TM-193472M 2018−09

Eff. w/Serial Number KK102321

Processes
MIG (GMAW) Welding
Flux Cored (FCAW) Welding

Description

Wire Feeder

22A, 24A

File: MIG (GMAW)

For product information,
Owner’s Manual translations,
and more, visit
www.MillerWelds.com
 TABLE OF CONTENTS

SECTION 1 − SAFETY PRECAUTIONS FOR SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-2. Servicing Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-3. California Proposition 65 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-4. EMF Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SECTION 14 − DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
14-1. Additional Safety Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
14-2. Miscellaneous Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SECTION 3 − SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3-1. Serial Number And Rating Label Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3-2. Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3-3. Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SECTION 4 − INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4-1. Selecting A Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4-2. Equipment Connection Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4-3. 14-Pin Plug, Shielding Gas And Optional Volt Sense Lead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4-4. 14-Pin Plug Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4-5. Connecting Welding Gun And Weld Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4-6. Optional Meter Circuit Board Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4-7. Motor Start/Burnback Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4-8. Installing Wire Guide And Drive Roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4-9. Installing And Threading Welding Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SECTION 5 − OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5-1. Front Panel Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5-2. Optional Side Panel Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
SECTION 6 − THEORY OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
SECTION 7 − TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7-1. Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7-2. Troubleshooting Circuit Diagram For Wire Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7-3. Motor Control Board PC1 Testing Information (Use With Section 7-4) . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7-4. Motor Control Board PC1 Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7-5. Optional Meter Board PC2 Testing Information (Use With Section 7-6) . . . . . . . . . . . . . . . . . . . . . . . . . 26
7-6. Optional Meter Board PC2 Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7-7. Optional Preflow/Postflow/Spot Board PC3 Testing Information (Use With Section 7-8) . . . . . . . . . . . 28
7-8. Optional Preflow/Postflow/Spot Board PC3 Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7-9. Optional Run-In Control Board PC70 Testing Information (Use With Section 7-10) . . . . . . . . . . . . . . . 30
7-10. Optional Run-In Control Board PC70 Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
SECTION 8 − MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8-2. Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SECTION 9 − ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
SECTION 10 − PARTS LIST FOR SERIAL NO. KK102321 THRU LC666193 . . . . . . . . . . . . . . . . . . . . . . . . . . 40
SECTION 11 − PARTS LIST FOR SERIAL NO. LC666194 THRU LK280103U . . . . . . . . . . . . . . . . . . . . . . . . . 48
SECTION 12 − PARTS LIST FOR SERIAL NO. LK280104U THRU MA050030V . . . . . . . . . . . . . . . . . . . . . . . 56
SECTION 13 − PARTS LIST FOR SERIAL NO. MA050031V AND FOLLOWING . . . . . . . . . . . . . . . . . . . . . . . 64
 SECTION 1 − SAFETY PRECAUTIONS FOR SERVICING
Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions.

1-1. Symbol Usage OM-193472AL, safety_stm 2018-01

DANGER! − Indicates a hazardous situation which, if . Indicates special instructions.

not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
This group of symbols means Warning! Watch Out! ELECTRIC
hazards are shown in the adjoining symbols or ex-
SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym-
plained in the text.
bols and related instructions below for necessary actions to avoid the
NOTICE − Indicates statements not related to personal injury. hazards.

1-2. Servicing Hazards

The symbols shown below are used throughout this manual ARC FLASH can kill.
to call attention to and identify possible hazards. When you
see the symbol, watch out, and follow the related instructions Arc flash is the rapid and violent release of energy that
to avoid the hazard. occurs when electric current leaves its intended path
and arcs to other conductors or to ground. Arc flash
Only qualified persons should install, operate, maintain, and can be caused by equipment failure (faulty insulation,
corrosion, dust) improper installation, human error (improper tool
repair this equipment. A qualified person is defined as one placement), and other factors. Conductive vapors can sustain the
who, by possession of a recognized degree, certificate, or arc until over-current devices open the circuit. Individuals within
professional standing, or who by extensive knowledge, train- the arc flash boundary are at risk.
ing and experience, has successfully demonstrated ability to
solve or resolve problems relating to the subject matter, the D Do not work on energized equipment unless an assessment of
work, or the project and has received safety training to recog- arc flash risk from the electrical supply circuit has been conducted
nize and avoid the hazards involved. by a qualified person and you have been trained in safe work prac-
tices by your employer.
D Follow requirements in NFPA 70E for safe work practices and
During servicing, keep everybody, especially children, away. Personal Protective Equipment (PPE).

ELECTRIC SHOCK can kill. STATIC (ESD) can damage PC boards.

D Do not touch live electrical parts. D Put on grounded wrist strap BEFORE handling
boards or parts.
D Turn Off welding power source and wire feeder
and disconnect and lockout input power using D Use proper static-proof bags and boxes to
line disconnect switch, circuit breakers, or by removing plug from re- store, move, or ship PC boards.
ceptacle, or stop engine before servicing unless the procedure spe-
cifically requires an energized unit. FIRE OR EXPLOSION hazard.
D Do not work on equipment unless it has been verified that the ma- D Do not place unit on, over, or near combustible
chine case is not energized. surfaces.
D Insulate yourself from ground by standing or working on dry insulat- D Do not service unit near flammables.
ing mats big enough to prevent contact with the ground.
D Do not leave live unit unattended. FLYING METAL or DIRT can injure eyes.
D If this procedure requires an energized unit, have only personnel D Wear safety glasses with side shields or face
familiar with and following standard safety practices do the job. shield during servicing.
D When testing a live unit, use the one-hand method. Do not put both D Be careful not to short metal tools, parts, or
hands inside unit. Keep one hand free. wires together during testing and servicing.
D Disconnect input power conductors from deenergized supply line
BEFORE moving a welding power source. HOT PARTS can burn.

SIGNIFICANT DC VOLTAGE exists in inverter weld- D Do not touch hot parts bare handed.
ing power sources AFTER removal of input power. D Allow cooling period before working on
equipment.

D Turn off unit, disconnect input power, and discharge input capaci- D To handle hot parts, use proper tools and/or wear heavy, insu-
tors according to instructions in Manual before touching any parts. lated welding gloves and clothing to prevent burns.

22A, 24A TM-193472 Page 1

 EXPLODING PARTS can injure. ELECTRIC AND MAGNETIC FIELDS (EMF)
can affect Implanted Medical Devices.
D Failed parts can explode or cause other parts to
D Wearers of Pacemakers and other Implanted
explode when power is applied to inverters.
Medical Devices should keep away from serv-
D Always wear a face shield and long sleeves icing areas until consulting their doctor and the
when servicing inverters. device manufacturer.

OVERUSE can cause OVERHEATING.

SHOCK HAZARD from testing.
D Allow cooling period; follow rated duty cycle.
D Turn Off welding power source and wire feeder D Reduce current or reduce duty cycle before
or stop engine before making or changing me- starting to weld again.
ter lead connections.
D Do not block or filter airflow to unit.
D Use at least one meter lead that has a self-
retaining spring clip such as an alligator clip.
D Read instructions for test equipment.
H.F. RADIATION can cause interference.
D High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
FALLING EQUIPMENT can injure. communications equipment.
D Have only qualified persons familiar with electronic equipment
D Use lifting eye to lift unit only, NOT running
install, test, and service H.F. producing units.
gear, gas cylinders, or any other accessories.
D Use correct procedures and equipment of ade- D The user is responsible for having a qualified electrician prompt-
quate capacity to lift and support unit. ly correct any interference problem resulting from the installa-
tion.
D If using lift forks to move unit, be sure forks are long enough to D If notified by the FCC about interference, stop using the
extend beyond opposite side of unit. equipment at once.
D Follow the guidelines in the Applications Manual for the Revised
NIOSH Lifting Equation (Publication No. 94−110) when manu- D Have the installation regularly checked and maintained.
ally lifting heavy parts or equipment. D Keep high-frequency source doors and panels tightly shut, keep
spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.
MOVING PARTS can injure.
READ INSTRUCTIONS.
D Keep away from moving parts such as fans.
D Keep away from pinch points such as drive D Use Testing Booklet (Part No. 150 853) when
rolls. servicing this unit.
D Have only qualified persons remove doors, D Consult the Owner’s Manual for welding safety
panels, covers, or guards for maintenance and precautions.
troubleshooting as necessary. D Use only genuine replacement parts from the manufacturer.
D Keep hands, hair, loose clothing, and tools D Read and follow all labels and the Technical Manual carefully be-
away from moving parts. fore installing, operating, or servicing unit. Read the safety in-
formation at the beginning of the manual and in each section.
D Reinstall doors, panels, covers, or guards
when maintenance is finished and before re- D Perform installation, maintenance, and service according to the
connecting input power. Technical Manual, industry standards, and national, state, and
local codes.

1-3. California Proposition 65 Warnings

WARNING: This product can expose you to chemicals in-
cluding lead, which are known to the state of California to
cause cancer and birth defects or other reproductive
harm.
For more information, go to www.P65Warnings.ca.gov.

1-4. EMF Information

Electric current flowing through any conductor causes localized electric 3. Do not coil or drape cables around your body.
and magnetic fields (EMF). The current from arc welding (and allied pro- 4. Keep head and trunk as far away from the equipment in the
cesses including spot welding, gouging, plasma arc cutting, and welding circuit as possible.
induction heating operations) creates an EMF field around the welding
circuit. EMF fields can interfere with some medical implants, e.g. pace- 5. Connect work clamp to workpiece as close to the weld as
makers. Protective measures for persons wearing medical implants possible.
have to be taken. For example, restrict access for passers−by or con- 6. Do not work next to, sit or lean on the welding power source.
duct individual risk assessment for welders. All welders should use the
7. Do not weld whilst carrying the welding power source or wire
following procedures in order to minimize exposure to EMF fields from
feeder.
the welding circuit:
About Implanted Medical Devices:
1. Keep cables close together by twisting or taping them, or using a Implanted Medical Device wearers should consult their doctor and the
cable cover. device manufacturer before performing or going near arc welding, spot
welding, gouging, plasma arc cutting, or induction heating operations.
2. Do not place your body between welding cables. Arrange cables If cleared by your doctor, then following the above procedures is recom-
to one side and away from the operator. mended.
TM-193472 Page 2 22A, 24A
 SECTION 2 − DEFINITIONS

2-1. Additional Safety Symbols And Definitions

. Some symbols are found only on CE products.

Warning! Watch Out! There are possible hazards as shown by the symbols.

Safe1 2012−05

Do not discard product (where applicable) with general waste.

Reuse or recycle Waste Electrical and Electronic Equipment (WEEE) by disposing at a designated collection
facility.
Contact your local recycling office or your local distributor for further information.
Safe37 2017−04

Wear dry insulating gloves. Do not touch electrode with bare hand. Do not wear wet or damaged gloves.

Safe2 2017−04

Protect yourself from electric shock by insulating yourself from work and ground.

Safe3 2017−04

Disconnect input plug or power before working on machine.

Safe5 2017−04

Keep your head out of the fumes.

Safe6 2017−04

Use forced ventilation or local exhaust to remove the fumes.

Safe60 2012−06

Use ventilating fan to remove fumes.

Safe61 2012−06

Keep flammables away from welding. Do not weld near flammables.

Safe62 2012−06

22A, 24A TM-193472 Page 3

 Welding sparks can cause fires. Have a fire extinguisher nearby, and have a watchperson ready to use it.

Safe63 2012−06

Do not weld on drums or any closed containers.

Safe16 2017−04

Do not remove or paint over (cover) the label.

Safe20 2017−04

Drive rolls can injure fingers.

Safe32 2012−05

Welding wire and drive parts are at welding voltage during operation − keep hands and metal objects away.

Safe33 2017−04

Environmental Protection Use Period (China)

Safe123 2016−06

Wear hat and safety glasses. Use ear protection and button shirt
collar. Use welding helmet with correct shade of filter. Wear complete
body protection.

Safe66 2012−06

Become trained and read the instructions before working on the

machine or welding.

Safe65 2012−06

Notes

TM-193472 Page 4 22A, 24A

2-2. Miscellaneous Symbols And Definitions
. Some symbols are found only on CE products.
Output Set Up Variable
Inductance

X Duty Cycle Increase

Preflow Time

Input Process
Line Connection
Constant Current Time

Trigger Hold Off Postflow Time

U2 Conventional
Load Voltage

I1 Primary Current
Gas Input
Wire Feed

Cold Jog (Inch)

Towards
Wire Type Workpiece
Percent
Circuit Breaker
Arc Control
Trigger Hold On
Purge By Gas
Single Phase
Sequence
Constant Voltage
Read Instructions
Gas Type

A Amperes I2 Rated Welding

Current
Trigger Control
V Volts Program
Three Phase
Direct Current
(DC) IP Degree Of
Protection
U1 Primary Voltage
Hz Hertz

Notes

22A, 24A TM-193472 Page 5

 SECTION 3 − SPECIFICATIONS

3-1. Serial Number And Rating Label Location

The serial number and rating information for this product is located on the rear panel. Use rating label to determine input power requirements and/or
rated output. For future reference, write serial number in space provided on back cover of this manual.

3-2. Unit Specifications

Wire
Type of Input Welding Power Wire Feed Welding Overall
Diameter Weight
Power Source Type Speed Range Circuit Rating Dimensions
Range

.023 To 5/64 in.

(0.6 To 2 mm) Length: 23-1/2 in.
100 Volts, (597 mm)
24 Volts AC Single Constant Voltage 500 Amperes,
Max Spool
Phase (CV) DC With 75 to 750 ipm 100% Width: 10-3/4 in.
Capacity: 35 lb (15.9 kg)
7 Amperes 50/60 14-Pin And (1.9 To 19 mpm) Duty Cycle (273 mm)
18 in. (457 mm)
Hz Contactor Control Height: 11 in.
Max Spool Weight: (279 mm)
60 lb (27 kg)

3-3. Environmental Specifications

A. IP Rating
IP Rating
IP21S
This equipment is designed for indoor use and is not intended to be used or stored outside.
IP21S 2014−06

B. Temperature Specifications

Operating Temperature Range Storage Temperature Range

14 to 104°F (−10 to 40°C) −4 to 131°F (−20 to 55°C)

Temp_2016- 07

C. Information On Electromagnetic Compatibility (EMC)

! This Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low−
voltage supply system. There can be potential difficulties in ensuring electromagnetic compatibility in those locations, due to con-
ducted as well as radiated disturbances.
ce-emc 3 2014-07

Notes

TM-193472 Page 6 22A, 24A

D. China EEP Hazardous Substance Information

 质 量
China EEP Hazardous Substance Information

部 
质
Component Name Hazardous Substance
(适) 铅  镉 铬  醚
(if applicable) Pb Hg Cd Cr6 PBB PBDE
黄铜铜部
X O O O O O
Brass and Copper Parts
装
X O O O O O
Coupling Devices
!"装
O O X O O O
Switching Devices
#$#$配
Cable and Cable X O O O O O
Accessories
%
X O O O O O
Batteries
&表'*+SJ/T 11364 规-.0.
This table is prepared in accordance with China SJ/T 11364.
O:
表5该 质7该部8 9质:; 量97GB/T26572规- 限量要?@A.
Indicates that the concentration of the Hazardous Substance in all homogeneous materials of the part is below the relevant threshold of China
GB/T 26572.
X:
表5该 质CD7该部 EF9质:; 量超HGB/T26572规- 限量要?.
Indicates that the concentration of the Hazardous Substance in at least one homogeneous material of the part is above the relevant threshold of
China GB/T 26572.

 IKLM限*+SJ/Z11388 规-O-.

The EFUP value of this EEP is defined in accordance with China SJ/Z 11388. EEP_2016−06

Notes

22A, 24A TM-193472 Page 7

 SECTION 4 − INSTALLATION

4-1. Selecting A Location

! Do not put feeder where
welding wire hits cylinder.

