19 - Functn
19 - Functn
OVERVIEW
FUNCTION Page(s)
PRE-START CONDITIONS
• Ready-to-Start Permissives 3
• DLN Ready-to-Start Permissives (not applicable at Jubail) 4
• Turning Gear Operation 5
• Pre-Start Selections 6–7
ENGINE EVENTS
• Typical 501 Significant Speeds 8 – 10
• Engine Starting / Running 11 – 12
• Ignition Sequences 13 – 14
• Engine Shutdown 15 – 16
• Turbine Normal Stop 17
FUEL EVENTS
• Fuel Flow 18 – 19
• Fuel Demand/Fractions 20
• Low Select Bus 21
• Speed Controller 22
• Megawatt Controller 23 – 24
• Maximum Megawatt Limiter/Megawatt Jump Rate Limiter 25
• Temperature Controller 26
• Deceleration Limiter 27
PROTECTIVE EVENTS
• Definitions 28 – 29
• Auto Unload 30
• Turbine Trip 31 – 32
• Trip Actions 33
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501D5A COMBUSTION TURBINE OPERATIONS
TEMPERATURE MONITORING
• Flashback Temperature 34
• Disc Cavity Temperature 35
• Blade Path Temperature 36 – 38
• Exhaust Gas Temperature 39
ELECTRICAL EVENTS
• Field Breaker 40
• Generator Breaker 41
• Synchronizer 42
• Voltage Regulator 43
OPERATIONAL EVENTS
• Lube Oil Cooling 44 – 45
• Inlet Guide Vane Control 46
• Wet Compression 47
• Combustor Bypass Valve Control 48
• Bleed Valve Operation 49
• Overspeed Trip 50
• Rotor Cooling Air 51
• Generator Cooling Control 52
• Hydraulic Supply 53
• Spin Cooling 54
• Miscellaneous items 55
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501D5A COMBUSTION TURBINE OPERATIONS
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501D5A COMBUSTION TURBINE OPERATIONS
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501D5A COMBUSTION TURBINE OPERATIONS
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501D5A COMBUSTION TURBINE OPERATIONS
PRESTART SELECTIONS
Sheet 8
• TRIPS RESET
♦ SLC On Operator Console
⇒ Provides A 5 Second Trip Reset Signal
⇒ Sets Trip Status To “NOT TRIPPED” IF The Trip Condition Is Cleared
⇒ Resets the Vibration Monitor
♦ Must Be Reset To Be “READY-TO-START”
• CT LOAD SELECT
♦ SLC On Operator Console
⇒ Minimum Load, OR
⇒ Base Load, OR
⇒ Peak Load, OR
⇒ Operator Load
♦ Selecting One De-Selects Others
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501D5A COMBUSTION TURBINE OPERATIONS
• SPIN HOLD
♦ SLC On Operator Console OR
♦ Purge System Fails
⇒ Starting Device Accelerates To Spin Hold Speed
⇒ Prevents Energizing Igniters
⇒ Prevents Opening Fuel Valves
♦ Deselected By “GO” SLC
♦ Disabled By Reaching “Ignition Latch”
• LOAD HOLD
♦ SLC On Operator Console or
♦ Purge System Fails or
♦ Purge Load Hold
⇒ Turbine Holds At Current Reference MW
♦ Deselected By the “GO” SLC.
