CENTRIFUGAL COMPRESSORS

RENEWAL PARTS Supersedes: 160.49-RP2 (202) Form 160.49-RP2 (113)

COMPRESSOR COMPRESSOR
MODEL CODE
YDHA-36 and LHA-36 G3
YDHA-41 and LHA-41 G4
YDHA-46 and LHA-46 H0
YPHA-50N and LHA-50N H1
YDHA-50W and LHA-50W H1
HA-57, YDHB-57 and LHB-57 H2
YDHB-61 H3
YDHA-65 and LHA-65A J1
YDHA-73 and LHA-73 J2
YDHA-81 and LHA-81 J3
YDHA-90 and LHA-90 J4
YDHA-70 and LHA-70 J7

Issue Date:
January 4, 2013
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or
During installation, operation maintenance or service, death to themselves and people at the site.
individuals may be exposed to certain components or
conditions including, but not limited to: refrigerants, This document is intended for use by owner-authorized
materials under pressure, rotating components, and operating/service personnel. It is expected that these
both high and low voltage. Each of these items has the individuals possesses independent training that will
potential, if misused or handled improperly, to cause enable them to perform their assigned tasks properly
bodily injury or death. It is the obligation and respon- and safely. It is essential that, prior to performing any
sibility of operating/service personnel to identify and task on this equipment, this individual shall have read
recognize these inherent hazards, protect themselves, and understood this document and any referenced ma-
and proceed safely in completing their tasks. Failure terials. This individual shall also be familiar with and
to comply with any of these requirements could result comply with all applicable governmental standards and
in serious damage to the equipment and the property in regulations pertaining to the task in question.

SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to specific situations:

Indicates a possible hazardous situation Identifies a hazard which could lead to

which will result in death or serious injury damage to the machine, damage to other
if proper care is not taken. equipment and/or environmental pollu-
tion if proper care is not taken or instruc-
tions and are not followed.

Indicates a potentially hazardous situa- Highlights additional information useful

tion which will result in possible injuries to the technician in completing the work
or damage to equipment if proper care is being performed properly.
not taken.

External wiring, unless specified as an optional connection in the manufacturer’s product line, is not
to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls
and any external wiring must not be installed inside the micro panel. All wiring must be in accor-
dance with Johnson Controls’ published specifications and must be performed only by a qualified
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper
connections to the controls or application of improper control signals. Failure to follow this warn-
ing will void the manufacturer’s warranty and cause serious damage to property or personal injury.

2 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

CHANGEABILITY OF THIS DOCUMENT

In complying with Johnson Controls’ policy for con- these documents, the technician should verify whether
tinuous product improvement, the information con- the equipment has been modified and if current litera-
tained in this document is subject to change without ture is available from the owner of the equipment prior
notice. Johnson Controls makes no commitment to to performing any work on the chiller.
update or provide current information automatically to
the manual owner. Updated manuals, if applicable, can Change Bars
be obtained by contacting the nearest Johnson Controls
Service office. Revisions made to this document are indicated with a
line along the left or right hand column in the area the
Operating/service personnel maintain responsibility for revision was made. These revisions are to technical in-
the applicability of these documents to the equipment. formation and any other changes in spelling, grammar
If there is any question regarding the applicability of or formatting are not included.

ASSOCIATED LITERATURE

MANUAL DESCRIPTION FORM NUMBER

Solid State Starter – Operation & Maintenance 160.46-OM3.1
Installation 160.49-N1
Installation and Operation of Printers 160.49-N2
Wiring Diagram – Use with Electro-Mechanical Starter 160.49-PW1
Wiring Diagram – Field Connections (E-M Starter) 160.49-PW2
Wiring Diagram – Field Control Modifications 160.49-PW3
Wiring Diagram – Control Center with SS Starter 160.49-PW4
Wiring Diagram – Field Connections (SS Starter) 160.49-PW5
Wiring Diagram – With Solid State Starter 160.49-PW6
All Products - Replacement Parts Electrical Connectors 50.20-RP1
All Products - Replacement Parts Fittings 50.20-RP2

JOHNSON CONTROLS 3
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

COMPRESSOR COMPRESSOR Bearing Kit Gasket KIT Tool Kit Part

MODEL CODE Part Number Part Number Number
YDHA-36 and LHA-36 G3
664-48647-000 664-48648-000 364-48145-000
YDHA-41 and LHA-41 G4
YDHA-46 and LHA-46 H0
YPHA-50N and LHA-50N H1
YDHA-50W and LHA-50W H1 664-48646-000 664-48648-000
HA-57, YDHB-57 and LHB-57 H2
YDHB-61 H3
364-48026-000
YDHA-65 and LHA-65A J1
664-48645-000
YDHA-73 and LHA-73 J2
664-48649-000
YDHA-81 and LHA-81 J3
464-49802-000
YDHA-90 and LHA-90 J4
YDHA-70 and LHA-70 J7 664-48645-000 664-48649-000

COMPRESSOR TOOL KIT (364-48145-000) COMPRESSOR TOOL KIT (364-48026-000)

PART PART
ITEM DESCRIPTION QUANTITY ITEM DESCRIPTION QUANTITY
NUMBER NUMBER
1 Gear Locking Tool 364-48023 1 1 Gear Locking Tool 364-48023 1
2 Cap Screw, 5/8” 021-08389 1 2 Cap Screw, 5/8” 021-08389 1
3 Spacer Tool 364-48022 1 3 Spacer Tool 364-48022 1
4 Cap Screw, 1/2” 021-08388 2 4 Cap Screw, 1/2” 021-08388 2
5 Washer, Plain, 1/2” 021-01276 2 5 Washer, Plain, 1/2” 021-01276 2
6 Bar Tool 064-48345 1 6 Bar Tool 064-47031 1
7 Hex Nut, 1/4” 021-00451 4 7 Hex Nut, 1/4” 021-00451 4
8 Guide Pin 064-46499 2 8 Guide Pin 064-46499 2
9 Hook Tool 064-46610 2 9 Hook Tool 064-46610 2
10 Guide Pin 064-18716 3 10 Guide Pin 064-18716 3
11 Stud 064-14500 1 11 Stud 064-14500 1
12 Hex Nut, 1/2” Heavy 021-00483 1 12 Hex Nut, 1/2” Heavy 021-00483 1
13 Eye Bolt, 7/8” 021-07703 1 13 Eye Bolt, 7/8” 021-07703 1
14 Washer, Plain, 7/8” 021-05158 5 14 Washer, Plain, 7/8” 021-05158 5
15 Eye Bolt, 3/8” 021-13498 3 15 Eye Bolt, 3/8” 021-13498 3
16 Washer, Plain, 3/8” 021-05167 11 16 Washer, Plain, 3/8” 021-05167 1
17 Eye Bolt, 5/16” 021-12420 2 17 Eye Bolt, 5/16” 021-12420 2
18 Washer, Plain, 5/16” 021-05166 2 18 Washer, Plain, 5/16” 021-05166 2
19 Pinion Tool 064-48133 1 Pinion Tool
19 064-48028
23 Seal, O-Ring 028-12551 1 (Models 65 and 73) 1
25 Adapter 064-48282 1 Pinion Tool
20 064-48029
(Models 50 and 57) 1
21 1 Pipe 023-15508 1

4 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

LIST OF TABLES
Table 1 - HA36 and HA41�����������������������������������������������������������������������������������������������������������������������������������������6
Table 2 - HA36 and HA41 Bearing Kit (664-48647-000)�������������������������������������������������������������������������������������������7
Table 3 - HA36 AND HA41 Gasket Kit (664-48648-000)������������������������������������������������������������������������������������������7
Table 4 - Pre-Rotation Housing HA36, 41 and 46���������������������������������������������������������������������������������������������������12
Table 5 - HA46, HA50, HA57, HB57 and HB61������������������������������������������������������������������������������������������������������13
Table 6 - HA46-57, HB57-61 Bearing Kit (664-48646-000)������������������������������������������������������������������������������������15
Table 7 - HA46-57, HB57-61 Gasket Kit (664-48648-000)�������������������������������������������������������������������������������������15
Table 8 - Pre-Rotation Housing HA50, HA57, HB57, HB61, HA65, HA70 and HA73������������������������������������������� 20
Table 9 - HA65, HA70, HA73, HA81 and HA90 before April 2002��������������������������������������������������������������������������22
Table 10 - HA65-73 Bearing Kit (664-48645-000)���������������������������������������������������������������������������������������������������24
Table 11 - HA81-90 Bearing Kit (464-49802-000)���������������������������������������������������������������������������������������������������24
Table 12 - HA65-90 Gasket Kit (664-48649-000)���������������������������������������������������������������������������������������������������24
Table 13 - HA65, HA73, HA81 and HA90 after April 2002��������������������������������������������������������������������������������������29
Table 14 - HA65-73 Bearing Kit (664-48645-000)���������������������������������������������������������������������������������������������������31
Table 15 - HA81-90 Bearing kit (464-49802-000)���������������������������������������������������������������������������������������������������31
Table 16 - HA65-90 Gasket Kit (664-48649-000)����������������������������������������������������������������������������������������������������31
Table 17 - Pre-Rotation Housing HA81 and HA90������������������������������������������������������������������������������������������������������������� 35
Table 18 - Gear Sets�����������������������������������������������������������������������������������������������������������������������������������������������37
Table 19 - 60 Hertz Motors��������������������������������������������������������������������������������������������������������������������������������������38
Table 20 - 50 Hertz Motors��������������������������������������������������������������������������������������������������������������������������������������42
Table 21 - Shaft Seals���������������������������������������������������������������������������������������������������������������������������������������������46
Table 22 - Bellow Seals�������������������������������������������������������������������������������������������������������������������������������������������47
Table 23 - From Dynamic O-Ring To Bellows Seal Retrofit Kits ����������������������������������������������������������������������������47
Table 24 - Rev. D and Later Chillers�����������������������������������������������������������������������������������������������������������������������48
Table 25 - Oil Sump Rev. “C” Chillers and Earlier���������������������������������������������������������������������������������������������������49

LIST OF FIGURES
Figure 1 - HA36 and HA41���������������������������������������������������������������������������������������������������������������������������������������8
Figure 2 - Pre-Rotation Housing (HA36, HA41 and HA46)������������������������������������������������������������������������������������12
Figure 3 - HA46, HA50, HA57, HB57 and HB61����������������������������������������������������������������������������������������������������16
Figure 4 - HA50, HA57, HB57, HB61, HA65, HA70 and HA73�����������������������������������������������������������������������������21
Figure 5 - HA65, HA70, HA73, HA81 and HA90����������������������������������������������������������������������������������������������������25
Figure 6 - HA65, HA73, HA81, HA90 and HA104��������������������������������������������������������������������������������������������������32
Figure 7 - Pre-Rotation Housing (HA81 and HA90)�����������������������������������������������������������������������������������������������36
Figure 8 - Dynamic O-Ring Seal�����������������������������������������������������������������������������������������������������������������������������46
Figure 9 - Bellows Seals�����������������������������������������������������������������������������������������������������������������������������������������47
Figure 10 - Rev. D and Later Chillers���������������������������������������������������������������������������������������������������������������������48
Figure 11 - Oil Sump Assembly������������������������������������������������������������������������������������������������������������������������������49

