Smart Manufacturing Tech Topic Series

Session 1: The Global Smart Industry Readiness

Index (SIRI) Initiative
World Economic Forum
EDB Singapore
May 12, 2022
Listen to the webinar recording

YouTube: https://youtu.be/-RGBB6UvEFM

Other recording:
http://thor.inemi.org/webdownload/2022/Smart_Manufacturing_Seri
es/Smart1_SIRI_Initiative.mp4
Welcome to the Smart Manufacturing Tech Topic Series

1. Our speakers will be highlighting various topics of interest in Smart

Manufacturing

2. We welcome you to use the Chat to share your own Smart Manufacturing
journey and to ask questions during the sessions

19.05.2022 2
Next Sessions

Session 2: Wednesday, June 8

Koh Young Technology: Closed-loop Inspection Solutions Powered by AI
11:00 a.m. – Noon EDT (Americas)
5:00-6:00 p.m. CEST (Europe)
11:00 p.m - Midnight CST (China)
Confirmed Speaker: Ivan Aduna, Global MES Leader

Session 3: July 2022

Session 4: August 2022

Potential speakers include Cybord, UCLA and Siemens

3
Ben Ong, Expert Fellow
World Economic Forum

Note: All participants are on mute.

Please ask questions via the chat.
The Global Smart Industry Readiness Index (SIRI) Initiative
Official SIRI Assessment (OSA)
&
Manufacturing Transformation Insights Report 2022

Knowledge Sharing Session

May 2022
Manufacturing
Transformation

Global Smart Industry Readiness Index (SIRI) Initiative

Insights Report 2022

Overview The Smart Industry Readiness Index Framework

Building Blocks

Pillars
The OSA

Report Dimensions

Findings

Ø Validated methodology reviewed by experts from Ø Comprehensive reference to develop Industry 4.0
leading technology companies, consultancy firms and roadmaps and identify specific digitalization
Case industry/ academic experts transformation measures

Studies Ø Independent standard with a formal assessment

process that is applicable for companies of sizes and
Ø Quantitative, data-guided benchmarks for industry
best-in-class and sector-specific benchmarks and insights
Industry 4.0 maturity levels
Manufacturing
Transformation

Global Smart Industry Readiness Index (SIRI) Initiative

Insights Report 2022

Fast-growing global network of

Overview § Accelerating the adoption of 150 Certified SIRI Assessors (CSA) and counting.
SIRI as the internationally-
recognized standard for
Industry 4.0 benchmarking
The OSA
§ Building the world’s largest
datasets and benchmarks on
the current state of
manufacturing.
Report
Findings § Aim to fundamentally reform
the community’s approach to
industrial transformation, from
one that is ad-hoc and
anecdote-based to one that
Case relies on a standardized
Studies methodology supported by data
Manufacturing
Transformation

Global Smart Industry Readiness Index (SIRI) Initiative

Insights Report 2022

Overview Core Value Proposition: What makes SIRI the reference

assessment to use
Key Differentiating Features
The OSA
Holistic / Comprehensive Highly useable
Covers the 3 building blocks for any Requires only a short amount of time
Industry 4.0 maturity assessment: and resource to complete, without
Report Technology, Organisation and Process compromising technical rigor

Findings
Inclusive & Relevant Independent & Neutral
Relevant to all companies, regardless Conducted by independent 3rd party
of size, industry and level of Industry individuals know as Certified SIRI
Case 4.0 maturity Assessors (CSA)
Studies
Manufacturing
Transformation

Global Smart Industry Readiness Index (SIRI) Initiative

Insights Report 2022

Overview The Official SIRI Assessment

Performed by a Certified SIRI Assessor (CSA), the Official SIRI Assessment (OSA) is an independent
assessment of a factory or plant to evaluate its current state, identify high-impact areas to focus on,
and benchmark it against industry peers.

The OSA Phase Description Time Commitment

Onboarding
An onboarding call to prepare the company on what to expect, the
I (Planning and ~1 Hour
materials/information to be prepared, and the key personnel to be involved
Preparation)
Report
Findings II Evaluation
Workshop discussions with an on-site facility visit to evaluate the current state
of the company’s manufacturing facility and characterise the variables in ~1 – 1.5 days
determining the high-impact areas to focus on.