♦ Disabled By
⇒ Normal Stop, OR
⇒ Auto Unload, OR
⇒ L4 Tripped
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501D5A COMBUSTION TURBINE OPERATIONS
• 1500 RPM
♦ Control Shifts From “Start Ramp” (Open Loop) To “Speed Reference” (Closed Loop)
• 1600 RPM
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501D5A COMBUSTION TURBINE OPERATIONS
• 2304 RPM
♦ Starting Motor De-Energized
• 3000 RPM
♦ Spread and Variance Alarms, Unloads, Load Dumps, And Trips Enabled
• 3280 RPM
♦ IGV’s Positioned To Fully Closed
• 3325 RPM
♦ Successful Start
• 3356 RPM
♦ HP Bleed Valve Closes
⇒ Note: Turbine Trip IF:
∗ HP Bleed Valve NOT Closed Within 12 Seconds, OR
∗ Speed Decreases Below 3356 With HP Bleed Valves Still Closed
• 3510 RPM
♦ Field Breaker Closes
• 3525 RPM
♦ LP Bleed Valve Closes
⇒ Note: Turbine Trip IF:
∗ LP Bleed Valve NOT Closed Within 75 Seconds, OR
∗ Speed Decreases Below 3525 With LP Bleed Valves Still Closed
• 3598 RPM
♦ 98% Speed Latch. Synchronization Speed
• 3600 RPM
♦ Rated Speed, Synchronous Speed
♦ Generator Breaker Closed By Synchronizer IF In AUTO
♦ MW Control Function Is Enabled
♦ Minimum Load (4.5 Megawatts) Picked Up
• 3690 RPM
♦ Over-Frequency Alarm Is Generated (61.5 Hz)
• 3726 RPM
♦ Over-Frequency Unload
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501D5A COMBUSTION TURBINE OPERATIONS
• STARTING DEVICE ON
♦ Start Motor Permissives, AND
♦ Start SLC Activated
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501D5A COMBUSTION TURBINE OPERATIONS
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501D5A COMBUSTION TURBINE OPERATIONS
• SEQUENCE 1 COMPLETE
♦ Speed > 225 RPM
• SEQUENCE 2 COMPLETE:
♦ Turbine Speed Above Gas/Dist Ignition Speed
⇒ > 600 RPM Gas, 800 RPM Oil
• SEQUENCE 3 COMPLETE:
♦ Flame Detected In Left OR Right Basket For 2 Seconds, AND
♦ Open Fuel OST Valve Demanded for Gas OR Dist
• SEQUENCE 3 TRIP: (Failure To Achieve Ignition Before Igniters Shut Off After
Achieving Ignition Latch)
♦ Sequence 3 NOT Complete, AND
♦ Igniters De-Energized After Achieving Ignition Latch.
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501D5A COMBUSTION TURBINE OPERATIONS
• SEQUENCE 4 TRIP:
♦ Initial Acceleration Failure
⇒ Sequence 3 Complete, AND
⇒ Turbine Speed < 1500 After 150 Seconds AND
⇒ Turbine Running
♦ Loss Of Flame
⇒ Sequence 3 Complete, AND
⇒ Turbine Speed < 1500 RPM, AND
⇒ Turbine Running, AND
⇒ Flame Detected, Then Lost By Both Flame Detectors For 5 Seconds
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501D5A COMBUSTION TURBINE OPERATIONS
ENGINE SHUTDOWN
Sheet 10
♦ L4 Equals 0 When:
⇒ Any Trip, OR
⇒ Expiration Of The 300 Second Cooldown Timer
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501D5A COMBUSTION TURBINE OPERATIONS
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501D5A COMBUSTION TURBINE OPERATIONS
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501D5A COMBUSTION TURBINE OPERATIONS
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501D5A COMBUSTION TURBINE OPERATIONS
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501D5A COMBUSTION TURBINE OPERATIONS
FUEL DEMAND/FRACTIONS
Sheet 56, 57, 58, 59
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501D5A COMBUSTION TURBINE OPERATIONS
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501D5A COMBUSTION TURBINE OPERATIONS
SPEED CONTROLLER
Sheet 31
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501D5A COMBUSTION TURBINE OPERATIONS
MEGAWATT CONTROLLER
Sheet 33
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501D5A COMBUSTION TURBINE OPERATIONS
• Droop Control
♦ Enabled > 20 MW
♦ Adjusts Setpoint Based On Frequency Deviations From Grid
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501D5A COMBUSTION TURBINE OPERATIONS
• Disabled
♦ Load Is Decreasing, OR
♦ Below Minimum Load (4.5 Megawatts)
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501D5A COMBUSTION TURBINE OPERATIONS
TEMPERATURE CONTROLLER
Sheet 26
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501D5A COMBUSTION TURBINE OPERATIONS
