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Lecture 5

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21 views86 pages

Lecture 5

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tahaalozaib52
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© © All Rights Reserved
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Lecture- 5, 6, 7

Mathematical Modelling of Mechanical


Systems
Dr. Mahmoud Qaid

1
Outline of this Lecture

• Part-I: Translational Mechanical System

• Part-II: Rotational Mechanical System

• Part-III: Mechanical Linkages

2
Basic Types of Mechanical Systems
• Translational
– Linear Motion

• Rotational
– Rotational Motion

3
Part-I

Translational Mechanical Systems


Basic Elements of Translational Mechanical Systems

Translational Spring
i)

Translational Mass
ii)

Translational Damper
iii)
5
Translational Spring
• A translational spring is a mechanical element that
can be deformed by an external force such that the
deformation is directly proportional to the force
applied to it.

Translational Spring
i)

Circuit Symbols
Translational Spring
Translational Spring
• If F is the applied force
x1
x2

• Then x1 is the deformation if x 2 = 0 F

• Or ( x1 − x2 ) is the deformation. F

• The equation of motion is given as

F = k ( x1 − x2 )
• Where k is stiffness of spring expressed in N/m
Translational Spring
• Given two springs with spring constant k1 and k2, obtain
the equivalent spring constant keq for the two springs
connected in:

(1) Parallel (2) Series

9
Translational Spring
• The two springs have same displacement therefore:

k1 x + k 2 x = F
(1) Parallel
( k1 + k 2 ) x = F

k eq x = F
k eq = k1 + k 2
• If n springs are connected in parallel then:

k eq = k1 + k 2 +  + k n 10
Translational Spring
• The forces on two springs are same, F, however
displacements are different therefore:
(2) Series
k1 x1 = k 2 x2 = F

F F
x1 = x2 =
k1 k2

• Since the total displacement is x = x1 + x2 , and we have F = k eq x

F F F
x = x1 + x2  = +
k eq k1 k 2
11
Translational Spring
F F F
= +
k eq k1 k 2
• Then we can obtain

1 k1k 2
k eq = =
1 1 k1 + k 2
+
k1 k 2

• If 3 springs are connected in series then:


𝑘1 𝑘2 𝑘3
𝑘𝑒𝑞 =
𝑘3 𝑘2 + 𝑘1 𝑘3 + 𝑘1 𝑘2

12
Translational Spring
• Exercise: Obtain the equivalent stiffness for the following
spring networks.

i)

k3

ii) k3

13
Translational Mass
• Translational Mass is an inertia Translational Mass
element. ii)

• A mechanical system without


mass does not exist.

• If a force F is applied to a mass x(t )


and it is displaced to x meters
then the relation b/w force and F (t )
M
displacements is given by
Newton’s law.

F = Mx
Translational Damper
• When the viscosity or drag is not
negligible in a system, we often
model them with the damping
force.

• All the materials exhibit the Translational Damper


iii)
property of damping to some
extent.

• If damping in the system is not


enough then extra elements (e.g.
Dashpot) are added to increase
damping.
Common Uses of Dashpots
Door Stoppers
Vehicle Suspension

Bridge Suspension
Flyover Suspension
Translational Damper

F = Cx F = C( x1 − x 2 )

• Where C is damping coefficient (N/ms-1).


Translational Damper
• Translational Dampers in series and parallel.

C1C2
Ceq = C1 + C2 Ceq =
C1 + C2
Modelling a simple Translational System
• Example-1: Consider a simple horizontal spring-mass system on a
frictionless surface, as shown in figure below.

mx = −kx
or
mx + kx = 0
19
Example-2
• Consider the following system (friction is negligible)

k
x
F
M

• Free Body Diagram


fk
M fM
F

• Where f k and f M are force applied by the spring and


inertial force respectively.
25
Example-2
fk
M fM
F

F = fk + fM

• Then the differential equation of the system is:

F = Mx + kx
• Taking the Laplace Transform of both sides and ignoring
initial conditions we get

F ( s ) = Ms 2 X ( s ) + kX ( s )
26
Example-2
F ( s ) = Ms 2 X ( s ) + kX ( s )
• The transfer function of the system is