. Wire feeder shown is repre-

sentative only and may not
reflect actual unit.
1 Wire Feeder
3
2 Rubber Feet
4
Choose slot that allows all rubber
feet to sit securely on top of welding
power source.
1
3 Wire Spool/Reel
4 Gas Cylinder w/Hose And
Regulator (Customer
5 Supplied)

. Shielding gas pressure not to

2 exceed 100 psi (689 kPa).
5 Welding Power Source
6 Running Gear

! Do not move or operate unit where it could tip.

loc_feeder/cart 2015-05

TM-193472 Page 8 22A, 24A

4-2. Equipment Connection Diagrams
1 CV Welding Power Source
With 24 VAC Power
2 CV Welding Power Source
Without 24 VAC Power
3 115 Volts AC /24 Volts AC
Power Adapter
4 14-Pin Control Cord
5 Weld Cable (Required)
1
6 Work

3
5

2
115VAC
4
Contactor
6

4-3. 14-Pin Plug, Shielding Gas And Optional Volt Sense Lead
1 Gas Hose With 5/8-18 Right-
hand Thread Fittings
(Customer Supplied)

. Shielding gas pressure not to

exceed 100 PSI (689 kPa).
4 2 14 Pin Plug PLG2
Use plug to make connection to
welding power source.
3 3 Optional Volt Sense Lead
(Part Of Meter Option)
! Weld voltage is present at
voltage sensing clamp
when wire feeder and weld-
ing power source are on.
2 This condition exists even if
wire feeder lights and
1 meters are off.

Turn off wire feeder or weld-

ing power source before
handling or moving voltage
sensing clamp.
Tools Needed: Connect to work.
4 Power Switch
5/8, 11/16 in.
802349-A

22A, 24A TM-193472 Page 9

4-4. 14-Pin Plug Information
Pin* Pin Information

A 24 volts AC with respect to pin G.

B Contact closure to A completes 24 volts AC contactor control circuit.
J A
K
I B G Circuit common for 24 volts AC circuit.
H N L C C +10 volts DC output to remote control with respect to pin D.
G M D D Remote control circuit common.
F E
E 0 to +10 volts DC input command signal from remote control with respect to pin D.
F Current feedback; 0 to 10 volts DC, 1 V/100 A
H Voltage feedback; 0 to 10 volts DC, 1 V/10 arc volts
*The remaining pins are not used. Ref. S-0004-A

4-5. Connecting Welding Gun And Weld Cable

! Turn off power before
connecting to weld terminal
or receptacle.
! Failure to properly connect
weld cables may cause
excessive heat and start a
fire, or damage your
machine.
1 Gun Securing Knob
2 Gun Block
3 Gun Outlet Wire Guide
Loosen knob, insert gun into block.
Position outlet wire guide as close
1 as possible to drive rolls without
touching. Tighten knob.
2 3 4 Gun Trigger Plug
5 Gun Trigger Receptacle
6 Weld Cable Terminal
7 Weld Cable From Welding
Power Source

5 4

Tools Needed:

9/16, 5/8 in.

Ref. 802356-A

TM-193472 Page 10 22A, 24A

4-6. Optional Meter Circuit Board Settings
1 Meter Circuit Board
2 DIP Switch S2
Set DIP switch S2 for type of
welding power source, and desired
wire feed speed display (see
illustration).
Reinstall wrapper.

2
1 2

X Means switch position does not affect

specified function.
.
Means switch must be in this position.

Voltage Sensing Function

Digital Meter Display
Arc Voltage Sensing Using Voltage Sensing
Lead For Welding Power Source That Does Meters/Minute
Not Support Pins F And H

1 2 3 4 5
1 2 3 4 5

Or Or

Arc Voltage Sensing Using Feedback From Inches/Minute

Welding Power Source That Does Support
Pins F And H

1 2 3 4 5

1 2 3 4 5

Tools Needed:

1/4 in.
Ref. 802357 / Ref. 240358-A

22A, 24A TM-193472 Page 11

4-7. Motor Start/Burnback Control
To change wire feed starting speed
proceed as follows:
1 Turn Off unit and welding power
source.
Remove wrapper.
1 Motor Board PC1
2 Motor Start Control
Potentiometer R73
Remove protective white rubber
cap before making adjustment.
Adjust potentiometer R73 using a
small nonconductive screwdriver.
Rotate potentiometer clockwise to
increase time it takes the motor to
ramp up to speed.
3 Burnback Potentiometer R42
Remove protective white rubber
cap before making adjustment.
Adjust potentiometer R42 using a
small nonconductive screwdriver.
2 Rotate potentiometer clockwise to
increase burnback time.
Reinstall wrapper.

Tools Needed: 3

Non-Conductive

1/4 in.
Ref. 802357 / 240357-D

Notes

TM-193472 Page 12 22A, 24A

4-8. Installing Wire Guide And Drive Roll
Install and secure inlet wire guide
on either assembly, and
intermediate wire guide on 4 drive
roll assembly only. Install drive rolls
and turn drive roll nut one click.
During maintenance intervals,
remove drive rolls, and clean
grooves using a wire brush. Check
groove of drive roll for pitting or
increase in the depth of the groove
indicating drive roll is worn out.

Tools Needed:
3/8 in.
801923-D

Notes

22A, 24A TM-193472 Page 13

4-9. Installing And Threading Welding Wire
1 Retaining Ring
2 Hub Tension Adjustment Nut
If necessary, move hub on support
for use of different size wire spool.
Remove retaining ring, and install
spool so hub pin fits spool hole.
1 2 3 Reinstall retaining ring.
Adjust tension nut so wire is taut
when wire feed stops.
3 Pressure Assembly
Adjustment Knob
Lay gun cable out straight.
A Open pressure assembly,
hold wire tightly, and cut off
end. Push wire through guides
into gun.

B Close and tighten pressure

assembly. Press JOG button
until wire comes out gun.

A C To adjust drive roll pressure,

press gun trigger to feed wire
against wood surface. Tighten
knob so wire does not slip.
Cut off wire. Close door.

Tighten

WOOD Tools Needed:

15/16 in.

Ref. 802356 / S-0627-A

TM-193472 Page 14 22A, 24A

 SECTION 5 − OPERATION

5-1. Front Panel Controls

1 Optional Voltage/Wire Speed

Meter
2 Optional Voltage/Wire Speed
Switch
Use to choose volts or wire feed
speed display.
3 Optional Remote Voltage
Control
1 Use to set welding power source
voltage at the wire feeder. Numbers
are for reference only.
4 Wire Speed Control
2
5 Jog/Purge Switch
Use Jog position to momentarily
3 feed welding wire at speed set on
Wire Speed control without ener-
gizing welding circuit or shielding
gas valve.
4 Use Purge position to momentarily
energize gas valve to purge air from
gun or adjust gas regulator.
6 Trigger Hold Switch
Push up to weld without holding gun
trigger throughout the weld cycle.
To start weld cycle, press and re-
lease gun trigger within three se-
conds after an arc has been struck.
To end weld, press and release gun
5 trigger.
Power switch is on rear panel (see
Section 4-3)

192503-C

22A, 24A TM-193472 Page 15

5-2. Optional Side Panel Controls

1 Preflow Control
Control sets time gas flows before
welding wire is energized. Time
range is 0 to 5 seconds.
2 Postflow Control
4
1 Control sets time gas flows after
completion of burnback. Time
range is 0 to 5 seconds.
3 Spot Time Control
Factory set for 0.25 to 5 seconds of
spot time. Rotating knob fully
counterclockwise selects an
2 untimed continuous weld.
4 Run-In Control
Use control to set wire feed speed
before arc initiation.
Close side door.

Ref. 802357-A / Ref. 186589 / 210436-A

TM-193472 Page 16 22A, 24A

Notes

22A, 24A TM-193472 Page 17

 SECTION 6 − THEORY OF OPERATION
1 14-Pin Plug PLG9
Provides 24 volts AC input power
from welding power source, con-
tactor control, optional remote volt-
age control, and optional voltage
feedback.
2 Remote Voltage Control R50
Sets welding power source voltage
at the feeder.
3 Power Switch S1
Provides on/off control of 24 volts
AC to wire feeder.
4 Supplementary Protector CB1
Provides overload protection for
wire feeder.
5 Motor Control Board PC1
Controls wire speed by changing
the pulse width modulation signal
(wider or narrower pulses meaning
more or less voltage to motor) after
comparing motor speed feedback
voltage signal to selected voltage
signal. Controls operation of weld-
ing power source contactor and gas
valve GS1 in feeder.
6 Purge Switch S2A 1
Energizes gas valve GS1 without 24 VAC Input Power
From Welding 3
energizing the weld circuit. Power Source
7 Gas Valve GS1 Power
Switch S1
Provides shielding gas during the
weld cycle. Contactor Output
To Welding
8 Gun Trigger Receptacle RC2 Power Source
Connects gun trigger circuit to wire 14-Pin
feeder. Plug
PLG9
9 Wire Drive Motor M1 Remote Voltage Control 2♦
To Welding
Feeds wire at a speed set by R1. Power Source Remote
Voltage
10 Jog Switch S2B Control R50
Permits jogging of wire drive motor
M1 without energizing the weld cir- Voltage Feedback
cuit or gas valve GS1. From Welding
Power Source
11 Wire Speed Control R1
Selects wire speed.
12 Trigger Hold Switch S3
Allows operator to continually feed
wire without holding gun trigger.
13 Meter Board PC2
Displays either preset or actual wire
speed or voltage.
14 Preflow/Postflow/Spot Board
PC3
Provides control of shielding gas
flow before arc initiation and after
gun trigger is released, and pro-
vides control of spot weld time.

TM-193472 Page 18 22A, 24A

 15 Run-In Control Board PC70
Provides the circuitry needed to
control a different wire speed before
an arc is struck.
16 Run-In Speed Control R20
Selects wire speed before an arc is
struck.
17 Reed Switch
Senses weld current for arc start-
ing.

16 15 ♦ 17
Run-In Run-In
Control Pot Control Reed
R20 Board PC70 Switch

5 8
Gun Trigger
Receptacle
RC2

9
4
Wire Drive
Supplementary 24 VAC Motor M1
Protector CB1 Motor
Control
6 Board 10
PC1
Purge Switch Jog Switch
S2A S2B

7 11

Gas Wire Speed

Valve Control
R1

13♦ 12

Meter Trigger
Board PC2 Hold

14 ♦
Preflow/Postflow/
Spot Board
PC3

AC Or DC Control Circuits
♦ Optional

22A, 24A TM-193472 Page 19

 SECTION 7 − TROUBLESHOOTING

7-1. Troubleshooting Table

! Before connecting welding equipment to input (primary) power for servicing, be sure the input-power circuit protection is correct
for the welding equipment. Connect equipment to a dedicated circuit sized and fused for the rated output and duty cycle of the
welding equipment you are servicing. See the Electrical Service Guide section in this manual and National Electrical Code (NEC)
article 630, Electric Welders.
! Remove earth grounded wrist strap before performing any checks or procedures with power applied to the machine.

. Equipment serviced may need to meet additional requirements as specified in IEC60974-4, Arc Welding Equipment − Part 4: Periodic In-
spection and Testing.

. See Section 7-2 for test points and values and Section 9 for parts location.
. Use MILLER Testing Booklet (Part No. 150 853) when servicing this unit.
. See the Miller Extranet for service memos that may aid in the repair of this product.
Trouble Remedy
Unit is completely inoperative. Turn On Power switch S1.

Check continuity of Power switch S1, and replace if necessary.

Check 24 volts plug PLG9 connections (see Section 4-3).

Reset supplementary protector CB1 if open (see Section 8-2).

Check motor board PC1 and connections, and replace if necessary (see Section 7-3).

Check input power source. See welding power source Technical Manual.

Wire does not feed with gun trigger pressed, but does Make sure plug from gun trigger cord is secure in gun trigger receptacle RC2
feed with Jog button S2B pressed. (see Section 4-5).

Check continuity of gun trigger and gun trigger cord. See gun Owner’s Manual.

Check motor control board PC1 and connections, and replace if necessary
(see Section 7-3).

Wire does not feed with Jog button S2B pressed. Check continuity of Jog button S3, and replace if necessary.

Check motor control board PC1 and connections, and replace if necessary
(see Section 7-3).

Electrode wire does not feed. Check supplementary protector CB1, and reset if necessary (see Section 8-2).

Check continuity of supplementary protector CB1, and replace if necessary.

Make sure plug from gun trigger cord is secure in gun trigger receptacle RC2
(see Section 4-5).

Check continuity of gun trigger and gun trigger cord. See gun Owner’s Manual.

Check motor control board PC1 and connections, and replace if necessary
(see Section 7-3).

Check coil voltage and connections of wire drive motor M1. Check continuity of coil.
Replace M1 if necessary.

Run-In speed is set to minimum. Normal setting is 50 percent.

Electrode wire feeding stops or feeds erratically dur- Readjust drive roll pressure (see Section 4-9).
ing welding.

Change to correct size drive roll (see Parts List).

Clean or replace dirty or worn drive roll (see Section 4-8).

Remove weld spatter from around nozzle opening.

TM-193472 Page 20 22A, 24A

 Trouble Remedy
Electrode wire feeding stops or feeds erratically dur- Replace contact tip or liner. See gun Owner’s Manual.
ing welding. (Continued)

Realign drive rolls (see Section 4-8).

Readjust hub tension (see Section 4-9).

Check hub assembly (see Parts List).

Check resistance and connections of Wire Speed control R1; R1 is 0 to 10 K ohms

±10%. Replace R1 if necessary.

Check motor control board PC1 and connections, and replace if necessary
(see Section 7-3).

Check coil voltage and connections of wire drive motor M1. Check continuity of coil.
Replace M1 if necessary.

Check gun trigger connection (see Section 4-5).

Check continuity of gun trigger switch and leads. Repair or replace welding gun. See gun
Owner’s Manual.

Wire continues to feed after gun trigger is released, Check for short between welding gun trigger leads and weld cable. Repair short or
and trigger hold is not on. replace welding gun. See gun Owner’s Manual.

Gas valve in feeder is rattling loudly along with possi- Check for short between welding gun trigger leads and weld cable. Repair short or
bly erratic or slow wire feed speed. replace welding gun. See gun Owner’s Manual.

Wire feeds, but gas does not flow with gun trigger Check coil voltage and connections of gas valve GS1. Check continuity of coil. Replace
pressed. GS1 if necessary.

Check motor control board PC1 and connections, and replace if necessary
(see Section 7-3).

Check continuity of Purge switch S2A, and replace if necessary.

Wire feeds, but gas does not flow with Purge switch S2 Check continuity of Purge switch S2A, and replace if necessary.
pressed.

Check coil voltage and connections of gas valve GS1. Check continuity of coil. Replace
GS1 if necessary.

Wire feeds and electrode wire is energized, but gas Check coil voltage and connections of gas valve GS1. Check continuity of coil. Replace
flow is irregular. GS1 if necessary.

Clear blockage in gas hose or replace hose.

Clear blockage in gun. See gun Owner’s Manual.

Motor runs at full speed. Check motor control board PC1 and connections, and replace if necessary
(see Section 7-3).

Check resistance and connections of active wire speed potentiometers and replace if nec-
essary.

Wire drive motor coasts (no brake at trigger release). Check motor control board PC1 and connections, and replace if necessary
(see Section 7-3).

Motor runs, but gas does not flow with preflow/post- Check coil voltage and connections of gas valve GS1. Check continuity of coil. Replace
flow/spot option installed. GS1 if necessary.

Check optional preflow/postflow/spot board PC3 and connections, and replace if neces-
sary (see Section 7-7).

Check motor control board PC1 and connections, and replace if necessary
(see Section 7-3).

Motor runs, but wire is not energized with preflow/post- Check optional preflow/postflow/spot board PC3 and connections, and replace if neces-
flow/spot option installed. sary (see Section 7-7).

Meter does not work properly. Check optional meter board PC2 and connections, and replace if necessary
(see Section 7-5).

