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Woodward 723 Skeldon Final PDF

This document provides configuration values for digital controls on three engines (Engine 1, 2, and 3) at a power generation installation in Vaasa, Finland. It includes start and final values for settings related to speed sensors, engine speed, megawatt control, final drive, engine load, Modbus communications, control options, control dynamics, and variable gain. The values are tailored for each individual engine's control system.

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0% found this document useful (0 votes)
355 views10 pages

Woodward 723 Skeldon Final PDF

This document provides configuration values for digital controls on three engines (Engine 1, 2, and 3) at a power generation installation in Vaasa, Finland. It includes start and final values for settings related to speed sensors, engine speed, megawatt control, final drive, engine load, Modbus communications, control options, control dynamics, and variable gain. The values are tailored for each individual engine's control system.

Uploaded by

Amiya
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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GOVERNOR SERVICE, VAASA, FINLAND

INSTALLATION DATA Controls part no 8280-500 rev. H


Installation name SKELDON Controls CAP/CTRL no 5413-852. AB/ 9906-131. K
Engine type W12V32 W6L32 Controls serial no ( s ) 14709251 14344963
Engine rpm, / Hz 720 / 60 Controls serial no ( s ) 14411498
Engine no ( s ) PAAE034026 PAAE034027 Controls serial no ( s )
PAAE034028 Hand Held part/serial no 9907-205 / 14497231
Application Power Controls voltage ( VDC ) 110 Drg.no.
ADJUSTMENT OF VALUES IN 723 DIGITAL CONTROL FOR ALTERNATOR INSTALLATIONS
Configure Value List
Configure Prompt Start Value Final Value / Engine
*PASSCODE* Eng 1 Eng 2 Eng 3 Eng 4 Eng 5 Eng 6 Eng 7
Enable Configure 723 723 723
Enable Service 723 723 723

*SPEED SENSOR*
Pulse / Rev # 1 162 157 157
Maximum Hz # 1 2527 2449 2449
Pulses / Rev # 1 DIG 162 157 157
Pulse / Rev # 2 162 157 157
Maximum Hz # 2 2527 2449 2449
Pulses / Rev # 2 DIG 162 157 157
SPD ANA = F / DIG = T TRUE TRUE TRUE
Low Setpoint # 1 (rpm) 93 96 96
Override Speed # 1 (rpm) 130 134 134
Minimum Speed # 1 (rpm) 148 153 153
Low Setpoint # 2 (rpm) 93 96 96
Override Speed # 2 (rpm) 130 134 134
Minimum Speed # 2 (rpm) 148 153 153

*ENGINE SPEED*
Idle Speed (rpm) 520 520 520
Rated Speed (rpm) 720 720 720
Overspeed Trip (rpm) 828 828 828
Torsional Filter FALSE FALSE FALSE

*MW CONTROL*
Remote Ref @ 4 mA (MW) 0.00 0.00 0.00
Remote Ref @ 20 mA (MW) 6 4 4
Select Int. MW Ref TRUE TRUE TRUE
Enable Int. Ref Analog TRUE TRUE TRUE
sheet 1
Configure Value List

Configure Prompt Start Value

*FINAL DRIVE* Eng 1 Eng 2 Eng 3 Eng 4 Eng 5 Eng 6 Eng 7


Reverse Acting? FALSE FALSE FALSE
Actuator O/P @ 0 mA ( % ) 0.00 0.00 0.00
Actuator O/P @ 20/200 mA ( % ) 100 100 100
Enable Actuator Hit FALSE FALSE FALSE
Charger Air @ 20 mA (bar) 6 6 6
Stroke Actuator FALSE FALSE FALSE

*ENGINE LOAD*
Rated Load (MW) 5 2,5 2.5
MW @ Sensor 4 mA (MW) 0.00 0.00 0.00
MW @ Sensor 20 mA (MW) 6 4 4
MVAR @ 4 mA (MW) -1,00 -0,50 -0,50
MVAR @ 20 mA (MW) 5,00 2,00 2,00

*MODBUS PORT SETUP*


Mode ( ASC II / RTU ) 2 2 2
Slave Address 1 1 1

*CONFIGURE*
Enable Calibration FALSE FALSE FALSE

*CONF MODBUS I/P ' S*


Start / Stop FALSE FALSE FALSE
Inc / Dec / Sel Remote FALSE FALSE FALSE
Unload & Idle / Rated FALSE FALSE FALSE
Droop / Isochronous FALSE FALSE FALSE
Select MW Control FALSE FALSE FALSE
Emergency Load Rate FALSE FALSE FALSE
Reset FALSE FALSE FALSE
Remote MW Reference FALSE FALSE FALSE