X (s) 1
=
F(s) Ms 2 + k

• if
M = 1000 kg
k = 2000 Nm −1

X (s) 0.001
= 2
F(s) s +2
27
Example-3
• Consider the following system

k
x
F
M

C
• Free Body Diagram
fk fC
M fM
F

F = f k + f M + fC
28
Example-3
Differential equation of the system is:

F = Mx + Cx + kx
Taking the Laplace Transform of both sides and ignoring
Initial conditions we get

F ( s ) = Ms 2 X ( s ) + CsX ( s ) + kX ( s )

X (s) 1
=
F(s) Ms 2 + Cs + k

29
Example-4
• Consider the following system

• Free Body Diagram (same as example-3)


fk fB
M fM
F X (s) 1
=
F(s) Ms 2 + Bs + k
F = fk + fM + fB
30
Example-5
• Consider the following system
x2

x1 k B
F M

• Mechanical Network
x1 k x2

F ↑ M B

36
37
39
Example-6
• Find the transfer function X2(s)/F(s) of the following system.

M1 M2
B
41
42
Example-7

43
44
45
Example-9

46
47
48
49
Example-10
• Find the transfer function of the mechanical translational
system given in Figure-1.
Free Body Diagram
fk fB

Figure-1

f (t ) fM

X (s) 1
f (t ) = f k + f M + f B =
F(s) Ms 2 + Bs + k
50
Example-11
• Restaurant plate dispenser

51
Example-12
• Find the transfer function X2(s)/F(s) of the following system.

Free Body Diagram


f k1 f k f B f k1 fB
2

M2 M1
k2
F (t ) f M 2 f M1

F (t ) = f k1 + f k2 + f M 2 + f B

0 = f k1 + f M1 + f B
52
Example-13

x2 x3
x1
k1 B3 B4

u(t ) B1 M1 k2 M2 k3

B2 B5

53
Example-14: Automobile Suspension

54
Automobile Suspension

55
Automobile Suspension

mxo + b( xo − xi ) + k ( xo − xi ) = 0 (eq .1)

mxo + bx o + kxo = bxi + kxi eq. 2

Taking Laplace Transform of the equation (2)

2
ms X o ( s ) + bsX o ( s ) + kX o ( s ) = bsX i ( s ) + kX i ( s )

X o (s) bs + k
=
X i ( s ) ms 2 + bs + k
56
Example-15: Train Suspension

Car Body
Bogie-2
Bogie-1
Secondary

Suspension
Bogie

Frame
Primary
Wheelsets
Suspension

57
Example: Train Suspension

58
Part-2

ROTATIONAL MECHANICAL SYSTEMS

59
Basic Elements of Rotational Mechanical Systems

Rotational Spring

1
2

T = k (1 −  2 )
Basic Elements of Rotational Mechanical Systems

Rotational Damper

C
1
2 T

T = C(1 − 2 )
Basic Elements of Rotational Mechanical Systems

Moment of Inertia


J T

T = J
Example-1

B1
1 k1 2 3 k2
T J1 J2

1 k1 2 B1 3

T ↑ J1 J2 k2
Example-2

1 k1 2 B2 B4
3
T J1 J2

B1 B3

1 k1 2 B2 3

T ↑ J1 B1 B3 J2 B4
Example-3

1
k1 2
T k2
J1 J2
B2
Example-4
Part-III

MECHANICAL LINKAGES

67
Gear
• Gear is a toothed machine part, such
as a wheel or cylinder, that meshes
with another toothed part to
transmit motion or to change speed
or direction.

68
69
70
Fundamental Properties
• The two gears turn in opposite directions: one clockwise and
the other counterclockwise.

• Two gears revolve at different speeds when number of teeth


on each gear are different.
Gearing Up and Down
• Gearing up is able to convert torque to
velocity.
• The more velocity gained, the more torque
sacrifice.
• The ratio is exactly the same: if you get three
times your original angular velocity, you
reduce the resulting torque to one third.
• This conversion is symmetric: we can also
convert velocity to torque at the same ratio.
• The price of the conversion is power loss due
to friction.
Why Gearing is necessary?