Debrief (Analysis
III A debrief session to review the OSA results and interpret the findings. ~2 – 3 Hours
Case and Review)

Studies Deliverable An Official SIRI Assessment (OSA) Report 2 days

Manufacturing
Transformation

Global Smart Industry Readiness Index (SIRI) Initiative

Insights Report 2022

Overview Companies will receive an official report at the conclusion of the OSA
Provides manufacturers an i4.0 maturity check and data-guided benchmarking and insights on
where to focus their efforts on

The OSA
A Current State of Your Facility

Benchmarks Against
B
Report Industry Peers
Findings Prioritised Areas For
C
Improvement

Case
Studies
Manufacturing
Transformation

Global Smart Industry Readiness Index (SIRI) Initiative

Insights Report 2022

Overview SIRI has been adopted globally by more than

850 companies and organisations across ~35 countries

The OSA

The 14 Industry Groups

Report
Findings

Case
Studies
Manufacturing
Transformation

Manufacturing Transformation Insights Report 2022

Insights Report 2022

Overview
§ Offers new insights and findings emerging from
the Global SIRI Initiative, which aims to build the
world’s largest data sets and benchmarks on
The OSA manufacturing

§ Outcome of an 18-month Forum-EDB partnership and

draws on data from close to 600 manufacturing
Report companies across 30 countries
Findings
§ Presents detailed case studies on how different
stakeholders are actively leveraging the SIRI
programme to accelerate their digital transformation
Case journeys.
Studies
Manufacturing
Transformation
Insights Report 2022

Top 5 most digitally mature sectors across the 16 SIRI Dimensions

Overview § Semiconductors,
Electronics and
Pharmaceuticals lead the
2022 Maturity rankings,
The OSA with Logistics making
gains

§ A high level of diversity

Report exists across various
industry sectors; more
Findings tailored approaches are
required to better
support industry
transformation
Case
Studies
Manufacturing

Archetypes of Transformation (SIRI Maturity X Variance

Transformation
Insights Report 2022

Map)

Overview § Semiconductors,
3B Maturity Benchmark Electronics and
Pharmaceuticals lead the
§ The most digitally mature 2022 Maturity rankings,
The OSA companies are seeking to with Logistics making
integrate their already digitised gains
processes and systems, while
the average manufacturer is still § A high level of diversity
looking to digitise existing
Report operational processes
exists across various
industry sectors; more
Findings tailored approaches are
required to better
§ Top companies have focused
support industry
significantly on Connectivity to
transformation
enable greater integration and
Case insights generation
Studies
Manufacturing
Transformation
Insights Report 2022

Overview 3B Maturity Benchmark

§ The most digitally mature
companies are seeking to
integrate their already digitised
The OSA processes and systems, while
the average manufacturer is still
looking to digitise existing
operational processes
Report
Findings § Top companies have focused
significantly on Connectivity to
enable greater integration and
insights generation
Case
Studies
Manufacturing
Transformation
Insights Report 2022

Overview
Maturity of MNCs vs SMEs
§ MNC and SME maturity profiles
follow similar patterns across
The OSA the 16 dimensions, with some
key differences
§ MNCs are ahead of SMEs by
~half to one full maturity band
Report in most dimensions, aside from
Findings Shop Floor Automation and
Leadership Competency where
the disparities are less
pronounced.
Case
Studies
Manufacturing
Transformation
Insights Report 2022

Key KPIs selected by manufacturers of different profiles

§ Productivity- and quality-linked KPIs are key focus areas of MNCs and SMEs, but flexibility
Overview and speed are fast-emerging areas of priority

The OSA

Report
Findings

Case
Studies
Manufacturing
Transformation
Insights Report 2022
Planning horizon selected by manufacturers of different
profiles
§ MNCs and companies ahead of the maturity curve are more likely to plan for the long term
Overview

The OSA

Report
Findings

Case
Studies
Manufacturing Applications of SIRI
Transformation
Insights Report 2022
Supporting manufacturers to develop and strengthen their transformation
strategies across multiple sites and/or at an organization-wide level.

