HM-9204-7

O P E R AT I N G M A N U A L
Thank you for purchasing an Oriental Motor product.
World K Series Terminal Box Type This Operating Manual describes product handling procedures and safety
precautions.
Induction Motors and •• Please read it thoroughly to ensure safe operation.
•• Always keep the manual where it is readily available.
Reversible Motors

Introduction Safety precautions

The precautions described below are intended to prevent danger or injury to the
Before using the motor
„„ user and other personnel through safe, correct use of the product. Use the product
Only qualified personnel should work with the product. Use the product correctly only after carefully reading and fully understanding these instructions.
after thoroughly reading the section “Safety precautions.” In addition, be sure to
observe the contents described in warning, caution, and note in this manual. Handling the product without observing the instructions that
The product described in this manual has been designed and manufactured to be Warning accompany a “Warning” symbol may result in serious injury or
incorporated in general industrial equipment. Do not use for any other purpose. death.
Oriental Motor Co., Ltd. is not responsible for any damage caused through failure to
Handling the product without observing the instructions that
observe this warning.
Caution accompany a “Caution” symbol may result in injury or property
damage.
Regulations and standards The items under this heading contain important handling
Note instructions that the user should observe to ensure safe use of
UL Standards, CSA Standards, CCC System
„„ the product.
This product is recognized by UL under the UL and CSA Standards, and also certified
by CQC under the China Compulsory Certification (CCC) system.
The motor model name represents the model that conforms to the standards. Warning
Applicable standards Certification Body / File No. •• Do not use the product in explosive or corrosive environments, in the
UL 1004-1, UL 1004-3 presence of flammable gases, locations subjected to splashing water, or near
UL /UL File No.E64197 combustibles. Doing so may result in fire, electric shock or injury.
CSA C22.2 No.100, CSA C22.2 No.77
•• Assign qualified personnel the task of installing, wiring, operating/
GB/T 12350 CQC controlling, inspecting and troubleshooting the product. Failure to do so
•• Thermal Class: 130 (B) may result in fire, electric shock or injury.
•• Do not transport, install the product, perform connections or inspections
zzStandards for accessories when the power is on. Always turn the power off before carrying out these
•• Capacitor: UL File No.E83671 (CYWT2), operations. Failure to do so may result in electric shock.
VDE License Nos.112847 (capacitors with a rated voltage of 250 VAC, •• Turn off the power in the event the overheat protection device (thermal
114747 (capacitors with a rated voltage of 450 VAC) protector) is triggered. Failure to do so may result in injury or damage to
•• Capacitor cap: UL File No.E56078 (YDTU2) equipment, since the motor will start abruptly when the overheat protection
device (thermal protector) is automatically reset.
CE Marking
„„ •• The motor is classⅠ equipment. Install the motor so as to avoid contact with
This product is affixed the CE Marking under the Low Voltage Directive.
hands, or ground it to prevent the risk of electric shock.
zzLow Voltage Directive •• Install the motor in an enclosure in order to prevent electric shock or injury.
•• Keep the input-power voltage within the specification to avoid fire and
••Applications standards electric shock.
EN 60034-1, EN 60034-5, EN 60664-1, EN 60950-1 •• Connect the cables securely according to the connection diagram in order to
••Installation conditions (For EN standard) prevent fire and electric shock.
Overvoltage categoryⅡ , Pollution degree 2 (induction motor: pollution degree 3, •• Do not forcibly bend, pull or pinch the lead wires. Doing so may result in fire
except for the motor mounting surfase), ClassⅠ equipment and electric shock.
When the machinery to which the motor is mounted requires overvoltage category •• Be sure to insulate the connection terminal of the capacitor. Failure to do so
Ⅲ and pollution degree 3 specifications, install the motor in a cabinet that comply may result in electric shock.
with IP54 and connect to power supply via an isolation transformer. •• Turn off the power in the event of a power failure, or the motor will suddenly
••Motor temperature rise tests start when the power is restored and may cause injury or damage to
equipment.
Temperature rise tests required by the standards are conducted for the pinion shaft
type motors in a state of attaching a gearhead.
•• Do not touch the connection terminal of the capacitor immediately after the
For the 90 W reversible motors, the tests are conducted in a state of attaching a power is turned off (for a period of 30 seconds). The residual voltage may
gearhead and heat radiation plate [heat radiation plate size: 200×200 mm cause electric shock.
(7.87×7.87 in.), thickness: 5 mm (0.20 in.), material: aluminum alloy]. •• Do not disassemble or modify the motor. This may cause electric shock or
The tests for the round shaft type motors are conducted in a state of attaching a heat injury.
radiation plate. The size, thickness and material of the heat radiation plates are as
follows. Caution
First number in motor Thickness •• Do not use the motor beyond its specifications, or electric shock, injury or
Size [mm (in.)] Material damage to equipment may result.
name [mm (in.)]
•• Do not touch the motor during operation or immediately after stopping. The
4 135×135 (5.31×5.31) surface is hot and may cause a burn.
5 (40 W) 165×165 (6.50×6.50) •• Do not hold the motor output shaft. This may cause injury.
5 (0.20)
5 (60 W, 90 W Induction Aluminum •• Keep the area around the motor free of combustible materials in order to
motors, 150 W) alloy prevent fire or a burn.
200×200 (7.87×7.87) •• To prevent the risk of damage to equipment, leave nothing around the
5 (90 W Reversible
10 (0.39) motor that would obstruct ventilation.
motors)
•• To prevent bodily injury, do not touch the rotating parts (output shaft,
Electrical Appliance and Material Safety Law
„„ cooling fan) of the motor during operation.
•• When an abnormality is noted, turn off the power immediately, or fire,
The three-phase round shaft motor type bears a mark. electric shock or injury may occur.
RoHS Directive
„„ •• The motor surface temperature may exceed 70 °C (158 °F) even
The products do not contain the substances exceeding the restriction values of RoHS under normal operating conditions. If the operator is allowed to
Directive (2011/65/EU). approach the running motor, attach a warning label as shown in
the figure in a conspicuous position. Failure to do so may result Warning label
in a skin burn(s).
•• Dispose the product correctly in accordance with laws and regulations, or
instructions of local governments.