JOHNSON CONTROLS 5
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

Table 1 - HA36 and HA41

ITEM DESCRIPTION PART NUMBER QUANTITY
5 Support, Rotor with Bearing Housing 364-48227-000 1
6 Motor, Actuator 025-18411-000 1
81 Bearing, H.S. Rear 064-48212-000 1
91 Bearing, L.S. Rear 064-47901-000 1
101 Bearing, L.S. Front 064-47902-000 1
111 Bearing, Thrust, H.S. Forward 029-25645-000 1
12 Collar, Shaft Seal See Shaft Seal page 46
131 Collar, Thrust, H.S. 064-48051-000 1
141 Collar, Thrust, L.S. 064-47770-000 1
15 Collar, Impeller, Clamping 064-48132-000 1
16 Cover, Shaft Seal See Shaft Seal page 46
17 Bearing, Thrust, H.S., Rev. 029-20898-002 1
182 Seal, O-Ring 028-12255-000 1
20 Cover, PRV Control Shaft 064-48861-000 1
21 Shaft, Control, PRV 364-29573-000 1
22 Retainer, BP Seal 064-48144-000 1
24 Ring, Shaft Seal See Shaft Seal page 46
25 Valve, Stop, Angle 022-05089-000 1
26 Transducer, Pressure 025-28678-001 1
27 Orifice, H.S., Oil Feed 064-48034-000 1
28 Washer, PRV 064-48503-000 1
29 Washer, Plain, 9/32 I.D. 021-05165-000 4
30 Nipple, Pipe 1/4” 023-15455-000 1
33 Lever, PRV, Internal 064-47482-001 1
34 Lever, PRV, External 064-47109-000 1
35 Lever, PRV, Motor 064-47925-000 1
37 Rod, Adjustable, PRV 064-47512-000 1
38 Link, External, PRV 064-47940-000 2
39 Valve, Solenoid 025-29636-000 1
40 Retainer, Bearing 064-46886-000 3
41 Cap, Flare 023-11362-000 1
42 Nipple, Pipe, 1” 023-14682-000 1
43 Connector, Flare 023-09668-000 2
44 Connector, Flare, Male 023-10785-000 1
45 Sensor, Temperature 025-28936-000 1
46 Retainer, Seal See Shaft Seal page 46
47 Valve, Stop, Angle 022-03836-000 2
51 Plug, Pipe, 1/4” Hex Socket 023-01973-000 2
52 Elbow, Flare 023-11343-000 4
54 Bolt, Shoulder 064-28262-000 1
55 Fillpiece, PRV 064-12328-000 1
56 Bearing, Rod End 029-08343-000 2
60 Fillpiece, PRV 064-28446-000 1
68 Connector, Flare 023-09671-000 3
72 Plate, Mounting 064-47998-000 1
73 Header, Spray 064-48003-000 1
77 Ring, Retaining See Shaft Seal page 46
78 Set Screw 029-00774-000 1
82 Pin, Dowel, Tapped 3/8” 029-18459-000 2
85 Seal, O-Ring 028-12209-000 1
862 Seal, O-Ring 028-12513-000 2
872 Gasket, 2-1/2 O.D. x 2 I.D. 064-47751-000 1
88 Oil Drain 364-48291-000 1
89 Valve, Check, Oil, 1/8” 022-04444-000 1
90 Seal, O-Ring See Shaft Seal page 46
92 Seal, O-Ring, 5-5/8 I.D. 028-12258-000 1
942 Seal, O-Ring, 1-1/8 I.D. 028-12200-000 3
952 Seal, O-Ring, 1”I.D. 028-12201-000 1
96 Plate, Cover, H.S. 064-48052-000 1
97 Flange, Oil Drain 064-48289-000 1
1031 Bearing, Thrust 029-20839-001 1
1
Included In Bearing Kit, see Table 2. 2
Included In Gasket Kit, see Table 3.

6 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

TABLE 1 - HA36 AND ha41 (Cont’d)

ITEM DESCRIPTION PART NUMBER QUANTITY
104 Valve, Stop, Angle, 3/8 022-01582-000 2
106 Seal, O-Ring 028-12597-000 1
1102 Gasket, Rotor Support/Scroll 064-47875-000 1
111 Ring, Fill, Kit, Motor Lever 064-28284-000 1
112 Seal, O-Ring 028-05181-000 1
116 Elbow, Flare 023-09677-000 1
1212 Seal, O-Ring, 18 I.D. 028-12257-000 1
1222 Seal, O-Ring, 4-1/4 I.D. 028-12259-000 1
123 Ring, BP Seal 064-48211-000 1
1242 Seal, O-Ring, Spliced 028-12260-000 1
130 Pin, Slot, Spg 029-04138-000 1
1321 Bearing, HS, Front 064-48050-000 1
134 Pin, Slot, Spg 029-04750-000 3
137 Valve, Solenoid 025-29152-000 1
139 Tee, 3/8” Tube 023-10595-000 1
141 Prox. Probe Refer to Forms 160.49-RP3 and 160.54-RP1
Impeller with Bal. Piston (HA36) 364-48122-000 1
201
Impeller with Bal. Piston (HA41) 364-48125-000 1
Plate, Nozzle Base (HA36) 064-48128-000 1
202
Plate, Nozzle Base (HA41) 064-48129-000 1
Plate, Diffuser (HA36) 064-48126-000 1
203
Plate, Diffuser (HA41) 064-48127-000 1
204 Device, Pre-Rotation (HA36 & HA41) See Table 4 1
Ring, Seal (Eye) (HA36) 064-48135-000 1
206
Ring, Seal (Eye) (HA41) 064-48140-000 1
226 Seal, Double Shaft 029-22428-000 1
Retainer, Eye Seal (HA36) 064-48142-000 1
207
Retainer, Eye Seal (HA41) 064-48143-000 1
208 Seal, O-Ring, 8-1/4 I.D. 028-12550-000 1
220 Orifice (for use on compressors w/o Item 137) 064-49229-000 1
227 Elbow, Flare, 3/8” 023-18969-000 1
229 Elbow, Flare, 3/8” 023-11343-000 1
1
Included In Bearing Kit, see Table 2. 2
Included In Gasket Kit, see Table 3.

Table 2 - HA36 and HA41 Bearing Kit (664-48647-000)

ITEM DESCRIPTION PART NUMBER QUANTITY
8 Bearing, H.S. Rear 064-48212-000
9 Bearing, L.S. Rear 064-47901-000 1
10 Bearing, L.S. Front 064-47902-000 1
11 Bearing, Thrust, H.S. Forward 029-25645-000 1
13 Collar, Thrust 064-48051-000 1
14 Collar, Thrust, L.S. 064-47770-000 1
103 Bearing, Thrust 029-20839-002 1
132 Bearing, H.S. Front 064-48050-000 1

Table 3 - HA36 AND HA41 Gasket Kit (664-48648-000)

ITEM DESCRIPTION PART NUMBER QUANTITY
18 Seal, O-Ring 8" I.D. 028-12255-000 1
86 Seal, O-Ring 5/16" I.D. 028-12513-000 3
87 Gasket 064-47751-000 1
94 Seal, O-Ring1-1/8" I.D. 028-12200-000 3
95 Seal, O-Ring 1" I.D. 028-12201-000 1
121 Seal, O-Ring 18" I.D. 028-12257-000 1
122 Seal, O-Ring 4-1/4" I.D. 028-12259-000 1
124 Seal, O-Ring, Spliced 28.482" I.D. 028-12260-000 1
110 Gasket, Rotor, Support/Scroll 064-47875-000 1

JOHNSON CONTROLS 7
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

HA36 and HA41

WHOLE
VIEW

39

40
27589A
41 51 130 61 76
44

40

92

46

90

77

24

16

47

43

12 121

9 68 10 51 110 14 103
97
106 88 27589A
LD07419

Figure 1 - HA36 and HA41

8 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

HA36 AND ha41 (Cont’d)

204

116 124 203

27589A

94
89
5

51

18
208
207
76
86
206
112
13
96
105 15
22
27 123
17

122
86

27589A

11 40 8 132 201 202 134

figURE 1 – ha36 AND ha41 (CONT’d)

JOHNSON CONTROLS 9
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

HA36 AND ha41 (Cont’d)

45
H.D.T.C.

37

56

42

LD07441

25, 26, 30
O.P.H.P

229
104
52

52 220

141
85
137
139

227
47

LD07440

figURE 1 – ha36 AND ha41 (CONT’d)

10 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

HA36 AND ha41 (Cont’d)

69
67 73 68 75 72 93 68

78

82

42

LD07439

47

LD07442

38 29 38 54 94 28 21 34 20

111
35

55

6
60

87 94 95 33 LD07431

figURE 1 – ha36 AND ha41 (CONT’d)

JOHNSON CONTROLS 11
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

Table 4 - PRE-ROTATION HOUSING – HA36, 41 and 46

ITEM DESCRITPION QUANTITY PART NUMBER
Pre-Rotation Complete Housing Assembly
HA36 1 364-47916-006
HA41 1 364-47916-005
HA46 1 364-47916-004
1 Ring 1 064-47926-000
2 Vane 9 064-49100-000
3 Retainer 9 064-48252-000
4 Arm, Vane 9 064-47952-000
5 Spacer, Arm 9 064-49101-000
6 Washer 9 064-09289-000
7 Washer, Plain 9 021-11973-000
8 Stud, Ball 9 029-15924-000
9 Screw, Cap 12 PT 9 021-16580-000
10 Screw, Cap Hex 18 021-01372-000
11 Nut, Self-Locking 9 021-12943-000
12 Housing, PRV 1 064-48193-000
Ring, PRV Housing
HA36 1 064-48194-000
23
HA41 1 064-48195-000
HA46 1 064-48196-000
Screw, Cap Hex
24 HA36 and HA46 3 021-01477-000
HA41 3 021-01470-000

9
6
11
4
7
8

5 23 2
3

10

24
12

Figure 2 - Pre-Rotation Housing (HA36, HA41 and HA46)

12 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

Table 5 - HA46, HA50, HA57, HB57 and HB61

ITEM DESCRIPTIOn PART NUMBER Quantity
5 Support, Rotor with Bearing Housing 364-48227-000 1
6 Motor, Actuator 025-18411-000 1
81 Bearing, H.S. Rear 064-48208-000 1
91 Bearing, L.S. Rear 064-47901-000 1
101 Bearing, L.S. Front 064-47902-000 1
111 Bearing, Thrust, H.S. Forward 029-20900-002 1
12 Collar, Shaft Seal See Shaft Seal page 46
131 Collar, Thrust, H.S. 064-47904-000 1
141 Collar, Thrust, L.S. 064-47770-000 1
15 Collar, Impeller, Clamping 064-48123-000 1
16 Cover, Shaft Seal See Shaft Seal page 46
17 Bearing, Thrust, H.S., Rev. 029-20898-002 1
182 Seal, O-Ring 028-12255-000 1
20 Cover, PRV Control Shaft 064-13909-000 1
21 Shaft, Control, PRV 364-29573-000 1
22 Retainer, BP Seal 064-47906-000 1
24 Ring, Shaft Seal See Shaft Seal page 46
25 Valve, Stop, Angle 022-05089-000 1
26 Transducer, Pressure 025-28678-001 1
27 Orifice, H.S., Oil Feed 064-48034-000 1
28 Washer, SPL for PRV 064-48053-000 1
30 Nipple, Pipe 1/4” 023-15455-000 1
Lever, PRV, Internal (HA46, HA50) 064-47482-001 1
33
Lever, PRV, Internal (HA57, HB57, HB61) 064-48153-000 1
34 Lever, PRV, External 064-47109-000 1
35 Lever, PRV, Motor 064-47925-000 1
37 Rod, Adjustable, PRV 064-47512-000 1
38 Link, External, PRV 064-47940-000 2
39 Valve, Solenoid 025-29636-000 1
40 Retainer, Bearing 064-46886-000 3
41 Cap, Flare 023-11362-000 1
42 Nipple, Pipe, 1” 023-14682-000 1
43 Connector, Flare 023-09668-000 1
44 Connector, Flare, Male 023-10785-000 1
45 Sensor, Temperature 025-28936-000 1
46 Retainer, Seal See Shaft Seal page 46
47 Valve, Stop, Angle 1/4 022-03836-000 2
51 Plug, Pipe, 1/4” Hex Socket 023-01973-000 3
52 Elbow, Flare 023-11343-000 3
54 Bolt, Shoulder 064-28262-000 1
55 Fillpiece, PR Device 064-12328-000 1
56 Bearing, Rod End 029-08343-000 2
60 Fillpiece, PRV 064-28446-000 1
68 Connector, Flare 023-09671-000 2
72 Plate, Mounting 064-47998-000 1
73 Header, Spray 064-48003-000 1
74 Screw, Set, Hex, Soc. Cup 021-03910-000 1
76 Spring, Helical 029-10757-000 32
77 Ring, Retaining See Shaft Seal page 46
78 Set Screw 029-00774-000 1
82 Pin, Dowel, Tapped 3/8” 029-18459-000 2
85 O-Ring 029-12209-000 1
1
Included In Bearing Kit, see Table 6. 2
Included In Gasket Kit, see Table 7.

