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Manual BLE2

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0% found this document useful (0 votes)
11 views

Manual BLE2

Uploaded by

haldana
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 80

HM-5189-3

OPERATING MANUAL Safety precautions

Safety precautions
Be sure to read before using the
Brushless Motors product. Use the product correctly
after thoroughly reading this
section.
BLE2 Series
Preparation
(Except for 300 W and 400 W types)

Preparation
Precautions for use............................... 6
System Configuration.......................... 8
Checking the product......................... 9
Installing.................................................12
Connecting............................................14

How to use
Operating...............................................30

How to use
Convenient functions........................41
Operation panel..................................42
Parameter...............................................50
Setting and monitor by the
MEXE02.................................................59

Reference
Maintenance and inspection..........68

Reference
Troubleshooting..................................69
Alarms.....................................................70
Information...........................................72

Thank you for purchasing an Oriental Motor product.


This Operating Manual describes product handling
procedures and safety precautions. Appendix
● Please read the operating manual thoroughly to ensure safe
Specifications.......................................74
Appendix

operation. Regulations and standards..............76


● Always keep the manual where it is readily available. Accessories............................................79
● Only qualified personnel should work with the product.
● The product described in this manual has been designed and
manufactured to be incorporated in general industrial equipment.
Do not use for any other purpose.
Oriental Motor Co., Ltd. is not responsible for any damage caused
through failure to observe this warning.
Table of contents
Be sure to read before using the product.
Safety precautions........4 Use the product correctly after thoroughly reading
this section.

Preparation How to use

Precautions for use.............. 6 Operating........................... 30


1. Operation using the operation panel..............30
System Configuration.......... 8 2. Operation using the external signals...............31
2-1 Overview............................................................31
2-2 Setting method of the rotation speed....31
Checking the product.......... 9 2-3 Procedures to set the rotation speed......31
1. Package contents...................................................... 9 2-4 Operation/standstill using external
2. How to identify the product model................... 9 signals.................................................................33
3. Products possible to combine............................10 2-5 Examples of operation patterns................33
4. Names and functions of parts............................11 2-6 Gain adjustment and offset adjustment
for rotation speed...........................................34
Installing............................. 12 3. Setting of torque limiting....................................35
3-1 Gain adjustment and offset adjustment
1. Installation location...............................................12 for torque limiting value..............................36
2. Installation method................................................12 4. Setting of acceleration/deceleration time.....37
5. Setting of the rotation direction........................38
Connecting......................... 14 6. Operating in two or more speeds
1. Connecting the power supply (CN1)...............14 (multi-speed operation).......................................38
2. Connecting the motor and driver.....................15 7. Adjusting the rotation speed of two or more
motors by a single setting device
* 3. Grounding.................................................................16
(multi-motor control).............................................40
4. Connecting the I/O signals (CN5)......................17
5. Connecting external analog setting
devices........................................................................18 Convenient functions........ 41
6. Connecting the USB cable...................................18
7. Connecting the regeneration resistor.............19 Operation panel................. 42
7-1 Connection method......................................19
1. Operation panel......................................................42
7-2 Regeneration resistor specifications........19
1-1 Names and functions of parts....................42
8. Connection diagram..............................................20
1-2 How to read the display...............................42
9. I/O signals..................................................................24
1-3 Function mode types....................................43
9-1 I/O signals list...................................................24
2. Operation transitions.............................................44
9-2 Overview of I/O signals.................................25
2-1 Items which can be monitored..................44
9-3 Descriptions of input signals......................26
2-2 Setting the operation data..........................46
9-4 Descriptions of output signals...................28
2-3 Setting the parameters.................................47
2-4 Test mode..........................................................48
3. Edit lock function....................................................49

* Be sure to ground the protective earth terminal (ground terminal) to ensure the safe use of the product.
Refer to "3 Grounding" for details, and ground securely.

2
Reference

Parameter........................... 50 Maintenance and inspection....68


1. Parameter list............................................................50 1. Inspection..................................................................68
2. Timing for parameter to become effective....52 2. Warranty.....................................................................68
3. Explanation of parameters..................................52 3. Disposal......................................................................68
3-1 Basic setting parameters..............................52
3-2 Speed, torque limiting command Troubleshooting................ 69
selection parameter.......................................54
3-3 Alarm, Information setting
parameters........................................................55 Alarms................................. 70
3-4 Operation setting parameters....................56 1. Alarm reset................................................................70
3-5 I/O action parameters...................................57 2. Alarm records...........................................................70
3-6 I/O function selection parameters............58 3. Alarm lists..................................................................70
3-7 I/O function parameters...............................58
Information........................ 72
Setting and monitor by 1. Information records...............................................72
the MEXE02................... 59 2. Information lists.......................................................72
1. Setting the data.......................................................59
2. Setting the parameters.........................................60
3. Monitor.......................................................................61
4. Teaching, remote operation................................66 Appendix

Specifications..................... 74
1. Specifications...........................................................74
2. General specifications...........................................75
3. Pin assignment........................................................75

Regulations and standards....76


1. UL Standards and CSA Standards.....................76
2. EU Directive...............................................................76
3. Republic of Korea, Radio Waves Act.................76
4. RoHS Directive.........................................................76
5. Installing and wiring in compliance with
EMC Directive...........................................................77

Accessories......................... 79

3
Safety precautions
The precautions described below are intended to prevent danger or injury to the user and other personnel through safe, correct
use of the product. Use the product only after carefully reading and fully understanding these instructions.
Handling the product without Handling the product without
observing the instructions that observing the instructions that
Warning accompany a "Warning" symbol may Caution accompany a “Caution” symbol may
result in serious injury or death. result in injury or property damage.

The items under this heading contain important handling instructions that the user should observe to ensure the safe
Note
Safety precautions

use of the product.

Description of graphic Indicates "prohibited" actions Indicates "compulsory" actions


symbols that must not be performed. that must be performed.

Warning
Operating environment
Do not use the product in explosive or corrosive environments, in the presence of Doing so may result in fire, electric
flammable gases or near combustibles. shock or injury.

Handling of this product


Preparation

Do not transport, install, connect or inspect the product while the power is supplied. Doing so may result in electric shock or
Always turn the power off before carrying out these operations. damage to equipment.
The terminals on the driver front panel marked with symbol indicate the presence Doing so may result in fire or electric
of high voltage. Do not touch these terminals while the power is on. shock.
Do not use a motor in a vertical application. If the driver protective function is activated, This may cause injury or damage to
the motor will stop and the moving part of the equipment may drop. equipment.
Handling by unqualified and uneducated
Only qualified and educated personnel should be allowed to perform installation,
personnel may result in fire, electric
connection, operation and inspection/troubleshooting of the product.
shock, injury or equipment damage.
If the driver protective function was activated, remove the cause and reset the protective
This may cause injury or damage to
function. Continuing the operation without removing the cause of the problem may
How to use

equipment.
cause malfunction of the motor and driver, leading to injury or damage to equipment.

Installation
The motor and driver are Class I equipment. Failure to do so may result in electric
When installing the motor and driver, connect their Protective Earth Terminals. shock.

Connection
Do not machine or modify the connection cable.
Do not apply any excessive force to the motor connector.
Doing so may result in fire, electric
Do not forcibly bend, pull or pinch the cable. shock or damage to equipment.
Reference

Do not remove the connector cap until the connection cable is connected so that the
O-ring of the connector connection on the motor is not damaged.
Securely connect and ground in accordance with the wiring diagram. Failure to do so may result in fire,
Be sure to observe the specified cable sizes. electric shock or damage to equipment.

Operation
Failure to do so may result in fire or
Always keep the power supply voltage of the driver within the specified range.
electric shock.
Failure to do so may result in fire,
Use a motor, gearhead, and driver only in the specified combination.
electric shock or damage to equipment.
Appendix

Maintenance and inspection


Do not touch the motor or driver when conducting the insulation resistance Accidental contact may result in electric
measurement or dielectric strength test. shock.
Do not touch the connection terminals on the driver immediately (until the CHARGE LED Residual voltage may cause electric
turns off) after the power is turned off. shock.
Failure to do so may result in electric
Always turn off the power before performing maintenance/inspection.
shock.
Regularly check the openings in the driver for accumulated dust. Accumulated dust may cause fire.

4
Repair, disassembly and modification
Do not disassemble or modify the motor, gearhead, and driver.
Doing so may result in electric shock,
Refer all such internal inspections and repairs to the branch or sales office from which
injury or damage to equipment.
you purchased the product.

Caution

Safety precautions
Handling of this product
Do not use the motor, gearhead, driver, or regeneration resistor in a state where the Doing so may result in fire, electric
specification value is exceeded. shock, injury or damage to equipment.
Doing so may result in fire, electric
Do not insert an object into the openings in the driver.
shock or injury.
The surface of the motor, gearhead,
Do not touch the motor, gearhead, driver, or regeneration resistor while operating or for
driver, or regeneration resistor may be
a certain time after stopping.
hot, thereby causing a skin burn(s).

Installation
Doing so may result in damage to
Do not leave anything around the motor and driver that would obstruct ventilation.
equipment.

Preparation
Inappropriate installation may cause
Securely install the motor and gearhead, and the driver to their respective mounting the motor/driver to detach and fall,
plates. resulting in injury or equipment
damage.

Connection
Be sure to ground the motor and driver to prevent them from being damaged by static Failure to do so may result in fire or
electricity. damage to equipment.
For the power supply of I/O signals, use a DC power supply with reinforced insulation on Failure to do so may result in electric
its primary and secondary sides. shock.

How to use
Operation

Do not touch the rotating part (output shaft) while operating the motor. Doing so may result in injury.

Provide an emergency stop device or emergency stop circuit external to the equipment
so that the entire equipment will operate safely in the event of a system failure or Failure to do so may result in injury.
malfunction.
Failure to do so may result in fire,
Immediately when trouble has occurred, stop operation and turn off the driver power.
electrical shock or injury.
The motor surface temperature may exceed 70 °C (158 °F) even under
normal operating conditions. If the operator is allowed to approach Failure to do so may result in a skin
the running motor, attach a warning label as shown in the right in a burn(s).

Reference
conspicuous position. Warning label

Warning information
A warning label with handling instructions
is attached on the driver.
Be sure to observe the instructions on the
label when handling the driver.
Appendix

Driver side face

5
Precautions for use
This chapter covers limitations and requirements the user should consider when using the product.
Be sure to match the motor output power with the driver output power.

Wirings
zzConnect protective devices to the power line
Connect a circuit breaker or earth leakage breaker to the driver power line to protect the primary circuit.
If an earth leakage breaker is to be installed, use one incorporating high-frequency noise elimination measures. For selection
Safety precautions

of the protective device, refer to the following "Preventing leakage current."


zzNoise elimination measures
Provide noise elimination measures to prevent a motor malfunction caused by external noise.
For more effective elimination of noise, use a shielded I/O signal cable or attach ferrite cores if a non-shielded cable is used.
Refer to p.77 for the noise elimination measures.
zzPreventing leakage current
Stray capacitance exists between the driver’s current-carrying line and other current-carrying lines, the earth and the
motor, respectively. A high-frequency current may leak out through such capacitance, having a detrimental effect on the
surrounding equipment. The actual leakage current depends on the driver’s switching frequency, the length of wiring
between the driver and motor, and so on. When connecting an earth leakage breaker, use one of the following products
offering resistance against high frequency current:
[ Mitsubishi Electric Corporation: NV series ]
Preparation

zzConnecting the motor and driver


To connect the motor and driver, always use the dedicated connection cable (sold separately). Limit the number of times so
that attaching/detaching between the connection cable and the motor or driver will not exceed 100 times.
zzConnection cable
Do not apply a strong force on the locking lever of the connector for motor connection. Applying a strong force on the
locking lever may cause damage.
zzNote on connecting a power supply whose positive terminal is grounded
The driver’s USB communication connector is not electrically insulated. When grounding the positive terminal of the power
supply, do not connect any equipment (PC, etc.) whose negative terminal is grounded. Doing so may cause the driver and
this equipment to short, damaging both.
How to use

Installation circumstances
zzGrease measures
On rare occasions, grease may ooze out from the gearhead. If there is concern over possible environmental damage resulting
from the leakage of grease, check for grease stains during regular inspections. Alternatively, install an oil pan or other device
to prevent leakage from causing further damage. Grease leakage may lead to problems in the user’s equipment or products.
zzCaution when using in low temperature environment
When an ambient temperature is low, since the load torque may increase by the oil seal or viscosity increment of grease used
in the gearhead, the output torque may decrease or an overload alarm may generate. However, as time passes, the oil seal or
grease is warmed up, and the motor can be driven without generating the overload alarm.

Operations
Reference

zzDo not use in a vertical application


If the protective function is activated for some reason, the motor may coast to a stop and a load may fall.
zzDo not use a solid-state relay (SSR) to turn on/off the power
A circuit that turns on/off the power via a solid-state relay (SSR) may damage the motor and driver.

Insulation resistance measurement and dielectric strength test


Do not conduct the insulation resistance measurement or dielectric strength test with the motor and driver
connected
Conducting the insulation resistance measurement or dielectric strength test with the motor and driver connected may result
Appendix

in damage to the product.

Handling of the driver


The driver uses semiconductor elements, so be extremely careful when handling it
Static electricity may cause damage to the driver. Be sure to ground the product so as to prevent electric shock or product
damage by static electricity.

Saving the data


Notes about when saving the data to the non-volatile memory
The display blinks while pressing the setting dial to set the data or initializing the data (about 5 seconds).
Do not turn off the power supply while the display on the operation panel is blinking. Doing so may abort writing the data
and cause an EEPROM error alarm to generate. The non-volatile memory can be rewritten approximately 100,000 times.

6
Specification change of the driver
„„
Some specifications have been changed in this product. This manual describes contents for the drivers of Ver.2.00 or later, which
are after the specification change.
The data setting software MEXE02 of Ver.3.44 or later supports the drivers after the specification change.

Note Note that some functions described in this manual cannot be used if the version of the driver or MEXE02 is old.
The version of the driver can be checked using the unit information monitor of the MEXE02. (⇒ p.61)
The version of the MEXE02 can be checked from the help menu screen.

Safety precautions
zzIndication
The ALARM LED blinks in orange when information is generated.

Information is generated in the following cases.


•• When a parameter being required configuration was changed
•• When "I/O test" or "Teaching, remote operation" was executed
•• When any of items fell within the detection range of information
Refer to p.72 for details.

zzFunction

Preparation
Driver temperature information, Speed information, Tripmeter information, Odometer information
Parameters
Main power supply time information, Main power supply count information
Addition
Informations Driver temperature, Speed, Tripmeter, Odometer, Main power supply time, Main power supply count
Input signals TH input, INFO-CLR input

How to use
Reference
Appendix

7
System Configuration
The system configuration of the BLE2 Series is shown below.

• Setting of operation data and


Motor parameters
(sold separately)
PC in which the data editing
Driver software MEXE02 has been
Safety precautions

installed

Connection
cable
(sold separately)
To connect to the driver, provide a
commercially available USB cable.
The PC must be supplied by the user.

Sensor
Preparation

connector
Power supply
Make sure power supply
voltage does not exceed
the rated voltage.

Input
Circuit breaker or Motor Output
earth leakage connector
breaker External control
Always connect a equipment
How to use

breaker to protect the Connects I/O signals.


primary circuit.

• Setting of operation speed


and torque limiting value
(for external analog setting devices)
External
potentiometer
Regeneration unit RGB100 (accessory)
Connect the
(accessory)
potentiometer when
Use when an inertial load is operated
setting the motor speed
with the round shaft type motor of
Reference

or torque limiting value


300 W or higher.
Or externally.

External DC voltage
Connect a DC power supply when
setting the motor speed or torque
limiting value by DC voltage.
Appendix

8
Checking the product
This chapter explains the items you should check, as well as the name and function of each part.

1. Package contents
Verify that the items listed below are included.
Report any missing or damaged items to the branch or sales office from which you purchased the product.

Safety precautions
Driver
„„
 Driver.............................................................. 1 unit  Operating Manual (this document)..... 1 copy
 QUICK START GUIDE.................................. 1 copy

Preparation
2. How to identify the product model

How to use
zzDriver

BLE2D 200 - C

① Driver type BLE2D: BLE2 series driver


② Output power 30: 30 W 60: 60 W 120: 120 W 200: 200 W 300: 300 W 400: 400 W

Reference
A: Single-phase 100-120 VAC
③ Power supply voltage C: Single-phase, Three-phase 200-240 VAC
S: Three-phase 200-240 VAC
Appendix

9
3. Products possible to combine
Products with which drivers can be combined are listed below.
Verify the driver model and the motor model against the model name described on the package label.
o in the motor model name indicates a code or a number representing the gear ratio, the shaft shape, or the gearhead type.
For details about the motor, refer to the operating manual supplied with the motor.

Output
Safety precautions

Power supply voltage Driver model Motor model *


power
Single-phase 100-120 VAC BLE2D30-A
30 W BLM230HP-oo
Single-phase, three-phase 200-240 VAC BLE2D30-C
Single-phase 100-120 VAC BLE2D60-A BLM260HP-oo, BLM460SHP-oo
60 W
Single-phase, three-phase 200-240 VAC BLE2D60-C BLM460SHPK-ooooo
Single-phase 100-120 VAC BLE2D120-A
120 W BLM5120HP-oo, BLM5120HPK-ooooo
Single-phase, three-phase 200-240 VAC BLE2D120-C
BLM5200HP-oo, BLM5200HPK-ooooo
200 W Single-phase, three-phase 200-240 VAC BLE2D200-C
BLM6200SHP-oo
300 W Single-phase, three-phase 200-240 VAC BLE2D300-C BLM5300HP-oo, BLM6300SHP-oo
Preparation

400 W Three-phase 200-240 VAC BLE2D400-S BLM5400HP-oo, BLM6400SHP-oo

Reference

How to identify the product motor model

•Parallel shaft gearhead GFV gearhead


Round shaft

BLM 6 200 S H P - 5 A S
How to use

•Right angle hollow shafthypoidgear JH gearhead


Foot mount gearhead JB gearhead
Parallel shaft gearhead JV gearhead

BLM 5 200 H P K - 5 A B 5 B - L
Reference

① Motor type BLM: Brushless Motor


② Frame size 2: 60 mm (2.36 in.) 4: 80 mm (3.15 in.) 5: 90 mm (3.54 in.) 6: 104 mm (4.09 in.)
③ Output power 30: 30 W 60: 60 W 120: 120 W 200: 200 W 300: 300 W 400: 400 W
④ Motor classification S
⑤ Motor connection method H: Connector type
⑥ Degree of protection for motor *1 P: IP66
⑦ Combined motor K: Round shaft type (with key)
⑧ Frame size of combined motor 5: 90 mm (3.54 in.)
⑨ Gearhead size Code, blank (same width as motor)
Appendix

⑩ Gearhead type H: JH gearhead B: JB gearhead V: JV gearhead


Number: Gear ratio of gearhead
⑪ Gear ratio • Motor shaft type
A: Round shaft type AC: Round shaft type (Shaft flat)
⑫ Gearhead shaft type Blank: mm shaft type A: Inch shaft type
⑬ Material of output shaft C, S: Stainless steel A, B: Carbon steel
⑭ Connector position *2 Blank: Downward -L: Left side
*1 For the degree of protection for when the motor and the gearhead are assembled, refer to the operating manual supplied with the motor.
*2 The code (-L) at the end of the model name is changed for the product that the motor connector position has been changed.

10
4. Names and functions of parts

Protective film
Use after removing
Display the protective film.
Operation panel
Operation

Safety precautions
Setting dial
keys
LOCAL LED ALARM LED

Sensor connector (CN4)


USB communication connector

CHARGE LED

Motor connector (CN2)

Preparation
I/O signals connector (CN5)
Regeneration resistor terminal
(CN1)

Main power supply input terminals


(CN1)

Protective Earth Terminal

Reference
Item Display Description

How to use
page
Display: This display shows the monitor items, setting screen, alarms, etc.
MODE Operation keys: These keys are used to switch the operation mode or change parameters.
LOCAL When the local control operation is performed, the motor can be operated and stopped
Operation panel RUN 42
using key and key.
STOP
Setting dial: Turn - Setting of parameter value, screen transitions
PUSH-SET
Press - Determine (SET)

LOCAL LED LOCAL This LED is lit in green when the local control operation is performed. 42
This LED blinks in red when an alarm is generated.
ALARM LED ALARM 70
This LED blinks in orange when information is generated.