1
 Preparation Installation
Checking the product
„„ Location for installation
„„
Verify that the items listed below are included. Report any missing or damaged items The motor is designed and manufactured for installation in equipment.
to the branch or sales office from which you purchased the product. Install it in a well-ventilated location that provides easy access for inspection. The
•• Motor..........................................1 unit location must also satisfy the following conditions:
•• Capacitor....................................1 piece (only for single-phase motors) •• Inside an enclosure that is installed indoors (provide vent holes)
•• Capacitor cap...........................1 piece (only for single-phase motors) •• Operating ambient temperature
•• Operating manual..................1 copy (this document) −10 to +40 °C (+14 to +104 °F) (non-freezing)
100 V/200 V : −10 to +50 °C (+14 to +122 °F) (non-freezing)
Checking the model name
„„ •• Operating ambient humidity 85%, maximum (non-condensing)
Check the model number against the number indicated on the product. •• Area that is free from an explosive atmosphere or toxic gas (such as sulfuric gas) or
The list above shows pinion shaft motors. For the round shaft motor, “GN” and “GE” liquid
in the model and motor model are replaced by “A”. •• Area not exposed to direct sun
Refer to p.3 for the connection diagram. •• Area free of excessive amount dust, iron particles or the like
zzInduction motors •• Area not subject to splashing water (storms, water droplets), oil (oil droplets) or
other liquids
Single-phase type (Connection diagram: ① ) •• Area free of excessive salt
•• Area not subject to continuous vibration or excessive shocks
Output power Model Motor model Capacitor model •• Area free of excessive electromagnetic noise (from welders, power machinery, etc.)
4IK25GN-AW2TJ CH80CFAUL2 •• Area free of radioactive materials, magnetic fields or vacuum
4IK25GN-AW2T •• 1000 m (3300 ft.) or less above sea level
4IK25GN-AW2TU CH65CFAUL2
25 W
4IK25GN-CW2TJ CH20BFAUL
How to install the motor
„„
4IK25GN-CW2T zzRound shaft type
4IK25GN-CW2TE CH15BFAUL
Drill holes on the mounting plate and fix the motor on the plate using screws (not
5IK40GN-AW2TJ CH110CFAUL2 supplied). Do not leave a gap between the motor and mounting plate.
5IK40GN-AW2T
5IK40GN-AW2TU CH90CFAUL2
40 W Nominal Tightening
5IK40GN-CW2TJ CH30BFAUL First number of
diameter of torque
5IK40GN-CW2T motor model
5IK40GN-CW2TE CH23BFAUL screw [N·m (lb-in)]
5IK60GE-AW2TJ CH200CFAUL2 4 M5 2.5 (22)
5IK60GE-AW2T 5 M6 3.0 (26)
5IK60GE-AW2TU CH180CFAUL2
60 W
5IK60GE-CW2TJ CH50BFAUL Motor
5IK60GE-CW2T
5IK60GE-CW2TE CH40BFAUL
Mounting plate
5IK90GE-AW2TJ CH280CFAUL2
5IK90GE-AW2T
5IK90GE-AW2TU CH200CFAUL2 Do not insert the motor into the mounting hole at an angle or force it
90 W Note in, as this may scratch the flange pilot section and damage the motor.
5IK90GE-CW2TJ CH70BFAUL
5IK90GE-CW2T
5IK90GE-CW2TE CH60BFAUL
zzPinion shaft type
Three-phase type (Connection diagram: ② ) Assembling
Keep the pilot sections of the motor and gearhead
Output power Model Motor model in parallel, and assemble the gearhead with Side
25 W 4IK25GN-SW2T 4IK25GN-SW2T the motor while slowly rotating it clockwise/ panel
40 W 5IK40GN-SW2T 5IK40GN-SW2T counterclockwise. At this time, note so that the
pinion of the motor output shaft does not hit
60 W 5IK60GE-SW2T 5IK60GE-SW2T the side panel or gears of the gearhead strongly. Pilot Pinion of
90 W 5IK90GE-SW2T 5IK90GE-SW2T Assemble the gearhead to the motor in a condition section the motor
where the motor output shaft is in an upward output shaft
150 W 5IK150A-TW2T* 5IK150A-TW2T
direction.
* Only for round shaft type.
Installing
zzReversible motors
Drill holes on the mounting plate and fix Screws
Single-phase type (Connection diagram: ③ ) the motor and gearhead on the plate using (supplied with the motor)
screws supplied with the gearhead. Do
Output power Model Motor model Capacitor model not leave a gap between the motor and
Motor
4RK25GN-AW2TJ CH100CFAUL2 mounting plate.
4RK25GN-AW2T Refer to the Oriental Motor Website for the Washers
4RK25GN-AW2TU CH80CFAUL2 screw specifications.
25 W Nuts
4RK25GN-CW2TJ CH30BFAUL
4RK25GN-CW2T
4RK25GN-CW2TE CH25BFAUL Gearhead
5RK40GN-AW2TJ CH160CFAUL2 Mounting plate
5RK40GN-AW2T
5RK40GN-AW2TU CH120CFAUL2
40 W
5RK40GN-CW2TJ CH40BFAUL Note •• Use the gearhead with pinion shaft which is identical with one of
5RK40GN-CW2T motor.
5RK40GN-CW2TE CH35BFAUL
•• Do not forcibly assemble the motor and gearhead. Also, prevent
5RK60GE-AW2TJ CH250CFAUL2 metal objects or foreign substances from entering in the gearhead.
5RK60GE-AW2T
5RK60GE-AW2TU CH200CFAUL2 The pinion of the motor output shaft or gear may be damaged,
60 W resulting in noise or shorter service life.
5RK60GE-CW2TJ CH60BFAUL
5RK60GE-CW2T
5RK60GE-CW2TE CH50BFAUL zzMotor with cooling fan
5RK90GE-AW2TJ CH350CFAUL2 When installing a motor with cooling fan onto a device, leave 10 mm (0.39 in.) or
5RK90GE-AW2T more behind the fan cover or open a ventilation hole so that the cooling inlet on the
5RK90GE-AW2TU CH300CFAUL2
90 W back of the motor cover is not blocked.
5RK90GE-CW2TJ 5RK90GE-CW2T CH80BFAUL
5RK90GE-CW3TE 5RK90GE-CW3T CH70BFAUL Mounting the capacitor (only for single-phase motors)
„„
Before mounting the provided capacitor, check that
the capacitor’s capacitance matches that stated on the
motor’s name plate. Mount the capacitor securely by
using M4 screws (not provided).
Ø4.3 mm
(0.17 in.)