JOHNSON CONTROLS 13
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

TABLE 5 - HA46, HA50, HA57, HB57 and Hb61 (Cont'd)

ITEM DESCRIPTIOn PART NUMBER Quantity
862 Seal, O-Ring 028-12513-000 3
872 Gasket, 2-1/2 O.D. x 2 I.D. 064-47751-000 1
88 Oil Drain 364-48291-000 1
89 Valve, Check, Oil, 1/8” 022-04444-000 1
90 Seal, O-Ring, 2-3/4 I.D. 028-03241-000 1
92 Seal, O-Ring, 5-5/8 I.D. 028-12258-000 1
942 Seal, O-Ring, 1-1/8 I.D. 028-03838-000 2
952 Seal, O-Ring, 1 I.D. 028-03516-000 1
97 Flange, Oil Drain 064-48289-000 1
98 Screw, Cap, Hex, 3/8” 021-10037-000 16
101 Plug, Pipe, 3/4 Square 023-04208-000 1
1031 Bearing, Thrust 029-20839-001 1
104 Valve, Stop, Angle 3/8 022-01582-000 2
106 Seal, O-Ring 028-12597-000 1
1102 Gasket, Rotor Support/Scroll 064-47875-000 1
111 Ring, Fill, Kit, Motor Lever 064-28284-000 1
116 Elbow, Flare 023-09677-000 1
1212 Seal, O-Ring, 18 I.D. 028-12257-000 1
1222 Seal, O-Ring, 4-1/4 I.D. 028-12259-000 1
123 Ring, BP Seal 064-48210-000 1
1242 Seal, O-Ring, Spliced 028-12260-000 1
130 Pin, Slot, Spg 029-04138-000 1
1321 Bearing, HS, Front 064-47900-000 1
134 Pin, Slot, Spring 029-04750-000 1
137 Valve, Solenoid 025-29152-000 1
139 Tee, 3/8” tube 023-10595-000 1
141 Proximity Probe Refer to Forms 160.49-RP3 and 160.54-RP1
Impeller (HA46) 064-48061-000 1
Impeller (HA50) 064-47911-000 1
201
Impeller (HA57 & HB57) 064-47921-000 1
Impeller (HB61) 064-48344-000 1
Plate, Nozzle Base (HA46) 064-48137-000 1
Plate, Nozzle Base (HA50) 064-48064-000 1
202
Plate, Nozzle Base (HA57 & HB57) 064-48068-000 1
Plate, Nozzle Base (HB61) 064-48731-000 1
Plate, Diffuser (HA46) 064-48134-000 1
Plate, Diffuser (HA50) 064-48063-000 1
203
Plate, Diffuser (HA57 & HB57) 064-48067-000 1
Plate, Diffuser (HB61) 064-48732-000 1
Device, Pre-Rotation (HA46) See Table 4 1
204
Device, Pre-Rotation (HA50, HA57, HB57 & HB61) See Table 8 1
Ring, Seal (Eye) (HA46 & HA50) 064-47917-000 1
206 Ring, Seal (Eye) (HA57 & HB57) 064-47920-000 1
Ring, Seal (Eye) (HB61) 064-48354-000 1
Retainer, Eye Seal (HA46 & HA50) 064-47919-000 1
207 Retainer, Eye Seal (HA57 & HB57) 064-47920-000 1
Retainer, Eye Seal (HB61) 064-48356-000 1
Seal, O-Ring, 8-1/4 I.D. (HA46 & HA50) 028-12256-000 1
208 Seal, O-Ring, 8-1/4 I.D. (HA57 & HB57) 028-05409-000 1
Seal, O-Ring, 8-1/4 I.D. (HB61) 028-12902-000 1
209 Gasket Rot./Diff. (50N Only) HA50 064-48065-000 1
1
Included In Bearing Kit, see Table 6. 2
Included In Gasket Kit, see Table 7.

14 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

TABLE 5 - HA46, HA50, HA57, HB57 and Hb61 (Cont'd)

ITEM DESCRIPTIOn PART NUMBER Quantity
210 Gasket Noz. Base Plate/Scroll (50N Only) HA50 064-48066-000 1
225 Orifice (for use on compressors without Item 137) 064-49229-000 1
227 Elbow, Flare, 3/8” 023-18969-000 1
229 Elbow, Flare, 3/8” 023-11343-000 1
1
Included In Bearing Kit, see Table 6. 2
Included In Gasket Kit, see Table 7.

Table 6 - HA46-57, HB57-61 Bearing Kit (664-48646-000)

ITEM DESCRIPTION PART NUMBER QUANTITY
8 Bearing, H.S. Rear 064-48208-000 1
9 Bearing, L.S. Rear 064-47901-000 1
10 Bearing, L.S. Front 064-47902-000 1
11 Bearing, Thrust, H.S. Forward 029-20900-002 1
13 Collar, Thrust, H.S. Rear 064-47904-000 1
14 Collar Thrust 064-47770-000 1
103 Bearing, Thrust 029-20839-001 1
132 Bearing, H.S. Front 064-47900-000 1

Table 7 - HA46-57, HB57-61 Gasket Kit (664-48648-000)

ITEM DESCRIPTION PART NUMBER QUANTITY
18 Seal, O-Ring 8" I.D. 028-12255-000 1
86 Seal, O-Ring 5/16" I.D. 028-12513-000 3
87 Gasket 064-47751-000 1
95 Seal, O-Ring 1" I.D. 028-03516-000 1
94 Seal, O-Ring1-1/8" I.D. 028-03838-000 3
110 Gasket, Rotor, Support/Scroll 064-47875-000 1
121 Seal, O-Ring 18" I.D. 028-12257-000 1
122 Seal, O-Ring 4-1/4" I.D. 028-12259-000 1
124 Seal, O-Ring, Spliced 28.482" I.D. 028-12260-000 1

JOHNSON CONTROLS 15
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

HA46, HA50, HA57, HB57 and HB61

WHOLE
VIEW

26439A 51 10 130 15 206 207 208 204

90

46

77
42
16

92 47
43

24 12 9 68 51 14 103 121 41 39 26439A

88
44 LD07419
97
106

Figure 3 - HA46, HA50, HA57, HB57 and HB61

16 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

HA46, HA50, HA57, HB57 and Hb61 (Cont’d)

116 203 124 209 110 202 210 22

18

89

51

11

13

17

27

26439A

86 122 8 132 40 123 76 201 134

figURE 3 – ha46, ha50, HA57, hb57 AND hB61 (CONT’D)

JOHNSON CONTROLS 17
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

HA46, HA50, HA57, HB57 AND Hb61 (Cont’d)

67 73 68 69 72 68
75

78 82
52

98

42

LD07446

47

LD07450

111 38 54 94 28 21 34
20

35
74
55
6 60

87 94 95 33
LD07448

figURE 3 – ha46, ha50, HA57, hb57 AND hB61 (CONT’D)

18 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

HA46, HA50, HA57, HB57 and Hb61 (Cont’d)

45
H.D.T.C.

80

37

56

41
44
LD07449

25 101
26
30
O.P.H.P.

229

52

104
52
225

85
141
139

227

137

52 47

LD07447

figURE 3 – ha46, ha50, HA57, hb57 AND hB61 (CONT’D)

JOHNSON CONTROLS 19
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

Table 8 - PRE-ROTATION HOUSING HA50, HA57, HB57, HB61, HA65, HA70 and HA73
ITEM DESCRIPTION QUANTITY PART NUMBER
Pre-Rotation Housing Complete Assembly
HA50
1 364-47916-002
HA57 and HB57
1 364-47916-003
HB61
1 364-47916-007
HA65
1 364-47865-002
HA65 Built after December 2001
1 364-50373-002
HA70
1 364-50373-004
HA73
1 364-47865-003
HA73 Built after December 2001
1 364-50373-003
(Consisting of the following Items)
Ring
064-47926
HA50, HA57, HB57, HB61 1
1 064-47936
HA65, and HA73 1
064-50370
HA65, HA70 and HA73 Built after December 2001 1
Vane
2 HA50, HA57, H1357, HB61 9 064-47922
HA65, and HA73 9 064-47883
3 Retainer 9 064-47504
4 Arm, Vane 9 064-47952
5 Spacer, Arm 9 064-47887
6 Washer 9 064-09289
Washer, Plain
7 HA50, HA57, HB57, HB61 9 021-11973
HA65, and HA73 18 021-11973
8 Stud, Ball 9 029-15924
9 Screw, Cap 12 Point 9 021-17245
10 Screw, Cap Hex 18 021-01372
11 Nut, Self-Locking 9 021-12943
Housing, PRV
HA50 1 064-47914
HA57 and HB57 1 064-47915
HB61 1 064-48361
22 HA65 1 064-47844
HA65 Built after December 2001 1 064-50371
HA70 1 064-50376
HA73 1 064-47879
HA73 Built after December 2001 1 064-50372