22A, 24A TM-193472 Page 21

7-2. Troubleshooting Circuit Diagram For Wire Feeder

See also Section 7-3

for PC1 data
V5

V3
V4

V8

V6

V1 V14
V7

V9

V10

V2

V11
V12 V13

See Section 4-4

for 14-Pin Plug data

. On power sources that support voltage

See Section 7-5
for PC2 data . No calibration available
feedback and have the meter option (Vfdbk for digital meter.
mode), connect PLG41 to PLG42; PLG43
hangs free.
On power sources that support voltage
feedback (Vfdbk mode), and have both the
meter option and run-in control, connect
RC44 to PLG41, PLG44 to PLG42, and
PLG71 to RC71 on Run-in board.
On power sources that do not support
voltage feedback (Sense Lead mode),
connect PLG43 to PLG42; PLG 41 hangs
free.
On power sources that do not support
voltage feedback, a reed switch is required
for run-in option.

TM-193472 Page 22 22A, 24A

 Voltage Readings
a) Tolerance − ±10% unless
specified
b) Reference −
For DC circuit common:
Use pin 5 of receptacle
RC4 on PC1
For AC circuit common:
Use pin 7 of receptacle
RC3 on PC1
c) Wiring Diagram − see
Section 9

V1 24 volts AC
V2 24 volts AC with gun trigger or
Purge switch S2A pressed
V3 +22 volts DC
V4 +19 volts DC with gun trigger
pressed
V5 +19 volts DC motor stop/start
with gun trigger pressed
V6 +22 volts DC contactor control
with gun trigger pressed
V7 +24 volts DC with Jog switch
S2B pressed
V8 0 to +26 volts DC from min to
max of Wire Speed control R1
with gun trigger pressed
V9 0 to +7.5 volts DC from min to
max of Wire Speed control R1
See
Section 7-9 V10 +7.5 volts DC
for PC70 data
V11 +7.5 volts DC with Trigger Hold
switch S3 open
V12 +7.5 volts DC
V13 0 to +7.5 volts DC from min to
max of Wire Speed control R1
V14 24 volts AC contactor input with
gun trigger pressed (after
preflow)

See Section 7-7

for PC3 data
Test Equipment Needed:

Ref. 802357 / 210430-A

22A, 24A TM-193472 Page 23

7-3. Motor Control Board PC1 Testing Information (Use With Section 7-4)

Be sure plugs are secure before

testing. See Section 7-4 for specific
values during testing.
1 Motor Control Board PC1
2 Receptacle RC5 − No Testing
Required
3 Receptacle RC6 − No Testing
Required

2
3

Test Equipment Needed:

Ref. 802357 / 240357-D

TM-193472 Page 24 22A, 24A

7-4. Motor Control Board PC1 Test Point Values

a) Tolerance − ±10% unless

specified
PC1 Voltage Readings
b) Reference − For DC circuit
common: Use pin 5 of recep-
tacle RC4
c) Reference − For AC circuit
common: Use pin 7 of recep-
tacle RC3

Receptacle Pin Value

RC1 1 +19 volts DC input for motor stop/start circuitry with gun trigger pressed

2 +22 volts DC input for contactor and gas valve control with gun trigger pressed

3 +35 volts DC output

4 +22 volts DC output with gun trigger pressed

5 +22 volts DC for contactor and gas valve control with gun trigger pressed

6 DC circuit common

RC3 1 +22 volts DC output

2 Voltage output to wire drive motor M1 with respect to pin RC3-C/3

3 0 to +26 volts DC output with respect to RC3-2 from min to max of Wire Speed control R1 with gun
trigger pressed

4 +35 volts DC output

5 24 volts AC output with gun trigger pressed

6 24 volts AC input

7 AC circuit common

8 DC circuit common

RC4 1 +24 volts DC input with Jog button S3 pressed

2 +24 volts DC output

3 0 to +7.5 volts DC output from min to max of Wire Speed control R1

4 0 to +7.5 volts DC input from min to max of Wire Speed control R1

5 DC circuit common

6 +7.5 volts DC output

7 +7.5 volts DC output

8 Not used

9 DC circuit common

10 +19 volts DC input with gun trigger pressed

RC5 − No testing required

RC6 − No testing required

22A, 24A TM-193472 Page 25

A. Operational Power
Operational power of 24 volts AC is supplied to pins RC3-F/6 and RC3-G/7 (AC circuit common) on motor control
board PC1. The 24 volts AC is rectified by integrated rectifier SR1 and filtered by capacitor C1 which is connected to
PC1 at pins RC3-D/4 and RC3-H/8. The voltage across C1 is +35 volts DC.

B. Gas And Contactor Control

A regulated +22 volts DC on PC1 is supplied to one side of control relay CR1 coil and the other side is connected to
drive transistor Q1. CR1 is energized when +22 volts DC is supplied to pin RC1-B/2 which turns on Q1. The normally-
open CR1 contacts close supplying 24 volts AC to pin RC3-E/5 thereby energizing the welding power source contactor
and gas valve GS1 through the normally-closed side of Purge button S2.

C. Motor Start Circuit

By pressing Jog button S2, +24 volts DC is supplied to pin RC4-A/11 thereby starting wire drive motor M1. This +24
volts DC is supplied to the gun trigger. When the gun trigger switch is closed, +24 volts DC is supplied to pin RC4-K/10
which is connected on the board to pin RC1-D/4. This signal then goes through jumper wire (lead 30) and back into
PC1 at pin RC1-A/1. Anytime +24 volts DC is supplied to pin RC1-A/1, wire drive motor M1 is energized.

D. Wire Speed Control

Wire speed is determined by the voltage between pins RC4-D/4 and RC4-E/5 (DC circuit common) on PC1. This volt-
age varies between 0 and +7 volts DC by rotating Wire Speed control R1. PC1 looks at this command voltage and
regulates the average DC voltage supplied to wire drive motor M1.

7-5. Optional Meter Board PC2 Testing Information (Use With Section 7-6)
Be sure plugs are secure before
testing. See Section 7-6 for specific
values during testing.
1 Meter Board PC2
2 Receptacle RC15
3 Receptacle RC16
4 Receptacle RC17 − No Test-
ing Required

. No calibration available 5 Receptacle RC18 − No Test-

ing Required
for digital meter.
6 Voltage/Wire Speed Switch
S1 (See Section 5-1)
1 4 2 3

Test Equipment Needed:

6 5
Ref. 802357 / 240358-A

TM-193472 Page 26 22A, 24A

7-6. Optional Meter Board PC2 Test Point Values

a) Tolerance − ±10% unless

specified
PC2 Voltage Readings
b) Reference − For DC circuit
common: Use pin 3 of RC15
c) Reference − For AC circuit
common: Use pin 1 of RC16

Receptacle Pin Value

RC15 1 +7.5 volts DC power supply input from PC1

2 Not used

3 DC circuit common

4 Not used

5 Not used

6 Not used

7 Not used

8 0 to +7.5 volts DC wire speed command input from PC1

RC16 1 AC circuit common

2 Not used

3 Sense lead

4 To wire drive housing

5 24 volts AC input

RC17 − No testing required

RC18 − No testing required

22A, 24A TM-193472 Page 27

7-7. Optional Preflow/Postflow/Spot Board PC3 Testing Information
(Use With Section 7-8)

Be sure plugs are secure before

testing. See Section 7-8 for specific
values during testing.
1 Preflow/Postflow/Spot Board
PC3
2 Receptacle RC1
3 Preflow Control R1
5 4 3 Provides adjustment of preflow time
from 0 to 5 seconds.
4 Postflow Control R5
Provides adjustment of postflow
time from 0 to 5 seconds.
5 Spot Time Control R18
1
Provides adjustment of spot time
from 0.25 to 5 seconds.

Test Equipment Needed:

ST-802357 / 186298

TM-193472 Page 28 22A, 24A

7-8. Optional Preflow/Postflow/Spot Board PC3 Test Point Values

a) Tolerance − ±10% unless

specified
PC3 Voltage Readings
b) Reference − For DC circuit
common: Use pin 7 of recep-
tacle RC1
c) Reference − For AC circuit
common: Use pin 7 of recep-
tacle RC3 on PC1

Receptacle Pin Value

RC1 1 +22 volts DC output for motor stop/start circuitry with gun trigger pressed and after preflow; 0 volts
DC after spot time

2 Not used

3 +35 volts DC input

4 24 volts AC output with gun trigger pressed and during preflow

5 Not used

6 Not used

7 DC circuit common

8 Not used

9 +22 volts DC input with gun trigger pressed

10 24 volts AC input

Preflow/Postflow/Spot Board PC3 Operation

The +35 volts DC required to operate preflow/postflow board PC3 is supplied from motor control board PC1 to pins
RC1-3 and RC1-7 (DC circuit common). Gas valve GS1 is energized anytime control relay CR1 on PC3 is energized.
When the gun trigger is pressed, +22 volts DC is supplied to pin RC1-9. This causes CR1 to energize and a timing
circuit to start. Adjustment of Preflow control R1 determines the amount of time for capacitor C7 to charge to a high
enough voltage level to supply +22 volts DC to pin RC1-1 thereby energizing the welding power source contactor and
wire drive motor M1.
Adjustment of Spot Time control R18 determines the amount of time for capacitor C9 to charge to a high enough volt-
age level to turn on transistor Q2. When Q2 turns on, the voltage at pin RC1-1 drops to 0 volts DC causing wire drive
motor M1 to stop.
Releasing the gun trigger immediately deenergizes the welding power source contactor and motor signal from pin
RC1-1. Control relay CR1 does not deenergize until capacitor C6 discharges through Postflow control R5 which deter-
mines the length of time for capacitor C6 to discharge.

22A, 24A TM-193472 Page 29

7-9. Optional Run-In Control Board PC70 Testing Information (Use With Section 7-10)

Be sure plugs are secure before

testing. See Section 7-10 for
specific values during testing.
1 Run-In Control Board PC70
2 Receptacle RC71 − No Test-
ing Required
3 Receptacle RC76
4 Receptacle RC79

Test Equipment Needed:

240359-B

TM-193472 Page 30 22A, 24A

7-10. Optional Run-In Control Board PC70 Test Point Values

a) Tolerance − ±10% unless

specified
PC70 Voltage Readings
b) Reference − For DC circuit
common: Use pin 3 of recep-
tacle RC79

Receptacle Pin Value

RC71 − No testing required

RC76 1 Not used

2 Not used

3 Not used

4 Not used

5 +4.6 volts DC with trigger pressed and current sensing (reed) relay shorted

6 +35 volts DC output; +4.6 volts DC with trigger pressed and current sensing (reed) relay shorted

RC79 1 +35 volts DC input

2 +22 volts DC input with gun trigger pressed

3 DC circuit common

4 0 to +7.5 volts DC output from min to max of Wire Speed control R1

5 0 to +7.5 volts DC input from min to max of Wire Speed control R1

6 Not used

7 Not used

8 Not used

9 Not used

10 Not used

22A, 24A TM-193472 Page 31

 SECTION 8 − MAINTENANCE

8-1. Routine Maintenance

! Disconnect power before maintaining.

3 Months

Replace Repair Or Clean And

Unreadable Replace Tighten
Labels Cracked Weld
Weld Cable Terminals

Replace
Cracked
Parts
14-Pin Cord Gun Cable Gas Hose

6 Months

Blow Out Or Vacuum

Clean Inside,
Drive OR During Heavy Service,
Rolls Clean Monthly

8-2. Overload Protection

! Turn Off wire feeder and
welding power source. Stop
engine on welding generat-
1
or.
1 Supplementary Protector CB1
CB1 protects wire feeder from over-
load.
Correct problem and manually
reset supplementary protector.

802349-A

TM-193472 Page 32 22A, 24A

 SECTION 9 − ELECTRICAL DIAGRAMS

. The circuits in this manual can be used for troubleshooting, but there might be minor circuit differences from your machine. Use circuit inside
machine case or contact distributor for more information.
The following is a list of all diagrams for models covered by this manual.

Model Serial Or Style Number Circuit Diagram Wiring Diagram

22A KK102321 thru LC260210 192960-E 192961-A

22A, 24A LC260211 and following 210430-A 210936-C

Circuit Board PC1 KK102321 thru LA278196 192654♦♦ ♦♦

LA278197 thru LC123610 201012-A♦♦ ♦♦

LC123611 and following 207275-G♦♦ ♦♦

Circuit Board PC2♦ KK102321 and following 186265-C♦♦ ♦♦

Circuit Board PC3♦ KK102321 and following 186299-A♦♦ ♦♦

Circuit Board PC70♦ KK102321 thru KK208273 193088♦♦ ♦♦

KK208274 thru LC260210 196748♦♦ ♦♦

LC260211 and following 210409-A♦♦ ♦♦

♦ Optional
♦♦ Not included in this manual

22A, 24A TM-193472 Page 33

 NOTE: ROUTE WELD CABLE
ASSEMBLY
THROUGH REED SWITCH

192960-B

Figure 9-1. Circuit Diagram For 22A Effective With Serial No. KK102321 thru LC260210
TM-193472 Page 34 22A, 24A
 210430-A

Figure 9-2. Circuit Diagram For 22A, 24A Effective With Serial No. LC260211 And Following
22A, 24A TM-193472 Page 35
 192961-A

Figure 9-3. Wiring Diagram For 22A Effective With Serial No. KK102321 Thru LC260210
TM-193472 Page 36 22A, 24A
 210936-C

Figure 9-4. Wiring Diagram For 22A, 24A Effective With Serial No. LC260211 And Following
22A, 24A TM-193472 Page 37
Notes

Start Your Professional 400 Trade Square East, Troy, Ohio 45373
Over 80,000 trained
Welding Career Now! 1-800-332-9448 www.welding.org since 1930!
TM-193472 Page 38 22A, 24A
 TM-193472M 2018−09

Processes
MIG (GMAW) Welding
Flux Cored (FCAW) Welding

Description

Wire Feeder

22A, 24A
Eff w/Serial No.
KK102321 Thru LC666193
For OM-193472 Revisions * Thru J

For product information,

Owner’s Manual translations,
and more, visit
www.MillerWelds.com
 SECTION 10 − PARTS LIST FOR SERIAL NO.
KK102321 THRU LC666193
. Hardware is common and
not available unless listed.
5

6
4
7
8
9
10
3
2 11
10
1 9

12

13

14

42
41

15
18

45 16
Figure 10−2 40
17
& 44
Figure 10-3 43
39 19 20
21
22
38
37 23 25

24

26
33
27
28
29
30
35 34 31
36 32 802358-D

Figure 10-1. Main Assembly

TM-193472 Page 40 22A, 24A

 Eff w/Serial No. KK102321 Thru LC666193
Item Dia. Part
No. Mkgs. No. Description Quantity