DECELERATION LIMITER
Sheet 36
• Prevents Too Low A Fuel Demand Signal From Causing Flameout Or Underspeed
• Decel Limit Is The Value Of Fuel Demand Signal At 98% Speed Latch
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501D5A COMBUSTION TURBINE OPERATIONS
DEFINITIONS
ALARM
• Warning To The Operator
UNLOAD
• Methodical Decrease In Megawatt Load
♦ Caused By:
⇒ Operator Action (Decreasing Target Load And Selecting Operator Selected
Load)
⇒ Auto Unload
LOAD DUMP
• Instantaneous Unloading Of Generator
♦ Open Generator Breaker
♦ Alarm Generated
♦ No Immediate Engine Trip (“Trip Following Load Dump” Occurs 10 Seconds After
Load Dump if Problem Persists)
• Caused By:
♦ Spread OR Variance > 130°F
♦ Speed < 3492 RPM After 98% Speed Latch (3598) Achieved
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501D5A COMBUSTION TURBINE OPERATIONS
TRIP
• Emergency shutdown of the turbine and generator, with the unit being placed in a safe
secure condition
• Alarm Activated
• Engine Tripped
♦ Master Run (L4) Reset (0)
♦ Generator Breaker open
♦ Field Breaker open
♦ Fuel valves shut
♦ Compressor bleed valves open
♦ Inlet guide vanes shut
• No 3-minute cooldown
AUTO UNLOAD
• Megawatt load automatically decreases
• Unloading stops 20 sec after cause eliminated
• Operator must then take action to increase load
• If cause not eliminated, when minimum load reached:
♦ Generator breaker opens, and
♦ 5-minute cooldown period begins
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501D5A COMBUSTION TURBINE OPERATIONS
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501D5A COMBUSTION TURBINE OPERATIONS
TRIP CONDITIONS
Sheet 46
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501D5A COMBUSTION TURBINE OPERATIONS
TRIP ACTIONS
Sheet 46, 9, 10
♦ Trip Can Be Cleared ONLY When The Condition That Causes The Trip Has Been
Cleared
⇒ Press “TRIPS RESET” SLC
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501D5A COMBUSTION TURBINE OPERATIONS
FLASHBACK TEMPERATURE
Sheet 84
• FLASHBACK TEMPERATURES
♦ “Flashback” (F/B)
⇒ Defined as “Flame Moving To Fuel-Mixing Area”
⇒ Flame Propagation Velocity Greater than Air Velocity
♦ Flashback Detection
⇒ Compare Highest Flashback Temperature With T2C
⇒ Compare This Difference With A Setpoint
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501D5A COMBUSTION TURBINE OPERATIONS
♦ Disc Cavity 2
⇒ IF Disc Cavity 2Temperature > 800°F
∗ 10 MW Auto Unload Signal
∗ 10 Minute Wait Period
∗ IF Temperature Still > 800°F, Continue 10 MW Auto Unload and 10 Minute
Wait Until Disc Cavity 2 Temperature < 795°F
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501D5A COMBUSTION TURBINE OPERATIONS
• THERMOCOUPLE FAILURES
♦ T/C HARD Failure
⇒ Out-Of-Range Failure
⇒ Typically Fails Open (Indicating -475°F)
⇒ Bad Quality Assigned
♦ Rejected if:
⇒ Both “A” & “B” T/C’s Have Bad Quality (Hard Failure Or Off-Scan)
⇒ Both “A” & “B” T/C’s < T2C By 50°F (Soft Failure)
⇒ “A” T/C Has Bad Quality AND “B” T/C < T2C By 50°F
⇒ “A” T/C < T2C By 50°F AND “B” T/C Has Bad Quality
♦ Reject causes:
⇒ Blade Path Average Substituted For Individual T/C
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501D5A COMBUSTION TURBINE OPERATIONS
⇒ Alarm Activation
⇒ Activation Of The “12-Hour Auto-Unload” Timer
∗ Auto Unload IF NOT Corrected In 12 Hours
⇒ Immediate Auto Unload IF 3 OR MORE T/C’s Fail
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501D5A COMBUSTION TURBINE OPERATIONS
♦ EGT AVERAGE
⇒ Compare To Temperature Setpoint
∗ Determine Bias For Exhaust Temperature Trim
∗ Determine Exhaust Temperature Deviation
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501D5A COMBUSTION TURBINE OPERATIONS
FIELD BREAKER
Sheet 15
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501D5A COMBUSTION TURBINE OPERATIONS
GENERATOR BREAKER
Sheet 18
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501D5A COMBUSTION TURBINE OPERATIONS
SYNCHRONIZER
Sheet 17
• SYNCHRONIZATION
♦ Automatic, OR
♦ Manual
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501D5A COMBUSTION TURBINE OPERATIONS