Note •• Do not let the screw fastening torque exceed 1 N·m (8.8 lb-in) to
prevent damage to the mounting foot.
•• Mount capacitor at least 10 cm (3.94 in.) away from the motor. If it
is located closer, the life of the capacitor will be shortened.
2
 Connection Lead Wire for Power Supply
„„ 2
Use a lead wire of AWG20 (0.5 mm ) or thicker.
Insulate all the wire connections, such as the connection between the motor and the
capacitor connection. Ground the motor using a Protective Earth Terminal. Capacitor connection (only for single-phase motors)
„„
When crimp terminals are used, use the FASTON terminals
Rotating direction of the gearhead output shaft
„„ 187 Series (TE Connectivity).
Capacitor
cap
The rotating direction of the gearhead output shaft may be opposite that of the Use the supplied capacitor cap to insulate the capacitor
motor shaft, depending on the gear ratio. Refer to the Oriental Motor Website for terminal connection.
details. <Capacitor internal
The capacitor has four
Connection diagram
„„ terminals that are internally wiring diagram>
Check the motor model name used before connecting. connected as shown in the
The direction of motor rotation is as viewed from the side of the motor’s output figure. 187 series
shaft. The motor rotates in a clockwise (CW) and counterclockwise (CCW) direction. 187 series
Capacitor
Z2, U2, U1, U, V, and W in the connection diagram indicate terminal codes inside the
terminal box. For lead wire connection, use one lead wire for each individual
Note
zzInduction motors terminal.
Single-phase type (Connection diagram: ① ) Connecting Protective Earth Terminal
„„
Ground the motor using the motor’s Protective Earth Terminal .
<Clockwise> On the three-phase round shaft motor type, refer to the following specifications.
Applicable crimp terminal: [ Unit: mm (in.) ]
Insulated round crimp terminal
CW Terminal screw size: M4 Ø4.1 (0.16) or more
Tightening torque:

9 (0.35)
or less
Z2 1.0 to 1.3 N·m (8.8 to 11.5 lb-in)
U2 Applicable minimum lead wire size: 4.5 (0.18) or less
AWG18 (0.75 mm2) or thicker
L
power supply
Note Be sure to use the screw for grounding attached on the product.
U1 Grounding
N
Connection method to a terminal box
„„
<Counterclockwise>
Terminal cover installation screw
(With rubber seal and washer)
CCW Terminal cover

Z2 Cable gland

U2 Motor connecting
L terminal
Cable clamp
power supply
U1 Grounding Terminal block
N
Gasket

Terminal block
Three-phase type (Connection diagram: ② ) Cable clamp Cable gland
Terminal cover
The motor rotates in the clockwise direction (CW) if connected Rubber packing
as the connection diagram below. To change the direction of
rotation, change any two connections between U, V and W.
CW
power supply R0 C0 Cable
U
L1 (R) Gasket
R0 C0
V •• Use a cable of the following specifications:
L2 (S)
R0 C0
Applicable cable diameter: Ø6 to 12 mm
Grounding Applicable lead wire: AWG24 to 12 (0.2 to 3.5 mm2)
W Stripping length: 8 mm (0.31 in.)
L3 (T)
•• When sealing the terminal cover, ensure that no scraps or particles get caught
between the contact surfaces.
zzReversible motors
•• The terminal cover screws are specifically designed for mounting the terminal
Single-phase type (Connection diagram: ③ ) cover. They are provided with a rubber seal and washer that keep the terminal box
splashproof. In order to maintain a tight seal around the terminal box, use only the
The motor rotates in the clockwise direction if the switch(SW) is provided screws.
connected to the CW side, and it rotates in the counterclockwise Also, this terminal box is constructed to hold a gasket. If this gasket comes out of
direction if connected to the CCW side. the box, please reseal it correctly on the box.
CW Also refer to the tightening torque table to determine the appropriate tightening
torque to use when fastening the terminal cover and cable gland.
R0 C0 Z2
Terminal cover 0.3 to 0.4 N·m (42 to 56 oz-in.)
U2
SW CCW Cable gland 2.5 to 3.8 N·m (350 to 530 oz-in.)
L
power Cable clamp 0.2 to 0.3 N·m (28 to 42 oz-in.)
R0 C0 CW
supply Terminal block 0.5 to 0.8 N·m (71 to 113 oz-in.)
U1 Grounding
N
Note •• To make shielding function fully effective, use a cable of an
zzFor protection of contact (switch) appropriate diameter.
If the switch is used for starting/stopping the motor or switching the rotation direction, •• Securely affix the cable exposed outside the motor so that it does
connect the CR circuit for surge suppression in order to protect the contacts. not receive stress.
R0 C0 R0=5 to 200 Ω
C0=0.1 to 0.2 µF 250 VAC
It is provided as an accessory (sold separately).
Model: EPCR1201-2

3
zzLayout of terminals Troubleshooting
Single-phase type When the motor cannot be operated correctly, refer to the contents provided in this
section and take appropriate action. If the problem persists, contact your nearest
4 terminals office.
Terminal
Z2 U2 U1

block Phenomena Check items

•• Check the power supply voltage.
•• Connect the power supply and the motor
correctly.
Motor does not rotate or •• With a single-phase motor, connect the supplied
rotates slowly. capacitor correctly.
Cable clamp •• If terminal blocks or crimp terminals are used,
check them for poor connection.
Three-phase type •• Keep the load at or below the allowable value.
•• Connect the power supply and the motor
Pinion shaft type Round shaft type correctly.
Motor sometimes rotates •• With a single-phase motor, connect the supplied
4 terminals 4 terminals and stops. capacitor correctly.
Terminal Terminal •• If terminal blocks or crimp terminals are used,
U

