intake valve, the compressor enters the no-load state, and is emptied
through the discharge valve.

4.4.3 Compressor Air End


The air inlet of the twin-screw compressor is located in the upper part of the casing, and the air
outlet is located in the lower part of the casing. One pair/two pairs of high-precision female and male
rotors are installed in parallel inside the casing.

4.4.4 Oil and gas tank


The oil and gas tank is an oil storage device for lubricating oil, as well as an initial separation
device for the mixture of oil and gas. Compressed air enters the oil and gas tank, and the larger oil
droplets are condensed and separated through steps such as impact, cyclone separation, and flow rate
reduction.

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4.4.5 Safety valve
When the pressure sensor fails and the pressure in the oil gas tank is more than 10% higher than
the rated pressure, the safety valve is opened to reduce the pressure to below the set exhaust pressure,
which protects the entire system. The safety valve has been adjusted before leaving the factory,
please do not adjust it at will. Please check regularly according to national regulations.

4.4.6 Oil and gas separation core


The deep oil-gas separation core is made of multi-layer micron glass fiber. After the compressed
air passes through the oil-gas separation core, most of the oil is separated, and the oil content of the
compressed air can reach below 2 ppm.

4.4.7 Minimum pressure valve


Located at the outlet of the oil-gas separation core on the upper part of the oil-gas tank, the
opening pressure is set to about 0.45Mpa. When the system reaches this pressure, the gas supply is
turned on.Its main functions are: prioritize the establishment of the system's circulating pressure at
startup to ensure the lubrication of the main engine; protect the oil-gas separation core from damage
due to too much pressure difference; reduce the flow of the oil-gas separation core The air flow rate
can improve the separation effect of oil and gas.

4.5 Cooling and lubricating system

4.5.1 System flow


The lubricating oil relies on the system pressure to enter the oil cooler from the oil and gas tank
for cooling, and then enters the oil filter to filter out impurities. It is divided into two paths. One is
sprayed from the lower end of the body into the compression chamber to cool the compressed air; the
other is connected to the other end of the body for lubrication.The bearing assembly then enters the
oil and gas barrel with the compressed air. After most of the oil is separated, the remaining
oil-containing air enters the oil-gas separation core, and the separated oil collects at the bottom of the
separation core and is discharged from the oil return pipe to the low pressure end of the body.

4.5.2 Function description of main parts


a)lubricating oil
It adopts special lubricating oil for Ziqi compressor, with a flash point of 257℃ and a pour
point of -42 ℃ , which can operate normally in extremely harsh climate and temperature
environments (-5℃~45℃).
b)Oil cooler
It is an aluminum air-cooled cooler. Cooling air is drawn in by a cooling fan and the
lubricating oil is cooled through the cooler.
c)Oil filter
The multi-layer pleated filter is adopted, and the filtration accuracy is below 15μm, which
can ensure the cleanliness of the lubricating oil and have a good protective effect on the bearing
and rotor.If it shows that the pressure difference of the oil filter is too high, it indicates that the oil
filter is blocked, and the oil filter element should be replaced in time.
d)Cooling fan
The cooling fan is driven by a separate fan motor. The cold air is sucked in from the outside
of the unit. After the lubricating oil and compressed air are cooled by the cooler, the hot air is
discharged out of the unit.。

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Schematic diagram of water-cooled system flow

Schematic diagram of air-cooled system flow

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4.6 control system and electric circuit

4.6.1 control system


A) motor starting (directly or star triangle start)
Intake valve full close, relief valve fully open, the inlet side into a high vacuum, compression
chamber and the bearing lubricating oil, the vacuum and the compression chamber
The pressure difference between the barrels of oil and gas to ensure.
B) star triangle transformation (motor run full pressure) and load
Cutting total pressure after operation control, the relief valve full close, gas valve open, so the
pressure inside the barrel of oil and gas rapidly increases, when the pressure rise to
0.45 Mpa, the minimum pressure valve fully open, the air output.
C) heavy load/empty load operation
When the exhaust pressure to achieve the rated pressure, cut off the power supply control system,
relief valve opens, intake valve closes, the oil and gas into the air in barrels
The compressor on the atmosphere, the idle load condition, it needs the lubricating oil by vacuum
and guaranteed by the difference between the barrels of oil and gas pressure.
D) stop
After downtime OFF button, open relief valve, inlet valve closed, the air inside the barrels of oil and
gas into the atmosphere, after a certain period of time,
Motor stalling.
E) the emergency stop
When the exhaust temperature exceeds the maximum exhaust gas temperature, or motor overload
cause over-current device, the power supply will be cut off, motor that is at the same time
To a halt, open the drain valve at the same time, intake valve closed, only when the abnormal
situation in the process of running the machine, to allow the emergency stop
Button.

4.6.2 Electrical wiring and cables


The electrical control system of the air compressor can be divided into two parts, one is the
microcomputer controller, please refer to the computer controller manual; the other is the startup
disk.
1)Electric cable
Electric cable cross-sectional area
Attenion:1.The selection of cables should comply with relevant local regulations,
2.The current carrying capacity of the cable is not only related to the material and insulation of
the wire, but also depends on:
a.Ambient temperature F1
b.Stacking method F2
c.Number of wires F3
d.Installation location F4 Total reduction factor:F=Fl·F2·F3·F4
3.The selection of the cable should also meet the requirement that the voltage drop should not
exceed 5% of the rated voltage, otherwise it is necessary to choose a cable with a larger cross-section
to meet this requirement, and the pipe must be folded before it can be used.
The following table is the recommended cable cross section of Ziqi Compressor with voltags is
380V/50Hz, please consult Ziqi Engineering Department or Service Department for cable cross
sections for other voltage levels.
This table is made according to ICE204-1 and GB/T5226.1. The cables in the table are
cross-linked polyethylene 3-1/2 cables (execution: IEC502 or GB12706.2), suitable for laying in the
air, and the ambient temperature is 40℃ When the working conditions are different, it is necessary

