ESM - Introduction
ESM - Introduction
INTRODUCTION
1. General
WARNING: THIS ENGINE POSSIBLY CONTAINS PARTS WITH >0.1% W/W REFRACTORY
CERAMIC FIBERS (RCF). WHEN YOU WORK WITH THIS ENGINE YOU MUST
OBEY THE PRECAUTIONS THAT FOLLOW:
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WARNING: THIS ENGINE, MODULE AND ATTACHING PARTS MAY HAVE RESIDUES
PRESENT ON THEIR SURFACES THAT MAY CONTAIN HEXAVALENT
CHROMIUM. WHEN YOU WORK WITH THIS ENGINE, YOU MUST OBEY THE
PRECAUTIONS THAT FOLLOW:
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All technical data documentation and information contained here in, with
respect to assembly and disassembly, cleaning, inspection methods and
limits, repairmethods and limits,operational limits, life limits and
the like, have been developed and approved for use with CFM engines
and parts which have been maintained in accordance with CFM technical
documentation and recommendations. Based on CFM's lack of knowledge and
lack of responsibility for parts CFM does not manufacture, CFM is unable
to as certain to what extent, if any, CFM's technical documentation and
related information apply to third party-manufactured parts and repairs
as well as CFM-manufactured parts that are directly or indirectly
affected by such third party-manufactured parts and repairs.
A. Time limits for engine rotating parts are located in Chapter 05.
3. Revision Service
(1) The Temporary Revision (TR) will be initiated for changes that may
affect safety issues, and for changes that affect the airworthiness
limitation section (time limits). TR's are considered Instructions
for Continued Airworthiness, and can be found on the CFM Web portal.
TR's must be downloaded and incorporated into an engine/component
overhaul plan. TR's will be incorporated into the next scheduled
revision of the Engine Manual.
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(2) The Incremental Change (IC) will be initiated for all other
changes to the Engine Manual. IC's are considered Instructions for
Continued Airworthiness, and can be found on the CFM Web portal.
IC's must be downloaded and incorporated into an engine/component
overhaul plan. IC's will be incorporated into the next scheduled
revision of the Engine Shop Manual.
4. Organization of Manual.
A. General.
(1) The manual provides power plant, basic engine and exhaust hardware
data, prepared in separate chapter/section booklets, with each
booklet having its own Title Page, List of Effective Pages and Table
of Contents. Recommended standard practices and engine accessory
data are contained in separate CFMI publications defined in later
paragraphs.
(a) The first element (first two digits, 72) identifies the ATA
Chapter. In this case, Chapter 72 is the basic engine.
(b) The second element (second two digits, 30) identifies an engine
section such as the Fan or High Pressure Compressor. Here, 30
designates the High Pressure Compressor Section. This second
element can be further broken down into section assemblies by
changing its second digit. For example: 31 is the Compressor
Rotor Assembly, and 32 is the Compressor Front Stator Assembly.
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(c) The third element (third two digits, 00, 01, 02, etc.)
identifies individual subjects or units (subsystems,
sub-assemblies, piece parts, etc.) within an engine section.
When double zero (00) is used as the third element, it indicates
coverage of the complete chapter designations or the entire
section./module. Numbers 01 and up, in element three, indicate
a part of the major component identified by the second element
section number. For example: 01 is the Compressor Rotor Blades
- Stage 1; 02 is the Compressor Rotor Blades - Stage 2.
NOTE: Condition Maintenance inspections are not used when complete disassembly of
the module is required or scheduled. In case of complete disassembly, the
individual parts or units must be processed to all requirements specified in
the applicable component section of the manual
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(c) When the module number is located in the middle (second element)
position, it denotes work performed on the module when the
module is removed from the engine and is on a bench. This work
might be partial or complete disassembly and assembly.
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C. Page Numbering.
