Manual BLE2
Manual BLE2
Safety precautions
Be sure to read before using the
Brushless Motors product. Use the product correctly
after thoroughly reading this
section.
BLE2 Series
Preparation
(Except for 300 W and 400 W types)
Preparation
Precautions for use............................... 6
System Configuration.......................... 8
Checking the product......................... 9
Installing.................................................12
Connecting............................................14
How to use
Operating...............................................30
How to use
Convenient functions........................41
Operation panel..................................42
Parameter...............................................50
Setting and monitor by the
MEXE02.................................................59
Reference
Maintenance and inspection..........68
Reference
Troubleshooting..................................69
Alarms.....................................................70
Information...........................................72
* Be sure to ground the protective earth terminal (ground terminal) to ensure the safe use of the product.
Refer to "3 Grounding" for details, and ground securely.
2
Reference
Specifications..................... 74
1. Specifications...........................................................74
2. General specifications...........................................75
3. Pin assignment........................................................75
Accessories......................... 79
3
Safety precautions
The precautions described below are intended to prevent danger or injury to the user and other personnel through safe, correct
use of the product. Use the product only after carefully reading and fully understanding these instructions.
Handling the product without Handling the product without
observing the instructions that observing the instructions that
Warning accompany a "Warning" symbol may Caution accompany a “Caution” symbol may
result in serious injury or death. result in injury or property damage.
The items under this heading contain important handling instructions that the user should observe to ensure the safe
Note
Safety precautions
Warning
Operating environment
Do not use the product in explosive or corrosive environments, in the presence of Doing so may result in fire, electric
flammable gases or near combustibles. shock or injury.
Do not transport, install, connect or inspect the product while the power is supplied. Doing so may result in electric shock or
Always turn the power off before carrying out these operations. damage to equipment.
The terminals on the driver front panel marked with symbol indicate the presence Doing so may result in fire or electric
of high voltage. Do not touch these terminals while the power is on. shock.
Do not use a motor in a vertical application. If the driver protective function is activated, This may cause injury or damage to
the motor will stop and the moving part of the equipment may drop. equipment.
Handling by unqualified and uneducated
Only qualified and educated personnel should be allowed to perform installation,
personnel may result in fire, electric
connection, operation and inspection/troubleshooting of the product.
shock, injury or equipment damage.
If the driver protective function was activated, remove the cause and reset the protective
This may cause injury or damage to
function. Continuing the operation without removing the cause of the problem may
How to use
equipment.
cause malfunction of the motor and driver, leading to injury or damage to equipment.
Installation
The motor and driver are Class I equipment. Failure to do so may result in electric
When installing the motor and driver, connect their Protective Earth Terminals. shock.
Connection
Do not machine or modify the connection cable.
Do not apply any excessive force to the motor connector.
Doing so may result in fire, electric
Do not forcibly bend, pull or pinch the cable. shock or damage to equipment.
Reference
Do not remove the connector cap until the connection cable is connected so that the
O-ring of the connector connection on the motor is not damaged.
Securely connect and ground in accordance with the wiring diagram. Failure to do so may result in fire,
Be sure to observe the specified cable sizes. electric shock or damage to equipment.
Operation
Failure to do so may result in fire or
Always keep the power supply voltage of the driver within the specified range.
electric shock.
Failure to do so may result in fire,
Use a motor, gearhead, and driver only in the specified combination.
electric shock or damage to equipment.
Appendix
4
Repair, disassembly and modification
Do not disassemble or modify the motor, gearhead, and driver.
Doing so may result in electric shock,
Refer all such internal inspections and repairs to the branch or sales office from which
injury or damage to equipment.
you purchased the product.
Caution
Safety precautions
Handling of this product
Do not use the motor, gearhead, driver, or regeneration resistor in a state where the Doing so may result in fire, electric
specification value is exceeded. shock, injury or damage to equipment.
Doing so may result in fire, electric
Do not insert an object into the openings in the driver.
shock or injury.
The surface of the motor, gearhead,
Do not touch the motor, gearhead, driver, or regeneration resistor while operating or for
driver, or regeneration resistor may be
a certain time after stopping.
hot, thereby causing a skin burn(s).
Installation
Doing so may result in damage to
Do not leave anything around the motor and driver that would obstruct ventilation.
equipment.
Preparation
Inappropriate installation may cause
Securely install the motor and gearhead, and the driver to their respective mounting the motor/driver to detach and fall,
plates. resulting in injury or equipment
damage.
Connection
Be sure to ground the motor and driver to prevent them from being damaged by static Failure to do so may result in fire or
electricity. damage to equipment.
For the power supply of I/O signals, use a DC power supply with reinforced insulation on Failure to do so may result in electric
its primary and secondary sides. shock.
How to use
Operation
Do not touch the rotating part (output shaft) while operating the motor. Doing so may result in injury.
Provide an emergency stop device or emergency stop circuit external to the equipment
so that the entire equipment will operate safely in the event of a system failure or Failure to do so may result in injury.
malfunction.
Failure to do so may result in fire,
Immediately when trouble has occurred, stop operation and turn off the driver power.
electrical shock or injury.
The motor surface temperature may exceed 70 °C (158 °F) even under
normal operating conditions. If the operator is allowed to approach Failure to do so may result in a skin
the running motor, attach a warning label as shown in the right in a burn(s).
Reference
conspicuous position. Warning label
Warning information
A warning label with handling instructions
is attached on the driver.
Be sure to observe the instructions on the
label when handling the driver.
Appendix
5
Precautions for use
This chapter covers limitations and requirements the user should consider when using the product.
Be sure to match the motor output power with the driver output power.
Wirings
zzConnect protective devices to the power line
Connect a circuit breaker or earth leakage breaker to the driver power line to protect the primary circuit.
If an earth leakage breaker is to be installed, use one incorporating high-frequency noise elimination measures. For selection
Safety precautions
Installation circumstances
zzGrease measures
On rare occasions, grease may ooze out from the gearhead. If there is concern over possible environmental damage resulting
from the leakage of grease, check for grease stains during regular inspections. Alternatively, install an oil pan or other device
to prevent leakage from causing further damage. Grease leakage may lead to problems in the user’s equipment or products.
zzCaution when using in low temperature environment
When an ambient temperature is low, since the load torque may increase by the oil seal or viscosity increment of grease used
in the gearhead, the output torque may decrease or an overload alarm may generate. However, as time passes, the oil seal or
grease is warmed up, and the motor can be driven without generating the overload alarm.
Operations
Reference
6
Specification change of the driver
Some specifications have been changed in this product. This manual describes contents for the drivers of Ver.2.00 or later, which
are after the specification change.
The data setting software MEXE02 of Ver.3.44 or later supports the drivers after the specification change.
Note Note that some functions described in this manual cannot be used if the version of the driver or MEXE02 is old.
The version of the driver can be checked using the unit information monitor of the MEXE02. (⇒ p.61)
The version of the MEXE02 can be checked from the help menu screen.
Safety precautions
zzIndication
The ALARM LED blinks in orange when information is generated.
zzFunction
Preparation
Driver temperature information, Speed information, Tripmeter information, Odometer information
Parameters
Main power supply time information, Main power supply count information
Addition
Informations Driver temperature, Speed, Tripmeter, Odometer, Main power supply time, Main power supply count
Input signals TH input, INFO-CLR input
How to use
Reference
Appendix
7
System Configuration
The system configuration of the BLE2 Series is shown below.
installed
Connection
cable
(sold separately)
To connect to the driver, provide a
commercially available USB cable.
The PC must be supplied by the user.
Sensor
Preparation
connector
Power supply
Make sure power supply
voltage does not exceed
the rated voltage.
Input
Circuit breaker or Motor Output
earth leakage connector
breaker External control
Always connect a equipment
How to use
External DC voltage
Connect a DC power supply when
setting the motor speed or torque
limiting value by DC voltage.
Appendix
8
Checking the product
This chapter explains the items you should check, as well as the name and function of each part.
1. Package contents
Verify that the items listed below are included.
Report any missing or damaged items to the branch or sales office from which you purchased the product.
Safety precautions
Driver
Driver.............................................................. 1 unit Operating Manual (this document)..... 1 copy
QUICK START GUIDE.................................. 1 copy
Preparation
2. How to identify the product model
How to use
zzDriver
BLE2D 200 - C
Reference
A: Single-phase 100-120 VAC
③ Power supply voltage C: Single-phase, Three-phase 200-240 VAC
S: Three-phase 200-240 VAC
Appendix
9
3. Products possible to combine
Products with which drivers can be combined are listed below.
Verify the driver model and the motor model against the model name described on the package label.
o in the motor model name indicates a code or a number representing the gear ratio, the shaft shape, or the gearhead type.
For details about the motor, refer to the operating manual supplied with the motor.
Output
Safety precautions
Reference
BLM 6 200 S H P - 5 A S
How to use
BLM 5 200 H P K - 5 A B 5 B - L
Reference
10
4. Names and functions of parts
Protective film
Use after removing
Display the protective film.
Operation panel
Operation
Safety precautions
Setting dial
keys
LOCAL LED ALARM LED
CHARGE LED
Preparation
I/O signals connector (CN5)
Regeneration resistor terminal
(CN1)
Reference
Item Display Description
How to use
page
Display: This display shows the monitor items, setting screen, alarms, etc.
MODE Operation keys: These keys are used to switch the operation mode or change parameters.
LOCAL When the local control operation is performed, the motor can be operated and stopped
Operation panel RUN 42
using key and key.
STOP
Setting dial: Turn - Setting of parameter value, screen transitions
PUSH-SET
Press - Determine (SET)
LOCAL LED LOCAL This LED is lit in green when the local control operation is performed. 42
This LED blinks in red when an alarm is generated.
ALARM LED ALARM 70
This LED blinks in orange when information is generated.
Reference
This LED is lit in red while the main power is input. After the main power was turned off, the
CHARGE LED CHARGE –
LED will turn off once the residual voltage in the driver drops to a safe level.
terminal (CN1)
Motor connector (CN2) MOTOR Connects the power connector (white) of the connection cable.
15
Sensor connector (CN4) HALL-S Connects the sensor connector (black) of the connection cable.
USB Communication
Connects a PC in which the data setting software MEXE02 has been installed. 18
connector
Connects the input signals.
I/O signals connector
I/O Connects an accessory external potentiometer (sold separately) or external DC power supply. 17
(CN5)
Connects the output signals.
Protective Earth Terminal Connects the ground terminal of the connection cable and the grounding wire. 16
Mounting holes
These mounting holes are used to install the driver with screws (M4 or No.8-32UNC). 12
(2 locations at the rear)
11
Installing
This chapter explains the installation locations and installation methods of the driver.
1. Installation location
Install the product in a well-ventilated location that provides easy access for inspection.
•• Inside an enclosure installed indoors (provide a ventilation hole)
•• Operating ambient temperature: Driver 0 to +50 °C (+32 to +122 °F) (non-freezing)
Safety precautions
2. Installation method
Preparation
The driver is designed so that heat is dissipated via air convection and conduction through the enclosure.
When installing drivers, provide a clearance of at least 25 mm (0.98 in.) in the horizontal and vertical directions between the
driver and enclosure or other equipment within the enclosure.
Installation conditions and operating ambient temperature for the driver vary depending on the installation method.
Note •• Install the driver in an enclosure whose pollution degree is 2 or better environment, or whose degree of protection
is IP54 minimum.
•• Do not install any equipment that generates a large amount of heat or noise near the driver.
•• Do not install the driver underneath the controller or other equipment vulnerable to heat.
•• If the ambient temperature of the driver exceeds the upper limit of the operating ambient temperature, revise the
How to use
ventilation condition or forcibly cool the area around the driver using a fan in order to keep within the operating
ambient temperature.
•• Be sure to install the driver vertically (in vertical position).
Mounting hole
(rear side)
Appendix
12
zzWhen installing two or more drivers zzWhen drivers are installed in a close contact state
When two or more drivers are to be installed side by side, Install drivers to a flat metal plate offering high heat conductivity
provide 20 mm (0.79 in.) and 25 mm (0.98 in.) clearances [corresponding to an aluminum plate of 350×350×2 mm
in the horizontal and vertical directions, respectively. (13.8x13.8x0.08 in.) or larger].
20 mm (0.79 in.) or more Operating ambient temperature:
in horizontal direction 30 W, 60 W, 120 W : 0 to +50 °C (+32 to +122 °F)
200 W, 300 W, 400 W : 0 to +40 °C (+32 to +104 °F)
Safety precautions
25 mm (0.98 in.) or more
in vertical direction
Preparation
Mounting to DIN rail
When installing the driver to a DIN-rail, use an accessory DIN rail zzWhen drivers are installed in a close contact state*
mounting plate MADP02 and mount it to a 35 mm (1.38 in.)
wide DIN rail.
After installing to the DIN rail, secure the both sides of the driver
with end plates that the customer provides.
Refer to "MADP02 handling guideline" for the installation
method.
Operating ambient temperature: 0 to +40 °C (+32 to +104 °F)
How to use
* 300 W type drivers of single-phase 200-240 VAC cannot be
installed in a state of being closely contacted.