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to select cables of other specifications and perform the necessary verification.
KW Cross-sectional area (mm²)
3.7 3×2.5+1×1.5
5.5 3×4+1×2.5
7.5 3×4+1×2.5
11 3×6+1×4
15 3×10+1×6
18.5 3×10+1×6
22 3×16+1×6
30 3×25+1×10
37 3×25+1×10
45 3×25+1×10
55 3×35+1×10
75 3×50+1×16
90 3×70+1×25
110 3×95+1×35
132 3×120+1×70
160 3×150+1×50
185 3×185+1×90
200 3×185+1×95
220 3×185+1×95
250 3×240+1×95
280 2×(3×150+1×95)
315 2×(3×185+1×95)
355 2×(3×185+1×95)

2)wiring
Wiring according to the control principle diagram of Ziqi compressor and the wire
specifications in the above table:
1.In the electrical cabinet of Ziqi Compressor, a wiring terminal is reserved for the user's
incoming line. The user can easily find this terminal. The user only needs to connect the incoming
line to this terminal and connect the protective ground wire in accordance with local requirements.
2. After checking that the wiring is correct, turn on the power and check, the motor rotation
should be the same as the steering sign on the compressor head, otherwise, please switch off the
power to change the position of any two phases in the incoming line, and reconnect the incoming
line.
Note:
a) Please note that wiring and maintenance work must be carried out in the case of power
failure,
b) There should be no too much stress during the installation of the cable, so as to avoid the
loosening of the cable in the future and cause a short circuit.
c) The cable should not be in contact with the metal port, so as to prevent the cable from being
cut and causing a short circuit in the future.

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Chapter 5 Operation and Use

5.1 Safe operation regulations


In order to avoid accidents that injure people and damage machines, customers should
formulate detailed safety operating procedures. The following points are for reference:
1.Operators should undergo strict training in advance, and carefully read and understand this
manual,
2.The installation, use and operation of the machine shall comply with relevant national and
local laws and regulations,
3. It is strictly forbidden to change the structure and control method of the unit at will, unless
there is written permission from the manufacturer,
4. In the event of an abnormal situation, immediately stop the machine and cut off the power
supply,
5.There should be no flammable, explosive, toxic and corrosive gases in the surrounding
environment,
6. Before servicing or adjusting the unit, it is necessary to shut down and relieve the pressure
and cut off the power supply.

5.2 Compressor steering check


1. After connecting the compressor to the power supply, press the compressor start button, and
after a few seconds (the shorter the time, the better) press the red emergency stop button. At the same
time, check the rotation direction of the compressor shaft. There is a direction arrow mark on the
compressor body, and the compressor direction must be consistent with the direction arrow mark,
2. If the steering is wrong, it needs a professional electrician to change the motor wiring and
repeat step 1 until the compressor steering is consistent with the steering arrow mark.

5.3 Start
1.Confirm that all preparations and inspections described in the installation chapter have been
completed,
2.Check whether the wiring is correct,
3.Check for leaks in the pipeline,
4.Check whether the oil level in the oil tank is between the upper oil level and the lower oil
level,
5.If the machine is shut down for a long time and then restarted (more than two months),
approximately 1 liter of lubricating oil should be added to the intake valve to rotate the air
compressor for several revolutions to prevent the compressor from losing oil and burning during
startup. Please pay special attention not to let foreign objects fall into the compressor body to avoid
damage to the compressor,
6. Press the compressor start button

5.4 Running
After the unit is turned on, it will enter normal operation. Check the operating parameters
during operation.

5.5 Shutdown
Press the compressor stop button and the compressor will stop after about 10-30 seconds.
5.6 Precautions during running
1.When there is abnormal noise or abnormal vibration during running, the machine should be
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shut down immediately.
2.The pipeline and container are under pressure during running. Do not loosen the bolts or
joints of the pipeline.
3.During long-term operation, if the oil level on the oil level gauge is invisible and the
exhaust temperature gradually rises, shut down immediately. Observe the oil level after 10 minutes
of shutdown. If it is insufficient, replenish lubricating oil when there is no pressure inside the
system.
4.The pressure, temperature, oil level and other parameters must be recorded every day during
operation for reference for future maintenance.

Chapter 6 Computer controller


6.1 Key Description

Figure 1
︱——Start key: press this key to start the motor running
○——Stop key: press this key to stop the motor running
S——Setting key: After modifying the data, press this key to confirm the data storage input
▲——Move up key: When data is being modified, press this key to scroll up and modify the
digit; it is used as a selection key when selecting a menu
▼——Down key: When data is being modified, press this key to scroll down to modify the
digit; it is used as a selection key when selecting a menu
▶ — — Shift key/Confirm key: When modifying data, this key is used as a shift key; when
selecting a menu, it is used as a confirm key
C——Return key/Reset key: When the menu is operated, it is used as the return key to return
to the previous menu; when the fault stops, press this key to reset

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6.2 Status display and operation

After the unit is powered on, the following interface will be displayed:

Welcome to use
Screw Compressor

After 5 seconds, the following main interface is displayed:

Outlet temperature:20℃
Exhaust pressure:0.6Mpa
Status:Stop
local

Press "▼" to enter the following menu selection interface:

RUN PARA.
USER PARA.
FACTORY PARA.
CALBR PARA.

a. View operating parameters


Press "▲" or "▼" to move the black scroll bar to the "Operation Parameters" menu, and press
the confirm key "▶ " to pop up the next menu:

MOTOR FAN CUR


TOTAL RUN TIME
THIS RUN TIME
MAINTAIN RARA.

