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Charge Calculation

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66 views10 pages

Charge Calculation

Uploaded by

ybhosale864
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLS, PDF, TXT or read online on Scribd
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% Mg Alloy to be used =( ( (% Mg aimed for for first Box + 0.

76 (Bath S- Final S)) / (Mg Content in Alloy

Consider -
% Aim at first Box - 0.047% ((0.047+(0.76(0.020-0.015)))/(7*70%))*(1540/1450)
Bath S - 0.020%
Final S - 0.015% 1.10%
Mg Content 6 %
Temp - 1540 Deg
Mg alloy Revovery- 70%
Metal to be treated - 535 Kgs 5.89 Kgs

Loss of Mg due to MgO is 0.002 per Mint.


Considering 6 Mints pouring time -
Loss of Mg is 0.012 %

So to have final Mg 0.035% we have to maintain 0.035+0.012


For first Box - 0.047

Consider -
% Aim at first Box - 0.047% ((0.045+(0.76(0.020-0.015)))/(7*70%))*(1500/1450)
Bath S - 0.020%
Final S - 0.015% 1.07%
Mg Content 6 %
Temp - 1500 Deg
Mg alloy Revovery- 70%
Metal to be treated - 535 Kgs 5.74 Kgs

Loss of Mg due to MgO is 0.002 per Mint.


Considering 5 Mints pouring time -
Loss of Mg is 0.010 %

So to have final Mg 0.035% we have to maintain 0.035+0.010


For first Box - 0.045
) / (Mg Content in Alloy X Mg Revovery)) X ( Temp at which Mg tretament Carried out /1450)

0%))*(1540/1450)

0%))*(1500/1450)
Elements Metal Wt C Si Mn Cu Temp
Bath 520 3.80% 1.80% 0.55% 0.55% 1500
19.76 9.36 2.86 2.86
FeSiMg 6 2.7
Covering 7 0.011
Innoculation 2.2 1.54
Total 535.2 19.76 13.60 2.87 2.86
% Avaliable 3.7% 2.5% 0.54% 0.53%
Loss during Tretament 0.15%
Final Chemistry 3.54% 2.54% 0.54% 0.53%
Temp loss intretament 60
Tretament loss during transfer 30
First Box 1410
Per mint loss Deg 4
6 Mints Pouring = 24 Deg 24
Temp at Last box 1386
Temp
1480

60
30
1390
4
24
1366
Material Wt C Si Mn Cu Present C Si
Pig Iron 50 1.9 0.8 0.125 0 3.80% 1.60%
CRCA 200 0.4 0.4 0.4 0 0.20% 0.20%
Runner 150 5.4 3.6 0.36 0.15 3.60% 2.40%
Rejection 150 5.4 3.6 0.36 0.15 3.60% 2.40%
Total Kg 550 13.1 8.4 1.25 0.3
% Available 2.38% 1.53% 0.23% 0.05%
Required % 3.80% 1.70%
Required kgs 20.9 9.35
Diff Kgs 7.8 0.95
Recovery 90% 60%
Addition req kgs 8.67 1.58
Mn Cu
0.25% 0%
0.20% 0%
0.24% 0.10%
0.24% 0.10%
Material Wt C Si Mn Cu Present C Si
Pig Iron 50 1.9 0.8 0.125 0 3.80% 1.60%
CRCA 200 0.4 0.4 0.5 0 0.20% 0.20%
Runner 150 5.4 3.6 0.675 0.45 3.60% 2.40%
Rejection 150 5.4 3.6 0.675 0.45 3.60% 2.40%
Total Kg 550 13.1 8.4 1.97 0.9
% Available 2.38% 1.53% 0.36% 0.16%
Required % 3.80% 1.70% 0.50% 0.50%
Required kgs 20.9 9.35 2.75 2.75
Diff Kgs 7.8 0.95 0.775 1.85
Recovery 90% 60% 60% 98%
Addition req kgs 8.67 1.58 1.29 1.89
Mn Cu
0.25% 0%
0.25% 0%
0.45% 0.30%
0.45% 0.30%
DT.12.03.20

SG IRON CHARGE CALCULATION 750 KG


CHARGE ELEMENT RECOVERY
CRCA 400 KG GPC 85%
RR 270KG SILICON 65%
SG BOARING 50 KG MANGNESE 60%
SKULL 30 KG
GPC 17.5 KG
SILICON 3.64 KG BASE CHEMICAL COMPOSITION for SG iron
CARBON 3.50 to 3.70 maintain (3.6)
mangnese
To increase metal in
mangnese
to be SILICON 1.55 to 1.65 maintain (1.6)
furnace
added
0.05 750 kg 0.625 Kg Tapping temp 1495 to 1510
0.1 750 kg 1.25 Kg
0.15 750 kg 1.875 Kg
0.2 750 kg 2.50 Kg

To increase metal in GPC to be To increase metal in silicon to be


carbon furnace added silicon furnace added
0.05 750 kg 0.441 Kg 0.05 750 kg 0.575 Kg
0.1 750 kg 0.882 Kg 0.1 750 kg 1.15 Kg
0.15 750 kg 1.323 Kg 0.15 750 kg 1.725 Kg
0.2 750 kg 1.762 Kg 0.2 750 kg 2.30 Kg

metal in CRC to be metal in CRC to be


carbon less silicon less
furnace added furnace added
0.05 750 kg 10.41 Kg 0.05 750 kg 23.50 Kg
0.1 750 kg 20.83 Kg 0.1 750 kg 47 .00 Kg
0.15 750 kg 31.24 Kg 0.15 750 kg 70.50 Kg
0.2 750 kg 41.66 Kg 0.2 750 kg 94.00 Kg

NOTE:- CHARGE MUST BE USED BY WEIGHT

MELTING IN- PRODUCTION


CHARGE IN-CHARGE QUALITY IN-CHARGE
DT.12.03.20

SG IRON CHARGE CALCULATION 400 KG

CRCA 200 KG BASE CHEMICAL COMPOSITION for SG iron

RR 140 KG CARBON 3.50 to 3.70 maintain (3.6)

SG BOARING 30 KG SILICON 1.55 to 1.65 maintain (1.6)

SKULL 30 KG Tapping temp 1495 to 1510

GPC 7.83 KG

SILICON 1 KG

NOTE:- CHARGE MUST BE USED BY WEIGHT

MELTING IN- PRODUCTION IN-


CHARGE CHARGE QUALITY IN-CHARGE

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