20 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

9
6
11
4
7
8

5 2
3
10
1

22

LD16737

Figure 4 - HA50, HA57, HB57, HB61, HA65, HA70 and HA73

JOHNSON CONTROLS 21
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

Table 9 - HA65, HA70, HA73, HA81 and HA90 before April 2002
ITEM DESCRIPTION PART QUANTITY
NUMBER
1 Screw, Set, Hex Soc. Cup 021-00774-000 1
Bearing, HS, Front (HA65, HA70 & HA73) 064-48304-000 1
21
Bearing, HS, Front (HA81 & HA90) 064-48223-000 1
Support, Rotor with Bearing Housing (HA65, HA70 & HA73) 364-48221-000 1
5
Support, Rotor with Bearing Housing (HA81 & HA90) 364-48226-000
6 Motor, Actuator 025-29657-000 1
72 Seal O-Ring, 5/16 I.D. 028-12513-000 2
81 Bearing, H.S. Rear 064-48207-000 1
91 Bearing, L.S. Rear 064-47858-000 1
101 Bearing, L.S. Front 064-47857-000 1
111 Bearing, Thrust, H.S. Forward 029-25619-001 1
12 Collar, Shaft Seal See Shaft Seal page 46
131 Collar, Thrust, H.S. 064-47855-000 1
141 Collar, Thrust, L.S. 064-47856-000 1
15 Collar, Impeller, Clamping 064-47853-000 1
16 Cover, Shaft Seal See Shaft Seal page 46
17 Bearing, Thrust, H.S., Rev 029-20895-002 1
182 Seal, O-Ring 028-12226-000 1
20 Cover, PRV Control Shaft 064-48861-000 1
21 Shaft, Control, PRV 364-29573-000 1
Retainer, BP Seal (HA65, HA70 & HA73) 064-47852-000 1
22
Retainer, BP Seal (HA81 & HA90) 064-48233-000 1
24 Ring, Shaft Seal See Shaft Seal page 46
26 Ring, Fill, Kit, Lever, Motor 064-28284-000 1
27 Orifice, H.S., Oil Feed 064-49203-000 1
28 Washer, SPL for PRV 064-48503-000 1
30 Valve, Stop, Angle 3/8 022-01582-000 2
31 Connector, Flare 023-09671-000 3
Lever, PRV, Internal (HA65, HA70 & HA73) 064-47934-000 1
33
Lever, PRV, Internal (HA81 & HA90) 064-47482-000 1
Lever, PRV, External (HA65, HA70 & HA73) 064-47872-000 1
34
Lever, PRV, External (HA81 & HA90) 064-47108-000 1
Lever, PRV, Motor (HA65, HA70 & HA73) 064-47874-000 1
35
Lever, External, Kit (HA81 & HA90) 464-50651-000 1
Linkage, External, PRV and Motor (HA65, HA70 & HA73) 064-28261-000 2
36
Linkage, External, PRV and Motor (HA81 & HA90) 064-46880-000 2
Rod, Adjustable, PRV (HA65, HA70 & HA73) 064-47937-000 1
37
Rod, Adjustable, PRV (HA81 & HA90) 064-09080-000 1
38 Valve, Stop, Angle 1/4 022-05089-000 2
39 Transducer, Pressure 025-28678-001 1
40 Retainer, Bearing 064-46886-000 3
42 Nipple, Pipe, 1” 023-14686-000 2
43 Connector, Flare 023-09668-000 1
44 Connector, Flare, Male 023-10785-000 1
46 Seal, Retainer See Shaft Seal page 46
47 Valve, Stop, Angle 1/4” 022-03836-000 2
50 Bolt, Shoulder 064-28282-000 1
51 Plug, Pipe, 1/4” Hex Socket 023-01973-000 2
52 Cap, Flare 023-11362-000 1
53 Sensor, Temperature 025-28936-000 1
54 Bolt, Shoulder 064-28262-000 1
Fillpiece, PR Device (HA65, HA70 & HA73) 064-10821-000 1
55
Fillpiece, PR Device (HA81 & HA90) 064-09070-000 1
Bearing, Rod End (HA65, HA70 & HA73) 029-08343-000 2
56
Bearing, Rod End (HA81 & HA90) 029-07015-000 2
60 Elbow, Flare 023-11343-000 4
1 Included In Bearing Kit, see Table 10 or Table 11. 2 Included In Gasket Kit, see Table 12.

22 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

TABLE 9 - HA65, HA70, HA73, HA81 and Ha90 before April 2002 (Cont'd)
ITEM DESCRIPTION PART QUANTITY
NUMBER
69 Valve, Solenoid 025-29636-000 1
73 Plate, Mounting 064-47998-000 1
75 Header, Spray 064-47999-000 1
76 Spring, Helical 029-10757-000 36
77 Ring, Retaining See Shaft Seal page 46
82 Pin, Dowel, Tapped 3/8” 029-18459-000 2
86 Seal O-Ring 028-12209-000 1
872 Gasket, 2-1/2 O.D. x 2 I.D. 064-47751-000 1
88 Oil Drain 364-48291-000 1
89 Valve, Check, Oil, 1/8” 022-04444-000 1
90 Seal O-Ring See Shaft Seal page 46
92 Seal, O-Ring, 6-1/2 I.D. 028-12224-000 1
942 Seal, O-Ring, 1-1/8 I.D. 028-03838-000 2
952 Seal, O-Ring, 1 I.D. 028-03516-000 1
97 Flange, Oil Drain 064-48289-000 1
101 Plug, Pipe, 3/4” Square 023-04208-000 1
1031 Bearing, Thrust 029-20839-001 1
1062 Seal, O-Ring 028-12597-000 1
1102 Gasket, Rotor Support/Scroll 064-47864-000 1
Fillpiece, PRV Device (HA65, HA70 & HA73) 064-47935-000 1
111
Fillpiece, PRV Device (HA81 & HA90) 064-47727-000 1
113 Pin, Slot, Spring, 1/4” 029-06862-000 3
116 Elbow, Flare 023-09677-000 1
Seal, O-Ring, Spliced (HA65, HA70 & HA73) 028-12227-000 1
121
Seal, O-Ring, Spliced (HA81 & HA90) 028-12569-000
1222 Seal, O-Ring, 4-7/8 I.D. 028-12225-000 1
Ring, BP Seal (HA65, HA70 & HA73) 064-48209-000 1
123
Ring, BP Seal (HA81 & HA90) 064-48230-000 1
1242 Seal, O-Ring, Spliced 028-12248-000 1
137 Valve, Solenoid 025-29152-000 1
139 Tee, 3/8” Tube 023-10595-000 1
141 Proximity Probe Refer to Forms 160.49-RP3 and 160.54-RP1
154 Bracket Support (Lower PRV) 064-48851-000 1
155 Elbow, Street, 1/4” 023-01684-000 1
156 Tee 1/4” 023-11353-000 1
159 Elbow, Flare, 3/8” 023-18969-000 1
161 Elbow Flare 023-11343-000 1
Impeller (HA65) 064-47835-000 1
Impeller (HA70) 064-50099-000 1
201 Impeller (HA73) 064-47869-000 1
Impeller (HA81) 064-48155-000 1
Impeller (HA90) 064-48156-000 1
Plate, Nozzle Base (HA65) 064-47847-000 1
Plate, Nozzle Base (HA70) 064-49997-000 1
202 Plate, Nozzle Base (HA73) 064-47848-000 1
Plate, Nozzle Base (HA81) 064-48162-000 1
Plate, Nozzle Base (HA90) 064-48163-000 1
Plate, Diffuser (HA65) 064-47849-000 1
Plate, Diffuser (HA70) 064-49998-000 1
203 Plate, Diffuser (HA73) 064-47850-000 1
Plate, Diffuser (HA81) 064-48151-000 1
Plate, Diffuser (HA90) 064-48152-000 1
Device, Pre-Rotation (HA65, HA70 & HA73) See Table 8
204
Device, Pre-Rotation (HA81 & HA90) See Table 17
1 Included In Bearing Kit, see Table 10 or Table 11. 2 Included In Gasket Kit, see Table 12.

JOHNSON CONTROLS 23
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

TABLE 9 - HA65, HA70, HA73, HA81 and Ha90 before April 2002 (Cont'd)
ITEM DESCRIPTION PART QUANTITY
NUMBER
Ring Eye Seal (HA65) 064-47867-000
Ring Eye Seal (HA70) 064-50104-000
206 Ring Eye Seal (HA73) 064-47868-000 1
Ring Eye Seal (HA81) 064-48231-000
Ring Eye Seal (HA90) 064-48232-000
Retainer, Eye Seal (HA65) 064-47869-000
Retainer, Eye Seal (HA70) 064-48277-000
207 Retainer, Eye Seal (HA73) 064-47870-000 1
Retainer, Eye Seal (HA81) 064-48228-000
Retainer, Eye Seal (HA90) 064-48229-000
Seal O-Ring (HA65, HA70, HA73) 028-12247-000
208 Seal O-Ring (HA81) 028-12567-000 1
Seal O-Ring (HA90) 028-12568-000
219 Orifice (units w/o item 137) 064-49229-000 1
1 Included In Bearing Kit, see Table 10 or Table 11. 2 Included In Gasket Kit, see Table 12.

Table 10 - HA65-73 Bearing Kit (664-48645-000)

ITEM DESCRIPTION PART NUMBER QUANTITY
2 Bearing, H.S. Front 064-48304-000 1
8 Bearing, H.S. Rear 064-48207-000 1
9 Bearing, L.S. Rear 064-47858-000 1
10 Bearing, L.S. Front 064-47857-000 1
11 Bearing, Thrust, H.S. Forward 029-25619-001 1
13 Collar, Thrust, H.S. 064-47855-000 1
14 Collar, Thrust, L.S. 064-47856-000 1
103 Bearing, Thrust 029-20839-001 1

Table 11 - HA81-90 Bearing Kit (464-49802-000)

ITEM DESCRIPTION PART NUMBER QUANTITY
2 Bearing, H.S. Front 064-48223-000 1
8 Bearing, H.S. Rear 064-48207-000 1
9 Bearing, L.S. Rear 064-47858-000 1
10 Bearing, L.S. Front 064-47857-000 1
11 Bearing, Thrust, H.S. Forward 029-25619-001 1
13 Collar, Thrust, H.S. 064-47855-000 1
14 Collar, Thrust, L.S. 064-47856-000 1
103 Bearing, Thrust 029-20839-001 1

Table 12 - HA65-90 Gasket Kit (664-48649-000)

ITEM DESCRIPTION PART NUMBER QUANTITY
7 Seal, O-Ring 028-12513-000 3
18 Seal, O-Ring 028-12226-000 1
87 Gasket 064-47751-000 1
94 Seal, O-Ring 028-03838-000 2
95 Seal, O-Ring 028-03516-000 1
106 Seal, O-Ring 028-12597-000 1
110 Gasket, Rotor, Support/Scroll 064-47864-000 1
122 Seal, O-Ring 028-12225-000 1
124 Seal, O-Ring, Spliced 028-12248-000 1

24 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

HA65, HA70, HA73, HA81 and Ha90

WHOLE
VIEW

26439A 10 206 207 208 204

7
90

46
77

24
16
42
92

43
69

88
12 9 31 51 14 103 121 47 44

97
26439A
106

Figure 5 - HA65, HA70, HA73, HA81 and HA90

JOHNSON CONTROLS 25
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

HA65, HA70, HA73, HA81 and Ha90 (Cont’d)

116 203 124 110 202 22

18

89

40

11
7
13

17

27

26439A

122 40 8 51 2 40 123 201 15 113

figURE 3 – ha65, HA70, ha73, ha81 AND ha90 (CONT’D)

26 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

HA65, HA70, HA73, HA81 and Ha90 (Cont’d)

38
39
O.P.H.P.