Reference
This LED is lit in red while the main power is input. After the main power was turned off, the
CHARGE LED CHARGE –
LED will turn off once the residual voltage in the driver drops to a safe level.

Connects the main power supply.


Single-phase 100-120 VAC: Connects a single-phase 100-120 VAC power supply to L and N.
L, N, NC
NC is not used.
Main power supply input
Single-phase 200-240 VAC: Connects a single-phase 200-240 VAC power supply to L and N. 14
terminal (CN1) L1, L2, NC NC is not used.
L1, L2, L3
Three-phase 200-240 VAC: Connects a three-phase 200-240 VAC power supply to L1, L2, L3.
L1, L2, L3 Three-phase 200-240 VAC: Connects a three-phase 200-240 VAC power supply to L1, L2, L3.
Regeneration resistor
RG1, RG2 Connects the regeneration resistor. 19
Appendix

terminal (CN1)
Motor connector (CN2) MOTOR Connects the power connector (white) of the connection cable.
15
Sensor connector (CN4) HALL-S Connects the sensor connector (black) of the connection cable.
USB Communication
Connects a PC in which the data setting software MEXE02 has been installed. 18
connector
Connects the input signals.
I/O signals connector
I/O Connects an accessory external potentiometer (sold separately) or external DC power supply. 17
(CN5)
Connects the output signals.

Protective Earth Terminal Connects the ground terminal of the connection cable and the grounding wire. 16
Mounting holes
These mounting holes are used to install the driver with screws (M4 or No.8-32UNC). 12
(2 locations at the rear)

11
Installing
This chapter explains the installation locations and installation methods of the driver.

1. Installation location
Install the product in a well-ventilated location that provides easy access for inspection.
•• Inside an enclosure installed indoors (provide a ventilation hole)
•• Operating ambient temperature: Driver 0 to +50 °C (+32 to +122 °F) (non-freezing)
Safety precautions

•• Operating ambient humidity: 85% or less (non-condensing)


•• Area that is free of explosive atmosphere or toxic gas (such as sulfuric gas) or liquid
•• Area not exposed to direct sun
•• Area free of excessive amount of dust, iron particles or the like
•• Area free of excessive salt
•• Area not subject to splashing water (rain, water droplets), oil (oil droplets) or other liquids
•• Area not subject to continuous vibration or excessive shocks
•• Area free of excessive electromagnetic noise (from welders, power machinery, etc.)
•• Area free of radioactive materials, magnetic fields or vacuum
•• Altitude Up to 1000 m (3300 ft.) above sea level

2. Installation method
Preparation

The driver is designed so that heat is dissipated via air convection and conduction through the enclosure.
When installing drivers, provide a clearance of at least 25 mm (0.98 in.) in the horizontal and vertical directions between the
driver and enclosure or other equipment within the enclosure.
Installation conditions and operating ambient temperature for the driver vary depending on the installation method.

Note •• Install the driver in an enclosure whose pollution degree is 2 or better environment, or whose degree of protection
is IP54 minimum.
•• Do not install any equipment that generates a large amount of heat or noise near the driver.
•• Do not install the driver underneath the controller or other equipment vulnerable to heat.
•• If the ambient temperature of the driver exceeds the upper limit of the operating ambient temperature, revise the
How to use

ventilation condition or forcibly cool the area around the driver using a fan in order to keep within the operating
ambient temperature.
•• Be sure to install the driver vertically (in vertical position).

When a driver is installed with screws


„„
Install the driver to a flat metal plate offering high heat conductivity [corresponding to an aluminum plate of 200×200×2 mm
(7.87x7.87x0.08 in.) or larger].
Install the driver through the mounting holes using two screws (M4 or No.8-32UNC: not supplied).
Operating ambient temperature: 0 to +50 °C (+32 to +122 °F)
30 mm (1.18 in.) Mounting hole
(rear side)
Reference

150 mm (5.91 in.)

Mounting hole
(rear side)
Appendix

12
zzWhen installing two or more drivers zzWhen drivers are installed in a close contact state
When two or more drivers are to be installed side by side, Install drivers to a flat metal plate offering high heat conductivity
provide 20 mm (0.79 in.) and 25 mm (0.98 in.) clearances [corresponding to an aluminum plate of 350×350×2 mm
in the horizontal and vertical directions, respectively. (13.8x13.8x0.08 in.) or larger].
20 mm (0.79 in.) or more Operating ambient temperature:
in horizontal direction 30 W, 60 W, 120 W : 0 to +50 °C (+32 to +122 °F)
200 W, 300 W, 400 W : 0 to +40 °C (+32 to +104 °F)

Safety precautions
25 mm (0.98 in.) or more
in vertical direction

Preparation
Mounting to DIN rail
„„
When installing the driver to a DIN-rail, use an accessory DIN rail zzWhen drivers are installed in a close contact state*
mounting plate MADP02 and mount it to a 35 mm (1.38 in.)
wide DIN rail.
After installing to the DIN rail, secure the both sides of the driver
with end plates that the customer provides.
Refer to "MADP02 handling guideline" for the installation
method.
Operating ambient temperature: 0 to +40 °C (+32 to +104 °F)

How to use
* 300 W type drivers of single-phase 200-240 VAC cannot be
installed in a state of being closely contacted.
DIN rail
When installing two or more drivers, provide a clearance of
20 mm (0.79 in.) between them in the horizontal direction.

End plate 20 mm (0.79 in.) or more


in horizontal direction

Reference
Dimension [Unit: mm (in.)]
„„
Mass: 0.8 kg (1.76 lb.)
ϕ4.5 (ϕ0.177) Thru 18
[81.2 (3.20)] 120 (4.72) (0.71) 11 (0.43)
5 (0.20)

40 (1.57) 23 (0.91) max. 5 (0.20) 9 (0.35)


Appendix
(1.44)
36.5
160 (6.30)

150 (5.91)

(3.50)
89
4.5 (0.18)

R2.25 (0.089)

4.8 9.5 30
(0.19) (0.37) Protective Earth Terminal2 ×M4 3×M3 (1.18) 5 (0.20)

13
Connecting
This chapter explains how to connect the motor, I/O signals and power supply to the driver, as well as grounding method.
For protection against electric shock, do not turn on the power supply until the wiring is completed.

Motor
Driver
Safety precautions

CN4

CN2
Preparation

To power supply Input signal ⇒ p.17


Ground
terminal Output signal ⇒ p.17
External analog setting device ⇒ p.18
Grounding ⇒ p.16

Note •• Have the connector plugged in securely. Insecure connections may cause malfunction or damage to the motor or
driver.
•• When cycling the power or plugging/unplugging the connector, turn off the power and wait for the CHARGE LED to
turn off before doing so. Residual voltage may cause electric shock.
How to use

1. Connecting the power supply (CN1)

Note Check the power-supply voltage specifications of the driver before applying the voltage.
If the voltage exceeding the rated range is applied, the driver may be damaged.

Single-phase 100 - 120 VAC 50/60 Hz Single-phase 200 - 240 VAC 50/60 Hz Three-phase 200 - 240 VAC 50/60 Hz

L Connect the live side  L1 Connect the live side  L1 Connect the R, S and T
Reference

to terminal L, and to terminal L1, and phase lines to the L1,


N the neutral side to  L2 the neutral side to  L2 L2 and L3 terminals,
terminal N. terminal L2. respectively.
 L3

Connecting method
„„
Applicable lead wire 10 mm
Screwdriver 2 (0.39 in.)
•• Lead wire size: Stranded wire AWG18 to 14 (0.75 to 2.0 mm )
Lead wire •• Conductive material: Use only copper wire.
Appendix

Applicable crimp terminal


Manufacturer: PHOENIX CONTACT GmbH & Co. KG
Model: AI 0,75-10 [Conductor cross-sectional area: 0.65 to 0.82 mm2 (AWG18)]
AI 1-10 [Conductor cross-sectional area: 0.82 to 1.2 mm2 (AWG18)]
Connector model: AI 1,5-10 [Conductor cross-sectional area: 1.25 to 1.8 mm2 (AWG16)]
FKCT2,5/6-ST-5,08 AI 2,5-10 [Conductor cross-sectional area: 2.0 to 3.0 mm2 (AWG14)]
(PHOENIX CONTACT GmbH & Co. KG)

Circuit breaker
„„
Be sure to connect a circuit breaker to the power line of the driver to protect the primary circuit.
•• Rated current of protective device: 10 A •• Circuit breaker: Mitsubishi Electric Corporation NF30

14
2. Connecting the motor and driver
Connect the connection cable (sold separately) to the motor and driver.
The connection cables are provided up to 20 m (65.6 ft.).

There are two types of connection cables which cable leading directions are different.
The following explains as an example of "leading in direction of output shaft"

Safety precautions
[ Cable leading direction ]
Insert into
Connection cable the driver Leading in direction of output shaft

CN4

CN2
Leading in opposite direction of output shaft
Driver

Preparation
Motor

Connection procedures of the motor and connection cable


„„
Connector cap
Remove

How to use
Attach Position of lever

The connector cannot be


inserted if the locking lever is
Locking lever turned down.

Reference
Secure

The connector cannot be


Be sure to turn down secured unless the locking
the locking lever till the lever is turned down.
position shown in the figure.

Note Do not carry the motor by holding the cable.


Doing so may cause damage to the product.
Appendix

Detaching the connection cable


„„
If the locking lever is turned up, the cable can be detached.

15
Extension between motor and driver
„„
Use a connection cable (accessory) for relay when extending the wiring distance between the motor and driver.
The connection cable for relay can be used by connecting up to 2 pieces. The wiring distance between the motor and driver can
be extended to a maximum of 20.5 m (67.2 ft.).
Example of use: Example of extension by adding two connection cables
20.5 m (67.2 ft.)
Safety precautions

0.5 m (1.6 ft.) 10 m (32.8 ft.) 10 m (32.8 ft.)


Connection cable Flexible connection cable Connection cable
CC005HBLB CC10BL2R CC10BL2

Grounding
Connecting for relay
Be sure to ground.
Be sure to insulate the
terminal not in use.
Grounding
Be sure to ground.
Preparation

Note •• Secure each connectors part not to apply stress on the connectors part. If not secured, the cables may damage by
the stress.
•• Securely insert the connector straight. Insecure connections may cause malfunction
or damage to the motor or driver.

3. Grounding
Ground using the Protective Earth Terminals of the motor and driver, as well as the ground terminal of the connection cable.

Note Be sure to ground the product. Failure to do so may result in electric shock or damage to the product.
How to use

Static electricity may cause damage to the product if the Protective Earth Terminals are not grounded.

Motor Two Protective Earth Terminals are provided on the driver.


Be sure to ground one of the Protective Earth Terminals.
Do not share the Protective Earth Terminal with a welder or
any other power equipment.
Connect the ground terminal of the connection cable to the
other terminal.
Connection However, the grounding resistance value provided in the
cable standards that is applied to the equipment may not be
satisfied depending on the type or length of the connection
cable.
Reference

In this case, ground near the motor using the Protective


Earth Terminal on the motor.
If the ground terminal of the connection cable is not used,
be sure to insulate.

Reference
Protective Earth wire of the connection cable
Protective Earth Terminal Grounding Conductor size: AWG18 (0.75 mm2)
Be sure to ground. Maximum conductor resistance: 25.0 Ω/km
Ground terminal
Appendix

•• Applicable crimp terminal: Round crimp terminal with insulation cover [Unit: mm (in.)]
•• Terminal screw size: M4
9.5 (0.37) or less

Ø4.1 (0.16) or more


•• Tightening torque: 1.2 N·m (10.6 lb-in)
2
•• Applicable lead wire: AWG18 to 14 (0.75 to 2.0 mm )
4.8 (0.19) or less

Precautions about static electricity


„„
Static electricity may cause the driver to malfunction or suffer damaged.
Be sure to ground the motor and driver to prevent them from being damaged by static electricity.

16
4. Connecting the I/O signals (CN5)
Connect the input signals and output signals to the CN5.
Connecting method
„„
Screwdriver
Applicable lead wire 10 mm
2
(0.39 in.)
•• Lead wire size: Stranded wire AWG24 to 18 (0.2 to 0.75 mm )

Safety precautions
Lead wire •• Conductive material: Use only copper wire.
Applicable crimp terminal
Manufacturer: PHOENIX CONTACT GmbH & Co. KG
Model: AI 0,25-10 [Conductor cross-sectional area: 0.14 to 0.34 mm2 (AWG24)]
AI 0,34-10 [Conductor cross-sectional area: 0.14 to 0.34 mm2 (AWG22)]
AI 0,5-10 [Conductor cross-sectional area: 0.40 to 0.65 mm2 (AWG20]
Connector model: DFMC1,5/9-ST-3,5 AI 0,75-10 [Conductor cross-sectional area: 0.65 to 0.82 mm2 (AWG18)]
(PHOENIX CONTACT GmbH & Co. KG)

Pin No. Signal name Function* Description


Pin assignment Input signals common
1 IN-COM0 Connect when using an external power supply.
(for external power supply)
2 IN0 [FWD] The motor rotates in the CW direction while this signal is being ON.

Preparation
3 IN1 [REV] The motor rotates in the CCW direction while this signal is being ON.
This signal is used to select how to stop the motor. When it is OFF,
4 IN2 [STOP-MODE]
the motor decelerates to a stop.
5 IN3 [M0] The operation data number can be selected based on the
10 1 6 IN4 [M1] combination of ON-OFF states of the M0 and M1 inputs.
7 IN5 [ALARM-RESET] This signal is used to reset the alarm.
11 2
8 IN6 [Not used] Various functions can be assigned.
12 3
0V
13 4 9 IN-COM1 Connect when using an internal power supply.
(for internal power supply)
14 5 When a regeneration resistor is used, connect the thermostat output
10
15 6 of the regeneration resistor (normally closed). If the regeneration
TH TH
resistor overheats to turn the thermostat output OFF, the
16 7 11

How to use
“regeneration resistor overheat” alarm is generated.
17 8 12 VH These signals are connected when the rotation speed or torque
External analog
18 9 13 VM limiting value is set externally using an external potentiometer or
setting input
14 VL external DC voltage. (Refer to p.18)
15 OUT0+ 30 pulses are output while the motor output shaft makes one
[SPEED-OUT]
16 OUT0– revolution.
17 OUT1+
[ALARM-OUT] This signal will be output when an alarm generates. (Normally closed)
18 OUT1–
* The signal in brackets [ ] is a function that is assigned at the time of shipment.
For the pin No.2 to 8 and No.15 to 18, the assigned function can be changed. Refer to p.24 for details.

Input signals circuit


„„ +5 V

Reference
All input signals of the driver are photocoupler inputs.
When an external power supply is used: 20.4 to 28.8 VDC, 100 mA or more Pin No. 680 Ω
6.6 kΩ
1
1 kΩ
2 to 8
Photocoupler
9
0V

Output signals circuit


„„ Pin No.
All output signals of the driver are photocoupler/open-collector outputs. 15, 17
Appendix

ON voltage: 1.6 VDC maximum


External power supply: 4.5 to 30 VDC, 100 mA or less 16, 18
(5 mA or more for the SPEED-OUT output)

Note •• Always connect a current-limiting resistor. If the power supply voltage is connected to the output circuit directly
without connecting a current-limiting resistor in between, the driver will be damaged.
•• When connecting a relay (inductive load), etc., to detect alarm outputs,
provide a fly-back voltage control measure based on diode, etc., for Inductive load
the inductive load. Or use a relay with built-in flywheel diode.
Flywheel
Pin No. diode
15, 17

17
When using a controller with a built-in clamp diode
„„
If a controller with a built-in clamp diode is used, a leakage path may External control
form and cause the motor to operate even when the controller power equipment Driver
is off, as long as the driver power is on.
Since the power capacity of the controller is different from that of the VCC +5 V
driver, the motor may operate when the controller and driver powers
CN5
are turned on or off simultaneously.
When powering down, turn off the driver power first, followed by the 2 to 8
Safety precautions

controller power, and when powering up, turn on the controller power 9
first, followed by the driver power.
0V
0V

5. Connecting external analog setting devices


Using an accessory external potentiometer or external DC voltage, the analog setting for the rotation speed or torque limiting
value can be performed. Refer to p.32, p.35, and p.52 for the setting method.

Using an external potentiometer


„„ 0 to 20
Preparation

External potentiometer CN5


Connect to the pin No.12 to 14 of the CN5. kΩ

3 Pin No.12 VH input


2 Pin No.13 VM input
1 Pin No.14 VL input

Using external DC voltage


„„
CN5
For the external voltage, use a DC power supply with reinforced insulation on
How to use

External DC
its primary and secondary sides, and connect the pin No.13 and 14 of the CN5. power supply
The input impedance between the VM input and VL input is approximately Pin No.13 VM input
41.8 kΩ. 0 to 10 VDC
The VL input is connected to the IN-COM1 inside the driver. 1 mA or more Pin No.14 VL input

Note Be sure to set the external DC voltage to 10 VDC or lower. When connecting the external DC power supply, make sure
the polarities are correct. Reversing the polarities may cause damage to the driver.
Reference

6. Connecting the USB cable


When the data setting software MEXE02 is used,
connect a USB cable to the USB communication
connector.

Specifications of USB cable USB cable

Specifications USB2.0 (full speed)


Length: 3 m (9.8 ft.) or less
Cable
Shape: A–mini-B
USB communication connector
Appendix

Note •• Connect the driver and PC directly using the USB cable without using a hub or extension cable.
•• In large electrically noisy environments, use the USB cable with a ferrite core or install a ferrite core to the USB cable.

18
Setting of ID
„„
If the specific USB-ID (serial number) is assigned to the driver, the individual COM port number can be set in each axis.
When two or more drivers are connected to a PC at the same time, the individual COM port number can be set in each USB-ID.
When multiple axes are connected with the USB cable at the same time, set the "USB-ID enable" parameter to "Enable," and set
the individual ID to each axis. To change the USB-ID, Windows automatically assign the specific COM port number in each ID.
Related parameters
Parameter Factory
ID Description Setting range

Safety precautions
name setting
Sets whether to enable or disable the USB-ID. When it is set to "Disable," 0: Disable
498 USB-ID enable 1
the USB-ID is automatically set to a random number. 1: Enable
Sets the USB-ID (serial number).
499 USB-ID 0 to 999,999,999 0
The COM port at power-on can be fixed.
2555 USB-PID Sets the ID to be displayed in the COM port. 0 to 31 0

Note If the COM port number is changed, set the "Communication port setting" of the data setting software again according
to the COM port number after being changed.

7. Connecting the regeneration resistor

Preparation
When an inertial load is operated with the round shaft type motor of 300 W or higher, use an accessory regeneration resistor
RGB100 (sold separately).
Install the regeneration resistor in a location where heat dissipation capacity equivalent to a level achieved with a heat sink
[made of aluminum, 350×350×3 mm (13.78×13.78×0.12 in.)] is ensured.

7-1 Connection method


Connect the regeneration resistor before turning on the main power.
2
•• Regenerative current flows through the two thick lead wires (AWG18: 0.75 mm ) of the regeneration resistor. Connect them to
the RG1 and RG2 terminals of the CN1.
2
•• The two thin lead wires (AWG22: 0.3 mm ) of the regeneration resistor are thermostat outputs. Connect them to the TH input of

How to use
the CN5.

Regeneration
resistor
150 °C (302 °F)

R
[N.C.]

Connect to CN5
AWG22

Reference
Connect to CN1

AWG18 RG1 terminal TH input

RG2 terminal

Note •• Be sure to connect the thermostat output to the TH input when using the regeneration resistor.
•• If the regeneration resistor overheats to exceed the permissible temperature, the thermostat output is turned OFF
Appendix

to generate the “regeneration resistor overheat” alarm. If the “regeneration resistor overheat” alarm was generated,
reconsider the driving condition, ambient temperature and others.