*CONTROL OPTIONS*
Grid CB Open CMD? TRUE TRUE TRUE
Enable MW Override? TRUE TRUE TRUE
En MW OVRD Autoreset? TRUE TRUE TRUE
DI # 8 Emergency Rate? FALSE FALSE FALSE
MW Deadband Control FALSE FALSE FALSE
Enable I/R Select FALSE FALSE FALSE
AI # 4 - Charge Air? FALSE FALSE FALSE
Open DI # 1 to Run? FALSE FALSE FALSE
Enable AI # 1 TRUE TRUE TRUE
Enable AI # 2 TRUE TRUE TRUE
Enable AI # 4 FALSE FALSE FALSE
DO # 1 NC? TRUE TRUE TRUE
DO # 2 NC? FALSE FALSE FALSE
DO # 3 NC? FALSE FALSE FALSE sheet 2
Service Value List
Configure Prompt Start Value Final Value / Engine
*DISPLAY MENU*
Engine Speed (rpm) Monitor
Speed Reference (rpm) Monitor
MW Load (MW) Monitor
Actuator Position (%) Monitor
Fuel Limit (%) Monitor
PID Output (%) Monitor
Engine Stopped Monitor
Engine Running Monitor
Ready to Sync Monitor
Unit Sync Bias (rpm) Monitor
Sys Synch Bias (rpm) Monitor
Droop Bias (rpm) Monitor
Ref Before Bias (rpm) Monitor
Gen CB Closed Monitor
Isochronous Mode Monitor
% Load Monitor
LS Line % Monitor
Load Share Error Monitor
MW Control Mode Monitor
MW Override Active Monitor
Load Reference (MW) Monitor
Remote Ref Selected Monitor
Remote Reference (MW) Monitor
MW Limit Monitor
Reactive Power (MVAR) Monitor
Charge Air Pressure (bar) Monitor
AI # 1 mA (mA) Monitor
AI # 2 mA (mA) Monitor
AI # 4 mA (mA) Monitor

*DYNAMICS # 1* Eng 1 Eng 2 Eng 3 Eng 4 Eng 5 Eng 6 Eng 7


Proportional Gain # 1 0.125 0.125 0.125
Integral Gain # 1 (1/s) 0.5 0,5 0.5
S.D.R. # 1 10 10 10
Dyn Select Delay (s ) 1.5 1,5 1.5

*DYNAMICS # 2*
Proportional Gain # 2 0.25 0.17 0.17
Integral Gain # 2 (1/s) 0.35 0.63 0.63
S.D.R. # 2 23 14.55 14.55
Propgain Multiplier 1 1 1

*MW DYNAMICS*
Proportional Gain 0,01 0,01 0,01
Integral Gain 0,3 0,3 0,3
S.D.R. 20 20 20
Use Lower Prop Band FALSE FALSE FALSE sheet 3
Service Value List
Configure Prompt Start Value
*VARIABLE GAIN* Eng 1 Eng 2 Eng 3 Eng 4 Eng 5 Eng 6 Eng 7
Low Speed Error Win #1 (rpm) 10 10 10
High Speed Error Win #1 (rpm) 20 20 20
Speed Gain Ratio #1 1.5 1.5 1.5
Low Speed Error Win #2 (rpm) 5 5 5
High Speed Error Win #2 (rpm) 10 10 10
Speed Gain Ratio #2 2 2 2
Load Level #1 (%) 0.0 0.0 0.0
Load Gain Ratio #1 1 1 1
Load Level #2 (%) 100 100 100
Load Gain Ratio #2 1 1 1

*ENGINE SPEED*
Speed Filter (Hz) 9,6 9,6 9,6
Filter 1 Frequency (Hz) 1.8 12 12
Filter 1 Q Factor 10 10 10
Filter 2 Frequency (Hz) 1.8 12 12
Filter 2 Q Factor 10 10 10
Sensor Weight 0.5 8.5 8.5
Engine Running (rpm) 120 120 120
Two Speed Sensors? TRUE TRUE TRUE
Enable Notch Filter #1 TRUE TRUE TRUE
Enable Notch Filter #2 TRUE TRUE TRUE

*SPEED REFERENCE*
Minimum Speed (rpm) 655 655 655
Maximum Speed (rpm) 785 785 785
Accel/Decel Rate (rpm/s) 25 25 25
Idle / Rated Switch (rpm) 420 420 420
Inc / Dec Rate # 1 (rpm/s) 2 2 2
Inc / Dec Rate # 2 (rpm/s) 1 1 1