Press "▶" again to pop up

MOTOR(A) FAN(A)
A 0.0 0.0
B 0.0 0.0
C 0.0 0.0

If it is the last level of the menu, the interface will not appear black scroll bar, press the return
key "C" to return to the previous menu or main interface. If you stop operating on a certain
interface, it will automatically return to the main interface after a few seconds.
Use the "▲" and "▼" movement keys, the confirmation key "S" and the return key "C" to
fully observe the running time, current running time, maintenance parameters, historical faults,
factory date, field faults, etc. according to the above methods. Parameters and return to the
previous menu.
b. User parameters
1)Parameter modification method

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══ It is not possible to modify user parameters and manufacturer parameters during the
running state and stop delay process. ══
The user parameters can be viewed and modified by the method of viewing the
aforementioned operating parameters. For example, to modify the upper limit of pressure, the
operation method is as follows:
Press "▲" or "▼" to move the black scroll bar to "User Parameters" and press the OK key "
▶" to pop up

P.T. SET
TIMER SET
OPERATION MODE
SEQ PARA. SET

Then press the confirm key "▶" to pop up

MAX. P. 0.8MPa
MIN. P. 0.6MPa
FAN START : 0085℃
FAN STOP: 0075℃

If you do not continue to press the OK key "▶", you can view the user parameters. Then
press the OK key "▶" and the following interface will pop up to ask for the user password:

INPUT CODE
****

Note: The user password can be modified in the user parameters, and the factory password is
fixed at: 1688
After this interface pops up, a flashing bit appears. At this time, the "▲" and "▼" keys
become the up and down keys to modify the current position, and the "▶" becomes the shift key to
move the modified position, and finally press "S" to confirm the input . Pop-up interface:

LOAD P: 0.8MPa
UNLOAD P:0.6MPa
FAN START : 0085℃
FAN STOP: 0075℃

There is a "*" prompt in the upper right corner, indicating that the user parameter setting state
has been entered.
"▲" or "▼" changes back to move the black scroll bar, and "▶" changes back to the OK
button. Press the confirm key "▶" on the scroll bar at the "upper limit of pressure", a flashing digit
appears at this time, the "▲" and "▼" keys become the up and down keys to modify the current
position, and the "▶" becomes the shift key to move Modify the digit, press "S" to confirm after
inputting, the flashing digit disappears. The "▲" or "▼" changes back to move the black scroll bar,
and the "▶" key changes back to the OK key to continue to modify other user parameters. If you
do not need to modify other parameters, press the "C" key to return to the previous menu or main
menu. Use the same method to modify other user parameters.

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2) User parameters and functions
Secondary Set initial
First menu Function
menu value
1. The pressure is higher than this value, and it is in the
loading operation state, and the unloading operation of
the air compressor is controlled.
Upper pressure
*.**MPa 2. The setting value of "air supply loading pressure"
limit
cannot be greater than this value, "air supply unloading
pressure" is limited by the "unloading pressure high
limit" in the factory parameters
1. The loading mode is set to automatic. When the air
compressor is in the automatic unloading operation
Pressure and state, the pressure is lower than this value to control the
temperature Lower pressure automatic loading operation of the air compressor.
*.**MPa
preset limit 2. When the air compressor is idle for a long time, the
pressure is lower than this value, and the operating
conditions are met, the controller automatically starts
the air compressor to run.
When the air compressor is running, the exhaust
Fan start
***℃ temperature is higher than the value set here, control the
temperature
fan to run
When the air compressor is running, the exhaust
Fan stop
***℃ temperature is lower than the value set here, stop the fan
temperature
operation
Set the starting time of the main motor, and start timing
Air end delay 0008s when the main motor starts. During this time, the main
motor is not protected against current overload
Set the start time of the fan, start timing when the fan
Fan delay 0006s starts, during this time, the fan current overload is not
protected
Star angle delay 0006s Air end star angle step-down start delay time
Loading delay 0002s Delay loading time after the host angle is running
The longest continuous no-load operation time allowed
0020min by the air compressor, after this time, it will
No-load delay
automatically stop running and enter the idle state for
Start-stop
too long
delay preset
During normal shutdown, the air compressor runs
Stop delay 0010s immediately with no load, and stops running after this
set time of no-load operation
After a normal shutdown, an empty vehicle shutdown
Start delay 0100s for a long time, or a fault shutdown, the air compressor
can be restarted after the time set here is delayed
Standby delay 0000s Additional features
Water boiling Under automatic drainage control, continuous drainage
0002s
delay time
Water shut off During automatic drainage control, the drainage interval
0010min
delay time
Local mode:The remote start terminal has no function
Start-stop Local/remo
Operation Remote mode:The remote start terminal function is
method te
mode preset valid
Loading method automatic / Manual mode: automatic unloading when the pressure
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manual is higher than "unloading pressure"; other conditions are
controlled by the loading and unloading keys,
Automatic mode: The controller automatically controls
the loading and unloading of the air compressor
according to the pressure and the set loading and
unloading pressure.
When set to prohibit, communication does not work,
When set to communication, as a slave, it
Prohibited
communication communicates with external devices according to the
/Linkage
method MODBUS protocol,
/Computer
When set to linkage, multiple air compressors can be
networked and run
Communication When the communication method is computer or
0001
code linkage, the communication address of the controller
Master mode --- The air compressor unit is connected to
the network. This controller acts as the host and
manages the network slaves. The host communication
Master/slav
Linkage status address must be 1;
e
Slave mode --- The air compressor unit is controlled by
the network. This controller acts as a slave and is
controlled by the host in the network.
Linkage start
order
and stop
The pressure of the host is between the pressures of
"linkage loading" and "linkage unloading". There are
machines running on the network and some machines
9999hrs are shutting down. After this situation lasts for this set
Rotation time
Linkage time, the main machine will send a shutdown
parameter instruction to the running machine, and at the same
preset time, it will send a shutdown instruction to the running
machine. The machine sends a boot command
Number of When the joint control is running, the number of air
0000
linkages compressors in the joint control network
When the joint control is running, when the pressure of
Lower limit of *.**MPa
the host is lower than the pressure set here, find a
pressure
machine from the joint control network to load or start
When the joint control is running, when the host
Upper limit of *.**MPa pressure is higher than the pressure set here, find a
joint pressure machine from the joint control network to unload or
shut down
When the joint control is running, the waiting time for
Linkage delay 000s the host to continuously send the control command for
the second time
The accumulated used time of the oil filter. After
Oil filter 0000hr
replacing the new oil filter, reset it manually
The accumulated used time of the oil separator, after
Maintenanc Oil separator 0000hr
replacing the new oil separator, reset it manually
e parameter
0000hr The accumulated used time of the air filter, after
reset Air filter
replacing the new air filter, manually reset
0000hr The accumulated used time of the lubricating oil, after
lubricating oil
replacing the lubricating oil, clear it manually
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The accumulated used time of the grease, after
grease 000hr
replacing the grease, clear it manually
1. When the cumulative use time of the oil filter
3000hrs exceeds the value set here, the controller will warn
Oil filter
2. When set to "0000", the oil filter warning function is
prohibited
1. When the accumulated use time of the oil separator
exceeds the value set here, the controller will warn;
Oil separator 3000hrs
2. When set to "0000", the pre-alarm function of the oil
separator is prohibited
1. When the cumulative use time of the air filter
Maximum
exceeds the value set here, the controller will warn;
use time Air filter 3000hrs
2. When set to "0000", the air filter warning function is
preset
prohibited
1. When the cumulative use time of lubricating oil
exceeds the value set here, the controller will warn;
Lubricant oil 3000hrs
2. When set to "0000", the lubricating oil warning
function is prohibited
1. When the cumulative use time of grease exceeds the
value set here, the controller will warn
Grease 3000hrs
2. When set to "0000",the grease warning function is
prohibited
Chinese and
Set to "English", the interface changes to English
English Chinese
operation
selection
Modify user
**** User can modify user password
password