• A typical DC motor operates at speeds that are far too


high to be useful, and at torques that are far too low.

• Gear reduction is the standard method by which a


motor is made useful.

73
Gear Trains

74
Gear Ratio
• You can calculate the gear ratio by using
the number of teeth of the driver
divided by the number of teeth of the
follower.

• We gear up when we increase velocity Driver


and decrease torque.
Follower
Ratio: 3:1

• We gear down when we increase torque


and reduce velocity.
Ratio: 1:3

Gear Ratio = # teeth input gear / # teeth output gear


= torque in / torque out = speed out / speed in
76
77
Example of Gear Trains
• A most commonly used example of gear trains is the gears of
an automobile.

78
Mathematical Modelling of Gear Trains
• Gears increase or reduce angular velocity (while
simultaneously decreasing or increasing torque, such
that energy is conserved).
Energy of Driving Gear = Energy of Following Gear

N11 = N 2 2

N1 Number of Teeth of Driving Gear

1 Angular Movement of Driving Gear

N2 Number of Teeth of Following Gear

2 Angular Movement of Following Gear

79
Mathematical Modelling of Gear Trains
• In the system below, a torque, τa, is applied to gear 1 (with
number of teeth N1, moment of inertia J1 and a rotational friction
B1).
• It, in turn, is connected to gear 2 (with number of teeth N2,
moment of inertia J2 and a rotational friction B2).
• The angle θ1 is defined positive clockwise, θ2 is defined positive
clockwise. The torque acts in the direction of θ1.
• Assume that TL is the load torque applied by the load connected
to Gear-2.

N2
N1
B1

B2 80
Mathematical Modelling of Gear Trains
• For Gear-1

 a = J11 + B11 + T1 Eq (1)

• For Gear-2

T2 = J 22 + B22 + TL Eq (2) N1


N2

B1
• Since
B2
N11 = N 2 2
• therefore
N1
2 = 1 Eq (3)
N2 81
Mathematical Modelling of Gear Trains
• Gear Ratio is calculated as
T2 N2 N1
=  T1 = T2
T1 N1 N2
N2
• Put this value in eq (1) N1
B1
  N1
 a = J11 + B11 + T2
N2 B2
• Put T2 from eq (2)
  N1
 a = J11 + B11 + ( J 22 + B22 + TL )
N2 N1
2 = 1 Eq (3)
• Substitute θ2 from eq (3) N2
𝑁1 𝑁1 𝑁1 𝑁1
𝜏𝑎 = 𝐽1 𝜃ሷ1 + 𝐵1 𝜃ሶ1 + ሷ ሶ
(𝐽2 𝜃1 + 𝐵2 𝜃1 + 𝑇𝐿 )
𝑁2 𝑁2 𝑁2 𝑁2 82
Mathematical Modelling of Gear Trains
𝑁1 𝑁1 𝑁1 𝑁1
𝜏𝑎 = 𝐽1 𝜃ሷ1 + 𝐵1 𝜃ሶ1 + ሷ ሶ
(𝐽2 𝜃1 + 𝐵2 𝜃1 + 𝑇𝐿 )
𝑁2 𝑁2 𝑁2 𝑁2
• After simplification
2 2
  N1     N1  N
 a = J11 +   J 21 + B11 +   B21 + 1 TL
 N2   N2  N2
  N1 
2    N1 
2  N1

 a = J1 +     
J 2 1 + B1 +   
 B2 1 + TL
  N2     N2   N2
   
2 2
N  N 
J eq = J1 +  1  J 2 Beq = B1 +  1  B2
 N2   N2 

  N1
 a = J eq1 + Beq1 + TL
N2 83
Mathematical Modelling of Gear Trains

• For three gears connected together

2 2 2
 N1   N1   N3 
J eq = J1 +   J 2 +     J 3
 N2   N2   N4 

2 2 2
 N1   N1   N3 
Beq = B1 +   B2 +     B3
 N2   N2   N4 

84
Home Work
• Drive Jeq and Beq and relation between applied
torque τa and load torque TL for three gears
connected together.

2
1
N1 3
N2
N3
J1 J2 J3 TL

B2
B3
τa B1

85
END OF LECTURES-5-6-7

86

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