WFCO - Power Converter Model WF-8900 Series Operator Manual
WFCO - Power Converter Model WF-8900 Series Operator Manual
WF-8900 Series
WF-8935 | WF-8945 | WF-8955 | WF-8965 | WF-8975
( The Power Center model number is located on the front panel label next to the breakers)
GENERAL INFORMATION
Reverse Battery Protection ........................................................................................................... 3
Blown Fuse Indicators ................................................................................................................... 4
Automatic Cooling Fan ................................................................................................................ 4
Over-Temperature Protection ...................................................................................................... 4
Electronic Current Limiting ......................................................................................................... 4
Short Circuit Protection ............................................................................................................... 5
CIRCUIT PROTECTION
DC Fuses ......................................................................................................................................... 5
AC Circuit Breaker ........................................................................................................................ 5
UL-Listed Main Circuit Breaker List .......................................................................................... 5
UL-Listed Branch Circuit Breaker List ....................................................................................... 5
OPERATIONAL FEATURES
Three Stage Smart Charging ........................................................................................................ 6
TROUBLESHOOTING INSTRUCTIONS
Converter Output Voltage ............................................................................................................. 7
Reverse Polarity Fuses ................................................................................................................... 8
Troubleshooting Flow Chart ......................................................................................................... 8
GENERAL COMPLIANCE INFORMATION
Agency Listings ............................................................................................................................... 9
INSTALLATION INSTRUCTIONS
Mounting the Enclosure ...............................................................................................................10
Wiring the AC Breakers ............................................................................................................... 10
Wiring the DC Fuse Board .......................................................................................................... 11
SPECIFICATIONS .......................................................................................................................... 13
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GENERAL INFORMATION
WF-8900 Series Power Center Safety Features
3
The fuse values and quantity vary depending on which WF-8900 Series Power Center you
have. Refer to the table and drawing below.
• WF-8935 – 40A (1) *NOTE: Only one of the two Reverse Polarity terminals is used.
• WF-8945 – 30A (2)
• WF-8955 – 40A (2)
• WF-8965 – 20A (4)
• WF-8975 – 20A (4)
Figure 1
Over-Temperature Protection
If the internal temperature of the converter exceeds a critical point, it will shut down. This
protects the unit from excessive heat that may damage sensitive components. The unit will
restart once the temperature inside has dropped.
CIRCUIT PROTECTION
WF-8900 Series Power Center Fuses and Breakers
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Manufacturer Model/Cat. No./Type
Cutler Hammer Type BR and C, Type BRD, BD and A
Thomas Betts Type TB or TBBD
ITE/Siemens Type QP or QT
Square D Type HOM or HOMT
Murray Type MP-T or MH-T
General Electric Type THQL
When replacing any of the installed circuit breakers, the replacement should be of the same
manufacturer, type designation, and equal interrupting rating, not to exceed 30 A. The
“Short-Circuit-Current” rating for the breaker should be 10,000 Amps.
Breaker Filler Plates: Model #FP-01 or FP-01B (Black)
Figure 2
OPERATIONAL FEATURES
Converter Operation Modes
All WFCO power converters are automatic three-stage switching power supplies. The converter
senses which mode it needs to be in by checking the RV system voltage.
6
The converter normally provides a constant target output voltage of 13.6 VDC (nominal)
to power all the branch circuits. However, it is current limited, and if the output (load)
current reaches its maximum, the output voltage will drop as necessary to hold the
converter’s maximum output current level (the Amperage rating) without exceeding it.
If the output current reaches its maximum (normally caused by a discharged battery),
this will cause the converter to go into Bulk Mode, which means the target output voltage
will change to 14.4 VDC and a timer will start. Although the converter is outputting 14.4
VDC, you will not be able to read that on a voltmeter due to the voltage-current
relationship. From the paragraph above, as load current increases, output voltage
decreases. The actual output voltage will not rise until the load current is reduced, which
happens naturally as the battery charges or if 12 VDC appliances are turned off.
Bulk Mode will be maintained until the current draw drops to approximately five Amps,
or until the timer reaches four hours (whichever happens first). Then the target output
voltage is changed back to 13.6 VDC for Absorption Mode. Lights that are powered from
the output may change brightness slightly at that time.