6.3 Maintenance plan


We have grouped all maintenance contents (called levels A, B and C etc...). Each level
represents the maintenance content that is set in the computer controller and needs to be executed
periodically.
When the period of the maintenance plan is reached, the corresponding maintenance level will
appear on the display (see the section on status data). The controller must be reset after performing
the relevant maintenance content.

E.g:
Maintenance plan Time
Maintenance A Every 500 operating hours or half a year, whichever comes first
Maintenance B Every 2000 operating hours or one year, whichever comes first
Maintenance C Every 4000 operating hours or two years, whichever comes first
Maintenance D Every 6000 operating hours or three years, whichever comes first
Maintenance E Every 8000 operating hours or four years, whichever comes first
Maintenance F Every 18,000 operating hours or six years, whichever comes first

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Steps
Starting from the main display (see main display menu):
Press the down key until the "User Parameters" menu.
Activate the "User Menu" submenu by pressing the right arrow key.
Press the down key until the "Maintenance Timer" menu.
The following screen will be displayed:

Maintenance timer
Total running time 5971
Next maintenance time 6000 ABC
Last maintenance time 3000 AB
"Running time" means that the current total running time of the compressor is 5971 hours.
"Next maintenance time" means that the next maintenance schedule will be schedules A, B and C and
these schedules will be carried out after every 6000 operating hours.
"Last maintenance time" means that the maintenance schedules A and B were carried out after 3000
hours of operation of the unit.
Stop the compressor, cut off the power supply, and implement the maintenance measures related to
plans A, B and C; refer to the preventive maintenance plan.
After the maintenance is completed, turn on the power, find the "Maintenance Timer Reset" menu under
the "User Menu", and the maintenance time reset appears prompt.
Confirm the reset problem displayed on the screen.

The maintenance timer reset function is only effective when the next
maintenance time is approaching

Chapter 7 Maintenance
7.1 Preventive maintenance plan

Control Panel:

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Warning!

Before performing any maintenance, repair work or adjustment work, please follow
the steps below:
·Stop the compressor.
·Close the compressor outlet exhaust valve and completely relieve the pressure of the
compressor air system.
·Press the emergency stop button.
·Turn off the power.
·Depressurize the compressor.
For a detailed introduction, please refer to the common faults and troubleshooting
methods.
The operator must do the relevant safety protection。

Warranty-Product Liability
Please ensure that you use genuine parts. Any damage or malfunction caused by the use of counterfeit
substitute parts is not within the scope of product warranty or product liability!
Preventive maintenance kit
Excellent maintenance is the guarantee for the normal operation of the unit, and it is also a
prerequisite for reducing the wear of parts and extending the life of the compressor unit. Therefore, it is
very important to carry out preventive maintenance of the air compressor on a regular basis.
For preventive maintenance or overhaul of the machine, Ziqi Compressor provides a dedicated
maintenance package, which contains all the vulnerable parts required for machine maintenance, making
your maintenance easier and more convenient, and improving equipment reliability.
Maintenance contract
Ziqi Compressor provides services such as main engine replacement and overhaul, so as to relieve
or alleviate the user’s inability to carry out all preventive maintenance
Worry about work. For details, please contact the after-sales service department of Ziqi Compressor.
Overview
During maintenance, all removed seals, such as gaskets, O-rings and gaskets, must be replaced at
the same time。
Cycle
For compressors with different working environments and different working conditions, the
maintenance period is different. If necessary, please contact the after-sales service department of Ziqi
Compressor.

Computer controller compressor maintenance plan

Except for the daily and monthly inspections, all maintenance operation
requirements have been compiled into plans, called maintenance plans A, B, C...
as determined in the following maintenance schedule.
Each maintenance plan has a set time interval. When the maintenance
interval is reached, the maintenance measures belonging to the maintenance plan
must be implemented. When the maintenance period is reached, a prompt
message will be displayed on the display of the computer controller, prompting
the operator which maintenance plan to execute.