7-2 Regeneration resistor specifications


Continuous Instantaneous
Model Resistance value Thermostat operating temperature
regenerative power regenerative power
Operation: Open at 150±7 °C (302±13 °F)
RGB100 70 W 720 W 150 Ω
Reset: Close at 145±12 °C (293±22 °F) [Normally closed]

19
8. Connection diagram

Sink logic
„„
zzWhen using the built-in power supply
This is a connection example for when the power supply is single-phase 100-120 VAC, the rotation speed is set externally, and the
Safety precautions

internal power supply is used for input signals.


The I/O signal in the brackets [ ] is the factory setting.
Refer to p.58 for the assignment of I/O signals.
Driver
Connecting the motor
CN1 Main circuit
RG1 Motor connector
RG2
CN2 Motor
Circuit breaker NC
Connecting L L Grounding the motor ∗
the power Be sure to ground.
supply N N
Preparation

NC
Grounding the driver
Be sure to ground.
Sensor
connector
CN4 Speed setting by the external
Control circuit
Connecting the USB potentiometer (accessory) or
+5 V external DC voltage
CN5 CN5
VH N.C.
Command 12 12
VM VM
voltage 13 13
value VL VL
14 14
+5 V 0V External
How to use

DC voltage
680 Ω 10 VDC or lower

Connecting input signals


CN5
IN0 [FWD]
2
IN1 [REV]
3
IN2 [STOP-MODE] CN5
4
IN3 [M0] 15
5
IN4 [M1] 16
6
IN5 [ALARM-RESET] 17 Refer to p.23 for connection of
7 output signals.
18
Reference

IN6 [Not used]


8
IN-COM1
9
0V

* Be sure to ground. Refer to "3. Grounding" on p.16 for grounding.


Appendix

20
zzWhen using the external power supply
This is a connection example for when the power supply is single-phase 100-120 VAC and the motor is operated by setting the
rotation speed externally.
The I/O signal in the brackets [ ] is the factory setting.
Refer to p.58 for the assignment of I/O signals.
Driver
Motor connection
CN1 Main circuit

Safety precautions
RG1 Motor connector
RG2
CN2 Motor
Circuit breaker NC
Connecting L L Grounding the motor ∗
the power Be sure to ground.
supply N N
NC
Grounding the driver
Be sure to ground.
Sensor
connector
CN4 Speed setting by the external
Control circuit
Connecting the USB potentiometer (accessory) or

Preparation
+5 V external DC voltage
CN5 CN5
VH N.C.
Command 12 12
VM VM
voltage 13 13
value VL VL
14 14
0V External
DC voltage
Connecting input signals 10 VDC or lower
20.4 to 28.8 VDC CN5
100 mA or more IN-COM0 6.6 kΩ
1
IN0
[FWD]
2

How to use
IN1
[REV] 3
IN2
[STOP-MODE] CN5
4
IN3 15
[M0] 5 16
IN4
[M1] 17 Refer to p.23 for connection of
6 output signals.
IN5 18
[ALARM-RESET] 7
IN6 8
[Not used]

Reference

* Be sure to ground. Refer to "3. Grounding" on p.16 for grounding.

Note Use a power supply of 20.4 VDC to 28.8 VDC, 100 mA or more, for connecting input signals.
Appendix

21
Source logic
„„
When using the external power supply
This is a connection example for when the power supply is single-phase 100-120 VAC and the motor is operated by setting the
rotation speed externally.
The I/O signal in the brackets [ ] is the factory setting.
Refer to p.58 for the assignment of I/O signals.
Driver
Safety precautions

Connecting the motor


CN1 Main circuit
RG1 Motor connector
RG2
CN2 Motor
Circuit breaker NC
Connecting L L Grounding the motor ∗
the power Be sure to ground.
supply N N
NC
Grounding the driver
Be sure to ground.
Sensor
connector
Preparation

CN4 Speed setting by the external


Control circuit
Connecting the USB potentiometer (accessory) or
+5 V external DC voltage
CN5 CN5
VH N.C.
Command 12 12
VM VM
voltage 13 13
value VL VL
14 14
Connecting input signals 0V External
20.4 to 28.8 VDC DC voltage
100 mA or more 10 VDC or lower
IN0 CN5
[FWD]
2
How to use

IN1
[REV]
3
IN2
[STOP-MODE]
4
IN3
[M0] CN5
5
IN4 15
[M1]
6 16
IN5
[ALARM-RESET] 17 Refer to p.23 for connection of
7
18 output signals.
IN-COM0 6.6 kΩ
1
Reference

IN6 8
[Not used]

* Be sure to ground. Refer to "3. Grounding" on p.16 for grounding.


Appendix

Note Use a power supply of 20.4 VDC to 28.8 VDC, 100 mA or more, for connecting input signals.

22
Connection example for I/O signals and programmable controller
„„
zzSink logic Programmable controller Driver
24 VDC CN5
IN-COM0
1
IN0 6.6 kΩ 1 kΩ
2

IN1 6.6 kΩ 1 kΩ
3

Safety precautions
IN2 6.6 kΩ 1 kΩ
4

IN3 6.6 kΩ 1 kΩ
5

IN4 6.6 kΩ 1 kΩ
6

IN5 6.6 kΩ 1 kΩ
7

IN6 6.6 kΩ 1 kΩ
8
IN-COM1 9 Do not connect anything.
0V

Preparation
4.5 to 30 VDC

R∗ 100 mA or less OUT0+


15
OUT0-
16
R∗ 100 mAor less OUT1+
17
OUT1-
18
0V
∗ Recommended resistance value for when the limiting resistor R is connected
In the case of 24 VDC: 680 Ω to 2.7 kΩ (2 W) In the case of 5 VDC: 150 Ω to 560 Ω (0.5 W)

How to use
zzSource logic Programmable controller Driver
24 VDC CN5
IN-COM0
1
0V IN0 6.6 kΩ 1 kΩ
2

IN1 6.6 kΩ 1 kΩ
3

IN2 6.6 kΩ 1 kΩ
4

IN3 6.6 kΩ 1 kΩ
5

Reference
IN4 6.6 kΩ 1 kΩ
6

IN5 6.6 kΩ 1 kΩ
7

IN6 6.6 kΩ 1 kΩ
8
IN-COM1 9 Do not connect anything.
4.5 ro 30 VDC
100 mA or less OUT0+
15
R∗ OUT0-
16
100 mAor less OUT1+
Appendix

17
R∗ OUT1-
18

0V
∗ Recommended resistance value for when the limiting resistor R is connected
In the case of 24 VDC: 680 Ω to 2.7 kΩ (2 W) In the case of 5 VDC: 150 Ω to 560 Ω (0.5 W)

Note •• Use output signals at 4.5 VDC to 30 VDC.


•• Be sure to connect a current-limiting resistor R to the OUT0 and OUT1 to keep the current at 100 mA or less.
•• Pass the current of 5 mA or more for the SPEED-OUT output.
•• Do not connect anything to the pin No.9 when using an external power supply.

23
9. I/O signals
This section explains about input signals and output signals.

9-1 I/O signals list


Input signals
„„
Safety precautions

Reference
Signal name Function Connection
page

IN0 FWD This is a signal to operate the motor.


When either the FWD input or REV input is turned ON, the motor rotates.
The motor stops when the signal is turned OFF. 2-wire
IN1 REV The motor rotates in the direction set in the "Rotation direction" parameter. p.26
input mode
This is a signal to select how to stop the motor.
IN2 STOP-MODE
Deceleration stop or instantaneous stop can be selected.
IN3 M0 This is a signal to select the operation data number.
The operation data can be switched when multi-speed operation is performed. p.27
IN4 M1 Up to 4 data can be switched using the M0 and M1 inputs.
Preparation

IN5 ALARM-RESET This is a signal to reset the present alarm when a driver protective function was activated. p.27
IN6 Not used Various functions can be assigned. –

START/STOP This is a signal to operate the motor.


The motor rotates when the START/STOP input and RUN/BRAKE input are turned
ON. If the START/STOP input is turned OFF, the motor decelerates to a stop. 3-wire
p.26
RUN/BRAKE If the RUN/BRAKE input is turned OFF, the motor stops instantaneously. input mode

CW/CCW This is a signal to change the motor rotation direction.


M2 This is a signal to select the operation data number.
p.27
M3 Up to 16 data can be switched using the M0, M1, M2, and M3 inputs.
Signals being
possible to This is a signal to select whether to enable or disable the slight position-keeping function.
How to use

change the H-FREE Holding of the motor shaft by the slight position-keeping function can externally be switched
assignment at motor standstill.
This is a signal to switch externally whether to enable or disable the torque limiting function.
TL
Limiting the output torque of the motor can externally be switched.
p.28
INFO-CLR This is a signal to clear the information being generated.
HMI This is a signal to limit the operation using the operation panel or data setting software MEXE02.
This is a signal externally to stop the motor forcibly. (Normally closed)
EXT-ERROR
When this signal is turned OFF, the external stop alarm will generate.

Output signal
„„
Reference

Reference
Signal name Function Connection
page
This is a signal to be output in synchronization with the motor rotation.
OUT0 SPEED-OUT
30 pulses are output while the motor output shaft makes one revolution.
This is a signal to be output when a driver protective function was activated.
OUT1 ALARM-OUT
(Normally closed)
MOVE This is a signal to be output when the motor is rotating by turning the operation input signal ON. p.28
INFO This is a signal to be output when information is generated.
Signals being
possible to TLC This is a signal to be output when the motor output torque reached the torque limiting value.
change the
This is a signal to be output when the motor detection speed reached the plus or minus range
assignment VA
Appendix

of "VA detection width" against the setting speed.


DIR This is a signal to be output the motor rotation direction. p.29

: These are functions to be assigned at the time of shipment.

Refer to "I/O function selection parameters" (p.58) when changing the signal assigned in the I/O signal terminals.

24
9-2 Overview of I/O signals
Input signal
„„
zzInternal input circuit
All input signals of the driver are photocoupler inputs. They are turned "ON" when the current flows to the photocoupler, and
they are turned "OFF" when the current does not flow.

Safety precautions
+5 V

Pin No. 6.6 kΩ 680 Ω


1
1 kΩ
2 to 8
Photocoupler
9
0V

zzChanging the logic level setting of input signals

Preparation
The logic level setting for input terminals IN0 to IN6 can be changed using the parameter.
Related parameters
ID Parameter name Description Setting range Factory setting
2128 IN0 input logic level setting
2129 IN1 input logic level setting
2130 IN2 input logic level setting
0: Non invert
2131 IN3 input logic level setting Changes the logic level setting for the input terminals IN0 to IN6. 0
1: Invert
2132 IN4 input logic level setting
2133 IN5 input logic level setting

How to use
2134 IN6 input logic level setting

Output signal
„„
zzInternal input circuit
All output signals of the driver are photocoupler/open-collector outputs.
Pin No.
15, 17

16, 18

zzChanging the logic level setting of output signals Reference


The logic level setting for output terminals OUT0 and OUT1 can be changed using the parameter.
However, if the SPEED-OUT output is assigned, it cannot be changed.
Related parameters
ID Parameter name Description Setting range Factory setting
2160 OUT0 output logic level setting 0: Non invert
Changes the logic level setting for the output terminal. 0
2161 OUT1 output logic level setting 1: Invert
Appendix

25
9-3 Descriptions of input signals
Operation input signals vary depending on the input mode. The input mode can be changed by the setting of the "Operation
input mode selection" parameter (ID: 1819). Refer to p.57 for details.

2-wire input mode


„„
zzFWD input, REV input
When the FWD input is turned ON, the motor rotates in the CW direction. The motor decelerates to a stop when the signal is
Safety precautions

turned OFF.
When the REV input is turned ON, the motor rotates in the CCW direction. The motor decelerates to a stop when the signal is
turned OFF.
The motor rotation direction can be changed by the setting of the "Motor rotation direction" parameter (ID: 450).
Refer to p.38 for the rotation direction.
If both the FWD and REV inputs are turned ON, the motor decelerates to a stop.
zzSTOP-MODE input
This is a signal to select how the motor should stop when the FWD input or REV input is turned OFF.
When the STOP-MODE input is OFF, the motor decelerates to a stop according to the deceleration time of the operation data
number.
When the STOP-MODE input is ON, the motor stops at the shortest time (instantaneous stop).
Preparation

Selection of Rotation speed switching/Stop mode Forward and reverse operation

Deceleration Deceleration Deceleration


stop stop stop
CW CW CW
Motor operation
CCW CCW
Instantaneous
10 ms or more stop
ON
FWD input
OFF
10 ms or more 10 ms or more
REV input ON
How to use

OFF

STOP-MODE input ON
OFF

3-wire input mode


„„
zzSTART/STOP input, RUN/BRAKE input
The motor rotates when the START/STOP input and RUN/BRAKE input are turned ON.
When the START/STOP input is turned OFF while the motor is rotating, the motor decelerates to a stop according to the
deceleration time of the operation data number.
Reference

If the RUN/BRAKE input is turned OFF while the motor is rotating, the motor stops at the shortest time (instantaneous stop).
zzCW/CCW input
This is a signal to change the motor rotation direction. The motor rotates in the CCW direction when this signal is turned ON, and
in the CW direction when it is turned OFF.

Stop mode selection Forward and reverse operation

Instantaneous Deceleration Deceleration


stop stop stop
CW CW CW
Motor operation
Appendix

CCW Instantaneous
stop
10 ms or more 10 ms or more
ON
START/STOP input
OFF
10 ms or more
RUN/BRAKE input ON
OFF

CW/CCW input ON
OFF

26
M0 to M3 inputs
„„
A desired operation data number can be selected by a combination of ON-OFF status of the M0 to M3 inputs.
The M0 and M1 inputs are assigned at the time of shipment. If the M2 and M3 inputs are assigned, the operation of 16 speeds can
be performed.
Operation data No. M3 M2 M1 M0
0 OFF OFF OFF OFF
1 OFF OFF OFF ON

Safety precautions
2 OFF OFF ON OFF
3 OFF OFF ON ON
4 OFF ON OFF OFF
5 OFF ON OFF ON
6 OFF ON ON OFF
7 OFF ON ON ON
8 ON OFF OFF OFF
9 ON OFF OFF ON
10 ON OFF ON OFF
11 ON OFF ON ON
12 ON ON OFF OFF

Preparation
13 ON ON OFF ON
14 ON ON ON OFF
15 ON ON ON ON

Refer to p.38 for how to set to operate two or more speeds.

ALARM-RESET input
„„
To reset an alarm, turn the FWD input and REV input OFF, and remove the cause of the alarm before turning the ALARM-RESET
input ON. If either the FWD input or REV input is being ON, the ALARM-RESET input is disabled. (In the case of 3-wire input mode,
when both the START/STOP input and RUN/BRAKE input are being ON, the ALARM-RESET input is disabled.)
If the alarm cannot be reset with the ALARM-RESET input, once turn off the power, and turn on the power again after the CHARGE

How to use
LED is turned off.

Alarm generation

Stop
Motor operation CW CW

ON
FWD input
OFF
10 ms or more

Reference
ON
ALARM-RESET input
OFF
10 ms or less
ON
ALARM-OUT output
OFF

Note •• Continuing the operation without removing the cause of the alarm may cause damage to equipment.
•• The overcurrent and EEPROM errors cannot be reset using the ALARM-RESET input.
Appendix

27
Other inputs
„„
zzH-FREE input
This input signal can be used when the slight position-keeping function is enabled.
If the H-FREE input is turned ON when the motor shaft is electrically held by the slight-position keeping function, the motor shaft
can be rotated externally.
zzTL input
Safety precautions

The TL input is normally closed.


When the TL input is turned ON, the torque limiting function is enabled.
The motor output torque is limited based on the set torque.
When the TL input is turned OFF, the torque limiting function is disabled, and the maximum value of the motor output torque
will be the maximum instantaneous torque.
zzINFO-CLR input
The INFO-CLR input is used to clear a state of generating information when you use with setting the "INFO auto clear" parameter
to disable.
zzHMI input
The HMI input is normally closed.
When the HMI input is turned ON, the function limitation of the operation panel and data setting software MEXE02 are released.
When the HMI input is turned OFF, the function limitation will be imposed.
Preparation

[Functions to be limited]
•• I/O test •• Local control operation •• Teaching, remote operation
•• Editing parameters and data, downloading, initializing •• Configuration

zzEXT-ERROR input
The EXT-ERROR input is normally closed.
When this signal is turned OFF, an alarm generates, and the motor stops instantaneously.
Then " " is shown on the display.

When the HMI input, TL input, and EXT-ERROR input are not assigned to input terminals, they are always set to ON.
How to use

Note
And if a single input is assigned to multiple input terminals, the function will be performed when all of the terminals
are turned ON.

9-4 Descriptions of output signals


SPEED-OUT output
„„
30 pulses are output while the motor output shaft makes one revolution in synchronization with the motor operation.
The pulse width of output pulse signals is 0.2 ms. The motor rotation speed can be calculated using the SPEED-OUT output.
1 T
Frequency of the SPEED-OUT (Hz) =
T
Reference

Frequency of the SPEED-OUT


Rotation speed (r/min) = × 60 0.2 ms
30

ALARM-OUT output
„„
When the protective function of the driver is activated, the ALARM-OUT output is turned OFF and the ALARM LED blinks (normally
closed).
At the same time, the alarm code is shown on the display of the operation panel, and the motor coasts to a stop. (Instantaneous
stop at the time of external stop)

MOVE output
Appendix

„„
The MOVE output is turned ON when the motor is rotating by turning the operation input signal ON.

CW
Motor movement

ON
FWD input
OFF

ON
MOVE output
OFF

28
INFO output
„„
If information is generated, the INFO output is turned ON.
Related parameters
ID Parameter name Description Setting range Factory setting
Sets whether a state of generating information is automatically cleared when 0: Disable
447 INFO auto clear 1
the cause generated the information was removed. 1: Enable

Safety precautions
TLC output
„„
When the motor torque reaches the torque limiting value, the TLC output is turned ON.

Note If the torque limiting value is set to less than 20%, the TLC output may not be stable.

VA output
„„
This signal is turned ON when the detection speed reaches "plus or minus range of VA detection width against the setting speed."
The width to turn the VA output ON can be set using the "VA detection width" parameter (ID: 1817).
Related parameters
ID Parameter name Description Setting range Factory setting

Preparation
1817 VA detection width Sets the detection width for the VA output. 1 to 400 r/min 200

Example: When the motor speed changes from the setting speed 1 to the setting speed 2

Setting speed 1 ±VA detection width

Setting speed 2 ±VA detection width

Motor speed

How to use
ON
VA output
OFF

DIR output
„„
This is a signal to output the motor rotation direction.
It is turned ON when the motor rotates in the direction to which the positive side was set in the "Motor rotation direction"
parameter.
Related parameters

Reference
ID Parameter name Description Setting range Factory setting
Sets the rotation direction of the motor output shaft when 0: Positive direction=CCW
450 Motor rotation direction 1
inputting the FWD input. 1: Positive direction=CW

Example: When the "Motor rotation direction" parameter (ID: 450) is set to 1

CW
Motor movement
CCW

ON
Appendix

DIR output
OFF

29
Operating
There are two methods to operate the motor.

Operation using the operation panel Operation using the external signals
The motor can be operated using the operation panel of the driver. The motor can be operated using the external signals or
data setting software MEXE02.
Driver Driver
Safety precautions

Motor Motor

Programmable
controller, etc.

1. Operation using the operation panel


Preparation

Operation panel

1 AC power ON MODE key RUN key

When the power supply is turned on, Refer to p.42 for details
the display shows as follows. about the operation
LOCAL key STOP key panel.
Display: Rotation speed
0 r/min (standstill)
LOCAL LED
Setting dial

2 Operation selection 3 Rotation direction selection


How to use

Press the LOCAL key. The motor rotation


Press direction changes
LOCAL whenever the MODE key
Press is pressed.

The LOCAL LED is lit in green. Check the operating


manual supplied with
the motor for the
The operation using the operation panel is set, rotation direction of the
and the rotation speed and rotation direction are gearhead output shaft.
alternately continued to show on the display.
The figures show the round shaft type.
Reference

In the case of the gearhead output shaft,


the rotation direction varies depending
Interval of approximately 1 second on the gear ratio of the gearhead.