Figure 3
Note: For a detailed explanation of the charging modes, please refer to our publication
“Theory of Operation”, document #AD-TD-0001-0.
TROUBLESHOOTING INSTRUCTIONS
Troubleshooting the WF-8900 Series Power Center
Refer to the Troubleshooting Guide for the WF-8900 Series Power Center (Figure 4)
below.
IMPORTANT: These fuses protect the converter from damage in the event that the RV
battery is accidentally connected in reverse. A reversed battery connection, even if for only
a second, will cause these fuses to blow.
If the above checks have been made but the converter output still reads 0.0 VDC, the
converter is not functioning properly. Contact the Arterra Distribution Power PROs at
1 (877) 294-8997. Before placing the call, please have available the WF-8900 Series Power
Center model number from the front panel label and the 14-digit serial number from the
bar code tag located on the MBA mounting plate.
Figure 4
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Should it be determined that the converter section of the WF-8900 Series Power Center
needs to be replaced, removal of the Main Board Assembly is a simple process.
If the MBA is being returned under a warranty claim, follow the packaging instructions in
your warranty claim packet.
When installing a replacement MBA, reverse the order of steps 1-7. Make sure all wiring
connections are torqued to the proper values found in the toque chart located on the back
of the door assembly.
UL
The WF-8900 Series Power Centers are UL-Listed, and cUL-Listed (Canadian).
The 30 Amp power cord is routed through the large knockout in the wiring compartment and
secured with a Romex clamp. The Black (Hot) wire is connected to the 30 Amp Main breaker as
shown. The White (Neutral) wire is connected to the Neutral Terminal bar at the bottom of the
wiring compartment. The Green (Ground) wire is connected to the Ground Terminal bar also
located at the bottom of the compartment.
Route the Romex leads for the Branch circuits through the Strain Reliefs in the back of the
wiring compartment. In a similar fashion, connect the Black wire to the Branch breaker and the
White and Green wires to the appropriate Terminal bar. Also, route an 8 AWG Green or bare
Ground wire through the samll diameter hole located next to the Ground bar to the vehicle
chassis.
The Black power wire for the converter has a pigtail connection. The metal pin is inserted in the
Branch breaker designated for converter power. The end with the wire nut can be used to power
another circuit if necessary. If not used, leave the wire nut installed and push the wire to the side.
Make sure all terminals are torqued to the specifications listed on the back of the door assembly.
10
Figure 5
Figure 6
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All models have output screw terminal connections. Strip approximately 1/4” of insulation from
the load’s wire and insert into the screw terminal. Tighten the terminal to the torque specified
on the back of the enclosure.
Connect the heavy wire (Red) coming from the battery to the POS+ lug located directly below
the Reverse Polarity fuses. Make sure this lug is torque properly.
As a last step, install a separate bus bar in a location behind the converter. This bus bar can be
purchased from a local home center or hardware store. For the WF-8935/8945/8955, run an 8
AWG wire from the NEG- lug on the top left of the DC fuse board to this bus bar. For the
WF-8965/8975, run a 6 AWG wire. Connect the battery negative wire to this bus bar along with
all the negative DC load wires. Also, run a wire from the bus bar to chassis ground.
Figure 7
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Figure 8
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CONSUMER LIMITED WARRANTY
for WFCO Electronic Products
WFCO extends, to the original owner, a Two Year Limited Product Warranty. This
warranty is in effect from the date of original purchase for a period of two (2) years. This
limited warranty is extended specifically for and is limited to Recreational Vehicle
application and is only valid within the continental United States, Alaska, Hawaii and the
Provinces of Canada. WFCO warrants, to the owner, that its products are free from defects
in material and workmanship under normal use and service based on its intended use and
function. This warranty is limited to the repair or replacement, at WFCO’s discretion, of any
defective parts or defective assembly. Any implied warranties of merchantability or fitness
for intended use are limited in duration unless applicable State Law provides otherwise. You
may have other rights as specified by each individual state.
WARRANTY ASSISTANCE
The consumer may contact the selling Dealer or OEM for warranty assistance.
The consumer may also contact Arterra Distribution, exclusive distributor to WFCO
Products at: (574) 294-8997 or Fax (574) 294-8698.
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Back Side of the WF-8900 Series Power Center
Figure 9
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