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Daily inspection

cycle Operating
every day Check the oil level
″ Check the display reading
3 months Check the cooler,clean the cooler if necessary
Remove the air filter core, clean it with compressed air and inspect it.
If the compressor is running in a dusty environment, the number of cleanings should be
″ more.
If the air filter element is damaged or severely contaminated, please replace the air filter
element.
Check whether the electrical components are operating normally, and tighten the main

power supply terminals

Preventive maintenance plan content


GAT-22~315A/W 、GA/GAS/GB-3.7~315A/W
Running time/Maintenance level Details
500 hours or half a year, whichever
A Replace the ZIQI rotor lubricating oil, oil filter and air filter
comes first
Replace oil filter and air filter element, add motor lubricating
grease
Check pressure and temperature readings
2000 hours or a year Check for possible air or oil leaks
B
Whichever comes first
Clean the cooler
Test head temperature failure shutdown function
Check the safety valve (or one year, whichever comes first)
2000 hours of B-level maintenance content
4000 hours or 2 years
C Replace the oil separator element
Whichever comes first
Replace the lubricant oil
2000 hours B-level maintenance content
Check the intake valve maintenance kit if needed
Check the minimum pressure valve maintenance kit if needed
6000 hours or 3 years
D Check the temperature control valve maintenance kit if needed
Whichever comes first
Check the oil cut valve maintenance kit if needed
Check the coupling (or belt) if needed
Replace air inlet screen
8000 hours E 4000 hours of C-level maintenance content
18,000 hours or 6 years 8000-hour E-level maintenance kit, and replacement of main
F
Whichever comes first engine bearings, oil seals, and gap adjustment
Remarks:
1.For air end overhaul and inspection, please contact the after-sales service department of Ziqi Compressor
(Shanghai) Co., Ltd.

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Do not mix oils of different brands or models together.
To ensure the quality of the oil, when changing the oil, please open all the drain
ports of the compressor to drain the remaining oil. The oil remaining in the
compressor will contaminate the entire oil circuit system and shorten the life of the
new oil!the life of the new oil!!
Attention
·In the case of poor use environment, please shorten the maintenance period of the
compressor
·Any leakage should be immediately noticed, and damaged hoses or flexible joints must
be replaced.
·For details, please contact the after-sales service department of Ziqi Compressor.
7.2 Lubricant Specifications
Compressor lubricating oil plays a very important role in the operation of the compressor. Using inferior
compressor lubricating oil will bring about the following consequences:
1) Seriously affect the operating stability of the compressor, and easily cause fire, explosion and other
safety accidents.
2) Carbon deposits or oil emulsification are generated, causing blockage of the oil circuit and failure of
valve actions.
3) The oil separation effect is poor, which shortens the service life of the oil and gas separation core and
oil filter.
4) The service life of moving parts such as the main engine is shortened, and the maintenance cost
increases. Therefore, it is strongly recommended that users use Ziqi special rotor lubricants, and carry out
regularly according to the requirements of the instruction manual. Replacement (see section 7.1 of the
preventive maintenance plan).
5) The compressor operating current increases, which increases the operating cost of the enterprise.
ZIQI Rotor Lubricant(15230503)
ZIQI Rotor Lubricant is a high-quality compressor oil. Its unique formula makes it have good oil and
gas separation performance, lubrication performance, carbon deposition prevention and good heat dissipation
performance, which can ensure the best performance and performance of the compressor. The service life of
all operating parts is well guaranteed. Oil lubricating oil can run for 4000 hours under standard conditions,
and its applicable ambient temperature range is: 0°C (32°F) to 46°C (115°F).
ZIQI Advanced Rotor Lubricant(15230505)
ZIQI Advanced Rotor Lubricant is an enhanced quality lubricating oil. Its modified special formula can
make the compressor exert top performance, and make all the moving parts have the longest life, and the
reliability of the equipment is well guaranteed. The applicability of the equipment is also maximized.
Compared with ordinary lubricating oil, its better water separation characteristics can ensure the long-term
operation of the compressor under higher ambient temperature and higher humidity conditions, and the
lubricating oil can run for 4000 hours under standard conditions It is especially suitable for those working
conditions where the service cycle interval must be about 4000 hours.
ZIQI Super Rotor Lubricant(15230507)
ZIQI Super Rotor Lubricant is a unique long-life lubricating fluid. It has extremely high oxidation
stability, extremely high water separation characteristics and outstanding anti-wear properties, and there are
very few impurities generated during operation, which can guarantee Extraordinary use time of the lubricant.
Its unique formula can meet all the requirements of the rotor drive system under harsh working conditions,
and is especially suitable for high ambient temperatures and other extreme working environments. The
lubricating oil can run for about 12,000 hours under standard conditions.
This oil is provided to users as an option.
ZIQI Motor Grease(15230516)
ZIQI Motor Grease is specially formulated for ZIQI air compressor motors. The grease uses the most
advanced new generation polyurea thickener technology. Its advanced formula and patented production
technology make it have low noise characteristics, can well improve the performance of the bearing, even
under severe operating conditions, it can still ensure the strength of the oil film, protect and extend the
service life of the motor.
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7.3 Preventive Maintenance Kit


Introduction
ZIQI Compressor guarantees that the maintenance package provided is 100% original parts. The
maintenance package includes all the accessories needed for a certain maintenance, and every
accessory is necessary. And while helping you maintain the minimum maintenance budget, you can
also enjoy the benefits of the original accessories of the ZIQI compressor.
The maintenance kit is divided into A, B, C, D, E grades. For details, please refer to the
instructions in the parts list. If necessary, please contact the after-sales service department of ZIQI
Compressor.

ZIQI Rotor Lubricant


Please refer to the oil specification section 7.2
ZIQI Rotor Lubricant Order Number
18 liter drum 15230503
209 liter big bucket 15230504
ZIQI Advanced Rotor Lubricant
Please refer to the oil specification section 7.2

ZIQI Advanced Rotor Lubricant Order Number


18 liter drum 15230505
209 liter big bucket 15230506
ZIQI Super Rotor Lubricant
Please refer to the oil specification section 7.2

ZIQI Super Rotor Lubricant Order Number


18 liter drum 15230507
209 liter big bucket 15230508

ZIQI Motor Grease


Please refer to the oil specification section 7.2

ZIQI Motor Grease Order Number


1L 15230516
20L 15230517

7.4 Dispose of used materials


The used filters or any other used materials (for example, desiccants, lubricants, wipes, machine
parts, etc.) must be disposed of in an environmentally safe manner in accordance with local
recommendations and environmental regulations.