4 Start of motor To stop the motor

Press Press The motor stops.


The motor rotates.

50 r/min (factory setting)


Appendix

5 Changing speed of motor [example: 50 to 1000 r/min ]


Adjustment Set

Press Decelerate Accelerate


Press

Turn
The display changes to lighting from
The display blinks. blinking, and the speed will be set.
You can adjust the speed while blinking. When you start the motor next time,
it will rotate at the set speed.

30
2. Operation using the external signals

2-1 Overview
The motor can be operated by setting up to 16 operation data and Driver
selecting the operation data number externally.

Safety precautions
Motor
Operation Factory Reference
Item Setting range Programmable
data No. setting page
controller, etc.
Rotation speed 50 to 4000 r/min 50 p.31
Torque limiting 0 to 300% 300 p.35
0 to 15
Acceleration time
0.0 to 15.0 s 0.5 p.37
Deceleration time

2-2 Setting method of the rotation speed


The rotation speed can be set by the following four methods.

Digital setting Analog setting

Preparation
Data setting External
Operation panel External DC voltage
software MEXE02 potentiometer

External
DC power supply

0 to 10 VDC
1 mA or more

How to use
p.31 p.59 p.32 p.32

2-3 Procedures to set the rotation speed


2-3-1 When setting with the operation panel
Example: Set the rotation speed of the operation data No.0 to 1000 r/min.
1 Turn on the AC power supply

Rotation speed 0 r/min

2 Press twice Data No.0


Reference
Press
Data number
selection screen

3 Press Rotation speed


Operation data selection screen
in the data number

4 Press
Change to 1000 r/mim
Appendix

Turn
Setting screen of rotation
speed
50 r/min (factory setting)

5 Set (store) the data [ To return to the rotation speed display ]


Press Press Press
five times

6 Refer to p.33 for the operating method.

If the display is not shown as the above steps, check "Setting the operation data" of the operation panel on p.46.

31
2-3-2 When setting with the external potentiometer or external DC voltage
This is the procedure for when the rotation speed is set using the external potentiometer or external DC voltage after selecting
the data No.1.

1 Check the connection CN5


0 to 20
External potentiometer
kΩ CN5
Pin No.13
DC power supply 3 Pin No.12 VH input
0–5 VDC Pin No.14
Safety precautions

2 Pin No.13 VM input


1 Pin No.14 VL input

2 Turn on the AC power supply

Rotation speed 0 r/min

3 Change the setting of the "Speed, torque limiting command selection" parameter (ID: 1820) to "1"

Press three
times Parameter mode
Preparation

4 Press twice ID input screen Turn clockwise


to select 1820

5 Press
[ Parameter setting range ]
0: Digital setting
1: Analog setting for the rotation speed of the
operation data No.1

6 Turn clockwise Press


How to use

to select 1

7 Press once Turn clockwise


to select
Configuration

8 Press twice
[ To return to the rotation speed display ]
Press Press
three times
Reference

9 Turn the M0 input ON to


select the operation data No.1.
CN5

Pin No.5
Pin No.9

10 Determine the setting value by changing the DC voltage value


• External DC voltage - Rotation speed characteristics • External potentiometer - Rotation speed characteristics
(representative values) (representative values)
Motor shaft rotation speed (r/min)

Motor shaft rotation speed (r/min)

4000 4000
3500 3500
Appendix

The rotation speed


3000 can be set by the 3000
2500 voltage range of 2500
2000 0 VDC to 10 VDC.
2000
⇒ p.34
1500 1500
1000 1000
500 500
0
0 1 2 3 4 5
External DC voltage (V) PAVR2-20K (scale)

11 Refer to p.33 for the operating method.

If the display is not shown as the above steps, check "Setting the operation data" of the operation panel on p.46.

32
2-4 Operation/standstill using external signals
When the FWD input is turned ON, the motor rotates in the CW direction. The motor decelerates to a stop when the signal is
turned OFF.
When the REV input is turned ON, the motor rotates in the CCW direction. The motor decelerates to a stop when the signal is
turned OFF.
If both the FWD and REV inputs are turned ON, the motor decelerates to a stop.
This rotation direction is based on the factory setting of the "Motor rotation direction" parameter (ID: 450).
(Motor rotation direction: p.38)

Safety precautions
The factory setting is 2-wire input mode. You can change to 3-wire input mode.
(Switching of the operation input mode: p.57)
Selection of Rotation speed switching/Stop mode Forward and reverse operation

Deceleration Deceleration Deceleration


stop stop stop
CW CW CW
Motor operation
CCW CCW
Instantaneous
10 ms or more stop
ON
FWD input
OFF

Preparation
10 ms or more 10 ms or more
REV input ON
OFF

STOP-MODE input ON
OFF

2-5 Examples of operation patterns


The charts below are an example for when setting the operation data No.0 to 3000 r/min and the operation data No.1 to 1000 r/min,
and switching the speed between these two levels.
The rotation directions for the FWD input and REV input shown here are based on the factory setting of the "Motor rotation

How to use
direction" parameter (ID: 450).
Operation/
Speed switching/ Operation/Instantaneous stop
Stop Rotation direction switching Operation/Deceleration stop

3000 r/min

1000 r/min
CW CW CW CW
Motor operation
CCW

Reference
ON
FWD input
OFF
ON
REV input
OFF

STOP-MODE input ON
OFF
ON
Appendix

M0 input
OFF

Note •• Make sure each signal remains ON for at least 10 ms.


•• When switching the FWD input and REV input, provide an interval of at least 10 ms.

Refer to p.38 for the setting and operation for when operating two or more speeds.

33
2-6 Gain adjustment and offset adjustment for rotation speed
If the gain or offset is adjusted when the rotation speed is set using the external DC voltage or external potentiometer, the slope
of the speed command can be changed and the speed can finely be adjusted.

Note The rotation speed corresponding to the voltage value varies depending on the product.

Gain adjustment and offset adjustment for rotation speed


„„
Safety precautions

Adjust using the following parameters.


Rotation speed
Speed upper limit
ID: 2085 Speed upper limit
Analog operation speed
command gain∗ =
Maximum value of setting voltage

Analog operation speed


command gain Analog operation speed * If the motor does not reach the speed upper limit when the
ID: 1821 command offset setting voltage is the maximum value, increase the value in the
ID: 1822 analog operation speed command gain.
Speed lower limit
ID: 2086 0 1 10
Setting voltage
Preparation

zzRelated parameters
ID Parameter name Description Setting range Factory setting
Sets the speed command per 1 VDC of the input
1821 Analog operation speed command gain 0 to 4000 r/min 850
voltage by the external analog setting device.
Sets the offset of the speed command input by
1822 Analog operation speed command offset –2000 to +2000 r/min 0
the external analog setting device.
2085 Speed upper limit Sets the upper limit value of the speed command. 50 to 4000 r/min 4000
2086 Speed lower limit Sets the lower limit value of the speed command. 50 to 4000 r/min 50

zzSetting example 1:
When the motor is operated linearly by setting the maximum rotation speed to 4000 r/min using the external
How to use

DC voltage of 0 to 10 VDC
Sets the "Analog operation speed command gain" parameter (ID: 1821) to 425.
Motor shaft rotation speed (r/min)

Motor shaft rotation speed (r/min)

4000 4000
Reference

0 5 10 0 5 10
Setting voltage (V) Setting voltage (V)

zzSetting example 2:
When the motor is operated linearly by setting the maximum rotation speed to 2000 r/min using the external
DC voltage of 0 to 10 VDC
Set the "Speed upper limit" parameter (ID: 2085) to 2000 first, and then set the "Analog operation speed command gain" parameter
(ID: 1821) to 213.
Motor shaft rotation speed (r/min)

Motor shaft rotation speed (r/min)

Motor shaft rotation speed (r/min)


Appendix

4000 4000 4000

2000 2000

0 5 10 0 5 10 0 5 10
Setting voltage (V) Setting voltage (V) Setting voltage (V)

Refer to "How to adjust the speed difference" on p.40 for how to use the "Analog operation speed command offset" parameter
(ID: 1822).

34
3. Setting of torque limiting
The maximum output torque of the motor can be limited. Set when the motor torque is suppressed for safe uses or it is limited
according to the load.
[ Setting range: 0 to 300% ]
If the time to lock the motor shaft exceeds 5 seconds, use the torque limiting value at 50% or less.

Safety precautions
Related I/O signals
„„
zzTL input
When the TL input is assigned to the input terminal, enable or disable of the torque limiting is switched by the ON-OFF status of
the TL input.
When the TL input is being ON: The torque limiting function is enabled, and the maximum output torque of the motor is limited
based on the set torque limiting value.
When the TL input is being OFF: The torque limiting function is disabled, and the maximum output torque of the motor is the
maximum instantaneous torque.

Note When the TL input is not assigned to the input terminal, this input will be always set to ON. If the TL input is assigned
to multiple input terminals, the function will be performed when all of the terminals are turned ON.

zzTLC output

Preparation
When the motor torque reaches the torque limiting value, the TLC output is turned ON.

Note If the torque limiting value is set to less than 20%, the TLC output may not be stable.

Setting method
„„
Digital setting Analog setting
Data setting External
Operation panel External DC voltage
software MEXE02 potentiometer

How to use
External
DC power supply

0 to 10 VDC
1 mA or more

Setting procedures
„„

Reference
Example: When the external DC voltage is used
1. Set the "Speed-torque limiting command selection" parameter (ID: 1820) to "3: Torque limiting is analog setting."
2. Connect a DC power supply. CN5

DC power Pin No.13


supply Pin No.14
0 – 5 VDC

3. Set the torque limiting value by reference • External DC voltage -Torque limiting characteristics
Appendix

to the figure on the right. (representative values)


Motor shaft torque limiting value (%)

300

250

200

150

100

50

0 1 2 3 4 5
External DC voltage (V)

35
3-1 Gain adjustment and offset adjustment for torque limiting value
If the gain or offset is adjusted when the torque limiting value is set using the external DC voltage or external potentiometer, the
slope of the command or lower limit can be set.

Note The torque limiting value corresponding to the voltage value varies depending on the product.

Gain adjustment and offset adjustment for torque limiting value


„„
Safety precautions

Adjust using the following parameters.


Torque limiting value
Analog torque limiting
maximum value
(ID: 1825) Analog torque limiting
Analog torque limiting gain∗ =
Maximum value of setting voltage

* If the motor does not reach the torque upper limit when the
Analog torque limiting offset setting voltage is the maximum value, increase the value in the
Analog torque limiting gain (ID: 1824)
(ID: 1823) analog torque limiting gain.

0 1 10
Setting voltage
Preparation

zzRelated parameters
ID Parameter name Description Setting range Factory setting
Sets the torque limiting value per 1 VDC of the input
1823 Analog torque limiting gain 0 to 300%/V 65
voltage by the external analog setting device.
Sets the offset of the torque limiting input by the external
1824 Analog torque limiting offset –150 to +150% 0
analog setting device.
Sets the maximum value of the torque limiting by the
1825 Analog torque limiting maximum value 0 to 300% 300
external analog setting device.
How to use

zzSetting example:
When adjusting the torque limiting value up to 300% using the external DC voltage of 0 to 10 VDC
Sets the "Analog torque limiting gain" parameter (ID: 1823) to 32.
Motor shaft torque limiting value (%)

Motor shaft torque limiting value (%)

300 300
Reference

0 5 10 0 5 10
Setting voltage (V) Setting voltage (V)
Appendix

36
4. Setting of acceleration/deceleration time
The acceleration time and deceleration time can be set to prevent the load from receiving a shock upon starting or stopping.
Setting range: 0.0 to 15.0 seconds (factory setting: 0.5 seconds)

Acceleration time refers to the time needed for the motor to reach the 3000 r/min
rated speed (3000 r/min) from the standstill status.
Deceleration time refers to the time needed for the motor to stop from the

Safety precautions
rated speed (3000 r/min).

The actual acceleration time and deceleration time vary depending on


the conditions of use, load inertia, load torque, etc. If smooth acceleration
or deceleration cannot be performed, review the acceleration time or Acceleration time Deceleration time
deceleration time.

About motor movement


„„
If the acceleration time and deceleration time is set to 0 second, the motor r/min
moves at a longer time than setting. Rotation
If they are set more than 0.1 seconds, the motor can move at the set time. speed
(With no load) Set time

Preparation
If the frictional load or inertial load becomes larger, the moving time Actual motor
against the setting tends to be longer. movement

Time
Acceleration time

Setting method
„„

Digital setting
Data setting
Operation panel
software MEXE02

How to use
•• If the rotation speed is set by the digital
setting, the acceleration time and
deceleration time can be set by the time
needed to reach the set speed.
Refer to p.56 for details.

p.46 p.59

Reference
Appendix

37
5. Setting of the rotation direction

Rotation direction of the motor output shaft


„„
The rotation direction of the motor output shaft represents the direction when
viewed from the motor output shaft.
The rotation direction can be changed by the parameter.
Safety precautions

CCW
(REV input signal)
CW
(FWD input signal)

Related parameters
ID Parameter name Description Setting range Factory setting
Sets the rotation direction of the motor output shaft when 0: Positive direction=CCW
450 Motor rotation direction 1
inputting the FWD input. 1: Positive direction=CW
Preparation

Rotation direction of the gearhead output shaft


The rotation direction of the gearhead output shaft varies depending on the type or the gear ratio of the gearhead.
Check the operating manual supplied with the motor for the rotation direction of the gearhead output shaft.

Rotation direction for when performing the local control operation


„„
During the local control operation, the rotation direction is continuously displayed blinking when the motor is at standstill.
At this time, the motor rotation direction can be changed by pressing key.
How to use

In case of FWD: Local control operation: Using 3 keys of , , and ,


(Factory setting) the motor can be operated.

In case of REV:

6. Operating in two or more speeds (multi-speed operation)


Reference

The multi-speed operation can be performed by setting the rotation speed and switching
the ON-OFF status of the M0 to M3 inputs. Low speed
When the M0 to M3 inputs are assigned to the CN5, the variable-speed operation can be
High speed
performed using up to 16 operation data.
Appendix

38
Data setting method (example: Rotation speed)
„„
Turn on the AC power supply Operation panel

Rotation speed 0 r/min MODE


key

Safety precautions
2 Press twice
Data mode Setting dial

3 Press
Data number
selection screen
Data No.0 :

The desired operation data number can be selected


from the operation data No.0 to No.15 (16 data) by
turning .

4 Press The desired item can be selected by turning


• Rotation speed
.
Data No.0 selection screen
• Torque limiting value

Preparation
• Acceleration time
• Deceleration time
• Initialization

5 Press
Setting screen

Rotation speed: 50 r/min (factory setting)

The display blinks

6 Turn
Setting
Continue to turn clockwise until "1000"

How to use
The display blinks
Data setting
7 Press

Blinks a few times fast

8 Press once
Data number
selection screen [ To return to the rotation speed display ]
Press Press
four times

Reference
Operation method (example: In case of four speeds)
„„
Select any of the operation data No.0 to No.3 by switching the ON-OFF status of the M0 and M1 inputs, and operate the motor.
The motor is operated using the rotation speed, torque limiting value, acceleration time, and deceleration time in the selected
operation data number.

<<Operation procedure>> 1. Select the operation data number using the M0 and M1 inputs.
2. When either the FWD input or REV input is turned ON, the motor rotates.
3. Switch the operation data using the M0 and M1 inputs.
4. When the FWD input or REV input which has been turned ON is turned OFF, the
motor stops.
Appendix

Available operation No.0 No.1 No.2 No.3 No.3


Operation data No. M1 M0 data number
0 OFF OFF
1 OFF ON No.0 No.1 No.2 No.3
Motor operation
2 ON OFF
ON
3 ON ON FWD input
OFF
The setting method of the rotation speed can be selected ON
M1 input
with the setting of the "Speed, torque limiting command OFF
selection" parameter (ID: 1820). ON
M0 input
Refer to p.52 for details. OFF

39
7. Adjusting the rotation speed of two or more motors by a single setting device
(multi-motor control)
Multiple motors can be operated at the same speed using a single variable resistor or external DC voltage.
•• Change the "Speed, torque limiting command selection" parameter (ID: 1820) to "1" or "2" of the analog setting when
operating in this method.
When setting to "1": Selecting the data No.1 makes the rotation speed the analog setting.
Safety precautions

When setting to "2": Selecting any of the data numbers makes the rotation speed the analog setting.
•• A connection example shown below applies to products for the single-phase specifications. In the case of products for the
three-phase specifications, connect the power supply line to three-phase power supply. Connections of motors and I/O signals
are omitted in the figure.

When using a variable resistor


„„ 2 Speed
3 1 setting
Connect the drivers as shown below. line
When using a variable resistor, operate products of 20 units or Variable resistor Driver 1 Driver n
less. VRx
VH VH
Calculation method of resistance (VRx) for when the number L VM L VM
of drivers is n N VL N VL
Power
Resistance (VRx) = 20/n (kΩ), n/4 (W) Power
Preparation

supply
Example: If two drivers are used input line
Resistance (VRx) = 20/2 (kΩ), 2/4 (W)
Therefore, the resistance is calculated as 10 kΩ, 1/2 W.

When using external DC voltage


„„ DC power Speed
Connect the drivers as shown below. supply setting
0 to 10 VDC line
Driver 1 Driver n
Calculation method of current capacity (I) of external DC
power supply when the number of drivers is n
Current capacity (I) = 1 × n (mA)
Example: If two drivers are used
How to use

Current capacity (I) = 1 × 2 (mA) Power


Therefore, the current capacity is calculated as 2 mA or more. supply Power
input line

How to adjust the speed difference


„„
To adjust the speed difference among the first motor and the second and subsequent motors, change the parameter or connect
a resistor to adjust.
zzAdjustment by the parameter
The speed difference can be adjusted by changing the "Analog operation speed command gain" parameter (ID: 1821) and
"Analog operation speed command offset" parameter (ID: 1822) for the second and subsequent drivers. This section explains how
Reference

to adjust by the "Analog operation speed command offset" parameter.


Refer to p.54 for how to set the parameter.
Rotation speed
•• When the speed of the second motor is slower than that of the
first motor: Range of offset
Set the offset value to rotate faster (positive side) by the Positive
(–2000 to +2000 r/min)
"Analog operation speed command offset" parameter. direction
•• When the speed of the second motor is faster than that of the
first motor:
Set the offset value to rotate slower (negative side) by the
"Analog operation speed command offset" parameter. Negative
direction
0
Appendix

Setting voltage
zzAdjustment by a resistor Speed
setting
Connect a resistor of 470 Ω, 1/4 W to the terminal VM on line
Driver 1 Driver n
the driver 1 and connect a variable resistor VRn of 1 kΩ, VRn
470 Ω
1/4 W to the driver 2 and subsequent drivers. VH VH 1 kΩ, 1/4 W
1/4 W
L VM L VM
N VL N VL
Power
supply Power
input line

40
Convenient functions
Display Displaying the rotation speed of the gearhead output shaft p.52

Displaying the transfer speed of the conveyor drive p.52

Displaying the speed increased by an external mechanism p.52

p.44

Safety precautions
Displaying the motor output torque

Displaying the operation data number presently selected p.44

Changing the display at power ON p.58

Speed setting Changing the setting method of the rotation speed p.52

Setting the rotation speed with the teaching operation p.45

Preparation
Operating in two or more speeds p.38

Limiting the setting range of the rotation speed p.54

Checking the setting value of the external speed setting device p.44

Application Holding a load by the slight position-keeping function at motor standstill p.56

Softening an impact at starting and stopping p.56

How to use
Changing the motor rotation direction with the FWD input p.38

Operating the motor by ON-OFF control of the power supply p.55

Input and output Changing the functions of input signals p.58

Changing the functions of output signals p.58

Reference
Checking the ON-OFF status of input signals p.44

Checking the ON-OFF status of output signals p.44

Testing the status of I/O signals p.48


Changing the operation input mode from the 2-wire input mode to the
3-wire input mode p.57

Reseting the alarm that is present p.70


Appendix

Alarm
Information Changing the overload alarm detection time p.55

Checking the alarm records that were occurred p.44

Checking the information contents that were occurred p.44

Lock Locking so that the setting is not changed with the operation panel p.49

41
Operation panel
This chapter explains how to set data and how to operate a motor using the operation panel on the driver.

