Supply, Installation, Fabrication, Erection, Testing &

Commissioning of Mechanical Works of LOBS Co-Terminus

Project at IOCL Marketing Complex, Panipat

CLIENT
C241124
JOB NO.
INSPECTION AND TEST PLAN – STORAGE TANK
TOTAL
09
SHEETS
DOCUMENT NO C241124 DIM ME ITP 3001 C1

Indian Oil Corporation Limited (IOCL)

INSPECTION AND TEST PLAN – STORAGE TANK

C1 29.03.2024 ISSUED FOR CLIENT REIVEW MS AB SKN

REV DATE DESCRIPTION PREP CHK APPR

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ABBREVIATIONS

CE Carbon Equivalent NPSH Net Positive Suction Head

DFT Dry Film Thickness PO Purchase Order
Petroleum Explosive Safety
DPT Dye Penetrant Testing PESO
Organization
DHT De-hydrogen Heat Treatment PQR Procedure Qualification Record
Electronics Regional Test
ERTL PR Purchase Requisition
Laboratory
FCRI Fluid Control Research Institute PMI Positive Material Identification

HT Heat Treatment RT Radiography Testing

HIC Hydrogen Induced Cracking SSCC Sulphide Stress Corrosion Cracking

ITP Inspection and Test Plan TC Test Certificate

IP Ingress Protection TPI or TPIA Third Party Inspection Agency

IHT Intermediate Heat Treatment UT Ultrasonic Testing

IC Inspection Certificate VDR Vendor Data Requirement

IGC Inter Granular Corrosion WPS Welding Procedure Specification

MRT Mechanical Run Test WPQ Welders Performance Qualification

NDT Non Destructive Testing MPT / MT Magnetic Particle Testing

1.0 SCOPE:
This Inspection and Test Plan covers the minimum testing requirements of Fire Water Tank.

2.0 REFERENCE DOCUMENTS:

PO/PR/ Standards referred there in/ Job specifications /Approved documents.
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3.0 INSPECTION AND TEST REQUIREMENTS:

QUALITY ASSURANCE PLAN FOR CONSTRUCTION OF STORAGE TANKS

CHARACTERISTIC EXTEN FORMAT
DESCRIPTION S TO BE TYPE/METHOD T OF REFERENCE ACCEPTANC OF
SN OF ITEMS CHECKED OF CHECK CHECK DOCUMENTS E STANDARD RECORDS AGENCY REMARKS
P W V
1 2 3 4 5 6 7 8 9 10 11 12
1 RAW MATERIAL
APPRD FOR IOC
PHYSICAL,CHEMIC AS PER DRG/DATA SUPPLY
i. PLATE FOR TANKS PHYSICAL,CHEMICAL AL TEST SPEC SHEET IS 2062 GR B MF TC 3 3,1 1,2 MATERIAL
APPD
DRG,DATA
ii. DIMENSION MEAS,VISUAL 100% SHEET ASTM A6,A20 INSR 2 1 1
LAMINATION ASME SEC VIII
iii. (ABOVE 20 MM) UT TEST 100% API 650 DIV-1 MF TC,INSR 3 1 1
2 IN PROCESS
TO BE
CHECKED&
APPROVED BY
i. WPS PROPOSSED CORRECTNESS SCRUTINY 100% WPS ASME SEC IX QW482 2 1 IOCL/TPI
PQR TEST DESIRED PROPERTY PHYSICAL,CHEMIC
ii. &RECORD OF AL,TEST 100% WPS ASME SEC IX QW483 2 1,2 1
iii. WELDING&VARIABLS
WELDERS ABILITY TO
iv. WPQ MAKE RADIOGRAPHY 100% WPQ ASME SEC IX QW 484 2 1,2 1
v. GOOD WELD
PLATE CUTTING DIMENSION,CHECKIN CUTTING LAY
3 FOR BOTTOM G OF MEAS &VISUAL 100% OUTPLAN APPD DRGS INSR 2 2

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 DIAGONAL&SQARIN
i. ,SHELL,&ROOF G
BOTTOM PLATE PAINTING
4 UNDER SIDE SAND SURFACE CHECKING VISUAL,MEAS 100% WO SPEC INSR 2 1,2
BLASTINGAND DFT BY PAINTING
i. PAINTING COATING THICKNESS ELCOMETER 100% WO SPEC INSR 2 1,2
ROLLING OF
5 PLATES DIMENSION MEAS,VISUAL 100% APPD DRGS APPD DRGS INSR 2 2
FITMENT OF WELD
6 JOINT BEVEL,ROOT GAP MEAS,VISUAL 100% APPD DRGS APPD DRGS INSR 2 2,1 H
ROOT RUN AFTER
7 BACK GOUGING ANY VISUAL FLAW VISUAL/DPT 100% WPS API 650 INSR 2 2
BUT WELD JOIT
AFTERFINAL 1.VISUA,REINFORCE
8 WELDING MENT VISUAL 100% API 650 API 650 INSR 2 2
ASME SEC VIII
i. 2.INTERNAL FLAWS RADIOGRAPHY API 650 API 650 DIV-1 INSR 2,3 2 1
ii. UW 51
3.PEAKING/BENDING
iii. / MEAS/PLUMB 100% API 650 API 650 INSR 2 2,1
ALL LAP JOINTS OF 1.LAYOUT ,EDGE
9 BOTTOM PLATES PREPARATION VISUAL,VACUM 2 2,1
100% 100% API 650 INSR
TEST
2.WELDING
NOZZLE TO
VISUAL, PLUMB,
FLANGE & NOZZLE DIMENSION,ORIENT 100% INSR
MEAS APPVD APPVD
10 TO SHELL ATION OF NOZZLE
DRGS,API 650 DRGS,API 650
,PROJECTION,ELEVAT
i. ION,FITTMENT