*START / STOP*
Rundown Time (s ) 30 30 30
Pulse / Cont Alarm TRUE TRUE TRUE
Alarm Pulse Time (s ) 1 1 1
Minor Alarm Pulse (s ) 2 2 2

*SYNCHRONISING*
Rdy to Synch Limits (rpm) 4 4 4
Synch OK Dly Time (s ) 2 2 2
Unit Synch Gain 2 2 2
Enable Unit Synch TRUE TRUE TRUE
Synch Filter 12 12 12
Sys Synch Gain 2 2 2
Enable Sys Synch FALSE FALSE FALSE
Sys Synch Delay 1 1 1

sheet 4
Service Value List
Configure Prompt Start Value
*LOAD SHARING ( kW )* Eng 1 Eng 2 Eng 3 Eng 4 Eng 5 Eng 6 Eng 7
LS Error (%) 2 2 2
Load Gain 5 5 5
Auto Load Rate (kW/s) 30 30 30
Emergency Load Rate (kW/s) 50 50 50
Auto Unload Rate (kW/s) 50 30 50
Emergency Unload Rate (kW/s) 100 100 100
Re-Load to Isoc. TRUE TRUE TRUE

*MW REFERENCE ( kW )*
Auto Load Rate (kW/s) 30 30 30
Auto Unload Rate (kW/s) 50 50 50
Raise Load Rate (kW/s) 30 30 30
Lower Load Rate (kW/s) 30 30 30
Enable Instant Rate FALSE FALSE FALSE
Instant Rate Window (kW) 300 300 300
Deadband Window (kW) 150 150 150
D / B CTRL Ramp Rate (kW/s) 100 100 100
Internal MW Ref. (%) 4 4 4
Internal MW Ref. Rate (kW/s) 600 350 350
D/B MW Filter (s ) 1 1 1
MW Ref Filter (Hz) 0,7 0,7 0,7

*ENGINE LOAD*
Droop (%) 5 5 5
Full Load Act (%) 70 70 70
MW Filter (Hz) 0.1 0.1 0.1
Drp / Isoch MW Filter (Hz) 1 1 1
Load Filter (Hz) 1 1 1
Unload Trip Level (kW) 300 300 300
Maximum Fuel Limit (%) 100 100 100
Ref Bias Pulse (rpm) 1.5 1.5 1.5

*FREQUENCY LIMITER*
Bus Frequency (Hz) 60 60 60
MW Limiter Hz # 1 (Hz) 57 57 57
MW Limiter Hz # 2 (Hz) 57,5 57,5 57,5
Maximum Load (1) (MW) 5 2.5 2.5
MW Limiter Hz # 3 (Hz) 61,5 61,5 61,5
Maximum Load (2) (MW) 5 2.5 2.5
MW Limiter HZ # 4 (Hz) 63 63 63
Freq LL Trip (Hz) 57 57 57
Freq L Trip (Hz) 59,5 59,5 59,5
Freq H Trip (Hz) 61 61 61
Freq HH Trip (Hz) 63 63 63
LL / HH Trip Delay (s ) 0.2 0.2 0.2
L /H Trip Delay (s ) 0.1 0.1 0.1
MW OVRD Autoreset Dly ( s ) 3 3 3
sheet 5
Service Value List
Configure Prompt Start Value

*START FUEL LIMIT* Eng 1 Eng 2 Eng 3 Eng 4 Eng 5 Eng 6 Eng 7
Start Fuel Limit X 1 (rpm) 0.00 0.00 0.00
Start Fuel Limit Y 1 (%) 50 50 50
Start Fuel Limit X 2 (rpm) 120 120 120
Start Fuel Limit Y 2 (%) 38 40 40
Start Fuel Limit X 3 (rpm) 420 420 420
Start Fuel Limit Y 3 (%) 36 40 40
Start Fuel Limit X 4 (rpm) 720 720 720
Start Fuel Limit Y 4 (%) 34 40 40

*CHARGE AIR LIMIT*


Manifold Pressure A (bar) 0.00 0.00 0.00
Actuator %A (%) 100 100 100
Manifold Pressure B (bar) 1 1 1
Actuator %B (%) 100 100 100
Manifold Pressure C (bar) 3 3 3
Actuator %C (%) 100 100 100
Manifold Pressure D (bar) 4 4 4
Actuator %D (%) 100 100 100