1. Operation panel
This section explains the name and function of each part of the operation panel as well as function modes.

1-1 Names and functions of parts


Safety precautions

Display

MODE key RUN key


Switches the operation mode. Operates a motor while the local
Moves to the upper level. control operation is performed.

LOCAL key STOP key


Preparation

Switches whether to enable or disable Stops the motor while the local
the setting of the local control operation. control operation is performed.
The LOCAL LED is lit while the local
control operation is performed. Changes the setting value of the data and
Setting dial parameters.

Turn • Selection of parameter: Turn clockwise or counterclockwise.


• Change of the setting value: Turning clockwise causes to
increase the setting value.
Turning counterclockwise
causes to decrease the setting
value.
Press : Sets (stores) the data.
How to use

Local control operation: This is a method to operate using the operation panel.
Remote control operation: This is the method to operate using the external signals or data setting
software MEXE02.
• The local control operation can be enabled when the monitor mode is selected.
If the LOCAL key is pressed when the other operation mode is selected, " " is displayed.
•• The operating method is described on p.30.

The operation panel cannot remove from the driver.

1-2 How to read the display


Reference

The display shows as follows.


• Arabic number
1 2 3 4 5∗ 6 7 8 9 0

• Alphabet
A B C D E F G H I J K L
Appendix

M N O P Q R S∗ T U V W Y

• Sign
+ -

∗ Arabic number "5" and alphabet "S" are the same sign.

42
1-3 Function mode types
There are four operation modes in this product.
On the top screen of each mode, pressing the key or turning the setting dial will cause to switch the operation mode.
The top screens for each mode are as follows.

Safety precautions
Monitor mode (p.44)
This is a mode to be displayed when turning on the power.
MON The motor rotation speed is displayed at the factory setting.
Use the monitor mode when operating the motor.

Press or turn

Data mode (p.46)


Sets the operation data of up to 16 speeds.
DATA

Preparation
Press or turn

Parameter mode (p.47)


Sets various parameters.
PAR

Press or turn

Test mode (p.48)

How to use
The connection status of each I/O signal can be checked.
TEST

Press or turn

Reference
Appendix

43
2. Operation transitions

2-1 Items which can be monitored


Operation panel
Top screen of How to read the marks
monitor mode
Safety precautions

Turn Turn Press


clockwise counterclockwise

Press Setting dial Increase Decrease Set

In the lower level except the top screen,


When the power is turned on, "rotation speed" press to return to the previous level.
is displayed. (Factory setting)

Speed teaching
Rotation speed
Press
function∗
Preparation

Detailed settings are Content 1


Press in the next page Press Information Press
Example:
Load factor Information record 0 (newest) Overvoltage

Press Press
Operation data number Information Content 2
record 9 (oldest)

Example:
How to use

Press Operation
Alarm Alarm reset Press prohibited
Press
Information records The number of
Execute
clear∗ information generated
is displayed.
Press Execute
Press
Alarm record 1 (newest)
Example: Press Press
Sensor
error To information record 0
Press
Press
Alarm record 9 (oldest)
I/O monitor Input signal monitor
Example:
Overcurrent
Reference

Press
Alarm records Press
clear∗ Output signal monitor

Execute

Press
Press Press
External voltage monitor
To alarm reset

To rotation speed Press


Appendix

To input signal monitor

∗ "Speed teaching function" "Alarm records clear" "Information records clear":


When operations are limited by the edit lock function, you cannot execute since these screen are not displayed.

44
Rotation speed
„„
The motor rotation speed can be checked.
The rotation speed can be displayed as the rotation speed of the gearhead output shaft. To do this, set in the "Speed reduction
ratio" parameter (ID: 2033) and "Speed reduction ratio digit setting" parameter (ID: 2038).
It is also possible to increase the rotation speed and display the increased speed. Set in the "Speed increasing ratio" parameter
(ID: 2039).

Note When the "Speed increasing ratio” parameter is set to 1.00, the speed reduction ratio will be effective. When the “Speed

Safety precautions
increasing ratio” parameter is set to other than 1.00, the speed increasing ratio will be effective.

zzSpeed teaching function


In the monitor mode, the rotation speed of the data number presently being operated can be changed while the motor is rotating.
The speed teaching function cannot be used when the rotation speed is set using an external potentiometer or external DC voltage.
Monitor Speed teaching function
Rotation speed

Press the setting dial Turn the


setting dial

Preparation
The changed rotation
speed is written to the
operation data Press the setting dial

Load factor
„„
The motor generating torque can be checked. The present load factor is displayed based on the rated torque being 100%.

How to use
Operation data No.
„„
The operation data number presently being operated can be checked.

Alarms
„„
If an alarm generates, 2-digit alarm code is displayed.
The present alarm can be reset, and also alarm records can be checked and cleared.
Refer to p.70 for the causes or actions of the alarm.

Information
„„
Descriptions of the information presently being generated can be checked.

Reference
Also, information records can be checked and cleared.
Refer to p.72 for details about the information.
•• When the "INFO auto clear" parameter (ID: 447) is set to disable
The screen to release the information is shown after information records clear, and the release is executed when
pressing the setting dial.

I/O monitor
„„
The ON-OFF status of I/O signals for the driver can be checked.
Each digit on the 7-segment LED display corresponds to a signal. The corresponding digit is lit when the signal is ON, and the
digit is unlit when the signal is OFF.
Also, the voltage value that was set using an external potentiometer or external DC voltage can be checked.
Appendix

IN6
TH IN5
Input Output External
signals signals voltage

IN4 IN0 OUT0


IN3 IN1 OUT1
IN2

45
2-2 Setting the operation data
Operation panel
Top screen of data mode How to read the marks

Turn Turn Press


clockwise counterclockwise
Press
Safety precautions

Setting dial Increase Decrease Set

In the lower level except the top screen,


press to return to the previous level.

Press Press
Data No.0 Rotation speed Data setting

Press
Press
Press
Torque limiting Press
value Data setting
Preparation

Press
Press
Press
Press
Acceleration time Data setting

Press
Press
Press
Press
Deceleration time Data setting

Press
Press
How to use

Press
Press Press
Initialization ∗ Data setting∗

Data No.15 Press


Press

To rotation speed

To data No.0
Reference

∗ "Initialization": When operations are limited by the edit lock function, you cannot execute since the screen is not displayed.
zzSetting item
Item Connection Setting range Setting unit Factory setting
Set the motor rotation speed. Even if the "speed reduction ratio"
Rotation speed or "speed increasing ratio" is set, set the rotation speed according 50 to 4000 r/min 1 50
to the motor shaft.
Set if the output torque is limited while the motor rotates.
Appendix

Torque limiting value Set the maximum torque based on the motor rated torque being 0 to 300% 1 300
100%.
Set the acceleration time as the time needed for the motor to
reach the rated rotation speed (3000 r/min) from the standstill
Acceleration time state. If the acceleration time needed to reach the setting speed
is set, change the value of the "Acceleration/deceleration unit
selection" parameter to "1."
0.0 to 15.0 s 0.1 0.5
Set the deceleration time as the time needed for the motor to
stop from the rated rotation speed (3000 r/min).
Deceleration time If the deceleration time needed to stop from the speed being
rotated is set, change the value of the "Acceleration/deceleration
unit selection" parameter to "1."
Initialization Restore the data for each data number to the factory setting. – – –

46
2-3 Setting the parameters
Operation panel
Top screen of How to read the marks
parameter mode

Turn Turn Press


clockwise counterclockwise

Safety precautions
Press Setting dial Increase Decrease Set

In the lower level except the top screen,


press to return to the previous level.

Press Press
Parameter ID ID input Data setting

Press
Press
Press
To the next ID

Preparation

Initialization 1
Press
Parameter 1 ∗
Press

Execute 1

Press 2

Press
Press
Operation data 1 ∗
Press

Execute 1

Press 2

Press
Press


All data 1
Press

Execute 1

Press 2

How to use
Press
Press
To parameter ∗1 "Initialization" "Configuration":
When operations are limited by the edit lock function,
Press Press
Configuration 1∗ ∗
Execute 1 you cannot execute since these screen are not displayed.
∗2 It cannotwillbebeperformed while the motor is operated.
displayed.
Press

To parameter ID

Parameter ID
„„ Reference
There is a unique ID in each parameter. Input the ID and set.
Refer to p.50 for parameter ID.
[Setting method of the parameter selecting a sign]
Selecting a sign after setting ID and pressing the setting dial will appear the data setting screen.
[Setting method of the parameter possible to set up to 9 digits] Input example: When inputting 999,999,999
The operation panel is of 4-digit LEDs, so input the setting value of up to
999 999 999
9 digits by dividing into an "upper," "middle," and "lower."
Appendix

“Upper” (3-digits) “Middle” (3-digits) “Lower” (3-digits)

Initialization
„„
Restore the data stored in the driver to the factory setting. Selecting any of the operating data only, parameter only or all data,
the data can be restored to the factory setting.

Configuration
„„
By executing Configuration, the parameters that the timing to become effective is set to "C: Configuration" can be applied to the
driver setting.

47
2-4 Test mode
Operation panel
Top screen of test mode How to read the marks

Turn Turn Press


clockwise counterclockwise
Safety precautions

Press
Setting dial Increase Decrease Set

In the lower level except the top screen,


Press press to return to the previous level.

Press
I/O test Input signal

Press
Output signal Press
OUT0 Data setting
Preparation

Press Press
Data setting

Output signal Press


OUT1 Data setting

Press Press
How to use

Data setting

External voltage

Press
To input signal
Reference

When pressing the setting dial while operating a motor


It cannot move to the setting screen of the test mode while operating.
An error occurs even when the setting dial is pressed, and is displayed.
Be sure to stop the motor operation before pressing the setting dial.
Appendix

48
I/O test
„„
With the I/O test, the ON-OFF status of each input signal can be checked and the ON-OFF status of each output signal can be
switched.
The ALARM LED on the driver blinks in orange when the screen is moved to the I/O test.
The motor does not rotate while the I/O test is performed.

Note If you switch to the I/O test by pressing the setting dial while the slight position-keeping function is enabled, the
holding force is lost.

Safety precautions
When the screen is returned to the top screen of test mode, the holding force is generated.

zzInput signal
Each digit on the 7-segment LED display corresponds to a signal. IN6
The corresponding digit is lit when the signal is ON, and the digit is unlit when the signal is OFF. TH IN5
The connection with a programmable controller can be checked.
In this time, the motor does not rotate even if the input signal is turned ON.

IN4 IN0
IN3 IN1
IN2

zzOutput signal

Preparation
The ON-OFF status of the output signal can be switched using the setting dial.
zzExternal voltage
The voltage value input by the external analog setting device can also be checked.

3. Edit lock function

How to use
This is a function to prohibit the local control operation in addition to editing and erasing of data and parameters by the
operation panel.

Lock Reset
Panel display Panel display
Monitor mode ∗ Monitor mode ∗
Press and hold the Press and hold the
key key
(about 5 seconds) (about 5 seconds)

Reference
The display blinks Blinks several
several times times
Locking Reset locking

* The edit lock function can be set when the top screen of each mode is displayed.

Display for when the edit lock function is enabled


If the setting value of the operation data or parameter is tried to change while the edit lock function is enabled, " " is
displayed for about one second.
Appendix

49
Parameter
1. Parameter list

Factory
ID Parameter name Description Setting range Effective*1
setting
The desired name can be given to the driver used.
− Driver user name (Possible to set by using only the data setting Up to 16 characters − A
Safety precautions

software MEXE02)
0: Digital setting
1: Analog setting for the speed
Selects the setting method of the rotation speed No.1, and digital setting for others
Speed, torque limiting
1820 and torque limiting value. 2: Analog setting for speed, and 0 C
command selection
Refer to the table on p.52 for the setting range. digital setting for torque limiting
3: Digital setting for speed, and
analog setting for torque limiting
If the speed reduction ratio is set, the converted
2033 Speed reduction ratio 100 to 9999 100 A
rotation speed is displayed.
Sets the speed reduction ratio using the formula 0: ×1
Speed reduction ratio
2038 of "speed reduction ratio" x "speed reduction ratio 1: ×0.1 2 A
digit setting
digit setting." 2: ×0.01
If the speed increasing ratio is set, the converted
Preparation

2039 Speed increasing ratio 1.00 to 2.00 1.00 A


rotation speed is displayed.
Sets the rotation direction of the motor output shaft 0: Positive direction=CCW
450 Motor rotation direction 1 C
when inputting the FWD input. 1: Positive direction=CW
2085 Speed upper limit Sets the upper limit value of the speed command. 50 to 4000 [r/min] 4000
B
2086 Speed lower limit Sets the lower limit value of the speed command. 50 to 4000 [r/min] 50
Analog operation speed Sets the speed command per 1 VDC of the input
1821 0 to 4000 [r/min/V] 850
command gain voltage by the external analog setting device.
Analog operation speed Sets the offset of the speed command input by the
1822 –2000 to +2000 [r/min] 0
command offset external analog setting device.
Sets the torque limiting value per 1 VDC of the
Analog torque limiting
1823 input voltage by the external analog setting 0 to 300 [%/V] 65 A
How to use

gain
device.
Analog torque limiting Sets the offset of the torque limiting input by the
1824 –150 to +150 [%] 0
offset external analog setting device.
Analog torque limiting Sets the maximum value of the torque limiting by
1825 0 to 300 [%] 300
maximum value the external analog setting device.

Overload alarm Sets the detection time of the overload alarm.


384 200 W or lower: at a time of about 180% load 0.1 to 40.0 [s] 30.0 A
detection time 300 W or higher: at a time of about 150% load
413 Reserved Not used – – –
Sets whether to enable or disable the "prevention
Prevention of operation 0: Disable
414 of operation at power-on alarm." Refer to p.70 for 1 C
at power-on alarm 1: Enable
alarms.
Reference

Driver temperature Sets the generation condition of the driver


416 information 40 to 85 [°C] 85
*2 temperature information.
Sets the generation condition of the speed
418 Speed information*2 50 to 5000 [r/min] 5000
information.
Sets the generation condition of the load
422 Load information 10 to 300 [%] 300
information.
Overvoltage Sets the generation condition of the overvoltage
425 280 to 440 [V] 435
information information.
A
Undervoltage Sets the generation condition of the undervoltage
426 120 to 280 [V] 120
information information.
Tripmeter Sets the generation condition of the tripmeter 0: Disable
Appendix

431 information 0
*2 information. 1 to 999,999,999 (1=0.1 kRev)
Odometer Sets the generation condition of the odometer 0: Disable
432 information 0
*2 information. 1 to 999,999,999 (1=0.1 kRev)
Main power supply time Sets the generation condition of the main power 0: Disable
438 information 2 0
* supply time information. 1 to 999,999,999 [min]

*1 Timing to become effective


A: Effective immediately (Executes the recalculation and setup immediately when writing the parameter.)
B: Effective after stopping the operation (Executes the recalculation and setup after stopping the operation.)
C: Effective after executing the configuration (Executes the recalculation and setup after executing the configuration.)
D: Effective after turning the power ON again (Executes the recalculation and setup after turning on the power again.)
*2 It is effective for drivers Ver.2.00 or later.

50
Factory
ID Parameter name Description Setting range Effective*1
setting
Main power supply Sets the generation condition of the main power 0: Disable
439 count information 0
*2 supply count information. 1 to 999,999,999 [times]
Sets whether a state of generating information is A
0: Disable
447 INFO auto clear automatically cleared when the cause generated 1
1: Enable
the information was removed.
2070 Reserved Not used – – –

Safety precautions
Sets whether the holding force of about 50% of
Slight position-keeping 0: Disable
2069 the rated torque is generated when the motor 0 C
function selection 1: Enable
stops.
Acceleration/ Sets the setting unit for the acceleration time and
0: [s / 3000 r/min]
329 deceleration unit deceleration time for when setting the rotation 0
1: [s]
selection speed to the digital setting.
B
This is a function to soften an impact at starting 0: No filter
330 Impact softening filter and stopping against the set acceleration time and 1: Filter 1 0
deceleration time. 2: Filter 2
0: 2-wire input mode 1
1: 3-wire input mode 1
Selects 2-wire input mode or 3-wire input mode.
Operation input mode 2: 2-wire input mode 2
1819 Some operation patterns of operation input signals 0 C
selection 3: 2-wire input mode 3
can be changed.
4: 3-wire input mode 2

Preparation
5: 3-wire input mode 3
1817 VA detection width Sets the output width of the VA output. 1 to 400 [r/min] 200 A
IN0 input function
2112 58
selection
IN1 input function
2113 59
selection 0: Not used, 8: ALARM-RESET
IN2 input function 14: INFO-CLR, 16: HMI
2114 22: TL, 25: EXT-ERROR 72
selection
58: FWD (START/STOP)
IN3 input function Assigns the input signals to the input terminal IN0 59: REV (RUN/BRAKE)
2115 64
selection to IN6. 64: M0, 65: M1
IN4 input function 66: M2, 67: M3

How to use
2116 65
selection 72: STOP-MODE (CW/CCW)
IN5 input function 73: MB-FREE*3, 74: H-FREE
2117 8
selection C
IN6 input function
2118 73
selection
2128 IN0 logic level setting
0: Non invert
to to Sets the logic level setting of input signals. 0
1: Invert
2134 IN6 logic level setting
OUT0 output function 0: Not used, 130: ALARM-OUT
2144 147
selection Assigns the output signals to the output terminals 134: MOVE, 135: INFO
OUT1 output function OUT0 and OUT1. 140: TLC, 141: VA
2145 147: SPEED-OUT, 148: DIR 130
selection

Reference
2160 OUT0 logic level setting 0: Non invert
Sets the logic level setting of output signals. 0
2161 OUT1 logic level setting 1: Invert
Editing on the operation panel can be disabled.
0: Disable
488 Operation panel editing Switching to the local control operation cannot be 1
1: Enable
performed if it is disabled.
A
0: Rotation speed [r/min]
Operation panel initial Sets the initial screen to display on the operation
489 1: Load factor [%] 0
view panel when the driver power is turned on.
2: Operation data number
Sets whether to enable or disable the USB-ID (serial 0: Disable
498 USB-ID enable 1
number). 1: Enable
D
499 USB-ID Sets the USB-ID (serial number). 0 to 999,999,999 0
Appendix

2555 USB-PID Sets the ID to be displayed in the COM port. 0 to 31 0

*1 Timing to become effective


A: Effective immediately (Executes the recalculation and setup immediately when writing the parameter.)
B: Effective after stopping the operation (Executes the recalculation and setup after stopping the operation.)
C: Effective after executing the configuration (Executes the recalculation and setup after executing the configuration.)
D: Effective after turning the power ON again (Executes the recalculation and setup after turning on the power again.)
*2 It is effective for drivers Ver.2.00 or later.
*3 Not used

51
2. Timing for parameter to become effective
Parameters are set using the operation panel or data setting software MEXE02.
When parameters are written to the driver, they are saved in the non-volatile memory. The parameters saved in the non-volatile
memory are stored even after the power supply is turned off. When a parameter is changed, the timing to enable the new value varies
depending on the parameter. See the following four types.
•• Effective immediately (A)................................................The recalculation and setup are immediately executed when writing the parameter.
Safety precautions

•• Effective after stopping the operation (B)...............The recalculation and setup are executed when stopping the operation.
•• Effective after executing the configuration (C).....The recalculation and setup are executed after executing the configuration.
The configuration is executed using the parameter mode of the operation panel or
the data setting software MEXE02.
•• Effective after turning the power ON again (D)....The recalculation and setup are executed after turning on the power again.

3. Explanation of parameters

3-1 Basic setting parameters


A: Effective immediately, C: Effective after executing the configuration
Factory
Preparation

ID Parameter name Description Setting range Effective


setting
The desired name can be given to the driver used.
− Driver user name (Setting by using the data setting software Up to 16 characters − A
MEXE02 only)
0: Digital setting
1: Analog setting for the speed No.1,
digital setting for others
Speed, torque limiting Selects the setting method of the rotation speed
1820 2: Analog setting for speed, digital 0 C
command selection and torque limiting value.
setting for torque limiting
3: Digital setting for speed, analog
setting for torque limiting
If the speed reduction ratio is set, the converted
2033 Speed reduction ratio 100 to 9999 100
How to use

rotation speed is displayed.