30

LD07457a

156 39 38

60 219 141
60

155 161

139

159

137

47

60

LD07436a

figURE 3 – ha65, HA70, ha73, ha81 AND ha90 (CONT’D)

JOHNSON CONTROLS 27
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

HA65, HA70, HA73, HA81 AND Ha90 (Cont’d)

1 75 73 31

82
60

LD07437a
53 47

LD07433a

111

56
50
37
35 94
74 20
26 154
21
28 34
LD07504a
36
54

figURE 3 – ha65, HA70, ha73, ha81 AND ha90 (CONT’D)

28 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

Table 13 - HA65, HA73, HA81 and HA90 after April 2002

ITEM DESCRIPTION PART NUMBER QUANTITY
1 Screw, Set, Hex Soc. Cup 021-00774-000 1
Bearing, HS, Front (HA65 & HA73) 064-48304-000
21 1
Bearing, HS, Front (HA81, HA90 & HA104) 064-48223-000
Support, Rotor with Bearing Housing (HA65 & HA73) 364-48221-000
5 1
Support, Rotor with Bearing Housing (HA81 & HA90) 364-48226-000
6 Motor, Actuator 025-29657-000 1
72 Seal O-Ring, 5/16 I.D. 028-12513-000 2
81 Bearing, H.S. Rear 064-48207-000 1
91 Bearing, L.S. Rear 064-47858-000 1
101 Bearing, L.S. Front 064-47857-000 1
Bearing, Thrust, H.S., (10/93 - 8/96) 029-20896-002
111 1
Bearing, Thrust, H.S., (After 8/96) 029-25619-000
131 Collar, Thrust, H.S. 064-47855-000 1
141 Collar, Thrust, L.S. 064-47856-000 1
15 Collar, Impeller, Clamping 064-47853-000 1
17 Bearing, Thrust, H.S., Rev 029-20895-002 1
182 Seal, O-Ring 028-12226-000 1
20 Cover, PRV Control Shaft 064-48861-000 1
21 Shaft, Control, PRV 364-29573-000 1
26 Ring, Fill, Kit, Lever, Motor 064-28284-000 1
27 Orifice, H.S., Oil Feed 064-49203-000 1
28 Washer, SPL for PRV 064-48503-000 1
30 Valve, Stop, Angle 3/8 022-01582-000 2
31 Connector, Flare 023-09671-000 3
Lever, PRV, Internal (HA65 & HA73) 064-47934-000
33 1
Lever, PRV, Internal (HA81 & HA90) 064-47482-000
Lever, PRV, External (HA65 & HA73) 064-47872-000
34 1
Lever, PRV, External (HA81 & HA90) 064-47108-000
Lever, PRV, Motor (HA65 & HA73) 064-47874-000
35 1
Lever, PRV, Motor (HA81 & HA90) 064-48240-000
Link, Ext., PRV & Motor (HA65 & HA73) 064-28261-000
36 2
Link, Ext., PRV & Motor (HA81 & HA90) 064-46880-000
Rod, Adjustable, PRV (HA65 & HA73) 064-47937-000
37 1
Rod, Adjustable, PRV (HA81 & HA90) 064-09080-000
38 Valve, Stop, Angle 1/4 022-05089-000 2
39 Transducer, Pressure 025-28678-001 1
40 Retainer, Bearing 064-46886-000 3
42 Nipple, Pipe, 1" 023-14686-000 2
43 Connector, Flare 023-09668-000 1
44 Connector, Flare, Male 023-10785-000 1
47 Valve, Stop, Angle 1/4" 022-03836-000 2
50 Bolt, Shoulder 064-28282-000 1
51 Plug, Pipe, 1/4" Hex Socket 023-01973-000 2
52 Cap, Flare 023-11362-000 1
53 Sensor, Temp 025-28936-000 1
54 Bolt, Shoulder 064-28262-000 1
Fillpiece, PR Device (HA65, HA73 & HA81) 064-10821-000 1
55
Fillpiece, PR Device (HA90) 064-09070-000 1
Bearing, Rod End (HA65 & HA73) 029-08343-000 2
56
Bearing, Rod End (HA81 & HA90) 029-07015-000 2
60 Elbow, Flare 023-11343-000 4
73 Plate, Mounting 064-47998-000 1
74 Screw, Set, Hex, Soc. Cup 021-03910-000 1
75 Header, Spray 064-47999-000 1
82 Pin, Dowel, Tapped 3/8" 029-18459-000 2
1
Included in Bearing Kit, see Table 14 or Table 15 2
Included in Gasket Kit, see Table 16.

JOHNSON CONTROLS 29
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

table 4 - HA65, HA73, HA81 and HA90 after April 2002 (cont'd)
ITEM DESCRIPTION PART NUMBER QUANTITY
86 Seal O-Ring 028-12209-000 1
872 Gasket, 2-1/2 O.D. x 2 I.D. 064-47751-000 1
88 Oil Drain 364-48291-000 1
89 Valve, Check, Oil, 1/8" 022-04444-000 1
92 Seal, O-Ring, 6-1/2 I.D. 028-12224-000 1
942 Seal, O-Ring, 1-1/8 I.D. 028-03838-000 2
952 Seal, O-Ring, 1 I.D. 028-03516-000 1
97 Flange, Oil Drain 064-48289-000 1
101 Plug, Pipe, 3/4" Square 023-04208-000 1
1031 Bearing, Thrust 029-20839-001 1
1062 Seal, O-Ring 028-12597-000 1
1102 Gasket, Rotor Support/Scroll 064-47864-000 1
Fillpiece, PRV Device (HA65 & HA73) 064-47935-000 1
111
Fillpiece, PRV Device (HA81 & HA90) 064-47727-000 1
113 Pin, Slot, Spring, 1/4" 029-06862-000 3
116 Elbow, Flare 023-09677-000 1
Seal, O-Ring, Spliced (HA65 & HA73) 028-12227-000 1
121
Seal, O-Ring, Spliced (HA81 & HA90) 028-12569-000 1
1222 Seal, O-Ring, 4-7/8 I.D. 028-12225-000 1
1242 Seal, O-Ring, Spliced 028-12248-000 1
137 Valve, Solenoid 025-29152-000 1
139 Tee, 3/8" Tube 023-10595-000 1
141 Proximity Probe Refer to Forms 160.49-RP3 & 160.54-RP1
154 Bracket Support (Lower PRV) 064-48851-000 1
155 Elbow, Street, 1/4" 023-01684-000 1
156 Tee 1/4" 023-11353-000 1
159 Elbow, Flare, 3/8" 023-18969-000 1
161 Elbow Flare 023-11343-000 1
Impeller (HA65) 064-47835-000
Impeller (HA73) 064-47869-000
201 1
Impeller (HA81) 064-48155-000
Impeller (HA90) 064-48156-000
Plate, Nozzle Base (HA65) 064-50249-000
Plate, Nozzle Base (HA73) 064-50328-000
202 1
Plate, Nozzle Base (HA81) 064-50313-000
Plate, Nozzle Base (HA90) 064-50317-000
Plate, Diffuser (HA65) 064-47879-000
Plate, Diffuser (HA73) 064-47850-000
203 1
Plate, Diffuser (HA81) 064-50315-000
Plate, Diffuser (HA90) 064-50318-000
Device, Pre-Rotation (HA65 & HA73) See Table 8
204
Device, Pre-Rotation (HA81 & HA90) See Table 17
Ring Eye Seal (HA65) 064-50341-000
Ring Eye Seal (HA73) 064-50320-000
206 1
Ring Eye Seal (HA81) 064-50247-000
Ring Eye Seal (HA90) 064-50250-000
Retainer, Eye Seal (HA65) 064-50321-000
Retainer, Eye Seal (HA73) 064-50322-000
207 Retainer, Eye Seal (HA81) 064-50311-000 1
Retainer, Eye Seal (HA90) 064-50314-000
Retainer, Eye Seal (HA104) 064-50331-000
219 Orifice (units w/o item 137) 064-49229-000 1
Retainer, Bal Piston Seal (HA65 & HA73) 064-50196-000
222 Retainer, Bal Piston Seal (HA81 & HA90) 064-50242-000 1
Retainer, Bal Piston Seal (HA104) 064-50239-000
1
Included in Bearing Kit, see Table 14 or Table 15 2
Included in Gasket Kit, see Table 16.

30 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

table 4 - HA65, HA73, HA81 and HA90 after April 2002 (cont'd)
ITEM DESCRIPTION PART NUMBER QUANTITY
Spring Washer, Bal Piston (HA65 & HA73) 064-50195-000
223 1
Spring Washer, Bal Piston (HA81 & HA90) 064-50243-000
Spring Washer, B.P. Seal (HA65 & HA73) 064-50195-000
224 1
Spring Washer, B.P. Seal (HA81 & HA90) 064-50243-000
Retainer, Eye Seal Washer (HA65) 065-50312-000
Retainer, Eye Seal Washer (HA73) 064-50322-000
225 1
Retainer, Eye Seal Washer (HA81) 064-50311-000
Retainer, Eye Seal Washer (HA90) 064-50314-000
1
Included in Bearing Kit, see Table 14 or Table 15 2
Included in Gasket Kit, see Table 16.

Table 14 - HA65-73 Bearing Kit (664-48645-000)

ITEM DESCRIPTION PART NUMBER QUANTITY
2 Bearing, H.S. Front 064-48304-000 1
8 Bearing, H.S. Rear 064-48207-000 1
9 Bearing, L.S. Rear 064-47858-000 1
10 Bearing, L.S. Front 064-47857-000 1
11 Bearing, Thrust, H.S. Forward 029-25619-001 1
13 Collar, Thrust, H.S. 064-47855-000 1
14 Collar, Thrust, L.S. 064-47856-000 1
103 Bearing, Thrust 029-20839-001 1

Table 15 - HA81-90 Bearing kit (464-49802-000)

ITEM DESCRIPTION PART NUMBER QUANTITY
2 Bearing, H.S. Front 064-48223-000 1
8 Bearing, H.S. Rear 064-48207-000 1
9 Bearing, L.S. Rear 064-47858-000 1
10 Bearing, L.S. Front 064-47857-000 1
11 Bearing, Thrust, H.S. Forward 029-25619-001 1
13 Collar, Thrust, H.S. 064-47855-000 1
14 Collar, Thrust, L.S. 064-47856-000 1
103 Bearing, Thrust 029-20839-001 1

Table 16 - HA65-90 Gasket Kit (664-48649-000)

ITEM DESCRIPTION PART NUMBER QUANTITY
7 Seal, O-Ring 028-12513-000 3
18 Seal, O-Ring 028-12226-000 1
87 Gasket 064-47751-000 1
94 Seal, O-Ring 028-03838-000 2
95 Seal, O-Ring 028-03516-000 1
106 Seal, O-Ring 028-12597-000 1
110 Gasket, Rotor, Support/Scroll 064-47864-000 1
122 Seal, O-Ring 028-12225-000 1
124 Seal, O-Ring, Spliced 028-12248-000 1

JOHNSON CONTROLS 31
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

HA65, HA73, HA81 and Ha90

110
222 70 124
116

223 121
18
221
202

5 89 203

212
227

7 13 11
96
122 40
17
27
15
40 8 2
7
201
96
40 51
9

32
158 10 50
92 103
32
43 51

209 206
14
224 207
225

LD17056

Figure 6 - HA65, HA73, HA81 and HA90

32 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

HA65, HA73, HA81 and Ha90 (Cont'd)

38
39
O.P.H.P.