DIN rail
When installing two or more drivers, provide a clearance of
20 mm (0.79 in.) between them in the horizontal direction.
Reference
Dimension [Unit: mm (in.)]
Mass: 0.8 kg (1.76 lb.)
ϕ4.5 (ϕ0.177) Thru 18
[81.2 (3.20)] 120 (4.72) (0.71) 11 (0.43)
5 (0.20)
150 (5.91)
(3.50)
89
4.5 (0.18)
R2.25 (0.089)
4.8 9.5 30
(0.19) (0.37) Protective Earth Terminal2 ×M4 3×M3 (1.18) 5 (0.20)
13
Connecting
This chapter explains how to connect the motor, I/O signals and power supply to the driver, as well as grounding method.
For protection against electric shock, do not turn on the power supply until the wiring is completed.
Motor
Driver
Safety precautions
CN4
CN2
Preparation
Note •• Have the connector plugged in securely. Insecure connections may cause malfunction or damage to the motor or
driver.
•• When cycling the power or plugging/unplugging the connector, turn off the power and wait for the CHARGE LED to
turn off before doing so. Residual voltage may cause electric shock.
How to use
Note Check the power-supply voltage specifications of the driver before applying the voltage.
If the voltage exceeding the rated range is applied, the driver may be damaged.
Single-phase 100 - 120 VAC 50/60 Hz Single-phase 200 - 240 VAC 50/60 Hz Three-phase 200 - 240 VAC 50/60 Hz
L Connect the live side L1 Connect the live side L1 Connect the R, S and T
Reference
Connecting method
Applicable lead wire 10 mm
Screwdriver 2 (0.39 in.)
•• Lead wire size: Stranded wire AWG18 to 14 (0.75 to 2.0 mm )
Lead wire •• Conductive material: Use only copper wire.
Appendix
Circuit breaker
Be sure to connect a circuit breaker to the power line of the driver to protect the primary circuit.
•• Rated current of protective device: 10 A •• Circuit breaker: Mitsubishi Electric Corporation NF30
14
2. Connecting the motor and driver
Connect the connection cable (sold separately) to the motor and driver.
The connection cables are provided up to 20 m (65.6 ft.).
There are two types of connection cables which cable leading directions are different.
The following explains as an example of "leading in direction of output shaft"
Safety precautions
[ Cable leading direction ]
Insert into
Connection cable the driver Leading in direction of output shaft
CN4
CN2
Leading in opposite direction of output shaft
Driver
Preparation
Motor
How to use
Attach Position of lever
Reference
Secure
15
Extension between motor and driver
Use a connection cable (accessory) for relay when extending the wiring distance between the motor and driver.
The connection cable for relay can be used by connecting up to 2 pieces. The wiring distance between the motor and driver can
be extended to a maximum of 20.5 m (67.2 ft.).
Example of use: Example of extension by adding two connection cables
20.5 m (67.2 ft.)
Safety precautions
Grounding
Connecting for relay
Be sure to ground.
Be sure to insulate the
terminal not in use.
Grounding
Be sure to ground.
Preparation
Note •• Secure each connectors part not to apply stress on the connectors part. If not secured, the cables may damage by
the stress.
•• Securely insert the connector straight. Insecure connections may cause malfunction
or damage to the motor or driver.
3. Grounding
Ground using the Protective Earth Terminals of the motor and driver, as well as the ground terminal of the connection cable.
Note Be sure to ground the product. Failure to do so may result in electric shock or damage to the product.
How to use
Static electricity may cause damage to the product if the Protective Earth Terminals are not grounded.
Reference
Protective Earth wire of the connection cable
Protective Earth Terminal Grounding Conductor size: AWG18 (0.75 mm2)
Be sure to ground. Maximum conductor resistance: 25.0 Ω/km
Ground terminal
Appendix
•• Applicable crimp terminal: Round crimp terminal with insulation cover [Unit: mm (in.)]
•• Terminal screw size: M4
9.5 (0.37) or less
16
4. Connecting the I/O signals (CN5)
Connect the input signals and output signals to the CN5.
Connecting method
Screwdriver
Applicable lead wire 10 mm
2
(0.39 in.)
•• Lead wire size: Stranded wire AWG24 to 18 (0.2 to 0.75 mm )
Safety precautions
Lead wire •• Conductive material: Use only copper wire.
Applicable crimp terminal
Manufacturer: PHOENIX CONTACT GmbH & Co. KG
Model: AI 0,25-10 [Conductor cross-sectional area: 0.14 to 0.34 mm2 (AWG24)]
AI 0,34-10 [Conductor cross-sectional area: 0.14 to 0.34 mm2 (AWG22)]
AI 0,5-10 [Conductor cross-sectional area: 0.40 to 0.65 mm2 (AWG20]
Connector model: DFMC1,5/9-ST-3,5 AI 0,75-10 [Conductor cross-sectional area: 0.65 to 0.82 mm2 (AWG18)]
(PHOENIX CONTACT GmbH & Co. KG)
Preparation
3 IN1 [REV] The motor rotates in the CCW direction while this signal is being ON.
This signal is used to select how to stop the motor. When it is OFF,
4 IN2 [STOP-MODE]
the motor decelerates to a stop.
5 IN3 [M0] The operation data number can be selected based on the
10 1 6 IN4 [M1] combination of ON-OFF states of the M0 and M1 inputs.
7 IN5 [ALARM-RESET] This signal is used to reset the alarm.
11 2
8 IN6 [Not used] Various functions can be assigned.
12 3
0V
13 4 9 IN-COM1 Connect when using an internal power supply.
(for internal power supply)
14 5 When a regeneration resistor is used, connect the thermostat output
10
15 6 of the regeneration resistor (normally closed). If the regeneration
TH TH
resistor overheats to turn the thermostat output OFF, the
16 7 11
How to use
“regeneration resistor overheat” alarm is generated.
17 8 12 VH These signals are connected when the rotation speed or torque
External analog
18 9 13 VM limiting value is set externally using an external potentiometer or
setting input
14 VL external DC voltage. (Refer to p.18)
15 OUT0+ 30 pulses are output while the motor output shaft makes one
[SPEED-OUT]
16 OUT0– revolution.
17 OUT1+
[ALARM-OUT] This signal will be output when an alarm generates. (Normally closed)
18 OUT1–
* The signal in brackets [ ] is a function that is assigned at the time of shipment.
For the pin No.2 to 8 and No.15 to 18, the assigned function can be changed. Refer to p.24 for details.
Reference
All input signals of the driver are photocoupler inputs.
When an external power supply is used: 20.4 to 28.8 VDC, 100 mA or more Pin No. 680 Ω
6.6 kΩ
1
1 kΩ
2 to 8
Photocoupler
9
0V
Note •• Always connect a current-limiting resistor. If the power supply voltage is connected to the output circuit directly
without connecting a current-limiting resistor in between, the driver will be damaged.
•• When connecting a relay (inductive load), etc., to detect alarm outputs,
provide a fly-back voltage control measure based on diode, etc., for Inductive load
the inductive load. Or use a relay with built-in flywheel diode.
Flywheel
Pin No. diode
15, 17
17
When using a controller with a built-in clamp diode
If a controller with a built-in clamp diode is used, a leakage path may External control
form and cause the motor to operate even when the controller power equipment Driver
is off, as long as the driver power is on.
Since the power capacity of the controller is different from that of the VCC +5 V
driver, the motor may operate when the controller and driver powers
CN5
are turned on or off simultaneously.
When powering down, turn off the driver power first, followed by the 2 to 8
Safety precautions
controller power, and when powering up, turn on the controller power 9
first, followed by the driver power.
0V
0V
External DC
its primary and secondary sides, and connect the pin No.13 and 14 of the CN5. power supply
The input impedance between the VM input and VL input is approximately Pin No.13 VM input
41.8 kΩ. 0 to 10 VDC
The VL input is connected to the IN-COM1 inside the driver. 1 mA or more Pin No.14 VL input
Note Be sure to set the external DC voltage to 10 VDC or lower. When connecting the external DC power supply, make sure
the polarities are correct. Reversing the polarities may cause damage to the driver.
Reference
Note •• Connect the driver and PC directly using the USB cable without using a hub or extension cable.
•• In large electrically noisy environments, use the USB cable with a ferrite core or install a ferrite core to the USB cable.
18
Setting of ID
If the specific USB-ID (serial number) is assigned to the driver, the individual COM port number can be set in each axis.
When two or more drivers are connected to a PC at the same time, the individual COM port number can be set in each USB-ID.
When multiple axes are connected with the USB cable at the same time, set the "USB-ID enable" parameter to "Enable," and set
the individual ID to each axis. To change the USB-ID, Windows automatically assign the specific COM port number in each ID.
Related parameters
Parameter Factory
ID Description Setting range
Safety precautions
name setting
Sets whether to enable or disable the USB-ID. When it is set to "Disable," 0: Disable
498 USB-ID enable 1
the USB-ID is automatically set to a random number. 1: Enable
Sets the USB-ID (serial number).
499 USB-ID 0 to 999,999,999 0
The COM port at power-on can be fixed.
2555 USB-PID Sets the ID to be displayed in the COM port. 0 to 31 0
Note If the COM port number is changed, set the "Communication port setting" of the data setting software again according
to the COM port number after being changed.
Preparation
When an inertial load is operated with the round shaft type motor of 300 W or higher, use an accessory regeneration resistor
RGB100 (sold separately).
Install the regeneration resistor in a location where heat dissipation capacity equivalent to a level achieved with a heat sink
[made of aluminum, 350×350×3 mm (13.78×13.78×0.12 in.)] is ensured.
How to use
the CN5.
Regeneration
resistor
150 °C (302 °F)
R
[N.C.]
Connect to CN5
AWG22
Reference
Connect to CN1
RG2 terminal
Note •• Be sure to connect the thermostat output to the TH input when using the regeneration resistor.
•• If the regeneration resistor overheats to exceed the permissible temperature, the thermostat output is turned OFF
Appendix
to generate the “regeneration resistor overheat” alarm. If the “regeneration resistor overheat” alarm was generated,
reconsider the driving condition, ambient temperature and others.
19
8. Connection diagram
Sink logic
zzWhen using the built-in power supply
This is a connection example for when the power supply is single-phase 100-120 VAC, the rotation speed is set externally, and the
Safety precautions
NC
Grounding the driver
Be sure to ground.
Sensor
connector
CN4 Speed setting by the external
Control circuit
Connecting the USB potentiometer (accessory) or
+5 V external DC voltage
CN5 CN5
VH N.C.
Command 12 12
VM VM
voltage 13 13
value VL VL
14 14
+5 V 0V External
How to use
DC voltage
680 Ω 10 VDC or lower
20
zzWhen using the external power supply
This is a connection example for when the power supply is single-phase 100-120 VAC and the motor is operated by setting the
rotation speed externally.
The I/O signal in the brackets [ ] is the factory setting.
Refer to p.58 for the assignment of I/O signals.
Driver
Motor connection
CN1 Main circuit
Safety precautions
RG1 Motor connector
RG2
CN2 Motor
Circuit breaker NC
Connecting L L Grounding the motor ∗
the power Be sure to ground.
supply N N
NC
Grounding the driver
Be sure to ground.
Sensor
connector
CN4 Speed setting by the external
Control circuit
Connecting the USB potentiometer (accessory) or
Preparation
+5 V external DC voltage
CN5 CN5
VH N.C.
Command 12 12
VM VM
voltage 13 13
value VL VL
14 14
0V External
DC voltage
Connecting input signals 10 VDC or lower
20.4 to 28.8 VDC CN5
100 mA or more IN-COM0 6.6 kΩ
1
IN0
[FWD]
2
How to use
IN1
[REV] 3
IN2
[STOP-MODE] CN5
4
IN3 15
[M0] 5 16
IN4
[M1] 17 Refer to p.23 for connection of
6 output signals.
IN5 18
[ALARM-RESET] 7
IN6 8
[Not used]
Reference
Note Use a power supply of 20.4 VDC to 28.8 VDC, 100 mA or more, for connecting input signals.
Appendix
21
Source logic
When using the external power supply
This is a connection example for when the power supply is single-phase 100-120 VAC and the motor is operated by setting the
rotation speed externally.
The I/O signal in the brackets [ ] is the factory setting.
Refer to p.58 for the assignment of I/O signals.
Driver
Safety precautions
IN1
[REV]
3
IN2
[STOP-MODE]
4
IN3
[M0] CN5
5
IN4 15
[M1]
6 16
IN5
[ALARM-RESET] 17 Refer to p.23 for connection of
7
18 output signals.
IN-COM0 6.6 kΩ
1
Reference
IN6 8
[Not used]
Note Use a power supply of 20.4 VDC to 28.8 VDC, 100 mA or more, for connecting input signals.