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Chapter 8 Adjustment and Maintenance

8.1 Overview
Warning
The operator must do the relevant safety protection. When the compressor is
running or there is pressure in the system, please do not remove the nuts, end caps
and other parts. Maintenance and maintenance can only be carried out after
shutting down and releasing the stored internal pressure.

8.2 Daily Maintenance


Before starting the machine, check the compressor lubricating oil level. If the oil level is too low,
you need to refuel; check whether the connections are reliable and whether there are any loose or
damaged bolts or nuts; open the drain valve of the oil and gas barrel, and turn the barrel inside The
condensate is exhausted. After the unit is started, check whether the values displayed on the LCD
panel are normal; check whether the unit is leaking, if any, stop immediately and release all internal
pressure before handling.

8.3 Replacement and adjustment of Spare Part


Before repairing the unit and replacing parts, be sure to familiarize yourself with all the safety
regulations mentioned above.
1) Maintenance of air filter:
The compressor usually needs to clean the air filter every 250 hours of operation. Open the back
cover first, take out the filter element, clean the inside of the filter housing with a damp cloth, and
blow out the dirt in the filter element with 2-3bar compressed air; the compressor runs for 500 hours
for the first time, and then replace it every 2000 hours. For units with high ambient temperature and
dust, the maintenance interval should be shortened accordingly.
2) When the oil filter is maintained in any of the following situations, the oil filter element needs
to be replaced:
·The compressor runs for 500 hours for the first time.
·Every 2000 hours of operation.
·Every time the lubricant is changed.
When replacing the oil filter element, first release the pressure in the pipeline to 0 Mpa, use a
strap wrench to remove the old filter element and gasket, clean the sealing surface, apply a layer of
clean lubricating oil on the new gasket, and tighten the new gasket by hand. Then turn the filter
element 1/2-3/4 circle again, and finally turn it on to check if there is any leakage.
3) When the maintenance of the oil and air separator has any of the following conditions, the oil
and gas separator needs to be replaced:
· Each 4000 hours of operation, if the environment is poor, the replacement time will be
shortened.
· When the pressure gauge on the oil and gas separator barrel is higher than the liquid crystal
panel display pressure by 1 bar.
When replacing the oil and gas separator:
a Release the pressure in the oil and gas barrels and pipelines.
b Use a strap wrench to remove the oil-air separator.
c Keep clean on the oil pedestal, and be careful not to let impurities fall into it.
d Reinstall a new oil and gas separato

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8.4 Drain Condensate
The condensed water in the air may accumulate in the oil tank, especially in humid weather,
when the exhaust temperature is lower than the pressure dew point of the gas or when the cooling is
stopped, more condensate will precipitate. Excessive moisture in the oil will cause the emulsification
of the lubricating oil and affect the safe operation of the machine.
Such as:
1. Causes poor lubrication of the compressor main engine;
2. The oil separation effect becomes worse; the pressure difference of the oil and gas separator
becomes larger;
3. Cause the machine parts to rust.
Therefore, a schedule for draining condensate should be established based on the humidity.
The condensate water should be discharged after the machine is shut down, the standby device is
fully cooled, and the condensate water is fully precipitated, such as before the start-up in the
morning.
1. Unscrew the front plug of the ball valve.
2. Slowly open the ball valve to drain until oil flows out, then close the ball valve.
3. Screw on the front plug of the ball valve.
8.5 Change Lubricating Oil
The oil change must be carried out after shutdown and without internal pressure. Drain the oil
according to the following steps:
1. Run the machine to make the exhaust temperature reach 75-85°C, the lubricating oil is fully
preheated, and then shut down and wait for the internal pressure to be released.
2. Prepare the oil container and unscrew the front plug of the ball valve.
3. Slowly open the ball valve to drain the oil.
4. For water-cooled units, the oil drain plug at the bottom of the oil cooler should be unscrewed
to drain the oil in the oil cooler.
5. Close the ball valve and screw on the screw plug.
6. The discharged waste oil should be properly disposed of.
Add new oil according to the following steps:
1. For large water-cooled units, the oil filler plug on the upper part of the oil cooler should be
unscrewed, and the oil cooler should be filled with oil.
2. Open the oil filling port on the oil tank and put all the lubricating oil in the oil tank.
3. Screw on the plug and load for 3-5 minutes. Observe the oil level. The oil level should be
between the lowest oil level and the highest level (1/2 of the oil level).
4. Fill in the replacement record. Under normal circumstances, change the oil every 2000 hours
or so.

8.6 Compressor Oil Supplement


In the running state, the oil level of the compressor should be kept between the lowest oil level
and the highest oil level (1/2 of the oil level). More oil will affect the separation effect, and less oil
will affect the lubrication and cooling performance of the machine. During the oil cycle, if the oil
level is lower than the minimum oil level, replenish lubricating oil in time.
the way is:
1. When the internal pressure is released after stopping, pull down the main power switch.
2. Open the oil filling port on the oil tank, and add an appropriate amount of lubricating oil to
the oil tank.

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8.7 Compressor Lubricant
The correct compressor lubricating oil must be used, and the oil should be changed in strict
accordance with the requirements. Inferior compressor lubricating oil will have the following
consequences:
1) Carbon deposits or oil emulsification are generated, the oil circuit is blocked, and the valve
action fails. In severe cases, the entire system will be paralyzed and the main engine will be burned.
2) The oil separation effect is poor, which shortens the service life of the oil separator and oil
filter.
3) The service life of the moving parts of the main engine is shortened.
Therefore, the compressor lubricating oil should use the special rotor lubricating oil for Ziqi, add
or replace the special rotor lubricating oil for Ziqi. Lubricants of different brands and different
manufacturers cannot be mixed.