30

LD7457a

156 39 38

60 219 141
60

155 161

139

159

137

47

60

LD7436a

FIGURE 4 - HA65, HA73, HA81 and HA90 (Cont'd)

JOHNSON CONTROLS 33
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

HA65, HA73, HA81 and Ha90 (Cont'd)

1 75 73 31

82
60

LD07433a

53 47
LD07437a

111

56
50
37
35 94
74 20
26 154
21
36 28 34
54 LD07504a

FIGURE 4 - HA65, HA73, HA81 and HA90 (Cont'd)

34 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

Table 17 - PRE-ROTATION HOUSING – HA81 and HA90

Item Description QUANTITY PART NUMBER
Pre-Rotation Housing Complete Assembly
HA81 Built before July 2001
1 364-48202-002
HA81 Built after July 2001
1 364-50208-002
HA90 Built before July 2001
1 364-48202-003
HA90 Built after July 2001
1 364-50208-003
(Consisting of the following Items)
Ring
1
HA81 and HA90 Built before July 2001 1 064-48205
HA81 and HA90 Built after July 2001 1 064-50205
2 Vane 9 064-48206
3 Retainer 9 064-47505
4 Arm, Vane 9 064-47508
5 Spacer, Arm 9 064-48199
6 Washer 9 064-47516
7 Washer, Plain 18 021-11973
8 Stud, Ball 9 029-15924
9 Screw, Cap 12 PT 9 021-17571
10 Screw, Cap Hex 18 021-01372
11 Nut, Self-Locking 9 021-12943
Housing, PRV
HA81 Built before July 2001 1 064-48197
12 HA81 Built after July 2001 1 064-50206
HA90 Built before July 2001 1 064-48198
HA90 Built after July 2001 1 064-50207
NOTE:
Retrofit kit # 364-50235-000 is available for HA81 and HA90 PRV assemblies built prior to July 2001 for the addition of drive ring guide
brackets which improves reliability of the PRV assemblies. YORK recommends installation of this kit whenever work is performed on the PRV
assemblies of compressors built prior to July 2001 which do not have these guide brackets. Units manufactured after July 2001 do not require
having this modification per formed.

JOHNSON CONTROLS 35
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

9
6
11
4
7
8

5 2
3
10
1

22

LD16737

Figure 7 - Pre-Rotation Housing (HA81 and HA90)

36 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

Table 18 - Gear Sets

SPEED CODE PART NUMBER SPEED CODE PART NUMBER
EA 029-14400-401 FT 029-14400-318
EB 029-14400-402 FU 029-14400-319
EC 029-14400-403 FV 029-14400-320
ED 029-14400-404 FW 029-14400-321
EE 029-14400-405 NA 029-14400-331
EF 029-14400-406 NB 029-14400-332
EG 029-14400-407 NC 029-14400-333
EH 029-14400-408 ND 029-14400-334
EJ 029-14400-409 NE 029-14400-335
EK 029-14400-410 NF 029-14400-336
EL 029-14400-411 NG 029-14400-337
EM 029-14400-412 NH 029-14400-338
EN 029-14400-413 NJ 029-14400-339
EP 029-14400-414 NK 029-14400-340
EQ 029-14400-415 NL 029-14400-341
ER 029-14400-416 NM 029-14400-342
ES 029-14400-417 NN 029-14400-343
ET 029-14400-418 NP 029-14400-344
EU 029-14400-419 NQ 029-14400-345
EV 029-14400-420 NR 029-14400-346
EW 029-14400-421 NS 029-14400-347
EX 029-14400-422 NT 029-14400-348
EY 029-14400-423 NU 029-14400-349
FA 029-14400-301 NV 029-14400-350
FB 029-14400-302 NW 029-14400-351
FC 029-14400-303 NX 029-14400-352
FD 029-14400-304 NY 029-14400-353
FE 029-14400-305 NZ 029-14400-354
FF 029-14400-306 PA 029-14400-355
FG 029-14400-307 PB 029-14400-356
FH 029-14400-308 PR 029-14400-392
FJ 029-14400-309 PS 029-14400-393
FK 029-14400-310 PT 029-14400-394
FL 029-14400-311 PU 029-14400-395
FM 029-14400-312 PV 029-14400-396
FN 029-14400-313 PW 029-14400-397
FP 029-14400-314 PX 029-14400-398
FQ 029-14400-315 PY 029-14400-399
FR 029-14400-316 PZ 029-14400-400
FS 029-14400-317

JOHNSON CONTROLS 37
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

Table 19 - 60 Hertz Motors

NAME PLATE MOTOR PART NUMBER
MOTOR CODE
VOLTAGE RELIANCE SIEMENS TOSHIBA
CH 200/208 024-26178-019 024-26178-219 024-26178-619
CH 230/240 024-26178-020 024-26178-220 024-26178-620
CH 380 024-26178-021 024-26178-221 024-26178-621
CH 416 024-26178-022 024-26178-222 024-26178-622
CH 440/460/480 024-26178-023 024-26178-223 024-26178-623
CH 575/600 024-26178-024 024-26178-224 024-26178-624
CH 2300 024-26178-025 024-26178-225 —
CH 3300 024-26178-026 024-26178-226 —
CH 4000/4160 024-26178-027 024-26178-227 —
CJ 200/208 024-26178-028 024-26178-228 024-26178-628
CJ 230/240 024-26178-029 024-26178-229 024-26178-629
CJ 380 024-26178-030 024-26178-230 024-26178-630
CJ 416 024-26178-031 024-26178-231 024-26178-631
CJ 440/460/480 024-26178-032 024-26178-232 024-26178-632
CJ 575/600 024-26178-033 024-26178-233 024-26178-633
CJ 2300 024-26178-034 024-26178-234 —
CJ 3300 024-26178-035 024-26178-235 —
CJ 4000/4160 024-26178-036 024-26178-236 —
CK 200/208 024-26178-037 024-26178-237 024-26178-637
CK 230/240 024-26178-038 024-26178-238 024-26178-638
CK 380 024-26178-039 024-26178-239 024-26178-639
CK 416 024-26178-040 024-26178-240 024-26178-640
CK 440/460/480 024-26178-041 024-26178-241 024-26178-641
CK 575/600 024-26178-042 024-26178-242 024-26178-642
CK 2300 024-26178-043 024-26178-243 —
CK 3300 024-26178-044 024-26178-244 —
CK 4000/4160 024-26178-045 024-26178-245 —
CL 200/208 024-26178-046 024-26178-246 —
CL 230/240 024-26178-047 024-26178-247 024-26178-647
CL 380 024-26178-048 024-26178-248 024-26178-648
CL 416 024-26178-049 024-26178-249 024-26178-649
CL 440/460/480 024-26178-050 024-26178-250 024-26178-650
CL 575/600 024-26178-051 024-26178-251 024-26178-651
CL 2300 024-26178-052 024-26178-252 —
CL 3300 024-26178-053 024-26178-253 —
CL 4000/4160 024-26178-054 024-26178-254 —
CM 200/208 024-26178-055 024-26178-255 —
CM 230/240 024-26178-056 024-26178-256 024-26178-656
CM 380 024-26178-057 024-26178-257 024-26178-657
CM 416 024-26178-058 024-26178-258 024-26178-658
CM 440/460/480 024-26178-059 024-26178-259 024-26178-659
CM 575/600 024-26178-060 024-26178-260 024-26178-660
CM 2300 024-26178-061 024-26178-261 —
CM 3300 024-26178-062 024-26178-262 —
CM 4000/4160 024-26178-063 024-26178-263 —

38 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

TABLE 19 - 60 Hertz motors (cont'd)

NAME PLATE MOTOR PART NUMBER
MOTOR CODE
VOLTAGE RELIANCE SIEMENS TOSHIBA
CN 200/208 024-26178-064 024-26178-264 —
CN 230/240 024-26178-065 024-26178-265 024-26178-665
CN 380 024-26178-066 024-26178-266 024-26178-666
CN 416 024-26178-067 024-26178-267 024-26178-667
CN 440/460 /480 024-26178-068 024-26178-268 024-26178-668
CN 575/600 024-26178-069 024-26178-269 024-26178-669
CN 2300 024-26178-070 024-26178-270 —
CN 3300 024-26178-071 024-26178-271 —
CN 4000/4160 024-26178-072 024-26178-272 —
CP 200/208 024-26178-073 — —
CP 230/240 024-26178-074 — —
CP 380 024-26178-075 024-26178-275 024-26178-675
CP 416 024-26178-076 024-26178-276 024-26178-676
CP 440/460/480 024-26178-077 024-26178-277 024-26178-677
CP 575/600 024-26178-078 024-26178-278 024-26178-678
CP 2300 024-26178-079 024-26178-279 —
CP 3300 024-26178-080 024-26178-280 —
CP 4000/4160 024-26178-081 024-26178-281 —
CR 200/208 024-25569-001 — —
CR 230/240 024-25569-002 — —
CR 380 024-25569-003 024-25569-203 024-25569-603
CR 416 024-25569-004 024-25569-204 024-25569-604
CR 440/460/480 024-25569-005 024-25569-205 024-25569-605
CR 575/600 024-25569-006 024-25569-206 024-25569-606
CR 2300 024-25569-007 024-25569-207 —
CR 3300 024-25569-008 024-25569-208 —
CR 4000/4160 024-25569-009 024-25569-209 —
CS 200/208 024-25569-010 — —
CS 230/240 024-25569-011 — —
CS 380 024-25569-012 024-25569-212 024-25560-612
CS 416 024-25569-013 024-25569-213 024-25560-613
CS 440/460/480 024-25569-014 024-25569-214 024-25560-614
CS 575/600 024-25569-015 024-25569-215 024-25560-615
CS 2300 024-25569-016 024-25569-216 —
CS 3300 024-25569-017 024-25569-217 —
CS 4000/4160 024-25569-018 024-25569-218 —
CT 230/240 024-25569-020 — —
CT 380 024-25569-021 024-25569-221 024-25569-621
CT 416 024-25569-022 024-25569-222 024-25569-622
CT 440/460/480 024-25569-023 024-25569-223 024-25569-623
CT 575/600 024-25569-024 024-25569-224 024-25569-624
CT 2300 024-25569-025 024-25569-225 —
CT 3300 024-25569-026 024-25569-226 —
CT 4000/4160 024-25569-027 024-25569-227 —
CU 230/240 024-25569-029 — —
CU 380 024-25569-030 024-25569-230 024-25569-630
CU 416 024-25569-031 024-25569-231 024-25569-631

JOHNSON CONTROLS 39
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

TABLE 19 - 60 Hertz motors (cont'd)