22
Connection example for I/O signals and programmable controller
zzSink logic Programmable controller Driver
24 VDC CN5
IN-COM0
1
IN0 6.6 kΩ 1 kΩ
2
IN1 6.6 kΩ 1 kΩ
3
Safety precautions
IN2 6.6 kΩ 1 kΩ
4
IN3 6.6 kΩ 1 kΩ
5
IN4 6.6 kΩ 1 kΩ
6
IN5 6.6 kΩ 1 kΩ
7
IN6 6.6 kΩ 1 kΩ
8
IN-COM1 9 Do not connect anything.
0V
Preparation
4.5 to 30 VDC
How to use
zzSource logic Programmable controller Driver
24 VDC CN5
IN-COM0
1
0V IN0 6.6 kΩ 1 kΩ
2
IN1 6.6 kΩ 1 kΩ
3
IN2 6.6 kΩ 1 kΩ
4
IN3 6.6 kΩ 1 kΩ
5
Reference
IN4 6.6 kΩ 1 kΩ
6
IN5 6.6 kΩ 1 kΩ
7
IN6 6.6 kΩ 1 kΩ
8
IN-COM1 9 Do not connect anything.
4.5 ro 30 VDC
100 mA or less OUT0+
15
R∗ OUT0-
16
100 mAor less OUT1+
Appendix
17
R∗ OUT1-
18
0V
∗ Recommended resistance value for when the limiting resistor R is connected
In the case of 24 VDC: 680 Ω to 2.7 kΩ (2 W) In the case of 5 VDC: 150 Ω to 560 Ω (0.5 W)
23
9. I/O signals
This section explains about input signals and output signals.
Reference
Signal name Function Connection
page
IN5 ALARM-RESET This is a signal to reset the present alarm when a driver protective function was activated. p.27
IN6 Not used Various functions can be assigned. –
change the H-FREE Holding of the motor shaft by the slight position-keeping function can externally be switched
assignment at motor standstill.
This is a signal to switch externally whether to enable or disable the torque limiting function.
TL
Limiting the output torque of the motor can externally be switched.
p.28
INFO-CLR This is a signal to clear the information being generated.
HMI This is a signal to limit the operation using the operation panel or data setting software MEXE02.
This is a signal externally to stop the motor forcibly. (Normally closed)
EXT-ERROR
When this signal is turned OFF, the external stop alarm will generate.
Output signal
Reference
Reference
Signal name Function Connection
page
This is a signal to be output in synchronization with the motor rotation.
OUT0 SPEED-OUT
30 pulses are output while the motor output shaft makes one revolution.
This is a signal to be output when a driver protective function was activated.
OUT1 ALARM-OUT
(Normally closed)
MOVE This is a signal to be output when the motor is rotating by turning the operation input signal ON. p.28
INFO This is a signal to be output when information is generated.
Signals being
possible to TLC This is a signal to be output when the motor output torque reached the torque limiting value.
change the
This is a signal to be output when the motor detection speed reached the plus or minus range
assignment VA
Appendix
Refer to "I/O function selection parameters" (p.58) when changing the signal assigned in the I/O signal terminals.
24
9-2 Overview of I/O signals
Input signal
zzInternal input circuit
All input signals of the driver are photocoupler inputs. They are turned "ON" when the current flows to the photocoupler, and
they are turned "OFF" when the current does not flow.
Safety precautions
+5 V
Preparation
The logic level setting for input terminals IN0 to IN6 can be changed using the parameter.
Related parameters
ID Parameter name Description Setting range Factory setting
2128 IN0 input logic level setting
2129 IN1 input logic level setting
2130 IN2 input logic level setting
0: Non invert
2131 IN3 input logic level setting Changes the logic level setting for the input terminals IN0 to IN6. 0
1: Invert
2132 IN4 input logic level setting
2133 IN5 input logic level setting
How to use
2134 IN6 input logic level setting
Output signal
zzInternal input circuit
All output signals of the driver are photocoupler/open-collector outputs.
Pin No.
15, 17
16, 18
25
9-3 Descriptions of input signals
Operation input signals vary depending on the input mode. The input mode can be changed by the setting of the "Operation
input mode selection" parameter (ID: 1819). Refer to p.57 for details.
turned OFF.
When the REV input is turned ON, the motor rotates in the CCW direction. The motor decelerates to a stop when the signal is
turned OFF.
The motor rotation direction can be changed by the setting of the "Motor rotation direction" parameter (ID: 450).
Refer to p.38 for the rotation direction.
If both the FWD and REV inputs are turned ON, the motor decelerates to a stop.
zzSTOP-MODE input
This is a signal to select how the motor should stop when the FWD input or REV input is turned OFF.
When the STOP-MODE input is OFF, the motor decelerates to a stop according to the deceleration time of the operation data
number.
When the STOP-MODE input is ON, the motor stops at the shortest time (instantaneous stop).
Preparation
OFF
STOP-MODE input ON
OFF
If the RUN/BRAKE input is turned OFF while the motor is rotating, the motor stops at the shortest time (instantaneous stop).
zzCW/CCW input
This is a signal to change the motor rotation direction. The motor rotates in the CCW direction when this signal is turned ON, and
in the CW direction when it is turned OFF.
CCW Instantaneous
stop
10 ms or more 10 ms or more
ON
START/STOP input
OFF
10 ms or more
RUN/BRAKE input ON
OFF
CW/CCW input ON
OFF
26
M0 to M3 inputs
A desired operation data number can be selected by a combination of ON-OFF status of the M0 to M3 inputs.
The M0 and M1 inputs are assigned at the time of shipment. If the M2 and M3 inputs are assigned, the operation of 16 speeds can
be performed.
Operation data No. M3 M2 M1 M0
0 OFF OFF OFF OFF
1 OFF OFF OFF ON
Safety precautions
2 OFF OFF ON OFF
3 OFF OFF ON ON
4 OFF ON OFF OFF
5 OFF ON OFF ON
6 OFF ON ON OFF
7 OFF ON ON ON
8 ON OFF OFF OFF
9 ON OFF OFF ON
10 ON OFF ON OFF
11 ON OFF ON ON
12 ON ON OFF OFF
Preparation
13 ON ON OFF ON
14 ON ON ON OFF
15 ON ON ON ON
ALARM-RESET input
To reset an alarm, turn the FWD input and REV input OFF, and remove the cause of the alarm before turning the ALARM-RESET
input ON. If either the FWD input or REV input is being ON, the ALARM-RESET input is disabled. (In the case of 3-wire input mode,
when both the START/STOP input and RUN/BRAKE input are being ON, the ALARM-RESET input is disabled.)
If the alarm cannot be reset with the ALARM-RESET input, once turn off the power, and turn on the power again after the CHARGE
How to use
LED is turned off.
Alarm generation
Stop
Motor operation CW CW
ON
FWD input
OFF
10 ms or more
Reference
ON
ALARM-RESET input
OFF
10 ms or less
ON
ALARM-OUT output
OFF
Note •• Continuing the operation without removing the cause of the alarm may cause damage to equipment.
•• The overcurrent and EEPROM errors cannot be reset using the ALARM-RESET input.
Appendix
27
Other inputs
zzH-FREE input
This input signal can be used when the slight position-keeping function is enabled.
If the H-FREE input is turned ON when the motor shaft is electrically held by the slight-position keeping function, the motor shaft
can be rotated externally.
zzTL input
Safety precautions
[Functions to be limited]
•• I/O test •• Local control operation •• Teaching, remote operation
•• Editing parameters and data, downloading, initializing •• Configuration
zzEXT-ERROR input
The EXT-ERROR input is normally closed.
When this signal is turned OFF, an alarm generates, and the motor stops instantaneously.
Then " " is shown on the display.
When the HMI input, TL input, and EXT-ERROR input are not assigned to input terminals, they are always set to ON.
How to use
Note
And if a single input is assigned to multiple input terminals, the function will be performed when all of the terminals
are turned ON.
ALARM-OUT output
When the protective function of the driver is activated, the ALARM-OUT output is turned OFF and the ALARM LED blinks (normally
closed).
At the same time, the alarm code is shown on the display of the operation panel, and the motor coasts to a stop. (Instantaneous
stop at the time of external stop)
MOVE output
Appendix
The MOVE output is turned ON when the motor is rotating by turning the operation input signal ON.
CW
Motor movement
ON
FWD input
OFF
ON
MOVE output
OFF
28
INFO output
If information is generated, the INFO output is turned ON.
Related parameters
ID Parameter name Description Setting range Factory setting
Sets whether a state of generating information is automatically cleared when 0: Disable
447 INFO auto clear 1
the cause generated the information was removed. 1: Enable
Safety precautions
TLC output
When the motor torque reaches the torque limiting value, the TLC output is turned ON.
Note If the torque limiting value is set to less than 20%, the TLC output may not be stable.
VA output
This signal is turned ON when the detection speed reaches "plus or minus range of VA detection width against the setting speed."
The width to turn the VA output ON can be set using the "VA detection width" parameter (ID: 1817).
Related parameters
ID Parameter name Description Setting range Factory setting
Preparation
1817 VA detection width Sets the detection width for the VA output. 1 to 400 r/min 200
Example: When the motor speed changes from the setting speed 1 to the setting speed 2
Motor speed
How to use
ON
VA output
OFF
DIR output
This is a signal to output the motor rotation direction.
It is turned ON when the motor rotates in the direction to which the positive side was set in the "Motor rotation direction"
parameter.
Related parameters
Reference
ID Parameter name Description Setting range Factory setting
Sets the rotation direction of the motor output shaft when 0: Positive direction=CCW
450 Motor rotation direction 1
inputting the FWD input. 1: Positive direction=CW
Example: When the "Motor rotation direction" parameter (ID: 450) is set to 1
CW
Motor movement
CCW
ON
Appendix
DIR output
OFF
29
Operating
There are two methods to operate the motor.
Operation using the operation panel Operation using the external signals
The motor can be operated using the operation panel of the driver. The motor can be operated using the external signals or
data setting software MEXE02.
Driver Driver
Safety precautions
Motor Motor
Programmable
controller, etc.
Operation panel
When the power supply is turned on, Refer to p.42 for details
the display shows as follows. about the operation
LOCAL key STOP key panel.
Display: Rotation speed
0 r/min (standstill)
LOCAL LED
Setting dial
Turn
The display changes to lighting from
The display blinks. blinking, and the speed will be set.
You can adjust the speed while blinking. When you start the motor next time,
it will rotate at the set speed.
30
2. Operation using the external signals
2-1 Overview
The motor can be operated by setting up to 16 operation data and Driver
selecting the operation data number externally.
Safety precautions
Motor
Operation Factory Reference
Item Setting range Programmable
data No. setting page
controller, etc.
Rotation speed 50 to 4000 r/min 50 p.31
Torque limiting 0 to 300% 300 p.35
0 to 15
Acceleration time
0.0 to 15.0 s 0.5 p.37
Deceleration time
Preparation
Data setting External
Operation panel External DC voltage
software MEXE02 potentiometer
External
DC power supply
0 to 10 VDC
1 mA or more
How to use
p.31 p.59 p.32 p.32
4 Press
Change to 1000 r/mim
Appendix
Turn
Setting screen of rotation
speed
50 r/min (factory setting)
If the display is not shown as the above steps, check "Setting the operation data" of the operation panel on p.46.
31
2-3-2 When setting with the external potentiometer or external DC voltage
This is the procedure for when the rotation speed is set using the external potentiometer or external DC voltage after selecting
the data No.1.
3 Change the setting of the "Speed, torque limiting command selection" parameter (ID: 1820) to "1"
Press three
times Parameter mode
Preparation
5 Press
[ Parameter setting range ]
0: Digital setting
1: Analog setting for the rotation speed of the
operation data No.1
to select 1
8 Press twice
[ To return to the rotation speed display ]
Press Press
three times
Reference
Pin No.5
Pin No.9
4000 4000
3500 3500
Appendix
If the display is not shown as the above steps, check "Setting the operation data" of the operation panel on p.46.
32
2-4 Operation/standstill using external signals
When the FWD input is turned ON, the motor rotates in the CW direction. The motor decelerates to a stop when the signal is
turned OFF.
When the REV input is turned ON, the motor rotates in the CCW direction. The motor decelerates to a stop when the signal is
turned OFF.
If both the FWD and REV inputs are turned ON, the motor decelerates to a stop.
This rotation direction is based on the factory setting of the "Motor rotation direction" parameter (ID: 450).
(Motor rotation direction: p.38)
Safety precautions
The factory setting is 2-wire input mode. You can change to 3-wire input mode.
(Switching of the operation input mode: p.57)
Selection of Rotation speed switching/Stop mode Forward and reverse operation
Preparation
10 ms or more 10 ms or more
REV input ON
OFF
STOP-MODE input ON
OFF
How to use
direction" parameter (ID: 450).
Operation/
Speed switching/ Operation/Instantaneous stop
Stop Rotation direction switching Operation/Deceleration stop
3000 r/min
1000 r/min
CW CW CW CW
Motor operation
CCW
Reference
ON
FWD input
OFF
ON
REV input
OFF
STOP-MODE input ON
OFF
ON
Appendix
M0 input
OFF
Refer to p.38 for the setting and operation for when operating two or more speeds.
