Nitration Easy Notes
Nitration Easy Notes
Substituent Effects:
Substituents on a benzene ring influence the ring's reactivity in two main ways:
–I (Electron-Withdrawing):
o Substituents pull electrons away from the ring.
o This reduces reactivity at all positions but more at ortho and para positions, leaving the
meta position relatively more reactive.
o Meta-directing groups: e.g., –COOH, –HSO₃, –NO₂, Halogens (F, Cl, Br, I), –CF₃, –
CCl₃.
+I (Electron-Donating):
o Substituents push electrons towards the ring.
o This increases reactivity at ortho and para positions, making them more reactive than the
meta position.
o Ortho/para-directing groups: e.g., –O, –OH, –NH₂, Alkyl (CH₃, C₂H₅), –Benzyl
(C₆H₅).
Definition:
o Polarity arises from interaction between two π bonds or between a π bond and a lone pair.
–M (Electron-Withdrawing):
o These groups reduce electron density on the ring, deactivating all positions. However,
ortho and para positions are deactivated more than meta.
o Examples: –NO₂, Carbonyl groups (C=O), –C≡N, –COOH, –SO₃H.
+M (Electron-Donating):
o These groups increase electron density on the ring, activating all positions. Ortho and
para positions are affected more than meta.
o Examples: –OH, –OR, –SH, –SR, –NH₂, –NR₂.
1. Inductive Effect:
o Controlled by electronegativity and bond polarity.
o Electron-withdrawing groups: Halogens, C=O, CN, NO₂.
o Electron-donating groups: Alkyl groups.
2. Mesomeric Effect:
o +M Effect (Electron Donating): Order: –O⁻ > –NH₂ > –OR > –NHCOR > –OCOR > –
Ph > –CH₃ > Halogens.
o –M Effect (Electron Withdrawing): Order: –NO₂ > –CN > –SO₃H > –CHO > –COR >
–COOR > –COOH > –CONH₂.
Definition of Nitration
Nitration is the process of introducing one or more nitro groups (–NO₂) into a molecule.
Types of nitration based on the atom the nitro group attaches to:
1. C-Nitration: Nitro group attaches to carbon, forming nitro aromatic or nitro paraffinic
compounds.
2. O-Nitration: Nitro group attaches to oxygen, forming nitrate esters.
3. N-Nitration: Nitro group attaches to nitrogen, forming nitramines.
In this context, we consider only C-Nitration, where the nitro group replaces a hydrogen atom
directly attached to carbon, as these reactions are technically significant.
Easy availability.
Conversion into various functional groups.
Nitrating Agents
A nitrating mixture (nitric acid + sulfuric acid) is widely used in aromatic nitration. Key
benefits:
Sulfuric acid:
o Acts as a catalyst and dehydrating agent.
o Increases nitronium ion concentration by minimizing water in the mixture.
Nitronium ion formation is rapid and equilibrium is maintained throughout the reaction.
2. Temperature:
o Higher temperatures decrease nitronium ion concentration.
o Optimal temperature (e.g., 20°C) ensures high nitronium ion availability and efficient
nitration.
General equation:
Mechanism:
1. Nitronium ion (NO2+) attacks the aromatic ring, forming a sigma complex.
2. Proton loss restores the aromaticity, yielding the nitrated product.
Substituent Effects:
Rate of reaction:
1. Degree of Agitation:
o Improves mass transfer between the organic and acid phases.
o Reduces droplet size, enhancing reactant diffusion.
2. Temperature:
o Increases reaction rate by improving solubility, reducing viscosity, and enhancing
mixing.
3. Acid Composition:
o Nitronium ion concentration increases with sulfuric acid strength up to ~90%.
o Higher sulfuric acid concentrations reduce reaction rates due to hydrogen bond
formation.
1. Batch Nitration:
o Involves processing in a single vessel with controlled addition of reactants and close
monitoring.
o Suitable for small to moderate-scale production.
2. Continuous Nitration:
o Reactants and products flow continuously, allowing large-scale production.
o Automated processes for efficiency and consistency.