Leveraging SIRI to develop its transformation strategy

Overview To upgrade and digitalise its existing manufacturing operations, P+F leveraged SIRI
to comprehensively evaluate the Industry 4.0 readiness of its manufacturing sites.
1 Conducted 1st OSA (2018)
Pepperl+Fuchs OSA Results

The OSA 2
Executed transformation initiatives (2019 – 2020) Dimensions 2018 Maturity Band
2021 Maturity
Band
Implemented the following interventions Vertical Integration 1 2
§ Digitalizing shop floor processes Reduced the
workflows from 10 to 6 and increased its production Horizontal Integration 1 2

Report efficiency by 5-10%

§ Introducing new supply-chain management tools:
Integrated Product
Lifecycle
1 2

Findings i. AM3 Scheduling Workbench (SWB) - a near-

term scheduling tool that integrates supply Enterprise Connectivity 1 2
chain and procurement business functions
Workforce Learning &
ii. o9 Digital Brain – an integrated business Development
2 3
planning platform
§ Updating HR talent development programmes Inter- & Intra-Company
Case Collaboration
2 4

3 Reassessment (2021)
Studies Strategy & Governance 1 2
Manufacturing Applications of SIRI
Transformation
Insights Report 2022
Supporting manufacturers to develop and strengthen their transformation
strategies across multiple sites and/or at an organization-wide level.

Leveraging SIRI to take stock of Haier’s digitalization programme

Overview Haier intends to future-proof its global operations by scaling proven solutions and applications in
their pilot sites to their 120 manufacturing facilities worldwide. Before embarking on this project,
Haier wanted to confirm that its transformation strategy to date had been effective and holistic.

1
Conducting a Administered the OSA across four of its top production sites in China to:
The OSA multi-site review 1. Validate whether its ongoing efforts had enabled these facilities to be more advanced than their peers’
2. Identify blind spots and missed opportunities
Learning points Haier’s ongoing transformation efforts were validated
2
& Discoveries § Findings from the OSA showed that Haier’s sites consistently performed as well or better than the Top
10% maturity profile
Report No roadmap is perfect: 3 weak points were identified
§ Through a comparative analysis, Haier found 3 areas of opportunities to further strengthen the overall
Findings maturity of their key sites
3 Follow-up Implemented the following interventions to address the opportunity areas
actions § Refrigator/Drum Sites – Shop Floor Intelligence (Band 3): Enhanced scope and functionality of the
equipment management platform (EMP) that monitors and manages all operational assets
§ Drum Site – Facility Automation (Band 3): Upgraded the FM systems by centralizing the controls
Case management of facility assets to be under a single platform.
§ All Sites – Horizontal Integration: Commenced study on how to further integration of its warehouse
Studies management system and procurement platforms to increase material traceability
Incorporated learnings and insights into the Haier’s Global Digitalization Programme
Manufacturing Applications of SIRI
Transformation
Insights Report 2022
Supporting manufacturers to develop and strengthen their transformation
strategies across multiple sites and/or at an organization-wide level.

Overview Manufacturers: Taking the OSA

Characterise & compare the state of your organisation’s production sites to
identify gaps and opportunities

The OSA Phase 1: Pilot Stage

1. Comparison across
different sites
1 2 3 2. Identification of
Nominate ~5 manufacturing Receive an OSA Report for Perform analysis for common
sites globally to take the OSA each OSA done internal/external comparisons strengths/weaknesses
3. Identify of best-
Report practice for adoption
Ways to select the sites
Findings 1. Comparing across Geographical
region (Americas, Africa Asia, Phase 2: Scale Up
Europe, Australia)
2. Different level of
maturity/advancement 4 5
3. Size & Product Scope Expand OSA to a broader Establish Corporate Team to
number of manufacturing address site-specific issues and
Case sites globally for more incorporate learnings into global
comprehensive comparison transformation roadmap
Studies
Manufacturing Applications of SIRI
Transformation
Insights Report 2022
Informing sectoral planning and industrial development efforts by governments
and industry associations.

Applying SIRI to transform Turkey’s automotive sector

Overview To support members in their transformation efforts, and to gain insights into the maturity
profile of the community, MEXT systemically leveraged SIRI - through a five-step process – to
aid manufacturers and governments in developing more targeted interventions.

The OSA Phase 1 Building in-house competencies

Phase 2 Organizing outreach activities to raise awareness

Report Phase 3 Conducting OSAs for Turkey’s automotive manufacturing community

Findings Phase 4 Analyzing the aggregated results Phase 5 Designing recommendations and interventions

§ Turkey’s automotive sector is slightly ahead of the 1. Created a five-week progamme to support SME leaders in
industry average leveling up their i4.0 know-how
§ Gaps in Leadership Competency and Connectivity 2. Developed a modular turnkey solution package to help
Case represent opportunities for further development companies enhance their Shop Floor Connectivity.
Enhancing productivity and quality-linked KPIs are 3. Presented a recommendation paper to the Turkish Ministry for
Studies §
key focus areas for the community Industry and Technology.
Manufacturing
Transformation
Insights Report
2022

To learn more,
please visit the initiative page
and download the insights report

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