8.8 Safety Valve Maintenance


The safety valve is installed on the separated oil tank and should be inspected once a year or in
accordance with the regulations of the local labor department. Check steps:
1. Shut down and confirm that the pressure has been released, pull down the main power switch.
2. Unscrew the safety valve.
3. Check on special test equipment to see if the action is sensitive. When adjustment is required,
remove the lead seal and loosen the lock nut. At this time, you can adjust the opening pressure by
turning the adjustment nut. Turn the adjustment nut clockwise to increase the opening pressure, and
vice versa. After setting, tighten the lock nut and seal the lead.
4. Install the safety valve back to the unit.
Note: The opening pressure of the safety valve should not be greater than the design pressure of
the oil tank. Users cannot adjust by themselves!

8.9 Refueling Motor Bearings


It should be ensured that the motor bearings are well lubricated during operation. When the
operation reaches 2000h, the grease should be added or replaced. If the bearing is overheated or the
grease has deteriorated during operation, the grease should be replaced in time. The filled grease
needs to occupy 2/3 of the bearing chamber. The oil injection ports of the motor are respectively on
the front and rear covers, and grease guns can be used to replenish grease.

8.10 Cooler Maintenance


The cooler should be cleaned regularly according to the environmental conditions to make the
compressor work at normal temperature to ensure the machine has a long service life. When the
cooler is dirty, the compressor discharge temperature will increase. Generally, the cooler should be
cleaned every 1500h. Regular cleaning of the cooler has the following advantages:

1. Make the unit always work at the ideal working temperature (below 95℃), which is good for
the performance and life of the machine.
2. The dirt can be removed by using a cleaning fluid, otherwise when the dirt is thick, the
cleaning work is quite troublesome, and the cooler needs to be disassembled and the cleaning work
can be completed by mechanical methods.
3. For specific cleaning of the cooler, please contact the after-sales service department of ZIQI
Compress

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8.11 Cleaning steps on the cooling medium side of the cooler
1. Shut down and confirm that the pressure has been released, pull down the main power switch.
2. Disassemble the cooling water inlet and outlet pipes.
3. Inject cleaning solution to soak or use pump to circulate flushing (recoil effect is better).
4. Rinse with clean water.
5. Install the cooling water inlet and outlet pipes.
When the scale of the oil cooler is serious and the cleaning by the above method is not ideal, you
can remove the oil cooler separately, open the two end covers, and use a special cleaning steel brush
or other tools to remove the scale.
When cleaning the medium side of the cooler cannot effectively reduce the temperature, the oil
side needs to be cleaned. The method is as follows:
1. Shut down and confirm that the pressure has been released, pull down the main power switch.
2. Disassemble the inlet and outlet oil pipes.
3. Inject cleaning solution to soak or use pump to circulate flushing (recoil effect is better).
4. Rinse with clean water.
5. Blow dry with dry gas or use dehydrated oil to remove water.
6. Install the oil inlet and outlet pipes.

8.12 Compressor Waste Disposal


The replaced lubricating oil, oil filter, air filter element, and oil-air separator element should be
properly disposed of in accordance with relevant local laws and regulations.

8.13 Precautions for Maintenance


1. When the machine needs to be repaired, the main power supply must be cut off, the
connection to the external air circuit must be shut off, and the system must be pressure-free and no
high temperature before proceeding.
2. Please use the original accessories of Ziqi Compressor, otherwise, Ziqi Compressor will not
be held responsible for any machine accidents caused by this.
3. The main compressor of the compressor is a precision component. When it is found to be
faulty, it must be returned to the factory for repair or repaired by professional maintenance personnel
designated by Ziqi Compressor.

8.14 Oil Seal and Preservation of Compressor


1. If the compressor needs to be stored for a long time, all the lubricating oil should be
discharged, replaced with a new lubricating oil of the same brand to seal, and run for 3-5 minutes,
and then all the water in the air-water separator and the cooler Finished.
2. From the date of shipment, the compressor should be stored in a dry and covered place during
transportation or storage. When stored in a hot or humid zone, regular inspection and maintenance
should be particularly strengthened.
3. The storage period of the oil seal of this unit is six months (from the date of leaving the
factory), and the oil seal needs to be re-sealed after six months.

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Chapter 9 Failure Analysis and Elimination
9.1 Overview
The content in the fault analysis and troubleshooting table is based on the experimental
application conditions and the manufacturer’s extensive experiments. The table includes faults and
the general causes of the faults.
Here, we must emphasize the importance of systematically collecting unit operating data. Based
on these data, operators can discover changes in unit performance and detect hidden dangers of
serious failures. For example, increased unit vibration may be caused by excessive bearing wear.
Before repairing or replacing parts, a comprehensive and systematic analysis of the various
possible failures is made. In order to avoid unnecessary damage to the compressor, careful visual
inspection is very necessary. Generally, the following points should be kept in mind:
1. Check if the wires are loose.
2. Check the pipeline for damage.
3. Check whether there is any damage to the components caused by overheating or short circuit.
Generally, the more obvious symptoms are discoloration or burnt smell.
After checking according to the recommended method, if the fault still cannot be eliminated,
please consult the after-sales service department of Ziqi Compressor.