Batch Nitration
Vessel Construction:
o Closed vessels made of cast iron, steel, or mild carbon steel are commonly used.
o Includes cooling coils, agitators, feed inlets, product outlets, and emergency dumping
lines.
Temperature Control:
o Cooling is achieved using:
Coils: Tubes circulate cold water or brine for cooling or steam for heating.
Advantages: Compact, high coolant velocity.
Disadvantages: Prone to fouling and scaling, difficult to clean.
Wall Jackets: Effective for small vessels but insufficient for larger setups.
Safety Measures:
o Emergency quick-dump lines are included to rapidly transfer the contents to a drowning
tub filled with water if the reaction becomes uncontrolled.
Ventilation:
o Suction lines in the vapor space above the liquid remove acid fumes and nitrogen oxides.
Key Factors:
Continuous Nitration
Setup:
o Similar vessels to batch nitration but include:
Overflow Pipes/Weir: For continuous withdrawal of products.
Continuous Feed System: Automated delivery of reactants.
Advantages:
o Automation ensures consistent quality and reduces manual intervention.
o Suitable for large-scale production with smaller equipment footprint compared to batch
processes.
Types of Nitrators
1. Schmid Nitrator:
o Reactants are fed from the top.
o Fresh mixed acid enters from the bottom and is mixed with reactants using agitators and
baffles.
o Reaction mixture passes upward through brine-cooled tubes, and products are withdrawn
continuously.
2. Biazzi Nitrator:
o Uses a turbine-type agitator that forms a vortex for intensive mixing.
o Reactants fed from the top are drawn into the vortex and circulated through cooling coils.
o High velocity ensures efficient mixing and heat transfer.
o Vapors formed due to "hot body meets cold body" effect are removed via suction lines.
1. Nitric Acid:
o Must be present in sufficient quantities to satisfy stoichiometric requirements.
o Often used in excess to maintain a fast overall reaction rate.
2. Sulfuric Acid:
o Acts as a dehydrating agent, catalyst, and reaction promoter.
o Increases efficiency by removing water formed during the reaction.
Key Ratios:
Nitric Ratio:
Ratio of the weight of nitric acid to the weight of material being nitrated.
Preparation of Nitrobenzene
Batch Process:
1. Reaction Setup:
o Benzene is charged into the reactor.
o Nitrating acid mixture (H₂SO₄: 56-60%, HNO₃: 27-32%, H₂O: 8-17%) is added slowly
below the benzene surface.
2. Reaction Conditions:
o Temperature is raised to ~90°C toward the end to complete the reaction.
o Reaction time: 2-4 hours.
o Typical yield: 95-98%.
3. Material Requirements:
o Benzene: 650 kg.
o Sulfuric acid: 720 kg.
o Nitric acid: 520 kg.
o Water: 110 kg.
o Sodium carbonate: 10 kg.
Separation:
Neutralization:
Continuous Process:
1. Setup:
o Benzene and nitrating acid are continuously fed into the nitrator (stirred reactor with
cooling systems).
o Spent acid and crude nitrobenzene are separated using gravity settlers or centrifuges.
2. Process Types:
o Adiabatic:
Heat of the reaction is used to boil off water and benzene.
Reaction temperature: 120-160°C.
Eliminates excessive cooling and integrates with sulfuric acid reconcentration.
o Isothermal:
Uses 2-4 nitrators in series for large plants.
Heat is controlled to maintain a stable temperature for consistent product quality.
1. Temperature:
o Influences solubility, viscosity, and interfacial tension between organic and acid phases.
o Proper control ensures efficient reaction and safe operation.
2. Agitation:
o Promotes mixing and mass transfer between organic and acid phases.
o Higher impeller speeds enhance the reaction by reducing droplet size in the dispersed
phase.
3. Acid Composition:
o Higher sulfuric acid concentration increases nitronium ion availability and reaction rate.
o Beyond 90% sulfuric acid, hydrogen bonding reduces electron density in the aromatic
ring, slowing the reaction.