Figure 10-1. Main Assembly

. . . 1 . . . . . . . . . . . . . 089899 . . . Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 2 . . . . . . . . . . . . +198650 . . . Wrapper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 3 . . . . . . . . . . . . . 134464 . . . Label, Warning Electric Shock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 4 . . . . . . . . . . . . . 072094 . . . Hub & Spindle Assembly, (Consisting Of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 5 . . . . . . . . . . . . . 058427 . . . . Ring, Retaining Spool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 6 . . . . . . . . . . . . . 180572 . . . . Shaft, Spool Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 7 . . . . . . . . . . . . . 010233 . . . . Spring, Cprsn .970 Od X .120 Wire X 1.250 . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 8 . . . . . . . . . . . . . 057971 . . . . Washer, Flat Stl Keyed 1.500Dia X .125Thk . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 9 . . . . . . . . . . . . . 010191 . . . . Washer, Fbr .656 Id X 1.500 Od X .125Thk . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 10 . . . . . . . . . . . . . 058628 . . . . Washer, Brake Stl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 11 . . . . . . . . . . . . . 058428 . . . . Hub, Spool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 12 . . . . . . . . . . . . . 135205 . . . . Nut, Stl Slflkg Hex Reg .625-11 W/Nylon Insert . . . . . . . . . . . . . . . . . . . . . 1
. . . 13 . . . . . . . . . . . . . 137461 . . . Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 14 . . . . . . . . . . . . . 134306 . . . Foot, Rbr 1.250Dia X 1.375 High . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 15 . . . . PC1 . . . . 201010 . . . Circuit Card, Motor Speed Control (Prior to LC260211) . . . . . . . . . . . . . . . . 1
. . . 15 . . . . PC1 . . . . 207272 . . . Circuit Card, Motor Speed Control (Eff W/LC260211) . . . . . . . . . . . . . . . . . 1
. . . 16 . . . . . . . . . . . . . 134201 . . . Stand-Off Support, PC Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
. . . 17 . . . . . . . . . . . . . 131181 . . . Wire Guide & Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 18 . . . . PC3 . . . ♦186297 . . . Circuit Card, Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦098691 . . . Stand-Off, No 6-32 x .500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG1 . . ♦115093 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG3 . . ♦135409 . . . Connector & Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG33 . . ♦115092 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG51 . . ♦115091 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 19 . . . . CB1 . . . . 161078 . . . Circuit Breaker, Man Reset 1P 7A 250VAC . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 20 . . . . S1 . . . . . . 111997 . . . Switch, Rocker SPST 10A 250VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 21 . . . . . . . . . . . . ♦138044 . . . Strain Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 22 . . . . . . . . . . . . ♦126693 . . . Cable, Sensing 15Ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 23 . . . . . . . . . . . . . 605227 . . . Nut, Nyl Hex Jam .750Npst . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 24 . . . . . . . . . . . . . 115104 . . . Connector, Clamp Cable .500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 24 . . . . . . . . . . . . . 010325 . . . Bushing, Strain Relief .840 Id X .875 Mtg Hole (Used With 24A) . . . . . . . . 1
. . . 25 . . . . . . . . . . . . . 192525 . . . Cable, Power 10Ft 4in 18Ga 3C (Consisting Of) . . . . . . . . . . . . . . . . 11ft (3.4 M)
. . . . . . . . . . . . . . . . . . . 143922 . . . . Connector, Circ Cpc Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 182271 . . . . Cable, Port No. 18 3/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG9 . . . 141162 . . . . Housing Plug & Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG7 . . . 115093 . . . . Housing Plug & Skts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 25 . . . . . . . . . . . . . 192526 . . . Cable, Power 10Ft 4in 16Ga 8C (Used With 24A) (Consisting Of) 11ft (3.4 M)
. . . . . . . . . . . . . . . . . . . 079739 . . . . Connector, Circ Cpc Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 600797 . . . . Cable, Port No. 18 3/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG41 . . . 131204 . . . . Housing Plug & Skts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 26 . . . . M1 . . . . 193188 . . . Motor, Gear 24VDC 146RPM (Consisting Of) . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . *136745 . . . . Brush & Spring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 27 . . . . GS1 . . . . 125785 . . . Valve, 24VAC 2 Way Custom Port 1/8 Orf . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG1 . . . 115093 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG3 . . . 115092 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG4 . . . 115091 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG5 . . . 130203 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 28 . . . . R1 . . . . . 073562 . . . Potentiometer, C Sltd Sft1/T 2W 10K Ohm . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 29 . . . . R50 . ♦♦035897 . . . Potentiometer, C Sltd Sft1/T 2W 1K Linear . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 30 . . . . S2 . . . . . 134846 . . . Switch, Tgl Sptt 6A 125VAC (Prior to LC372839) . . . . . . . . . . . . . . . . . . . . . 1
. . . 30 . . . . S2 . . . . . 211476 . . . Switch, Tgl Sptt 6A 125VAC (Eff w/LC372839) . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 31 . . . . S3 . . . . . 134847 . . . Switch, Tgl Spdt 15A 125VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 187577 . . . Cover, Opening Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦133644 . . . Frame, Snap-In Switch Rocker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 32 . . . . PC2 . . . ♦186268 . . . Circuit Card, Meter (Consisting Of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . LCD1 . . . 181355 . . . . Meter, Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG15 . . ♦115092 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22A, 24A TM-193472 Page 41
 Eff w/Serial No. KK102321 Thru LC666193
Item Dia. Part
No. Mkgs. No. Description Quantity

Figure 10-1. Main Assembly (Continued)

. . . . . . . . PLG16 . . ♦131055 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . . . . . . . . . . . . . . . . ♦115443 . . . Stand-Off, 6-32 X .750 Lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 33 . . . . . . . . . . . . . 197328 . . . Case Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 183914 . . . Blank, Snap-In Nyl 1.250 Mtg Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 34 . . . . . . . . . . . . . . . . . . . . . . . . Nameplate (Order By Model And Serial Number) . . . . . . . . . . . . . . . . . . . . . 1
. . . 35 . . . . . . . . . . . . . 097924 . . . Knob, Pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 36 . . . . . . . . . . ♦♦097924 . . . Knob, Pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 37 . . . . RC2 . . . . 048282 . . . Receptacle W/Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 38 . . . . . . . . . . . . . 178937 . . . Label, Warning Electric Shock And Pinch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 39 . . . . . . . . . . . . . 192874 . . . Plate, Insulator (2 Roll) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 39 . . . . . . . . . . . . . 192875 . . . Plate, Insulator (4 Roll) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 40 . . . . . . Fig 10-2 & 10-3 . . . Wire Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 41 . . . . . . . . . . . . . 188149 . . . Guide, Wire Inlet (Consisting Of) (4 Drive Roll) . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 42 . . . . . . . . . . . . . 082050 . . . . Liner, Monocoil Inlet Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 082036 . . . . Guide, Wire Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 187421 . . . Tube, Guide .030-.035 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 187422 . . . Tube, Guide .045-.062 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 43 . . . . . . . . . . . . . 010291 . . . Washer, Flat .625 X 1.250 Od X .125Thk Nylafil . . . . . . . . . . . . . . . . . . . . . . 1
. . . 44 . . . . . . . . . . . . ♦093551 . . . Knob, Pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . 45 . . . . . . . . . . . . ♦186587 . . . Plate, Control Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦187909 . . . Handle, Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦604423 . . . Grip, Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦188674 . . . Label, Caution Incorrect Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦192526 . . . Cable, Power (Consisting Of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 079739 . . . . Connector, Circ Cpc Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 600797 . . . . Cable, Port No. 16 8/C 10ft 4in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11ft (3.4 m)
. . . . . . . . PLG41 . . . 131204 . . . . Housing Plug & Skts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG7 . . . 115093 . . . . Housing Plug & Skts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG9 . . . 141162 . . . . Housing Plug & Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . ♦♦010325 . . . Bushing, Strain Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . ♦♦605339 . . . Washer, Tooth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦604645 . . . Nut, .375-32 X .56 Hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PC70 . . ♦196746 . . . Circuit Card Assy (Prior to LC260211) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PC70 ♦♦210408 . . . Circuit Card Assy (Eff w/LC260211) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . ♦♦194310 . . . Bracket, Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . ♦♦097132 . . . Stand-Off, 6-32 X .375 Lg .250 Hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . ♦♦093551 . . . Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦140789 . . . Switch, Reed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦193917 . . . Label, Indicator Run-In (Prior to LC260211) . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . ♦♦210436 . . . Label, Indicator Run-In (Eff w/LC260211) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦193719 . . . Bracket, Mounting Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦115093 . . . Housing Plug & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦131059 . . . Housing Plug & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦115091 . . . Housing Plug & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦135531 . . . Housing Plug & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦048282 . . . Housing Plug & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.
♦OPTIONAL
♦♦OPTIONAL IN 22A, STANDARD IN 24A
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.

TM-193472 Page 42 22A, 24A

 Eff w/Serial No. KK102321 Thru LC666193
Item Dia. Part
No. Mkgs. No. Description Quantity

Figure 10-2. Drive Assembly, Wire (2 Drive Roll) (Fig 10-1 Item 40)
... 1 ............. 602009 . . . Screw, .250-20 X 1.250 Soc Hd Hex Gr 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 2 ............. 172075 . . . Carrier, Drive Roll W/Component 24 Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 3 ............. 054263 . . . Screw, Thumb Stl .250-20 X .500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 4 ............. 010224 . . . Pin, Spring Cs .187 X 1.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 5 ............. 166072 . . . Spacer, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 6 ............. 089562 . . . Fastener, Pinned . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 7 ............. 085244 . . . Washer, Cupped Stl .328 Id X .812 Od X .125 . . . . . . . . . . . . . . . . . . . . . . . . 1
... 8 ............. 089477 . . . Spring, Cprsn .770 Od X .105 Wire X 1.225 . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 9 ............. 085243 . . . Knob, Adjustment Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 10 ............. 166071 . . . Lever, Mtg Pressure Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 11 ............. 151828 . . . Pin, Cotter Hair .054 X .750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 12 ............. 079634 . . . Pin, Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 13 ............. 144172 . . . Fitting, Hose Brs Barbed M 3/16 Tbg X .250-20 . . . . . . . . . . . . . . . . . . . . . . 1
... 14 ............. 172391 . . . Housing, Adapter Gun/Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 15 ............. 048449 . . . Washer, Shldr Nyl .363 Od X .194 Id X .703 . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 16 ............. 124778 . . . Knob, T 2.000 Bar W/.312-18 X 1.000lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 17 ............. 605308 . . . Ring, Rtng Ext .500 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 18 ............. 079625 . . . Washer, Wave .500 Id X .750 Od X .015Thk . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 19 ............. 121271 . . . Screw, .250-20 X .500 Soc Hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 20 ............. 172076 . . . Carrier, Drive Roll W/Components 24 Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 21 ............. 092865 . . . Key, Stl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

See Table 10-1 For 8 10

Drive Roll & Wire Guide Kits 11 12
7

5
4
3
2

13

21 14

20 15

19 16
17
18

802019-A

Figure 10-2. Drive Assembly, Wire (2 Drive Roll)

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.

22A, 24A TM-193472 Page 43

 Eff w/Serial No. KK102321 Thru LC666193
Item Dia. Part
No. Mkgs. No. Description Quantity

Figure 10-3. Drive Assembly, Wire (4 Drive Roll) (Fig 10-1 Item 40)

... 1 ............. 602009 . . . Screw, .250-20 X 1.250 Soc Hd Hex Gr 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

... 2 ............. 172075 . . . Carrier, Drive Roll W/Component 24 Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
... 3 ............. 166072 . . . Spacer, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
... 4 ............. 054263 . . . Screw, Thumb Stl .250-20 X .500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 5 ............. 010224 . . . Pin, Spring Cs .187 X 1.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 6 ............. 089562 . . . Fastener, Pinned . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 7 ............. 085244 . . . Washer, Cupped Stl .328 Id X .812 Od X .125 . . . . . . . . . . . . . . . . . . . . . . . . 2
... 8 ............. 089477 . . . Spring, Cprsn .770 Od X .105 Wire X 1.225 . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 9 ............. 085243 . . . Knob, Adjustment Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 10 ............. 166071 . . . Lever, Mtg Pressure Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 11 ............. 079634 . . . Pin, Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 12 ............. 151828 . . . Pin, Cotter Hair .054 X .750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 13 ............. 166338 . . . Lever, Mtg Pressure Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 14 ............. 605308 . . . Ring, Rtng Ext .500 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 15 ............. 187325 . . . Insulator, Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 16 ............. 144172 . . . Fitting, Hose Brs Barbed M 3/16 Tbg X .250-20 . . . . . . . . . . . . . . . . . . . . . . 1
... 17 ............. 166337 . . . Housing, Adapter Gun/Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 18 ............. 168590 . . . Bushing, Insulating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 19 ............. 072010 . . . Washer, Shldr .316 Id X .812 Od X .187Thk . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 20 ............. 124778 . . . Knob, T 2.000 Bar W/.312-18 X 1.000lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 21 ............. 079625 . . . Washer, Wave .500 Id X .750 Od X .015Thk . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 22 ............. 092865 . . . Key, Stl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 23 ............. 172077 . . . Carrier, Drive Roll Keyed 24 Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 24 ............. 121271 . . . Screw, .250-20 X .500 Soc Hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

See Table 10-2 For

Drive Roll & Wire Guide Kits 11 12
10 13

9
14
8

5
4 15
3
16
2

24 21
22 20
23 19 18 17

802018-A

Figure 10-3. Drive Assembly, Wire (4 Drive Roll )

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
TM-193472 Page 44 22A, 24A
 Eff w/Serial No. KK102321 Thru LC666193
Table 10-1. Drive Roll And Wire Guide Kits (2 Drive Roll)
. Base selection of drive rolls upon the following recommended usages:
1. V-Grooved rolls for hard wire.
2. U-Grooved rolls for soft and soft shelled cored wires.
3. U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types).
4. V-Knurled rolls for hard shelled cored wires.
5. Drive roll types may be mixed to suit particular requirements (example:
V-Knurled roll in combination with U-Grooved).

Wire Diameter Drive Roll Inlet

Kit No. Wire Guide
Fraction Decimal Metric Part No. Type
.023/.025 in. .023/.025 in. 0.6 mm 087131 087130 V-Grooved 056192
.030 in. .030 in. 0.8 mm 079594 053695 V-Grooved 056192
.035 in. .035 in. 0.9 mm 079595 053700 V-Grooved 056192
.040 in. .040 in. 1.0 mm 161189 053696 V-Grooved 056192
.045 in. .045 in. 1.2 mm 079596 053697 V-Grooved 056193
.052 in. .052 in. 1.3 mm 079597 053698 V-Grooved 056193
1/16 in. .062 in. 1.6 mm 079598 053 699 V-Grooved 056195
.035 in. .035 in. 0.9 mm 044749 072000 U-Grooved 056192
.045 in. .045 in. 1.2 mm 079599 053701 U-Grooved 056193
.052 in. .052 in. 1.3 mm 079600 053702 U-Grooved 056193
1/16 in. .062 in. 1.6 mm 079601 053706 U-Grooved 056195
5/64 in. .079 in. 2.0 mm 079602 053704 U-Grooved 056195
.035 in. .035 in. 0.9 mm 079606 132958 V-Knurled 056192
.045 in. .045 in. 1.2 mm 079607 132957 V-Knurled 056193
.052 in. .052 in. 1.3 mm 079608 132956 V-Knurled 056193
1/16 in. .062 in. 1.6 mm 079609 132955 V-Knurled 056195
.068-.072 in. .068-.072 in. 1.8 mm 089984 132959 V-Knurled 056195
5/64 in. .079 in. 2.0 mm 079610 132960 V-Knurled 056195
.045 in. .045 in. 1.2 mm 083318 083489 U-Cogged 056193
.052 in. .052 in. 1.3 mm 083317 083490 U-Cogged 056193
1/16 in. .062 in. 1.6 mm 079614 053708 U-Cogged 056195
5/64 in. .079 in. 2.0 mm 079615 053710 U-Cogged 056195
S-0157-C

22A, 24A TM-193472 Page 45

 Eff w/Serial No. KK102321 Thru LC666193
Table 10-2. Drive Roll & Wire Guide Kits (4 Drive Roll)

. Base selection of drive rolls upon the following recommended usages:

1. V-Grooved rolls for hard wire.
2. U-Grooved rolls for soft and soft shelled cored wires.
3. U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types).
4. V-Knurled rolls for hard shelled cored wires.
5. Drive roll types may be mixed to suit particular requirements (example:
V-Knurled roll in combination with U-Grooved).