33
2-6 Gain adjustment and offset adjustment for rotation speed
If the gain or offset is adjusted when the rotation speed is set using the external DC voltage or external potentiometer, the slope
of the speed command can be changed and the speed can finely be adjusted.
Note The rotation speed corresponding to the voltage value varies depending on the product.
zzRelated parameters
ID Parameter name Description Setting range Factory setting
Sets the speed command per 1 VDC of the input
1821 Analog operation speed command gain 0 to 4000 r/min 850
voltage by the external analog setting device.
Sets the offset of the speed command input by
1822 Analog operation speed command offset –2000 to +2000 r/min 0
the external analog setting device.
2085 Speed upper limit Sets the upper limit value of the speed command. 50 to 4000 r/min 4000
2086 Speed lower limit Sets the lower limit value of the speed command. 50 to 4000 r/min 50
zzSetting example 1:
When the motor is operated linearly by setting the maximum rotation speed to 4000 r/min using the external
How to use
DC voltage of 0 to 10 VDC
Sets the "Analog operation speed command gain" parameter (ID: 1821) to 425.
Motor shaft rotation speed (r/min)
4000 4000
Reference
0 5 10 0 5 10
Setting voltage (V) Setting voltage (V)
zzSetting example 2:
When the motor is operated linearly by setting the maximum rotation speed to 2000 r/min using the external
DC voltage of 0 to 10 VDC
Set the "Speed upper limit" parameter (ID: 2085) to 2000 first, and then set the "Analog operation speed command gain" parameter
(ID: 1821) to 213.
Motor shaft rotation speed (r/min)
2000 2000
0 5 10 0 5 10 0 5 10
Setting voltage (V) Setting voltage (V) Setting voltage (V)
Refer to "How to adjust the speed difference" on p.40 for how to use the "Analog operation speed command offset" parameter
(ID: 1822).
34
3. Setting of torque limiting
The maximum output torque of the motor can be limited. Set when the motor torque is suppressed for safe uses or it is limited
according to the load.
[ Setting range: 0 to 300% ]
If the time to lock the motor shaft exceeds 5 seconds, use the torque limiting value at 50% or less.
Safety precautions
Related I/O signals
zzTL input
When the TL input is assigned to the input terminal, enable or disable of the torque limiting is switched by the ON-OFF status of
the TL input.
When the TL input is being ON: The torque limiting function is enabled, and the maximum output torque of the motor is limited
based on the set torque limiting value.
When the TL input is being OFF: The torque limiting function is disabled, and the maximum output torque of the motor is the
maximum instantaneous torque.
Note When the TL input is not assigned to the input terminal, this input will be always set to ON. If the TL input is assigned
to multiple input terminals, the function will be performed when all of the terminals are turned ON.
zzTLC output
Preparation
When the motor torque reaches the torque limiting value, the TLC output is turned ON.
Note If the torque limiting value is set to less than 20%, the TLC output may not be stable.
Setting method
Digital setting Analog setting
Data setting External
Operation panel External DC voltage
software MEXE02 potentiometer
How to use
External
DC power supply
0 to 10 VDC
1 mA or more
Setting procedures
Reference
Example: When the external DC voltage is used
1. Set the "Speed-torque limiting command selection" parameter (ID: 1820) to "3: Torque limiting is analog setting."
2. Connect a DC power supply. CN5
3. Set the torque limiting value by reference • External DC voltage -Torque limiting characteristics
Appendix
300
250
200
150
100
50
0 1 2 3 4 5
External DC voltage (V)
35
3-1 Gain adjustment and offset adjustment for torque limiting value
If the gain or offset is adjusted when the torque limiting value is set using the external DC voltage or external potentiometer, the
slope of the command or lower limit can be set.
Note The torque limiting value corresponding to the voltage value varies depending on the product.
* If the motor does not reach the torque upper limit when the
Analog torque limiting offset setting voltage is the maximum value, increase the value in the
Analog torque limiting gain (ID: 1824)
(ID: 1823) analog torque limiting gain.
0 1 10
Setting voltage
Preparation
zzRelated parameters
ID Parameter name Description Setting range Factory setting
Sets the torque limiting value per 1 VDC of the input
1823 Analog torque limiting gain 0 to 300%/V 65
voltage by the external analog setting device.
Sets the offset of the torque limiting input by the external
1824 Analog torque limiting offset –150 to +150% 0
analog setting device.
Sets the maximum value of the torque limiting by the
1825 Analog torque limiting maximum value 0 to 300% 300
external analog setting device.
How to use
zzSetting example:
When adjusting the torque limiting value up to 300% using the external DC voltage of 0 to 10 VDC
Sets the "Analog torque limiting gain" parameter (ID: 1823) to 32.
Motor shaft torque limiting value (%)
300 300
Reference
0 5 10 0 5 10
Setting voltage (V) Setting voltage (V)
Appendix
36
4. Setting of acceleration/deceleration time
The acceleration time and deceleration time can be set to prevent the load from receiving a shock upon starting or stopping.
Setting range: 0.0 to 15.0 seconds (factory setting: 0.5 seconds)
Acceleration time refers to the time needed for the motor to reach the 3000 r/min
rated speed (3000 r/min) from the standstill status.
Deceleration time refers to the time needed for the motor to stop from the
Safety precautions
rated speed (3000 r/min).
Preparation
If the frictional load or inertial load becomes larger, the moving time Actual motor
against the setting tends to be longer. movement
Time
Acceleration time
Setting method
Digital setting
Data setting
Operation panel
software MEXE02
How to use
•• If the rotation speed is set by the digital
setting, the acceleration time and
deceleration time can be set by the time
needed to reach the set speed.
Refer to p.56 for details.
p.46 p.59
Reference
Appendix
37
5. Setting of the rotation direction
CCW
(REV input signal)
CW
(FWD input signal)
Related parameters
ID Parameter name Description Setting range Factory setting
Sets the rotation direction of the motor output shaft when 0: Positive direction=CCW
450 Motor rotation direction 1
inputting the FWD input. 1: Positive direction=CW
Preparation
In case of REV:
The multi-speed operation can be performed by setting the rotation speed and switching
the ON-OFF status of the M0 to M3 inputs. Low speed
When the M0 to M3 inputs are assigned to the CN5, the variable-speed operation can be
High speed
performed using up to 16 operation data.
Appendix
38
Data setting method (example: Rotation speed)
Turn on the AC power supply Operation panel
Safety precautions
2 Press twice
Data mode Setting dial
3 Press
Data number
selection screen
Data No.0 :
Preparation
• Acceleration time
• Deceleration time
• Initialization
5 Press
Setting screen
6 Turn
Setting
Continue to turn clockwise until "1000"
How to use
The display blinks
Data setting
7 Press
8 Press once
Data number
selection screen [ To return to the rotation speed display ]
Press Press
four times
Reference
Operation method (example: In case of four speeds)
Select any of the operation data No.0 to No.3 by switching the ON-OFF status of the M0 and M1 inputs, and operate the motor.
The motor is operated using the rotation speed, torque limiting value, acceleration time, and deceleration time in the selected
operation data number.
<<Operation procedure>> 1. Select the operation data number using the M0 and M1 inputs.
2. When either the FWD input or REV input is turned ON, the motor rotates.
3. Switch the operation data using the M0 and M1 inputs.
4. When the FWD input or REV input which has been turned ON is turned OFF, the
motor stops.
Appendix
39
7. Adjusting the rotation speed of two or more motors by a single setting device
(multi-motor control)
Multiple motors can be operated at the same speed using a single variable resistor or external DC voltage.
•• Change the "Speed, torque limiting command selection" parameter (ID: 1820) to "1" or "2" of the analog setting when
operating in this method.
When setting to "1": Selecting the data No.1 makes the rotation speed the analog setting.
Safety precautions
When setting to "2": Selecting any of the data numbers makes the rotation speed the analog setting.
•• A connection example shown below applies to products for the single-phase specifications. In the case of products for the
three-phase specifications, connect the power supply line to three-phase power supply. Connections of motors and I/O signals
are omitted in the figure.
supply
Example: If two drivers are used input line
Resistance (VRx) = 20/2 (kΩ), 2/4 (W)
Therefore, the resistance is calculated as 10 kΩ, 1/2 W.
Setting voltage
zzAdjustment by a resistor Speed
setting
Connect a resistor of 470 Ω, 1/4 W to the terminal VM on line
Driver 1 Driver n
the driver 1 and connect a variable resistor VRn of 1 kΩ, VRn
470 Ω
1/4 W to the driver 2 and subsequent drivers. VH VH 1 kΩ, 1/4 W
1/4 W
L VM L VM
N VL N VL
Power
supply Power
input line
40
Convenient functions
Display Displaying the rotation speed of the gearhead output shaft p.52
p.44
Safety precautions
Displaying the motor output torque
Speed setting Changing the setting method of the rotation speed p.52
Preparation
Operating in two or more speeds p.38
Checking the setting value of the external speed setting device p.44
Application Holding a load by the slight position-keeping function at motor standstill p.56
How to use
Changing the motor rotation direction with the FWD input p.38
Reference
Checking the ON-OFF status of input signals p.44
Alarm
Information Changing the overload alarm detection time p.55
Lock Locking so that the setting is not changed with the operation panel p.49
41
Operation panel
This chapter explains how to set data and how to operate a motor using the operation panel on the driver.
1. Operation panel
This section explains the name and function of each part of the operation panel as well as function modes.
Display
Switches whether to enable or disable Stops the motor while the local
the setting of the local control operation. control operation is performed.
The LOCAL LED is lit while the local
control operation is performed. Changes the setting value of the data and
Setting dial parameters.
Local control operation: This is a method to operate using the operation panel.
Remote control operation: This is the method to operate using the external signals or data setting
software MEXE02.
• The local control operation can be enabled when the monitor mode is selected.
If the LOCAL key is pressed when the other operation mode is selected, " " is displayed.
•• The operating method is described on p.30.
• Alphabet
A B C D E F G H I J K L
Appendix
M N O P Q R S∗ T U V W Y
• Sign
+ -
∗ Arabic number "5" and alphabet "S" are the same sign.
42
1-3 Function mode types
There are four operation modes in this product.
On the top screen of each mode, pressing the key or turning the setting dial will cause to switch the operation mode.
The top screens for each mode are as follows.
Safety precautions
Monitor mode (p.44)
This is a mode to be displayed when turning on the power.
MON The motor rotation speed is displayed at the factory setting.
Use the monitor mode when operating the motor.
Press or turn
Preparation
Press or turn
Press or turn
How to use
The connection status of each I/O signal can be checked.
TEST
Press or turn
Reference
Appendix
43
2. Operation transitions
Speed teaching
Rotation speed
Press
function∗
Preparation
Press Press
Operation data number Information Content 2
record 9 (oldest)
Example:
How to use
Press Operation
Alarm Alarm reset Press prohibited
Press
Information records The number of
Execute
clear∗ information generated
is displayed.
Press Execute
Press
Alarm record 1 (newest)
Example: Press Press
Sensor
error To information record 0
Press
Press
Alarm record 9 (oldest)
I/O monitor Input signal monitor
Example:
Overcurrent
Reference
Press
Alarm records Press
clear∗ Output signal monitor
Execute
Press
Press Press
External voltage monitor
To alarm reset
44
Rotation speed
The motor rotation speed can be checked.
The rotation speed can be displayed as the rotation speed of the gearhead output shaft. To do this, set in the "Speed reduction
ratio" parameter (ID: 2033) and "Speed reduction ratio digit setting" parameter (ID: 2038).
It is also possible to increase the rotation speed and display the increased speed. Set in the "Speed increasing ratio" parameter
(ID: 2039).
Note When the "Speed increasing ratio” parameter is set to 1.00, the speed reduction ratio will be effective. When the “Speed
Safety precautions
increasing ratio” parameter is set to other than 1.00, the speed increasing ratio will be effective.
Preparation
The changed rotation
speed is written to the
operation data Press the setting dial
Load factor
The motor generating torque can be checked. The present load factor is displayed based on the rated torque being 100%.
How to use
Operation data No.
The operation data number presently being operated can be checked.
Alarms
If an alarm generates, 2-digit alarm code is displayed.
The present alarm can be reset, and also alarm records can be checked and cleared.
Refer to p.70 for the causes or actions of the alarm.
Information
Descriptions of the information presently being generated can be checked.
Reference
Also, information records can be checked and cleared.
Refer to p.72 for details about the information.
•• When the "INFO auto clear" parameter (ID: 447) is set to disable
The screen to release the information is shown after information records clear, and the release is executed when
pressing the setting dial.
I/O monitor
The ON-OFF status of I/O signals for the driver can be checked.
Each digit on the 7-segment LED display corresponds to a signal. The corresponding digit is lit when the signal is ON, and the
digit is unlit when the signal is OFF.
Also, the voltage value that was set using an external potentiometer or external DC voltage can be checked.