*FINAL DRIVER*
HIT Actuator FALSE FALSE FALSE
Actuator HIT Pulse (s ) 0.1 0.1 0.1
Actuator HIT Value ( -% ) 0.00 0.00 0.00
Stroke Actuator (%) 0.00 0.00 0.00

*GEN CB LOAD REJ*


Load Rej Level (%) 30 30 30
Load Level 1 (%) 30 30 30
Rejection Period 1 ( ms ) 150 150 150
Load Level 2 (%) 100 100 100
Rejection Period 2 ( ms ) 300 300 300

*GRD CB LOAD REJ*


Load Rej Level (%) 30 30 30
Load Level 1 (%) 30 30 30
Rejection Period 1 ( ms ) 150 150 150
Load Level 2 (%) 100 100 100
Rejection Period 2 ( ms ) 400 400 400
sheet 6
Service Value List
Configure Prompt Start Value Final Value / Engine

*CALIBRATION*
AI # 1 Offset Preset Factory calibrated don't change
AI # 1 Gain Preset Factory calibrated don't change
AI # 2 Offset Preset Factory calibrated don't change
AI # 2 Gain Preset Factory calibrated don't change
AI # 4 Offset Preset Factory calibrated don't change
AI # 4 Gain Preset Factory calibrated don't change
LS Lines Offset Preset Factory calibrated don't change
LS Lines Gain Preset Factory calibrated don't change
LS Load Offset Preset Factory calibrated don't change
LS Load Gain Preset Factory calibrated don't change
AN I / P # 1 mA (mA) Monitor
AN I / P # 2 mA (mA) Monitor
AN I / P # 4 mA (mA) Monitor
AN O / P # 1 Offset Preset Factory calibrated don't change
AN O / P # 1 Gain Preset Factory calibrated don't change
AN O / P # 2 Offset Preset Factory calibrated don't change
AN O / P # 2 Gain Preset Factory calibrated don't change
AN O / P # 3 Offset Preset Factory calibrated don't change
AN O / P # 3 Gain Preset Factory calibrated don't change
AN O / P Calbration Preset Factory calibrated don't change

*MODBUS PORT SETUP* Eng 1 Eng 2 Eng 3 Eng 4 Eng 5 Eng 6 Eng 7
Hardware Config 1 1 1
Baud Rate 6 6 6
Stop Bits 1 1 1
Parity 1 1 1
Timeout 1 1 1
Enable Modbus Alms FALSE FALSE FALSE

*SERVLINK SETUP*
Hardware Config 1 1 1
Baud Rate 9 9 9

*ANALOG O / P CONFIG*
AO # 1 1 1 1
AO # 2 3 3 3
AO # 3 2 2 2
Eng Speed AO @ 4 mA (rpm) 0.00 0.00 0.00
Eng Speed AO @ 20 mA (rpm) 1000 1000 1000
MW Ref AO @ 4 mA (MW) 0.00 0.00 0.00
MW Ref AO @ 20 mA (MW) 8.00 8.00 8.00
Speed 1 AO @ 4 mA (rpm) 0.00 0.00 0.00
Speed 1 AO @ 20 mA (rpm) 1000 1000 1000
Speed 2 AO @ 4 mA (rpm) 0.00 0.00 0.00
Speed 2 AO @ 20 mA (rpm) 1000 1000 1000

sheet 7
Service Value List
Configure Prompt Start Value Final Value / Engine

*MAJOR ALARM*
Overspeed Monitor
Both SPD Sensor Failed Monitor

*MINOR ALARM*
AI # 1 Failure Monitor
AI # 2 Failure Monitor
Speed Sensor Fault Monitor
Modbus Comms Monitor
MW Limiting Monitor
Rem Sel Wire Break Monitor
AI # 4 Failure Monitor

*KICKDOWN* Eng 1 Eng 2 Eng 3 Eng 4 Eng 5 Eng 6 Eng 7


Kickdown Active ? FALSE FALSE FALSE
Kickdown on Level (%) -200 -200 -200
Kickdown off Level (%) -50 -50 -50
Act Jmp Dwn Lvl (%) 0 0 0
Act Spd Ref Down ? (rpm) FALSE FALSE FALSE
Spd Ref Dwn Jmp (rpm/s) -40 -40 -40
Spd Ref Down Rate (rpm/s) 500 500 500
Spd Ref Back Rate (rpm/s) 10 10 10
Enbl I-Factor During Kick FALSE FALSE FALSE
I-Factor During Kick 0,8 0,8 0,8

sheet 8

Work Performed By J.Luoto Final Value List


Work Date 15.06.2008 Date
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