Sets the speed reduction ratio using the formula 0: ×1
Speed reduction ratio
2038 ["Speed reduction ratio" x "Speed reduction ratio 1: ×0.1 2
digit setting
digit setting"]. 2: ×0.01
Sets the speed increasing ratio. If the speed A
increasing ratio is set to the value other than 1,
the rotation speed calculated by the formula
2039 Speed increasing ratio 1.00 to 2.00 1.00
[motor rotation speed x setting value] is
displayed. At this time, the setting of the speed
reduction ratio is disabled.
Sets the rotation direction of the motor output
0: Positive direction=CCW
450 Motor rotation direction shaft when inputting the FWD input. 1 C
1: Positive direction=CW
Reference

Refer to p.38 for the rotation direction.

Setting method of the rotation speed and torque limiting value


„„
The setting method can be selected using the "Speed, torque limiting command selection" parameter. Refer to the table below
for descriptions of the selection range.

•• Digital setting: Operation panel, data setting software MEXE02


•• Analog setting: External potentiometer (accessory), external DC voltage

zz"Speed, torque limiting command selection" parameter (ID: 1820)


Setting value: 0 Setting value: 1 Setting value: 2 Setting value: 3
Operation
Appendix

data No. Rotation Torque Rotation Torque Rotation Torque Rotation Torque
speed limiting speed limiting speed limiting speed limiting
0 Digital setting
1 Digital setting Digital setting Analog setting Digital setting Analog setting Digital setting Digital setting Analog setting
2 to 15 Digital setting

[Setting value] •• Digital setting for the rotation speed and torque limiting value in all operation data: "0"
•• Analog setting for one of the rotation speed (operation data No.1), and digital setting for other operation data: "1"
•• Analog setting for the rotation speed, and digital setting for the torque limiting value in each operation data: "2"
•• Digital setting for the rotation speed in each operation data, and analog setting for the torque limiting value: "3"

52
Calculation method of speed reduction ratio: "Speed reduction ratio" parameter
„„
(ID: 2033), "Speed reduction ratio digit setting" parameter (ID: 2038).
Set using the "Speed reduction ratio" parameter (ID: 2033) and "Speed reduction ratio digit setting" parameter (ID: 2038).

In the case of motors with the JH gearhead, the JB gearhead, and the JV gearhead, use the actual gear ratio about the gear
ratio of gearhead.
Check the operating manual supplied with the motor for the actual gear ratio.

Safety precautions
To display the rotation speed for the gearhead gear ratio

Rotation speed
Example) When the speed reduction ratio 15 is set
Set 150 to the "Speed reduction ratio" parameter and 1 to the "Speed reduction ratio digit setting" parameter.
15 that was calculated by the formula "150 x 0.1" was set.
At this time, the display of the rotation speed shows one-fifteenth of the motor rotation speed.
For example, when the motor rotation speed is 1300, "86.6" is shown on the display.

Preparation
Conveyor transfer
To display as the conveyor transfer speed speed
Pulley
diameter

To display the conveyor transfer speed, calculate the conveyor speed reduction ratio by using the formula below and set to the
"Speed reduction ratio" parameter.
1 Gearhead gear ratio

How to use
Conveyor speed reduction ratio =
Feed rate per motor revolution Pulley diameter [m] × π

When the calculated conveyor speed reduction ratio is used, the conveyor transfer speed is converted as follows.
Motor output shaft rotation speed [r/min]
Conveyor transfer speed [m/min] =
Conveyor speed reduction ratio

Example) The pulley diameter is 0.1 m and the gear ratio of the gearhead is 20
Gearhead gear ratio 20
Conveyor speed reduction ratio = = ≅ 63.7
Pulley diameter [m] × π 0.1 [m] × π

Reference
From the conversion formula, the conveyor speed reduction ratio is calculated as 63.7 in this example.
If the conveyor speed reduction ratio is 63.7 and the rotation speed of the motor is 1300 r/min, the conveyor transfer speed is
converted as follows:
1300
Conveyor transfer speed [m/min] = ≅ 20.4
63.7

Accordingly, "20.4" is shown on the display.


Appendix

Display for when setting the speed reduction ratio


„„
The position of the decimal point displayed on the rotation speed monitor varies as shown in the table below depending on the set
speed reduction ratio or conveyor speed reduction ratio.
Setting for speed reduction ratio, calculated Displayed decimal
conveyor speed reduction ratio point position
1.00 to 9.99

10.00 to 99.99

100.0 to 999.9

1000 or more

53
3-2 Speed, torque limiting command selection parameter
A: Effective immediately, B: Effective after stopping the operation
Factory
ID Parameter name Description Setting range Effective
setting
2085 Speed upper limit Sets the upper limit value of the speed command. 50 to 4000 [r/min] 4000
B
2086 Speed lower limit Sets the lower limit value of the speed command. 50 to 4000 [r/min] 50
Analog operation speed Sets the speed command per 1 VDC of the input voltage
Safety precautions

1821 0 to 4000 [r/min/V] 850


command gain by the external analog setting device.
Analog operation speed Sets the offset of the speed command input by the
1822 –2000 to +2000 [r/min] 0
command offset external analog setting device.
Sets the torque limiting value per 1 VDC of the input
1823 Analog torque limiting gain 0 to 300 [%/V] 65 A
voltage by the external analog setting device.
Sets the offset of the torque limiting input by the
1824 Analog torque limiting offset –150 to +150 [%] 0
external analog setting device.
Analog torque limiting Sets the maximum value of the torque limiting by the
1825 0 to 300 [%] 300
maximum value external analog setting device.

Limiting the setting range of the rotation speed


„„
zz"Speed upper limit" parameter (ID: 2085), "Speed lower limit" parameter (ID: 2086)
Preparation

The setting range of the rotation speed is set to 50 to 4000 r/min at the time of shipment. This setting range can be changed to
limit.
Setting range of the rotation speed

Factory setting
[r/min]
50 4000

[Example]
When limiting the speed range
[r/min]
by setting to the speed upper 300 3000
How to use

limit to 3000 r/min and the


speed lower limit to 300 r/min

zzSpeed upper limit


Set the upper limit value of the rotation speed in the "Speed upper limit" parameter.
If the rotation speed exceeding the speed upper limit value is already set, the rotation speed is limited to the speed set in the
"Speed upper limit" parameter.
zzSpeed lower limit
Set the lower limit value of the rotation speed in the "Speed lower limit" parameter.
If the rotation speed below the speed lower limit value is already set, the rotation speed is limited to the speed set in the "Speed
Reference

lower limit" parameter.


Appendix

54
3-3 Alarm, Information setting parameters
A: Effective immediately, C: Effective after executing the configuration
Factory
ID Parameter name Description Setting range Effective
setting
Sets the detection time of the overload alarm.
384 Overload alarm detection time 200 W or lower: at a time of about 180% load 0.1 to 40.0 [s] 30.0 A
300 W or higher: at a time of about 150% load
Prevention of operation at Sets whether to enable or disable the "prevention of 0: Disable

Safety precautions
414 1 C
power-on alarm operation at power-on alarm." Refer to p.70 for alarms. 1: Enable
Driver temperature Sets the generation condition of the driver
416 40 to 85 [°C] 85
information temperature information.
Sets the generation condition of the speed
418 Speed information 50 to 5000 [r/min] 5000
information.
Sets the generation condition of the load
422 Load information 10 to 300 [%] 300
information.
Sets the generation condition of the overvoltage
425 Overvoltage information 280 to 440 [V] 435
information.
Sets the generation condition of the undervoltage
426 Undervoltage information 120 to 280 [V] 120
information.
Sets the generation condition of the tripmeter 0: Disable A
431 Tripmeter information 0

Preparation
information. 1 to 999,999,999 (1=0.1 kRev)
Sets the generation condition of the odometer 0: Disable
432 Odometer information 0
information. 1 to 999,999,999 (1=0.1 kRev)
Main power supply time Sets the generation condition of the main power 0: Disable
438 0
information supply time information. 1 to 999,999,999 [min]
Main power supply count Sets the generation condition of the main power 0: Disable
439 0
information supply count information. 1 to 999,999,999 [times]
Sets whether a state of generating information is
0: Disable
447 INFO auto clear automatically cleared when the cause generated 1
1: Enable
the information was removed.

Changing the overload alarm detection time


„„

How to use
You can change the time till the overload alarm is detected after the motor output torque exceeded the overload detection level.
The time when the overload alarm is generated varies according to the load factor of the motor.

Overload alarm detection time


The time set in the "Overload alarm detection time" parameter (ID: 384) is an operating time at the following load factor.
•• 200 W or lower: About 180%
•• 300 W or higher: About 150%
Setting value
zz200 W or lower zz300 W or higher ① : 1 second
Overload alarm detection time (reference) Overload alarm detection time (reference) ② : 5 seconds

Reference
60 60 ③ : 10 seconds
Overload alarm detection time [s]

Overload alarm detection time [s]

④ : 15 seconds
50 50 ⑤ : 20 seconds
⑥ : 25 seconds
40 40 ⑦ : 30 seconds
Area for transistor ⑧ : 35 seconds
30 30
protection ⑨ : 40 seconds
20 20

10 10

0 0
100 150 180 200 250 300 100 150 200 250 300
Appendix

Load factor [%] Load factor [%]

55
3-4 Operation setting parameters
B: Effective after stopping the operation, C: Effective after executing the configuration
Factory
ID Parameter name Description Setting range Effective
setting
Slight position-keeping Sets whether the holding force of about 50% of the rated torque 0: Disable
2069 0 C
function selection is generated when the motor stops. 1: Enable
Acceleration/deceleration Sets the setting unit for the acceleration time and deceleration 0: [s / 3000 r/min]
329 0
Safety precautions

unit selection time for when setting the rotation speed to the digital setting. 1: [s]
0: No filter B
This is a function to soften an impact at starting and stopping
330 Impact softening filter 1: Filter 1 0
against the set acceleration time and deceleration time.
2: Filter 2

Holding a load at motor standstill


„„
zz"Slight position-keeping function selection" parameter (ID: 2069)
If the "Slight position-keeping function selection" parameter is set to 1 (enable), the holding torque of about 50% of the rated
torque is generated when the motor stops (slight position-keeping torque). The factory setting is 0 (disable).
•• If the angle of the motor output shaft is changed about 15°, a holding force is generated. The position of a load exceeding
50% * of the rated torque cannot be kept.
•• When the power supply to the driver is turned off, the holding force is lost. This function cannot be used for keeping the load
Preparation

position in the event of a power outage.


* If the torque limiting value is set to 50% or less, the holding force will not generate beyond the torque limiting value.

If the slight position-keeping function is set to enable, the time until the motor stops will be longer than the disabled setting according
to the setting or load conditions. In addition, the motor output shaft may vibrate when the motor stops.

Setting the acceleration/deceleration time


„„
zz"Acceleration/deceleration unit selection" parameter (ID: 329)
When the setting is "0" [r/min]
The acceleration time is set as the time needed for the motor to reach the rated Actual set
rotation speed (3000 r/min) from the standstill state. rotation speed
How to use

The deceleration time is set as the time needed for the motor to stop from the
rated rotation speed (3000 r/min). 3000

0
[s]
Acceleration time Deceleration time

When the setting is "1" [r/min]


When the rotation speed is set by the digital setting, you can set by the time in Set rotation
the right figure with reference to the set rotation speed. speed
Reference

However, if the "Operation input mode selection" parameter is set to 3 or 5, the


setting of the "Acceleration/deceleration unit selection" parameter is not applied.
Refer to p.57 for the "Operation input mode selection" parameter.
0
[s]
Acceleration time Deceleration time

Softening an impact at starting and stopping


„„
zz"Impact softening filter" parameter (ID: 330)
This is a function to accelerate slowly and decelerate slowly so as not to move the position of the transported load when starting and
stopping.
Appendix

It can soften an impact for when starting, stopping, and changing the speed against the set acceleration time and deceleration
time.
[r/min]
No filter
Set rotation Filter 1
speed Filter 2

0
Time [s]

56
3-5 I/O action parameters
A: Effective immediately, C: Effective after executing the configuration
Factory
ID Parameter name Description Setting range Effective
setting
0: 2-wire input mode 1
Selects whether the operation input signal will be used in the
1: 3-wire input mode 1
2-wire input mode or the 3-wire input mode. Refer to p.26 for the
Operation input 2: 2-wire input mode 2
1819 2-wire input mode or 3-wire input mode. 0 C
mode selection 3: 2-wire input mode 3

Safety precautions
Also, using this parameter, operation patterns of operation input
4: 3-wire input mode 2
signals can be changed as shown in the figure below.
5: 3-wire input mode 3
1817 VA detection width Sets the output width of the VA output. 1 to 400 [r/min] 200 A

"Operation input mode selection" parameter (ID: 1819)


„„
zz2-wire input mode
The motor operation patterns for when the FWD input and REV input are turned ON simultaneously are varied.

2-wire input mode 1 (setting 0) 2-wire input mode 2 (setting 2) 2-wire input mode 3 (setting 3)

FWD is
prioritized CW

Preparation
Motor operation
CCW CCW CCW
Deceleration Instantaneous
stop stop
ON
FWD input
OFF

REV input ON
OFF

zz3-wire input mode


The motor operation patterns for when the CW/CCW input is switched are varied.

How to use
3-wire input mode 1 (setting 1) 3-wire input mode 2 (setting 4) 3-wire input mode 3 (setting 5)

Deceleration Instantaneous Instantaneous


CW stop CW stop CW stop
Motor operation
Starting at the CCW Starting at the CCW Starting at the CCW
acceleration time acceleration time shortest time
ON
START/STOP input
OFF

Reference
ON
RUN/BRAKE input
OFF
ON
CW/CCW input
OFF

"VA detection width" parameter (ID: 1817)


„„
The VA output is output when the motor reaches the plus or minus range of the "VA detection width" against the set rotation speed.
The VA detection width can be set in a range of 1 to 400 r/min against the set rotation speed. (Factory setting: 200 r/min)
Example: When the motor speed changes from the setting speed 1 to the setting speed 2
Appendix

Setting speed 1 ±VA detection width

Setting speed 2 ±VA detection width

Motor speed

ON
VA output
OFF

57
3-6 I/O function selection parameters
C: Effective after executing the configuration
Factory
ID Parameter name Description Setting range Effective
setting
2112 IN0 input function selection 58
2113 IN1 input function selection 59
2114 IN2 input function selection 72
Safety precautions

Assigns the input signals to the input Refer to the "Input function selection"
2115 IN3 input function selection 64
terminal IN0 to IN6. parameters in the table below.
2116 IN4 input function selection 65
2117 IN5 input function selection 8
2118 IN6 input function selection 73
2128 IN0 logic level setting
2129 IN1 logic level setting
C
2130 IN2 logic level setting
Sets the logic level setting of input 0: Non invert
2131 IN3 logic level setting 0
signals. 1: Invert
2132 IN4 logic level setting
2133 IN5 logic level setting
2134 IN6 logic level setting
Preparation

2144 OUT0 output function selection Assigns the output signals to the Refer to the "Output function selection" 147
2145 OUT1 output function selection output terminals OUT0 and OUT1. parameters in the table below. 130
2160 OUT0 logic level setting Sets the logic level setting of output 0: Non invert
0
2161 OUT1 logic level setting signals. 1: Invert

Setting range and factory setting of the function selection parameters


„„
zzInput function selection parameters *1
0: Not used 64: M0
8: ALARM-RESET 65: M1
How to use

14: INFO-CLR 66: M2


16: HMI 67: M3
22: TL 72: STOP-MODE (CW/CCW)
25: EXT-ERROR 73: MB-FREE*2
58: FWD (START/STOP) 74: H-FREE
59: REV (RUN/BRAKE)
*1 If the 3-wire input mode is selected with the "Operation input mode selection" parameter, the signal in the parentheses ( ) will be applied.
*2 Not used
zzOutput function selection parameters
0: Not used 140: TLC
130: ALARM-OUT 141: VA
134: MOVE 147: SPEED-OUT
Reference

135: INFO 148: DIR

3-7 I/O function parameters


A: Effective immediately, D: Effective after turning the power ON again
Factory
ID Parameter name Description Setting range Effective
setting
Editing on the operation panel can be disabled. Switching
0: Disable
488 Operation panel editing to the local control operation cannot be performed if it is 1
1: Enable
Appendix

disabled.
A
0: Rotation speed [r/min]
Operation panel initial Sets the initial screen to display on the operation panel
489 1: Load factor [%] 0
view when the driver power is turned on.
2: Operation data number
Sets whether to enable or disable the setting of the USB-ID.
0: Disable
498 USB-ID enable When it is set to "Disable," the USB-ID is automatically set to 1
1: Enable
a random number.
D
Sets the USB-ID (serial number).
499 USB-ID 0 to 999,999,999 0
The COM port at power-on can be fixed.
2555 USB-PID Sets the ID to be displayed in the COM port. 0 to 31 0

58
Setting and monitor by the MEXE02
This chapter explains the setting and monitor using the data setting software MEXE02.
Refer to the operating manual of the MEXE02 for the basic setting and saving data of the MEXE02.

1. Setting the data

1. Start the MEXE02.


Click the [New] icon in the toolbar.

Safety precautions
Select "BLE2 [AC]" under "BLE2."

Preparation
2. The data edit window opens.
3. Click [Operation data] in TreeView.
The operation data edit window appears.

How to use
Reference
Appendix

Refer to the operating manual of the MEXE02 for how to edit the data and others.
4. Write the data to the driver after editing.
Click "Data writing" in the toolbar.

59
2. Setting the parameters
1. The data edit window opens.
2. Click the parameter to be edited in TreeView.
The parameter edit window appears.
Safety precautions
Preparation
How to use
Reference

Refer to the operating manual of the MEXE02 for how to edit the data and others.
3. Write the data to the driver after editing.
Click "Data writing" in the toolbar.
Appendix

60
3. Monitor

Unit information monitor


„„
The device information of the BLE2 Series can be monitored.
1. Start "Unit information monitor" using either of the following methods.
Starting from the toolbar: Click the "Unit information monitor" icon

Safety precautions
Starting from the shortcut button: Click "Unit information monitor"

Or

The window of the unit information monitor appears.


2. Click "Unit information monitor."
The unit information monitor starts.

Preparation
How to use
3. To exit the unit information monitor, unselect "Unit information monitor."

Status monitor
„„
The operating status of the BLE2 Series can be monitored.
1. Start the "Status monitor" using either of the following methods.
Starting from the toolbar: Click the "Status monitor" icon
Starting from the shortcut button: Click "Status monitor"

Or

Reference
The window of the status monitor appears.
2. Click "Start Status monitor."
Status monitor starts.
Appendix

3. To exit the status monitor, unselect "Start Status monitor."

61
D-I/O monitor
„„
The ON-OFF status of the I/O signals of the BLE2 Series and the setting value of the external analog setting device (the display
varies depending on the setting of the "Speed, torque limiting command" parameter) can be monitored.
D-I/O represents direct I/O.
1. Start the "D-I/O monitor" using either of the following methods.
Starting from the toolbar: Click the "D-I/O monitor" icon
Starting from the shortcut button: Click "D-I/O monitor"
Safety precautions

Or

The window of the D-I/O monitor appears.


2. Click "Start D-I/O Monitor."
The D-I/O monitor starts.

The ON-OFF status of the I/O signals is shown as follows.


Display Direct I/O signal name
ON (green) Conduction state
Preparation

OFF (white) Nonconduction state

3. To exit the D-I/O monitor, unselect "Start D-I/O Monitor."

I/O test
„„
The I/O signals of D-I/O can be tested. Forcible output of output signals in addition to Monitor of input signals and external DC
voltage can be executed.
This function is convenient if you want to check the wiring condition with the programmable controller.
How to use

Refer to the operating manual of the MEXE02 for the operating method and others.