Appendix
IN6
TH IN5
Input Output External
signals signals voltage
45
2-2 Setting the operation data
Operation panel
Top screen of data mode How to read the marks
Press Press
Data No.0 Rotation speed Data setting
Press
Press
Press
Torque limiting Press
value Data setting
Preparation
Press
Press
Press
Press
Acceleration time Data setting
Press
Press
Press
Press
Deceleration time Data setting
Press
Press
How to use
Press
Press Press
Initialization ∗ Data setting∗
To rotation speed
To data No.0
Reference
∗ "Initialization": When operations are limited by the edit lock function, you cannot execute since the screen is not displayed.
zzSetting item
Item Connection Setting range Setting unit Factory setting
Set the motor rotation speed. Even if the "speed reduction ratio"
Rotation speed or "speed increasing ratio" is set, set the rotation speed according 50 to 4000 r/min 1 50
to the motor shaft.
Set if the output torque is limited while the motor rotates.
Appendix
Torque limiting value Set the maximum torque based on the motor rated torque being 0 to 300% 1 300
100%.
Set the acceleration time as the time needed for the motor to
reach the rated rotation speed (3000 r/min) from the standstill
Acceleration time state. If the acceleration time needed to reach the setting speed
is set, change the value of the "Acceleration/deceleration unit
selection" parameter to "1."
0.0 to 15.0 s 0.1 0.5
Set the deceleration time as the time needed for the motor to
stop from the rated rotation speed (3000 r/min).
Deceleration time If the deceleration time needed to stop from the speed being
rotated is set, change the value of the "Acceleration/deceleration
unit selection" parameter to "1."
Initialization Restore the data for each data number to the factory setting. – – –
46
2-3 Setting the parameters
Operation panel
Top screen of How to read the marks
parameter mode
Safety precautions
Press Setting dial Increase Decrease Set
Press Press
Parameter ID ID input Data setting
Press
Press
Press
To the next ID
Preparation
∗
Initialization 1
Press
Parameter 1 ∗
Press
∗
Execute 1
∗
Press 2
Press
Press
Operation data 1 ∗
Press
∗
Execute 1
∗
Press 2
Press
Press
∗
All data 1
Press
∗
Execute 1
∗
Press 2
How to use
Press
Press
To parameter ∗1 "Initialization" "Configuration":
When operations are limited by the edit lock function,
Press Press
Configuration 1∗ ∗
Execute 1 you cannot execute since these screen are not displayed.
∗2 It cannotwillbebeperformed while the motor is operated.
displayed.
Press
To parameter ID
Parameter ID
Reference
There is a unique ID in each parameter. Input the ID and set.
Refer to p.50 for parameter ID.
[Setting method of the parameter selecting a sign]
Selecting a sign after setting ID and pressing the setting dial will appear the data setting screen.
[Setting method of the parameter possible to set up to 9 digits] Input example: When inputting 999,999,999
The operation panel is of 4-digit LEDs, so input the setting value of up to
999 999 999
9 digits by dividing into an "upper," "middle," and "lower."
Appendix
Initialization
Restore the data stored in the driver to the factory setting. Selecting any of the operating data only, parameter only or all data,
the data can be restored to the factory setting.
Configuration
By executing Configuration, the parameters that the timing to become effective is set to "C: Configuration" can be applied to the
driver setting.
47
2-4 Test mode
Operation panel
Top screen of test mode How to read the marks
Press
Setting dial Increase Decrease Set
Press
I/O test Input signal
Press
Output signal Press
OUT0 Data setting
Preparation
Press Press
Data setting
Press Press
How to use
Data setting
External voltage
Press
To input signal
Reference
48
I/O test
With the I/O test, the ON-OFF status of each input signal can be checked and the ON-OFF status of each output signal can be
switched.
The ALARM LED on the driver blinks in orange when the screen is moved to the I/O test.
The motor does not rotate while the I/O test is performed.
Note If you switch to the I/O test by pressing the setting dial while the slight position-keeping function is enabled, the
holding force is lost.
Safety precautions
When the screen is returned to the top screen of test mode, the holding force is generated.
zzInput signal
Each digit on the 7-segment LED display corresponds to a signal. IN6
The corresponding digit is lit when the signal is ON, and the digit is unlit when the signal is OFF. TH IN5
The connection with a programmable controller can be checked.
In this time, the motor does not rotate even if the input signal is turned ON.
IN4 IN0
IN3 IN1
IN2
zzOutput signal
Preparation
The ON-OFF status of the output signal can be switched using the setting dial.
zzExternal voltage
The voltage value input by the external analog setting device can also be checked.
How to use
This is a function to prohibit the local control operation in addition to editing and erasing of data and parameters by the
operation panel.
Lock Reset
Panel display Panel display
Monitor mode ∗ Monitor mode ∗
Press and hold the Press and hold the
key key
(about 5 seconds) (about 5 seconds)
Reference
The display blinks Blinks several
several times times
Locking Reset locking
* The edit lock function can be set when the top screen of each mode is displayed.
49
Parameter
1. Parameter list
Factory
ID Parameter name Description Setting range Effective*1
setting
The desired name can be given to the driver used.
− Driver user name (Possible to set by using only the data setting Up to 16 characters − A
Safety precautions
software MEXE02)
0: Digital setting
1: Analog setting for the speed
Selects the setting method of the rotation speed No.1, and digital setting for others
Speed, torque limiting
1820 and torque limiting value. 2: Analog setting for speed, and 0 C
command selection
Refer to the table on p.52 for the setting range. digital setting for torque limiting
3: Digital setting for speed, and
analog setting for torque limiting
If the speed reduction ratio is set, the converted
2033 Speed reduction ratio 100 to 9999 100 A
rotation speed is displayed.
Sets the speed reduction ratio using the formula 0: ×1
Speed reduction ratio
2038 of "speed reduction ratio" x "speed reduction ratio 1: ×0.1 2 A
digit setting
digit setting." 2: ×0.01
If the speed increasing ratio is set, the converted
Preparation
gain
device.
Analog torque limiting Sets the offset of the torque limiting input by the
1824 –150 to +150 [%] 0
offset external analog setting device.
Analog torque limiting Sets the maximum value of the torque limiting by
1825 0 to 300 [%] 300
maximum value the external analog setting device.
431 information 0
*2 information. 1 to 999,999,999 (1=0.1 kRev)
Odometer Sets the generation condition of the odometer 0: Disable
432 information 0
*2 information. 1 to 999,999,999 (1=0.1 kRev)
Main power supply time Sets the generation condition of the main power 0: Disable
438 information 2 0
* supply time information. 1 to 999,999,999 [min]
50
Factory
ID Parameter name Description Setting range Effective*1
setting
Main power supply Sets the generation condition of the main power 0: Disable
439 count information 0
*2 supply count information. 1 to 999,999,999 [times]
Sets whether a state of generating information is A
0: Disable
447 INFO auto clear automatically cleared when the cause generated 1
1: Enable
the information was removed.
2070 Reserved Not used – – –
Safety precautions
Sets whether the holding force of about 50% of
Slight position-keeping 0: Disable
2069 the rated torque is generated when the motor 0 C
function selection 1: Enable
stops.
Acceleration/ Sets the setting unit for the acceleration time and
0: [s / 3000 r/min]
329 deceleration unit deceleration time for when setting the rotation 0
1: [s]
selection speed to the digital setting.
B
This is a function to soften an impact at starting 0: No filter
330 Impact softening filter and stopping against the set acceleration time and 1: Filter 1 0
deceleration time. 2: Filter 2
0: 2-wire input mode 1
1: 3-wire input mode 1
Selects 2-wire input mode or 3-wire input mode.
Operation input mode 2: 2-wire input mode 2
1819 Some operation patterns of operation input signals 0 C
selection 3: 2-wire input mode 3
can be changed.
4: 3-wire input mode 2
Preparation
5: 3-wire input mode 3
1817 VA detection width Sets the output width of the VA output. 1 to 400 [r/min] 200 A
IN0 input function
2112 58
selection
IN1 input function
2113 59
selection 0: Not used, 8: ALARM-RESET
IN2 input function 14: INFO-CLR, 16: HMI
2114 22: TL, 25: EXT-ERROR 72
selection
58: FWD (START/STOP)
IN3 input function Assigns the input signals to the input terminal IN0 59: REV (RUN/BRAKE)
2115 64
selection to IN6. 64: M0, 65: M1
IN4 input function 66: M2, 67: M3
How to use
2116 65
selection 72: STOP-MODE (CW/CCW)
IN5 input function 73: MB-FREE*3, 74: H-FREE
2117 8
selection C
IN6 input function
2118 73
selection
2128 IN0 logic level setting
0: Non invert
to to Sets the logic level setting of input signals. 0
1: Invert
2134 IN6 logic level setting
OUT0 output function 0: Not used, 130: ALARM-OUT
2144 147
selection Assigns the output signals to the output terminals 134: MOVE, 135: INFO
OUT1 output function OUT0 and OUT1. 140: TLC, 141: VA
2145 147: SPEED-OUT, 148: DIR 130
selection
Reference
2160 OUT0 logic level setting 0: Non invert
Sets the logic level setting of output signals. 0
2161 OUT1 logic level setting 1: Invert
Editing on the operation panel can be disabled.
0: Disable
488 Operation panel editing Switching to the local control operation cannot be 1
1: Enable
performed if it is disabled.
A
0: Rotation speed [r/min]
Operation panel initial Sets the initial screen to display on the operation
489 1: Load factor [%] 0
view panel when the driver power is turned on.
2: Operation data number
Sets whether to enable or disable the USB-ID (serial 0: Disable
498 USB-ID enable 1
number). 1: Enable
D
499 USB-ID Sets the USB-ID (serial number). 0 to 999,999,999 0
Appendix
51
2. Timing for parameter to become effective
Parameters are set using the operation panel or data setting software MEXE02.
When parameters are written to the driver, they are saved in the non-volatile memory. The parameters saved in the non-volatile
memory are stored even after the power supply is turned off. When a parameter is changed, the timing to enable the new value varies
depending on the parameter. See the following four types.
•• Effective immediately (A)................................................The recalculation and setup are immediately executed when writing the parameter.
Safety precautions
•• Effective after stopping the operation (B)...............The recalculation and setup are executed when stopping the operation.
•• Effective after executing the configuration (C).....The recalculation and setup are executed after executing the configuration.
The configuration is executed using the parameter mode of the operation panel or
the data setting software MEXE02.
•• Effective after turning the power ON again (D)....The recalculation and setup are executed after turning on the power again.
3. Explanation of parameters
data No. Rotation Torque Rotation Torque Rotation Torque Rotation Torque
speed limiting speed limiting speed limiting speed limiting
0 Digital setting
1 Digital setting Digital setting Analog setting Digital setting Analog setting Digital setting Digital setting Analog setting
2 to 15 Digital setting
[Setting value] •• Digital setting for the rotation speed and torque limiting value in all operation data: "0"
•• Analog setting for one of the rotation speed (operation data No.1), and digital setting for other operation data: "1"
•• Analog setting for the rotation speed, and digital setting for the torque limiting value in each operation data: "2"
•• Digital setting for the rotation speed in each operation data, and analog setting for the torque limiting value: "3"
52
Calculation method of speed reduction ratio: "Speed reduction ratio" parameter
(ID: 2033), "Speed reduction ratio digit setting" parameter (ID: 2038).
Set using the "Speed reduction ratio" parameter (ID: 2033) and "Speed reduction ratio digit setting" parameter (ID: 2038).
In the case of motors with the JH gearhead, the JB gearhead, and the JV gearhead, use the actual gear ratio about the gear
ratio of gearhead.
Check the operating manual supplied with the motor for the actual gear ratio.
Safety precautions
To display the rotation speed for the gearhead gear ratio
Rotation speed
Example) When the speed reduction ratio 15 is set
Set 150 to the "Speed reduction ratio" parameter and 1 to the "Speed reduction ratio digit setting" parameter.
15 that was calculated by the formula "150 x 0.1" was set.
At this time, the display of the rotation speed shows one-fifteenth of the motor rotation speed.
For example, when the motor rotation speed is 1300, "86.6" is shown on the display.
Preparation
Conveyor transfer
To display as the conveyor transfer speed speed
Pulley
diameter
To display the conveyor transfer speed, calculate the conveyor speed reduction ratio by using the formula below and set to the
"Speed reduction ratio" parameter.
1 Gearhead gear ratio
How to use
Conveyor speed reduction ratio =
Feed rate per motor revolution Pulley diameter [m] × π
When the calculated conveyor speed reduction ratio is used, the conveyor transfer speed is converted as follows.
Motor output shaft rotation speed [r/min]
Conveyor transfer speed [m/min] =
Conveyor speed reduction ratio
Example) The pulley diameter is 0.1 m and the gear ratio of the gearhead is 20
Gearhead gear ratio 20
Conveyor speed reduction ratio = = ≅ 63.7
Pulley diameter [m] × π 0.1 [m] × π
Reference
From the conversion formula, the conveyor speed reduction ratio is calculated as 63.7 in this example.