Wire Diameter Drive Roll Wire Guide

Kit No.
Fraction Decimal Metric Part No. Type Inlet Intermediate
.023/.025 in. .023/.025 in. 0.6 mm 087132 087130 V-Grooved 056192 056206
.030 in. .030 in. 0.8 mm 046780 053695 V-Grooved 056192 056206
.035 in. .035 in. 0.9 mm 046781 053700 V-Grooved 056192 056206
.040 in. .040 in. 1.0 mm 191917 053696 V-Grooved 056192 056206
.045 in. .045 in. 1.2 mm 046782 053697 V-Grooved 056193 056207
.052 in. .052 in. 1.3 mm 046783 053698 V-Grooved 056193 056207
1/16 in. .062 in. 1.6 mm 046784 053699 V-Grooved 056195 056209
.035 in. .035 in. 0.9 mm 044750 072000 U-Grooved 056192 056206
.045 in. .045 in. 1.2 mm 046785 053701 U-Grooved 056193 056207
.052 in. .052 in. 1.3 mm 046786 053702 U-Grooved 056193 056207
1/16 in. .062 in. 1.6 mm 046787 053706 U-Grooved 056195 056209
5/64 in. .079 in. 2.0 mm 046788 053704 U-Grooved 056195 056209

.035 in. .035 in. 0.9 mm 046792 132958 V-Knurled 056192 056206
.045 in. .045 in. 1.2 mm 046793 132957 V-Knurled 056193 056207
.052 in. .052 in. 1.3 mm 046794 132956 V-Knurled 056193 056207
1/16 in. .062 in. 1.6 mm 046795 132955 V-Knurled 056195 056209
.068-.072 in. .068-.072 in. 1.8 mm 089985 132959 V-Knurled 056195 056209
5/64 in. .079 in. 2.0 mm 046796 132960 V-Knurled 056195 056209
.045 in. .045 in. 1.2 mm 083319 083489 U-Cogged 056193 056207
.052 in. .052 in. 1.3 mm 083320 083490 U-Cogged 056193 056207
1/16 in. .062 in. 1.6 mm 046800 053708 U-Cogged 056195 056209
5/64 in. .079 in. 2.0 mm 046801 053710 U-Cogged 056195 056209
Ref. S-0025-D

TM-193472 Page 46 22A, 24A

 TM-193472M 2018−09

Processes
MIG (GMAW) Welding
Flux Cored (FCAW) Welding

Description

Wire Feeder

22A, 24A
Eff w/Serial No.
LC666194 Thru LK280103U
For OM-193472 Revisions K Thru R

For product information,

Owner’s Manual translations,
and more, visit
www.MillerWelds.com
 SECTION 11 − PARTS LIST FOR SERIAL NO.
LC666194 THRU LK280103U

. Hardware is common and

not available unless listed.
5

6
4
7
8
9
10
3
11
2
10
1 9

12

13

14

42
41

15
18
Figure 11-2 45 16
& 40
17
Figure 11-3 44
43 19
20
39 21
22

38
37 46
25
23
24

26
33
27
28
29
30
35 34 31
36
32

Figure 11-1. Main Assembly

802 358-F

TM-193472 Page 48 22A, 24A

 Eff w/Serial No. LC666194 Thru LK280103U
Item Dia. Part
No. Mkgs. No. Description Quantity

Figure 11-1. Main Assembly

. . . 1 . . . . . . . . . . . . . 089899 . . . Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 2 . . . . . . . . . . . . +198650 . . . Wrapper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 126873 . . . Bumper (Eff W/LE200250) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 3 . . . . . . . . . . . . . 134464 . . . Label, Warning Electric Shock (Prior To LK090573U) . . . . . . . . . . . . . . . . . . 1
. . . 3 . . . . . . . . . . . . . 238487 . . . Label, Warning General Precautionary (Eff W/LK090573U) . . . . . . . . . . . . 1
. . . 4 . . . . . . . . . . . . . 072094 . . . Hub & Spindle Assembly, (Consisting Of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 5 . . . . . . . . . . . . . 058427 . . . . Ring, Retaining Spool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 6 . . . . . . . . . . . . . 180572 . . . . Shaft, Spool Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 7 . . . . . . . . . . . . . 010233 . . . . Spring, Cprsn .970 Od X .120 Wire X 1.250 . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 8 . . . . . . . . . . . . . 057971 . . . . Washer, Flat Stl Keyed 1.500Dia X .125Thk . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 9 . . . . . . . . . . . . . 010191 . . . . Washer, Fbr .656 Id X 1.500 Od X .125Thk . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 10 . . . . . . . . . . . . . 058628 . . . . Washer, Brake Stl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 11 . . . . . . . . . . . . . 058428 . . . . Hub, Spool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 12 . . . . . . . . . . . . . 135205 . . . . Nut, Stl Slflkg Hex Reg .625-11 W/Nylon Insert . . . . . . . . . . . . . . . . . . . . . 1
. . . 13 . . . . . . . . . . . . . 137461 . . . Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 14 . . . . . . . . . . . . . 134306 . . . Foot, Rbr 1.250Dia X 1.375 High . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 15 . . . . PC1 . . . . 207272 . . . Circuit Card, Motor Speed Control (Prior To LK090573U) . . . . . . . . . . . . . . 1
. . . 15 . . . . PC1 . . . . 240352 . . . Circuit Card Assy, Motor (Eff W/LK090573U) . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 16 . . . . . . . . . . . . . 134201 . . . Stand-Off Support, PC Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
. . . 17 . . . . . . . . . . . . . 131181 . . . Wire Guide & Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 18 . . . . PC3 . . . ♦186297 . . . Circuit Card, Timer (Prior To LK090573U) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 18 . . . . PC3 . . . ♦240355 . . . Circuit Card Assy, Meter (Eff W/LK090573U) . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 18 . . . . PC3 . . . ♦186297 . . . Circuit Card Assy, Timer (Eff W/LK090573U) . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦098691 . . . Stand-Off, No 6-32 x .500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG1 . . ♦115093 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG3 . . ♦135409 . . . Connector & Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG33 . . ♦115092 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG51 . . ♦115091 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 19 . . . . CB1 . . . . 161078 . . . Circuit Breaker, Man Reset 1P 7A 250VAC . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 20 . . . . S1 . . . . . . 111997 . . . Switch, Rocker SPST 10A 250VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 21 . . . . . . . . . . . . ♦138044 . . . Strain Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 22 . . . . . . . . . . . . ♦126693 . . . Cable, Sensing 15Ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 23 . . . . . . . . . . . . . 605227 . . . Nut, Nyl Hex Jam .750NPST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 24 . . . . . . . . . . . . . 115104 . . . Connector, Clamp Cable .500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 24 . . . . . . . . . . . . . 010325 . . . Bushing, Strain Relief .840 Id X .875 Mtg Hole (Used With 24A) . . . . . . . . 1
. . . 25 . . . . . . . . . . . . . 192525 . . . Cable, Power 10Ft 4In 18Ga 3C (Consisting Of) . . . . . . . . . . . . . . . . . . . . . 11Ft
. . . . . . . . . . . . . . . . . . . 143922 . . . . Connector, Circ Cpc Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 182271 . . . . Cable, Port No. 18 3/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG9 . . . 141162 . . . . Housing Plug & Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG7 . . . 115093 . . . . Housing Plug & Skts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 25 . . . . . . . . . . . . . 192526 . . . Cable, Power 10Ft 4In 16Ga 8C (Used With 24A) (Consisting Of) . . . . . 11Ft
. . . . . . . . . . . . . . . . . . . 079739 . . . . Connector, Circ Cpc Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 600797 . . . . Cable, Port No. 18 3/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG41 . . . 131204 . . . . Housing Plug & Skts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 26 . . . . M1 . . . . 193188 . . . Motor, Gear 24VDC 146RPM (Consisting Of) . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . *136745 . . . . Brush & Spring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 27 . . . . GS1 . . . . 125785 . . . Valve, 24VAC 2Way Custom Port 1/8 Orf (Prior To LE200250) . . . . . . . . . 1
. . . 27 . . . . GS1 . . . . 216126 . . . Valve, Gas W/Fittings 24VAC (Eff W/LE200250 thru LG171964) . . . . . . . . 1
. . . 27 . . . . GS1 . . . . 228036 . . . Valve, 24VAC 1Way .750−14 Thd 2mm Orf 100PSI (Eff W/LG171965W) 1
. . . . . . . . . PLG1 . . . 115093 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG3 . . . 115092 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG4 . . . 115091 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG5 . . . 130203 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 28 . . . . R1 . . . . . 073562 . . . Potentiometer, C Sltd Sft1/T 2W 10K Ohm . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 29 . . . . R50 . ♦♦035897 . . . Potentiometer, C Sltd Sft1/T 2W 1K Linear . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 30 . . . . S2 . . . . . 211476 . . . Switch, Tgl Sptt 6A 125VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 31 . . . . S3 . . . . . 134847 . . . Switch, Tgl Spdt 15A 125VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22A, 24A TM-193472 Page 49
 Eff w/Serial No. LC666194 Thru LK280103U
Item Dia. Part
No. Mkgs. No. Description Quantity

Figure 11-1. Main Assembly (Continued)

. . . . . . . . . . . . . . . . . . . 187577 . . . Cover, Opening Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . . . . . . . . . . . . . . . . ♦133644 . . . Frame, Snap-In Switch Rocker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 32 . . . . PC2 . . . ♦186268 . . . Circuit Card, Meter (Consisting Of) (Prior To LK090573U) . . . . . . . . . . . . . 1
. . . 32 . . . . PC2 . . . ♦240356 . . . Circuit Card Assy, Control (Consisting Of) (Eff W/LK090573U) . . . . . . . . . 1
. . . 32 . . . . PC2 . . . ♦186268 . . . Circuit Card, Meter (Consisting Of) (Eff W/LK090573U Thru LK190100U) 1
. . . 32 . . . . PC2 . . . ♦240355 . . . Circuit Card Assy, Meter (Consisting Of) (Eff W/LK190101U) . . . . . . . . . . . 1
. . . . . . . . . LCD1 . . . 181355 . . . . Meter, Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG15 . . ♦115092 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG16 . . ♦131055 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦115443 . . . Stand-off, 6-32 X .750 Lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 33 . . . . . . . . . . . . . 197328 . . . Case Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 183914 . . . Blank, Snap-in Nyl 1.250 Mtg Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 34 . . . . . . . . . . . . . . . . . . . . . . . . Nameplate (Order By Model And Serial Number) . . . . . . . . . . . . . . . . . . . . . 1
. . . 35 . . . . . . . . . . . . . 097924 . . . Knob, Pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 36 . . . . . . . . . . ♦♦097924 . . . Knob, Pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 37 . . . . RC2 . . . . 048282 . . . Receptacle W/Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 38 . . . . . . . . . . . . . 196956 . . . Label, Warning Electric Shock And Pinch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 39 . . . . . . . . . . . . . 192874 . . . Plate, Insulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 40 . . . . . . Fig 11-2 & 11-3 . . . Wire Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 41 . . . . . . . . . . . . . 188149 . . . Guide, Wire Inlet (Consisting Of) (4 Drive Roll) . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 42 . . . . . . . . . . . . . 082050 . . . . Liner, Monocoil Inlet Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 082036 . . . . Guide, Wire Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 187421 . . . Tube, Guide .030-.035 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 187422 . . . Tube, Guide .045-.062 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 43 . . . . . . . . . . . . . 010291 . . . Washer, Flat .625 X 1.250 Od X .125Thk Nylafil . . . . . . . . . . . . . . . . . . . . . . 1
. . . 44 . . . . . . . . . . . . ♦093551 . . . Knob, Pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . 45 . . . . . . . . . . . . ♦186587 . . . Plate, Control Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦187909 . . . Handle, Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦604423 . . . Grip, Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦188674 . . . Label, Caution Incorrect Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦192526 . . . Cable, Power (Consisting Of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 079739 . . . . Connector, Circ Cpc Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 600797 . . . . Cable, Port No. 16 8/C 10ft 4In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11ft
. . . . . . . . PLG41 . . . 131204 . . . . Housing Plug & Skts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG7 . . . 115093 . . . . Housing Plug & Skts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG9 . . . 141162 . . . . Housing Plug & Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . ♦♦010325 . . . Bushing, Strain Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . ♦♦605339 . . . Washer, Tooth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦604645 . . . Nut, .375-32 X .56 Hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PC70 ♦♦210408 . . . Circuit Card Assy (Prior To LK190101U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PC70 ♦♦240356 . . . Circuit Card Assy (Eff W/LK190101U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . ♦♦194310 . . . Bracket, Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . ♦♦097132 . . . Stand-Off, 6-32 X .375 Lg .250 Hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . ♦♦093551 . . . Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦140789 . . . Switch, Reed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . ♦♦210436 . . . Label, Indicator Run-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦193719 . . . Bracket, Mounting Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦115093 . . . Housing Plug & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦131059 . . . Housing Plug & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦115091 . . . Housing Plug & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦135531 . . . Housing Plug & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦048282 . . . Housing Plug & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 46 . . . . . . . . . . . . . 211989 . . . Fitting, W/Screen (Eff W/LC666194) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
♦OPTIONAL
♦♦OPTIONAL IN 22A, STANDARD IN 24A
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
TM-193472 Page 50 22A, 24A
 Eff w/Serial No. LC666194 Thru LK280103U
Item Dia. Part
No. Mkgs. No. Description Quantity

Figure 11-2. Drive Assembly, Wire (2 Drive Roll) (Figure 11-1 Item 40)
... 1 ............. 602009 . . . Screw, .250-20 X 1.250 Soc Hd Hex Gr 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 2 ............. 172075 . . . Carrier, Drive Roll W/Component 24 Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 3 ............. 054263 . . . Screw, Thumb Stl .250-20 X .500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 4 ............. 010224 . . . Pin, Spring Cs .187 X 1.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 5 ............. 166072 . . . Spacer, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 6 ............. 089562 . . . Fastener, Pinned . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 7 ............. 085244 . . . Washer, Cupped Stl .328 Id X .812 Od X .125 . . . . . . . . . . . . . . . . . . . . . . . . 1
... 8 ............. 089477 . . . Spring, Cprsn .770 Od X .105 Wire X 1.225 . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 9 ............. 085243 . . . Knob, Adjustment Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 10 ............. 166071 . . . Lever, Mtg Pressure Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 11 ............. 151828 . . . Pin, Cotter Hair .054 X .750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 12 ............. 079634 . . . Pin, Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 13 ............. 144172 . . . Fitting, Hose Brs Barbed M 3/16 Tbg X .250-20 . . . . . . . . . . . . . . . . . . . . . . 1
... 14 ............. 172391 . . . Housing, Adapter Gun/Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 15 ............. 048449 . . . Washer, Shldr Nyl .363 Od X .194 Id X .703 . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 16 ............. 124778 . . . Knob, T 2.000 Bar W/.312-18 X 1.000lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 17 ............. 605308 . . . Ring, Rtng Ext .500 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 18 ............. 079625 . . . Washer, Wave .500 Id X .750 Od X .015Thk . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 19 ............. 121271 . . . Screw, .250-20 X .500 Soc Hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 20 ............. 172076 . . . Carrier, Drive Roll W/Components 24 Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 21 ............. 092865 . . . Key, Stl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

See Table 11-1 For 8 10

Drive Roll & Wire Guide Kits 11 12
7

5
4
3
2

13

21 14

20 15

19 16
17
18

802 019-A

Figure 11-2. Drive Assembly, Wire (2 Drive Roll)

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.