NAME PLATE MOTOR PART NUMBER
MOTOR CODE
VOLTAGE RELIANCE SIEMENS TOSHIBA
CU 440/460/480 024-25569-032 024-25569-232 024-25569-632
CU 575/600 024-25569-033 024-25569-233 024-25569-633
CU 2300 024-25569-034 024-25569-234 —
CU 3300 024-25569-035 024-25569-235 —
CU 4000/4160 024-25569-036 024-25569-236 —
CV 380 024-25569-039 024-25569-239 —
CV 416 024-25569-040 024-25569-240 024-25569-640
CV 440/460/480 024-25569-041 024-25569-241 024-25569-641
CV 575/600 024-25569-042 024-25569-242 024-25569-642
CV 2300 024-25569-043 024-25569-243 —
CV 3300 024-25569-044 024-25569-244 —
CV 4000/4160 024-25569-045 024-25569-245 —
CW 380 024-25569-048 024-25569-248 —
CW 416 024-25569-049 024-25569-249 —
CW 440/460/480 024-25569-050 024-25569-250 024-25569-650
CW 575/600 024-25569-051 024-25569-251 024-25569-651
CW 2300 024-25569-052 024-25569-252 —
CW 3300 024-25569-053 024-25569-253 —
CW 4000/4160 024-25569-054 024-25569-254 —
CX 380 024-25569-057 024-25569-257 —
CX 416 024-25569-058 024-25569-258 —
CX 440/460/480 024-25569-059 024-25569-259 —
CX 575/600 024-25569-060 024-25569-260 —
CX 2300 024-25569-061 024-25569-261 —
CX 3300 024-25569-062 024-25569-262 —
CX 4000/4160 024-25569-063 024-25569-263 —
CY 380 024-25569-066 024-25569-266 —
CY 416 024-25569-067 024-25569-267 —
CY 440/460/480 024-25569-068 024-25569-268 —
CY 575/600 024-25569-069 024-25569-269 —
CY 2300 024-25569-070 024-25569-270 —
CY 3300 024-25569-071 024-25569-271 —
CY 4000/4160 024-25569-072 024-25569-272 —
CZ 380 024-25569-075 024-25569-275 —
CZ 416 024-25569-076 024-25569-276 —
CZ 440/460/480 024-25569-077 024-25569-277 —
CZ 575/600 024-25569-078 024-25569-278 —
CZ 2300 024-25569-079 024-25569-279 —
CZ 3300 024-25569-080 024-25569-280 —
CZ 4000/4160 024-25569-081 024-25569-281 —
CA 380 024-25569-084 024-25569-284 —
CA 416 024-25569-085 024-25569-285 —
CA 440/460/480 024-25569-086 024-25569-286 —
CA 575/600 024-25569-087 024-25569-287 —
CA 2300 024-25569-088 024-25569-288 —
CA 3300 024-25569-089 024-25569-289 —
CA 4000/4160 024-25569-090 024-25569-290 —

40 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

TABLE 19 - 60 Hertz motors (cont'd)

NAME PLATE MOTOR PART NUMBER
MOTOR CODE
VOLTAGE RELIANCE SIEMENS TOSHIBA
CB 380 024-25569-093 024-25569-293 —
CB 416 024-25569-094 024-25569-294 —
CB 440/460/480 024-25569-095 024-25569-295 —
CB 575/600 024-25569-096 024-25569-296 —
CB 2300 024-25569-097 024-25569-297 —
CB 3300 024-25569-098 024-25569-298 —
CB 4000/4160 024-25569-099 024-25569-299 —
DA 380 024-26523-001 — —
DA 416 024-26523-002 — —
DA 440/460/480 024-26523-003 — —
DA 575/600 024-26523-004 — —
DA 2300 024-26523-005 024-26523-205 —
DA 3300 024-26523-006 024-26523-206 —
DA 4000/4160 024-26523-005 024-26523-205 —
DB 380 024-26523-009 — —
DB 416 024-26523-010 — —
DB 440/460/480 024-26523-011 — —
DB 575/600 024-26523-012 — —
DB 2300 024-26523-013 024-26523-213 —
DB 3300 024-26523-014 024-26523-214 —
DB 4000/4160 024-26523-013 024-26523-213 —
DC 380 024-26523-017 — —
DC 416 024-26523-018 — —
DC 440/460/480 024-26523-019 — —
DC 575/600 024-26523-020 — —
DC 2300 024-26523-021 024-26523-221 —
DC 3300 024-26523-022 024-26523-222 —
DC 4000/4160 024-26523-021 024-26523-221 —
DD 2300 024-26523-027 024-26523-227 —
DD 3300 024-26523-028 024-26523-228 —
DD 4000/4160 024-26523-027 024-26523-227 —
DE 2300 024-26523-033 024-26523-233 —
DE 3300 024-26523-034 024-26523-234 —
DE 4000/4160 024-26523-033 024-26523-233 —
DF 2300 024-26523-039 024-26523-239 —
DF 3300 024-26523-040 024-26523-240 —
DF 4000/4160 024-26523-039 024-26523-239 —
DH 2300 024-26523-051 024-26523-251 —
DH 3300 024-26523-052 024-26523-252 —
DH 4000/4160 024-26523-051 024-26523-251 —
DJ 2300 — 024-26523-257 —
DJ 3300 — 024-26523-258 —
DJ 4000/4160 — 024-26523-257 —

JOHNSON CONTROLS 41
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

Table 20 - 50 Hertz Motors

NAME PLATE MOTOR PART NUMBER
MOTOR CODE
VOLTAGE RELIANCE SIEMENS TOSHIBA
5CE 220 024-26178-119 024-26178-319 024-26178-719
5CE 346 024-26178-031 024-26178-231 024-26178-631
5CE 380/400 024-26178-032 024-26178-232 024-26178-632
5CE 415 024-26178-122 024-26178-322 024-26178-722
5CE 440 024-26178-123 024-26178-323 024-26178-723
5CE 500 024-26178-033 024-26178-233 024-26178-633
5CE 2300 024-26178-125 024-26178-325 —
5CE 3000 024-26178-126 024-26178-326 —
5CE 3300 024-26178-036 024-26178-236 —
5CF 220 024-26178-128 024-26178-328 024-26178-728
5CF 346 024-26178-040 024-26178-240 024-26178-640
5CF 380/400 024-26178-041 024-26178-241 024-26178-641
5CF 415 024-26178-131 024-26178-331 024-2617-8731
5CF 440 024-26178-132 024-26178-332 024-26178-732
5CF 500 024-26178-042 024-26178-242 024-26178-642
5CF 2300 024-26178-134 024-26178-334 —
5CF 3000 024-26178-135 024-26178-335 —
5CF 3300 024-26178-045 024-26178-245 —
5CG 220 024-26178-137 024-26178-337 024-26178-737
5CG 346 024-26178-049 024-26178-249 024-26178-649
5CG 380/400 024-26178-050 024-26178-250 024-26178-650
5CG 415 024-26178-140 024-26178-340 024-26178-740
5CG 440 024-26178-141 024-26178-341 024-26178-741
5CG 500 024-26178-051 024-26178-251 024-26178-651
5CG 2300 024-26178-143 024-26178-343 —
5CG 3000 024-26178-144 024-26178-344 —
5CG 3300 024-26178-054 024-26178-254 —
5CH 220 024-26178-146 024-26178-346 024-26178-746
5CH 346 024-26178-058 024-26178-258 024-26178-658
5CH 380/400 024-26178-059 024-26178-259 024-26178-659
5CH 415 024-26178-149 024-26178-349 024-26178-749
5CH 440 024-26178-150 024-26178-350 024-26178-750
5CH 500 024-26178-060 024-26178-260 024-26178-660
5CH 2300 024-26178-152 024-26178-352 —
5CH 3000 024-26178-153 024-26178-353 —
5CH 3300 024-26178-063 024-26178-263 —
5CI 220 024-26178-155 024-26178-355 024-26178-755
5CI 346 024-26178-067 024-26178-267 024-26178-667
5CI 380/400 024-26178-068 024-26178-268 024-26178-668
5CI 415 024-26178-158 024-26178-358 024-26178-758
5CI 440 024-26178-159 024-26178-359 024-26178-759
5CI 500 024-26178-069 024-26178-269 024-26178-669
5CI 2300 024-26178-161 024-26178-361 —
5CI 3000 024-26178-162 024-26178-362 —
5CI 3300 024-26178-072 024-26178-272 —
5CJ 220 024-26178-164 024-26178-364 024-26178-764
5CJ 346 024-26178-076 024-26178-276 024-26178-676
5CJ 380/400 024-26178-077 024-26178-277 024-26178-677
5CJ 415 024-26178-167 024-26178-367 024-26178-767
5CJ 440 024-26178-168 024-26178-368 024-26178-768
5CJ 500 024-26178-078 024-26178-278 024-26178-678
5CJ 2300 024-26178-170 024-26178-370 —
5CJ 3000 024-26178-171 024-26178-371 —
5CJ 3300 024-26178-081 024-26178-281 —

42 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

TABLE 20 - 50 Hertz motors (cont'd)

NAME PLATE MOTOR PART NUMBER
MOTOR CODE
VOLTAGE RELIANCE SIEMENS TOSHIBA
5CK 220 024-25569-101 024-25569-301 —
5CK 346 024-25569-004 024-25569-204 024-25569-604
5CK 380/400 024-25569-005 024-25569-205 024-25569-605
5CK 415 024-25569-104 024-25569-304 024-25569-754
5CK 440 024-25569-105 024-25569-305 024-25569-755
5CK 500 024-25569-006 024-25569-206 024-25569-606
5CK 2300 024-25569-107 024-25569-307 —
5CK 3000 024-25569-108 024-25569-308 —
5CK 3300 024-25569-009 024-25569-209 —
5CL 220 024-25569-110 024-25569-310 —
5CL 346 024-25569-013 024-25569-213 024-25569-613
5CL 380/400 024-25569-014 024-25569-214 024-25569-614
5CL 415 024-25569-113 024-25569-313 024-25569-763
5CL 440 024-25569-114 024-25569-314 024-25569-764
5CL 500 024-25569-015 024-25569-215 024-25569-615
5CL 2300 024-25569-116 024-25569-316 —
5CL 3000 024-25569-117 024-25569-317 —
5CL 3300 024-25569-018 024-25569-218 —
5CM 220 024-25569-119 — —
5CM 346 024-25569-022 024-25569-222 024-25569-622
5CM 380/400 024-25569-023 024-25569-223 024-25569-623
5CM 415 024-25569-122 024-25569-322 024-25569-742
5CM 440 024-25569-123 024-25569-323 024-25569-773
5CM 500 024-25569-024 024-25569-224 024-25569-624
5CM 2300 024-25569-125 024-25569-325 —
5CM 3000 024-25569-126 024-25569-326 —
5CM 3300 024-25569-027 024-25569-227 —
5CN 220 024-25569-128 — —
5CN 346 024-25569-031 024-25569-231 024-25569-631
5CN 380/400 024-25569-032 024-25569-232 024-25569-632
5CN 415 024-25569-131 024-25569-331 024-25569-731
5CN 440 024-25569-132 024-25569-332 024-25569-732
5CN 500 024-25569-033 024-25569-233 024-25569-633
5CN 2300 024-25569-134 024-25569-334 —
5CN 3000 024-25569-035 024-25569-335 —
5CN 3300 024-25569-036 024-25569-236 —
5CO 220 024-25569-137 — —
5CO 346 024-25569-040 024-25569-240 024-25569-640
5CO 380/400 024-25569-041 024-25569-241 024-25569-641
5CO 415 024-25569-140 024-25569-340 024-25569-740
5CO 440 024-25569-141 024-25569-341 024-25569-741
5CO 500 024-25569-042 024-25569-242 024-25569-642
5CO 2300 024-25569-143 024-25569-343 —
5CO 3000 024-25569-144 024-25569-344 —
5CO 3300 024-25569-045 024-25569-245 —
5CP 346 024-25569-049 024-25569-249 —
5CP 380/400 024-25569-150 024-25569-250 024-25569-650
5CP 415 024-25569-149 024-25569-349 024-25569-749
5CP 440 024-25569-150 024-25569-350 024-25569-750
5CP 500 024-25569-051 024-25569-251 024-25569-651
5CP 2300 024-25569-152 024-25569-352 —
5CP 3000 024-25569-153 024-25569-353 —
5CP 3300 024-25569-054 024-25569-254 —

JOHNSON CONTROLS 43
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

TABLE 20 - 50 Hertz motors (cont'd)