(2) Page Function Numbering. Groups of pages (or page blocks) are
consecutively numbered using the page numbers (and their related
functions) as described above. However, to minimize the length and
complexity of certain procedures, the functions themselves can also
be numbered to further subdivide these page blocks into stand alone
procedures. This is accomplished by adding a numerical suffix to
the affected function. For example: Repair 001, Repair 002, Repair
003, or Testing 001, Testing 002, etc.
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All illustrations and tables are assigned figure numbers within each
page block. Figures are assigned consecutively, starting with the
same number as the first page number. For example, if the section
starts with Page 301, the first figure number will be 301.
(4) Revisions.
A. Grouping of Information.
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Processes or procedures that are used many times, and are standard CFMI
processes or procedures, will be found in a separate task numbered
manual; Chapter 70, Standard Practices.
(1) These catalog sequence numbers (CSN) are shown in an exploded view
of each assembly or module. The illustration contains item numbers
assigned to each part and are the same as those found in the IPC.
Each illustration is identified in the lower right corner with the
same figure number as that assigned in the IPC.
(4) The full CSN consists of only the IPC figure number plus the
item number when in the same section as the illustration.
Example: vane 01-360. If the CSN is from an illustration in
another section of the manual, text reference will be made to the
Chapter/Section/Subject number as well as the CSN. Example: blade
(01-020; 72-31-00).
(1) Tools and Equipment are listed and are those items covered in
the procedural instructions that are needed to accomplish the
instructions. When necessary an illustration will be included to
show tool usage and describe its application.
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(b) A complete listing of tools required for the CFM56-3 engine will
be found in the Illustrated Tool and Equipment Manual.
CAUTION: MAKE SURE THAT THE GROUP NUMBER OF THE TOOLS USED TO
PERFORM THE MAINTENANCE TASKS IS ALLOWED.
(c) The special tool group number identifies the different issues
of the tool. The group number is exclusively mentioned in the
ITEM.
E. Cleaning.
F. Inspection Data.
NOTE: These procedures are written with the understanding that all
engine parts/assemblies have been cleaned prior to inspection to
ensure that an adequate accessment of part condition can be made
and in turn a subsequent repair of all defects.
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(a) To use the tables, first inspect the part to determine what
defect is present, and then refer to the Inspect column in the
table. When the defect is located in the Inspect column, check
the Maximum Serviceable Limits column and Maximum Repairable.
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(2) Subtask Level number assignments are given to each step (or group of
steps) which under normal overhaul conditions could be assigned a
specific work station within the shop.
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(1) Elements One, Two and Three reflect the ATA numbering system which,
in addition to organizing this publication, identifies the engine,
module, assembly or piece-part which is being addressed by any given
task/subtask number assignment. The first three elements also
identify the ATA number of the publications section in which the
task or subtask will be found.
(4) Element Six allows for alternate task or subtasks resulting from
engine configurational changes and/or alternate methods.
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100 CLEANING
110 Chemical
120 Abrasive
130 Ultrasonic
140 Mechanical
200 INSPECTION
210 Check
220 Visual/Dimensional
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230 Penetrant
240 Magnetic
270 Ultrasonic
280 Special
300 REPAIR
320 Machining
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510 Shipping
520 Receiving
530 Packing
540 Unpacking
550 Storage
560 Marshalling
600 SERVICING/PRESERVING/LUBRICATING
610 Servicing
620 Preserving
630 Depreserving
640 Lubricating
750 Electrical
760 Engine
770 Accessory
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800-900 MISCELLANEOUS
830 Rigging
850-870 Unassigned
900 Unassigned
940-980 Unassigned
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100 - CLEANING:
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- 150 UNASSIGNED.
- 190 UNASSIGNED.
200 - INSPECTION:
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- 290 UNASSIGNED.
300 - REPAIR:
- 340 PLASMA AND FLAME SPRAYING. Plasma and flame spraying consists
of the application of a protective coating to a part by
feeding a powder into an ionized gas stream. The powder is
melted and propelled onto the surface being coated. Flame
spraying uses a fuel-oxygen flame to melt and propel metal
onto the surface of parts to build up the size or provide
surface protection.