22A, 24A TM-193472 Page 51

 Eff w/Serial No. LC666194 Thru LK280103U
Item Dia. Part
No. Mkgs. No. Description Quantity

Figure 11-3. Drive Assembly, Wire (4 Drive Roll) (Figure 11-1 Item 40)

... 1 ............. 602009 . . . Screw, .250-20 X 1.250 Soc Hd Hex Gr 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

... 2 ............. 172075 . . . Carrier, Drive Roll W/Component 24 Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
... 3 ............. 166072 . . . Spacer, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
... 4 ............. 054263 . . . Screw, Thumb Stl .250-20 X .500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 5 ............. 010224 . . . Pin, Spring Cs .187 X 1.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 6 ............. 089562 . . . Fastener, Pinned . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 7 ............. 085244 . . . Washer, Cupped Stl .328 Id X .812 Od X .125 . . . . . . . . . . . . . . . . . . . . . . . . 2
... 8 ............. 089477 . . . Spring, Cprsn .770 Od X .105 Wire X 1.225 . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 9 ............. 085243 . . . Knob, Adjustment Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 10 ............. 166071 . . . Lever, Mtg Pressure Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 11 ............. 079634 . . . Pin, Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 12 ............. 151828 . . . Pin, Cotter Hair .054 X .750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 13 ............. 166338 . . . Lever, Mtg Pressure Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 14 ............. 605308 . . . Ring, Rtng Ext .500 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 15 ............. 187325 . . . Insulator, Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 16 ............. 144172 . . . Fitting, Hose Brs Barbed M 3/16 Tbg X .250-20 . . . . . . . . . . . . . . . . . . . . . . 1
... 17 ............. 166337 . . . Housing, Adapter Gun/Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 18 ............. 168590 . . . Bushing, Insulating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 19 ............. 072010 . . . Washer, Shldr .316 Id X .812 Od X .187Thk . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 20 ............. 124778 . . . Knob, T 2.000 Bar W/.312-18 X 1.000Lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 21 ............. 079625 . . . Washer, Wave .500 Id X .750 Od X .015Thk . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 22 ............. 092865 . . . Key, Stl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 23 ............. 172077 . . . Carrier, Drive Roll Keyed 24 Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 24 ............. 121271 . . . Screw, .250-20 X .500 Soc Hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

See Table 11-2 For

Drive Roll & Wire Guide Kits 11 12
10 13

9
14
8

5
4 15
3
16
2

24 21
22 20
23 19 18 17

802 018-A

Figure 11-3. Drive Assembly, Wire (4 Drive Roll )

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
TM-193472 Page 52 22A, 24A
 Eff w/Serial No. LC666194 Thru LK280103U
Table 11-1. Drive Roll And Wire Guide Kits (2 Drive Roll)
. Base selection of drive rolls upon the following recommended usages:
1. V-Grooved rolls for hard wire.
2. U-Grooved rolls for soft and soft shelled cored wires.
3. U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types).
4. V-Knurled rolls for hard shelled cored wires.
5. Drive roll types may be mixed to suit particular requirements (example:
V-Knurled roll in combination with U-Grooved).

Wire Diameter Drive Roll Inlet

Kit No. Wire Guide
Fraction Decimal Metric Part No. Type
.023/.025 in. .023/.025 in. 0.6 mm 087131 087130 V-Grooved 056192
.030 in. .030 in. 0.8 mm 079594 053695 V-Grooved 056192
.035 in. .035 in. 0.9 mm 079595 053700 V-Grooved 056192
.040 in. .040 in. 1.0 mm 161189 053696 V-Grooved 056192
.045 in. .045 in. 1.2 mm 079596 053697 V-Grooved 056193
.052 in. .052 in. 1.3 mm 079597 053698 V-Grooved 056193
1/16 in. .062 in. 1.6 mm 079598 053 699 V-Grooved 056195
.035 in. .035 in. 0.9 mm 044749 072000 U-Grooved 056192
.045 in. .045 in. 1.2 mm 079599 053701 U-Grooved 056193
.052 in. .052 in. 1.3 mm 079600 053702 U-Grooved 056193
1/16 in. .062 in. 1.6 mm 079601 053706 U-Grooved 056195
5/64 in. .079 in. 2.0 mm 079602 053704 U-Grooved 056195
.035 in. .035 in. 0.9 mm 079606 132958 V-Knurled 056192
.045 in. .045 in. 1.2 mm 079607 132957 V-Knurled 056193
.052 in. .052 in. 1.3 mm 079608 132956 V-Knurled 056193
1/16 in. .062 in. 1.6 mm 079609 132955 V-Knurled 056195
.068-.072 in. .068-.072 in. 1.8 mm 089984 132959 V-Knurled 056195
5/64 in. .079 in. 2.0 mm 079610 132960 V-Knurled 056195
.045 in. .045 in. 1.2 mm 083318 083489 U-Cogged 056193
.052 in. .052 in. 1.3 mm 083317 083490 U-Cogged 056193
1/16 in. .062 in. 1.6 mm 079614 053708 U-Cogged 056195
5/64 in. .079 in. 2.0 mm 079615 053710 U-Cogged 056195
S-0157-C

22A, 24A TM-193472 Page 53

 Eff w/Serial No. LC666194 Thru LK280103U
Table 11-2. Drive Roll & Wire Guide Kits (4 Drive Roll)

. Base selection of drive rolls upon the following recommended usages:

1. V-Grooved rolls for hard wire.
2. U-Grooved rolls for soft and soft shelled cored wires.
3. U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types).
4. V-Knurled rolls for hard shelled cored wires.
5. Drive roll types may be mixed to suit particular requirements (example:
V-Knurled roll in combination with U-Grooved).

Wire Diameter Drive Roll Wire Guide

Kit No.
Fraction Decimal Metric Part No. Type Inlet Intermediate
.023/.025 in. .023/.025 in. 0.6 mm 087132 087130 V-Grooved 056192 056206
.030 in. .030 in. 0.8 mm 046780 053695 V-Grooved 056192 056206
.035 in. .035 in. 0.9 mm 046781 053700 V-Grooved 056192 056206
.040 in. .040 in. 1.0 mm 191917 053696 V-Grooved 056192 056206
.045 in. .045 in. 1.2 mm 046782 053697 V-Grooved 056193 056207
.052 in. .052 in. 1.3 mm 046783 053698 V-Grooved 056193 056207
1/16 in. .062 in. 1.6 mm 046784 053699 V-Grooved 056195 056209
.035 in. .035 in. 0.9 mm 044750 072000 U-Grooved 056192 056206
.045 in. .045 in. 1.2 mm 046785 053701 U-Grooved 056193 056207
.052 in. .052 in. 1.3 mm 046786 053702 U-Grooved 056193 056207
1/16 in. .062 in. 1.6 mm 046787 053706 U-Grooved 056195 056209
5/64 in. .079 in. 2.0 mm 046788 053704 U-Grooved 056195 056209

.035 in. .035 in. 0.9 mm 046792 132958 V-Knurled 056192 056206
.045 in. .045 in. 1.2 mm 046793 132957 V-Knurled 056193 056207
.052 in. .052 in. 1.3 mm 046794 132956 V-Knurled 056193 056207
1/16 in. .062 in. 1.6 mm 046795 132955 V-Knurled 056195 056209
.068-.072 in. .068-.072 in. 1.8 mm 089985 132959 V-Knurled 056195 056209
5/64 in. .079 in. 2.0 mm 046796 132960 V-Knurled 056195 056209
.045 in. .045 in. 1.2 mm 083319 083489 U-Cogged 056193 056207
.052 in. .052 in. 1.3 mm 083320 083490 U-Cogged 056193 056207
1/16 in. .062 in. 1.6 mm 046800 053708 U-Cogged 056195 056209
5/64 in. .079 in. 2.0 mm 046801 053710 U-Cogged 056195 056209
Ref. S-0025-D

TM-193472 Page 54 22A, 24A

 TM-193472M 2018−09

Processes
MIG (GMAW) Welding
Flux Cored (FCAW) Welding

Description

Wire Feeder

22A, 24A
Eff w/Serial No.
LK280104U Thru MA050030V
For OM-193472 Revisions S Thru U

For product information,

Owner’s Manual translations,
and more, visit
www.MillerWelds.com
 SECTION 12 − PARTS LIST FOR SERIAL NO.
LK280104U THRU MA050030V
. Hardware is common and
not available unless listed.
5

6
4
7
8
9
10
3
11
2
10
1 9

12

13

14

42
41

15
18

Figure 12-2 45 16
& 40 17
44
Figure 12-3
43 19
20
39 21
22

38
37 46
25
23
24

26
33
27
28
29
30
35 34 31
36
32

Figure 12-1. Main Assembly 802 358-F

TM-193472 Page 56 22A, 24A

 Eff w/Serial No. LK280104U Thru MA050030V
Item Diagram Part
No. marking No. Description Quantity

Figure 12-1. Main Assembly

. . . 1 . . . . . . . . . . . . . 089899 . . . Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 2 . . . . . . . . . . . . +198650 . . . Wrapper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 126873 . . . Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 3 . . . . . . . . . . . . . 238487 . . . Label, Warning General Precautionary (CE/Domestic) . . . . . . . . . . . . . . . . . 1
. . . 4 . . . . . . . . . . . . . 072094 . . . Hub & Spindle Assembly, (Consisting Of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 5 . . . . . . . . . . . . . 058427 . . . . Ring, Retaining Spool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 6 . . . . . . . . . . . . . 180572 . . . . Shaft, Spool Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 7 . . . . . . . . . . . . . 010233 . . . . Spring, Cprsn .970 Od X .120 Wire X 1.250 . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 8 . . . . . . . . . . . . . 057971 . . . . Washer, Flat Stl Keyed 1.500Dia X .125Thk . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 9 . . . . . . . . . . . . . 010191 . . . . Washer, Fbr .656 Id X 1.500 Od X .125Thk . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 10 . . . . . . . . . . . . . 058628 . . . . Washer, Brake Stl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 11 . . . . . . . . . . . . . 058428 . . . . Hub, Spool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 12 . . . . . . . . . . . . . 135205 . . . . Nut, Stl Slflkg Hex Reg .625-11 W/Nylon Insert . . . . . . . . . . . . . . . . . . . . . 1
. . . 13 . . . . . . . . . . . . . 137461 . . . Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 14 . . . . . . . . . . . . . 134306 . . . Foot, Rbr 1.250Dia X 1.375 High . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 15 . . . . PC1 . . . . 240352 . . . Circuit Card, Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 16 . . . . . . . . . . . . . 134201 . . . Stand-Off Support, PC Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
. . . 17 . . . . . . . . . . . . . 131181 . . . Wire Guide & Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 18 . . . . PC3 . . . ♦186297 . . . Circuit Card Assy, Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦098691 . . . Stand-Off, No 6-32 x .500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG1 . . ♦115093 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG3 . . ♦135409 . . . Connector & Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG33 . . ♦115092 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG51 . . ♦115091 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 19 . . . . CB1 . . . . 161078 . . . Circuit Breaker, Man Reset 1P 7A 250VAC . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 20 . . . . S1 . . . . . . 111997 . . . Switch, Rocker Spst 10A 250VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 21 . . . . . . . . . . . . ♦138044 . . . Strain Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 22 . . . . . . . . . . . . ♦126693 . . . Cable, Sensing 15ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 23 . . . . . . . . . . . . . 220805 . . . Nut, 750-14 Nps 1.48Hex .41H Nyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 24 . . . . . . . . . . . . . 115104 . . . Connector, Clamp Cable .500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 24 . . . . . . . . . . . . . 010325 . . . Bushing, Strain Relief .840 Id X .875 Mtg Hole (Used With 24A) . . . . . . . . 1
. . . 25 . . . . . . . . . . . . . 192525 . . . Cable, Power 10Ft 4in 18Ga 3C (Consisting Of) . . . . . . . . . . . . . . . . . . . . . 11ft
. . . . . . . . . . . . . . . . . . . 143922 . . . . Connector, Circ Cpc Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 182271 . . . . Cable, Port No. 18 3/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG9 . . . 141162 . . . . Housing Plug & Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG7 . . . 115093 . . . . Housing Plug & Skts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 25 . . . . . . . . . . . . . 192526 . . . Cable, Power 10Ft 4In 16Ga 8C (Used With 24A) (Consisting Of) . . . . . 11ft
. . . . . . . . . . . . . . . . . . . 079739 . . . . Connector, Circ Cpc Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 600797 . . . . Cable, Port No. 18 3/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG41 . . . 131204 . . . . Housing Plug & Skts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 26 . . . . M1 . . . . 193188 . . . Motor, Gear 24VDC 146RPM (Consisting Of) . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . *136745 . . . . Brush & Spring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 27 . . . . GS1 . . . . 228036 . . . Valve, 24VAC 1Way .750−14 Thd 2mm orf 100PSI . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG1 . . . 115093 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG3 . . . 115092 . . . Connector & Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG4 . . . 115091 . . . Connector & Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG5 . . . 130203 . . . Connector & Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 28 . . . . R1 . . . . . 073562 . . . Potentiometer, C sltd Sft1/T 2W 10K Ohm . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 29 . . . . R50 . ♦♦035897 . . . Potentiometer, C Sltd Sft1/T 2W 1K Linear . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 30 . . . . S2 . . . . . 211476 . . . Switch, Tgl Sptt 6A 125VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 31 . . . . S3 . . . . . 134847 . . . Switch, Tgl Spdt 15A 125VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 187577 . . . Cover, Opening Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦133644 . . . Frame, Snap-In Switch Rocker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 32 . . . . PC2 . . . ♦240355 . . . Circuit Card Assy, Meter (Consisting Of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . LCD1 . . . 181355 . . . . Meter, Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG15 . . ♦115092 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG16 . . ♦131055 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22A, 24A TM-193472 Page 57
 Eff w/Serial No. LK280104U Thru MA050030V
Item Diagram Part
No. marking No. Description Quantity

Figure 12-1. Main Assembly (Continued)

. . . . . . . . . . . . . . . . . . ♦115443 . . . Stand-Off, 6-32 X .750 Lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

. . . 33 . . . . . . . . . . . . . 197328 . . . Case Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 183914 . . . Blank, Snap-In Nyl 1.250 Mtg Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 34 . . . . . . . . . . . . . . . . . . . . . . . . Nameplate (Order By Model And Serial Number) . . . . . . . . . . . . . . . . . . . . . 1
. . . 35 . . . . . . . . . . . . . 097924 . . . Knob, Pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 36 . . . . . . . . . . ♦♦097924 . . . Knob, Pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 37 . . . . RC2 . . . . 048282 . . . Receptacle W/Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 38 . . . . . . . . . . . . . 196956 . . . Label, Warning Electric Shock And Pinch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 39 . . . . . . Fig 12-2 & 12-3 . . . Plate, Insulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 40 . . . . . . Fig 12-2 & 12-3 . . . Wire Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 41 . . . . . . . . . . . . . 188149 . . . Guide, Wire Inlet (Consisting Of) (4 Drive Roll) . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 42 . . . . . . . . . . . . . 082050 . . . . Liner, Monocoil Inlet Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 082036 . . . . Guide, Wire Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 187421 . . . Tube, Guide .030-.035 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 187422 . . . Tube, Guide .045-.062 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 43 . . . . . . . . . . . . . 010291 . . . Washer, Flat .625 X 1.250 Od X .125Thk Nylafil . . . . . . . . . . . . . . . . . . . . . . 1
. . . 44 . . . . . . . . . . . . ♦093551 . . . Knob, Pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . 45 . . . . . . . . . . . . ♦186587 . . . Plate, Control Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦187909 . . . Handle, Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦604423 . . . Grip, Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦188674 . . . Label, Caution Incorrect Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦192526 . . . Cable, Power (Consisting Of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 079739 . . . . Connector, Circ Cpc Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 600797 . . . . Cable, Port No. 16 8/C 10Ft 4in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11ft
. . . . . . . . PLG41 . . . 131204 . . . . Housing Plug & Skts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG7 . . . 115093 . . . . Housing Plug & Skts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG9 . . . 141162 . . . . Housing Plug & Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . ♦♦010325 . . . Bushing, Strain Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . ♦♦605339 . . . Washer, Tooth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦604645 . . . Nut, .375-32 X .56 Hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PC70 ♦♦240356 . . . Circuit Card Assy, Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . ♦♦194310 . . . Bracket, Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . ♦♦097132 . . . Stand-Off, 6-32 X .375 Lg .250 Hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . ♦♦093551 . . . Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦140789 . . . Switch, Reed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . ♦♦210436 . . . Label, Indicator Run-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦193719 . . . Bracket, Mounting Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦115093 . . . Housing Plug & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦131059 . . . Housing Plug & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦115091 . . . Housing Plug & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦135531 . . . Housing Plug & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦048282 . . . Housing Plug & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 46 . . . . . . . . . . . . . 211989 . . . Fitting, W/Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.
♦OPTIONAL
♦♦OPTIONAL IN 22A, STANDARD IN 24A
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.