If the conveyor speed reduction ratio is 63.7 and the rotation speed of the motor is 1300 r/min, the conveyor transfer speed is
converted as follows:
1300
Conveyor transfer speed [m/min] = ≅ 20.4
63.7
10.00 to 99.99
100.0 to 999.9
1000 or more
53
3-2 Speed, torque limiting command selection parameter
A: Effective immediately, B: Effective after stopping the operation
Factory
ID Parameter name Description Setting range Effective
setting
2085 Speed upper limit Sets the upper limit value of the speed command. 50 to 4000 [r/min] 4000
B
2086 Speed lower limit Sets the lower limit value of the speed command. 50 to 4000 [r/min] 50
Analog operation speed Sets the speed command per 1 VDC of the input voltage
Safety precautions
The setting range of the rotation speed is set to 50 to 4000 r/min at the time of shipment. This setting range can be changed to
limit.
Setting range of the rotation speed
Factory setting
[r/min]
50 4000
[Example]
When limiting the speed range
[r/min]
by setting to the speed upper 300 3000
How to use
54
3-3 Alarm, Information setting parameters
A: Effective immediately, C: Effective after executing the configuration
Factory
ID Parameter name Description Setting range Effective
setting
Sets the detection time of the overload alarm.
384 Overload alarm detection time 200 W or lower: at a time of about 180% load 0.1 to 40.0 [s] 30.0 A
300 W or higher: at a time of about 150% load
Prevention of operation at Sets whether to enable or disable the "prevention of 0: Disable
Safety precautions
414 1 C
power-on alarm operation at power-on alarm." Refer to p.70 for alarms. 1: Enable
Driver temperature Sets the generation condition of the driver
416 40 to 85 [°C] 85
information temperature information.
Sets the generation condition of the speed
418 Speed information 50 to 5000 [r/min] 5000
information.
Sets the generation condition of the load
422 Load information 10 to 300 [%] 300
information.
Sets the generation condition of the overvoltage
425 Overvoltage information 280 to 440 [V] 435
information.
Sets the generation condition of the undervoltage
426 Undervoltage information 120 to 280 [V] 120
information.
Sets the generation condition of the tripmeter 0: Disable A
431 Tripmeter information 0
Preparation
information. 1 to 999,999,999 (1=0.1 kRev)
Sets the generation condition of the odometer 0: Disable
432 Odometer information 0
information. 1 to 999,999,999 (1=0.1 kRev)
Main power supply time Sets the generation condition of the main power 0: Disable
438 0
information supply time information. 1 to 999,999,999 [min]
Main power supply count Sets the generation condition of the main power 0: Disable
439 0
information supply count information. 1 to 999,999,999 [times]
Sets whether a state of generating information is
0: Disable
447 INFO auto clear automatically cleared when the cause generated 1
1: Enable
the information was removed.
How to use
You can change the time till the overload alarm is detected after the motor output torque exceeded the overload detection level.
The time when the overload alarm is generated varies according to the load factor of the motor.
Reference
60 60 ③ : 10 seconds
Overload alarm detection time [s]
④ : 15 seconds
50 50 ⑤ : 20 seconds
⑥ : 25 seconds
40 40 ⑦ : 30 seconds
Area for transistor ⑧ : 35 seconds
30 30
protection ⑨ : 40 seconds
20 20
10 10
0 0
100 150 180 200 250 300 100 150 200 250 300
Appendix
55
3-4 Operation setting parameters
B: Effective after stopping the operation, C: Effective after executing the configuration
Factory
ID Parameter name Description Setting range Effective
setting
Slight position-keeping Sets whether the holding force of about 50% of the rated torque 0: Disable
2069 0 C
function selection is generated when the motor stops. 1: Enable
Acceleration/deceleration Sets the setting unit for the acceleration time and deceleration 0: [s / 3000 r/min]
329 0
Safety precautions
unit selection time for when setting the rotation speed to the digital setting. 1: [s]
0: No filter B
This is a function to soften an impact at starting and stopping
330 Impact softening filter 1: Filter 1 0
against the set acceleration time and deceleration time.
2: Filter 2
If the slight position-keeping function is set to enable, the time until the motor stops will be longer than the disabled setting according
to the setting or load conditions. In addition, the motor output shaft may vibrate when the motor stops.
The deceleration time is set as the time needed for the motor to stop from the
rated rotation speed (3000 r/min). 3000
0
[s]
Acceleration time Deceleration time
It can soften an impact for when starting, stopping, and changing the speed against the set acceleration time and deceleration
time.
[r/min]
No filter
Set rotation Filter 1
speed Filter 2
0
Time [s]
56
3-5 I/O action parameters
A: Effective immediately, C: Effective after executing the configuration
Factory
ID Parameter name Description Setting range Effective
setting
0: 2-wire input mode 1
Selects whether the operation input signal will be used in the
1: 3-wire input mode 1
2-wire input mode or the 3-wire input mode. Refer to p.26 for the
Operation input 2: 2-wire input mode 2
1819 2-wire input mode or 3-wire input mode. 0 C
mode selection 3: 2-wire input mode 3
Safety precautions
Also, using this parameter, operation patterns of operation input
4: 3-wire input mode 2
signals can be changed as shown in the figure below.
5: 3-wire input mode 3
1817 VA detection width Sets the output width of the VA output. 1 to 400 [r/min] 200 A
2-wire input mode 1 (setting 0) 2-wire input mode 2 (setting 2) 2-wire input mode 3 (setting 3)
FWD is
prioritized CW
Preparation
Motor operation
CCW CCW CCW
Deceleration Instantaneous
stop stop
ON
FWD input
OFF
REV input ON
OFF
How to use
3-wire input mode 1 (setting 1) 3-wire input mode 2 (setting 4) 3-wire input mode 3 (setting 5)
Reference
ON
RUN/BRAKE input
OFF
ON
CW/CCW input
OFF
Motor speed
ON
VA output
OFF
57
3-6 I/O function selection parameters
C: Effective after executing the configuration
Factory
ID Parameter name Description Setting range Effective
setting
2112 IN0 input function selection 58
2113 IN1 input function selection 59
2114 IN2 input function selection 72
Safety precautions
Assigns the input signals to the input Refer to the "Input function selection"
2115 IN3 input function selection 64
terminal IN0 to IN6. parameters in the table below.
2116 IN4 input function selection 65
2117 IN5 input function selection 8
2118 IN6 input function selection 73
2128 IN0 logic level setting
2129 IN1 logic level setting
C
2130 IN2 logic level setting
Sets the logic level setting of input 0: Non invert
2131 IN3 logic level setting 0
signals. 1: Invert
2132 IN4 logic level setting
2133 IN5 logic level setting
2134 IN6 logic level setting
Preparation
2144 OUT0 output function selection Assigns the output signals to the Refer to the "Output function selection" 147
2145 OUT1 output function selection output terminals OUT0 and OUT1. parameters in the table below. 130
2160 OUT0 logic level setting Sets the logic level setting of output 0: Non invert
0
2161 OUT1 logic level setting signals. 1: Invert
disabled.
A
0: Rotation speed [r/min]
Operation panel initial Sets the initial screen to display on the operation panel
489 1: Load factor [%] 0
view when the driver power is turned on.
2: Operation data number
Sets whether to enable or disable the setting of the USB-ID.
0: Disable
498 USB-ID enable When it is set to "Disable," the USB-ID is automatically set to 1
1: Enable
a random number.
D
Sets the USB-ID (serial number).
499 USB-ID 0 to 999,999,999 0
The COM port at power-on can be fixed.
2555 USB-PID Sets the ID to be displayed in the COM port. 0 to 31 0
58
Setting and monitor by the MEXE02
This chapter explains the setting and monitor using the data setting software MEXE02.
Refer to the operating manual of the MEXE02 for the basic setting and saving data of the MEXE02.
Safety precautions
Select "BLE2 [AC]" under "BLE2."
Preparation
2. The data edit window opens.
3. Click [Operation data] in TreeView.
The operation data edit window appears.
How to use
Reference
Appendix
Refer to the operating manual of the MEXE02 for how to edit the data and others.
4. Write the data to the driver after editing.
Click "Data writing" in the toolbar.
59
2. Setting the parameters
1. The data edit window opens.
2. Click the parameter to be edited in TreeView.
The parameter edit window appears.
Safety precautions
Preparation
How to use
Reference
Refer to the operating manual of the MEXE02 for how to edit the data and others.
3. Write the data to the driver after editing.
Click "Data writing" in the toolbar.
Appendix
60
3. Monitor
Safety precautions
Starting from the shortcut button: Click "Unit information monitor"
Or
Preparation
How to use
3. To exit the unit information monitor, unselect "Unit information monitor."
Status monitor
The operating status of the BLE2 Series can be monitored.
1. Start the "Status monitor" using either of the following methods.
Starting from the toolbar: Click the "Status monitor" icon
Starting from the shortcut button: Click "Status monitor"
Or
Reference
The window of the status monitor appears.
2. Click "Start Status monitor."
Status monitor starts.
Appendix
61
D-I/O monitor
The ON-OFF status of the I/O signals of the BLE2 Series and the setting value of the external analog setting device (the display
varies depending on the setting of the "Speed, torque limiting command" parameter) can be monitored.
D-I/O represents direct I/O.
1. Start the "D-I/O monitor" using either of the following methods.
Starting from the toolbar: Click the "D-I/O monitor" icon
Starting from the shortcut button: Click "D-I/O monitor"
Safety precautions
Or
I/O test
The I/O signals of D-I/O can be tested. Forcible output of output signals in addition to Monitor of input signals and external DC
voltage can be executed.
This function is convenient if you want to check the wiring condition with the programmable controller.
How to use
Refer to the operating manual of the MEXE02 for the operating method and others.
Note •• Output signals can forcibly be turned ON or OFF with I/O test. Therefore, other devices, which were controlled using
the output signals of the BLE2 Series, may operate. Before operation, check the condition of the surrounding area to
ensure safety.
•• Teaching, remote operation and I/O test cannot be executed at the same time.
•• If I/O test is started while the slight position-keeping function is enabled, the holding force of the motor is lost.
When I/O test is ended, the holding force is generated.
1. Start the "Internal I/O monitor" using either of the following methods.
Starting from the toolbar: Click the "Internal I/O monitor" icon
Starting from the shortcut button: Click "Internal I/O monitor"
Or
3. To exit the internal I/O monitor, unselect "Start Internal I/O Monitor."
62
Alarm monitor
The alarm information of the BLE2 Series can be monitored.
1. Start the "Alarm monitor" using either of the following methods.
Starting from the toolbar: Click the "Alarm monitor" icon
Starting from the shortcut button: Click "Alarm monitor"
Or
Safety precautions
The window of the alarm monitor appears.
2. Click "Start Alarm monitor."
The alarm monitor starts.
Preparation
How to use
Items that can be checked in the alarm records
Item Connection
Code This is an alarm code.
Reference
Alarm message This is the description of the alarm.
Sub code This is our code for checking.
Driver temperature This is the driver temperature for when an alarm is generated.
Main circuit DC voltage This is the internal voltage of the driver for when an alarm was generated.
Physical I/O input Shows the status of the IN0 to IN6 for when an alarm was generated.
Internal I/O output Shows the status of the internal I/O for when an alarm was generated.
Operation data number Shows the data number operated for when an alarm was generated.
Command speed Shows the rotation speed command operated for when an alarm was generated.
Detection speed Shows the detected speed for when an alarm was generated.
Appendix
Load factor Shows the motor load factor for when an alarm was generated.
Elapsed time from BOOT This is the elapsed time from the input of the main power supply to the generation of the alarm.
Elapsed time from starting operation This is the elapsed time from the start of the operation to the generation of the alarm.
This is the elapsed time from the input of the main power supply of the driver to the generation
Main power supply time
of the alarm.
When the sensor error at power-on and the EEPROM error shortly after power-on are generated, "0" is shown in all fields.
(Excluding the code, alarm message, and main power supply time)
3. To exit the alarm monitor, unselect "Start Alarm monitor."
63
Information monitor
Information contents of the BLE2 Series can be monitored.
1. Start the "Information monitor" using either of the following methods.
Starting from the toolbar: Click the "Information monitor" icon
Starting from the shortcut button: Click "Information monitor"
Or
Safety precautions
64
7 8
9
Waveform monitor
The motor rotation speed or the status of I/O signals can be checked in a waveform format.
1. Start the "Waveform monitor" using either of the following methods.
Starting from the toolbar: Click the "Waveform monitor" icon
Starting from the shortcut button: Click "Waveform monitor"
Or
Safety precautions
The window of the waveform monitor appears.
2. Click "Start Waveform monitor."
The buttons in the window are enabled, allowing you to prepare for measurement of gain tuning.
7 8
2 3 2 4 5 6 10 11 12 13
Preparation
9
How to use
1
2 3 2 4 5 6 10 11 12 13
Level, CH, Mode, Edge (detection condition), and Pos (trigger position) can be set.
1
Reference
For "CH," only those CHs displayed on ⑨ can be used.
Run: This button is used to start measurement.
2
Stop: This button is used to stop measurement.
3 The measurement time range (width) can be set.
The display method for CH5 to CH12 can be set.