Note •• Output signals can forcibly be turned ON or OFF with I/O test. Therefore, other devices, which were controlled using
the output signals of the BLE2 Series, may operate. Before operation, check the condition of the surrounding area to
ensure safety.
•• Teaching, remote operation and I/O test cannot be executed at the same time.
•• If I/O test is started while the slight position-keeping function is enabled, the holding force of the motor is lost.
When I/O test is ended, the holding force is generated.

Internal I/O monitor


„„
All of I/O signals of the BLE2 Series can be monitored. Signals that are not assigned to direct I/O can be checked.
Reference

1. Start the "Internal I/O monitor" using either of the following methods.
Starting from the toolbar: Click the "Internal I/O monitor" icon
Starting from the shortcut button: Click "Internal I/O monitor"

Or

The window of the internal I/O monitor appears.


2. Click "Start Internal I/O monitor."
The internal I/O monitor starts.
Appendix

The ON-OFF status of the I/O signals is shown as follows.


Display Internal signal status
ON (green) Active state
OFF (white) Non-active state

3. To exit the internal I/O monitor, unselect "Start Internal I/O Monitor."

62
Alarm monitor
„„
The alarm information of the BLE2 Series can be monitored.
1. Start the "Alarm monitor" using either of the following methods.
Starting from the toolbar: Click the "Alarm monitor" icon
Starting from the shortcut button: Click "Alarm monitor"

Or

Safety precautions
The window of the alarm monitor appears.
2. Click "Start Alarm monitor."
The alarm monitor starts.

Preparation
How to use
Items that can be checked in the alarm records
Item Connection
Code This is an alarm code.

Reference
Alarm message This is the description of the alarm.
Sub code This is our code for checking.
Driver temperature This is the driver temperature for when an alarm is generated.
Main circuit DC voltage This is the internal voltage of the driver for when an alarm was generated.
Physical I/O input Shows the status of the IN0 to IN6 for when an alarm was generated.
Internal I/O output Shows the status of the internal I/O for when an alarm was generated.
Operation data number Shows the data number operated for when an alarm was generated.
Command speed Shows the rotation speed command operated for when an alarm was generated.
Detection speed Shows the detected speed for when an alarm was generated.
Appendix

Load factor Shows the motor load factor for when an alarm was generated.
Elapsed time from BOOT This is the elapsed time from the input of the main power supply to the generation of the alarm.
Elapsed time from starting operation This is the elapsed time from the start of the operation to the generation of the alarm.
This is the elapsed time from the input of the main power supply of the driver to the generation
Main power supply time
of the alarm.

When the sensor error at power-on and the EEPROM error shortly after power-on are generated, "0" is shown in all fields.
(Excluding the code, alarm message, and main power supply time)
3. To exit the alarm monitor, unselect "Start Alarm monitor."

63
Information monitor
„„
Information contents of the BLE2 Series can be monitored.
1. Start the "Information monitor" using either of the following methods.
Starting from the toolbar: Click the "Information monitor" icon
Starting from the shortcut button: Click "Information monitor"

Or
Safety precautions

The window of the information monitor appears.


2. Click "Start Information monitor."
The information monitor starts.
Preparation
How to use

3. To exit the information monitor, unselect "Start Information monitor."


Reference
Appendix

64
7 8

9
Waveform monitor
„„
The motor rotation speed or the status of I/O signals can be checked in a waveform format.
1. Start the "Waveform monitor" using either of the following methods.
Starting from the toolbar: Click the "Waveform monitor" icon
Starting from the shortcut button: Click "Waveform monitor"

Or

Safety precautions
The window of the waveform monitor appears.
2. Click "Start Waveform monitor."
The buttons in the window are enabled, allowing you to prepare for measurement of gain tuning.

7 8

2 3 2 4 5 6 10 11 12 13

Preparation
9

How to use
1

2 3 2 4 5 6 10 11 12 13

Level, CH, Mode, Edge (detection condition), and Pos (trigger position) can be set.
1

Reference
For "CH," only those CHs displayed on ⑨ can be used.
Run: This button is used to start measurement.
2
Stop: This button is used to stop measurement.
3 The measurement time range (width) can be set.
The display method for CH5 to CH12 can be set.
4 Scale: The display size can be selected from 1/1 (100%), 1/2 (50%), or 1/4 (25%).
Signal name: The signal name can be shown or hidden.
5 The CH setting window can be shown.
6 Measure for measurement can be shown or hidden. Also, the CH to be measured can be selected.
7 Each CH can be shown or hidden.
8 When the display position of the waveform drawn on the window is moved, the CH items selected here can be moved all together.
Appendix

9 Measurement results are drawn in this area.


10 The presently displayed waveform can be copied to the clipboard.
11 The presently displayed waveform can be saved to an external file.
12 The setting for measurement can be loaded from "Favorites data."
13 The setting for measurement can be saved as "Favorites data."

65
3. Click the "CH Settings."
The CH setting window is shown. Set the measurement condition for each CH.

3
Safety precautions

1 4

1 The display position of a waveform can be moved up or down.


Preparation

2 The display of measured signal can be inverted.


3 The signal to be measured can be selected.
4 This is used to select a display scale for signals (CH1 to CH4 only). Using this in combination with ⑤ can zoom in on signals.
5 The set offset value is added to the signal display (CH1 to CH4 only). Using this in combination with ④ can zoom in on signals.

4. Click "RUN."
Waveform measurement starts.
5. During measurement, click "Stop" to exit the waveform measurement.
If "SINGLE" is selected for Mode in Trigger, measurement automatically ends when the waveform drawing ends.
6. To exit the waveform monitor, unselect "Start Waveform monitor."
How to use

4. Teaching, remote operation


7 8
A motor can be operated using the MEXE02. The motor operation can be checked before connecting to a programmable
controller.
Also, the teaching function of the operation data can be performed.
The ALARM LED on the driver blinks in orange when teaching, remote operation is started.

9Note •• Teaching, remote operation and I/O test cannot be executed at the same time.
•• During teaching, remote operation, the torque limiting value set in the teaching data is prioritized.
Reference

1. Start the "Teaching, remote operation" using either of the following methods.
Starting from the toolbar: Click the "Teaching, remote operation" icon
Starting from the shortcut button: Click "Teaching, remote operation"

Or

The window of the teaching, remote operation appears.


2. Click "Start Teaching, remote operation."
Appendix

2 3 2 4 5 6 10 11 12 13

66
3. Click "Yes."
Teaching, remote operation is enabled.

Teaching, remote operation requires synchronization of the data under


editing and the data of an applicable product. When the data is not

Safety precautions
synchronized, the following window appears. Select a synchronization
method and click "OK."

Note When the above window appears, all the communications in progress will be OFF.
All the other monitors in progress in other windows are also stopped. Resume monitor after synchronization is
completed.

4. Execute teaching, remote operation using buttons in the window.

Preparation
1
10

8 9 5

7
11

How to use
2 4 3

1 The operation data number that the teaching function is performed can be selected.
2 The motor rotates in the reverse direction.
3 The motor rotates in the forward direction.
4 The motor decelerates to a stop.
5 This button is used to accelerate the motor rotation speed.
6 This button is used to decelerate the motor rotation speed.

Reference
7 This is used to set the changed value of the rotation speed for when pressing 5 or 6 once.
8 This is the operation data to be changed by the teaching function. The value can be changed directly.
9 This is the operation data presently written to the driver.
10 This button is used to write the teaching data to the operation data number.
11 This button is used to stop the rotating motor instantaneously by pressing 2 or 3.

5. To exit the teaching, remote operation, unselect "Start Teaching, remote operation."
If "Start Teaching, remote operation" is unselected while the motor is rotating, the following window appears.
Clicking "Yes" causes the motor to stop instantaneously.
Appendix

Note If the communication is disconnected while the motor is rotating, the motor decelerates to a stop.

67
Maintenance and inspection
1. Inspection
It is recommended that periodic inspections would be conducted for the items listed below after each operation of the motor.
If an abnormal condition is noted, discontinue any use and contact your nearest Oriental Motor sales office.

Note •• Do not conduct the insulation resistance measurement or dielectric strength test with the motor and driver
connected. Doing so may cause damage to the product.
Safety precautions

•• The driver uses semiconductor elements, so be extremely careful when handling them.
Static electricity may damage the driver.

Inspection item
„„
•• Check if any of the mounting screws of the motor and gearhead are loose.
•• Check if the motor or gearhead generates unusual noises from inside.
•• Check if the output shaft of the motor and gearhead and a load shaft are out of alignment.
•• Check if a damage or stress is applied on the cable or the connection part between the cable and driver is loose.
•• Check if the openings in the driver causes clogging.
•• Check if the mounting screws or the main power supply connection of the driver are loose.
•• Check if the driver generates unusual smells or has foreign objects inside.
Preparation

2. Warranty
Check on the Oriental Motor Website for the product warranty.

3. Disposal
Dispose the product correctly in accordance with laws and regulations, or instructions of local governments.
How to use
Reference
Appendix

68
Troubleshooting
During motor operation, the motor or driver may fail to function properly due to an improper speed setting or wiring.
When the motor cannot be operated correctly, refer to the contents provided in this chapter and take appropriate action.
If the problem persists, contact your nearest Oriental Motor sales office.

Note •• Check the alarm message when the alarm generates.


•• I/O signals can be monitored with the monitor mode. Use it to check the wiring condition of the I/O signals.

Safety precautions
● The power supply is not connected correctly or it is improper connection.
▷ Check the connection of the power supply.
● An operation using external signals is being tried while the local control operation is performed.
▷ Press key to set the remote control operation.
● key is pressed when the local control operation is not set.
The motor does not operate. ▷ Press key to set the local control operation before pressing the key.
● Both the FWD input and REV input are being OFF.
Both the FWD input and REV input are being ON.
▷ Turn either the FWD input or REV input ON.
● An alarm is present.
▷ A protective function is triggered and an alarm is being generated.
Refer to p.70 and reset the alarm after removing the cause of the alarm.

Preparation
● The "Panel initial view" parameter is not set to the rotation speed.
The rotation speed is not ▷ Set the "Panel initial view" parameter to the rotation speed.
displayed. ● The “Speed reduction ratio” and "Speed increasing ratio" parameters are being set.
▷ Check the “Speed reduction ratio” and "Speed increasing ratio" parameters.

● The analog setting is applied to the rotation speed, and the speed teaching function is
being executed.
▷ When the speed teaching function is performed, set to the digital setting.
is displayed ● The ALARM-RESET is being executed using the operation panel in a condition where the
and the setting is unable FWD input and/or REV input are not turned OFF while an alarm is generated.

How to use
▷ Turn both the FWD input and REV input OFF before executing the ALARM-RESET input.
to do.
● Rewriting the data on the operation panel or setting to the local control operation is tried
while the communication is performed via the data setting software MEXE02.
▷ During communication, do not change the data on the operation panel. Also, do not set to the
local control operation.

● Information is present.
ALARM LED (orange) blinks. ▷ Information is present by any cause.
Refer to p.72, and check the reset method of the cause generated.

● The FWD input and REV input are connected wrongly or otherwise not connected correctly.
▷ Check the connection of the FWD input and REV input.

Reference
The motor rotates in the ● The gear ratio that the gearhead output shaft rotates in the opposite direction against the
opposite direction against motor rotation direction is used.
▷ Check the operating manual supplied with the motor for the rotation direction of the gearhead
the specified direction. output shaft.
● The "Motor rotation direction" parameter is set to 0 (positive side = CCW).
▷ Change the setting for the "Motor rotation direction" parameter to 1 (positive direction = CW).
The setting cannot be
● The edit lock function is enabled or the "Operation panel editing" parameter is set to disable.
performed using the setting ▷ Release the edit lock function or enable the setting of the "Operation panel editing" parameter.
dial.
The rotation speed cannot ● The speed upper limit is set.
be increased. ▷ Increase the speed upper limit.
Appendix

The rotation speed cannot ● The speed lower limit is set.


be decreased. ▷ Decrease the speed lower limit.

● The motor and gearhead output shaft is misaligned with a load shaft.
▷ Check the coupling condition of the motor and gearhead output shaft and the load shaft.
The motor movement is not
● The product is affected by electrical noise.
stable. ▷ Check the operation using the motor, driver, and a minimum of external devices required to
Motor vibration is too large. operate. If an effect of noise has been confirmed, implement the following countermeasures:
[Keep away from the noise sources.] [Review the wiring.]
[Change the signal cable to a shielded cable.] [Install ferrite cores.]

69
Alarms
This driver has an alarm function to protect from temperature rise, poor connection, error in operation, and others.
If an alarm is generated, the ALARM-OUT output is turned OFF, and the motor stops.
At the same time, the alarm code is displayed on the operation panel, and the ALARM LED blinks.

1. Alarm reset
Before resetting an alarm by one of the following methods, be sure to remove the cause of the alarm and ensure safety.
Safety precautions

•• Turn the ALARM-RESET input ON. (The alarm will be reset at the ON edge of the input.)
•• Execute an alarm reset using the operation panel.
•• Execute an alarm reset using the data setting software MEXE02.
•• Cycle the power.

Note •• Some alarms cannot be reset other than cycling the power.
Check with "3. Alarm lists."
•• Continuing the operation without removing the cause of the alarm may cause damage to equipment.

When an alarm is reset by the ALARM-RESET input


To reset the alarm, turn the FWD input and REV input OFF, and remove the cause of the alarm before turning the ALARM-RESET
input ON. If either the FWD input or Rev input is being ON, the ALARM-RESET input is disabled.
When the alarm cannot be reset by the ALARM-REST input, once turn off the driver power, and turn on the power again after the CHARGE
Preparation

LED is turned off.


Alarm generation

Stop
Motor operation CW CW

ON
FWD input
OFF
10 ms or more
ON
How to use

ALARM-RESET input
OFF
10 ms or less
ON
ALARM-OUT output
OFF

2. Alarm records
Up to 10 generated alarms are saved in the non-volatile memory in order of the latest to oldest. Alarm records are not cleared
even if the power is shut off. The alarm records can be read and cleared when one of the following items is performed.
•• Read and clear the alarm records by the monitor mode of the operation panel.
Reference

•• Read and clear the alarm records by the data setting software MEXE02.

3. Alarm lists
Reset by the
Alarm Cause Remedial action
ALARM-RESET
● Excessive current has flown through the driver ● Check whether the wiring between the
due to ground fault, etc. driver and motor is damaged.
Not possible
● A different combination in output powers for ● Match the output powers for the motor and
Appendix

Overcurrent the motor and the driver was used. the driver.

● Review the ambient temperature.


● The temperature inside the driver exceeded the
● Review the ventilation condition in the Possible
detection temperature of the alarm.
Main circuit overheat enclosure.

● Check the power supply voltage.


● The power supply voltage exceeded
● If this alarm is generated during operation,
approximately 120% of the rated voltage. Possible
decrease the load or increase the
Overvoltage ● A large inertial load was stopped abruptly.
acceleration/deceleration time.

● The power supply voltage dropped below ● Check the power supply voltage.
Possible
approximately 60% of the rated voltage. ● Check the wiring of the power supply cable.
Undervoltage

70
Reset by the
Alarm Cause Remedial action
ALARM-RESET
● The sensor line of the connection cable was
● Check the wiring between the driver and
disconnected. Or the connection cable was Possible
motor.
Sensor error come off.

● The power lines of the connection cable were


● Check the wiring between the driver and
all disconnected. Or the connection cable was
motor.
come off. Possible

Safety precautions
● Match the output powers for the motor and
Main circuit output ● A different combination in output powers for
the driver.
error * the motor and the driver was used.
● A load exceeding the rated torque was applied ● Decrease the load.
to the motor for the time set in the "Overload ● Review the operating condition such as the
alarm detection time" parameter. acceleration/deceleration time.
Possible
The time when the overload alarm is generated ● If this alarm is generated in low temperature
Overload varies according to the load torque. environment, operate the motor in a
Refer to p.55 for details. condition where the load is light.
● Decrease the load.
● The motor detection speed was exceeded
● Review the operating condition such as the
5200 [r/min].
acceleration/deceleration time. Possible
● A different combination in output powers for
● Match the output powers for the motor and
Overspeed the motor and the driver was used.
the driver.

Preparation
● The stored data of the driver was damaged. ● Initialize the parameter. Not possible
EEPROM error

● The sensor line of the connection cable was


● Check the wiring between the driver and
disconnected before the power is supplied. Possible
Sensor error at motor.
Or the connection cable was come off.
power-on

● The power was turned on again when the FWD ● Turn on the power after turning both the
Possible
Prevention of operation input or REV input was being ON. FWD input and REV input OFF.

How to use
at power-on
● Check the connection for the thermostat
● The regeneration resistor is not connected output and the TH input of the regeneration
properly. resistor.
Not possible
● The regeneration resistor was overheated ● The power consumption of the regeneration
Regeneration resistor
overheat extraordinarily. resistor exceeds the allowable level. Review
the load condition and operating condition.

● The EXT-ERROR input was turned OFF. ● Check the EXT-ERROR input. Possible
External stop
* This alarm does not generate when the torque limit is set to 60% or less.

Reference
About regeneration resistor overheat alarm
The regeneration resistor overheat alarm “ ” may be generated even when the regeneration resistor is not connected.
Once the main power supply is turned on in a state where the pin No.10 and No.11 (TH input) of the CN5 are short-circuited,
the driver recognizes that the regeneration resistor is being connected.
After that, turning on the power supply again in a state where anything is not connected to the pin No.10 and No.11 of the
CN5 causes the regeneration resistor overheat alarm to generate.
To reset the alarm, execute initialization of parameters without connecting anything to the pin No.10 and No.11 of the CN5.
Turning on the main power supply again will reset the alarm.
Appendix

71
Information
The driver has information function to be output before an alarm is generated.
This function can be utilized for periodic maintenance of equipment by setting a suitable value in the parameter of each
information.

Status for when information is generated


„„
zzINFO output
If information is generated, the INFO output is turned ON.
Safety precautions

zzLED indicator
The ALARM LED blinks in orange when information is generated.
zzMotor operation
The motor continues to operate during information unlike in the case of an alarm.

1. Information records
Up to 16 generated information are saved in the RAM in order of the latest to oldest. Information stored as the information
records is information codes, generated time, and the information contents.
The information records can be read and cleared when one of the following items is performed.
Preparation

•• Read and clear the information records by the monitor mode of the operation panel.
•• Read and clear the information records using the data setting software MEXE02.
•• Cycle the power to clear the information records.

2. Information lists
Information Cause Condition to reset and clear
● The internal temperature of the driver dropped
● The internal temperature of the driver exceeded the setting
below the setting value of the "Driver temperature
How to use

value of the "Driver temperature information" parameter.


Driver temperature information" parameter.

The main circuit DC voltage inside the driver


The main circuit DC voltage inside the driver exceeded the
dropped below the setting value of the "Overvoltage
setting value of the "Overvoltage information" parameter due
information" parameter due to the following remedial
to the following causes.
actions.
● A large inertial load was stopped abruptly.
● Set the deceleration time longer.
Overvoltage ● A power supply voltage exceeding the specification was
● Apply the power supply voltage within the
applied.
specification.
The main circuit DC voltage inside the driver dropped below The main circuit DC voltage inside the driver exceeded
the setting value of the "Undervoltage information" parameter the setting value of the "Undervoltage information"
due to the following causes. parameter due to the following remedial actions.
Undervoltage ● A power supply voltage lower than the specification was ● Apply the power supply voltage within the
Reference

applied. specification.

● The load torque of the motor changed, and the load ● The load torque of the motor changed, and the
exceeding the setting value of the "Load information" load dropped below the setting value of the "Load
Load parameter. information" parameter.

● The detection speed of the motor dropped below


● The detection speed of the motor exceeded the setting
the setting value of the "Speed information"
value of the "Speed information" parameter.
Speed parameter.

● The FWD input or the REV input is being ON when the


operation mode was switched from the test mode to other
mode.
Appendix

● The FWD input or the REV input is being ON when I/O test
of the data setting software MEXE02 or teaching, remote
operation was complete.
● The operation input signal was turned OFF.
● The motor is in a state of rotating immediately when the
Operation prohibited assignment of input terminals or the logic level setting of
input signals was changed.
● The FWD input or the REV input is being ON when the
local control operation was switched to the remote control
operation.