TM-193472 Page 58 22A, 24A

 Eff w/Serial No. LK280104U Thru MA050030V
Item Diagram Part
No. marking No. Description Quantity

Figure 12-2. Drive Assembly, Wire (2 Drive Roll) (Fig 12-1 Item 40)

... 1 ............. 602009 . . . Screw, .250-20 X 1.250 Soc Hd Hex Gr 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

... 2 ............. 172075 . . . Carrier, Drive Roll W/Component 24 Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 3 ............. 054263 . . . Screw, Thumb Stl .250-20 X .500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 4 ............. 010224 . . . Pin, Spring Cs .187 X 1.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 5 ............. 166072 . . . Spacer, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 6 ............. 237842 . . . Fastener, Pinned . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 7 ............. 085244 . . . Washer, Cupped Stl .328 Id X .812 Od X .125 . . . . . . . . . . . . . . . . . . . . . . . . 1
... 8 ............. 089477 . . . Spring, Cprsn .770 Od X .105 Wire X 1.225 . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 9 ............. 240975 . . . Knob, Adjustment Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 10 ............. 166071 . . . Lever, Mtg Pressure Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 11 ............. 151828 . . . Pin, Cotter Hair .054 X .750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
... 12 ............. 079634 . . . Pin, Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 13 ............. 144172 . . . Fitting, Hose Brs Barbed M 3/16 Tbg X .250-20 . . . . . . . . . . . . . . . . . . . . . . 1
... 14 ............. 233319 . . . Housing, Adapter Gun/Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 15 ............. 048449 . . . Washer, Shldr Nyl .363 Od X .194 Id X .703 . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 16 ............. 124778 . . . Knob, T 2.000 Bar W/.312-18 X 1.000lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 17 ............. 605308 . . . Ring, Rtng Ext .500 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 18 ............. 079625 . . . Washer, Wave .500 Id X .750 Od X .015Thk . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 19 ............. 121271 . . . Screw, .250-20 X .500 Soc Hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 20 ............. 172076 . . . Carrier, Drive Roll W/Components 24 Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 21 ............. 192874 . . . Insulator, Motor Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 22 ............. 234074 . . . Clamp, Pin Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 23 ............. 234073 . . . Pin, Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

9
8
See Table 12-1 For
Drive Roll & Wire Guide Kits 7

6
11
10
12

1 11

4
3

20 21
13

19 17 14
18 15

23
11
16
22

802 019-B

Figure 12-2. Drive Assembly, Wire (2 Drive Roll)

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
22A, 24A TM-193472 Page 59
 Eff w/Serial No. LK280104U Thru MA050030V
Item Diagram Part
No. marking No. Description Quantity
Figure 12-3. Drive Assembly, Wire (4 Drive Roll) (Fig 12-1 Item 40)
... 1 ............. 602009 . . . Screw, .250-20 X 1.250 Soc Hd Hex Gr 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
... 2 ............. 172075 . . . Carrier, Drive Roll W/Component 24 Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
... 3 ............. 166072 . . . Spacer, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
... 4 ............. 054263 . . . Screw, Thumb Stl .250-20 X .500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 5 ............. 010224 . . . Pin, Spring Cs .187 X 1.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 6 ............. 089562 . . . Fastener, Pinned (Prior To LK450069U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 6 ............. 237842 . . . Fastener, Pinned (Eff W/LK450069U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 7 ............. 085244 . . . Washer, Cupped Stl .328 Id X .812 Od X .125 . . . . . . . . . . . . . . . . . . . . . . . . 2
... 8 ............. 089477 . . . Spring, Cprsn .770 Od X .105 Wire X 1.225 . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 9 ............. 085243 . . . Knob, Adjust Tension (Prior To LK450069U) . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 9 ............. 240975 . . . Knob, Adjust Tension 1.250 Dia X .312−18 Thrd (Eff W/LK450069U) . . . . 2
... 10 ............. 166071 . . . Lever, Mtg Pressure Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 11 ............. 079634 . . . Pin, Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 12 ............. 151828 . . . Pin, Cotter Hair .054 X .750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 13 ............. 166338 . . . Lever, Mtg Pressure Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 14 ............. 605308 . . . Ring, Rtng Ext .500 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 15 ............. 187325 . . . Insulator, Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 16 ............. 144172 . . . Fitting, Hose Brs Barbed M 3/16 Tbg X .250-20 . . . . . . . . . . . . . . . . . . . . . . 1
... 17 ............. 166337 . . . Housing, Adapter Gun/Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 18 ............. 168590 . . . Bushing, Insulating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 19 ............. 072010 . . . Washer, Shldr .316 Id X .812 Od X .187Thk . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 20 ............. 124778 . . . Knob, T 2.000 Bar W/.312-18 X 1.000lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 21 ............. 079625 . . . Washer, Wave .500 Id X .750 Od X .015Thk . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 22 ............. 092865 . . . Key, Stl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 23 ............. 172077 . . . Carrier, Drive Roll Keyed 24 Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 24 ............. 121271 . . . Screw, .250-20 X .500 Soc Hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 25 ............. 192875 . . . Insulator, Motor Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

See Tabe 12-2 For

Drive Roll & Wire Guide Kits 11 12
10 13

9
14
8

5 25
4 15
3
16
2

24 21
22 20
23 19 18 17

802 018-A

Figure 12-3. Drive Assembly, Wire (4 Drive Roll)

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
TM-193472 Page 60 22A, 24A
 Eff w/Serial No. LK280104U Thru MA050030V
Table 12-1. Drive Roll And Wire Guide Kits (2 Drive Roll)
. Base selection of drive rolls upon the following recommended usages:
1. V-Grooved rolls for hard wire.
2. U-Grooved rolls for soft and soft shelled cored wires.
3. U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types).
4. V-Knurled rolls for hard shelled cored wires.
5. Drive roll types may be mixed to suit particular requirements (example:
V-Knurled roll in combination with U-Grooved).

Wire Diameter Drive Roll Inlet

Kit No. Wire Guide
Fraction Decimal Metric Part No. Type
.023/.025 in. .023/.025 in. 0.6 mm 087131 087130 V-Grooved 056192
.030 in. .030 in. 0.8 mm 079594 053695 V-Grooved 056192
.035 in. .035 in. 0.9 mm 079595 053700 V-Grooved 056192
.040 in. .040 in. 1.0 mm 161189 053696 V-Grooved 056192
.045 in. .045 in. 1.2 mm 079596 053697 V-Grooved 056193
.052 in. .052 in. 1.3 mm 079597 053698 V-Grooved 056193
1/16 in. .062 in. 1.6 mm 079598 053 699 V-Grooved 056195
.035 in. .035 in. 0.9 mm 044749 072000 U-Grooved 056192
.045 in. .045 in. 1.2 mm 079599 053701 U-Grooved 056193
.052 in. .052 in. 1.3 mm 079600 053702 U-Grooved 056193
1/16 in. .062 in. 1.6 mm 079601 053706 U-Grooved 056195
5/64 in. .079 in. 2.0 mm 079602 053704 U-Grooved 056195
.035 in. .035 in. 0.9 mm 079606 132958 V-Knurled 056192
.045 in. .045 in. 1.2 mm 079607 132957 V-Knurled 056193
.052 in. .052 in. 1.3 mm 079608 132956 V-Knurled 056193
1/16 in. .062 in. 1.6 mm 079609 132955 V-Knurled 056195
.068-.072 in. .068-.072 in. 1.8 mm 089984 132959 V-Knurled 056195
5/64 in. .079 in. 2.0 mm 079610 132960 V-Knurled 056195
.045 in. .045 in. 1.2 mm 083318 083489 U-Cogged 056193
.052 in. .052 in. 1.3 mm 083317 083490 U-Cogged 056193
1/16 in. .062 in. 1.6 mm 079614 053708 U-Cogged 056195
5/64 in. .079 in. 2.0 mm 079615 053710 U-Cogged 056195
S-0157-C

22A, 24A TM-193472 Page 61

 Eff w/Serial No. LK280104U Thru MA050030V
Table 12-2. Drive Roll & Wire Guide Kits (4 Drive Roll)

. Base selection of drive rolls upon the following recommended usages:

1. V-Grooved rolls for hard wire.
2. U-Grooved rolls for soft and soft shelled cored wires.
3. U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types).
4. V-Knurled rolls for hard shelled cored wires.
5. Drive roll types may be mixed to suit particular requirements (example:
V-Knurled roll in combination with U-Grooved).

Wire Diameter Drive Roll Wire Guide

Kit No.
Fraction Decimal Metric Part No. Type Inlet Intermediate
.023/.025 in. .023/.025 in. 0.6 mm 087132 087130 V-Grooved 056192 056206
.030 in. .030 in. 0.8 mm 046780 053695 V-Grooved 056192 056206
.035 in. .035 in. 0.9 mm 046781 053700 V-Grooved 056192 056206
.040 in. .040 in. 1.0 mm 191917 053696 V-Grooved 056192 056206
.045 in. .045 in. 1.2 mm 046782 053697 V-Grooved 056193 056207
.052 in. .052 in. 1.3 mm 046783 053698 V-Grooved 056193 056207
1/16 in. .062 in. 1.6 mm 046784 053699 V-Grooved 056195 056209
.035 in. .035 in. 0.9 mm 044750 072000 U-Grooved 056192 056206
.045 in. .045 in. 1.2 mm 046785 053701 U-Grooved 056193 056207
.052 in. .052 in. 1.3 mm 046786 053702 U-Grooved 056193 056207
1/16 in. .062 in. 1.6 mm 046787 053706 U-Grooved 056195 056209
5/64 in. .079 in. 2.0 mm 046788 053704 U-Grooved 056195 056209

.035 in. .035 in. 0.9 mm 046792 132958 V-Knurled 056192 056206
.045 in. .045 in. 1.2 mm 046793 132957 V-Knurled 056193 056207
.052 in. .052 in. 1.3 mm 046794 132956 V-Knurled 056193 056207
1/16 in. .062 in. 1.6 mm 046795 132955 V-Knurled 056195 056209
.068-.072 in. .068-.072 in. 1.8 mm 089985 132959 V-Knurled 056195 056209
5/64 in. .079 in. 2.0 mm 046796 132960 V-Knurled 056195 056209
.045 in. .045 in. 1.2 mm 083319 083489 U-Cogged 056193 056207
.052 in. .052 in. 1.3 mm 083320 083490 U-Cogged 056193 056207
1/16 in. .062 in. 1.6 mm 046800 053708 U-Cogged 056195 056209
5/64 in. .079 in. 2.0 mm 046801 053710 U-Cogged 056195 056209
Ref. S-0025-D

TM-193472 Page 62 22A, 24A

 TM-193472M 2018−09

Processes
MIG (GMAW) Welding
Flux Cored (FCAW) Welding

Description

Wire Feeder

22A, 24A
Eff w/Serial No.
MA050031V And Following
For OM-193472 Revisions V Thru AL

For product information,

Owner’s Manual translations,
and more, visit
www.MillerWelds.com
 SECTION 13 − PARTS LIST FOR SERIAL NO.
MA050031V AND FOLLOWING
. Hardware is common and
5 not available unless listed.

7
4
8
3 9
2 10
11
1
10
9
8
12

13

14

15
42
41

16
19

Figure 13-2 45 17
& 40 18
44
Figure 13-3
43 20
21
39 22
23

38
37 46
24
25

26
33
27
28
29
30
35 34 31
36
32

802358-H
Figure 13-1. Main Assembly

TM-193472 Page 64 22A, 24A

 Eff w/Serial No. MA050031V And Following
Item Diagram Part
No. marking No. Description Quantity

Figure 13-1. Main Assembly

. . . 1 . . . . . . . . . . . . . 089899 . . . Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 2 . . . . . . . . . . . . +198650 . . . Wrapper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 126873 . . . Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 3 . . . . . . . . . . . . . 238487 . . . Label, Warning General Precautionary (CE/Domestic)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Prior to MG430110V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 3 . . . . . . . . . . . . . 275764 . . . Label, Warning General Precautionary (EN/FR/SP-SYM)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Eff w/MG430110V Thru MH280007V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 3 . . . . . . . . . . . . . 274964 . . . Label, Warning General Precautionary (EN/FR/SP) (Eff w/MH280008V) . 1
. . . 4 . . . . . . . . . . . . . 072094 . . . Hub & Spindle Assembly, (Consisting Of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 5 . . . . . . . . . . . . . 058427 . . . . Ring, Retaining Spool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 6 . . . . . . . . . . . . . 180572 . . . . Shaft, Spool Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 7 . . . . . . . . . . . . . 010233 . . . . Spring, Cprsn .970 Od X .120 Wire X 1.250 . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 8 . . . . . . . . . . . . . 057971 . . . . Washer, Flat Stl Keyed 1.500Dia X .125Thk . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 9 . . . . . . . . . . . . . 010191 . . . . Washer, Fbr .656 Id X 1.500 Od X .125Thk . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 10 . . . . . . . . . . . . . 058628 . . . . Washer, Brake Stl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 11 . . . . . . . . . . . . . 058428 . . . . Hub, Spool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 12 . . . . . . . . . . . . . 248974 . . . . Tubing, Stl .875 OD X12Ga Wall X .562 (Eff w/MB140001V) . . . . . . . . . 1
. . . 13 . . . . . . . . . . . . . 135205 . . . . Nut, Stl Slflkg Hex Reg .625-11 W/Nylon Insert . . . . . . . . . . . . . . . . . . . . . 1
. . . 14 . . . . . . . . . . . . . 137461 . . . Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 15 . . . . . . . . . . . . . 134306 . . . Foot, Rbr 1.250Dia X 1.375 High . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 16 . . . . PC1 . . . . 240352 . . . Circuit Card, Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 17 . . . . . . . . . . . . . 134201 . . . Stand-Off Support, PC Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
. . . 18 . . . . . . . . . . . . . 131181 . . . Wire Guide & Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 19 . . . . PC3 . . . ♦186297 . . . Circuit Card Assy, Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦098691 . . . Stand-Off, No 6-32 x .500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG1 . . ♦115093 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG3 . . ♦135409 . . . Connector & Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG33 . . ♦115092 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG51 . . ♦115091 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 20 . . . . CB1 . . . . 161078 . . . Supplementary Protector, Man Reset 1P 7A 250VAC . . . . . . . . . . . . . . . . . 1
. . . 21 . . . . S1 . . . . . . 111997 . . . Switch, Rocker Spst 10A 250VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 22 . . . . . . . . . . . . ♦138044 . . . Strain Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 23 . . . . . . . . . . . . ♦126693 . . . Cable, Sensing 15Ft (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 261163 . . . . Label, Warning Electric Shock/Volt Sense Clamp
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Eff w/MD011421V Thru MG430009V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 278752 . . . . Label, Warning Electric Shock/Volt Sense Clp (ENG/FR/SP)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Eff w/MG430110V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 24 . . . . . . . . . . . . . 220805 . . . Nut, 750-14 Nps 1.48Hex .41H Nyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 25 . . . . . . . . . . . . . 192525 . . . Cable, Power 10Ft 4in 18Ga 3C (Used With 22A) (Consisting Of) . . . . . 11ft
. . . . . . . . . . . . . . . . . . . 143922 . . . . Connector, Circ Cpc Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 139042 . . . . Bushing, Strain Relief .270/.470 Id X .804 Mtg Hole . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 182271 . . . . Cable, Port No. 18 3/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG9 . . . 141162 . . . . Housing Plug & Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG7 . . . 115093 . . . . Housing Plug & Skts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 25 . . . . . . . . . . . . . 192526 . . . Cable, Power 10Ft 4In 16Ga 8C (Used With 24A) (Consisting Of) . . . . . 11ft
. . . . . . . . . . . . . . . . . . . 079739 . . . . Connector, Circ Cpc Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 600797 . . . . Cable, Port No. 18 3/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG41 . . . 131204 . . . . Housing Plug & Skts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 010325 . . . Bushing, Strain Relief .840 Id X .875 Mtg Hole (Used With 24A) . . . . . . . . 1
. . . 26 . . . . M1 . . . . 193188 . . . Motor, Gear 24VDC 146RPM (Consisting Of) . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . *136745 . . . . Brush & Spring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 27 . . . . GS1 . . . . 228036 . . . Valve, 24VAC 1Way .750−14 Thd 2mm orf 100PSI . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG1 . . . 115093 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG3 . . . 115092 . . . Connector & Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG4 . . . 115091 . . . Connector & Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG5 . . . 130203 . . . Connector & Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 28 . . . . R1 . . . . . 073562 . . . Pot, Cp Std Slot 1T 2. W 10K Linear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 29 . . . . R50 . ♦♦035897 . . . Potentiometer, C Sltd Sft 1/T 2W 1K Linear (Prior to MB450222V) . . . . . . 1
. . . 29 . . . . R50 . ♦♦073562 . . . Pot, Cp Std Slot 1T 2. W 10K Linear (Eff w/MB450222V) . . . . . . . . . . . . . . 1
22A, 24A TM-193472 Page 65
 Eff w/Serial No. MA050031V And Following
Item Diagram Part
No. marking No. Description Quantity