4 Scale: The display size can be selected from 1/1 (100%), 1/2 (50%), or 1/4 (25%).
Signal name: The signal name can be shown or hidden.
5 The CH setting window can be shown.
6 Measure for measurement can be shown or hidden. Also, the CH to be measured can be selected.
7 Each CH can be shown or hidden.
8 When the display position of the waveform drawn on the window is moved, the CH items selected here can be moved all together.
Appendix
65
3. Click the "CH Settings."
The CH setting window is shown. Set the measurement condition for each CH.
3
Safety precautions
1 4
4. Click "RUN."
Waveform measurement starts.
5. During measurement, click "Stop" to exit the waveform measurement.
If "SINGLE" is selected for Mode in Trigger, measurement automatically ends when the waveform drawing ends.
6. To exit the waveform monitor, unselect "Start Waveform monitor."
How to use
9Note •• Teaching, remote operation and I/O test cannot be executed at the same time.
•• During teaching, remote operation, the torque limiting value set in the teaching data is prioritized.
Reference
1. Start the "Teaching, remote operation" using either of the following methods.
Starting from the toolbar: Click the "Teaching, remote operation" icon
Starting from the shortcut button: Click "Teaching, remote operation"
Or
2 3 2 4 5 6 10 11 12 13
66
3. Click "Yes."
Teaching, remote operation is enabled.
Safety precautions
synchronized, the following window appears. Select a synchronization
method and click "OK."
Note When the above window appears, all the communications in progress will be OFF.
All the other monitors in progress in other windows are also stopped. Resume monitor after synchronization is
completed.
Preparation
1
10
8 9 5
7
11
How to use
2 4 3
1 The operation data number that the teaching function is performed can be selected.
2 The motor rotates in the reverse direction.
3 The motor rotates in the forward direction.
4 The motor decelerates to a stop.
5 This button is used to accelerate the motor rotation speed.
6 This button is used to decelerate the motor rotation speed.
Reference
7 This is used to set the changed value of the rotation speed for when pressing 5 or 6 once.
8 This is the operation data to be changed by the teaching function. The value can be changed directly.
9 This is the operation data presently written to the driver.
10 This button is used to write the teaching data to the operation data number.
11 This button is used to stop the rotating motor instantaneously by pressing 2 or 3.
5. To exit the teaching, remote operation, unselect "Start Teaching, remote operation."
If "Start Teaching, remote operation" is unselected while the motor is rotating, the following window appears.
Clicking "Yes" causes the motor to stop instantaneously.
Appendix
Note If the communication is disconnected while the motor is rotating, the motor decelerates to a stop.
67
Maintenance and inspection
1. Inspection
It is recommended that periodic inspections would be conducted for the items listed below after each operation of the motor.
If an abnormal condition is noted, discontinue any use and contact your nearest Oriental Motor sales office.
Note •• Do not conduct the insulation resistance measurement or dielectric strength test with the motor and driver
connected. Doing so may cause damage to the product.
Safety precautions
•• The driver uses semiconductor elements, so be extremely careful when handling them.
Static electricity may damage the driver.
Inspection item
•• Check if any of the mounting screws of the motor and gearhead are loose.
•• Check if the motor or gearhead generates unusual noises from inside.
•• Check if the output shaft of the motor and gearhead and a load shaft are out of alignment.
•• Check if a damage or stress is applied on the cable or the connection part between the cable and driver is loose.
•• Check if the openings in the driver causes clogging.
•• Check if the mounting screws or the main power supply connection of the driver are loose.
•• Check if the driver generates unusual smells or has foreign objects inside.
Preparation
2. Warranty
Check on the Oriental Motor Website for the product warranty.
3. Disposal
Dispose the product correctly in accordance with laws and regulations, or instructions of local governments.
How to use
Reference
Appendix
68
Troubleshooting
During motor operation, the motor or driver may fail to function properly due to an improper speed setting or wiring.
When the motor cannot be operated correctly, refer to the contents provided in this chapter and take appropriate action.
If the problem persists, contact your nearest Oriental Motor sales office.
Safety precautions
● The power supply is not connected correctly or it is improper connection.
▷ Check the connection of the power supply.
● An operation using external signals is being tried while the local control operation is performed.
▷ Press key to set the remote control operation.
● key is pressed when the local control operation is not set.
The motor does not operate. ▷ Press key to set the local control operation before pressing the key.
● Both the FWD input and REV input are being OFF.
Both the FWD input and REV input are being ON.
▷ Turn either the FWD input or REV input ON.
● An alarm is present.
▷ A protective function is triggered and an alarm is being generated.
Refer to p.70 and reset the alarm after removing the cause of the alarm.
Preparation
● The "Panel initial view" parameter is not set to the rotation speed.
The rotation speed is not ▷ Set the "Panel initial view" parameter to the rotation speed.
displayed. ● The “Speed reduction ratio” and "Speed increasing ratio" parameters are being set.
▷ Check the “Speed reduction ratio” and "Speed increasing ratio" parameters.
● The analog setting is applied to the rotation speed, and the speed teaching function is
being executed.
▷ When the speed teaching function is performed, set to the digital setting.
is displayed ● The ALARM-RESET is being executed using the operation panel in a condition where the
and the setting is unable FWD input and/or REV input are not turned OFF while an alarm is generated.
How to use
▷ Turn both the FWD input and REV input OFF before executing the ALARM-RESET input.
to do.
● Rewriting the data on the operation panel or setting to the local control operation is tried
while the communication is performed via the data setting software MEXE02.
▷ During communication, do not change the data on the operation panel. Also, do not set to the
local control operation.
● Information is present.
ALARM LED (orange) blinks. ▷ Information is present by any cause.
Refer to p.72, and check the reset method of the cause generated.
● The FWD input and REV input are connected wrongly or otherwise not connected correctly.
▷ Check the connection of the FWD input and REV input.
Reference
The motor rotates in the ● The gear ratio that the gearhead output shaft rotates in the opposite direction against the
opposite direction against motor rotation direction is used.
▷ Check the operating manual supplied with the motor for the rotation direction of the gearhead
the specified direction. output shaft.
● The "Motor rotation direction" parameter is set to 0 (positive side = CCW).
▷ Change the setting for the "Motor rotation direction" parameter to 1 (positive direction = CW).
The setting cannot be
● The edit lock function is enabled or the "Operation panel editing" parameter is set to disable.
performed using the setting ▷ Release the edit lock function or enable the setting of the "Operation panel editing" parameter.
dial.
The rotation speed cannot ● The speed upper limit is set.
be increased. ▷ Increase the speed upper limit.
Appendix
● The motor and gearhead output shaft is misaligned with a load shaft.
▷ Check the coupling condition of the motor and gearhead output shaft and the load shaft.
The motor movement is not
● The product is affected by electrical noise.
stable. ▷ Check the operation using the motor, driver, and a minimum of external devices required to
Motor vibration is too large. operate. If an effect of noise has been confirmed, implement the following countermeasures:
[Keep away from the noise sources.] [Review the wiring.]
[Change the signal cable to a shielded cable.] [Install ferrite cores.]
69
Alarms
This driver has an alarm function to protect from temperature rise, poor connection, error in operation, and others.
If an alarm is generated, the ALARM-OUT output is turned OFF, and the motor stops.
At the same time, the alarm code is displayed on the operation panel, and the ALARM LED blinks.
1. Alarm reset
Before resetting an alarm by one of the following methods, be sure to remove the cause of the alarm and ensure safety.
Safety precautions
•• Turn the ALARM-RESET input ON. (The alarm will be reset at the ON edge of the input.)
•• Execute an alarm reset using the operation panel.
•• Execute an alarm reset using the data setting software MEXE02.
•• Cycle the power.
Note •• Some alarms cannot be reset other than cycling the power.
Check with "3. Alarm lists."
•• Continuing the operation without removing the cause of the alarm may cause damage to equipment.
Stop
Motor operation CW CW
ON
FWD input
OFF
10 ms or more
ON
How to use
ALARM-RESET input
OFF
10 ms or less
ON
ALARM-OUT output
OFF
2. Alarm records
Up to 10 generated alarms are saved in the non-volatile memory in order of the latest to oldest. Alarm records are not cleared
even if the power is shut off. The alarm records can be read and cleared when one of the following items is performed.
•• Read and clear the alarm records by the monitor mode of the operation panel.
Reference
•• Read and clear the alarm records by the data setting software MEXE02.
3. Alarm lists
Reset by the
Alarm Cause Remedial action
ALARM-RESET
● Excessive current has flown through the driver ● Check whether the wiring between the
due to ground fault, etc. driver and motor is damaged.
Not possible
● A different combination in output powers for ● Match the output powers for the motor and
Appendix
Overcurrent the motor and the driver was used. the driver.
● The power supply voltage dropped below ● Check the power supply voltage.
Possible
approximately 60% of the rated voltage. ● Check the wiring of the power supply cable.
Undervoltage
70
Reset by the
Alarm Cause Remedial action
ALARM-RESET
● The sensor line of the connection cable was
● Check the wiring between the driver and
disconnected. Or the connection cable was Possible
motor.
Sensor error come off.
Safety precautions
● Match the output powers for the motor and
Main circuit output ● A different combination in output powers for
the driver.
error * the motor and the driver was used.
● A load exceeding the rated torque was applied ● Decrease the load.
to the motor for the time set in the "Overload ● Review the operating condition such as the
alarm detection time" parameter. acceleration/deceleration time.
Possible
The time when the overload alarm is generated ● If this alarm is generated in low temperature
Overload varies according to the load torque. environment, operate the motor in a
Refer to p.55 for details. condition where the load is light.
● Decrease the load.
● The motor detection speed was exceeded
● Review the operating condition such as the
5200 [r/min].
acceleration/deceleration time. Possible
● A different combination in output powers for
● Match the output powers for the motor and
Overspeed the motor and the driver was used.
the driver.
Preparation
● The stored data of the driver was damaged. ● Initialize the parameter. Not possible
EEPROM error
● The power was turned on again when the FWD ● Turn on the power after turning both the
Possible
Prevention of operation input or REV input was being ON. FWD input and REV input OFF.
How to use
at power-on
● Check the connection for the thermostat
● The regeneration resistor is not connected output and the TH input of the regeneration
properly. resistor.
Not possible
● The regeneration resistor was overheated ● The power consumption of the regeneration
Regeneration resistor
overheat extraordinarily. resistor exceeds the allowable level. Review
the load condition and operating condition.
● The EXT-ERROR input was turned OFF. ● Check the EXT-ERROR input. Possible
External stop
* This alarm does not generate when the torque limit is set to 60% or less.
Reference
About regeneration resistor overheat alarm
The regeneration resistor overheat alarm “ ” may be generated even when the regeneration resistor is not connected.
Once the main power supply is turned on in a state where the pin No.10 and No.11 (TH input) of the CN5 are short-circuited,
the driver recognizes that the regeneration resistor is being connected.
After that, turning on the power supply again in a state where anything is not connected to the pin No.10 and No.11 of the
CN5 causes the regeneration resistor overheat alarm to generate.
To reset the alarm, execute initialization of parameters without connecting anything to the pin No.10 and No.11 of the CN5.
Turning on the main power supply again will reset the alarm.
Appendix
71
Information
The driver has information function to be output before an alarm is generated.
This function can be utilized for periodic maintenance of equipment by setting a suitable value in the parameter of each
information.
zzLED indicator
The ALARM LED blinks in orange when information is generated.
zzMotor operation
The motor continues to operate during information unlike in the case of an alarm.
1. Information records
Up to 16 generated information are saved in the RAM in order of the latest to oldest. Information stored as the information
records is information codes, generated time, and the information contents.
The information records can be read and cleared when one of the following items is performed.
Preparation
•• Read and clear the information records by the monitor mode of the operation panel.
•• Read and clear the information records using the data setting software MEXE02.
•• Cycle the power to clear the information records.
2. Information lists
Information Cause Condition to reset and clear
● The internal temperature of the driver dropped
● The internal temperature of the driver exceeded the setting
below the setting value of the "Driver temperature
How to use
applied. specification.
● The load torque of the motor changed, and the load ● The load torque of the motor changed, and the
exceeding the setting value of the "Load information" load dropped below the setting value of the "Load
Load parameter. information" parameter.
● The FWD input or the REV input is being ON when I/O test
of the data setting software MEXE02 or teaching, remote
operation was complete.
● The operation input signal was turned OFF.
● The motor is in a state of rotating immediately when the
Operation prohibited assignment of input terminals or the logic level setting of
input signals was changed.
● The FWD input or the REV input is being ON when the
local control operation was switched to the remote control
operation.
72
Information Cause Condition to reset and clear
The rotation amount of the motor dropped below
the setting value of the "Tripmeter information"
● The rotation amount of the motor exceeded the setting parameter by performing the following operation.
value of the "Tripmeter information" parameter. ● The "Tripmeter information" parameter was reset.
Tripmeter ● Tripmeter was cleared with the data setting
software MEXE02.