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- 360 BONDING AND MOLDING. Bonding and molding refer to the joining
of parts with an adhesive, cementing material or fusible
material. Included are silicone rubber bonding and molding,
adhesive bonding, fiberglassing, rubbermolding, and curing of
bonding and molding materials.
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- 580 UNASSIGNED.
- 590 UNASSIGNED.
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600 - SERVICING/PRESERVING/LUBRICATING:
- 650 UNASSIGNED.
- 660 UNASSIGNED.
- 670 UNASSIGNED.
- 680 UNASSIGNED.
- 690 UNASSIGNED.
- 710 OIL FLOW. Oil flow testing is defined as measuring the flow
of oil through engine components under specific conditions.
- 720 AIR FLOW. Air flow testing is defined as measuring the flow
of air through an engine component or compartment under
specific conditions.
- 740 WATER FLOW. Water flow testing involves both function checks
and flow measurements through the part, component or system
being tested.
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800 - MISCELLANEOUS:
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- 860 UNASSIGNED.
- 870 UNASSIGNED.
900 - UNASSIGNED:
- 940 UNASSIGNED.
- 950 UNASSIGNED.
- 960 UNASSIGNED.
- 970 UNASSIGNED.
- 980 UNASSIGNED.
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8. Supporting Publications.
The following publications directly support this manual:
(1) Provides a single source for all frequently used standard CFMI
processes or procedures needed in the maintenance and repair of the
CFM56-3 engine.
(1) Includes all tooling designed by CFMI that can be used to maintain
the CFM56-3 engine.
(2) Contains a numerical tool list, tool data sheets (which include an
illustration of each tool), material handling equipment, control
and accessory tooling, standard equipment supplier code including
suppliers addresses and tool/engine effectivity.
(1) Identifies and illustrates all parts and assemblies of the CFM56-3
engine.
9. Supplementary Publications.
The following list includes additional publications that support the engine
but do not directly relate to the shop maintenance of the engine.
A. Maintenance Manual.
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B. Operating Instructions.
ALL -3
-3B
-3C
NOTE: Notes call attention to methods which make the job easier or
provide supplementary or explanatory information.
A. WARNINGS and CAUTIONS precede the paragraphs to which they apply and
NOTES follow the paragraphs to which they apply.
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B. Some warnings use Simplified English word/phrase icons. These are used
to standardize the wording for similar hazards and shorten the warning
as it appears in the procedural text. The table that follows provides
the definition of each SE word/phrase icon.
C. Refer to the latest Material Data Safety Sheet (MSDS) for details on the
potential health hazards of any material that you use.
Do not let this Do not let this material touch your eyes,
material touch you face, or skin. It can cause damage, injury, or
irritation.
Do not eat or drink Do not eat or drink this material. It can cause
damage or irritation to you.
Low-temperature skin Do not let this material touch your skin because
damage it can cause damage to you.
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12. Definitions.
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A. The following terms used in the Engine Shop Manual are defined as
follows: (WARNINGS and CAUTIONS precede the paragraphs to which they
apply and NOTES follow the paragraphs to which they apply.)
• Run-on Torque - The torque required to turn the nut or bolt before it
is completely seated so that it performs a tightening action.
13. Abbreviations.
A. The following abbreviations have been used for terms that appear within
the manual.
AC Alternating Current
ALT Alternate
Assy Assembly
BRG Bearing
CG Center of Gravity
CL Centerline
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Comp Compressor
CW Clockwise
CCW Counterclockwise
DC Direct Current
Dia Diameter
Dim. Dimension
Fwd Forward
Horiz Horizontal
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LB Pound (Weight)
LH Left-Hand
Max Maximum
Min Minimum
mm Millimeter
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No. Number
REF Reference
Ret Retaining
RH Right-Hand
SB Service Bulletin
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STA Station
SURF Surface
TO Ambient Temperature
TM Torque Motor
Var Variable
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