VOLTAGE REGULATOR
Sheet 16
• VOLTAGE REGULATOR
♦ Stand-Alone Device
♦ Can Be Selected Either To “MANUAL” OR “AUTOMATIC”
♦ Field Breaker Must Be Closed
• MANUAL:
♦ Voltage Regulator Matches Generator Output Voltage To System Voltage In
Response To Local Push-Button Control
♦ Operator Controls Generator Excitation
• AUTOMATIC:
♦ Voltage Regulator Automatically Matches Generator Output Voltage To System
Voltage Setpoint By Controlling Generator Excitation
♦ In AUTOMATIC, Operator Can Raise Or Lower Voltage By Using “Auto Raise” OR
“Auto Lower” push-buttons
⇒ This Is For “VAR” Adjustments
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501D5A COMBUSTION TURBINE OPERATIONS
• IN AUTO
♦ Modulates To Control Lube Oil Temp To 125°F
• IN MANUAL
♦ Valve Remains In Current Position
♦ Bypass Valve Manual Alarm Activates Every 30 Minutes
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501D5A COMBUSTION TURBINE OPERATIONS
• TURBINE TRIPS
♦ Lube Oil Temperature > 155°F
♦ Lube Oil Pressure Extra Low
⇒ Lube Pressure “A” NOT Normal, AND
⇒ Lube Pressure “B” NOT Normal
OR
⇒ Lube Pressure “A” NOT Normal, AND
⇒ Bearing Oil Pressure Low <11 PSIG
OR
⇒ Lube Pressure “B” NOT Normal, AND
⇒ Bearing Oil Pressure Low <11 PSIG
• ALARMS
♦ Bypass Valve Manual - Every 30 Minutes
♦ DC Lube Pump Test Failure - Pressure NOT Adequate 10 Seconds After Pump
Demanded
♦ DC Lube Oil Pump On - Pump Still On 5 Seconds After Adequate Pressure Sensed
♦ Lube Pressure Xlow Trip
♦ Lube Pressure Sensing Device Mismatch - Pressure Transmitters/Pressure Switches
Indicate Deviation
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501D5A COMBUSTION TURBINE OPERATIONS
• ALARMS
♦ IGV Position VS. Demand Error
⇒ Error Between Demanded Position And Actual Position Exists For > 5 Seconds
♦ IGV Linear VS. Rotary Error
⇒ Error Between Actual Linear And Actual Rotary Position Exists For > 5 Seconds
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501D5A COMBUSTION TURBINE OPERATIONS
WET COMPRESSION
Sheet 108
• Consists of two Banks (A and B)
• TRIP/OFF IF:
♦ Running on Distillate OR
♦ > 95% Normalized Load
♦ < Exhaust Temperature within 20 °F of curve
♦ Engine Trouble for > 5 minutes
♦ Flow Mismatch
♦ Transfer to oil
♦ Stop SLC activated
♦ Wet Compression pump trip or Generator Breaker not closed
Once Enabled the drain valves, off of the 6th stage compressor bleed will cycle open for 10
seconds every 5 minutes
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501D5A COMBUSTION TURBINE OPERATIONS
• ALARMS
♦ Combustor Bypass Valve Linear Position vs Demand
♦ Combustor Bypass Valve Rotary vs Linear Position
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501D5A COMBUSTION TURBINE OPERATIONS
• AT SHUTDOWN
♦ Both Bleed Valves Open At Turbine NOT Running (L4=0)
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501D5A COMBUSTION TURBINE OPERATIONS
OVERSPEED TRIP
Sheet 7
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501D5A COMBUSTION TURBINE OPERATIONS
• Rotor Cooling Air cooled by a Fin Fan Cooler with VFD (Variable Frequency Drive) Fan
♦ Fan Permissives:
⇒ Rotor Cooling Temperature elements are good quality
⇒ Rotor Cooling Air Temperature NOT > 510°F
⇒ VFD NOT in Alarm
⇒ With Generator breaker closed, Rotor Cooling Air Temperature > 230°F
⇒ If any permissives not met, Fan is in HIGH SPEED BYPASS MODE
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501D5A COMBUSTION TURBINE OPERATIONS
GENERATOR COOLING
Sheet 49
• GENERATOR BEARINGS
♦ Bearing Metal Temperature Monitor by 2 Embedded Elements
⇒ High Temperature Alarm > 210°F
⇒ High Temperature Unload > 218°F
⇒ High Temperature Trip > 225°F
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501D5A COMBUSTION TURBINE OPERATIONS
HYDRAULIC SUPPLY
Sheet 83
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501D5A COMBUSTION TURBINE OPERATIONS
SPIN COOLING
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501D5A COMBUSTION TURBINE OPERATIONS
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