Figure 13-1. Main Assembly (Continued)

. . . 30 . . . . S2 . . . . . 211476 . . . Switch, Tgl Sptt 6A 125VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 31 . . . . S3 . . . . . 134847 . . . Switch, Tgl Spdt 15A 125VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 187577 . . . Cover, Opening Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦133644 . . . Frame, Snap-In Switch Rocker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 32 . . . . PC2 . . . ♦240355 . . . Circuit Card Assy, Meter (Consisting Of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . LCD1 . . . 181355 . . . . Meter, Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG15 . . ♦115092 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG16 . . ♦131055 . . . Connector & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦115443 . . . Stand-Off, 6-32 X .750 Lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 33 . . . . . . . . . . . . . 249684 . . . Case Assembly (Eff w/MB140001V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 183914 . . . Blank, Snap-In Nyl 1.250 Mtg Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 34 . . . . . . . . . . . . . . . . . . . . . . . . Nameplate (Order By Model And Serial Number) . . . . . . . . . . . . . . . . . . . . . 1
. . . 35 . . . . . . . . . . . . . 171007 . . . Knob, Pointer (Eff w/MA050031V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 36 . . . . . . . . . . ♦♦171007 . . . Knob, Pointer (Eff w/MA050031V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 37 . . . . RC2 . . . . 048282 . . . Receptacle W/Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 38 . . . . . . . . . . . . . 196956 . . . Label, Warning Electric Shock And Pinch (Prior to MG430110V) . . . . . . . . 1
. . . 38 . . . . . . . . . . . . . 275806 . . . Label, Warning Hot Surfaces And Moving Parts (Eff w/MG430110V) . . . . 1
. . . 39 . . . . . . Fig 13-2 & 13-3 . . . Plate, Insulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 40 . . . . . . Fig 13-2 & 13-3 . . . Wire Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 41 . . . . . . . . . . . . . 188149 . . . Guide, Wire Inlet (Consisting Of) (4 Drive Roll) . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 42 . . . . . . . . . . . . . 082050 . . . . Liner, Monocoil Inlet Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 082036 . . . . Guide, Wire Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 187421 . . . Tube, Guide .030-.035 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 187422 . . . Tube, Guide .045-.062 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 43 . . . . . . . . . . . . . 010291 . . . Washer, Flat .625 X 1.250 Od X .125Thk Nylafil . . . . . . . . . . . . . . . . . . . . . . 1
. . . 44 . . . . . . . . . . . . ♦093551 . . . Knob, Pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . 45 . . . . . . . . . . . . ♦186587 . . . Plate, Control Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦187909 . . . Handle, Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦604423 . . . Grip, Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦188674 . . . Label, Caution Incorrect Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦192526 . . . Cable, Power (Consisting Of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 079739 . . . . Connector, Circ Cpc Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 600797 . . . . Cable, Port No. 16 8/C 10Ft 4in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11ft
. . . . . . . . PLG41 . . . 131204 . . . . Housing Plug & Skts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG7 . . . 115093 . . . . Housing Plug & Skts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG9 . . . 141162 . . . . Housing Plug & Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . ♦♦010325 . . . Bushing, Strain Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . ♦♦605339 . . . Washer, Tooth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦604645 . . . Nut, .375-32 X .56 Hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PC70 ♦♦240356 . . . Circuit Card Assy, Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . ♦♦194310 . . . Bracket, Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . ♦♦097132 . . . Stand-Off, 6-32 X .375 Lg .250 Hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . ♦♦093551 . . . Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦140789 . . . Switch, Reed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . ♦♦210436 . . . Label, Indicator Run-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦193719 . . . Bracket, Mounting Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦115093 . . . Housing Plug & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦131059 . . . Housing Plug & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦115091 . . . Housing Plug & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦135531 . . . Housing Plug & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . ♦048282 . . . Housing Plug & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 46 . . . . . . . . . . . . . 211989 . . . Fitting, W/Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.
♦OPTIONAL
♦♦OPTIONAL IN 22A, STANDARD IN 24A
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
TM-193472 Page 66 22A, 24A
 Eff w/Serial No. MA050031V And Following
Item Diagram Part
No. marking No. Description Quantity

Figure 13-2. Drive Assembly, Wire (2 Drive Roll) (Fig 13-1 Item 41)

... 1 ............. 602009 . . . Screw, .250-20 X 1.250 Soc Hd Hex Gr 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

... 2 ............. 172075 . . . Carrier, Drive Roll W/Component 24 Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 3 ............. 054263 . . . Screw, Thumb Stl .250-20 X .500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 4 ............. 010224 . . . Pin, Spring Cs .187 X 1.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 5 ............. 166072 . . . Spacer, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 6 ............. 237842 . . . Fastener, Pinned . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 7 ............. 085244 . . . Washer, Cupped Stl .328 Id X .812 Od X .125 . . . . . . . . . . . . . . . . . . . . . . . . 1
... 8 ............. 089477 . . . Spring, Cprsn .770 Od X .105 Wire X 1.225 . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 9 ............. 240975 . . . Knob, Adjustment Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 10 ............. 166071 . . . Lever, Mtg Pressure Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 11 ............. 151828 . . . Pin, Cotter Hair .054 X .750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
... 12 ............. 079634 . . . Pin, Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 13 ............. 144172 . . . Fitting, Hose Brs Barbed M 3/16 Tbg X .250-20 . . . . . . . . . . . . . . . . . . . . . . 1
... 14 ............. 233319 . . . Housing, Adapter Gun/Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 15 ............. 048449 . . . Washer, Shldr Nyl .363 Od X .194 Id X .703 . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 16 ............. 124778 . . . Knob, T 2.000 Bar W/.312-18 X 1.000lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 17 ............. 605308 . . . Ring, Rtng Ext .500 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 18 ............. 079625 . . . Washer, Wave .500 Id X .750 Od X .015Thk . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 19 ............. 121271 . . . Screw, .250-20 X .500 Soc Hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 20 ............. 172076 . . . Carrier, Drive Roll W/Components 24 Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 21 ............. 192874 . . . Insulator, Motor Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 22 ............. 234074 . . . Clamp, Pin Power (Prior to MJ200179V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 22 ............. 278295 . . . Clamp, Pin Power Cast (Eff w/MJ200179V) . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 23 ............. 234073 . . . Pin, Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

9
See Table 13-1 For
Drive Roll & Wire Guide Kits 8

7
11

2 5
12

1 10
11

4
3 13
17 15
20 18 21

19 14
23
16
11

22
802019-C

Figure 13-2. Drive Assembly, Wire (2 Drive Roll)

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
22A, 24A TM-193472 Page 67
 Eff w/Serial No. MA050031V And Following
Item Dia. Part
No. Mkgs. No. Description Quantity

Figure 13-3. Drive Assembly, Wire (4 Drive Roll) (Fig 13-1 Item 41)
... 1 ............. 602009 . . . Screw, .250-20 X 1.250 Soc Hd Hex Gr 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
... 2 ............. 172075 . . . Carrier, Drive Roll W/Component 24 Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
... 3 ............. 166072 . . . Spacer, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
... 4 ............. 054263 . . . Screw, Thumb Stl .250-20 X .500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 5 ............. 010224 . . . Pin, Spring Cs .187 X 1.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 6 ............. 237842 . . . Fastener, Pinned . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 7 ............. 085244 . . . Washer, Cupped Stl .328 Id X .812 Od X .125 . . . . . . . . . . . . . . . . . . . . . . . . 2
... 8 ............. 089477 . . . Spring, Cprsn .770 Od X .105 Wire X 1.225 . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 9 ............. 240975 . . . Knob, Adjust Tension 1.250 Dia X .312−18 Thrd (Eff w/MB140001V) . . . . 2
... 10 ............. 230691 . . . Lever, Mtg Pressure Gear (Eff w/MB140001V) . . . . . . . . . . . . . . . . . . . . . . . 1
... 11 ............. 234784 . . . Pin, Clevis .250 Od X 1.751 Lg W/Groove (Prior to MG180017V) . . . . . . . 1
... 11 ............. 079634 . . . Pin, Hinge (Eff w/MG180017V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 12 ............. 151828 . . . Pin, Cotter Hair .054 X .750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 13 ............. 238728 . . . Lever, Mtg Pressure Gear (Eff w/MB140001V) . . . . . . . . . . . . . . . . . . . . . . . 1
... 14 ............. 605308 . . . Ring, Rtng Ext .500 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 15 ............. 192875 . . . Insulator, Motor Drive (4 Roll) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 16 ............. 187325 . . . Insulator, Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 17 ............. 144172 . . . Fitting, Hose Brs Barbed M 3/16 Tbg X .250-20 . . . . . . . . . . . . . . . . . . . . . . 1
... 18 ............. 238726 . . . Housing, Adapter Gun/Feeder (Eff w/MB140001V) . . . . . . . . . . . . . . . . . . . 1
... 19 ............. 124778 . . . Knob, T 2.000 Bar W/.312-18 X 1.000lg (Eff w/MB140001V) . . . . . . . . . . . 1
... 20 ............. 221654 . . . Washer, Shldr Insulating (Eff w/MB390129V) . . . . . . . . . . . . . . . . . . . . . . . . 2
... 21 ............. 079625 . . . Washer, Wave .500 Id X .750 Od X .015Thk . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 22 ............. 253187 . . . Spacer, Stl .500 Id X .875 Od X 14 Ga (Eff w/MB390129V) . . . . . . . . . . . . 1
... 23 ............. 092865 . . . Key, Stl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 24 ............. 172077 . . . Carrier, Drive Roll Keyed 24 Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 25 ............. 121271 . . . Screw, .250-20 X .500 Soc Hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. Hardware is common and 10

See Table 13-3 For Drive
not available unless listed. Roll & Wire Guide Kits

11

9
13
8
14
7
6
12
5
4
15
2 3
16

17
1

22 21
24 23 18

25 19

20

250577-D

Figure 13-3. Drive Assembly, Wire (4 Drive Roll)

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
TM-193472 Page 68 22A, 24A
 Eff w/Serial No. MA050031V And Following
Table 13-1. Drive Roll And Wire Guide Kits (2 Drive Roll)
. Base selection of drive rolls upon the following recommended usages:
1. V-Grooved rolls for hard wire.
2. U-Grooved rolls for soft and soft shelled cored wires.
3. U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types).
4. V-Knurled rolls for hard shelled cored wires.
5. Drive roll types may be mixed to suit particular requirements (example:
V-Knurled roll in combination with U-Grooved).

Wire Diameter Drive Roll Inlet

Kit No. Wire Guide
Fraction Decimal Metric Part No. Type
.023/.025 in. .023/.025 in. 0.6 mm 087131 087130 V-Grooved 056192
.030 in. .030 in. 0.8 mm 079594 053695 V-Grooved 056192
.035 in. .035 in. 0.9 mm 079595 053700 V-Grooved 056192
.040 in. .040 in. 1.0 mm 161189 053696 V-Grooved 056192
.045 in. .045 in. 1.2 mm 079596 053697 V-Grooved 056193
.052 in. .052 in. 1.3 mm 079597 053698 V-Grooved 056193
1/16 in. .062 in. 1.6 mm 079598 053 699 V-Grooved 056195
.035 in. .035 in. 0.9 mm 044749 072000 U-Grooved 056192
.045 in. .045 in. 1.2 mm 079599 053701 U-Grooved 056193
.052 in. .052 in. 1.3 mm 079600 053702 U-Grooved 056193
1/16 in. .062 in. 1.6 mm 079601 053706 U-Grooved 056195
5/64 in. .079 in. 2.0 mm 079602 053704 U-Grooved 056195
.035 in. .035 in. 0.9 mm 079606 132958 V-Knurled 056192
.045 in. .045 in. 1.2 mm 079607 132957 V-Knurled 056193
.052 in. .052 in. 1.3 mm 079608 132956 V-Knurled 056193
1/16 in. .062 in. 1.6 mm 079609 132955 V-Knurled 056195
.068-.072 in. .068-.072 in. 1.8 mm 089984 132959 V-Knurled 056195
5/64 in. .079 in. 2.0 mm 079610 132960 V-Knurled 056195
.045 in. .045 in. 1.2 mm 083318 083489 U-Cogged 056193
.052 in. .052 in. 1.3 mm 083317 083490 U-Cogged 056193
1/16 in. .062 in. 1.6 mm 079614 053708 U-Cogged 056195
5/64 in. .079 in. 2.0 mm 079615 053710 U-Cogged 056195
S-0157-C

22A, 24A TM-193472 Page 69

 Eff w/Serial No. MA050031V And Following
Table 13-2. Drive Roll & Wire Guide Kits (4 Drive Roll)

. Base selection of drive rolls upon the following recommended usages:

1. V-Grooved rolls for hard wire.
2. U-Grooved rolls for soft and soft shelled cored wires.
3. U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types).
4. V-Knurled rolls for hard shelled cored wires.
5. Drive roll types may be mixed to suit particular requirements (example:
V-Knurled roll in combination with U-Grooved).

Wire Diameter Drive Roll Wire Guide

Kit No.
Fraction Decimal Metric Part No. Type Inlet Intermediate
.023/.025 in. .023/.025 in. 0.6 mm 087132 087130 V-Grooved 056192 056206
.030 in. .030 in. 0.8 mm 046780 053695 V-Grooved 056192 056206
.035 in. .035 in. 0.9 mm 046781 053700 V-Grooved 056192 056206
.040 in. .040 in. 1.0 mm 191917 053696 V-Grooved 056192 056206
.045 in. .045 in. 1.2 mm 046782 053697 V-Grooved 056193 056207
.052 in. .052 in. 1.3 mm 046783 053698 V-Grooved 056193 056207
1/16 in. .062 in. 1.6 mm 046784 053699 V-Grooved 056195 056209
.035 in. .035 in. 0.9 mm 044750 072000 U-Grooved 056192 056206
.045 in. .045 in. 1.2 mm 046785 053701 U-Grooved 056193 056207
.052 in. .052 in. 1.3 mm 046786 053702 U-Grooved 056193 056207
1/16 in. .062 in. 1.6 mm 046787 053706 U-Grooved 056195 056209
5/64 in. .079 in. 2.0 mm 046788 053704 U-Grooved 056195 056209

.035 in. .035 in. 0.9 mm 046792 132958 V-Knurled 056192 056206
.045 in. .045 in. 1.2 mm 046793 132957 V-Knurled 056193 056207
.052 in. .052 in. 1.3 mm 046794 132956 V-Knurled 056193 056207
1/16 in. .062 in. 1.6 mm 046795 132955 V-Knurled 056195 056209
.068-.072 in. .068-.072 in. 1.8 mm 089985 132959 V-Knurled 056195 056209
5/64 in. .079 in. 2.0 mm 046796 132960 V-Knurled 056195 056209
.045 in. .045 in. 1.2 mm 083319 083489 U-Cogged 056193 056207
.052 in. .052 in. 1.3 mm 083320 083490 U-Cogged 056193 056207
1/16 in. .062 in. 1.6 mm 046800 053708 U-Cogged 056195 056209
5/64 in. .079 in. 2.0 mm 046801 053710 U-Cogged 056195 056209
Ref. S-0025-D

TM-193472 Page 70 22A, 24A

Notes
Notes

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Notes

TM-193 472 Page 2 22A, 24A

 Miller Electric Mfg. LLC
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International Headquarters−USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
For International Locations Visit
www.MillerWelds.com

ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2018 Miller Electric Mfg. LLC 2018−01