72
Information Cause Condition to reset and clear
The rotation amount of the motor dropped below
the setting value of the "Tripmeter information"
● The rotation amount of the motor exceeded the setting parameter by performing the following operation.
value of the "Tripmeter information" parameter. ● The "Tripmeter information" parameter was reset.
Tripmeter ● Tripmeter was cleared with the data setting
software MEXE02.
The integrating rotation amount of the motor
dropped below the setting value of the "Odometer

Safety precautions
● The integrating rotation amount of the motor exceeded the
information" parameter by performing the following
setting value of the "Odometer information" parameter.
Odometer operation.
● The "Odometer information" parameter was reset.
● The "Main power supply time information"
● The integrated value of the main power supply time of the parameter was set again, and the integrated value
driver exceeded the setting value of the "Main power supply of the main power supply time dropped below
Main power supply time information" parameter. the setting value of the "Main power supply time
time information" parameter.
● The "Main power supply count information"
● The number of times for turning on the main power supply parameter was set again, and the number of times
of the driver exceeded the setting value of the "Main power for turning on the main power supply of the driver
Main power supply supply count information" parameter. dropped below the setting value of the "Main
count power supply count information" parameter.
● The local control operation is performed.*

Preparation
● Configuration was executed. ● The local control operation was complete.
● "Teaching, remote operation" was executed using the data ● Remote control operation was performed.
setting software MEXE02. ● Configuration was complete.
Operation start limiting ● Writing was executed using the data setting software ● "Teaching, remote operation" was released.
mode MEXE02. ● The initialization was complete.
● Initialization was executed.
● "I/O test" was executed using the data setting software
● I/O test was released.
MEXE02.
● Configuration was complete.
● Configuration was executed.
● The screen on the operation panel changed to
● The screen was moved to the "test mode" using the
I/O test mode other than the "test mode."
operation panel.

How to use
● The parameter change required configuration was executed. ● Configuration was executed.
Configuration request

● The parameter change required to cycle the driver power ● The driver power was turned off, and turned on
was executed. again.
Power cycling request
* The ALM LED does not blink when the local control operation is performed.

zzSetting value of related parameters


Parameter name Setting range Factory setting
Overvoltage information 280 to 440 [V] 435

Reference
Undervoltage information 120 to 280 [V] 120
Load information 10 to 300 [%] 300
* Details of parameters ⇒ p.55

•• The setting values for the overvoltage information and the undervoltage information represent the main circuit DC voltage
value inside the driver.
The main circuit DC voltage is approximately equal to the power input voltage multiplied by the square root of 2.
In the case of single-phase 100-120 VAC types, however, the value is approximately equal to double the power input voltage
multiplied by the square root of 2.
<Example>
In the case of the input voltage 100 VAC, the main circuit DC voltage inside the driver is about 283 VDC.
In the case of the input voltage 240 VAC, the main circuit DC voltage inside the driver is about 340 VDC.
Appendix

73
Specifications
1. Specifications
The value in a state where the gearhead is not combined is described in each specification for the "rated torque," "maximum
instantaneous torque," "rated rotation speed" and "speed control range."
Refer to "Products possible to combine" (p.10) for the motor model name.

BLM460SHP_____
Motor BLM230HP_____
Safety precautions

Model BLM260HP_____
Driver BLE2D30-A BLE2D30-C BLE2D60-A BLE2D60-C
Rated output power (Continuous) 30 W 60 W
Single-phase 200-240 VAC Single-phase 200-240 VAC
Rated voltage Single-phase 100-120 VAC Single-phase 100-120 VAC
Three-phase 200-240 VAC Three-phase 200-240 VAC
Permissible voltage range −15 to +10%
Rated frequency 50/60 Hz
Power supply
input Permissible frequency range ±5%
Single-phase: 0.67 A Single-phase: 1.0 A
Rated input current 1.1 A 1.7 A
Three-phase: 0.39 A Three-phase: 0.61 A
Single-phase: 2.2 A Single-phase: 3.5 A
Maximum input current 3.3 A 5.4 A
Three-phase: 1.2 A Three-phase: 2.0 A
Rated torque 0.096 N·m (13.6 oz-in) 0.191 N·m (27 oz-in)
Preparation

Maximum instantaneous torque 0.2 N·m (28 oz-in) [80 to 2000 r/min] 0.4 N·m (56 oz-in)[80 to 2000 r/min]
Rated rotation speed 3000 r/min
Speed control range 80 to 4000 r/min *
* There are products, which maximum rotation speed is 3600 r/min, depending on the gearhead type.
Check the operating manual supplied with the motor.

BLM6200SHP_____
Motor BLM5120HP_____
Model BLM5200HP_____
Driver BLE2D120-A BLE2D120-C BLE2D200-C
Rated output power (Continuous) 120 W 200 W
Single-phase 200-240 VAC Single-phase 200-240 VAC
How to use

Rated voltage Single-phase 100-120 VAC


Three-phase 200-240 VAC Three-phase 200-240 VAC
Permissible voltage range −15 to +10%
Rated frequency 50/60 Hz
Power supply
input Permissible frequency range ±5%
Single-phase: 1.7 A Single-phase: 2.4 A
Rated input current 2.7 A
Three-phase: 1.02 A Three-phase: 1.4 A
Single-phase: 4.8 A Single-phase: 6.5 A
Maximum input current 7.4 A
Three-phase: 3.3 A Three-phase: 4.3 A
Rated torque 0.382 N·m (54 oz-in) 0.637 N·m (90 oz-in)
Maximum instantaneous torque 0.8 N·m (113 oz-in) [80 to 2000 r/min] 1.15 N·m (163 oz-in) [80 to 2000 r/min]
Rated rotation speed 3000 r/min
Reference

Speed control range 80 to 4000 r/min *


* There are products, which maximum rotation speed is 3600 r/min, depending on the gearhead type.
Check the operating manual supplied with the motor.

BLM6300SHP_____ BLM6400SHP_____
Motor
Model BLM5300HP_____ BLM5400HP_____
Driver BLE2D300-C BLE2D400-S
Rated output power (Continuous) 300 W 400 W
Single-phase 200-240 VAC
Rated voltage Three-phase 200-240 VAC
Three-phase 200-240 VAC
Permissible voltage range −15 to +10%
Appendix

Rated frequency 50/60 Hz


Power supply
input Permissible frequency range ±5%
Single-phase: 3.2 A
Rated input current Three-phase: 2.3 A
Three-phase: 1.8 A
Single-phase: 8.5 A
Maximum input current Three-phase: 6.1 A
Three-phase: 6.0 A
Rated torque 0.955 N·m (135 oz-in) 1.27 N·m (180 oz-in)
Maximum instantaneous torque 1.72 N·m (240 oz-in) [80 to 2000 r/min] 2.28 N·m (320 oz-in) [80 to 2000 r/min]
Rated rotation speed 3000 r/min
Speed control range 80 to 4000 r/min

74
2. General specifications

Ambient
Driver: 0 to +50 °C [+32 to +122 °F] (non-freezing) *
temperature
Ambient humidity 85% or less (non-condensing)
Altitude Up to 1000 m (3300 ft.) above sea level

Safety precautions
No corrosive gas, dust, water or oil.
Surrounding
Operating Cannot be used in radioactive materials, magnetic field, vacuum or other special environment.
atmosphere
environment (For details about installation locations, refer to p.12.)
Not subject to continuous vibrations or excessive impact.
In conformance with JIS C 60068-2-6 "Sine-wave vibration test method"
Frequency range: 10 to 55 Hz
Vibration
Pulsating amplitude: 0.15 mm (0.006 in.)
Sweep direction: 3 directions (X, Y, Z)
Number of sweeps: 20 times
Ambient
Driver: –25 to +70 °C [–13 to +158 °F] (non-freezing)
temperature
Storage
environment Ambient humidity 85% or less (non-condensing)
Shipping Altitude Up to 3000 m (10000 ft.) above sea level

Preparation
environment
Surrounding No corrosive gas, dust, water or oil.
atmosphere Cannot be used in radioactive materials, magnetic field, vacuum or other special environment.
Degree of protection Driver: IP20

* The conditions of use vary when two or more drivers are installed closely in the horizontal direction.
Refer to p.12 for details.

3. Pin assignment

How to use
The pin assignments of the connectors for driver connection of the connection
cable are shown here.

Black White

Connectors for
The following figures represent as the view from the direction of the lead wires driver connection
side of the connection cable.

Reference
•• Power connector (white) CN2 •• Sensor connector (black) CN4
Lead Lead
Pin No. Lead size 3 6 Pin No. Lead size
color color
1 Blue AWG18 2 5 A3 − − 123 B
2 − − 1 4 A2 Green 123 A
Drain A1 Yellow
3 − Housing: Housing:
AWG24 or equivalent 5557-06R-210 (molex) B3 Brown AWG26
J11DF-06V-KY ( J.S.T. Mfg. Co.,Ltd.)
4 Purple Terminal: B2 Red Terminal:
AWG18 5556T (molex) SF1F-002GC-P0.6 ( J.S.T. Mfg. Co.,Ltd.)
5 Gray B1 Orange
Appendix

6 − −

75
Regulations and standards
Some products are recognized by UL under the UL/CSA standards.
Products in this manual are affixed the CE Marking under the Low Voltage Directive and EMC Directive.
UL Standards and Republic of Korea,
Model CE Marking
CSA Standards Radio Waves Act.
BLE2D30-A, BLE2D30-C, BLE2D60-A, BLE2D60-C
○ ○ ○
BLE2D120-A, BLE2D120-C, BLE2D200-A, BLE2D200-C
BLE2D300-C, BLE2D400-S × ○ ×
Safety precautions

1. UL Standards and CSA Standards


This product is recognized by UL under the UL and CSA standards.
Applicable Standards Certification Body Standards File No.
UL 61800-5-1
UL E171462
CSA C22.2 No.274

2. EU Directive
Preparation

CE Marking
„„
This product is affixed the CE Marking under the Low Voltage Directive and EMC Directive.
zzLow Voltage Directive
Applicable standards EN 61800-5-1
For incorporating in equipment
Overvoltage category:Ⅱ
Installation conditions
Pollution degree: 2
(EN Standard)
Degree of protection: IP20
Protection against electric shock: ClassⅠ equipment
How to use

•• This product is designed and manufactured to be incorporated in equipment.


•• This product cannot be used in IT power distribution systems.
•• Install the product inside an enclosure in order to avoid contact with hands.
•• When a product can be touched with hands, be sure to ground. Ground the Protective Earth Terminals for the motor (or
connection cable) and driver securely.
•• Isolate power cables such as the connection cable, power supply cable and other drive cables from the signal cable (CN5) and
USB cable by means of double insulation.
zzEMC Directive
This product has received EMC compliance under the conditions specified in "Example of installation and wiring" on p.78. The final
level of conformance of your mechanical equipment to the EMC Directive will vary depending on the control system equipment
used with the motor/driver, configuration of electrical parts, wiring, layout, hazard level, and the like. It therefore must be verified
Reference

through conducting EMC measures on your mechanical equipment.


Applicable standards
EN 55011 group 1 class A
EN 61000-6-4, EN 61800-3
EMI
EN 61000-3-2
EN 61000-3-3
EMS EN 61000-6-2, EN 61800-3

This type of PDS is not intended to be used on a low-voltage public network which supplies domestic premises; radio frequency
interference is expected if used on such a network.
Appendix

3. Republic of Korea, Radio Waves Act.


KC Mark is affixed to this product under the Radio Waves Act, the republic of Korea.

4. RoHS Directive
The products do not contain the substances exceeding the restriction values of RoHS Directive (2011/65/EU).

76
5. Installing and wiring in compliance with EMC Directive
This product has been designed and manufactured to be incorporated in equipment. The EMC Directive requires that your
mechanical equipment in which the product is installed satisfies the applicable requirements.
The installation/wiring methods of the motor and driver explained here represent the basic methods that are effective in helping
your mechanical equipment conform to the EMC Directive.
The final level of conformance of your mechanical equipment to the EMC Directive will vary depending on such factors as the
control system equipment used with the motor/driver, configuration of electrical parts, wiring, layout and hazard level. It therefore

Safety precautions
must be verified through conducting EMC measures on your mechanical equipment.

Without effective measures to suppress the electromagnetic interference (EMI) caused by the product in the surrounding control
system equipment or the electromagnetic spectrum (EMS) generated by the product, the function of your mechanical equipment
may be seriously affected.
This product will conform to the EMC Directive if installed/wired using the methods specified below.

Connecting a mains filter


„„
Install a mains filter which the customer provides, in the power line in order to prevent the noise generated within the driver from
propagating outside via the AC input line. For mains filters, use the products as shown in the chart, or an equivalent.
Single-phase 100-120 VAC
Manufacturer Three-phase 200-240 VAC
Single-phase 200-240 VAC

Preparation
Soshin Electric Co., Ltd. HF2010A-UPF, NF2010A-UP HF3010C-SZA, NFU3010C-Z1
Schaffner EMC FN2070-10-06 FN3025HP-10-71

•• Overvoltage category II applies to mains filters.


•• Install the mains filter as close to the driver as possible.
•• Use cable clamps and other means to secure the input and output cables firmly to the surface of the enclosure.
•• Connect the ground terminal of the mains filter to the grounding point, using as thick and short wire as possible.
2
•• Do not place the AC input cable (AWG18 to 14: 0.75 to 2.0 mm ) parallel with the mains-filter output cable (AWG18 to 14: 0.75
2
to 2.0 mm ). Parallel placement will reduce mains filter effectiveness if the enclosure’s internal noise is directly coupled to the
power supply cable by means of stray capacitance.

Connecting the AC line reactor


„„

How to use
When inputting single-phase 200-240 VAC, insert a reactor in the AC power line to ensure compliance with EN 61000-3-2.
30 to 200 W: 2 mH or more
300 W: 5mH or more

Connecting the external power supply


„„
Use an external power supply conforming to the EMC Directive. Use a shielded cable for wiring the external power supply over
the shortest possible distance. Refer to "Wiring the power supply cable" for how to ground the shielded cable.

How to ground
„„
The cable used to ground the motor, driver, mains filter and power supply cable (shielded cable) must be as thick and short as
possible so that no potential difference is generated among the grounding points. Choose a large, thick and uniformly conductive

Reference
surface for the grounding point. Refer to the p.16 for the recommended grounding method.

Wiring of the power supply cable


„„
Use a shielded cable of AWG18 to 14 (0.75 to 2.0 mm2) in diameter for the power supply cable and keep it as short as possible.
Strip a part of the shielded cable and ground the stripped part using a metal cable clamp that contacts the stripped cable around
its entire circumference, or use a drain wire to make the ground connection.
Connect both ends (mains filter side and power supply side) of the shielded cable to the grounding points so that no potential
difference is generated between grounds.
Shielded cable
Cable clamp
Appendix

77
Notes about installation and wiring
„„
•• Connect the motor, driver and other peripheral control equipment directly to the grounding point so as to prevent a potential
difference from developing between grounds.
•• When relays or electromagnetic switches are used together with the product, use mains filters or CR circuits to suppress surges
generated by them.
•• Keep cables as short as possible without coiling and bundling extra lengths.
•• Wire the power lines such as the connection cable and power supply cable away from the signal cables by providing a
minimum clearance of 100 mm (3.94 in.) between them. If they must cross, do so at a right angle.
Safety precautions

Place the AC input cable and output cable of a mains filter separately from each other.
•• Use a dedicated connection cable (sold separately) for the connection between the motor and driver.
The EMC measures are conducted using the Oriental Motor connection cable.

Example of installation and wiring


„„
Preparation

Connection cable∗

I/O signals cable


AC power supply [2 m (6.6 ft.)]
L
N Power supply cable Mains External potentiometer
[2 m (6.6 ft.)] filter
How to use

PE cable [2 m (6.6 ft.)]

Grounding

Grounding External
potentiometer
Ground panel

Grounding

* The connection cables for up to 20.5 m (67.2 ft.) have been evaluated.

Precautions about static electricity


„„
Reference

Static electricity may cause damage to the driver.


Be sure to ground the product so as to prevent electric shock or product damage by static electricity.
Except when operating the operation panel on the driver, do not approach or touch the driver while the power is on.
Appendix

78
Accessories
Connection cable
„„
This cable is used to extend the wiring distance between the driver and motor. The wiring distance between the motor and driver
can be extended to a maximum of 20.5 m (67.2 ft.).
Flexible connection cables are also provided.
The connection cables and flexible connection cables are shielded cables which have taken measures against the electrical noise.
The connection cable for relay can be used by connecting up to 2 pieces.

zzConnection cable zzFlexible connection cable

Safety precautions
Length [m (ft.)] Model Length [m (ft.)] Model
1 (3.3) CC01BL2 1 (3.3) CC01BL2R
2 (6.6) CC02BL2 2 (6.6) CC02BL2R
3 (9.8) CC03BL2 3 (9.8) CC03BL2R
5 (16.4) CC05BL2 5 (16.4) CC05BL2R
7 (23.0) CC07BL2 7 (23.0) CC07BL2R
10 (32.8) CC10BL2 10 (32.8) CC10BL2R

Regeneration resistor
„„
Use when an inertial load is operated with the round shaft type motor of 300 W or higher.

Preparation
Model: RGB100
Install the regeneration resistor in a location where heat dissipation • Battery installation dimensions
Screw
M4
capacity equivalent to a level achieved with a heat sink [made of aluminum,
350×350×3 mm (13.78×13.78×0.12 in.) or equivalent] is ensured.
Secure the regeneration resistor on a smooth metal plate offering high heat

165 mm (6.50 in.)


conductivity, using two screws (M4, not supplied).

Regeneration
resistor

How to use
Ø4.2+0.3
0 mm
(Ø0.165 +0.012
0 in.)

About the mounting bracket (SOL) of the motor


When the mounting bracket and motor are secured, use so that the direction of the connector for motor connection is

Reference
installed upward or sideways against the installation surface. Installing the motor connector to the downward direction is not
recommended since the motor connector is come into contact with the mounting bracket or installation surface.
Appendix

79
•• Unauthorized reproduction or copying of all or part of this manual is prohibited.
If a new copy is required to replace an original manual that has been damaged or lost, please contact your nearest Oriental
Motor branch or sales office.
•• Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any
information, circuit, equipment or device provided or referenced in this manual.
•• Characteristics, specifications and dimensions are subject to change without notice.
•• While we make every effort to offer accurate information in the manual, we welcome your input. Should you find unclear
descriptions, errors or omissions, please contact the nearest office.
•• is a registered trademark or trademark of Oriental Motor Co., Ltd., in Japan and other countries. Other product
names and company names mentioned in this manual may be registered trademarks or trademarks of their respective
companies and are hereby acknowledged. The third-party products mentioned in this manual are recommended products,
and references to their names shall not be construed as any form of performance guarantee. Oriental Motor is not liable
whatsoever for the performance of these third-party products.

© Copyright ORIENTAL MOTOR CO., LTD. 2016


Published in June 2017

• Please contact your nearest Oriental Motor office for further information.

Technical Support Tel:(800)468-3982 Singapore Korea


8:30 A.M. to 5:00 P.M., P.S.T. (M-F) Tel:1800-8420280 Tel:080-777-2042
7:30 A.M. to 5:00 P.M., C.S.T. (M-F) www.orientalmotor.com.sg www.inaom.co.kr
www.orientalmotor.com
Tel:1800-806161 Hong Kong Branch
Tel:+55-11-3266-6018 www.orientalmotor.com.my Tel:+852-2427-9800
www.orientalmotor.com.br
Tel:1800-888-881 4-8-1 Higashiueno, Taito-ku, Tokyo
Schiessstraße 74, 40549 Düsseldorf, Germany www.orientalmotor.co.th 110-8536 Japan
Technical Support Tel:00 800/22 55 66 22 Tel:03-6744-0361
www.orientalmotor.de www.orientalmotor.co.jp
Tel:+91-80-41125586
www.orientalmotor.co.in
Tel:01256-347090
www.oriental-motor.co.uk
Tel:0800-060708
www.orientalmotor.com.tw
Tel:01 47 86 97 50
www.orientalmotor.fr
Tel:400-820-6516
www.orientalmotor.com.cn
Tel:02-93906346
www.orientalmotor.it

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