9.2 Common Troubleshooting Table


Malfunction Possible Causes Troubleshooting method
1.Blown fuse
2.Protection relay action
3.Poor contact of start button Ask an electrician to repair and replace
4. Low Voltage
Unable to start
5.Motor failure
Manual body, if it cannot be turned, please
6.Compressor body failure contact Ziqi Compressor after-sales service
department
1.The ambient temperature is too high Improve surrounding ventilation
Check and replace the temperature control
2.Temperature control valve malfunction
valve.
Exhaust temperature 3.Insufficient lubricating oil Check and adjust the oil level
is too high 4.Dirty oil cooler fins To clean the cooler fins, use purple external
5.Oil filter blocked cleaning agent
Replace the oil filter
6.Cooling fan failure Replace the cooling fan
7.Temperature sensor failure Check and replace the temperature sensor
1.Air demand exceeds supply Check whether the pipeline is leaking
2.Air filter blocked Clean or replace the filter element
3.The intake valve cannot be fully
Check the air inlet
Low exhaust opened
pressure Check the pressure gauges before and after
the oil separator and the liquid crystal panel
4.Oil and gas separator blocked
display the pressure value, and replace the oil
separator core if necessary
Unable to empty
vehicle, system
1.Poor operation of intake valve Check the intake valve
pressure rises when
empty vehicle
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Maintain work 2.Pressure sensor failure
pressure or Overhaul, replace if necessary
continue to rise 3.Relief valve failure
1.Pipeline leak Check the pipeline
2.The pressure difference value
of the empty and heavy truck is Reset
Frequency empty too small
and load
3.Unstable air consumption Increase the capacity of the gas storage tank
4.The water level of the gas tank
Release water
is too full
Check the oil level and drain the oil to the
1.Too much oil
normal position
The oil content in 2.Oil return pipe filter or orifice Clean the filter screen and orifice of the return
the air is too high, is blocked pipe filter, replace if necessary
and the oil 3.Damaged oil-gas separation Check filter element and gasket, replace if
consumption is too core or gasket damaged
high 4.Lubricating oil system leaks Check the pipeline
5.Exhaust pressure is too low Increase exhaust pressure
6.Excessive lubricating oil foam Change lubricating oil
The actual pressure is extremely Check the pressure of the machine and the
High pressure
high and the sensor is inaccurate pressure sensor
Phase loss of power supply,
Default phase Check power supply, contactor
broken contactor contacts, etc.
Low voltage, pipeline blockage,
Check setting data, check voltage, bearing,
Overload bearing wear, other mechanical
pipeline and other mechanical failures
failures, wrong setting data
Voltage unbalance, Bad contactor
Imbalance contacts, open loop inside the Check power supply, contactor, motor
motor, etc.
Voltage is too low, pipeline
blockage, bearing wear, other Check setting data, check voltage, bearing,
Locked-rotor
mechanical failure, setting data pipeline and other mechanical failures
error
Wiring error, setting data error,
Short circuit Check the line and set the data
etc.
Phase sequence Phase sequence is reversed, Check the line
error phase failure
The fan is not Broken fan, broken contactor, no
Check the line and replace it
running control output
Electrical faults
such as host The host start time is set to be
Reset the host start time to be greater than star
overload and stall less than the star angle delay angle delay + loading delay
during the start-up time
process
The main
The emergency stop button is
contactor often Check the wiring
loose
moves

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Chapter 10 Electrical Schematic Diagram

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Chapter 11 Storage Requirements
The air compressor and its ancillary equipment should be stored in a dry and ventilated
warehouse or a covered place that is not damp, and should be treated with rust and mildew during
storage. When the unit is not in use for a long time (more than two months), regular inspection and
maintenance should be done, and the operation should be performed according to the procedures
described in this manual when restarting.

11.1 Compressor maintenance registration form

Cumulative Oil and gas lubricating


Air filter
running time Oil filter separation oil Motor grease Date Signature
element
(hour) core replacement

Maintenance content: the air filter element can be filled in: clean, replace; lubricating oil can be
filled in: add xx liters, replace xx brand; other items can be filled in: replace.

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Appendix1 Security Protection

1.Protection of the motor


The air compressor controller protects the motor from short circuit, locked rotor, overload, lack
of phase, and unbalance.

Electrical
On-site fault display Cause
failure
"Air end or fan short There is a short circuit or the rated current
Short circuit
circuit" setting is wrong
“Air end or fan Excessive load, bearing wear, other mechanical
Locked-rotor
locked-rotor” failures
"Air end or fan Excessive load, bearing wear, other mechanical
Overload
overload" failures, voltage imbalance
"Air end or fan
Default phase Power supply, contactor, motor phase loss, fuse
default phase"
"Air end or fa current Bad contactor, open loop inside the motor,
Imbalance
is unbalanced" unstable voltage

2. Exhaust over-temperature protection


3. If the exhaust temperature is higher than the set temperature limit, the controller will alarm
and shut down, and the on-site fault will display "exhaust temperature is high".
4. Air compressor anti-reversal protection
5. When the phase sequence of the three-phase power supply of the air compressor is different
from that of the controller, the field fault displays "phase sequence error" and the fault stops. Check
the field fault, the controller cannot start the motor. At this time, you only need to exchange the
two-phase power cord at will and watch the rotation of the motor.
6. Overpressure protection for supply air pressure
7. When the exhaust pressure is higher than the high limit of the set pressure, the controller
will alarm and shut down, and the on-site fault will display ① "Exhaust pressure is high" ② "The
air outlet ball valve is not opened".
8. Sensor failure protection
9. When the pressure sensor or temperature sensor is open, the controller alarms and shuts
down, and the field fault displays "**Sensor failure".
10. Linkage protection
11. The main engine is running, the exhaust temperature has reached the fan start temperature,
but the fan is not running, the controller alarms and stops, and the field fault displays "fan not
running".

Appendix 2 Working Mode of Inverter Compressor

The inverter compressor adopts a compressor controlled by a frequency converter, and its
control system can change the motor speed according to the change of the user's air consumption, so
as to achieve the purpose of saving electric energy and stabilizing the air supply pressure.
When the user's gas consumption is relatively large, the control system makes the motor run at
full load; when the user's gas consumption is relatively small, the control system adjusts the working
frequency of the main motor through the inverter, thereby reducing the motor speed and exhaust
volume, which greatly saves energy Consumption, and can make the pressure of compressed air
stabilize at the set value, to ensure the stability of the air supply pressure.

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