The integrating rotation amount of the motor
dropped below the setting value of the "Odometer
Safety precautions
● The integrating rotation amount of the motor exceeded the
information" parameter by performing the following
setting value of the "Odometer information" parameter.
Odometer operation.
● The "Odometer information" parameter was reset.
● The "Main power supply time information"
● The integrated value of the main power supply time of the parameter was set again, and the integrated value
driver exceeded the setting value of the "Main power supply of the main power supply time dropped below
Main power supply time information" parameter. the setting value of the "Main power supply time
time information" parameter.
● The "Main power supply count information"
● The number of times for turning on the main power supply parameter was set again, and the number of times
of the driver exceeded the setting value of the "Main power for turning on the main power supply of the driver
Main power supply supply count information" parameter. dropped below the setting value of the "Main
count power supply count information" parameter.
● The local control operation is performed.*
Preparation
● Configuration was executed. ● The local control operation was complete.
● "Teaching, remote operation" was executed using the data ● Remote control operation was performed.
setting software MEXE02. ● Configuration was complete.
Operation start limiting ● Writing was executed using the data setting software ● "Teaching, remote operation" was released.
mode MEXE02. ● The initialization was complete.
● Initialization was executed.
● "I/O test" was executed using the data setting software
● I/O test was released.
MEXE02.
● Configuration was complete.
● Configuration was executed.
● The screen on the operation panel changed to
● The screen was moved to the "test mode" using the
I/O test mode other than the "test mode."
operation panel.
How to use
● The parameter change required configuration was executed. ● Configuration was executed.
Configuration request
● The parameter change required to cycle the driver power ● The driver power was turned off, and turned on
was executed. again.
Power cycling request
* The ALM LED does not blink when the local control operation is performed.
Reference
Undervoltage information 120 to 280 [V] 120
Load information 10 to 300 [%] 300
* Details of parameters ⇒ p.55
•• The setting values for the overvoltage information and the undervoltage information represent the main circuit DC voltage
value inside the driver.
The main circuit DC voltage is approximately equal to the power input voltage multiplied by the square root of 2.
In the case of single-phase 100-120 VAC types, however, the value is approximately equal to double the power input voltage
multiplied by the square root of 2.
<Example>
In the case of the input voltage 100 VAC, the main circuit DC voltage inside the driver is about 283 VDC.
In the case of the input voltage 240 VAC, the main circuit DC voltage inside the driver is about 340 VDC.
Appendix
73
Specifications
1. Specifications
The value in a state where the gearhead is not combined is described in each specification for the "rated torque," "maximum
instantaneous torque," "rated rotation speed" and "speed control range."
Refer to "Products possible to combine" (p.10) for the motor model name.
BLM460SHP_____
Motor BLM230HP_____
Safety precautions
Model BLM260HP_____
Driver BLE2D30-A BLE2D30-C BLE2D60-A BLE2D60-C
Rated output power (Continuous) 30 W 60 W
Single-phase 200-240 VAC Single-phase 200-240 VAC
Rated voltage Single-phase 100-120 VAC Single-phase 100-120 VAC
Three-phase 200-240 VAC Three-phase 200-240 VAC
Permissible voltage range −15 to +10%
Rated frequency 50/60 Hz
Power supply
input Permissible frequency range ±5%
Single-phase: 0.67 A Single-phase: 1.0 A
Rated input current 1.1 A 1.7 A
Three-phase: 0.39 A Three-phase: 0.61 A
Single-phase: 2.2 A Single-phase: 3.5 A
Maximum input current 3.3 A 5.4 A
Three-phase: 1.2 A Three-phase: 2.0 A
Rated torque 0.096 N·m (13.6 oz-in) 0.191 N·m (27 oz-in)
Preparation
Maximum instantaneous torque 0.2 N·m (28 oz-in) [80 to 2000 r/min] 0.4 N·m (56 oz-in)[80 to 2000 r/min]
Rated rotation speed 3000 r/min
Speed control range 80 to 4000 r/min *
* There are products, which maximum rotation speed is 3600 r/min, depending on the gearhead type.
Check the operating manual supplied with the motor.
BLM6200SHP_____
Motor BLM5120HP_____
Model BLM5200HP_____
Driver BLE2D120-A BLE2D120-C BLE2D200-C
Rated output power (Continuous) 120 W 200 W
Single-phase 200-240 VAC Single-phase 200-240 VAC
How to use
BLM6300SHP_____ BLM6400SHP_____
Motor
Model BLM5300HP_____ BLM5400HP_____
Driver BLE2D300-C BLE2D400-S
Rated output power (Continuous) 300 W 400 W
Single-phase 200-240 VAC
Rated voltage Three-phase 200-240 VAC
Three-phase 200-240 VAC
Permissible voltage range −15 to +10%
Appendix
74
2. General specifications
Ambient
Driver: 0 to +50 °C [+32 to +122 °F] (non-freezing) *
temperature
Ambient humidity 85% or less (non-condensing)
Altitude Up to 1000 m (3300 ft.) above sea level
Safety precautions
No corrosive gas, dust, water or oil.
Surrounding
Operating Cannot be used in radioactive materials, magnetic field, vacuum or other special environment.
atmosphere
environment (For details about installation locations, refer to p.12.)
Not subject to continuous vibrations or excessive impact.
In conformance with JIS C 60068-2-6 "Sine-wave vibration test method"
Frequency range: 10 to 55 Hz
Vibration
Pulsating amplitude: 0.15 mm (0.006 in.)
Sweep direction: 3 directions (X, Y, Z)
Number of sweeps: 20 times
Ambient
Driver: –25 to +70 °C [–13 to +158 °F] (non-freezing)
temperature
Storage
environment Ambient humidity 85% or less (non-condensing)
Shipping Altitude Up to 3000 m (10000 ft.) above sea level
Preparation
environment
Surrounding No corrosive gas, dust, water or oil.
atmosphere Cannot be used in radioactive materials, magnetic field, vacuum or other special environment.
Degree of protection Driver: IP20
* The conditions of use vary when two or more drivers are installed closely in the horizontal direction.
Refer to p.12 for details.
3. Pin assignment
How to use
The pin assignments of the connectors for driver connection of the connection
cable are shown here.
Black White
Connectors for
The following figures represent as the view from the direction of the lead wires driver connection
side of the connection cable.
Reference
•• Power connector (white) CN2 •• Sensor connector (black) CN4
Lead Lead
Pin No. Lead size 3 6 Pin No. Lead size
color color
1 Blue AWG18 2 5 A3 − − 123 B
2 − − 1 4 A2 Green 123 A
Drain A1 Yellow
3 − Housing: Housing:
AWG24 or equivalent 5557-06R-210 (molex) B3 Brown AWG26
J11DF-06V-KY ( J.S.T. Mfg. Co.,Ltd.)
4 Purple Terminal: B2 Red Terminal:
AWG18 5556T (molex) SF1F-002GC-P0.6 ( J.S.T. Mfg. Co.,Ltd.)
5 Gray B1 Orange
Appendix
6 − −
75
Regulations and standards
Some products are recognized by UL under the UL/CSA standards.
Products in this manual are affixed the CE Marking under the Low Voltage Directive and EMC Directive.
UL Standards and Republic of Korea,
Model CE Marking
CSA Standards Radio Waves Act.
BLE2D30-A, BLE2D30-C, BLE2D60-A, BLE2D60-C
○ ○ ○
BLE2D120-A, BLE2D120-C, BLE2D200-A, BLE2D200-C
BLE2D300-C, BLE2D400-S × ○ ×
Safety precautions
2. EU Directive
Preparation
CE Marking
This product is affixed the CE Marking under the Low Voltage Directive and EMC Directive.
zzLow Voltage Directive
Applicable standards EN 61800-5-1
For incorporating in equipment
Overvoltage category:Ⅱ
Installation conditions
Pollution degree: 2
(EN Standard)
Degree of protection: IP20
Protection against electric shock: ClassⅠ equipment
How to use
This type of PDS is not intended to be used on a low-voltage public network which supplies domestic premises; radio frequency
interference is expected if used on such a network.
Appendix
4. RoHS Directive
The products do not contain the substances exceeding the restriction values of RoHS Directive (2011/65/EU).
76
5. Installing and wiring in compliance with EMC Directive
This product has been designed and manufactured to be incorporated in equipment. The EMC Directive requires that your
mechanical equipment in which the product is installed satisfies the applicable requirements.
The installation/wiring methods of the motor and driver explained here represent the basic methods that are effective in helping
your mechanical equipment conform to the EMC Directive.
The final level of conformance of your mechanical equipment to the EMC Directive will vary depending on such factors as the
control system equipment used with the motor/driver, configuration of electrical parts, wiring, layout and hazard level. It therefore
Safety precautions
must be verified through conducting EMC measures on your mechanical equipment.
Without effective measures to suppress the electromagnetic interference (EMI) caused by the product in the surrounding control
system equipment or the electromagnetic spectrum (EMS) generated by the product, the function of your mechanical equipment
may be seriously affected.
This product will conform to the EMC Directive if installed/wired using the methods specified below.
Preparation
Soshin Electric Co., Ltd. HF2010A-UPF, NF2010A-UP HF3010C-SZA, NFU3010C-Z1
Schaffner EMC FN2070-10-06 FN3025HP-10-71
How to use
When inputting single-phase 200-240 VAC, insert a reactor in the AC power line to ensure compliance with EN 61000-3-2.
30 to 200 W: 2 mH or more
300 W: 5mH or more
How to ground
The cable used to ground the motor, driver, mains filter and power supply cable (shielded cable) must be as thick and short as
possible so that no potential difference is generated among the grounding points. Choose a large, thick and uniformly conductive
Reference
surface for the grounding point. Refer to the p.16 for the recommended grounding method.
77
Notes about installation and wiring
•• Connect the motor, driver and other peripheral control equipment directly to the grounding point so as to prevent a potential
difference from developing between grounds.
•• When relays or electromagnetic switches are used together with the product, use mains filters or CR circuits to suppress surges
generated by them.
•• Keep cables as short as possible without coiling and bundling extra lengths.
•• Wire the power lines such as the connection cable and power supply cable away from the signal cables by providing a
minimum clearance of 100 mm (3.94 in.) between them. If they must cross, do so at a right angle.
Safety precautions
Place the AC input cable and output cable of a mains filter separately from each other.
•• Use a dedicated connection cable (sold separately) for the connection between the motor and driver.
The EMC measures are conducted using the Oriental Motor connection cable.
Connection cable∗
Grounding
Grounding External
potentiometer
Ground panel
Grounding
* The connection cables for up to 20.5 m (67.2 ft.) have been evaluated.
78
Accessories
Connection cable
This cable is used to extend the wiring distance between the driver and motor. The wiring distance between the motor and driver
can be extended to a maximum of 20.5 m (67.2 ft.).
Flexible connection cables are also provided.
The connection cables and flexible connection cables are shielded cables which have taken measures against the electrical noise.
The connection cable for relay can be used by connecting up to 2 pieces.
Safety precautions
Length [m (ft.)] Model Length [m (ft.)] Model
1 (3.3) CC01BL2 1 (3.3) CC01BL2R
2 (6.6) CC02BL2 2 (6.6) CC02BL2R
3 (9.8) CC03BL2 3 (9.8) CC03BL2R
5 (16.4) CC05BL2 5 (16.4) CC05BL2R
7 (23.0) CC07BL2 7 (23.0) CC07BL2R
10 (32.8) CC10BL2 10 (32.8) CC10BL2R
Regeneration resistor
Use when an inertial load is operated with the round shaft type motor of 300 W or higher.
Preparation
Model: RGB100
Install the regeneration resistor in a location where heat dissipation • Battery installation dimensions
Screw
M4
capacity equivalent to a level achieved with a heat sink [made of aluminum,
350×350×3 mm (13.78×13.78×0.12 in.) or equivalent] is ensured.
Secure the regeneration resistor on a smooth metal plate offering high heat
Regeneration
resistor
How to use
Ø4.2+0.3
0 mm
(Ø0.165 +0.012
0 in.)
Reference
installed upward or sideways against the installation surface. Installing the motor connector to the downward direction is not
recommended since the motor connector is come into contact with the mounting bracket or installation surface.
Appendix
79
•• Unauthorized reproduction or copying of all or part of this manual is prohibited.
If a new copy is required to replace an original manual that has been damaged or lost, please contact your nearest Oriental
Motor branch or sales office.
•• Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any
information, circuit, equipment or device provided or referenced in this manual.
•• Characteristics, specifications and dimensions are subject to change without notice.
•• While we make every effort to offer accurate information in the manual, we welcome your input. Should you find unclear
descriptions, errors or omissions, please contact the nearest office.
•• is a registered trademark or trademark of Oriental Motor Co., Ltd., in Japan and other countries. Other product
names and company names mentioned in this manual may be registered trademarks or trademarks of their respective
companies and are hereby acknowledged. The third-party products mentioned in this manual are recommended products,
and references to their names shall not be construed as any form of performance guarantee. Oriental Motor is not liable
whatsoever for the performance of these third-party products.
• Please contact your nearest Oriental Motor office for further information.