U
block block check them for poor connection.
V W

V W NC

"NC" is •• Connect correctly by referring to “Connection

not used diagram.”
•• With a single-phase motor, connect the supplied
capacitor correctly.
Cable clamp Cable clamp Protective •• The rotating direction of the motor output shaft
The motor rotates in the
Earth Terminal (M4) may be different from that of the gearhead
direction opposite to the
specified direction. output shaft depending on the gear ratio of the
gearhead. Refer to the Oriental Motor Website for
Operation details.
•• The rotating direction is indicated as viewed
The motor rotates when the power supply is turned on. from the motor output shaft. Check the reference
For protection against electric shock, do not turn on the power supply until the direction.
wiring is complete. Motor temperature •• Check the power supply voltage.
abnormally high [Motor •• With a single-phase motor, connect the supplied
Note •• Make sure that the motor case temperature does not exceed case temperature exceeds capacitor correctly.
90 °C (194 °F) when operating the motor. Operation exceeding case 90 °C (194 °F)] •• Review the ventilation condition.
temperature 90 °C (194 °F) may significantly deteriorate the coils
and ball bearings of the motor and shorten the motor's life span. •• Assemble the motor and gearhead correctly.
Motor case temperature can be measured by fixing a thermometer Noisy operation •• Assemble a gearhead of the same pinion type as
on the motor surface. It can also be measured using thermo tape the motor.
or a thermocouple.
•• To change rotation direction of the single-phase induction motor,
wait until the motor completely stops. Otherwise its direction may
not change or may take much time to change.
•• Do not perform an operation switching the motor rotation
direction instantaneously with three-phase motors. Doing so may
cause damage to the motor and gearhead.
•• Single-phase motors use a capacitor and keep it connected even
after rotation of the motor has started.
•• Unauthorized reproduction or copying of all or part of this manual is prohibited.
•• Oriental Motor shall not be liable whatsoever for any problems relating to
industrial property rights arising from use of any information, circuit, equipment
Time rating or device provided or referenced in this manual.
•• Characteristics, specifications and dimensions are subject to change without
zzInduction motors notice.
Induction motors have a continuous rating. •• While we make every effort to offer accurate information in the manual, we
welcome your input. Should you find unclear descriptions, errors or omissions,
zzReversible motors please contact the nearest office.
Reversible motors have a 30 minutes rating. “30 min” is indicated on the nameplate. •• is a registered trademark or trademark of Oriental Motor Co.,
Ltd., in Japan and other countries.
Locked rotor burnout protection © Copyright ORIENTAL MOTOR CO., LTD. 2007
This motor is equipped with the feature listed below to prevent the motor from Published in November 2019
burning out as a result of abnormal heating which may be caused by misapplication.
• Please contact your nearest Oriental Motor office for further information.
Thermal protection
„„
“TP” is stamped on the motor nameplate. The motor has an “auto reset” type Technical Support Tel:(800)468-3982 Singapore
thermal protector built into its motor coil. When the motor reaches a predetermined 8:30 A.M. to 5:00 P.M., P.S.T. (M-F) Tel:1800-8420280
temperature, the internal thermal protector is activated and the motor is stopped. 7:30 A.M. to 5:00 P.M., C.S.T. (M-F) www.orientalmotor.com.sg
Always turn the power off before performing inspections. www.orientalmotor.com
Thermal protector activation range: Tel:1800-806161
Tel:+55-11-3266-6018 www.orientalmotor.com.my
Power is turned off at 130±5 °C (266±9 °F) www.orientalmotor.com.br
Power is turned back on at 82±15 °C (180±27 °F) Tel:1800-888-881
Schiessstraße 44, 40549 Düsseldorf, Germany www.orientalmotor.co.th
Technical Support Tel:00 800/22 55 66 22
www.orientalmotor.de Tel:+91-80-41125586
www.orientalmotor.co.in
Tel:01256-347090
www.oriental-motor.co.uk Tel:0800-060708
www.orientalmotor.com.tw
Tel:01 47 86 97 50
www.orientalmotor.fr Tel:400-820-6516
www.orientalmotor.com.cn
Tel:02-93906346
www.orientalmotor.it Korea
Tel:080-777-2042
4-8-1Higashiueno,Taito-ku,Tokyo 110-8536 www.inaom.co.kr
Japan
Tel:03-6744-0361 Hong Kong Branch
www.orientalmotor.co.jp Tel:+852-2427-9800
4