RF PAD/ NOZZLE LEAK TIGHTNESS PNEUMATIC TEST APPVD APPVD

11 100% INSR 2 1,2 1
TO SHELL SOAP SOLUTION DRGS,API 650 DRGS,API 650

12 LEAK TIGHTNESS PNEUMATIC TEST 100% API 650 API 650 INSR 2 1,2 1
SHELL TO

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 ANNULER PLATE
i. SOAP SOLUTION
DECK PLATE LAP
13 JOINTS 1.WELD SOUNDNESS DP/MPT 100% API 650 API 650 INSR 2 1,2
RIM BULK HEAD
14 COMPARTMENT 1 WELD SOUNDNESS VISUAL,DPT/MPT 100% API 650 API 650 INSR 2 1,2
SPLICE JOINTS 1.FITMENT
OFRAFTERS/COLU DIMENSION,WELDIN APPVD APPVD
15 MN G 100% DRGS,API 650 DRGS,API 650 INSR 2 1,2
APPURTENANCE,L ALIGNMENT,DIMENS APPVD APPVD
16 EG SUPPORTS,FAB ION,WELD VISUAL,MEAS, 100% DRGS,API 650 DRGS,API 651 INSR 2, 1,2
i. APPURTENANCE. SOUNDNESS RADIOGRAPHY(IF) 100% DATA SHEET DATA SHEET INSR 2 1,2
17 CENTRAL SUMP 1.FITMENT VISUAL,MEAS 100% APPD DRGS APPD DRGS INSR 2 1,2
i. WELD SOUNDNESS DPT/MPT,VISUAL, 100% API 650 API 650 INSR 2 1,2
ii. RADIOGRAPHY
PIPING FOR FIRE 10%DPT TO BE
18 WATER/ LAY OUT&FITMENT VISUAL,MEAS 100% APPRD DRG APPRD DRG INSR 2 1,2 1 WITNESS BY 1
i. FOAM SYSTEM
OVERALL
INSPECTIONPRIO DIMENSION,PLUMBNE MEAS,VARIFICATI APPDDRGS,API
19 RTO RELEASE FOR SS, ON 100% APPDDRGS, 650 INSR 2 1
HYDROTEST,INSI ORIENTATION OF
i. DE/OUTSIDE NOZZLES, OF RECORDS DATA SHEET
WELDING
SURFACE,EXTERN
ii. AL RADIOGRAPHY
INTERNAL
iii. ATTACHMENT
FINAL
INSPECTION
20 LEAK TIGHTNESS HYDROTEST 100% APPD DRG API 650 INSR 2 1,2 1
DURING

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 HYDROTEST
EVERY
i. VERTCALITY PLUMBING 30 DEG APPD DRG API650 INSR 2 1,2 1
EVERY OISD
21 FINAL ASSEMBLY SETTLEMENT MEAS 30 DEG APPD DRGS 129/BS3659 INSR 2 1,2 1
BUOYANCY SMOOTH
TEST,FLOATATIO FLOATATION,LEAK HYDROTEST,SUB
22 N TIGHTNESS MERION 100% APPD DRGS API650 INSR 2 1,2 1
MEASUREMENT API650
CAPACITY w.r.t FILLING MEAS & APPD DRG ,IS IS 2007/IS
23 CALIBRATION HEIGHT CERTIFICATION 100% 2007 2008 CALIBRATION 3 1,2 1
IS 2008 CHART
CLEANING
INTERNAL&EXTERNALA TECHNICAL TECHNICAL
24 CLEANING FTER VISUAL 100% SPEC SPEC INSR 2 1,2
HYDROTEST
PAINTING/STAM 1.SURFACE
25 PING PREPARATION VISUAL 100% WO/APPD WO/APPD INSR 2 1,2 1
RANDO
2.SURFACE FINISH MECH GAUGE M PROCEDURE PROCEDURE INSR
RANDO
3.COATING THICKNESS ELCOMETER M INSR 2 2,1
QA&QC OVERALL
DOCUMENTATIO QUALITY,DATA REVIEW OF ALL TECHNICAL TECH SPEC &
26 N RECORD TC,INSR, 100% SPEC APPLICATION 2 1

P :PERFORMED BY FABRICATOR
1: IOCL/ONPPL SITE ENGINEER
INSR : INSPECTION REPORT
W: WITNESS BY

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2: MAIN CONTRACTOR
MEAS: MEASUREMENT
V:VERIFIED & REVIEWED BY
3: SUB AGENCY/SUB VENDOR(IF APPLICABLE & APPROVED
MFTC :MANUFACTURER TEST CERTIFICATE
H: HOLD TILL CLEARED BY 1

NOTES (As applicable):

1. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be
applicable (unless otherwise agreed upon).

2. Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred there in /Job Specification /Approved Documents.

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