NAME PLATE MOTOR PART NUMBER
MOTOR CODE
VOLTAGE RELIANCE SIEMENS TOSHIBA
5CQ 346 024-25569-058 024-25569-258 —
5CQ 380/400 024-25569-059 024-25569-259 —
5CQ 415 024-25569-158 024-25569-358 —
5CQ 440 024-25569-159 024-25569-359 —
5CQ 500 024-25569-060 024-25569-260 —
5CQ 2300 024-25569-161 024-25569-361 —
5CQ 3000 024-25569-162 024-25569-362 —
5CQ 3300 024-25569-063 024-25569-263 —
5CR 346 024-25569-165 024-25569-365 —
5CR 380/400 024-25569-166 024-25569-366 —
5CR 415 024-25569-167 024-25569-367 —
5CR 440 024-25569-168 024-25569-368 —
5CR 500 024-25569-169 024-25569-369 —
5CR 2300 024-25569-170 024-25569-370 —
5CR 3000 024-25569-171 024-25569-301 —
5CR 3300 024-25569-172 024-25569-372 —
5CS 346 024-25569-076 024-25569-276 —
5CS 380/400 024-25569-077 024-25569-277 —
5CS 415 024-25569-176 024-25569-376 —
5CS 440 024-25569-177 024-25569-377 —
5CS 500 024-25569-078 024-25569-278 —
5CS 2300 024-25569-179 024-25569-379 —
5CS 3000 024-25569-180 024-25569-380 —
5CS 3300 024-25569-081 024-25569-281 —
5CT 346 024-25569-085 024-25569-285 —
5CT 380/400 024-25569-086 024-25569-286 —
5CT 415 024-25569-185 024-25569-385 —
5CT 440 024-25569-186 024-25569-386 —
5CT 500 024-25569-087 024-25569-287 —
5CT 2300 024-25569-188 024-25569-388 —
5CT 3000 024-25569-189 024-25569-389 —
5CT 3300 024-25569-090 024-25569-290 —
5CU 346 024-25569-094 024-25569-294 —
5CU 380/400 024-25569-095 024-25569-295 —
5CU 415 024-25569-194 024-25569-394 —
5CU 440 024-25569-195 024-25569-395 —
5CU 500 024-25569-096 024-25569-296 —
5CU 2300 024-25569-197 024-25569-397 —
5CU 3000 024-25569-198 024-25569-398 —
5CU 3300 024-25569-099 024-25569-299 —
5CV 346 024-25569-702 024-25569-902 —
5CV 380/400 024-25569-703 024-25569-903 —
5CV 415 024-25569-704 024-25569-904 —
5CV 440 024-25569-705 024-25569-905 —
5CV 500 024-25569-706 024-25569-906 —
5CV 2300 024-25569-707 024-25569-907 —
5CV 3000 024-25569-708 024-25569-908 —
5CV 3300 024-25569-709 024-25569-909 —
5CW 346 024-25569-711 — —
5CW 380/400 024-25569-712 — —
5CW 415 024-25569-713 — —
5CW 440 024-25569-714 — —
5CW 500 024-25569-715 — —

44 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

TABLE 20 - 50 Hertz motors (cont'd)

NAME PLATE MOTOR PART NUMBER
MOTOR CODE
VOLTAGE RELIANCE SIEMENS TOSHIBA
5CW 2300 024-25569-716 024-25569-916 —
5CW 3000 024-25569-717 024-25569-917 —
5CW 3300 024-25569-718 024-25569-918 —
5CX 346 024-25569-720 — —
5CX 380/400 024-25569-721 — —
5CX 415 024-25569-722 — —
5CX 440 024-25569-723 — —
5CX 500 024-25569-724 — —
5CX 2300 024-25569-725 024-25569-925 —
5CX 3000 024-25569-726 024-25569-926 —
5CX 3300 024-25569-727 024-25569-927 —
5DA 346 024-26523-018 — —
5DA 380/400 024-26523-019 — —
5DA 415 024-26523-103 — —
5DA 440 024-26523-104 — —
5DA 500 024-26523-020 — —
5DA 2300 024-26523-106 024-26523-306 —
5DA 3000 024-26523-107 024-26523-307 —
5DA 3300 024-26523-021 024-26523-308 —
5DB 346 024-26523-110 — —
5DB 380/400 024-26523-111 — —
5DB 415 024-26523-112 — —
5DB 440 024-26523-113 — —
5DB 500 024-26523-114 — —
5DB 2300 024-26523-115 024-26523315 —
5DB 3000 024-26523-116 024-26523-316 —
5DB 3300 024-26523-117 024-26523-317 —
5DC 2300 024-26523-124 024-26523-324 —
5DC 3000 024-26523-125 024-26523-325 —
5DC 3300 024-26523-126 024-26523-326 —
5DD 2300 024-26523-130 024-26523-330 —
5DD 3000 024-26523-131 024-26523-331 —
5DD 3300 024-26523-132 024-26523-332 —
5DE 2300 024-26523-136 024-26523-336 —
5DE 3000 024-26523-137 024-26523-337 —
5DE 3300 024-26523-138 024-26523-338 —
5DF 2300 — 024-26523-342 —
5DF 3000 — 024-26523-343 —
5DF 3300 — 024-26523-344 —
5DG 2300 — 024-26523-348 —
5DG 3000 — 024-26523-349 —
5DG 3300 — 024-26523-350 —
5DH 2300 — 024-26523-354 —
5DH 3000 — 024-26523-355 —
5DH 3300 — 024-26523-356 —

JOHNSON CONTROLS 45
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

SHAFT SEALS

There are two (2) versions of shaft seals used on the bellows seal has an oil supply line feeding the seat on
HA and HB style compressors. The original design is the side of the seal cover plate. The dynamic O-Ring
a Dynamic O-Ring Pusher Seal. This seal is service- seal will not have this oil feed line. Compressors that
able and there is a maintenance kit available for re- were manufactured with the dynamic O-Ring seal can
pairs. The current version shaft seal being used is a be modified to the current bellows seal by purchasing
bellows seal. This seal cannot be serviced with the ex- a retrofit kit that includes all the parts needed for the
ception of replacing the Teflon C-Ring. An easy way conversion along with instructions on how to perform
to differentiate the two (2) seals is the current version the change.

92
46

90

77

24 16

131

43

26439A

12
Figure 8 - Dynamic O-Ring Seal

Table 21 - Shaft Seals

HA36, HA41,
HA65, HA70, HA73,
ITEM NUMBER DESCRIPTION QUANTITY HA46, HA50, HA57,
HA81 AND HA90
HB57 AND HB61
12* Shaft Seal Collar 1 064-48033-000 064-46821-000
16 Shaft Seal Cover 1 064-48041-000 064-48042-000
24* Shaft Seal Ring 1 029-20960-001 029-20960-001
43 Flare Connector 1 023-09668-000 023-09668-000
46 Seal, Retainer 1 064-48039-000 064-48040-000
77 Retaining Ring 1 029-20966-000 029-20967-000
90* Seal, O-Ring 1 028-03241-000 028-03739-000
92* Seal, Cover O-Ring 1 028-12258-000 028-12224-000
131 Cap Screw 8 025-29152-000 025-29152-000
Maintenance Kit 1 364-48200-000 364-48201-000
*Included in Maintenance Kit.

46 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

BELLOWS SEALS

131 92

C-RING

LD07451

Figure 9 - Bellows Seals

Table 22 - Bellow Seals

HA 36, HA41,
HA65, HA70, HA73,
ITEM NUMBER DESCRIPTION QUANTITY HA46, HA50, HA57,
HA81 AND HA90
HB57 AND HB61
92 Seal Cover O-Ring 1 028-12258-000 028-12224-000
220 Bellows Shaft Seal 1 029-22428-000 029-22429-000
131 Cap Screw 8 025-29152-000 025-29152-000
Replacement C-Ring 1 028-14492-000 028-14493-000

Table 23 - From Dynamic O-Ring To Bellows Seal Retrofit Kits

COMPRESSOR RETROFIT KITS
HA36, HA41, HA46, HA50, HA57, HB57 AND HB61 364-48968-000
HA65, HA70, HA73, HA81 AND HA90 364-48969-000

JOHNSON CONTROLS 47
FORM 160.49-RP2
ISSUE DATE: 1/4/2013

Table 24 - Rev. D and Later Chillers

ITEM NUMBER DESCRIPTION QUANTITY PART NUMBER
1 Oil Pump with Motor 1 026-31688-000
Gasket, Oil Reservoir 1 028-13577-000
Heater
2
200, 208, 220, 230, 240-3-60 1 025-32909-000
220-3-50 1 025-32909-000
550, 575, 600-3-60 1 025-32920-000
416, 440, 460, 480-3-60 1 025-32918-000
3 440-3-50 1 025-32918-000
380-3-60 1 025-32917-000
346, 380, 400, 415-3-60 1 025-32917-000
4 Sensor, Temperature 1 025-33288-000
5 Cover, Filter Output 1 375-26580-000
6 Valve, Stop 1 022-01582-000
7 Valve, Stop Vertical 1 022-09577-000
8 Sight Glass 1 026-35029-000
9 Seal, O-Ring 4 028-12961-001
10 Seal, O-Ring 1 028-12961-004
11 Seal, O-Ring 2 028-12961-006
12 Seal, O-Ring 1 028-12961-008
13 Seal, O-Ring 1 028-12961-010
14 Seal, O-Ring 2 028-12961-018

7
11 9 12 11
12

8 3
13
14
9 2
U.L.
STAMP

4
6 10
1

LD07416

Figure 10 - Rev. D and Later Chillers

48 JOHNSON CONTROLS
 FORM 160.49-RP2
ISSUE DATE: 1/4/2013

Table 25 - Oil Sump Rev. “C” Chillers and Earlier

ITEM PART
DESCRIPTION QUANTITY
NUMBER NUMBER
Oil Pump with Motor
208, 220, 230, 240-3-60 1 026-31688
416, 440, 460, 480-3-60 1 026-31688
550, 575, 600-3-60 1 026-31689
1
380-3-60 1 026-31690
346-3-50 1 026-31691
220-3-50, 440-3-50 1 026-31692
380, 400-3-50, 415-3-50 1 026-31693
2 Heater 1 025-17700
3 Sensor, Temperature 1 025-28936
4 Valve, Relief 1 022-08872
5 Valve, Stop Angle, 3/8” 2 022-01582
6 Box, Electrical 1 025-10290
7 Cover, Electrical Box 1 025-10291
8 Sight glass 2 026-17581
9 Gasket, Cover Plate 1 028-13577
Valve, Stop Angle, 1/4” 1 022-05089
Heater
10 208, 220, 230, 240-3-60 1 025-17787
416, 440, 460, 480-3-60 1 025-29902
550, 575, 600-3-60 1 025-29903
380-3-60, 346-3-50 1 025-29901
LD07590
220-3-50 1 025-17787
11 440-3-50 1 025-29902
380, 400-3-50 1 025-29901
415-3-50 1 025-29902

10 4 9
5

2
8

T1 T2

T3

7 6 5 1
LD07591

Figure 11 - Oil Sump Assembly

JOHNSON CONTROLS 49
P.O. Box 1592, York, Pennsylvania USA 17405-1592 800-861-1001 Subject to change without notice. Printed in USA
Copyright © by Johnson Controls 2013 www.johnsoncontrols.com ALL RIGHTS RESERVED
Form 160.49-RP2 (113)
Issue Date: January 4, 2013
Supersedes: 160.49-RP2 (202)